Miller Condor & New Holland Rear Mount Truss
Contents
1. sN TTN IN L T Figure 3 MC02 Hydraulic Plumbing yt 4 3 List of Parts ltem Part Number Name Quantity es 4 4 Hydraulic Fitting Details P N 44865 59 Number Name Quantity Picture 106314 MALE ADAPTER 8MB 8MOR 104590 90 DEGREE ADAPTER 6MOR 6FORX90 44917 MALE TO MALE ADAPTER 6MB 6MOR 104885 TEE ADAPTER 8FORXR 8MORT 104369 PLUG 6MBP 104884 MALE TO FEMALE ADAPTER 6MOR 8FORX 106156 MALE TO FEMALE ADAPTER 8MOR 6FOR 105184 018 INLINE ORIFICE O RING GROOVE ON FACE 104592 O RING HYD 3 8 IN FLAT FACE 44928 ORIFICE INSERT 047 IN ONE WAY 105151 MALE TO MALE ADAPTER 6MB 8MOR 101827 PLUG 8 Fitting 6 6 90 A 1 16 B ORB2. ES 02 TU 7 NI 05 BR d P SIb PW lt PWR ou L m N N N x G RED WHT IG PW Noon 12 2 ITEM C02 43220 01 CABLE UC5 NETWORK 14 AWG IM i T gt g O ie A N WHT SIG GND S dx d 7N L AJ 2 EB QW Ko E WHIT SIG PWR BS 90 hee IU J z D 12 3 N gt PWR FCU P 27 wR OM L BLK WHT oS Li BLK WHT R L 52 AJ WHT ITEM C03 43220 03 CA
3. as 5 BRN T tH GRN 6 MAIN gt AJ T PUR 12 8 ITEM C30 43250 06 CABLE UC5 BATTERY PIGTAIL FUSED 5A P Ground Ground BLK PO W 0 bw g 3l NORAC Systems International Inc Phone 1 306 664 671 Toll Free 800 667 392 Shipping Address 3702 Kinnear Place Saskatoon SK 57 0 6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS www norac ca 29
4. Miller Condor amp New Holland Rear Mount Truss Boom Installation Manual Printed in Canada Copyright 2009 by NORAC Systems International Inc Reorder P N UC5 BC MCO2 INST Rev F Miller Condor amp New Holland Rear Mount Truss Boom NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication Contents O Ui RENEE OG CIO eem EE SPECHICACIONS 2 General UCS System Layout u u e sus a aas 3 4 Preps al a T 8 Ultrasonic Sensor Installation eee e eee eee ee teen 9 Roll Sensor Installati n C M 14 Mod le Teo ro 17 Connecting the Sensors to the CANbus 21 riydra ulic Ins all atipi uuu uuu 22 Sol w re s u uu E uum S 25 Cable Drawing
5. any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense This Class A digital apparatus complies with Canadian ICES 003 Pursuant to EMC Directive Article 9 this product is not intended for residential use Table System Specifications Supply Voltage rated 0 C to 80 3 General UC5 System Layout Figure illustrates the general layout of the UC5 system components Display Terminal 14AWG 18 AWG Control Module ge Bus Terminator Valve Module Roll Sensors d 2 Way Coupler Valve Block 3 Way Coupler i Right Outer 8 Way Coupler Controller Module Module Input Module 4 Optional Right Input Module Main Lift Inner Sensor Sensor i Left Outer Sensor
6. GENDER MALE FEMALE FLAT GENDER FACE SIZE P PIPE 5 Pre Install Checklist The pre install checklist is necessary to check the existing sprayer functionality before the installation Unfold the sprayer over a flat unobstructed area i e no power lines etc 2 Ensure all boom fold operations are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 4 A Important Ensure the boom has sufficient travel so it does not contact the ground during these tests Inner Fold Outer Fold Engine RPM IN OUT Left Tilt Up Right Tilt Up Full Stroke Full Stroke eS 27 Main Lift Down Full Stroke Left Tilt Down Right Tilt Down Full Stroke Full Stroke Roll CCW Slant Left Roll CW Slant Right Figure 4 Pre Install Boom Speeds 6 Ultrasonic Sensor Installation 6 1 Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5 following the instructions below Figure 5 Breakaway Bracket Assembly Compress the spring and insert it together with the collar into the base 2 Slide the tube through the assembled part 3 Using the bolt and nut tighten the collar to
7. Optional Left Inner Sensor Figure General UC5 System Layout A Important The use of dielectric grease is not recommended on any NORAC electrical connections A Important ensure all stainless steel hardware does not gall seize apply light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used 4 Kit Parts Kit Overview 4 1 Main Lift amp t Ig SOFTI F gt 48 gt gt p E m c d 4 MC02 System Parts 2 Figure 42 Hydraulic Plumbing 4 d Cy
8. module 8 Insert the other connectors on C2l into the main lift connectors on the sprayer valve block 20 9 Connecting the Sensors to the CANbus Fasten the 8 way coupler to the boom with cable ties Route cable C02 from the valve module to the 8 way coupler El 1 2 Connect the boom frame and intermediate frame roll sensors to the 8 way coupler 3 Connect the reference frame roll sensor to the 8 way coupler using cable C03 and a 2 way coupler 12 4 Connect the main lift sensor to the 8 way coupler using cable C02 and a 2 way coupler EI2 Cable C02 and item 12 may not be needed if the 8 way coupler is mounted close enough to the main lift sensor 5 Connect two cables C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched Roll Sensors E04 VM E02 IM E03 8 ML sensor 1 2 Way Coupler E12 To Right Sensor s Figure 22 CANbus Connections 6 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler 7 Insert the 6 pin plugs P03 into the remaining connectors on the 8 way coupler Important Ensure that all unused connectors are plugged with the plugs provided 2 10 Hydraulic Installation Warning Ensure all pres
9. BLE UC5 NETWORK 14 AWG 3M DER 12 5 ITEM 0 43230 04 CABLE UC5 VALVE ND 28 12 6 ITEM C20 43240 13 CABLE 5 INTERFACE TILT WEATHERPACK a ES m 4 b M BLI mM LIP IGHT UP BLK Do 213 i n DOWN SIGHT DOWN GRN T IL 1 TO PE gt G1 22 10 Sec Er DUW BRN 5 BRN EFT RED 6 GR pon 29 12 7 ITEM 21 43240 14 CABLE 5 INTERFACE MAIN WEATHERPACK 2 CHE NN EM RN V N EY EN AU 2 ro y 1 AJ Do ne AJ A wo 57 AJ
10. ULES 8 1 Control Module Refer to Figure 2 and Figure 16 2 Securely mount the control module E01 inside the sprayer cab using screws cable ties or optional brackets 3 Connect the display terminal to the control module using the display cable This display cable must be connected to the end of the control module with only one Deutsch connector 4 Connect the power cable C30 to one of the two CANbus connectors on the control module Connect the other end of the power cable to an appropriate power source 5 Route cable from the other CANbus connector towards the rear of the sprayer Power Cable Display Cable 14 AWG C01 To Rear of Sprayer Figure 16 Control Module Mounting 8 2 Valve Module Install the valve module 02 to the top of the NORAC valve block Orient the 6 pin Deutsch CANbus connectors towards the and T ports with the label facing up Output Number Normal Function x 1 p tet p Figure 17 Valve Module 2 Verify the valve coil connectors oriented vertically Figure 18 Figure 18 Align Coils 3 Place the valve module between the valve coils Slide a valve mounting bracket over the connectors of the valve module and the valve coil connectors This may require flexing the plastic bracket slightly Figure 19 4 Ensure the bracket is pushed over the connectors far to allow the clips to engage behind the valve conn
11. ectors Figure 19 Valve Module Bracket Installation 5 Connect the valve module CANbus to cable C02 Route cable C02 from the other CANbus connector to the input module 6 With the valve module securely mounted to the valve block connect the valve cables C10 to the valve coils Insert the 2 pin plugs into the unused 2 pin connectors the valve module 7 Connect the temperature probe to the valve block using the supplied 3 8 x 1 2 hex bolt Tank Port Right Tilt Ports Pressure Port Left Tilt Ports Figure 20 Valve Module Valve Coil Connections 8 3 Input Module Install the input module E03 on the boom near the sprayer valve block Secure it to the boom using cable ties or optional brackets 2 Connect the free end of the CANbus cable from the control module to the input module 3 Connect the free end of the CANbus cable C02 from the valve module to the input module 4 Insert the 12 pin plug 2 into the 3 connector on the end of the input module 5 Connect the 12 pin connector on the tilt interface cable C20 to the Thru 2 connector on the side of the input module 6 Insert the other connectors on C20 into the tilt connectors on the sprayer valve block Mair H y IGSS Figure 21 Input Module Connections 7 Connect the 12 pin connector on the main lift interface cable C21 to the Thru connector on the side of the input
12. ing steps are only for sprayers with accumulators on the tilt cylinders 8 9 Remove the 8MB 8MOR fitting from the wing accumulators Install an 6MOR fitting F07 into the wing accumulator 10 Attach a 6FOR 8MOR fitting F06 onto fitting 7 with the inline orifice F08 between the two fittings The inline orifice is the orifice with a groove on one side and an o ring on the other side Ensure that has the o ring F09 installed 24 1 Software Setup Start up the sprayer and test the sprayer s functionality The display terminal does not need to be powered on for the original boom function switches to operate Unfold the booms and raise lower each boom and the main section Important Confirm that the cabling and hoses are agreeable to the entire range of motion 2 lf any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5 Spray Height Control Operator s Manual 25 12 Cable Drawings 12 1 ITEM C01 43220 10 CABLE UC5 NETWORK 14 AWG 10 N ELK ECU GND f T lt mal N BLK WHI al GND f S CK
13. no other obstructions with a 12 inch 23 cm diameter circle projected directly below the sensor D Ultrasonic Acoustic Cone D Figure 7 Sensor Mounting Guidelines 6 4 Wing Sensor Installation The sensor bracket should be oriented forward ahead of the boom 2 Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips as shown in Figure 8 It may be necessary to use Item BI5 to mount the sensor brackets to the boom 3 Mount the NORAC UCS5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube Figure 8 Wing Sensor Mounting Location Important A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boom when the boom is folded to transport position If possible mount the sensor brackets while the booms are folded to ensure they will not cause interference Figure 9 Sensor Reading Off Boom 6 5 Main Lift Sensor Installation SENSOR MOUNTING COLLAR ROLL BRACKET TUB Pa SENSOR MOUNTING TAB Figure 10 Main Lift Bracket Assembly There are a variety of ways to mount the main lift bracket on most sp
14. rayers The bracket should position the sensor approximately in the center of the sprayer forward of the boom 2 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable down the center of the main lift bracket tube A Important Ensure the bracket does not collide with any other part of the sprayer throughout the full range of main lift motion 7 7 1 Roll Sensor Installation Bracket Assembly Securely mount the roll sensors to the included roll sensor brackets using the 6 machine Screws The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer lt A Es 21 1 fy f A E d N 4 ras a L 7 NN 1 N 7 o U lt N J Ar N NN 4 r 11 JA sS 4 WA d 2 4 N 7 N S lt Figure 12 Sensor Orientation Connector Facing Right Wing 7 2 Roll Sensor Mounting Guidelines Trapeze Suspended Booms When moun
15. s 26 Introduction Congratulations on your purchase of the 5 Spray Height Control System This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come When properly used the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Important Every effort has been made ensure the accuracy of the information contained this manual All parts supplied are selected to specially fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation 2 Technical Specifications FC CAN ICES 3 A NMB 3 A This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions This device may not cause harmful interference and 2 this device must accept
16. sure has been bled from the system before disconnecting any lines or fittings Hydraulic pressure will exist on the wing tilt circuits unless the wings are being supported by other means The hydraulic installation may be performed with the wings in transport position resting on the ground or with the tilt cylinders fully extended Important Component failure due to oil contamination is not covered under the NORAC UC5 system warranty It is recommended that a qualified technician perform the hydraulic installation 10 1 Valve Assembly clean surface remove the plastic plugs from the block 2 Install the 6MB 6MOR F02 fittings into the P and T ports Tighten to 18 ft lbs 24 Nm 3 Insert the two orifices FIO into the B ports with the notch facing out 4 Install the 6MB 6MOR F02 fittings into the B ports Tighten to 18 ft lbs 24 Nm 5 Install the 6MBP FOI plugs into the A ports Tighten to 18 ft lbs 24 Nm N PRE N ON lt ae a KS _ B LINE ORIFICE 500 N F INOTCH FACING DUTY Dg Figure 23 Valve Block Details 22 10 2 Valve Block Mounting Mount the valve block to the boom 2 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes are 3 8 deep If bolts used instead of the threaded rod ensure the bol
17. the tube with the sensor tube centered 4 Apply a small amount of grease to the rotating surfaces of the bracket 6 2 Ultrasonic Sensor Number Arrangement When installing the UC5 sensors start with the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each UC5 sensor has serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease 06 to all threaded parts upon installation 3 Sensor System Left Outer 12051 5 Sensor System Left Outer 12051 Figure 6 Right Outer 12053 Main Lift 12052 Right Outer 12055 Right Inner 2 12054 Main Lift 12053 Left Inner 12052 Sensor Serial Number Arrangement 6 3 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error These rules should be followed for both the wing sensors and the main lift middle sensor In its lowest position the sensor must be 9 inches 23 cm or more from the ground A 2 The centerline of the acoustic cone should be approximately vertical at normal operating heights A 3 The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor 4 The bottom of the sensor must be at least 9 inches above the spray nozzles C 5 Ensure there are
18. ting the roll sensors mount one to the boom frame lowest serial number one to boom carrier frame intermediate frame non pivoting portion of the sprayer and one to the chassis reference frame highest serial number For optimal performance minimize the distance from the boom frame roll sensor to the pivot point A and minimize the vertical distance between the intermediate frame roll sensor and the pivot point B Connectors towards Right hand Wing gt Figure 13 Roll Sensor Mounting on a Trapeze Suspended Boom Ensure the roll sensors are relatively level when the sprayer boom and chassis are level The reference frame chassis roll sensor will be the roll sensor with the highest serial number It should be mounted on the chassis of the sprayer Figure 15 All roll sensor cables should be pointing towards the right hand wing of the sprayer when looking from the rear of the sprayer Ensure all roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll Boom Frame Roll Sensor Intermediate Frame Roll Sensor Figure 15 Reference Frame Roll Sensor Mounting 8 Module Installation An optional module mounting bracket kit is available for purchase from NORAC The mounting brackets are compatible with control modules and input modules One kit is needed per module Item Part Number Quantity 43708 MOUNTING BRACKET KIT CONTROL AND INPUT MOD
19. ts thread in at least 3 8 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 24 Valve Block Mounting 23 10 3 Hydraulic Plumbing Warning From this point on in the installation the booms will be inoperative until the hydraulics are fully installed After the NORAC valve is mounted the hydraulic hoses and fittings can be plumbed The plumbing for the hydraulic circuit is shown schematically in Figure 3 Install the 6MOR 6FORX90 fittings F02 onto the previously installed fittings on the P and B ports of the NORAC block Disconnect the raise lines from the Miller valve block Install the tee fittings 4 between the valve block and the disconnected lines Connect the hoses 02 to the open ports on F04 Connect the other end of hoses 02 to fittings F02 installed on the B ports of the NORAC block The raise lines must be connected to the B ports on the NORAC block Remove the existing plugs on the end of the Miller valve block for both the pressure and tank lines Insert the fittings into both ports Connect end of hoses to FOI Connect the other end of to fittings F02 installed on the pressure P and tank T ports on the NORAC valve block Ensure there are no other orifices present in the circuit between the NORAC valve block and the boom cylinders The follow
Download Pdf Manuals
Related Search