Installation Manual
Contents
1. 11 Overhead Installation Install overhead assembly to Mounting Bracket with 2 M10 1 5 x 20mm HHCS and 2 M10 1 5 Flanged Locknut Fig 11 Tighten bolts at center of overhead assembly Use M10 1 5 x 20mm HHCS and Locknuts 12 Power Unit First install a star washer onto all of the 4 5 16 18NC x 1 1 2 HHCS This is very important for grounding Put the 4 5 16 18NC x 1 1 2 HHCS thru holes in power unit bracket Fig 12 Mount unit with motor up to column bracket and install 4 5 16 star washers and 5 16 Nuts Install and hand tighten fitting to pump until O ring is seated Continue to tighten the locknut until the nut and washer bottom out against the pump manifold NOTE You may still be able to rotate the fitting This is acceptable unless there is seepage at the O ring If 0 slightly tighten the locknut Use 4 5 16 18 x1 1 2 Ig HHCS and Nuts On all four bolts place 2 5 16 Star Washers Fill Breather Cap 13 Adapter amp Hose Installation see Fig 14 1 Connectthe free end of the second shortest hose Pc 2 from paragraph 3 to the power unit side cylinder Pc 1 Run hose through channel inside column 3 Run the free end of the longest hose Pc 3 from paragraph 3 through hose clamps Pc 9 and channel Then connect it to the slave side cylinder 4 Take the end of the remaining hose Pc 4 out of the column and connec2. 2 3 8 Retaining Rings typ 77 lt r 4 QZ Um gt gt Z 7 Latch Cable Guide Latch Cable Notice the clearance removed between Control Plate Slot and Latch Dog Pin Right Column Feed cable up through Cable Clamp loop over end of shoulder bolt and feed back down through Cable Clamp 5 16 18NC x 3 8 Ig PHMS Latch handle MUST be positioned at the top of the latch control cover lt Ball Handle 16 Concrete and Anchoring Drill 10 3 4 dia holes in concrete floor using holes in column base plate as a guide See Fig 24 for hole depth hole spacing and edge distance requirements ACAUTION DO NOT install on asphalt or other similar unstable surfaces Columns are supported only by anchors in floor Using the horse shoe shims provided shim each column base until each column is plumb 7 Recheck columns for plumb Tighten anchor bolts to an installation torque of 110 ft lbs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift Fig 23 Adjust the column extensions plumb If anchors do not tighten to 110 ft Ibs installation torque replace concrete under each column base with a 4 x 4 x 6 thick 3000 PSI minimum concrete pad keyed under and flush with the top of existing floor Let concrete cure before installing lifts and anchors NOTE Use rectangular Nut shims at i
3. Installation Manual Two Post Lift 9 000105 Capacity OPERATING CONDITIONS Lift is not intended for outdoor use and has an operating ambient temperature AIMPORTANT Reference ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts before installing lift range of 41 104 F 5 40 C LP50029 IN50029Rev 1 8 2013 January 2013 by Vehicle Service Group All rights reserved C08325 3 0 28 MIN 41 1 2 ARM REACH s 30 1 2 MIN 44 3 4 MAX ARM REACH ARM REACH L L 1 Lift Location Use architects plan when available to locate lift Fig 1a amp Fig 1b shows dimensions of a typical bay layout AWARNING DO NOT install this lift in a pit or depression due to fire or explosion risks POWER UNIT HEIGHT 72 1 2 B LIFTING HEIGHT W 5 EXTENSION 16 5 8 W 68 STROKE C MIN LIFT HEIGHT 3 5 8 MIN LIFT HEIGHT W 1 3 4 ADAPTER 5 3 8 MIN LIFT HEIGHT W 5 ADAPTER 8 5 8 D OVERALL FLOOR WIDTH 132 E INSIDE COLUMNS 109 F WIDTH BETWEEN CARRIAGES 107 G HEIGHT OVERAL
4. 8NC x 3 8 19 ACAUTION Pinch Point PHMS 23 Pressure Test Run liftto full rise and keep motor running for 5 seconds Stop and check all hose connections Tighten or reseal if required Repeat air bleeding of cylinders 17 NOTES NOTES 19 Vehicle Service Group 2700 Lanier Drive Madison IN 47250 USA 1 800 640 5438 www vsgdover com Vehicle Service Group All Rights Reserved Unless otherwise indicated Vehicle Service Group and all other trademarks are property of Dover Corporation and its affiliates
5. L 142 MIN FLOOR CEILING HEIGHT 144 H FLOOR TO OVERHEAD SWITCH 137 5 8 DRIVE THRU CLEARANCE 99 J MINIMUM TO NEAREST OBSTRUCTION 132 K MINIMUM TO NEAREST OBSTRUCTION 156 L MINIMUM TO NEAREST OBSTRUCTION 72 1 ALL HEIGHT DIMENSIONS WITHOUT LEVELING SHIMS 2 STANDARD HEIGHT LIFT SHOWN 3 ANCHORING SYSTEM TESTED TO ANSI ALI ALCTV 2006 LIFT CAPACITY 9 000 LBS LIFTING SPEED RISE TIME APPROXIMATELY 45 SECONDS UNLOADED APPROXIMATELY 51 SECONDS AT RATED CAPACITY MOTOR RATING OPTIONS SINGLE PHASE 208 240V 50 60Hz 18 23 AMPS 3 PHASE 208 230 460V 50 60Hz 17 8 5 14 8 AMPS WEIGHT 1500 LBS MECHANICAL SAFETY LOCKS AUTOMATIC ALL POSITIONS MECHANICAL SAFETY RELEASE MANUAL ALL BOTH COLUMNS SWING ARM LOCKS AUTOMATIC LOCKING ABOVE 2 1 2 HYDRAULIC SAFETY SYSTEM AUTOMATIC ALL POSITIONS CYLINDERS TWO ONE PER COLUMN CARRIAGE BEARINGS EIGHT PER CARRIAGE UHMW SYNCHRONIZATION EQUALIZATION CABLES MIN BAY SIZE 12 X 24 VERIFY WITH SITE PLAN amp SERVICE VEHICLES 2 Power Unit Tee Cover Plate While power unit column is laying on the ground install the cover plate using 2 M4x6 Lg PHMS Fig 2 3 Hoses Clean adapters and hose Inspect all threads for damage and hose ends to be sure they are crimped Flared Fittings Tightening Procedure 1 Screw the fittings together finger tight Then using the proper size wrench rotate the fitting 2 1 2 hex flats Flare seat MUST NOT rot
6. Upper Sheaves lt gt Lower Sheaves 1st Cable Uper Cable Tie Off amp 5 8 Nylon Insert Locknut Lower Cable Tie Off amp 5 8 Nylon Insert Locknut 15 Locking Latch Cable Slip loop end of cable over end of shoulder screw on right side latch control plate Fig 19 Feed the other end of the cable through the latch cable sheave slot making sure that the cable is running under the bottom side of the latch cable sheave and inside the right column Fig 19 Attach latch cable conduit guide brackets to overhead as shown Fig 18a amp Fig 18b Always use the holes on the approach side of the lift HHCS should be in hole nearest the center of the overhead Fig 18b Route cable up inside column and through the latch cable guide Fig 18a amp Fig 20 IMPORTANT Using wire ties provided tie off hydraulic hose snug to cylinders to keep hose away from equalizing cable Fig 14 E Continue routing cable to the left column latch cable guide Fig 18a amp Fig 20 routing the cable D through the left column latch cable guide Fig 18a Cable Guide runs UNDER hydraulic hose M10 1 5 x 20mm HHCS and Flanged Locknut 1 4 20NC x 1 HHCS and Flanged Locknut F G H J K Bring the cable down inside the left column and feed the end of the cable through the lower latch cable sheave
7. ate when tightening Only the nut should turn 2 Back the fitting off one full turn 3 Again tighten the fittings finger tight then using a wrench rotate the fitting 2 1 2 hex flats This will complete the tightening procedure and develop a pressure tight seal ACAUTION Overtightening will damage fitting resulting in fluid leakage Over tightening locknut may tear O ring or distort threads in pump manifold outlet Carriage Power Unit Tee M4x6 Lg PHMS 4 Power Unit Tee With the column still laying on the ground push the lift carriage as high as possible to install the power unit tee nce carriage is rasied the power unit tee and hoses to the column Fig ACAUTION Overtightening will damage fitting resulting in fluid leakage Hydraulic Hose 5 Column Extensions Install the column extensions using 2 1 2 13NC x 1 1 4 Carriage HHCS and Nylon Locknuts Fig 4 lt gt 1 2 13NC Nylon Locknut ge P d amp 1 2 Flat Washer ge 7 7 1 2 13NC x 1 1 4 HHCS 1 2 Flat Washer 6 Reinforcement Bar Install the reinforcement bar to the column and column extension using 2 1 2 13NC x 1 1 4 HHCS 4 1 2 Flat Washer and 2 1 2 13NC Nylon Locknut Fig 5 1 2 13NC x 1 1 4 HHCS amp 1 2 Flat Washer 1 2 13NC Nylon Locknut amp 1 2 Flat Washe
8. int let pin ring down allowing gear teeth to mesh together It may be necessary to rotate arm slightly to engage gear teeth NOTE Pin amp Ring Spring amp Gear Block are all pre assembled NOTE Once armis installed in yoke pull up actuator pin and swing arm fully around being sure that the Restraint Gear and Gear Block always stay aligned If they do not stay aligned remove restraint gear and install in the opposite position 21 Exterior Adapters Install adapter bracket to 24 Equalizer Cable Adjustment Raise lift to check outside of each column using 2 5 16 18NC x 3 8 equalizer cable tension Below carriage grasp PHMS Then add adapters to the bracket as shown adjacent cables between thumb and forefinger with Fig 27 about 15 Ibs effort you should just pull the cables together Fig 28 Adjust at upper tie offs Fig 17 25 Latch Release Decal Install latch release decal on cover above latch release handle Fig 29 5 16 18NC x 3 8 PHMS 22 Latch Cable Adjustment A Check to make sure the latch will properly engage Raise Lift Off and disengage Slowly release the latch handle NL o A 1 8 gap between the top of the latch dog and Actuate To Release the column is allowable B When raising listen to latches be sure that both latch dogs fall into latch slots If they do not loosen clamp and adjust tension as necessary C Install left latch cover using 5 16 1
9. ng and Validation ANSI ALI ALCTV 2011 and the lift owner is responsible for all charges related to any additional anchoring requirements as specified by local codes Contact customer service for further information at 800 640 5438 17 Electrical Have a certified electrician run appropriate power supply to motor Fig 20 amp 21 Size wire for 20 amp circuit See Motor Operating Data Table Never operate the motor on line voltage less than 208V Motor damage may occur IMPORTANT Use separate circuit for each power unit Protect each circuit with time delay fuse or circuit breaker For single phase 208 230V use 20 amp fuse Three phase 208 240V use 20 amp fuse For three phase 400V and above use 10 amp fuse For three phase 380V use 16 amp fuse For wiring see Fig 20 amp Fig 21 All wiring must comply with NEC and all local electrical codes Note 60Hz single phase motor CAN NOT be run on 50Hz line without a physical change in the motor NOTE Assure cord used for connection between the overhead switch and power unit is of the type specified in UL201 Sections 10 1 1 3 amp 10 1 1 4 Example SO G STO Size for 25 amp circuit See UL 201 Section 15 for proper iri uirements for this connection 14 Service From Master Control Panel 3 Wire Into Junction Box On Power Unit Attach With Strain Relief Provided Attach black wire to one motor wire At
10. ngle phase lifts Insert 1 4 20NC x 2 3 4 HHCS through pivot hole in end of switch bar Insert opposite end of bar through slot in switch mounting bracket Then secure HHCS and Switch Bar to overhead as shown Fig 9 using 2 3 4 spacers and 1 4 20NC Locknut Tighten Hex bolt leaving 1 16 gap between the spacer and the overhead assembly M10 1 5 x 20mm HHCS 7 3 4 Standard amp Flanged Locknut 108 Standard 1 Open Bar Side E 1 4 Lock Nut amp ae RN I 1 4 20NC x 2 3 4 HHCS Switch Box Side 1 4 20NC x 3 4 1 4 Lock Nut 1 4 Flat Washer For three phase lifts Remove Limit Switch cover Fig 10 Insert Actuator end of Switch Bar into slot located inside Limit Switch Fig 10 A small amount of silicone sealant on the lower part of the actuator will help hold it in place Insert 1 4 20NC x 2 3 4 HHCS through pivot hole in end of Switch Bar Then secure HHCS and Switch Bar to overhead as shown using 2 3 4 spacers and 1 4 20NC Locknut Tighten Hex bolt leaving 1 16 gap between the spacer and the overhead assembly Fig 9 Replace limit switch cover GD Remove Screws And Cover Place Actuator Here A Small Amount Of Silicone Sealant On The Lower Part Of The Actuator Will Help Hold It In Place Cradle Bar On Actuator
11. nside edge of baseplate Use constructions adhesive or silicon cement to Flat hold shim in place INSURE shims are held Washer tightly between base plate and floor after torquing anchors NOTE If more than 2 horse shoe shims are used at any of the column anchor bolts pack non shrink grout under the unsupported area of the column base Insure shims are held tightly between the baseplate and floor after torquing anchors 12 Drill holes using 3 4 Clean hole Run nut down just Tighten nut with bide tipped masonry drill below impact section Torque wrench to 110 bit per ANSI B212 15 1994 of bolt Drive anchor ft Ibs R2000 into hole until nut and washer contact base CONCRETE AND ANCHORING REQUIREMENTS STANDARD ANSI ALI ALCTV IBC 2006 2009 2012 Minimum Floor Thickness 4 1 4 INCHES 5 INCHES 6 INCHES Anchor Hilti Kwik Bolt I Hilti HIT HY 150 Hilti Kwik Bolt 3 4 x 5 1 2 MAX SD Adhesive 3 4 x 7 Anchors supplied Hilti HIT HY 150 with the lift MAX Adhesive HILTI HIT RE 500 SD Adhesive Minimum Concrete 3000 PSI 3000 PSI 3000 PSI Strength Minimum Anchor Embed 3 1 4 INCHES 3 1 2 INCHES 3 3 4 INCHES ment Minimum Distance to 4 1 2 INCHES 5 1 4 INCHES 3 1 4 INCHES Concrete Edge Crack Expansion Joint Aban danoned Anchor Hole The supplied concrete fasteners meet the criteria of the American National Standard Automotive Lifts Safety Requirements for Construction Testi
12. r 7 Latch Cable Guides Install the latch cable conduit guide brackets to column extensions with 1 1 4 20NC x 1 HHCS and 1 4 20NC Flanged Locknuts HHCS should go through hole nearest the edge as shown Fig 6 8 Lift Setting Position columns in bay using dimensions shown in Fig 1a amp Fig 1b Place column with power unit mounting bracket on vehicle passenger side of lift Both column base plate backs must be square on center line of lift Notches are cut into each base plate to indicate center line of lift Use appropriate equipment to raise carriage to first latch position Be sure locking latch is securely engaged 9 Cylinder Fitting Flow Valve Push the carriage to first lock and then install the flow valve and 90 elbow to the cylinder through the small opening on the bot tom of the column Fig 7 ACAUTION Overtightening will damage fitting resulting in fluid leakage Flow Valve Body 90 Elbow 10a Overhead Assembly Fig 9 Adjust overhead to appropriate dimension Install 4 3 8 16NC x 3 4 HHCS amp 3 8 16NC Flanged Locknuts do not tighten Slide Switch Box over switch bar ensuring knock out holes face the power unit column Use 2 1 4 20NC x 3 4 Ig 1 4 Flat Washer and 1 4 20NC Nuts to mount switch box to overhead see Fig 8 10b Continued Overhead Assembly For si
13. slot so that the cable is now back outside the column Fig 21 Route cable under the bottom side of the latch cable sheave Fig 21 At this point you MUST install the latch handle jam nut and right column latch cover Fig 19 amp Fig 22 Install latch handle ball Fig 22 Insert cable in cable clamp along one side loop around shoulder screw and back down inserting cable along other side of cable clamp Fig 21 Place top back on clamp barely tightening Next pull the control plate down Fig 20 amp Fig 21 to eliminate any clearance between the control plate slot and the latch dog pin Fig 20 Using Pliers pull cable tight and secure the clamp close to the shoulder screw Tighten clamp Cable Guide does not cross hydraulic hose M10 1 5 x 20mm HHCS and Flanged Locknut 1 4 20NC x 1 HHCS and Flanged Locknut Attach Hose Clamps Here Attach Latch Cable Conduit 9 ooo o o o o Guide Bracket Here Always 1 use two holes on approach side of extension to attach bracket gt APPROAC Always put HHCS through hole closest to center of overhead 2 3 8 Retaining Rings Shoulder Bolt Install Latch Handle using a 3 8 hex jam nut to lock in place Then install flat washers and slot cover ew gt 7 gt 1 3 3 8 Flat Washers Slot mo 7
14. t it to the fitting on the power unit Fig 13 NOTE Overhead hose goes over top end of overhead assembly Fig 14 amp Fig 18a amp Fig 18b Power Unit Hose lt gt ITEM 4 C9 6 Cylinder Bleeders 6 Hose runs down approach side to cylinder on left column FRONT lt gt DESCRIPTION Hydraulic Cylinder Cylinder Hose Slave Side Hose Power Unit Hose 3 8 Branch Tee Hose Clips M10 1 5 x 20mm HHCS M10 1 5 Flanged Locknuts 90 Fitting Flow Control Valve 14 D E F 6 H Equalizing Cables Refer to Fig 16 for the general cable arrangement First run a cable end up through the small hole in the tie off plate Fig 17 Push the cable up until the stud is out of the Carriage top opening Run a nylon insert locknut onto the cable stud so 1 2 13mm of the stud extends out of the locknut Pull the cable back down Fig 17 Run cable around the lower sheave then up and out of the top of the column Run cable around overhead sheave and across and down to the opposite carriage Install sheave cover Fig 15 Fasten the cable end to the carriage upper tie off bracket Fig 17 Tighten the locknut enough to Adjust the tension of both cables during the final adjustments in Paragraph 24 2nd Cable GD Sheave Cover 0
15. tach white wire to From Master one motor wire e Attach ground wire here H Attach ground wire to screws provided N of PEN eps cae Disconnect Overhead U Single Phase Power Unit Required Limit Switch Switch L Black Black MOTOR OPERATING DATA TABLE SINGLE PHASE Black SS LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 230V 60Hz 4 Green T 208 2301 50Hz 197 253V 18 i i 208 230V 60Hz 197 253V White White Note 60Hz Single phase motor CAN NOT be run on 50Hz line without a physical change in the motor 2 1 2 1 Three Phase Power Unit 0 7 Oo 1 1 1 1 MOTOR OPERATING DATA THREE PHASE 1 1 1 5 6 Oo 7 MOTOR LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 1 aa 1 208 230 Volts 60 HZ 197 253 Volts 1 Der i 460 Volts 60 HZ 414 506 Volts PE i i tee OVERHEAD SWITCH DRUM WHERE APPLICABLE SWITCH 208 240V 440 480V 50 60 Hz 39 50 60Hz 30 400V 50 Hz 39 NOTES 1 Unit not suitable for use in unusual conditions Contact VSG for moisture and dust environment duty unit 2 Verify Coil Rating Matches Supply Voltage 3 Motor rotation is counter clockwisewhen viewedfrom top of motor 15 18 Oil Filling amp Bleeding Use Dexron III ATF or Hydraulic Fluid
16. that meets ISO 32 specifications Remove fill breather cap Fig 12 Pour in 8 quarts of fluid Start unit raise lift about 2ft Open cylinder bleeders approximately 2 turns Fig 14 Close bleeders when fluid streams Torque values for the bleeders are 15 ft 15 minimum and 20 ft Ib maximum Fully lower lift Add more fluid until it reaches the MIN mark on the tank Replace fill breather cap ACAUTION fill breather cap is lost or broken order replacement Reservoir must be vented 19 Overhead switch Check overhead switch assembly to assure that switch bar is depressing switch plunger sufficiently to actuate the switch The overhead switch is wired normally open see Fig 25a amp Fig 25b Lift will not operate until weight of switch bar is depressing switch plunger Verify that Power Unit stops working when switch bar is raised and re starts when the bar is released 20 Arms amp Restraints Before installing arms raise Carriages to a convenient height Grease swivel arm pins and holes with Lithium grease Lift up on spring to allow gear on arm to slide in Slide arm into yoke Fig 26 Install 1 3 4 diameter arm pin s ACAUTION Pinch Point Keep Hands lt NOTE To check operation of arm restraints raise carriage 1 min from full down position Pull up on pin ring and adjust arms to desired position To en gage restra
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