PowerLine™ Softener Owners Manual
Contents
1. Injector screen plugged C Replace screen D Line pressure is too low D Increase line pressure minimum 20 psi E Internal control leak E Change seals spacers and or Rev 08 2013 Page 9 Product No 13788C Plumbline Water Softeners Owners Manual piston assembly Control cycles continuously JA Faulty timer mechanism A Replace timer Drain flows continuously JA Foreign material in control B Internal control leak C Control valve jammed in brine or backwash position D Timer motor stopped or jammed A Remove piston assembly and inspect bore remove foreign material and check control in various regeneration positions B Replace seals and or piston assembly C Replace seals and or piston assembly D Replace timer Rev 08 2013 Page 10 Product No 13788C Plumbline Water Softeners Owners Manual Notes Rev 08 2013 Page 11 Product No 13788C PLUMBLINE Professional Grade Water Treatment The Plumbline Product Line Plumbline 1000 Series Timered Water Softeners Owners Manual 2013 Monument Water Systems www monumentwater com Product No 13788C2. PLUMBLINE Dae Professional Grade Water Treatment Plumbline 1000 Series Timered Softeners Owners Manual Water Softener Models PS1000T PS1500T Plumbline Water Softeners Owners Manual Table of Contents How to Use Soft Water ooonoo eee nn eee teense eens eet nn 3 Product Line Overview ooo oso nro nn non non 5 System Operation saeni esnie aeann ons Pani EEE nu ar aes 6 System Maintenance and Install Guidelines _ zuz0402sn seen ee nenn 7 SlanUp PRANERRSERNIERRENSEHRSTRETNORTETHENLURLDETERRTERREREIRECHEERNFERTEFTEHFELNEFNETERRSEFERTEN 8 Troubleshooting zatalirosastn c o nala dav pla ll ala h Nona nr r na il ia nan 9 NOTE Sn oaas a ee ee EHE Rennen Re 11 Congratulations We know you ll love your clean soft water and your new Plumbline Water Softener You ll soon wonder how you ever lived without it Improving your water with a Plumbline Water Softener is just one way to enjoy better water in your home A line of Plumbline Filters and Drinking Water Systems is also available to upgrade your water Contact your plumbing contractor for more information about Plumbline products 2013 Monument Water Systems Newbury Ohio Rev 08 2013 Page 2 Product No 13788C Plumbline Water Softeners Owners Manual How to use soft water Now that your Plumbline water system is installed you can enjoy all the benefits of having soft water If you are not accustomed t
3. b engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following three 3 hours approximately and stop in the position shown in Figure 1 Even though it takes three 3 hours for this center knob to complete one revolution the backwash cycle of your unit might be set only 1 2 of this time In any event conditioned water may be drawn after water stops flowing from the water filter drain line Rev 08 2013 Page 8 Product No 13788C Plumbline Water Softeners Owners Manual Plumbline Softener Troubleshooting Problem Possible Causes Solutions Softener fails to regenerate A Electrical service to unit has A Assure permanent electrical been interrupted service check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day Softener delivers hard JA By pass valve is open A Close by pass valve water B No salt in brine tank B Add salt to brine tank and maintain salt level above water level C Injectors or screen is plugged C Replace injectors and screen D Insufficient water flowing into D Check brine tank fill time and brine tank clean brine line flow control if plugged IE Hot water tank hardness E Repeated flushing of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube p
4. ergent needed to clean your dishes This may be as little as 20 percent of the amount recommended by the appliance manufacturer or on the dishwasher soap box wash good china and crystal by hand Special care for plants and fish Depending on your water hardness level amount of rainfall and how often you water you could use soft water for outside watering but why waste your soft water Water your lawn shrubs and outside plants from an outside hard water faucet or put your Plumbline water system in by pass before watering See By pass on page 12 for instructions on by passing your system Many houseplants can be watered with soft water although some can be highly sensitive to the elevated level of sodium ions in soft water You may prefer to water houseplants with hard water or water from a Plumbline reverse osmosis system Fish accustomed to hard water may have trouble with an abrupt change to soft water Make the change gradually over a period of seven to 14 days by blending hard and soft water until the tank contains 100 percent soft water Once you begin using soft water you should notice that your fish tank stays cleaner longer Rev 08 2013 Page 4 Product No 13788C Plumbline Water Softeners Owners Manual Product Line Overview The Plumbline Softener system is designed for applications with levels of hardness lt 40 gpg and levels of iron lt 2 ppm For applications with greater levels of hardness or
5. ilot G Internal valve leak G Replace seals and spacers and or piston Unit uses too much salt JA Improper salt setting A Check salt usage and salt setting IB Excess water in brine tank B See excessive water in brine tank Loss of water pressure JA Iron buildup in line to water A Clean line to water filter softener B Iron buildup in water softener B Clean control and add media cleaner to media bed C Inlet control plugged due to Increase freguency of foreign material loose from regeneration pipes by recent work done on C Remove piston and clean plumbing system control Loss of media through JA Air in water system A Assure that well system has drain line proper air elimination control Check for dry well condition Iron in conditioned water JA Fouled media bed A Check backwash brine draw and brine tank fill increase freguency of regeneration increase backwash time Excessive water in brine JA Plugged drain line flow control A Clean flow control tank Salt water in service line JA Plugged injector system A Clean injector and replace screen B Timer not cycling B Replace timer C Foreign material in brine valve C Clean or replace brine valve D Foreign material in brine line D Clean brine line flow control flow control Softener fails to draw brine A Draw line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean or replace injectors C
6. iron a duplex unit is recommended The Plumbline Softener is available in two 2 tank sizes and fixed seguence times These options allow the ideal configuration to be used for your application Fixed Regeneration Seguence Time This valve allows for a basic system setup and will provide for operation on inlet water supplied less than 40 grains hardness and 2 ppm of ferrous iron Timer Control This system control will regenerate your softener on a given day of the week Each Plumbline Softener is designed with a 12 day timer Set up is simple with each day independently selected to start regeneration If the skipper wheel day of the week wheel is programmed to regenerate then the unit will start a regeneration at 2 00 am on that day Specifications Product PS 1000T PS 1500T Part Number 13771A Service Flow 15 psid 8 7 gpm Power Requirements 120 VAC 60 Hz 1 Amp Backwash Flow Rate 2 0 gom Capacity 22 700 grains Brine Setting 9 Ibs Salt Dose 9 Ibs ft Tank Size 10 x40 Volume of High Capacity pore Non solvent Based Cation 0 7 fte 1 0 ft Resin Maximum Compensated 40 gpg Hardness Maximum Iron 2 mg L 2 mg L Service flow indicates typical household flow rates and is not an indication of system limitations As tested to NSF ANSI standard 44 by WQA under the Gold Seal Program Highest removal levels may not include certified brine settings Please reference performance data sheet for details of ce
7. isconnect brine line from brine tank Place brine line in bucket with diluted bleach solution Place system into brine draw Draw the 1 gallon of solution then put unit into by pass position Let bleach soak tank for 60 minutes Reconnect brine line to brine tank Open by pass valve continue with system regeneration cycle After cycle is complete repeat the backwash cycle Place unit back into service Rev 08 2013 Page 7 Product No 13788C Plumbline Water Softeners Owners Manual Plumbline Set up Procedures MANUAL BACKWASH 24 HOUR GEAR SKIPPER WHEEL SHOWS EVERY OTHER DAY BACKWASH RED TIME SET BUTTON TIME OF DAY RED POINTER ARROW Figure 1 1 How To Set Days on Which System Is to Backwash Rotate skipper wheel until the number 1 is at the red pointer Set the days that backwash is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired backwash schedule 2 How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear 3 How To Manually Backwash Your Water Filter At Any Time Turn the manual regeneration knob clockwise The slight movement of the manual regeneration kno
8. n the washer after the cycle is complete Detergent buildup can stain your clothing Again Plumbline recommends that you use clear liquid soaps without dyes or perfumes After bathing in soft water your skin should feel slippery It s not soap left on your skin What you re feeling is your own smooth skin without any leftover soap curd or residue When you bathed in hard water you were never able to rinse this residue off completely The soap curd that left a ring in your bathtub was also left on your skin But now that you have soft water you ll feel soft smooth and clean The same holds true for rinsing shampoo out of your hair Reduce or eliminate the use of fabric softeners Fabrics washed in hard water retain soap curd or residue making them crackle when removed from the dryer or stiff if air dried Fabric softeners are necessary with hard water to keep your clothing soft but with soft water you can reduce your use of fabric softeners or eliminate them altogether Rev 08 2013 Page 3 Product No 13788C Plumbline Water Softeners Owners Manual Take special precautions with automatic dishwashers Soft water when combined with caustic phosphates in some dishwasher detergents and very high temperatures in the dry cycle can etch dishes and glassware To prevent this possibility e use the no heat dry cycle on your dishwasher e use the minimum amount of a good quality low phosphate dishwasher det
9. ne flows down through resin and enters the center tube through the bottom distributor and out through the drain line The resin beads are washed with the brine solution Since the resin beads prefer calcium and magnesium ions the slow rinse allows an overwhelming concentration of sodium ions to overpower and force the calcium and magnesium ions off of the resin beads and down the drain Rapid Rinse Water enters unit at the valve inlet flows through the piston down the center tube through the bottom distributor and up through the resin around the piston and out the drain line Water is passed through the resin bed in the opposite direction of normal flow which flushes suspended matter out of the resin tank Backwashing also loosens the resin bed which becomes compacted during the softening service cycle Settling Rinse This is a slow rinse of the resin bed Water flows down through the resin bed up the bottom distributor and out the drain Brine Tank Refill Hard water enters the unit at the valve inlet flows up through the injector housing and through the brine valve to refill the brine tank Valve is now delivering soft water to the home Water is refilling the brine tank to make a brine solution for the next regeneration Rev 08 2013 Page 6 Product No 13788C Plumbline Water Softeners Owners Manual System Maintenance and Install Guidelines Adding Salt Ensure that the salt level in the brine tank is always above the wa
10. o soft water here are some tips to follow to get the most benefit from your new system Use pure soap products Most leading brands of laundry soaps household cleaners and shampoos contain large amounts of detergents The harsh chemicals in these detergents are necessary when using hard water but you can reduce your use or eliminate them altogether with soft water We recommend you use pure soap products clear liquid soaps without dyes and perfumes If you continue to use your normal detergents you should significantly reduce the amount used Your local Plumbline contractor can provide you with more information and recommended detergent amounts Use less soap and household cleaners When using soap or cleaners with soft water start by cutting the amount of soap you normally use in half You may even find you can use as little as one quarter the amount you were using before Hardness minerals in water interfere with soap s cleaning ability Once they are removed soap can do its job better Even though you ll use less soap you ll get more suds and cleaner results It s especially important to reduce the amount of laundry soap you use Washing clothes in soft water not only means you ll need less soap to get your clothes clean but also that the soap you do use will rinse out completely Washing in soft water makes your clothes look whiter and brighter and they ll last longer too It is very important not to let your clothes sit i
11. rtified and non certified brine settings and efficiencies Rev 08 2013 Page 5 Product No 13788C Plumbline Water Softeners Owners Manual System Operation Your Plumbline Water Softener is designed to provide years of trouble free operation The following cycles soften your water and regenerate your system when necessary Service Hard water enters unit at the valve inlet and flows down through the resin in the media tank Conditioned water enters the center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve Regeneration When the valve is in regeneration raw water is being passed to service until rapid rinse is complete Preliminary Rinse This is a slow rinse of the resin bed Water flows down through the resin bed up the bottom distributor and out the drain Backwash Water enters unit at the valve inlet flows through the piston down the center tube through the bottom distributor and up through the resin around the piston and out the drain line Water is passed through the resin bed in the opposite direction of normal flow which flushes suspended matter out of the resin tank Backwashing also loosens the resin bed which becomes compacted during the softening service cycle Brine Slow Rinse Hard water enters the unit at valve inlet flows up into the injector housing and down through the nozzle and throat to draw brine from the brine tank Bri
12. ter line Water Pressure Inlet water pressure range of 20 120 psi is reguired for regeneration valve to operate effectively Electrical Facilities An uninterrupted 120 VAC 60 Hz alternating current A C supply is required Please make sure voltage supply is compatible with unit before installation Existing Plumbing Existing plumbing should be free from lime and iron buildup Replace plumbing that has heavy lime and or iron buildup If plumbing is clogged with iron install a separate iron filter unit ahead of the water softener System By pass Always provide for the installation of a by pass valve if unit is not equipped with one If valve is leaking turn by pass from Service to the By pass position fy g pi Open By pass i 9 N x f 17 gt 1 Soll IN NOTE If the valve continues to leak after turning the by pass to By pass position shut off the main water line and call your local service technician preferably the one who installed the system IMMEDIATELY 7 Ne EN Closed By pass L a TA Ea CAUTION Do not exceed water pressure of 120 psi Do not exceed water temperature of 110 F Do not subject unit to freezing conditions Sanitization After installation or if water is not used for gt 30 days sanitization of the system is recommended Regenerate system after regeneration go through sanitization procedures Mix 1 oz of household unscented bleach with 1 gallon of water in a bucket D
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