AMS-6000 Installation and Operating Instructions
Contents
1. 3 4 AMS 6000 15 PIN CONNECTOR PINOUTS J2 The following are the pinouts for the 15 pin connector J2 and the function of each pin Pin Description 1 600 Ohm Output 2 No Connection 3 Panel Lighting 28VDC or 5VAC 4 Memory UP 5 Memory Down 6 Mic Signal Input 7 Main Power 28VDC 8 Main Ground 9 4 ohm Speaker Out 10 4 ohm 600 ohm output ground 11 No Connection 12 No Connection 13 PTT Ground Keying 14 Main Power 28VDC 15 Main Ground TABLE 3 1 Wire connections on a 15 Pin MALE D Connector J2 AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 2 TECHNISONIC INDUSTRIES LIMITED www til ca DETAILED DESCRIPTION OF THE 15 PIN MALE D CONNECTOR J2 3 4 1 600 Ohm Output Pin 1 Combined receive audio output This is the normal output to connect to the aircraft audio panel while the speaker output described in paragraph 3 7 6 is optional 3 4 2 Panel Lighting Pin 3 Connect to the aircraft dimmer bus Can be driven by 5 volts or 28 volts selectable by the internal jumper JP1 No damage will occur to the AMS 6000 if the wrong jumper selection is made however this line is also routed to the TDFM 600 6000 via the Y harness which is voltage sensitive Check the transceiver label for backlight voltage The AMS 6000 backlighting electronically tracks the voltage on the dimmer bus to dim or brighten the front panel legend and indicators accordingly Note that the in2. s e e 2 500 MINIMUM RECOMMENDED CABLE CLEARANCE e el 2 EL 1 1 078 4 955 4 584 e E AL I i 0 313 5 40 O O AMS 6000 D T T T 7 L x 1 1 Technisonic B 5 370 AEE K i FIGURE 3 5 Outline Drawing for the AMS 6000 AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 3 10 Technisonic Industries Limited 240 Traders Blvd Mississauga ON Canada L4Z 1W7 Tel 905 890 2113 Fax 905 890 5338 IMPORTANT WARRANTY All communication equipment manufactured by Technisonic Industries Limited is warranted to be free of defects in Material or Workmanship under normal use for a period of one year from Date of Purchase by the end user Warranty will only apply to equipment installed by a factory approved and or authorized facility in accordance with Technisonic published installation instructions Equipment falling under the following is not covered by warranty equipment that has been repaired or altered in any way as to affect performance e equipment that has been subject to improper installation e equipment that has been used for purposes other than intended e equipment that has been involved in any accident fire flood immersion or subject to any other abuse Expressly
3. Ti AMS 6000 d AUDIO MODE SELECTOR Installation and Operating Instructions TiL Document No O3RE325 Revision n c Issue 6 AUGUST 2005 Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario 142 1W7 Tel 905 890 2113 Fax 905 890 5338 www til ca Copyright by Technisonic Industries Limited All rights reserved REVISION HISTORY OSRE325 REV SECTION Edited esie PAGE DESCRIPTION DATE Original document JUN 2003 Iss 1 2 2 3 Squelch Lights para added amp typos fixed as found DEC 2003 Iss 2 3 4 2 Added second para The AMS 6000 backlighting JUN 2004 23 amp Description of programming connector and mating cables Iss 3 Fic 2 3 in section 2 3 on page 2 3 Figure 2 3 on page 2 3 was AUG 2005 JR m corrected CR 05637 Iss 4 Document Revise amp Update Sections 2 and 3 AUG 2007 FM O3RE325 Revision added regarding the 28Vdc Separated wiring diagram into combined amp separate mode drawings for simplicity Corrected pinouts on drawings and tables Reference CR 07069 Iss 5 Global Incorporate New Document Template affecting Title Page Revision History headers and Footers adds Warranty page Corrected typo in Revision History page Figures 3 3 and 3 4 wiring diagram changes 5A fuse to JUL 2010 FM 7 5A Reference CRZ10073 Iss 6 i Added to Revision History page 3 3 1 amp 2 Changed from 5A to 7 5A the fused connection
4. AN EQUIVALENT CIRCUIT BREAKER OR FUSE MAY BE USED THE MEMORY UP DOWN PUSH BUTTONS ARE OPTIONAL THE TDFM 600 6000 IS AVAILABLE WITH 28V OR 5V PANEL LIGHTING CHECK THE CONFIGURATION CONTROL LABEL FOR THE CORRECT VOLTAGE CONNECT TO THE APPROPRIATE AIRCRAFT DIMMING BUSS AIRCRAFT AUDIO SYSTEM COMBINED MODE CONFIGURATION CONNECTS TO COCKPIT AUDIO PANEL INSTALLATION OF TRANSCEIVER AND AMS 6000 IAW AC 43 13 1B CHAPTER 4 SECTION 4 AND AC 43 13 2A CHAPTER 2 PR3 1 2 DZUS RAIL OR EQUIVALENT MAY BE USED TEST THE SYSTEM IN ACCORDANCE WITH THE POST INSTALLATION TEST PROCEDURE IN THE INSTALLATION AND OPERATING INSTRUCTIONS MANUAL REFER TO THE AIRCRAFT STRUCTURAL REPAIR MANUAL AND THE MAINTENANCE MANUAL FOR INSTRUCTIONS AND INFORMATION PERTINENT TO THIS INSTALLATION THE USE OF RED DISPLAYS SHOULD BE MINIMIZED OR AVOIDED SO AS NOT TO DETRACT FROM THE ATTENTION GETTING CHARACTERISTICS NEEDED IN WARNING AND CAUTION ANNUNCIATORS RED SHOULD BE USED TO ANNUNCIATE EMERGENCY CONDITIONS REQUIRING IMMEDIATE RESPONSE BY THE FLIGHT CREW UNITS WITH RED DISPLAYS SHOULD NOT BE LOCATED IN CLOSE PROXIMITY TO WARNING AND CAUTION ANNUNCIATORS THE INSTALLATION OF UNITS WITH RED DISPLAYS MUST BE EVALUATED ON A CASE BY CASE BASIS TO ENSURE THAT THE EFFECTIVENESS OF THE WARNING AND CAUTION ANNUNCIATORS IS NOT ADVERSELY AFFECTED OPTIONAL CONNECTION TO A DOWNLOAD PLUG ON THE PANEL CONNECTION TO AN OPTIONAL RC 6000 SLAVE CONTROL HEAD AIRCRAFT AUDIO SYSTEM SEPA
5. Y HARNESS 28 0 IN MAX 5A FUSE OR 25 PIN D MALE CIRCUIT BREAKER RATING LEFT UNCONNECTED FIGURE 3 1 Combined Mode Installation AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 1 TECHNISONIC INDUSTRIES LIMITED www til ca 3 3 2 Separate Mode In this mode the TDFM 600 6000 and AMS 6000 will be connected to two or three positions on the existing audio panel The Y harness is used to connect the TDFM 600 6000 transceiver to the AMS 6000 as well as to the aircraft audio system The aircraft harness shall be wired as if it were to be plugged directly into the TDFM 600 6000 but instead will be plugged into the third connector on the Y harness 28Vdc Power to the Transceiver is supplied directly via a separate 7 5A fused connection See Table 3 2 Figure 3 2 and Figure 3 4 TDFM 600 6000 SERIES TRANSCEIVER iD enini EXISTING AUDIO CONTROLLER AMS 6000 AUDIO MANAGEMENT SYSTEM 5 2999999999 Og o AG 6000 e e COM COM2 COMS COMM COMS COM6 0007 RY e nao amp Gs PODOQOO 5nunpanapnOS Sur Techeiseric 25 PIN D FEMALE 37 PIN D FEMALE Y HARNESS 28VDC IN 25 PIN D MALE 25 PIN D FEMALE CIRCUIT BREAKER RATING FIGURE 3 2 Separate Mode Installation
6. STC Approvals both US and Canadian on its Airborne FM products for many helicopters currently being delivered in the US and Canada as well as a number of single engine fixed wing aircraft The above referenced DO 160C test data is also on file and available from Technisonic to support approval requirements in airframes for which Technisonic does not possess an STC Approved aircraft types are listed in the attachments to the formal STC documents These STCs are the exclusive property of Technisonic and require the written authority of Technisonic for their use To assist Factory Authorized Technisonic Dealers in the certification process we have placed copies of our Canadian and US STCs on our web site along with a letter of authorization for their use These documents may be downloaded and used as support for the technical submission to FAA or Transport Canada Only factory authorized dealers installers are permitted to download and make use of these documents on behalf of their customers end users in support of regulatory agency approval Please refer to the Technisonic web site www til ca for the latest issue of available STCs and letter of authorization for use TECHNISONIC INDUSTRIES LIMITED www til ca TABLE OF CONTENTS SECTION TITLE PAGE SECTION 1 GENERAL DESCRIPTION 1 1 Introd ctiOr 1 1 1 2 Doesc pti9 nt t ul E 1 1 1 3 Purpose of Equipment Oq Bhd e
7. excluded from this warranty are changes or charges relating to the removal and re installation of equipment from the aircraft Technisonic will repair or replace at Technisonic s discretion any defective transceiver or part thereof found to be faulty during the Warranty Period Faulty equipment must be returned to Technisonic or its authorized Warranty Depot with transportation charges prepaid Repaired or replacement equipment will be returned to the customer with collect freight charges If the failure of a transceiver occurs within the first 30 days of service Technisonic will return the repaired or replacement equipment prepaid Technisonic reserves the right to make changes in design or additions to or improvements in its products without obligation to install such additions and improvements in equipment previously manufactured This Warranty is in lieu of any and all other warranties express or implied including any warranty of merchantability or fitness and of all other obligations or liabilities on the part of Technisonic This Warranty shall not be transferable or assignable to any other persons firms or corporations For warranty registration please complete the on line Warranty Registration Form found at www til ca
8. indication for each band is annunciated by the receive squelch LEDs above each RX button e Transmit indicators are located above each corresponding TX button e The TX buttons select which band will transmit when the PTT is pressed e The transmit button selected will automatically deselect the previous activated TX button and reroute the corresponding receive audio to the main aircraft audio panel e To simulcast on two or three bands the two or all three TX buttons will have to be pressed at the same time e The RX buttons have a toggle on off function and provides the option of receiving multiple bands at the same time regardless of the TX button selection e Selecting the REPEAT button while two or more TX buttons are selected will result in a simulcast condition and a repeat condition When a signal is received on one of the selected bands it will also be retransmitted on the corresponding selected TX buttons e The repeat function works both ways but can only work in one direction at a time This is determined by whichever receiver receives a signal first The audio is routed so that everyone on all of the selected bands can hear each other including the user in front of the TDFM 600 6000 e Selecting REPEAT with only one TX button selected has no effect 2 2 2 Separate Mode This means the AMS 6000 is working in parallel with an audio controller which has two or three positions available one for each band on the TDFM 600 6000 Trans
9. wiring for each mode of operation IMPORTANT NOTE The Y harness PN 047394 has been replaced by PN 077415 The new harness does not support routing of the 28Vdc input supply for the transceiver through the AMS 6000 28Vdc power should be supplied directly to the transceiver via a 5A fused connection Contact Technisonic for installation instructions if using an older PN 047394 harness Combined Mode In this mode the TDFM 600 6000 and AMS 6000 will be connected to only one position on the existing audio panel The 15 pin connector J2 on the AMS 6000 is used to route the audio and PTT to the transceiver 28Vdc Power to the Transceiver is supplied directly via a separate 7 5A fused connection The 15 pin connector J2 has the same pin out as our older TFM series of transceivers making it easy to retrofit the TDFM 600 6000 and AMS 6000 combination into an older installation The Y cable will be used to connect the AMS 6000 to the TDFM 600 6000 with the third connector unused See Table 3 1 Figure 3 1 and Figure 3 3 TDFM 600 6000 SERIES TRANSCEIVER if Techrisoni TDFM 6148 EXISTING AUDIO CONTROLLER e AMS 6000 AUDIO MANAGEMENT SYSTEM UOooooOoO00000 6 ONT COMI GONS COM COUS COWS NAVI NAV2 ADF WISG KEY LIVE 2 Bee QD on so s on me am A 2 UP BRT ESW oo e O 2n aor D Pool AH Jemina OX 25 PIN D FEMALE 37 PIN D FEMALE 15 PIN D FEMALE
10. 325 Rev n c Issue 6 vi TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 1 GENERAL DESCRIPTION 1 1 1 2 1 3 1 4 INTRODUCTION The following document covers both the installation and operation of the AMS 6000 Audio Mode Selector PURPOSE OF EQUIPMENT The AMS 6000 Audio Mode Selector is designed to provide enhancements to a TDFM 600 6000 series transceiver installation DESCRIPTION The AMS 6000 is an audio mode selector box that is designed to work in conjunction with the Technisonic TDFM 600 6000 series airborne FM transceivers The AMS 6000 will combine the audio and key lines from up to three separate RF Bands in a TDFM 6000 and permit the TDFM 6000 to operate as a single transceiver from one position on an audio controller The TDFM 6000 which operates on three RF bands normally requires three positions on an audio controller and the TDFM 600 normally requires two positions When the AMS 6000 is used in the combined radio mode the receive signal from each of the three RF bands is annunciated by a receive LED and the transmit selection indication functions for each band are also supported via transmit buttons with LED s for each band Missions that require simultaneous operation of all three RF bands in a TDFM 6000 will also benefit from the use of an AMS 6000 If the AMS 6000 is used in the separate radio mode all three RF bands of the TDFM 6000 are connected to three different audio controller positions
11. 7 Pin Connector Pinouts J1 3 4 3 6 Hardware Installation T nennen e anna nasa 3 9 3 7 Post Install Test Procedure 2 2 oiu I cies EEKEREN PERE EITEK E eve gale E dads 3 10 FIGURE TITLE PAGE 2 1 AMS 6000 Operator s Controls and Indicators 2 1 2 2 Smart RIB Cable Wiring Diagram 2 3 2 3 Key Loading Cable Wiring Diagram 2 4 3 1 Combined Mode Installation eee eee menses 3 1 3 2 Separate Mode Installation enne 3 2 3 3 Wiring Connections Combined Mode memes 3 6 3 4 Wiring Connections Separate Mode eee emen nenne 3 8 3 5 Outline Drawing for the 5 6000 eee enses ener 3 10 LIST OF TABLES TABLE TITLE PAGE 3 1 Wire connections a 15 Pin MALE D Connector J2 3 2 3 2 AMS 6000 37 Pin D Connections J1 3 4 AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 TECHNISONIC INDUSTRIES LIMITED www til ca This page left intentionally blank AMS 6000 Installation and Operating Instructions TiL OSRES
12. 94 Me 20 AWG ANTENNA ANTENNA ANTENNA FIGURE 3 4 Wiring Diagram Separate Mode Continued on next page AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 3 8 TECHNISONIC INDUSTRIES LIMITED www til ca ITEM QTY PART NOS DESCRIPTION SPEC MATERIAL 1 TDFM 600 6000 VHF FM COMMUNICATIONS TRANSCEIVER TECHNISONIC INDUSTRIES LTD 1 1 292 VHF ANTENNA COMANT INDUSTRIES 1 1 275 COMANT INDUSTRIES 1 1 306 800 COMANT INDUSTRIES amp 1 7274 11 2 CIRCUIT BREAKER 2 AMPS KLIXON 1 031220 1 AUDIO MANAGEMENT SYSTEM TECHNISONIC INDUSTRIES LTD 1 077415 Y INTERCONNECT HARNESS TECHNISONIC INDUSTRIES LTD 1 7274 11 5 CIRCUIT BREAKER 7 5 AMPS KLIXON NOTES s PEP PEP E gt 3 6 ALL WIRE IAW MIL W 22759 UNLESS OTHERWISE SPECIFIED ALL CABLE IAW MIL C 27500 UNLESS OTHERWISE SPECIFIED COAXIAL CABLE IAW MIL C 17 UNLESS OTHERWISE SPECIFIED DO NOT USE COAX WITH PVC INSULATION FABRICATION amp INSTALLATION OF WIRING HARNESS IAW AC 43 13 1B CHAPTER 11 GROUNDING AND BONDING IAW AC 43 13 1B CHAPTER 11 SECTION 15 ALL SINGLE WIRE TO BE 22 AWG MINIMUM AND ALL SHIELDED WIRES TO BE 24 AWG MINIMUM UNLESS OTHERWISE SPECIFIED INSTALLATION OF ANTENNA IAW AC 43 13 1B CHAPTER 4 SECTION 4 CHAPTERS 6 amp 7 AND AC 43 13 2A CHAPTER 3 IF POSSIBLE THE
13. ADER MATES WITH 4MS 6C00 FIGURE 2 3 Key Loading Cable for the AMS 6000 TDFM 600 6000 P N 037348 1 AMS 6000 Installation and Operating Instructions TiL OSRE325 Rev n c Issue 6 2 4 TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 3 INSTALLATION INSTRUCTIONS 3 1 3 2 3 3 3 3 1 GENERAL This section contains information and instructions for the correct installation of the AMS 6000 Audio Mode Selector EQUIPMENT PACKING LOG Unpack the equipment and check for any damage that may have occurred during transit Save the original shipping container for returns due to damage or warranty claims Check that each item on the packing slip has been shipped in the container Verify that the equipment display and backlighting configuration are the same as those ordered WIRING INSTRUCTIONS The AMS 6000 can be installed and operated in one of two modes Which mode to use will be determined by how many positions are available on the existing audio panel If there are enough positions for number of bands in the TDFM 600 6000 either two or three then it is recommended to wire the unit in separate mode If there are not enough audio panel positions available then the AMS 6000 will have to be wired in combined mode The Y harness P N 077415 supplied with the AMS 6000 will be needed in either mode while a 15 pin D connector will also be required for a combined mode installation The following sections describe the specific
14. ANTENNA SHOULD BE LOCATED A MINIMUM OF 12 FT FROM AIRCRAFT NAVIGATION RECEIVER ANTENNAS AND A MINIMUM OF 4 FEET FROM AIRCRAFT COMMUNICATIONS AND ELT ANTENNAS BE CAREFUL NOT TO CHOSE SEPARATIONS THAT CLOSELY APROXIMATE 1 4 OR 1 2 OR WHOLE NUMBER MULTIPLES OF THE NAVIGATION OR COMMUNICATIONS WAVELENGTH AN EQUIVALENT CIRCUIT BREAKER OR FUSE MAY BE USED THE MEMORY UP DOWN PUSH BUTTONS ARE OPTIONAL THE TDFM 600 6000 IS AVAILABLE WITH 28V OR 5V PANEL LIGHTING CHECK THE CONFIGURATION CONTROL LABEL FOR THE CORRECT VOLTAGE CONNECT TO THE APPROPRIATE AIRCRAFT DIMMING BUSS NOT APPLICABLE IN SEPARATE MODE CONFIGURATION INSTALLATION OF TRANSCEIVER AND AMS 6000 IAW AC 43 13 1B CHAPTER 4 SECTION 4 AND AC 43 13 2A CHAPTER 2 PR3 1 2 DZUS RAIL OR EQUIVALENT MAY BE USED TEST THE SYSTEM IN ACCORDANCE WITH THE POST INSTALLATION TEST PROCEDURE IN THE INSTALLATION AND OPERATING INSTRUCTIONS MANUAL REFER TO THE AIRCRAFT STRUCTURAL REPAIR MANUAL AND THE MAINTENANCE MANUAL FOR INSTRUCTIONS AND INFORMATION PERTINENT TO THIS INSTALLATION THE USE OF RED DISPLAYS SHOULD BE MINIMIZED OR AVOIDED SO AS NOT TO DETRACT FROM THE ATTENTION GETTING CHARACTERISTICS NEEDED IN WARNING AND CAUTION ANNUNCIATORS RED SHOULD BE USED TO ANNUNCIATE EMERGENCY CONDITIONS REQUIRING IMMEDIATE RESPONSE BY THE FLIGHT CREW UNITS WITH RED DISPLAYS SHOULD NOT BE LOCATED IN CLOSE PROXIMITY TO WARNING AND CAUTION ANNUNCIATORS THE INSTALLATION OF UNITS WITH RED DISPLAYS MUST BE EVALUATED O
15. ES LIMITED www til ca 1 5 TECHNICAL CHARACTERISTICS Specification GENERAL Model Designation Audio Positions Audio Modes RX Audio Output in Combined mode RX Audio Output in Separate mode TX Audio inputs TX Audio outputs Physical Dimensions Weight Mounting Operating Temperature Range Power Requirement Voltage Current Back Lighting Display Colour AMS 6000 Installation and Operating Instructions AMS 6000 3 Combined or Separate 500mW into 600 ohms 500mW into 600 ohms supplied by the TDFM 6000 0 145vrms 10 dBm nominal 0 145vrms 10 dBm nominal Approx 5 2 X 1 1 X 5 75 Approx 13 oz 370 g Panel Mount via DZUS fasteners 30 C to 70 28 0 Vdc 1596 2 amps max 28 Volts or 5 Volts NVG Compatible Green TiL O3RE325 Rev n c Issue 6 TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 2 OPERATING INSTRUCTIONS 2 1 FEATURES The AMS 6000 provides the following features to a TDFM 600 6000 Transceiver installation 1 The ability to connect a TDFM 600 6000 transceiver to a single audio panel position Displays squelch indication for each band in the TDFM 600 6000 simultaneously Displays transmit indication for each band in the TDFM 600 6000 simultaneously 2 3 4 The ability to simulcast on any two or all three bands 5 The ability to cross band repeat between any two or all three bands 6 The program connector on the front panel allows for u
16. N A CASE BY CASE BASIS TO ENSURE THAT THE EFFECTIVENESS OF THE WARNING AND CAUTION ANNUNCIATORS IS NOT ADVERSELY AFFECTED OPTIONAL CONNECTION TO A DOWNLOAD PLUG ON THE PANEL CONNECTION TO AN OPTIONAL RC 6000 SLAVE CONTROL HEAD AIRCRAFT AUDIO SYSTEM SEPARATE MODE CONFIGURATION MULTIPLE AUDIO PANELS CAN BE WIRED IN PARALLEL FIGURE 3 4 Wiring Diagram Separate Mode HARDWARE INSTALLATION The AMS 6000 is designed to mount in a standard 5 75 DZUS rail rack See Figure 3 4 for physical dimensions The Y harness is of sufficient length to allow the AMS 6000 to be mounted directly above or below the TDFM 600 6000 series Transceiver A new Y harness will have to be fabricated if the AMS 6000 is to be mounted anywhere else As with all avionics installations be sure to provide sufficient cooling or ventilation AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 9 TECHNISONIC INDUSTRIES LIMITED www til ca 3 7 POST INSTALLATION TEST PROCEDURE Follow the post installation procedure outlined in the TDFM 600 6000 Installation and Operating Instructions Check each transmit and receive button for proper function Confirm operation of the transmit and receive indicators Test the REPEAT function to ensure there is no interference from or to other equipment in the aircraft
17. OCT 2012 FM NOTE Editing may have caused pages to be added or re sequenced as a result This page left intentionally blank ESD CAUTION This unit contains static sensitive devices Wear a grounded wrist strap and or conductive AGA gloves when handling printed circuit boards WARNING AND DISCLAIMER Changes or modifications not expressly approved by Technisonic Industries could void the user s authority to operate the equipment This manual is designed to provide information about the A790 Every effort has been made to make this manual as complete and accurate as possible WARRANTY INFORMATION The Model AMS 6000 is under warranty for one year from date of purchase Failed units caused by defective parts or workmanship should be returned to Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario 147 1W7 Tel 905 890 2113 Fax 905 890 5338 Summary of DO 160C Environmental Testing for Technisonic Model AMS 6000 Audi0 Mode Selector Temperature and Altitude Equipment tested to categories C4 and D1 Vibration Equipment is tested without shock mounts to categories B M and N INSTALLATION APPROVAL NOTE Presently no TSO standard exists for airborne FM transceivers To make it easier for installation agencies to provide their customers with an approved installation supported by an effective Airworthiness Approval Technisonic has secured Supplemental Type Certificate
18. RTE MODE CONFIGURATION CONNECTS TO PASSENGER AUDIO PANEL IF APPLICABLE FIGURE 3 3 Wiring Diagram Combined Mode AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 7 TECHNISONIC INDUSTRIES LIMITED www til ca 28 VDC AMS 6000 AUDIO MANAGEMENT SYSTEM BUS 28 voc J2 28 VOC POWER MEMORY UP MEMORY DOWN PANEL LIGHTING MIC SIGNAL INPUT 600 OHM OUT 4 OHM SPEAKER OUT PTT SIGNAL GROUND POWER GROUND POWER GROUND o o000 amp Z e TX AUDIO IN 1 TX AUDIO IN 2 TX AUDIO IN 3 28 VDC POWER 28 VDC POWER MEMORY UP MEMORY DOWN LH DATA SB9600 BUSY OPTB CTS OUT BOOT DIN RTSBIN RS232DIN PANEL LIGHTING TX AUDIO OUT 1 RX AUDIO 1 PIT 1 TX AUDIO OUT 2 Y HARNESS SUPPLIED WITH AMS 6000 RX AUDIO 2 PTT 2 TX AUDIO OUT 3 RX AUDIO 3 PTS POWER GROUND POWER GROUND TDFM 600 6000 TRANSCEIVER A 28 VDC POWER 28 VDC POWER MEMORY UP e 420 AWG MEMORY DOWN se LH DATA e SB9600 BUSY 4e OPTB e CTS OUT B00T DIN RTSBIN RS232DIN E TX DATA RX DATA PANEL LIGHTING MIC 1 AUDIO 1 PTT 1 MIC 2 AUDIO 2 PTT 2 MIC 3 AUDIO 3 PTT 3 POWER GROUND POWER GROUND LA ward HAW w w z235 28 H9 H
19. Receive indication on any of the three bands is annunciated on the AMS 6000 Transmit selection would be made via the audio controller in the separate radio mode Given that the TDFM 6000 will only display information about a single band at once the AMS 6000 will provide receive indication for all three bands and allow rapid response to RF traffic over multiple bands along with simulcast and cross band repeat capability also supported The benefits of an AMS 6000 in the separate radio mode would be most pronounced when it is utilized with a three band TDFM 6000 series transceiver The AMS 6000 transmit selection keys can also be used to simulcast the transmit function on two or three of the RF bands or to invoke a cross band repeat function between any or all of the 3 bands The simulcast and cross band repeat functions are supported in either the combined or separate radio modes The AMS 6000 also provided a front panel connector to allow PC memory frequency and encryption key programming for each of the bands in the TDFM 6000 that it is installed with This will pre empt the requirement to wire a PC programming connector from the TDFM 6000 600 to a bulkhead connector in the airframe MODEL VARIATION There is only one version of the Model AMS 6000 P N 031220 1 All units support both 5 and 28 volt back lighting and all are NVG compatible AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev Issue 6 14 TECHNISONIC INDUSTRI
20. T 1 4 No Connection 23 PTT2 5 No Connection 24 PTT3 6 No Connection 25 TX Audio Out 1 7 Ground 26 TX Audio Out 2 8 No Connection 27 TX Audio Out 3 9 Ground 28 Backlight Dimmer Bus 10 No Connection 29 Memory Up 11 No Connection 30 Memory Down 12 No Connection 31 LH DATA 13 No Connection 32 SB9600 BUSY 14 No Connection 33 OPT B 15 RX Audio 1 34 CTS OUT 16 No Connection 35 BOOT DIN 17 RX Audio 2 36 RTSBIN 18 RX Audio 3 37 RS232DIN 19 TX Audio In 1 TABLE 3 2 AMS 6000 37 Pin D Connections J1 IMPORTANT NOTE Power to the transceiver is supplied directly via a fused connection AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 3 4 TECHNISONIC INDUSTRIES LIMITED www til ca DETAILED DESCRIPTION OF THE 37 PIN MALE D CONNECTOR J1 3 5 1 No Connection Pins 1 6 8 10 14 16 These pins are not used and have no connections see Table 3 2 3 5 2 Main Ground Pins 7 amp 9 The ground connection is supplied either through the Y harness in separate mode or through the 15 pin connector on the AMS 6000 Therefore this pin may be an input or output 3 5 3 RX Audio 1 2 and 3 Pins 15 17 amp 18 The RX Audio lines are input from the transceiver via the Y harness 3 5 4 TX Audio In 1 2 and 3 Pins 19 20 amp 21 The TX Audio In lines are inputs from the aircraft audio controller via the Y harness or are unused when in combined mode 3 5 5 PTT 1 2 and 3 Pins 22 23 amp 24
21. TING MIC SIGNAL INPUT 600 OHM OUT 4 OHM SPEAKER OUT PTT SIGNAL GROUND POWER GROUND POWER CROUND bh P J o cs mo TX AUDI0 IN 1 TX AUDIO IN 2 TX AUDIO IN 3 28 VDC POWER 28 VDC POWER MEMORY UP MEMORY DOWN LH DATA SB9600 BUSY OPTB CTS OUT BOOT DIN RTSBIN RS232DIN PANEL LIGHTING TX AUDIO OUT 1 RX AUDIO 1 PIT 1 TX AUDIO OUT 2 Y HARNESS SUPPLIED WITH AMS 6000 RX AUDIO 2 PTT 2 TX AUDIO OUT 3 RX AUDIO 3 PTT 3 POWER GROUND POWER GROUND TDFM 600 6000 TRANSCEIVER A 28 VDC BUS 28 VDC POWER 28 VDC POWER MEMORY UP 20 AWG MEMORY DOWN LH DATA SB9600 BUSY CIS OUT BOOT DIN RTSBIN RS232DIN TX DATA RX DATA PANEL LIGHTING MIC 1 AUDIO 1 PIT 1 MIC 2 AUDIO 2 PTT 2 MIC 3 AUDIO 3 PIT 3 POWER GROUND POWER GROUND LA wards 0G w w z235 28 H9 794 Me 20 AWG ANTENNA ANTENNA ANTENNA FIGURE 3 3 Wiring Diagram Combined Mode Continued on next page AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 6 TECHNISONIC INDUSTRIES LIMITED www til ca 4d
22. These lines are connected via the Y harness to the transceiver and the aircraft audio controller when wired in the separate mode The PTT lines are bidirectional 3 5 6 TX Audio Out 1 2 and 3 Pins 25 26 amp 27 The TX Audio Out lines are connected to the transceiver via the Y harness 3 5 7 Backlight Dimmer Bus Pin 28 The back lighting is connected to the transceiver via the Y harness If wired in the separate mode the back light signal comes in the third Y harness connector from the aircraft wiring If the system is wired in the combined mode the signal comes in the 15 pin connector J2 on the AMS 6000 3 5 8 Memory Up Down Pins 29 amp 30 These lines are connected to the transceiver via the Y harness If wired in the separate mode the signals come in the third Y harness connector from the aircraft wiring If the system is wired in the combined mode the memory up down signals come in the 15 pin connector J2 on the AMS 6000 3 5 9 Programming Lines Pins 31 through 37 The programming lines are used for up dating memories loading encryption keys and loading firmware upgrades into the TDFM 600 6000 transceiver They are connected to the AMS 6000 via the Y harness AMS 6000 Installation and Operating Instructions TiL OSRES325 Rev n c Issue 6 3 5 TECHNISONIC INDUSTRIES LIMITED www til ca AMS 6000 AUDIO MANAGEMENT SYSTEM 28 VDC BUS 28 voc power J2 28 VOC POWER MEMORY UP MEMORY DOWN PANEL LIGH
23. ceiver Aircraft audio panels connected to the AMS 6000 in a separate mode configuration will provide simultaneous transmission capabilities for the separate bands available in the TDFM 600 6000 series radios e Receive indication for each band is annunciated by the receive squelch LEDs above each RX button e There are transmit indicators above each corresponding TX button e The RX buttons have no effect in this mode AMS 6000 Installation and Operating Instructions TiL O3RE325 Rev n c Issue 6 2 2 TECHNISONIC INDUSTRIES LIMITED www til ca e Pressing a single TX button on the AMS 6000 has no effect since that function is provided by the main audio controller e Pressing two or more TX buttons will effectively be connecting the two or three bands together routing TX and RX audio and PTT to the corresponding positions on the main audio controller This selection results in a simulcast and receive condition e The REPEAT function works the same as it does in the combined mode 2 2 3 Squelch Lights 2 3 The squelch lights will illuminate while a signal is being received When the signal ceases the light will flash for 2 seconds more giving the operator time to look and see which band was active If this feature is not desired it can be toggled on and off by holding the REPEAT button and the left RX button while powering up the unit PROGRAMMING CONNECTOR Mini DIN On the front panel of the AMS 6000 is an 8 pin mini DIN soc
24. dicator lighting goes to full brightness when Daytime operation is selected This occurs when the dimmer bus voltage is turned off or drops below a minimum level e g 2v on 28v lighting system 3 4 3 Memory Up Memory Down Pins 4 amp 5 Both pins are routed back out through the Y harness to the Transceiver Grounding one of the pins will scroll the selected memory up or down 3 4 4 Main Power 28 Volts Pins 7 amp 14 Connect both pins to 28 Vdc avionics bus through a 2 amp breaker 3 4 5 Main Ground Pins 8 amp 15 Connect both pins to airframe ground 3 4 6 4 Ohm Speaker Output Pin 9 This is the combined receive audio output for an optional speaker This pin does not have to be terminated with 4 ohms if not used 3 4 7 Signal Ground Pin 10 Connect shields to this pin This pin is actually connected to chassis ground internally 3 4 8 PTT Input Pin 13 Push to talk line ground keying Connect to aircraft audio panel AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 3 3 TECHNISONIC INDUSTRIES LIMITED www til ca 3 5 AMS 6000 37 PIN CONNECTOR PINOUTS J1 The following are the pinouts for the 37 pin connector J1 and the function of each pin AMS 6000 37 Pin D Connections Pin 4 Description Pin Description 1 No Connection 20 TX Audio In 2 2 No Connection 21 TX Audio In 3 3 No Connection 22 PT
25. en ee RIR E Ridge ss i supaya 1 1 1 4 Lid Fete ke E E ESTRENO 1 1 1 5 Aechnical CharacteristieS users cuve nua seu Cue Die dcus rwr vowed ra Een a REN E eue 1 2 SECTION 2 OPERATING INSTRUCTIONS 2 1 eem 2 1 2 2 Operating Instructions uu lu ul ninna rra nia e eme see e esie e esie esee esee nn 2 2 2 2 1 Combined Mode ee nennen 2 2 2 2 2 Separate Mode 11 ERE Ii muu u nasa dd dee ered 2 2 2 2 3 Squelch Lights 2 iiia ecce guy hee ex EN PERRIS Ho eee de de de Dalle tie e Dien da de Ge ce ee 2 3 2 3 Programming Connector Rai eR Rw aia 2 3 SECTION 3 INSTALLATION INSTRUCTIONS 3 1 Cr Juice 3 1 3 2 Equipment Packing Log ee em e eme ener 3 1 3 3 Wiring Iristr ctloris correspo Me RS elu ee S susu oce Dig e acd ede 3 1 3 3 1 Combined uu eee prese oz ep a e y ID Ar IIIA RD I IR IU vases 3 1 3 3 2 Separate Mode scriniis cele te EXE bese 3 2 3 4 AMS 6000 15 Pin Connector Pinouts J2 3 2 3 5 AMS 6000 3
26. ket which provides access to the TDFM 600 6000 programming lines Through this connector channel information can be uploaded or downloaded to the transceiver The connector can also be used to upgrade the firmware in the transceiver modules and load encryption keys into units with encryption installed To program channels or upgrade firmware the Smart RIB cable figure 2 2 and Smart RIB should be used with TDFM 600 6000 transceivers with type modules TDFM 600 600 units with type modules must use Technisonic Cable P N 047365 1 for programming channels or upgrading firmware This cable cannot be fabricated in the field as it contains internal circuitry To load encryption keys in units with either type or type Il modules the encryption key loading cable P N 037348 1 must be used with the KVL key loader It is possible to purchase a KVL keyloader cable from Motorola and splice on the 8 pin mini DIN connector as shown in figure 2 3 below 8 PIN MINI DIN MALE 25 PIN D FEMALE TO AMS 6000 1 RED LH DATA 2 ORANGE SB9600 BUSY 3 YELLOW OPTB TO SMART RIB 4 GREEN CTS OUT 5 BLUE BOOT DIN 8 BLACK GROUND FIGURE 2 2 Smart RIB cable for the AMS 6000 TDFM 600 6000 P N 037347 1 AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 2 3 TECHNISONIC INDUSTRIES LIMITED www til ca KYL CONNECTOR PIN MINI DIN LH DATA KEY FAIL 5895600 BUSY CTS OUT R5232 DIN MATES WITH 3000 4 KEYLO
27. m QTY PART NOS DESCRIPTION SPEC MATERIAL TDFM 600 6000 VHF FM COMMUNICATIONS TRANSCEIVER TECHNISONIC INDUSTRIES LTD 1 292 VHF ANTENNA COMANT INDUSTRIES 1 275 ANTENNA COMANT INDUSTRIES 1 306 800 ANTENNA COMANT INDUSTRIES 7274 11 2 CIRCUIT BREAKER 2 AMPS KLIXON 031220 1 AUDIO MANAGEMENT SYSTEM TECHNISONIC INDUSTRIES LTD 077415 Y INTERCONNECT HARNESS TECHNISONIC INDUSTRIES LTD eee eee eS 7274 11 5 CIRCUIT BREAKER 7 5 AMPS KLIXON NOTES s PE PPP PPP ALL WIRE IAW MIL W 22759 UNLESS OTHERWISE SPECIFIED ALL CABLE IAW MIL C 27500 UNLESS OTHERWISE SPECIFIED COAXIAL CABLE IAW MIL C 17 UNLESS OTHERWISE SPECIFIED DO NOT USE COAX WITH PVC INSULATION FABRICATION amp INSTALLATION OF WIRING HARNESS IAW AC 43 13 1B CHAPTER 11 GROUNDING AND BONDING IAW AC 43 13 1B CHAPTER 11 SECTION 15 ALL SINGLE WIRE TO BE 22 AWG MINIMUM AND ALL SHIELDED WIRES TO BE 24 AWG MINIMUM UNLESS OTHERWISE SPECIFIED INSTALLATION OF ANTENNA IAW AC 43 13 1B CHAPTER 4 SECTION 4 CHAPTERS 6 8 7 AND AC 43 13 2A CHAPTER 3 IF POSSIBLE THE ANTENNA SHOULD BE LOCATED A MINIMUM OF 12 FT FROM AIRCRAFT NAVIGATION RECEIVER ANTENNAS AND A MINIMUM OF 4 FEET FROM AIRCRAFT COMMUNICATIONS AND ELT ANTENNAS BE CAREFUL NOT TO CHOSE SEPARATIONS THAT CLOSELY APROXIMATE 1 4 OR 1 2 OR WHOLE NUMBER MULTIPLES OF THE NAVIGATION OR COMMUNICATIONS WAVELENGTH
28. p or downloading of channels or encryption keys and installing firmware upgrades in the TDFM 600 6000 without the removal of the transceiver TRANSMIT INDICATORS RECEIVE INDICATORS SHOW WHICH BAND SHOW WHICH BAND PROGRAMING INPLIT SOCKET IS TRANSMITTING IS RECEIVING FOR CHANNEL UPDATE OR ENCRYPTION KEY LOADING O O AMS 600 amp 2 RX PROGRAM BAND SELECT BUTTONS RECEIVE MONITOR BUTTONS ALLOWS YOU TO HEAR RECEIVE AUDIO FROM UNSELECTED BANDS CROSS BAND BUTTON FIGURE 2 1 AMS 6000 Operator s Controls and Indicators AMS 6000 Installation and Operating Instructions TiL 03RE325 Rev n c Issue 6 2 1 TECHNISONIC INDUSTRIES LIMITED www til ca 2 2 OPERATING INSTRUCTIONS See Figure 2 1 e The AMS 6000 is automatically powered up when the avionics bus is switched on e Depending on the installation the AMS 6000 will be operating in combined or separate radio mode 2 2 1 Combined Mode This means that the AMS 6000 is being used to interface the two or three bands on a TDFM 600 6000 to a single position on an audio controller In the combined mode configuration the AMS 6000 acts like a secondary audio controller expanding the transmit receive capabilities of the aircraft s main audio panel Aircraft audio panels connected to the AMS 6000 in a combined mode configuration will not provide simultaneous transmission capabilities for the separate bands available in the TDFM 600 6000 series radios e Receive
Download Pdf Manuals
Related Search