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Installation Manual

1. 42 7 Warranty Pro Logic Limited Warranty 44 43 Introduction Before You Begin What s Included Before attempting to install the Pro Logic system check that the following components have been included in the package Pro Logic Electronics Unit 3 Temperature sensors with 15 ft 5m cable hose clamp Pro Logic Expansion Unit PS 16 only What s NOT Included Some of the additional items that you may need to complete an installation include Circuit breakers None are included with control see page 12 and inside of door for suitable breakers Wire 4 conductor cable electronics unit to remote display keypad Wire conduit for 100A service from main panel to Pro Logic Wire conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover for mounting on side of Pro Logic Mounting hardware screws etc for mounting Pro Logic and remote display keypad Valves use standard Hayward Pentair Compool or Jandy valves Additional valve actuators Accessory Products Order Separately T CELL 3 Pick N MixTM Chlorinator Cell for pools up to 15k gallons T CELL 9 Pick N Mix Chlorinator Cell for pools up to 25k gallons T CELL 15 Pick N Mix Chlorinator Cell for pools up to 40k gallons P KIT Chlorination Plumbing Kit containing flow switch and cell unions
2. Lights Function Although designated as the Lights output the function of the lights relay is similar to the Aux relays If pool lights are wired to the lights relay some options including Solar function Low Speed of a 2 Speed Filter Pump Lights Interlock and Lights Freeze Protection are not applicable and should be disabled If no pool lights are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off the lights relay will alternate between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed The lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will turn on the lights relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option be selected under the Filter Config Menu for proper operation 32 12 min Flow Switch Electrolytic Cell 3 Way Valve 4 Electrical Wiring The Pro Logic Control Center and PS 16 Expansion Unit require both high and low voltage connections Low voltage connections will be made to actuators sensors remote keypad etc High voltage conne
3. AQL CHEM ORP amp pH sense kit AQL CHEM2 240 pH dispense kit AQL2 Wx PS 4 Wired Remote Display see note 1 AQL2 Wx PS 8 Wired Remote Display see note 2 AQL2 Wx PS 16 Wired Remote Display see note 3 AQL2 POD Handheld Wireless Remote Control see note 4 AQL2 Wx RF PS 4 Wireless Wallmount Remote Control see notes 1 4 5 AQL2 Wx RF PS 8 Wireless Wallmount Remote Control see notes 2 4 5 AQL2 Wx RF PS 16 Wireless Wallmount Remote Control see notes 3 4 5 AQL2 Tx RF PS 4 x W B Wireless Table Top Remote Control specify color white or black see notes 1 4 5 AQL2 Tx RF PS 8 x W B Wireless Table Top Remote Control specify color white or black see notes 2 4 5 AQL2 Tx RF PS 16 x W B Wireless Table Top Remote Control specify color white or black see notes 3 4 5 AQL SS 6B x x W B Wired Spa Side 6 Function Remote Control 150ft cable spec color white or black AQL SS D x x W B Wired Spa Side 8 Function Remote Control 150ft cable spec color white or black AQL2 SS RF Wireless Spa Side Remote Control see note 4 AQL2 BASE RF Base Station AQL DIM Light Dimmer Relay AQL COLOR MODHV ColorLogic Network Module for 120V Generation 4 ColorLogic lights GVA 24 Valve Actuator V amp A xx Valve amp Actuator xx 1P 1 5 pos seal 2P 2 pos seal GLX PC 12 KIT 10K thermistor sensor w 15 leads necessary if both solar and dual equipment is desired Notes 1 for use with PS 4 model only 2 for use
4. Disabled Toggle between Enabled and Disabled default if Pool Only or Spa Only is selected Move to previous next configuration menu Filter Off Valve Change Enabled Toggle between Enabled and Disabled default if Pool and Spa Std is selected Move to previous next configuration menu Pool Spa Setup If Pool Only or Spa Only are selected then the pool spa valves are not needed and pushing the POOL SPA button on the display keypad will have no effect If Pool and Spa Std is selected then the pool spa suction and return valve actuators should be connected to the Pro Logic Pressing the POOL SPA button on the display keypad will allow the homeowner to alternate between pool and spa operation If Pool and Spa Dual is selected then only the Pool Spa return valve actuator should be connected to the Pro Logic Heaters This menu will only appear if Pool Spa setup is set to Pool and Spa Dual This allows the heater s to either be shared between the pool and spa Shared selected or for Heater1 to be dedicated to the spa and Heater2 to be dedicated to the pool Htr1 Spa Htr2 Pool selected Spa CountDn This menu will appear only if Pool Spa Setup is set to Pool and Spa Std This setting is the time after you manually switch the Pool Spa valves to Spa Only until the Pro Logic automatically returns the valves to their previous positions It is programmed in increments of
5. Pro Logic will turn on the Aux relay when there is a need to energize the pH dispensing device The pH Dispense function can be assigned to any Aux or the Lights output Once programmed for pH Dispense the Aux button will have no function Requires the use of the AQL CHEM sensing kit Aux1 Relay This feature allows the user to select either Standard default Dimmer ColorLogic or VSP type relay for the Aux1 output The optional AQL DIM dimmer kit must be installed if Dimmer is desired The AQL COLOR MODHV ColorLogic Network Module must be installed if ColorLogic is desired When Dimmer is selected and the Aux1 output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the aux1 output is turned from off to on If ColorLogic is selected Network Module must be detected at startup for this option to appear additional menus will prompt you for configuration information Refer to the AQL COLOR MODHV manual for details on how to configure an Aux output for use with Generation 3 or later ColorLogic lights If VSP is selected the Aux relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Aux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Note Up to 6 Lights Aux outputs can be configured as VSP relays Aux1
6. 2 6 8 3 1 5 3 2 4 7 2 3 3 5 6 2 5 7 5 3 4 PS 16 Expansion Unit For the PS 16 the relays for Aux1 6 are contained in the Pro Logic Control Center The relays for Aux7 14 are contained in the PS 16 Expansion Unit Valve outputs 7 10 in the PS 16 Expansion Unit follow the outputs of Aux7 10 respectively Temperature Sensors Three sensors are included with the Pro Logic A water sensor and an air sensor must be installed at all times for proper operation An additional supplied sensor can be used for either solar or dual equipment function If both solar and dual equipment functions are desired an additional sensor will need to be purchased Water Sensor This sensor is used to measure the pool spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters refer to the plumbing overview diagram 1 Drill a 3 8 10mm diameter hole in the PVC piping and remove all chips and burrs 2 Insert sensor until O ring collar sits flush on the hole 3 Position hose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not over tighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation and white paint Air Sensor Mount the air sensor outdoors IMPORTANT Mount the air sensor out of direct sunlight Solar Sensor For solar applications mount the sensor near the sol
7. All other parameters will depend on the particular function selected When activating Group functions be aware that the most recent Group function that you activate will override any previous Group functions Heater Setpoints in Groups The Pro Logic can be programmed to use alternate heater setpoints conventional and or solar while running group commands This allows the heater to be set to a higher or lower temperature than normal while the group is activated When the group stops the setpoint will return to its normal setting Changing the setpoint while the Group is running will make the Group release the alternate setpoint control and revert back to the normal heater setting Any changes that are made at that point will affect the normal heater setting The next time the Group is activated the temperature will return to the group setpoint that was originally programmed in the Configuration Menu To change the setpoint while the Group is running go to the Settings menu and press the button while Group Control is displayed The setpoint will change and be retained as the new normal heater setpoint Super Chlorinate The Pro Logic can be programmed to Super Chlorinate the pool or spa while running a group command When the Group starts the Super Chlorinate cycle will begin Super Chlorinate will continue until the preset time expires see Timers Menu Super Chlorinate Hours or until the Group turns off Changing the Super Chlorinate
8. Interlock If Enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and turn the aux1 off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any FILTER SOLAR BOOST PUMP SOLAR VALVE HEATER HEAT PUMP HEATER BYPASS VALVE manual CELL FLOW SWITCH CHECK VALVE POOL SWEEP BOOST PUMP WATER FEATURE PUMP POOL SPA RETURN VALVE WATER FEATURE VALVE SPA SPA JET PUMP SPA BLOWER POOL SPA SUCTION VALVE CHECK VALVE POOL VACUUM VALVE MANUAL VALVE MANUAL VALVE MANUAL VALVE ENERGY FILTER TWO WAY VALVE SKIM POP UP SPILLOVER POP UP OVERFLOW POP UP RETURN JET IN FLOOR CLEANER VALVE WATER FEATURE PUMP WATER FEATURE POP UP MAIN DRAIN ENERGY SAVER PRESSURE CLEANER NON BOOST PRESSURE CLEANER PRESSURE CLEANER SUCTION CLEANER SOLAR TEMPERATURE SENSOR POOL FILTER PUMP High Voltage Relays Valve Outputs Filter Pump Lights Aux 1 Aux 2 Pool Spa Suction Pool Spa Return Valve 3 Valve 4 TRANSFORMER HIGH VOLTAGE LIGHTS LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL ISOLATED WATER FEATURE PUMP POOL SPA TEMPERATURE SENSOR CHECK VALVE prevents draining of raised spas CHECK VALVE prevents draining of raised spa
9. Move to previous next menu item Chemistry Configuration Wizard Requires use of the optional AQL CHEM Sensing Kit Following the steps of the Chemistry Config Wizard will set up the AQL CHEM to sense ORP and pH levels and if the chlorination function is used can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool Refer to the AQL CHEM manual for more detailed information Pool Spa Config to view change Pool Spa Setup Pool and Spa Std Spa Spillover Enabled Heaters Htr1 Spa Htr2 Pool Filter Operation Spa Spillover Push to access Pool Spa options Rotates between Pool and Spa Std Pool and Spa Dual Pool Only and Spa Only options default Toggle between Enabled and Disabled Spa Spillover default Toggle between Htr1 Spa Htr2 Pool default and Shared Heaters Toggle between Pool Only and Spa Spillover options default Move to previous next configuration menu Move to next menu item Move to next menu item or previous next configuration menu Move to next menu item Move to previous next configuration menu if Pool and Spa Std or Dual is selected and if Spa Spillover is enabled Spa CountDn 00 30 Adjust time setting Manual On Off 0 05 0 10 0 15 default is 4 00 Move to next menu item if Pool and Spa Std is selected if Pool and Spa Dual is selected if Pool and Spa Std or Dual is selected V1 Aux1 V2 Aux2
10. and is not a complete plumbing schematic for the pool 8 When using the wireless spa side remote control AQL2 SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Turbo Cell choose proper model for your pool The Turbo Cell used for chlorine generation should be plumbed AFTER the filter and heater If installed on a pool spa combination system the cell should be plumbed BEFORE the pool spa return valve in order to allow proper chlorination of both the pool and the spa Refer to plumbing diagram below The cell may be mounted vertically or horizontally and water can move in either direction through the cell Install using the 2 unions provided in the P KIT purchased separately Tighten unions BY HAND for a watertight seal For systems with 1 plumbing use adaptors provided by installer Flow Switch supplied with P KIT The flow switch must be plumbed in the same section of plumbing as the Turbo Cell The flow switch is a safety device that ensures that water is flowing through the cell before the Pro Logic starts to generate chlorine Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system IMPORTANT There must be at least a 12 30cm straight pipe run before upstream the flow switch If the switch is plumbed after the cell the cell can by counted as the 12 30cm of straight pipe
11. change Heater1 Disable Heater1 Cooldown Disabled Heater1 Extend Disabled No Push to access heater options Toggle between Enabled and Disabled default Heater 1 Toggle between Enabled and Disabled default Heater 1 Cooldown Toggle between Enabled and Disabled default Heater 1 Extend Toggle between Enabled and Disabled default Move to previous next configuration menu Move to next menu item or previous next configuration menu Move to next menu item Move to previous next configuration menu Move to previous next configuration menu if Heater1 is enabled if Heater1 is enabled if Heater1 is enabled display for Heater2 if Heater2 is enabled Heater1 Name Gas Heater Rotates between all available names Move to next menu item Allow Low Speed Minimum Speed Disabled 50 Toggle between Enabled and Disabled default Select the desired minimum filter pump speed for Heater 1 Filter Lowest to Highest Move to Move to next menu item or previous next configuration menu next menu item or previous next configuration menu if Heater1 is enabled and if Heater1 is enabled and 2 speed filter pump is selected variable speed filter pump is selected Heater1 If the heater is Enabled the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running The desired temperature is in the Se
12. change Push to activate ColorLogic options Move to previous next configuration menu ColorLogic Config This menu appears if the optional ColorLogic Network Module is installed and detected at power up Refer to the AQL COLOR MODHV manual for detailed installation and operation instructions External Input Active Closed Toggle between Open and Closed default Move to next menu item or previous next configuration menu External Input The external input device can either be normally open or normally closed In this menu select the state of the external input device when active For example if the switch is normally open and closes when active set External Input to Active Closed 31 8 High Voltage Relays for PS 8 PS 16 4 relays for PS 4 8 High Voltage Relays Control Power Input Control Power Input Bonding Lug s Bonding Lug s Local Display Subpanel Subpanel Ground Bus Bar pH Dispense Output Ground Bus Bar L2 L2 N N L1 L1 4 Valve Connectors 4 Valve Connectors 2 Heater Outputs External Input Interlock 4 Temp Sensor Inputs To PS 16 Display Keypad Connector Flow Switch Connector Cell Connector Wireless Base Receiver Connector 7 9 8 10 4 wire connection between PS 16 and EXP For use with PS 16 only Remote Display Keypad Connector AQL PS 16 only Expansion Unit AQL CHEM Connector Tightening Torque Cutler Hammer Murray Siemens
13. for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 7 The plumbing diagram on page 9 is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 8 When using the wireless spa side remote control AQL2 SS RF the POOL button will position the valves for Pool mode and the SPA button will position the valves for Spillover mode Dual Equipment Shared Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter and shared heaters Refer to the diagram below Some important notes regarding the Pro Logic control of Dual Equipment Pool Spa systems with shared heaters In the Pool Spa Config select Pool Spa Setup Pool and Spa Dual Heaters Shared 1 When dual equipment is selected a The filter pump automatically is renamed Pool Filter and can not be changed The pool filter can be a one two or variable pump b The Aux1 output is automatically renamed Spa Filter its function is set to Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one two or variable pump c The Valve3 configuration menu is disabled d The heater s will be dedicated to the spa whenever the spa filter is on and the spa temperature setting is not off 2 The water sensor shou
14. freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature the Pro Logic will turn on the aux relay to circulate the water IMPORTANT this only enables operation of the AUX output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Pump Speed This is the speed of the filter pump when the Aux1 output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Aux1 output is on push or and select from Lowest to Highest in 5 increments 3 Plumbing Standard Pool Spa system configuration These systems use a single filter pump and filter Pool or spa operation is controlled by two 3 way valves suction and return Refer to the diagram below Some important notes regarding the Pro Logic control of Standard Pool Spa systems In Pool Spa Config select Pool Spa Setup Pool and Spa Std 1 The Pro Logic can be programmed to accommodate spa spillover if desired 2 Up to two conventional heaters gas or heat pump plus solar can be used to heat both the pool and the spa 3 If the chlorinator cell is plumbed prior to th
15. solar sensor is required If dual equipment will be used the dual equipment spa sensor spa tempera ture for Pool and Spa Dual is required If both solar and dual equipment are desired another temperature sensor must be purchased separately The sensors are provided with a 15 ft cable If a longer cable is required contact the Hayward service dept 908 355 7995 for information on suitable cable types and splices See Temperature Sensors on page 6 for directions on installing sensors AIR SENSOR SOLAR SENSOR DUAL EQUIPMENT SPA SENSOR POOL SPA SENSOR optional optional Wired Remote Display Keypad The Pro Logic main unit can connect to a maximum of 3 remote wired display keypads Wired display keypads must be ordered separately Use four conductor cable typically phone cable to connect the wired remote display keypad with the Pro Logic Control Center as shown below The maximum wiring distance is 500ft 160m Note that the terminals on both the Pro Logic main unit and the wired remote display keypad are numbered Connect 1 to 1 2 to 2 etc Refer to diagram below Wired Remote Display unit 500 ft max Connect screw terminals 1 to 1 2 to 2 etc 1 2 3 4 If multiple remote display keypads are installed Never connect more than 2 wires to any terminal block Two remotes can be wired back to the Pro Logic main unit or the second display keypad and third if applicable can be da
16. state using the Settings Menu the Aqua Pod Super Chlorinate button or a Super Chlorinate assigned Aux Lights Valve button will temporarily cancel the Group s control of Super Chlorinate until the next time the Group is activated Variable Speed in Groups The Pro Logic can be programmed to use alternate pump speeds while running group commands This allows the pump s to be set to a higher or lower speed than normal while the group is activated When the group stops the speed will return to its normal setting Changing the speed setting while the group is running will make the group release the alternate speed setting and revert back to the normal speed setting Any changes that are made at that point will affect the normal speed setting The next time the group is activated the speed will return to the group speed setting that was originally programmed in the Configuration Menu To change the speed setting while the group is running go to the Settings menu and press the button while Group Control is displayed The speed setting will change to the normal speed setting 20 23 Flow Switch Only applicable if the chlorinator function is enabled and or the flow monitor feature is desired The flow switch cable plugs into the Pro Logic Control Center as shown in the diagram on page 12 Ensure that the connector catch snaps in order to provide a reliable connection Turbo Cell Only applicable if the chlorinator function is enable
17. to freeze protection only the pump will run at this speed 2 Speed pumps Select high default or low speed operation Variable Speed pumps Select the desired speed from Filter Lowest to Filter Highest speed Lars Heaters 1 Turn power off to heater 2 Remove factory jumper from terminal block 3 Wire Pro Logic to the heater as shown 4 Ensure toggle switch is in the ON position 5 Set heater thermostats to maximum position to limit switches remove jumper Fusible Link white white Hayward Heaters Refer to the instructions in the heater manual for 2 wire Remote Thermostat operation under Remote Control Connections and the diagram on the below 1 Turn off power to heater 2 Wire Pro Logic to terminals 1 amp 2 see diagram 3 Leave jumper attached to terminals 4 amp 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Turn heater power back on 6 Switch heater to either Pool or Spa it doesn t make any difference which is selected the Pro Logic will take control 7 Heater display should be bO for bypass On 8 Heater will fire whenever Pro Logic requests when Pro Logic Heater LED is illuminated Do not remove jumper Terminal block located at electrical junction box Dipswitch located on heater circuit board PK W R BK R ON C OFF F 16 27 they want to control the filter equipment A sheet of sma
18. to the VSP pump control and be on when the output is on When the output is off the relay will be off Note that when the relay is off power off to the VSP the Pro Logic will not display errors or diagnostics for the pump The relay must be on for diagnostic function Refer to the VSP manual s for detailed wiring information 220 VAC input power to VSP pH Dispense Output NOTE The Pro Logic can only be used with a 120VAC pH dispensing device There are two Pro Logic versions that require different installation techniques Pro Logics operating with a software version less than 4 00 require the pigtail or pH dispensing device to be connected to an internal relay Units using version 4 00 or later have a dedicated pH output through the screw terminals mounted on the inside of the enclo sure shown on page 12 Refer to the AQL CHEM s pH dispense wiring instructions that relates to your particu lar version Hayward ColorLogic Network Module Refer to the AQL COLOR MODHV manual for detailed installation and wiring information 14 External Input When enabled the filter pump will be forced off when the external input is active Note that freeze protection will have precedence over this feature NOTE Heater1 and Heater2 configuration are identical If Heater2 is enabled then Valve4 will automatically be disabled due to the fact that they use the same output relay and only 1 function can be assigned to that relay Heater1 Config to view
19. 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa Std the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa and Spillover suction valve switched to pool and return valve FILTER all Pro Logic models AUX1 all Pro Logic models Dual Equipment Spa Filter all models A 2 all Pro Logic models A 3 A 6 PS8 amp PS16 models A 7 A 14 PS16 models UX UX UX UX UX LIGHTS all Pro Logic models Pro Logic Output This is the output used to control the VSP Note that the VSP should be wired to this output s corresponding relay VSP Address This is the name that should be selected under Set COMM bus address EcoStar or H Comm ADDR TriStar within the VSP s Configuration Menu 001 Tristar Pool Filter EcoStar 002 Tristar EcoStar Aux1 Spa Filter Lights Button EcoStar only Aux2 Aux14 EcoStar only use same as Pro Logic Output 24 Temperature Sensors The Pro Logic utilizes 10K ohm thermistor type sensors Three sensors water temperature air temperature and solar or dual equipment spa temperature are included If the Pro Logic is being used to control a solar heating system the
20. 667 227 304 1400 180 82 210 95 240 109 270 123 300 136 330 480 150 218 360 510 164 232 390 540 177 246 420 570 191 259 450 600 205 263 1600 160 73 187 85 213 97 240 109 267 121 293 427 133 195 320 453 145 207 347 480 158 219 373 507 170 231 400 533 182 243 1800 140 64 163 74 187 85 210 95 233 106 257 373 117 169 280 397 127 180 303 420 138 190 327 443 148 201 350 467 159 211 2000 120 100 80 60 20 40 55 45 36 27 9 18 140 117 23 47 64 53 11 21 160 133 27 53 73 61 12 24 180 150 30 60 82 68 14 27 200 167 33 67 91 76 15 30 220 320 183 267 37 53 73 107 100 145 83 121 17 24 33 48 240 340 200 283 40 57 80 113 109 154 91 129 18 26 36 51 260 360 217 300 43 60 87 120 118 163 98 137 20 27 39 54 280 380 233 317 47 63 93 127 127 172 106 144 21 29 42 57 300 400 250 333 50 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50
21. 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79 110 187 253 85 117 200 267 91 123 2200 3000 2800 2400 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal 2600 3400 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK POUNDS and Kg OF SALT NEEDED FOR 3200 PPM 3600 Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute 10 000 8 000 37 500 213 267 97 121 200 250 91 114 187 233 85 106 173 217 79 98 160 200 73 91 147 183 67 83 133 167 61 76 120 150 55 68 107 133 48 61 93 117 42 53 80 100 67 83 53 67 40 50 13 17 27 33 36 45 30 38 24 30 18 23 6 8 12 15 Ideal Ideal Dilute Dilute 30 000 4 Salt When using optional chlorinator function Salt Level Use the chart below to determine how much salt in pounds or Kgs should be added to reach the recommended levels Use the equations on the following page measurements are in feet gallons and meters liters if pool size is unknown The operating salt level is between 2700 3400 PPM parts per m
22. Automation and Chlorination Installation Manual for models PL PS 4 CUL PL PS 8 CUL PL PS 16 CUL Programming Menu Flowchart Pro Logic 092453 RevC Copyright 2010 Hayward 620 Division St Elizabeth NJ 07207 www haywardnet com Canada 888 238 POOL US 888 921 POOL denotes conditional items PS 4 only PS 4 only default menu day and time water temperature air temperature chlorinator setting salt level reason pump is running not scheduled inspect cell reason hi speed is running not scheduled countdown time remaining heater control status system manual off check system error group active filter vsp speed reason spa filter vsp speed reason lights aux speed reason pH ORP levels settings menu spa heater1 temperature pool heater1 temperature spa heater2 temperature pool heater2 temperature spa heater2 priority pool heater2 priority spa solar temperature pool solar temperature vsp speed settings superchlorinate spa chlorinator setting pool chlorinator setting aux colorlogic settings day and time backlit display light beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed 2 pool filter 4 or lo speed 2 spa filter 1 or hi speed spa filter 2 or lo speed spa lights aux1 aux2 valve3 valve4 superchlorinate diagnostic menu chlorinator diagnostic
23. C Pool Equipment 120 VAC Load Wiring GFCB for 120 VAC Pool Equipment Factory Prewired Field Wired 120 2VA L1 Neutral Two speed filter pump Requires 2 relays FILTER plus one of the AUX relays for proper operation of both speeds IMPORTANT Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 26 Lights A ground fault circuit breaker must be used to supply power for high voltage pool spa lighting Low voltage lights will require an external transformer For lighting systems that have both a light source and color wheel connect the light source to the Lights relay and then connect the color wheel to one of the AUX outputs ColorLogic networked pool spa lights require the installation of an AQL COLOR MODHV and unique wiring Refer to the AQL COLOR MODHV manual for detailed installation and wiring information Hayward Variable Speed Pump Proper installation of a Hayward Variable Speed Pump VSP includes high voltage input wiring low voltage communication wiring and menu configuration settings The Pro Logic can control up to 2 Hayward TriStar VSPs and 8 EcoStar VSPs Refer to the diagram below for proper input wiring to the VSP Wiring from the 220V breaker must connect through the Pro Logic s Filter Lights Aux relay Refer to VSP Address Setting on page 18 to determine which relays can be used with your pump The selected relay will supply input power
24. Current salt level 45000 52 500 60 000 67 500 75 000 82 500 120 000 90 000 127 500 97 500 135 000 105 000 142 500 112 500 150 000 ppm 0 320 145 373 170 427 194 480 218 242 587 854 267 388 640 907 291 412 693 960 315 436 747 339 460 800 1067 364 484 200 300 136 350 159 400 182 450 205 500 227 550 800 250 363 600 850 273 385 650 900 295 408 700 950 318 430 750 1000 341 453 400 280 127 327 148 373 170 420 191 467 212 513 747 233 339 560 793 255 360 607 840 276 382 653 887 297 403 700 933 318 424 600 260 118 303 138 347 158 390 177 433 197 477 693 217 317 520 737 236 337 563 780 256 358 607 823 276 378 650 867 297 398 800 240 109 280 127 320 145 360 164 400 182 440 640 200 291 480 680 218 310 520 720 236 328 560 760 255 346 600 800 273 364 1000 220 100 257 117 293 133 330 150 367 167 403 587 183 267 440 623 200 283 477 660 217 300 513 697 233 317 550 733 250 333 1200 200 91 233 106 267 121 300 136 333 152 367 533 167 243 400 567 182 258 433 600 197 274 467 633 212 289 500
25. Drawing is for digital heater If heater is a millivolt analog run red wires from Fireman s Switch to heater relay 17 26 switched to spa by successive presses of the Pool Spa button For Pool and Spa Dual only Pool Only and Spillover are available Filter Operation If Spa Spillover is selected the Pro Logic will automatically switch the pool spa suction and return valves to spillover at the start of the programmed pool filtering time period or when the super chlorinate function is turned on The valves will remain in this position for the remainder of the super chlorinate period This option is usually preferable because both the pool and spa water will be filtered and sanitized If Pool Only is selected then the Pro Logic will switch the pool spa valves to the pool only position at the start of the programmed pool filtering time period or when the super chlorinate func tion is turned on This may be desirable on some systems with in floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and or the super chlorinate is running V1 Aux1 V2 Aux2 This menu appears only if the Pool Spa Setup is Pool Only or Spa Only When enabled Valve 1 return will follow the Aux1 output and Valve 2 suction will follow the Aux2 output When disabled default the return and suction pool spa valves function normally Filter Off Valve Change T
26. IMPORTANT To ensure proper operation verify that the arrow on the flow switch points in the direction of water flow 11 NOTE If an AQL COLOR MODHV ColorLogic Network Module is detected at startup only the Lights Name menu will appear under Lights Configuration Refer to the AQL COLOR MODHV manual for more information Lights Config to view change Lights Function Manual On Off Lights Name Pool Light Lights Relay Standard Push to access Lights options Rotates between Manual On Off default Countdown Timer Low Speed Filter Timeclock Solar Low Speed Spa Filter Group Super Chlorinate and pH Dispense Rotates between all available names Toggle between Standard default Dimmer and VSP Move to previous next configuration menu Move to next menu item Move to next menu item or previous next configuration menu Move to next menu item or previous next configuration menu Lights Interlock Disable Lights Freeze Disable Toggle between Enabled and Disabled default Lights Interlock Toggle between Enabled and Disabled default Lights Freeze Move to next menu item Move to previous next configuration menu for all functions except solar dimmer relay super chlorinate pH dispense low speed and group for all functions except solar dimmer relay super chlorinate pH dispense low speed and group f pH dispense low speed and group or all functions except dimmer relay super chlorinate if filter
27. Low Speed Spa Filter Group Super Chlorinate and pH Dispense Aux1 Ext Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu WARNING Do not use the Pro Logic to control an automatic pool cover Swimmers may become entrapped underneath the cover NOTE If Pool and Spa Dual is selected Aux1 is dedicated to use as the spa filter Its Name is set to Spa Filter the Function is set to Timeclock and Interlock is set to Disabled These can t be changed Aux1 Name The Pro Logic allows you to assign any one of a number of names e g Cleaner Pump Waterfall Gazebo Light etc to each of the aux outputs control function This will make the Pro Logic much more user friendly to the homeowner when they want to turn various aux equipment on or off or program the timeclocks A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Aux pushbutton can be labeled the same as the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date FILTER HEATER HEATER BYPASS VALVE manual HEATER BYPASS VALVE manual POOL SWEEP BOOST PUMP WATER FEATURE PUMP POOL SPA SPILLOVER VALVE WATER FEATURE VALVE SPA SPA JET PUMP SPA BLOWER
28. OR CELL OTHER THAN AN UNMODIFIED NEW HAYWARD GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD GOLDLINE IF A WARRANTY BE COMES VOID YOU STILL MAY PURCHASE SERVICE AND OR TELEPHONE TECHNICAL SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES Table of Contents Introduction Before You Begin 1 Installation Steps 2 1 Preparing General Water Chemistry 3 Pool Spa Water Salt 4 2 Mounting Pro Logic Control Center 5 Equipment PS 16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL CHEM ORP and pH Sensing Kit 6 Optional AQL COLOR MODHV Network Module 6 Optional Wired Remote Display Keypad 7 Optional Wireless Remote Display Keypad 7 Optional Base Station 7 Optional Valve Actuators 7 3 Plumbing Standard Pool Spa Configurat
29. POOL VACUUM VALVE MANUAL VALVE ENERGY FILTER TWO WAY VALVE SKIM POP UP SPILLOVER POP UP OVERFLOW POP UP RETURN JET IN FLOOR CLEANER VALVE WATER FEATURE PUMP WATER FEATURE POP UP MAIN DRAIN ENERGY SAVER PRESSURE CLEANER NON BOOST PRESSURE CLEANER PRESSURE CLEANER SUCTION CLEANER POOL High Voltage Relays Valve Outputs Heater Outputs Pool Filter Pump Lights Spa Filter Pump Aux 1 Aux 2 Aux 6 Pool Spa Spillover Valve 3 Valve 4 TRANSFORMER HIGH VOLTAGE LIGHTS LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL ISOLATED WATER FEATURE PUMP POOL TEMPERATURE SENSOR SPA TEMPERATURE SENSOR HEATER CELL FLOW SWITCH MANUAL VALVE POOL FILTER PUMP SPA FILTER PUMP CHECK VALVE prevents draining of raised spas adjust cams as necessary for proper spillover Heater 1 Spa Heater 2 Pool SOLAR BOOST PUMP SOLAR VALVE CHECK VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE FILTER 5 The chlorinator cell must be installed in the pool plumbing If spillover is enabled then the Pro Logic can chlorinate both the pool and spa during spillover operation Otherwise the Pro Logic will only chlorinate the pool and the spa sanitization will have to be handled manually 6 If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu
30. Square D Thomas amp Betts G E Manufacturer Single Double Quad Twin GFCB Filler Plates BR MP T QP HOM TB THQL BR MP T QP HOM TB THQL BRD MH T QT HOMT TBBD BRD MH T QT HOMT TBBQ GFCB MP GT QPF HOM GFI GFB THQL GF BRFP LX100FP QF3 HOMFP FP 1C TB TFH 25lb in 25lb in 25lb in 25lb in 25lb in 25lb in SUITABLE LISTED BREAKERS Pro Logic Control Power The Pro Logic requires 120VAC 2A power to operate the control logic circuits and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment All Pro Logic relays are double pole they make break both legs of 240V circuits and are rated at 3HP 30A at 240V 1 HP 30A at 120V Refer to the diagram below for typical relay wiring WARNING Do not use the Pro Logic to control an automatic pool cover Swimmers may become entrapped underneath the cover 13 30 Heater Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time until the pool or spa is heated up to the desired temperature setting see Settings Menu Heater extend will NOT cause the filter pump to turn on it will only delay the turn off time when the heater is operating For a Pool Spa Setup selection of Pool Only Spa Only or Pool and Spa Std Heater1 and or Heater2 will keep the
31. VE3 button can also be used to turn the valve output on or off Countdown Timer the valve3 relay will turn on when the VALVE3 button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The VALVE3 button can also be used to turn the output off Timeclock the valve turns on off at the times set for the valve3 timeclock in the Timers Menu see Operations Manual The valve3 button can also be used to turn the valve output on or off Solar the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting Solar heating must be enabled in the Solar Config menu for proper operation to occur In Floor Cleaner the valve switches the water returning to the pool between the in floor cleaner and the normal return jets which facilitate efficient surface skimming The valve will operate the in floor cleaner for the first half of each clock hour and then switch to the jets skimming for the last half of the hour Group the valve operates when the Group function is initiated and shuts off when the Group 37 Optional Remote Controls Hayward offers a variety of wired and wireless remote control options for the Pro Logic Each model gives you the ability to control your pool s functions from a remote location away from the Control Center Wired Remote Controls Up to 3 wired remote controls can be ins
32. al for specific installation information Optional AQL COLOR MODHV ColorLogic Network Module Using the optional AQL COLOR MODHV network module the Pro Logic can fully control the color speed motion and brightness of Hayward ColorLogic Generation 4 pool and spa lights as well as provide programmable light shows Refer to the AQL COLOR MODHV for detailed installation wiring and operation information 6 NOTE The configuration for Valve3 and Valve4 are identical However if Heater2 was enabled then the Valve4 configuration will not appear a single relay is used to implement either the Heater2 function or the Valve4 function it can not do both For PS 16 see aux logic on page 27 for control of Valves7 8 9 and 10 Valve3 Disabled Freeze Toggle between Enabled and Disabled default Valve3 Freeze Move to previous next configuration menu for all functions except group and super chlorinate Valve3 Config to view change Valve3 Function Solar Valve3 Name Waterfall Push to access Valve3 options Rotates between Manual On Off default Countdown Timer Timeclock Solar In floor Cleaner Group and Super Chlorinate Move to previous next configuration menu Move to next menu item Valve3 Disabled Interlock Toggle between Enabled and Disabled default Valve3 Interlock Move to next menu item for all functions except solar group or super chlorinate for all functions except solar group or super chlorinate Rotates
33. and pH Sensing Kit Plug in the connector from the AQL CHEM into the AQL CHEM connector on the main PCB in the Pro Logic control unit Connector for AQL CHEM PS 16 Expansion Unit Use four conductor cable typically phone cable to connect the PS 16 Expansion Unit to the Pro Logic Control Center as shown below Note that the terminals on both the Pro Logic main unit and the PS 16 Expansion Unit are numbered Connect 1 to 1 2 to 2 etc Refer to diagram below Pro Logic Control Center 1 23 4 PS 16 Expansion Unit Connect screw terminals 1 to 1 2 to 2 etc Note that all functions in the table may not be offered The available functions are dependent on how the Pro Logic is configured For example if the Pro Logic is configured for a single heater Heater2 will not be available as an option in the Group menu Also under some circumstances functions will be displayed but can t be changed Note that the function whose menu you are in will not be displayed as an option and will automatically turn on when the group is activated For example if programming a Group function under the Lights menu the Lights function will not be offered as an option and the Lights function will automatically turn on with the group The available control parameters vary with each function All functions offer Unaffected which should be selected if you do not wish to control that particular function within the group
34. ar collector array so that it is exposed to the same sunlight as the collectors see page 9 Use additional cable 20 AWG if necessary Dual Equipment Spa Sensor For dual equipment applications separate filter pumps and heaters for both the pool and the spa mount the dual equipment spa sensor after the spa filter but before the heater see page 9 Use additional cable 20 AWG if necessary Optional Chlorination Function The PL PS 4 8 16 models require the use of a chlorinator cell and plumbing kit to provide pool chlorination These items are not included with the Pro Logic and can be purchased separately at your local Hayward dealer Choose a chlorinator cell model based on the size of your pool The following models are available T CELL 15 for pools up to 40 000 gallons T CELL 9 for pools up to 25 000 gallons T CELL 3 for pools up to 15 000 gallons In addition to the chlorinator cell a plumbing kit P KIT must be purchased This kit contains the cell unions and flow switch Refer to pages 11 and 21 for plumbing and wiring instructions Optional AQL CHEM ORP and pH Sensing Kit The AQL CHEM is an ORP and pH sensing kit for the Pro Logic When used with the chlorination function the Pro Logic senses the pool s ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized Wiring and plumbing requirements for the AQL CHEM should be considered before installing the Pro Logic Refer to the AQL CHEM manu
35. be selected under the Filter Config Menu for proper operation Timeclock the aux relay will turn on and turn off at the times set for the aux timeclock in the Timers Menu see Operations Manual The AUX button can also be used to turn the output on and off Solar the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting It is important to note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Filter Pump the Pro Logic will turn on the aux relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the aux relay operates when the Group function is initiated and shuts off when the Group function is terminated See Aux1 Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function pH Dispense When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled the
36. between all available names Move to next menu item Valve3 Group Filter Unaffected Valve3 Group Timer None Manual Options available depend on the function that is selected Rotates between Manual On Off default Countdown Timer and Timeclock Move to previous next menu item or next configuration menu Move to next menu item for group function only for group function only Valve3 Ext Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Valve3 Pump Spd Settings Menu Select Settings Menu default or desired pump speed Filter Lowest to Highest Move to previous next configuration menu Valve3 Name The Pro Logic allows you to assign any one of a number of names e g Cleaner Valve Waterfall valve Solar Valve etc to each of the valve output control function This will make the Pro Logic much more user friendly to the homeowner when they want to turn various valves on or off or program the timeclocks A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Valve3 and Valve4 pushbutton can be labeled the same as the name that you have assigned Valve3 Function Manual On Off default the valve3 relay will alternate between turning on and off when the VALVE3 button is pressed There is no automatic control logic The VAL
37. bled if Solar is enabled Allow Low Speed Disabled Toggle between Enabled and Disabled default Move to next menu item or previous next configuration menu if Solar is enabled and 2 speed Filter is selected Solar The Solar configuration menu will NOT appear if Pool and Spa Dual has been selected in the Pool Spa setup menu If the solar control logic is Enabled several additional steps must be taken to ensure proper operation of the solar heating system If the solar is operated by a valve then a valve Valve3 or Valve4 output must be setup for solar logic page 37 If the solar is operated by a pump then one of the AUX relays must be set up for solar logic page 34 Also the solar temperature sensor must be installed This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available If solar is Enabled the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water by at least 8 F The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used 240 VAC Load 120 VAC Load Wiring relays for 240 VAC Pool Equipment Wiring relays for 120 VA
38. button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function pH Dispense When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled the Pro Logic will turn on the Lights relay when there is a need to energize the pH dispensing device The pH Dispense function can be assigned to any Aux or the Lights output Once programmed for pH Dispense the Lights button will have no function Requires the use of the AQL CHEM sensing kit Lights Relay This feature allows the user to select either Standard default Dimmer or VSP type relay for the Lights output The optional AQL DIM dimmer kit must be installed if Dimmer is desired When Dimmer is selected and the Lights output is manually turned on the and buttons adjust the level from 20 to 100 default The level is saved for the next time the lights are turned from off to on If VSP is selected the Lights relay is used to supply power to a Hayward Variable Speed Pump VSP The relay will be on when the Lights output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Note Up to 6 Lights Aux outputs can be configured as VSP relays Lights Interlock If enabled this feature will override the function Manual On Off Countdown Timer Timeclock selected above and tu
39. cent patios decking a qualified stone installation specialist should be consulted regarding the appropriate type installation sealant if any and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances NOTE The use of dry acid sodium bisulfate to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water Dry acid can cause a buildup of by products that can damage your chlorinator cell Installation Steps Details on each installation step are presented on the following pages 1 Prepare the pool water page 3 General Water Chemistry Salt 2 Mounting the equipment page 5 Pro Logic main unit Temperature sensors Remote display keypad optional Valve actuators if applicable 3 Plumbing page 8 General Pool Equipment Chlorinator Turbo Cell Flow Switch 4 Electrical Wiring page 12 Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring temperature sensors flow switch etc 5 Pro Logic control configuration program desired control operation page 22 6 System Startup and checkout page 41 2 41 6 System Startup and Checkout Before Startup Before starting the Pro Logic for the first time be sure that the following items have been completed 1 Pool spa chemicals are with
40. ctions will be made to pumps lights etc as well as providing direct input power to the Control Center Always Ensure that Power is disconnected prior to doing any wiring Follow all local and NEC CEC if applicable codes Use copper conductors only Main Service Power to the Circuit Breaker Subpanel The Pro Logic circuit breaker subpanel is rated for 100A service Run properly rated conductors L1 L2 N and ground from the primary house electrical panel to the main power connections on the Pro Logic circuit breaker base The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum Grounding and Bonding Connect a ground wire from the primary electrical panel to the Pro Logic ground bus bar Also ground each piece of high voltage 120 or 240VAC equipment that is connected to the Pro Logic control relays or circuit breakers The Pro Logic should also be connected to the pool bonding system by an 8AWG 6AWG for Canada wire A lug for bonding 2 for Canada is provided on the outside bottom of the Pro Logic enclosure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer See the chart below for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufacturer s rating requirements regarding the size and temperature rating for wiring Note that some pool equipment may be required to be connected to ground fault circuit brea
41. d The Turbo Cell should be plugged in after the Pro Logic cover panel is put back in place Refer to page 12 for the location of the connector External Input Interlock The External Input Interlock provides a means to force the filter pump or an Aux output off when certain conditions exists A normally open or normally closed on off external device must be connected to the Pro Logic as shown below After properly configuring the Pro Logic see Configuration the filter pump and or desired Aux will be forced off when the device is active SPST External Switch either Normally Open or Normally Closed Hayward Aqua Rite Chlorinator The Pro Logic can control one or more Hayward Aqua Rite chlorinators when additional sanitizing capacity is required A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite NOTE There must be only 1 primary unit All other Aqua Rite units must be configured as secondary 5 Configuration Setup After plumbing and wiring are complete the Pro Logic MUST BE CONFIGURED before attempting to operate Configuration information is entered at the keypad and tells the Pro Logic what equipment is connected and how each should be controlled Group Function The latest version of the Pro Logic offers the ability to assign a Group function to a particu
42. e installed on the spa loop prior to the heater and will display the spa temperature whenever the Spa Filter pump is running 4 The Pro Logic can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 9 34 lights relay during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze Protection is not available for low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Pump Speed This is the speed of the filter pump when the Lights output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and select from Filter Lowest to Filter Highest in 5 increments NOTE The configuration parameters for all Aux outputs are the same as shown below for Aux1 PS 4 Aux1 and Aux2 PS 8 Aux1 through Aux6 PS 16 Aux1 through Aux14 Also note that for the PS 16 Valves7 8 9 and 10 are turned On Off with the control function selected for Aux7 8 9 and 10 respectively Aux1 Pump Spd Settings Menu Select Settings Menu default or desired pump speed Filter Lowest to Highest Move to previous next configuration menu if filter pump is set to variable speed and th
43. e pool spa return valve then both the pool and the spa can be chlorinated 4 The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature depending on the current operation of the pool The temperature will only be displayed when the filter pump is running 5 If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the filter pump is on and the system is in the pool only operating mode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool 7 The air sensor must be installed if the freeze protection feature is enabled for the filter valves or aux outputs 8 35 Aux1 Function Manual On Off default the aux relay will alternate between turning on and off when the aux button is pressed There is no automatic control logic Countdown Timer the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time see Timers Menu in the Operations Manual The AUX button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required It is very important that the 2 speed filter pump option
44. e protection enabled External Input Interlock When enabled the filter pump will be forced off when the external input is active Note that freeze protection will have precedence over this feature Pentair Purex MiniMax 1 Turn power off to heater 2 Remove factory installed jumper from the Ext Switch connector 3 Wire the Pro Logic to the Ext Switch connector as shown below 4 The wires to the Pro Logic must be separated from any line voltage wires Failure to follow these instructions may cause erratic operation of the heater 5 Set the Power Thermostat Select switch to either Pool or Spa 6 Set the Pool and Spa thermostats to their maximum settings MINIMAX Ext Switch Remove Factory Jumper Raypak RP2100 Pool Spa Heater 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board IMPORTANT The heater will display OFF when it is being remotely controlled by the Pro Logic Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then disables the remote control by the Pro Logic To prevent this Remove the heater touch pad connector P5 which will disable the touchpad P7 Light Blue Black Orange Stripe Orange Stripe Black RAYPAK RP2100
45. e relay type is set to standard Aux1 Config to view change Aux1 Function Manual On Off Aux1 Group Filter Unaffected Aux1 Group Timer None Manual Aux1 Name Cleaner Aux1 Relay Standard Push to access Aux options Options available depend on the function that is selected Rotates between Manual On Off default Countdown Timer and Timeclock Rotates between all available names Toggle between Standard default Dimmer ColorLogic and VSP Move to previous next configuration menu Move to previous next menu item or next configuration menu Move to next configuration menu item Move to next menu item Move to next menu item or previous next configuration menu Aux1 Interlock Disable Aux1 Freeze Disable Toggle between Enabled and Disabled default Aux1 Interlock Toggle between Enabled and Disabled Aux1 Freeze default Move to next menu item Move to previous next configuration menu for all functions except solar dimmer relay super chlorinate for all functions except solar dimmer relay super chlorinate low speed group and pH dispense low speed group and pH dispense for all functions except dimmer relay super chlorinate low speed group and ph dispense for group function only for group function only for manual on off countdown timer and timeclock functions Move to next menu item Rotates between Manual On Off default Countdown Timer Low Speed Filter Timeclock Solar
46. e same internal relay and only one can be enabled In the configuration menu if Heater2 is enabled then the configuration for Valve4 will never appear The heater interface wiring as described below is identical for Heater1 and Heater2 except for the terminal connections at the Pro Logic control The Pro Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits Refer to the diagram on the following page for a generic connection The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control usually identified as 2 wire remote control For millivolt or line voltage heaters contact Hayward Tech support 908 355 7995 Refer to the diagrams and the information on the following pages for more details on the connec tion to several popular heaters Generic Heaters 1 Wire heater to 120 240V power source per the instructions in the heater manual The Pro Logic does NOT control the power going to the heater 2 Wire the Pro Logic dry contact heater output per the diagram below Many internal parts of the heater can get very hot see the heater manufacturer s recommendations on the minimum temperature rating for wires If no guidance is given use 105 C rated wire 3 Set any ON OFF switch on the heater to ON 4 Set the thermostat s on the heater to the maximum hottest setting I
47. f AQL SS 6B is connected Select 6B Spa This menu only appears if more than one AQL SS 6B is detected at power up Select which of the available remote controls A B or C is to be configured 6B A Button 1 This menu allows the user to map each button of the AQL SS 6B to one of the standard Pro Logic functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Aux1 and Button 6 Aux2 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 30 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm 10 ppm 12 000 45000 8 000 30000 14 000 52500 10 000 37500 16 000 60000 18 000 67500 20 000 75000 22 000 82500 32 000 120000 24 000 90000 34 000 127500 26 000 97500 36 000 135000 28 000 105000 38 000 142500 30 000 112500 40 000 150000 3 0 1 3 2 0 9 3 0 1 4 3 5 1 5 2 5 1 1 3 4 1 5 4 0 1 8 4 5 2 0 4 5 2 0 5 0 2 2 5 5 2 4 8 0 3 6 6 0 2 7 8 5 3 8 7 0 3 1 9 5 4 3 7 5 3 3 10 0 4 5 2 6 1 2 1 8 8 3 0 1 3 2 2 1 0 3 8 1 7 4 3 2 0 4 8 2 2 6 9 3 1 5 3 2 4 7 3 3 3 5 7 2 6 7 7 3 5 6 1 2 8 8 2 3 7 6 5 2 9 8 7 4 0 2 3 1 0 1 5 7 2 6 1 2 3 3 1 5 3 8 1 7 4 1 1 8 6 0 2 7 4 9 2
48. filter pump running For Pool and Spa Dual Heater1 will keep the spa filter running and Heater2 will keep the pool filter running Allow Low Speed This menu only appears if the filter is configured for 2 speed operation During default operation high speed mode is used whenever the heater is on If Allow Low Speed is enabled low speed will be allowed even if the heater is on Minimum Speed This menu only appears if the filter is configured for variable speed operation This is the minimum speed the pump will run at when the heater is on The selection is from Filter Lowest to Filter Highest speed Heater2 is Heatpump This menu appears in the Heater2 configuration menu if Heater2 is enabled If set to Yes Heater2 will only be allowed to be on if the Air Temperature is gt 50 F Also two new menus Spa Heater2 Priority and Pool Heater2 Priority will appear in the Settings Menu Refer to the Settings Menu for more information on these new menus Solar Config to view change Solar Disabled Solar Extend Disabled Solar Priority Disabled Push to access solar options Toggle between Enabled and Disabled default Solar Toggle between Enabled and Disabled default Solar Extend Toggle between Enabled and Disabled default Solar Priority Move to previous next configuration menu Move to next menu item or previous next configuration menu Move to next menu item Move to next menu item if Solar is ena
49. gainst freeze damage If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold the Pro Logic will energize the lights relay IMPORTANT this only enables operation of the POOL FILTER ELECTROLYTIC CELL FLOW SWITCH POOL FILTER PUMP VALVE 1 VALVE 2 VALVE 3 In from POOL Out to SPA Out to POOL In from SPA SPA TEMPERATURE SENSOR SPA FILTER SPA FILTER PUMP HEATER HEATER SOLAR BOOST PUMP SOLAR VALVE CHECK VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE 4 The Pro Logic can be programmed to accommodate spillover if desired Note that spillover operation will be automatically suspended whenever the spa filter pump is turned on 5 The chlorinator cell and flow switch must be installed in the heater return path If spillover is enabled then the Pro Logic can chlorinate both the pool and spa during spillover operation Otherwise the Pro Logic will only chlorinate the pool when the spa does not control the heater s and the spa sanitization will have to be handled manually 6 If any water feature or pressure side cleaner boost pumps are used be sure to enable the interlock feature see Configuration Menu for details to ensure that the pumps operate only when the Pool Filter pump is on and the system is in the pool only operating mode 7 The plumbing diagram on page 10 is intended to be used as a general guideline
50. gnition Valve Heater Kill Switch Thermostat 15 28 Select the desired Freeze Protection speed from Spa Filter Lowest to Highest speed Move to next menu item if Freeze Protect is enabled and Variable Speed is selected Spa Filter Pump 1 Speed Freeze Protect Enabled Freeze Protect High Speed Lowest Speed 10 Highest Speed 100 Rotates between 1 speed default 2 speed and variable speed options Toggle between Enabled default and Disabled Freeze Protection Toggle between high speed default and low speed Adjust the lowest speed desired for variable speed operation Adjust the highest speed desired for variable speed operation Move to next menu item Move to next menu item or previous next configuration menu Move to next menu item Move to next menu item Move to next menu item if Freeze Protect is enabled and 2 speed Filter is selected if Variable Speed is selected if Variable Speed is selected Spa Filter Config to view change Push to access Spa Filter options Move to previous next configuration menu item if Pool amp Spa Dual is selected External Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu Spa Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sec
51. his menu appears only if Pool Spa setup is set to Pool and Spa When enabled default the filter pump will shut off for 35 seconds whenever the Pool Spa valves are turning The pump will NOT shut off when the heater has Cooldown enabled and is either on or in the Heater Cooldown mode Filter Config to view change Filter Name Pool Filter Filter Pump 1 Speed Freeze Protect Enabled Flow Monitor Disabled Lowest Speed 10 Highest Speed 100 Push to access pump options Rotates between all available names Rotates between 1 speed default 2 speed and variable speed options Toggle between Enabled default and Disabled Freeze Protection Toggle between Enabled and Disabled Flow Monitor default Adjust the lowest speed desired for variable speed operation Adjust the highest speed desired for variable speed operation Move to next menu item Move to previous next configuration menu Move to next menu item Move to next menu item or previous next configuration menu Move to next menu item Move to next menu item Move to next menu item if Variable Speed is selected if Variable Speed is selected Freeze Temp 38 F Freeze Protect High Speed Adjust the desired freeze protection temperature 33 F 42 F Toggle between high speed default and low speed Select the desired Freeze Protection speed from Filter Lowest to Filter Highest speed Move to next menu item Move to nex
52. illion with 3200 PPM being optimal Before adding any salt test the salt level This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt If the level is low determine the number of gallons in the pool and add salt according to the chart below A low salt level will reduce the efficiency of the sanitization and result in low chlorine production A high salt level can cause the Pro Logic to stop chlorinating The salt in your pool spa is constantly recycled and the loss of salt throughout the swimming season should be minimal This loss is due primarily to the addition of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation 39 Digital Spa Config to view change Digital A Button 1 Pool Spa Digital A Setpoint Heater1 Select Digital Spa A Push to access the Digital Spa Side Remote options Rotates between System Off Pool Spa Filter Lights Heater1 Valve3 Valve4 and all available Aux outputs Rotates between heaters that are enabled Rotates between all available remotes Move to previous next configuration menu Move to previous next menu item Move to previous menu item or next configuration menu Move to next menu item if AQL SS D is connected Select Digital Spa This menu only appears if more than one AQL SS D is detected at power up Select which of the available remote c
53. in the recommended levels according to the chart on page 3 2 Pool spa salt level is between 2700 3400 PPM 3 Properly rated circuit breakers are installed in the Pro Logic subpanel 4 All wiring is performed according to NEC and local codes 5 The Pro Logic is properly grounded and bonded 6 The Pro Logic is properly configured to control all desired functions Program Automatic Operation Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu Settings Menu Heater s and or solar thermostat settings Chlorinator settings Day and Time Timers Menu Timeclock and or Countdown timer settings Heater Checkout Follow these instructions to verify that the Pro Logic is properly controlling the heater 1 Check that the Pro Logic is calling for the heater to turn on as indicated by the Heater LED being illuminated If the Heater LED is illuminated go directly to step 2 if not then check the following The heater is enabled Configuration Menu Heater Config The heater temperature setting is at least 2 F greater than the water temperature Settings Menu Pool Heater amp Spa Heater The filter pump is running If the pool has solar heat and the solar priority feature is enabled Configuration Menu Solar Config then solar must be off in order for the heater to fire The easiest way to force solar off is to go to the Set
54. ion 8 Dual Equipment Pool Spa Separate Heaters 9 Dual Equipment Pool Spa Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4 Electrical Main Service 12 Wiring Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5 Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6 System Startup Before Startup 41 and Checkout Heater Checkout 41 Service Mode
55. ion menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator Requires the use of a chlorinator cell and P KIT sold separately If the chlorinator is enabled then the cell and flow switch must also be installed and the Pro Logic will automatically chlorinate both the pool and spa according to the desired output setting see Settings Menu in the Operation manual If disabled default all displays relating to the chlorinator will be suppressed When the chlorinator is enabled the Pro Logic will automatically detect and control any Aqua Rite s that is installed in the system Display Allows for the display of salt default or mineral values Cell Type Selection The Cell Type Menu appears after Display Salt Minerals in the Chlorinator Configuration Menu The options are T CELL 15 default T CELL 9 T CELL 5 or T CELL 3 Make the proper selection based on the chlorinator cell that is used in your system Refer to the information below T CELL 3 T CELL 3 GLX CELL 3 W T CELL 5 GLX CELL 5 GLX CELL 5 W T CELL 9 T CELL 9 GLX CELL 9 W T CELL 15 T CELL 15 GLX CELL 15 W Base Station Plug in the connector from the wireless base station into the Wireless connector on the main PCB in the Pro Logic control unit Base Station AQL2 BASE RF Tighten nut Pro Logic Main PCB Connector for Base Station AQL CHEM ORP
56. is terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US 6 AWG Canada All field installed metal components such as rails ladders drains or other similar hardware within 3 meters of the pool spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US 6 AWG Canada SAVE THESE INSTRUCTIONS 44 LIMITED WARRANTY effective 04 01 09 Hayward Goldline warrants its Pro Logic and E Command pool automation products as well as its Aqua Rite Aqua Rite Pro Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship under normal use and service for a period of three 3 years Hayward Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and work manship under normal use and service for a period of one 1 year These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada Hayward Goldline warrant
57. isy chained with one display keypad wired to the next The maximum wire run from the Pro Logic main unit to the furthest remote display keypad is 500 ft 160m 19 Accessing the Configuration Menus Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various informa tion For more detailed information about using the Pro Logic menu system refer to the Operation Manual To access the Configuration Menus Configuration Menu Unlocked Configuration Menu Locked Press repeatedly until Configuration Menu is displayed Move to configuration menu items Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock NOTE The configuration menu automatically locks after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a call back to fix the configuration Configuration Menus Each item needs to be programmed and may contain additional sub menu items Refer to the following pages for information on programming Cell Type T CELL 15 Rotates between available Cell types Move to next menu item Move to next menu item Chlorinator Enabled Display Salt Chlor Config to view change Toggle between Display Salt default and Minerals Toggle between Chlorinator Enabled and Disabled default Move to previous next configuration menu Move to next configurat
58. kers check local and NEC CEC codes General Purpose Outlet If desired a duplex receptacle with weatherproof cover supplied by installer may be installed in the knockouts on the lower right side of the Pro Logic enclosure Per code the receptacle should be a GFCI type Alternatively connect a standard receptacle to a GFCB 12 Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar heat is no longer available both the solar valve pump and filter pump will turn off simultaneously Solar extend will NOT cause the filter pump to turn on it will only delay the turn off time when solar is operating Solar Priority If both Solar Control and Heater Control are enabled the Solar Priority feature will keep the conventional heater off whenever solar heat is available This provides the most cost effective way of heating the pool When solar heat is not available the conventional heater will operate normally Allow Low Speed This menu only appears if the pool filter is configured for 2 speed operation During default operation high speed mode is used whenever the solar heater is on If Allow Low Speed is enabled low speed pump operation will be allowed during solar heating except for the first 3 minutes after solar heat turns on only if optional ColorLogic Network Module is detected at power up ColorLogic Config to view
59. l configuration parameters Move to previous next configuration menu config not reset Move to previous next menu config not reset Move to previous next configuration menu Use this function to erase all previous system configuration settings and reset all configuration parameters back to the factory default values This function is NOT reversible be careful Maintenance Menu only displays if Sensing System is enabled The Maintenance Menu will be displayed only if the optional AQL CHEM is used and the Sensing System is enabled in the Chemistry Config Wizard This menu is used to perform functions relating to the AQL CHEM ORP and pH sensing kit pH Calibration Wizard to enter Push to access pH Calibration Wizard Move to previous next menu item Use this Wizard to calibrate the AQL CHEM s pH probe This requires a manual pH test of the pool water using a dependable red phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean the AQL CHEM s ORP and pH probes The probes must be clean and free from oil chemical deposits and contamination to function properly Slow response increased need to calibrate and inconsistent readings are indications that the probes need to be cleaned Gallons and Liters of Pool Spa water 12 000 14 000 16 000 18 000 20 000 22 000 32 000 24 000 34 000 26 000 36 000 28 000 38 000 30 000 40 000
60. lar button Instead of a button controlling one particular function the button can be programmed to initiate a sequence of commands that are programmed in the Configuration Menu For example instead of the Lights button turning on and off the pool light only the button can be programmed to turn on the pool light turn on the bug light turn off the pool cleaner turn on and dim the patio lights turn on the music etc all at the same time This convenient feature is offered on all Aux buttons both Valve buttons and the Lights button The Pro Logic can be programmed to control up to four groups Refer to this section when programming Group commands Before assigning and configuring all the desired functions and their control parameters the group itself must be configured The options for controlling groups are Manual On Off Countdown Timer and Timeclock The group will turn on and off based on this selection When setting up a Group function in the Configuration Menu the first menu allows you to select the control parameter how the group is activated and de activated and the second menu allows you to select which Pro Logic functions are to be controlled in the group A table of functions and their corresponding control parameters are listed below 22 21 Pro Logic Aqua Rite Primary Aqua Rite Secondary Additional Aqua Rite s if required Jumper Removed For Secondary s Jumper Installed For Primary Factory Defaul
61. ld be installed on the pool loop prior to the heater s and will display the pool temperature whenever the Pool Filter pump is running 3 The dual equipment spa sensor should be installed on the spa loop prior to the heater s and will display the spa temperature whenever the Spa Filter pump is running 10 33 Timeclock the lights relay will turn on and turn off at the times set for the lights timeclock in the Settings Menu see Settings Menu in Operation Manual The LIGHTS button can also be used to turn the output on and off Solar the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting Note that Solar must be enabled in the Solar Config menu for proper operation to occur Low Speed of a 2 Speed Spa Filter Pump the Pro Logic will turn on the lights relay whenever the low speed operation of the Dual Equipment Spa filter pump is required Pool and Spa Dual located in Pool Spa Setup menu and 2 Speed located in Spa Filter Config menu must be selected for proper operation Group the lights relay operates when the Group function is initiated and shuts off when the Group function is terminated See Lights Group section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve
62. ll name labels is included with the Pro Logic main unit and each remote display keypad so that appropriate pushbuttons can be labeled the same as the name that you have assigned Filter Pump For 2 speed pumps When a 2 speed pump is configured one of the AUX relays must also be configured to control the low speed motor winding on the pump Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2 speed and variable speed pump operation For the Hayward variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the High Speed Settings Menu Also this is the speed that the pump will run at during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Flow Monitor This feature will help protect the filter pump from damage due to no flow When used with a Hayward flow switch the Pro Logic monitors
63. o maintain pool water chemistry in accordance with the recommendations in the owners manual s 5 Problems resulting from tampering accident abuse negligence unauthorized repairs or alternations fire flood lightning freezing external water degradation of natural stone used in or immediately adjacent to a pool or spa war or acts of God DISCLAIMER THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THE ABOVE IDENTIFIED HAYWARD GOLDLINE POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRAN TIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT LOST PROFITS OR REVENUE COSTS OF RENTING REPLACEMENTS AND OTHER ADDITIONAL EXPENSES EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSE QUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU NO WHOLESALER AGENT DEALER CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD GOLD LINE THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY FOR THE ABOVE IDENTIFIED CHLORINATION PRODUCTS THESE WARRANTIES ALSO ARE VOID IF DURING THE WARRANTY PERIOD YOU USE A REPLACE MENT CHLORINAT
64. ol and Spa Std Heater1 and or Heater2 cooldown affect the filter pump For Pool and Spa Dual Heater1 is associated with the spa filter and Heater2 with the pool filter 29 N 2 Speed Filter Pump G L1 L2 Lo Speed Hi Speed Common Ground Low Voltage Wiring Valve Actuators The Pro Logic can control up to four PS 4 8 or eight PS 16 24V automatic valve actuators Two of the valve outputs are dedicated to the pool spa suction Valve2 and return Valve1 valves Valve3 and Valve4 Valves3 4 7 10 for PS 16 are for general purpose use solar water feature in floor cleaner etc For installations with solar heating Hayward offers the AQ SOL KIT xx solar kit that contains a valve actuator and extra temperature sensor The xx indicates the valve type from the 2 choices below 1P 1 5 Positive Seal 2P 2 Positive Seal The Pro Logic is compatible with standard valve actuators manufactured by Hayward Pentair Compool and Jandy See diagram on page 12 for the location of valve connectors Heater Control The Pro Logic allows for independent control of up to 2 heaters plus a solar heating system if applicable A typical use for this feature is on a pool that has both a gas heater for rapid heating of the spa and a heat pump for economical heating of the pool IMPORTANT If you chose to use the Heater2 control output then you will not be able to use the Valve4 output These 2 functions use th
65. ontrols A B or C is to be configured Digital A Button 1 This menu allows the user to map each button of the AQL SS D to one of the standard Pro Logic functions The default selections are Button 1 Pool Spa Button 2 Filter Button 3 Lights Button 4 Heater1 Button 5 Valve3 Button 6 Valve4 Button 7 Aux1 and Button 8 Aux2 Digital A Setpoint If more than one heater is installed select the spa heater you wish to control If no heaters are installed Heaters Disabled will be displayed Remote Menus Enabled Toggle between Enabled default and Disabled Remote Menus Move to previous next configuration menu This feature will prevent unauthorized access to the Settings Timers and Configuration menus from any of the Pro Logic s remote display keypads When disabled the remote display keypads will only show the default menu and allow on off control via the pushbuttons Note that the function of the Pro Logic s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad All Timeclocks 7 day Move to previous next configuration menu Toggle between 7 day default and Weekend Weekday time options This selection affects ALL of the timeclock logic in the Pro Logic If 7 day is selected each timeclock will have one set of turn on turn off settings that operate every day of the week If Weekend Weekdays option is selec
66. pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of pH Ti Ci and Ai into the above equation If Si equals 2 or more scaling and staining may occur If Si equals 2 or less corrosion or irritation may occur Si pH Ti Ci Ai 12 1 2 0 2 CORROSIVE SCALING 75 75 100 100 125 125 150 150 200 200 250 250 300 300 400 400 600 600 800 800 1 5 1 9 1 6 2 0 1 7 2 1 1 8 2 2 1 9 2 3 2 0 2 4 2 1 2 5 2 2 2 6 2 4 2 8 2 5 2 9 OK 3 1 Preparing Pool Spa Water General Water Chemistry Salt is required only if you are using the chlorinator features on the Pro Logic Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refer to the description of the Pro Logic configuration menu for information on enabling disabling the chlorinator see page 24 Water Chemistry The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals APSP The only special requirements for the Pro Logic are the salt level and stabilizer Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balanced if the Si is 0 0 2 If the Si is below 0 2 the water is corrosive and plaste
67. pump is set to variable speed and the relay type is set to standard for manual on off countdown timer and timeclock functions Lights Group Filter Unaffected Lights Group Timer None Manual Options available depend on the function that is selected Rotates between Manual On Off default Countdown Timer and Timeclock Move to previous next menu item or next configuration menu Move to next menu item for group function only for group function only Lights Ext Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu Lights Pump Spd Settings Menu Select Settings Menu default or desired pump speed Filter Lowest to Highest Move to previous next configuration menu Lights Name The Pro Logic allows you to assign any one of a number of names e g Pool Light Spa Light Deck Light etc to this control function Note that other lights may be assigned to other Aux outputs This will make the Pro Logic much more user friendly to the homeowner when they want to turn various lights on or off A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that the Lights pushbutton can be labeled the same as the name that you have assigned At this time it is also a good idea to make sure that the relay in the control box is also labeled hand written with the same name as a help to technicians who may service this system at a later date
68. r pool walls will be dissolved into the water If the Si is above 0 2 scaling and staining will occur Use the chart below to determine the saturation index The pool s chemistry must be balanced BEFORE activating the Pro Logic s optional chlorinator function NOTE If the pool does not have new water add metal remover and non copper based algaecide to the pool per manufacturer s instructions This ensures a quick troublefree transfer to the Pro Logic system 40 VSP Speed Toggle between and RPM Move to previous next configuration menu if any output is configured as a variable speed pump This is the unit of measure for displaying the speed of the variable speed pump Select of maximum speed 3450 RPM or revolutions per minute RPM Reset ColorLogic to Default Press Are you sure to proceed ColorLogic reset Confirmed Initiate reset of ColorLogic configuration parameters Reset all configuration parameters Move to previous next configuration menu config not reset Move to previous next menu config not reset Move to previous next configuration menu if ColorLogic Network Module is detected Use this function to erase all ColorLogic configuration settings and reset back to the factory default values This function is NOT reversible be careful Reset Config to Default Press Are you sure to proceed Config reset Confirmed Initiate reset of all configuration parameters Reset al
69. rn the lights relay off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Group The Lights Group function allows the user to perform multiple tasks with a single push of the Lights button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Lights External Input Interlock When Lights External Input Interlock is enabled the lights output will be forced off when the external input is active This will have precedence over freeze protection Lights External Input Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Lights Freeze Protection This function helps protect equipment that is wired to the lights relay a
70. s Dual Equipment Separate Heaters for Pool Spa configuration These systems have 2 complete sets of equipment filter pump filter heater 1 set for the pool and the other set for the spa Refer to the diagram below Some important notes regarding the Pro Logic control of Dual Equipment Pool Spa systems with separate heaters In the Pool Spa Config select Pool Spa Setup Pool and Spa Dual Heaters Htr1 Spa Htr2 Pool 1 When dual equipment is selected a The Filter pump automatically is renamed Pool Filter and can not be changed The pool filter can be a one two or variable pump b The Aux1 output is automatically renamed Spa Filter its function is set to Timeclock and the Interlock feature is forced to Disabled None of these can be changed The spa filter can be a one two or variable pump c The Heater1 output should be connected to the spa heater the heater will only turn on when the spa filter pump is running d The Heater2 output should be connected to the pool heater the heater will only operate when the pool filter is running If the system does not have a pool heater disable Heater2 in the configuration menu and then the relay can be used to operate general purpose Valve4 2 The water sensor should be installed on the pool loop prior to the heater and will display the pool temperature whenever the Pool Filter pump is running 3 The dual equipment spa sensor should b
71. s instant salt pH orp levels flow switch cell temperature sensor water pool sensor spa sensor air sensor solar sensor vsp speed power main software revision display software revision expansion unit software revision chemistry sense module software vsp software revision RF base software revision 6 button spa side software revision digital spa side software revision colorlogic module software revision colorlogic light software revision configuration menu chlorinator chemistry config Wizard pool spa filter spa filter heater1 heater2 solar colorlogic external input active state lights aux1 aux2 valve3 valve4 6 button spa side remote digital spa side remote remote menus 7 day or weekend weekday timeclock 12 hour or 24 hour time format F or C vsp speed or rpm reset colorlogic to default reset to default IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS WARNING Disconnect all AC power during installation WARNING Water in excess of 100 degrees Fahrenheit may be hazardous to your health WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A green colored terminal marked Grounding is located inside the wiring compartment To reduce the risk of electric shock th
72. s all the above identified pool automation and chlorination products installed on com mercial swimming pools and on swimming pools outside of the US and Canada for a period of one 1 year Likewise Hayward Goldline warrants all accessories and replacement parts for the above identified pool auto mation and chlorination products for a period of one 1 year Each of these warranties is not transferable and applies only to the original owner Proof of purchase is required for warranty service If written proof of purchase is not provided the manufacturing date code will be the sole determinant of the date of installation of the product To obtain warranty service or repair please contact the place of purchase or the nearest Hayward Goldline authorized warranty service center For more information on authorized service centers please contact the Hayward Goldline Technical Service Sup port Center 61 Whitecap Road North Kingstown RI 02852 or visit the Goldline web site at www goldlinecontrols com or the Hayward website at www haywardnet com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommen dations contained in the owners manual s 4 Problems resulting from failure t
73. s in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action 7 RETURN SUCTION OUT Common IN Common OUT IN OUT IN 36 position other than pool only or for the first 3 minutes after solar turns on allows air in the solar panels to be purged Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Group The Aux1 Group function allows the user to perform multiple tasks with a single push of the Aux1 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Aux1 External Input Interlock When Aux1 External Input Interlock is enabled the Aux1 output will be forced off when the external input is active This will have precedence over freeze protection Aux1 External Input Interlock is not available for solar low speed filter pump dimmer group super chlorinate or pH dispense functions Aux1 Freeze Protection This function protects the pool plumbing and equipment against
74. t 1 2 3 4 GREEN YELLOW BLACK RED NOTE Primary Secondary jumper is located underneath small circuit board 4 4 3 3 2 2 1 1 GRN GRN BLK BLK YEL YEL RED RED Pro Logic Aqua Rite green yellow black red Pool Spa Unaffected Pool only Spa only or Spillover Pool Filter or Function Control Parameter Unaffected Off On High Low On Lowest to Highest Lights Unaffected Off or On Lights Unaffected Off On 100 80 60 40 or 20 Lights Unaffected Off or On 10 to 100 Spa Filter Unaffected Off On High Low On Lowest to Highest Aux1 14 Unaffected Off On Aux1 14 Unaffected Off On 100 80 60 40 or 20 Aux1 14 Unaffected Off or On 10 to 100 Valve3 Unaffected Off or On Valve4 Unaffected Off or On Spa Htr1 Set Unaffected Off 65 104 F Pool Htr1 Set Unaffected Off 65 104 F Spa Htr2 Set Unaffected Off 65 104 F Pool Htr2 Set Unaffected Off 65 104 F Spa Solar Set Unaffected Off 65 104 F Pool Solar Set Unaffected Off 65 104 F SuperChlr Unaffected Off On standard relay dimmer relay VSP relay s dimmer relay VSP relay tandard relay
75. t menu item Move to next menu item if Freeze Protect is enabled if Freeze Protect is enabled and 2 speed Filter is selected if Freeze Protect is enabled and Variable Speed is selected External Input Disabled Toggle between Enabled and Disabled default Move to previous next configuration menu Filter Name The Pro Logic allows you to assign any one of a number of names e g Filter Pump Pool Filter Spa Filter etc to the filter relay This will make the Pro Logic more user friendly to the homeowner when STA RITE Heater 1 Turn power off to heater 2 Remove upper jacket and open the control box 3 Remove the jumper for the fireman s switch 4 Wire to the Pro Logic using wire rated for 105 C minimum STA RITE Terminal Board Operating Control Fireman s Switch Hayward Variable Speed Pump VSP Wiring and Address Setting Refer to your TriStar or EcoStar manual s for proper low voltage communication wiring between the Pro Logic and the Hayward Variable Speed Pump A pump address must be configured for each VSP used in the system This address is entered into the VSP s configuration menu Refer to the table below to determine which address to use for your specific pump and Pro Logic Select the proper address based on which output will be used and the model VSP you are configuring 18 25 Chemistry Config Wizard to enter Press to access Chemistry Config Wizard
76. talled See Electrical Wiring page 19 for instructions on running the cable from the Pro Logic main unit to the remote control Also refer to the remote s installation instructions for more information AQL2 Wx PS x x 4 8 or 16 The AQL2 Wx PS x is a wall mounted display keypad which must be mounted indoors or in a weather protected area rain should never hit the unit Note that the number of outputs on the remote 4 8 or 16 must match the outputs on the Pro Logic main control unit This remote control is intended to mount on to a standard electrical utility box same box as a triple light switch ideal for new construction or can be mounted directly onto any wall surface When selecting a location note that the wire to the Pro Logic main unit must be less than 500 long AQL SS 6B x AQL SS D x x W or B for White or Black The AQL SS 6B and AQL SS D are double insulated waterproof devices which are intended for installation at the water s edge The remote controls come with an attached 150 cable and are typically installed at the tile line of the spa wall or in the deck within arm s reach of a pool spa occupant Wireless Remote Controls A single Base Station must be installed on the Pro Logic in order to use any of the Hayward wireless remote controls There is no limit on the number of wireless remotes that can used The maximum distance between wireless remotes and the base station on the Pro Logic main con
77. ted then the user can enter one set of turn on turn off times for the weekend fixed as Saturday Sunday and another set of turn on turn off times for weekdays Monday through Friday Time Format 12 hour AM PM Units F and PPM Move to previous next configuration menu Move to previous next configuration menu Toggle between 12 hour AM PM default and 24 hour time format options Toggle between F and PPM default and C and g L Metric options Pool Sizing Formula Type of Salt to Use It is important to use only sodium chloride NaCl salt that is greater than 99 0 pure This can be found at most pool stores in 40 80 lb bags labeled for use in swimming pools Alternatively use common food quality or water softener salt that is at least 99 0 pure It is also acceptable to use water conditioning salt pellets however it will take longer for them to dissolve Do not use rock salt or salt with more than 1 of yellow prussiate of soda salt with anti caking additives or iodized salt How to Add Salt For new plaster pools wait 10 14 days before adding salt to allow the plaster to cure Turn the circulating pump on and add salt directly into the pool Brush the salt around to speed up the dissolving process do not allow salt to pile up on the bottom of the pool Run the filter pump for 24 hours with the suction coming from the main drain use pool vacuum if there is no main drain to allow the salt to evenly disperse througho
78. the state of water flow when the filter pump is on If no flow is detected for more than 15 minutes the Pro Logic will shut down the pool pump and the Check System LED will indicate an error The error will be cleared the next time the pump is turned on Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold see below the Pro Logic will turn on the filter pump to circulate the water If Pool and Spa is selected in the Pool Spa sub menu see page 18 the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning The chlorinator will not operate if freeze protection is the only reason the pump is running Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation If the pump turns on due to freeze protection only the pump will run at this speed 2 Speed pumps Select high default or low speed operation Variable Speed pumps Select the desired speed from Filter Lowest to Filter Highest speed Freeze Protection Temperature Select the temperature to be used for freeze protection Temperature is adjustable from 33 F 42 F 1 C 6 C 38 F 3 C is default This threshold will be used for all outputs that have freez
79. tings Menu Pool Solar amp Spa Solar and temporarily lower the temperature settings below the current water temperature 2 Check that the heater is running If not then check Power is supplied to the heater The Pro Logic control output is properly connected to the heater control see Heater Control wiring page 15 Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation refer to the heater manual and also Heater Control page 15 Heater is turned on Kill Switch is in the ON position If a heater bypass valve is installed check that water is flowing through the heater The heater temperature setting is set as high as possible usually 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Once the heater is running you can verify the heater cooldown feature optional see Configuration Menu Heater Config is operating properly Press the Filter button once for 2 speed pumps this may require 2 pushes of the Filter button The heater should turn off Heater LED off and the Filter LED will flash to indicated heater cooldown is active C F Ti Calcuim Hardness Ci Total Alkalinity Ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 3 4 5 6 7 8 9 How to use Measure
80. tions in the Installation manual for specific information regarding the control logic for 2 speed and variable speed pump operation For the Hayward variable speed pump The Spa Filter Aux1 relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On Off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Spa Low Speed Settings Menu Set lowest speed from 10 default to 50 Highest Speed This is the highest speed that the variable speed pump is allowed to run at It is used as the upper limit in the Spa High Speed Settings Menu Also this is the speed that the pump will run during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds Set highest speed from 20 to 100 default Freeze Protection Freeze protection is used to protect the spa and plumbed equipment against freeze damage If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold selectable in Filter Configuration Menu page 26 the Pro Logic will turn on the spa filter pump to circulate the water Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is configured for 2 speed or variable speed pump operation If the pump turns on due
81. trol unit is 400 feet 120m line of sight or 200 feet 60m through walls etc If in doubt about the distance test operation before installing the remote All wireless models require the user to run the Teach Wireless routine in the Settings Menu This information can be found in the Pro Logic Operation Manual and the owner s manual of each remote AQL2 Wx RF PS x x 4 8 or 16 The AQL2 Wx RF PS x are wall mounted wireless controls designed to be mounted indoors These remote controls come with a wall mounted power supply AQL2 Tx RF PS x x 4 8 or 16 The AQL2 Tx RF PS x are portable battery operated remote controls designed to be used in a weather pro tected area rain should never hit the unit The AQL2 Tx RF PS x comes with a wall mounted power supply for recharging the built in batteries AQL2 SS RF AQL2 POD The AQL2 SS RF and AQL2 POD are waterproof portable remote controls that are designed to be used in and around the pool spa area These units float and can be left in the pool spa water for easy access Optional Base Station Use the AQL2 BASE RF for all AQL2 wireless remote controls To install the base station remove the knockout on the upper left side of the Pro Logic main control unit insert the base station and then tighten the nut from the inside Also refer to the Base Station manual and the diagram on page 20 Optional Valve Actuators For optional actuators supplied with the Pro Logic note that the internal cam
82. ttings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the proper temperature setting will be used Heater Name The Pro Logic allows you to assign any one of a number of names e g Gas Heater Heat Pump etc to each of the heater control functions This will make the Pro Logic much more user friendly to the homeowner when they want to turn various heaters on or off or set temperatures A sheet of small name labels is included with the Pro Logic main unit and each remote display keypad so that appro priate pushbuttons can be labeled the same as the name that you have assigned Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns off During this period the filter pump LED will flash and also a Heater Cooldown X XX remaining message will scroll on the display When the filter pump is running and the heater is on Pressing the Filter button once will cause the heater to turn off but the filter pump will continue to run for heater cooldown filter LED flashing and message on display Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off For a Pool Spa Setup selection of Pool Only Spa Only or Po
83. up section for operation information for the Group function Super Chlorinate The Super Chlorinate function can be assigned to any Aux Lights or Valve button This allows the user to simply hit a button to start a Super Chlorinate cycle rather than using the Settings Menu Note that only one button can me assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock manual on off countdown timer or in floor cleaner selected above and turn the valve off whenever the filter pump is off or the pool spa suction return valves are set to spa only or spillover operation Interlock is not available with solar group or super chlorinate Valve3 Group The valve3 Group function allows the user to perform multiple tasks with a single push of the VALVE3 button When setting up a Group function refer to page 22 for specific programming information There are two Group menus the first menu determines how the group command will be initiated Manual On Off Countdown Timer or Timeclock and the second menu selects the desired functions and their respective control parameters When activating Group functions be aware that the most recent Group function that is initiated will override any previous Group function Valve3 External Input Interlock When Valve3 External Input Interlock is enabled the Valve3 output will be forced off when the external input is active This will have precedence o
84. ut the pool The salt display may take 24 hours to respond to the change in salt concentration Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 30 ppm 2 Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is suitable for outdoor mounting The control must be mounted a minimum of 5 ft 2 meters horizontal distance from the pool spa or more if local codes require The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward Because the enclosure also acts as a heat sink disperses heat from inside the box it is important not to block the four sides of the control Do not mount the Pro Logic inside a panel or tightly enclosed area When selecting a location note that the standard cables supplied with the Turbo Cell flow switch temperature sensors and valve actuators if applicable are all 15 ft 5m long Gallons Liters pool size in feet pool size in meters Rectangular Round Oval Diameter x Diameter x Average Depth x 5 9 Length x Width x Average Depth x 6 7 Length x Width x Average Depth x 7 5 Diameter x Diameter x Average Depth x 785 Length x Width x Average Depth x 893 Length x Width x Average Depth x 1000 5 38 function is terminated See valve3 Gro
85. ver freeze protection Valve3 External Input Interlock is not available for solar group and super chlorinate Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze protection temperature the Pro Logic will turn on the valve to allow circulation of the water IMPORTANT this only enables operation of the valve3 output during freeze see the Filter Pump Config menu to enable freeze protection for the main circulation system Freeze protection is not available for group or super chlorinate functions Valve3 Pump Speed This is the speed of the pump when the Valve3 output is on The default selection is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Valve3 output is on push or and select from Filter Lowest to Filter Highest in 5 increments 6B Spa Config to view change 6B A Button 1 Pool Spa Select 6B Spa A Push to access the 6 Button Spa Side Remote options Rotates between System Off Pool Spa Filter Lights Heater1 Valve3 Valve4 and all available Aux outputs Rotates between all available remotes Move to previous next configuration menu Move to previous next menu item or next configuration menu Move to next menu item i
86. with PS 8 model only 3 for use with PS 16 model only 4 requires base station AQL2 BASE RF 5 9V wall plug in power supply included 1 42 The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining The pump will automatically turn off at the end of the 5 minute heater cooldown period For more detailed instructions on control and operation of the Pro Logic system refer to the Operation Manual Service Mode Service mode disables all automatic control operation and is intended to be used when servicing the pool system To enter service mode push the SERVICE button once on the main unit keypad This will initially turn all outputs off and then allow you to turn outputs on off manually at the main display only In service mode the buttons on the optional remote display keypad and the optional spa side remote will turn outputs off but will not turn any output on Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104 F 40 C Pushing the SERVICE button again will enter a timed service mode Service operation as described above will continue for 3 hours then automatically return to normal operation Push the SERVICE button once more to exit out of Service mode NOTE Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adja

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