INSTALLATION MANUAL SIDE BELT NEST 03-2003
Contents
1. Copyright 2003 Vencomatic BV All rights reserved2. Copyright 2003 Vencomatic BV All rights reserved 130389 133219 encomatic side belt nest SBN pages APPENDIX OPTIONS removable nest A removable nest at the end of nest row without damaging the nest can be done with an extra black cross support with legs nest wall and a set of connecting plates The low egg belt guide have to be extended with an hand made piece with the same length as the connecting plates Close gap between the two nest walls with pieces of roof plate Connect tube with a piece of 27mm tube and 4 bolts Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN page 38 APPENDIX OPTIONS single nests around centre posts in house In case of a house with posts in the centre two single nests can be built around the posts with adjustable L brackets a roof supporting bracket and extended roof plates Posts may not be wider than 400mm L bracket placed behind the black cross support every 2 3meter one For extra roof tube only needed when roof length is big drill an extra hole of 16mm into the nest wall In case of nest light the centre belt nest version is needed Two single drive units are used for egg collection In this situation one of the motors is a square gear box with a connection to the second nest row Connection is made with part 130006 and a piece of 1 tube
3. SBN page 22 NOT FOR eSBN 2eSBN Press the covers for the roller tubes 134027 on the roller tubes 134031 Press the spindles for the roller tubes 134043 through the ridge points of the partition walls Secure a spindle with 1 starlock op mm 151069 Fix the roller tubes with the covers on the spindles h YG yy MD Y y S fa Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 23 Place the roof plates 134250 on the nests Clamp the roof plates between the upper beams of the rear walls and the partition walls Tighten the hex bolts and hex nuts through the upper beams of the rear walls and the partition walls UN YO SE pE SCH E fils Uy yy Screw the fill up plates 134949 on the C brackets through the upper holes of the C brackets with chipboard screws 4x30 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 24 Screw the cover plate brackets 134206 directly above the C brackets against the partition walls with chipboard screws 4x30 SY SZ ee Place the egg belt covers 138002 on the cover plate brackets Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN page 25 Perches on second level only 2SBN and 2eSBN Screw bracket 113062 on every wooden belt support with
4. hole for passing through the flat cable Fix the partition walls to the C brackets with chipboard screws 4x40 131032 Use only the lower hole in the C bracket oN Tac D Y 2 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 11 Wall fixation for 2eSBN only Screw bracket 194810 onto every second nest wall with tow 5 5x19mm screws let the back side of the bracket touch the wall Drill a 10mm hole in wall through the hole of the bracket Place a 10mm plastic plug and fix bracket onto wall with 8mm wood bolt Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 12 Nest light OPTIONAL Pull the flat cable 132229 through the partition walls above and or underneath Fix the lamp fitting 132205 on the flat cable 1 lamp fitting per back wall Turn the bulb 132212 the in lamp fitting Flat cable in walkover hang cable underneath wooden beam with 5 OBO cable clamps and 4x20 screws i Ui Ww ec Ze AY ff A M A fe a YY 2SBN and 2eSBN Fix the wooden belt support 113058 to the partition walls with coach bolts M6x70 131115 lock washer M6x25 131027 and hex nut M6 Copyright 2003 Vencomatic BV All rights reserved page 13 side belt nest SBN VJencomatic e Yj EC yj YU Up Y KUXIN K K S YOK Vy Mis d Z II
5. two plywood screws 4x20mm turn screws in the central wood strip Push plastic perch into the bracket Connect perches with coupler glue and four screws 4x20mm Close perch ends with caps glue and 2 screws IMPORTANT install screws directly after gluing IMPORTANT let glue dry for at least 24 hours IMPORTANT keep couplers above the brackets Ki N f UU J SE EE Gs f nn H o B a Z ff B A a Z yer Z N fy SS A7 ff iis ee a Copyright 2003 Vencomatic BV All rights reserved page 26 side belt nest SBN ncomatic Wie Push the racks 130723 through the pinion houses and screw them to the frame brackets on the gauze floors with hex bolts M6x50 and hex lock nuts M6 Attention The set screws in the pinions should stay reachable when the racks are fixed to the gauze floors Attention The drive shaft of the pinions is not in the middle of the undercarria ges Make sure the teeth of BOTH racks point towards the drive shaft Tip Try to push a rack through the pinion house correctly so that the set screws are still reachable when the rack is fixed to the gauze floor Pull the rack back out until the rack is just out of the pinion house Remember the position of the pinion When you make sure the next pinion is positioned the same way the set screws will be reachable when the rack is fixed to the gauze
6. X f f Wi 2 f INC LI IMA XY AN Vv WG A ANA A V c geg yy AD JX be 4 KC OXY hex bolts M6x30 and hex nuts M6 For 2SBN and 2eSBN is this only needed for the Nest floors Screw the frame brackets 136209 to the gauze floors 118108 with bottom nests Hook the rubber mats onto the gauze floors For 2SBN and 2eSBN XQ J d Up In Wee Yu YY D q A E KEN Ge Fix the connecting strips 114687 on the gauze floor with countersunk screw M8x16 111450 and lock nut M8 631009 Hook the rubber mat on the floor Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 14 Stick the connecting strips beside the lower back wall and screw the gauze floors between the partition walls with hex bolts M6x35 641084 and hex lock nuts M6 641061 Let the gauze floors rest on the lower beams of the rear walls Do not tighten the lock nuts too tight Fix the lower gauze floors on the connecting strips with countersunk screw M8x16 and lock nut M8 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 15 For all nests Screw the gauze floors between the partition walls with hex bolts M6x35 641084 and hex lock nuts M6 Let the gauze floors rest on the lower beams of the rear walls Do not tighten the lock nuts too tight Stick the belt supports 134158 90 turned i
7. ble but don t let the roller touch the top belt la ae e YS S J For installation of an elevator refer to installation manual elevator Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN EE Installation of the flap motor cable use the holes punched into the bottom side of all nest undercarriages Make cable spanners on the final flap motor support and the first nest undercarriage using two M6 threaded hooks in the holes from these undercarriages and 2 twist tension screws Pull steel wire through the holes between these undercarriages Fix wire ends on both cable spanners and tension the wire Hang all electric cables from flap motor s on these steel wire with Tyraps Use for one nest section 2 30 meters 8 Tyraps 4 A Yj hd Install the electrical box according to the electrical drawings Connect belt motor according to the electrical drawings Connect the flap motor and the end switches according to the electrical drawings Set the end switches according to the manual from the electric panel Set the timer according to the manual from the electric panel Your nests are ready for use Therefore read the user manual s Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 34 APPENDIX OPTIONS slats between and behind nest walkover b
8. ed wooden nest partition walls on the undercarriages Where there is a walkover you should only place the outer partition walls of the entire walkover 2 Screw the lower beams of the rear walls 138066 to the partition walls with hex bolts M6x30 131030 and hex nuts M6 231005 Tighten the bolts and nuts hand tight Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN paged 3 Screw the upper beams of the rear walls to the partition walls with hex bolts M6x30 and hex nuts M6 Tighten the bolts and nuts hand tight Now tighten the bolts and nuts through the lower beam of the rear walls tight If necessary add a washer M6x18 311199 between the partition wall and the upper beam to avoid tilting of the partition walls Walkover see cross view where to place the wooden beams Place beam 60mm 620mm for 2SBN and 2eSBN top level above the nest undercarriage If beam is used as perch place beam 40mm higher Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN page 10 Screw the walkover beams 133220 between 2 partition walls with 4 chipboard screws 5x50 231003 per beam so that the beams are 60mm above the undercar riages and at the same time the outsides of the beams correspond with the outsides of the partition walls If option NEST LIGHT is supplied install an extra wooden beam above the 16mm
9. er undercarriage for one section of single nests Screw the sprocket tube connections 130006 to the extension shafts where a motor support is placed with 2 hex bolts M8x50 131106 and 2 lock nuts M8 631009 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN age Connect the sprocket tube connections to the flap motors with the double chains and the double chain closing links Connect the extension shaft with cylinder head socket screws M8x40 131179 and lock nuts M8 Saw the ends off the extension shafts in the beginning and the end of the row Leave appr 10 cm sticking out Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN poge Fix the C brackets 134991 on the undercarriages and on the partition undercar riages with blind rivets 5x8 171242 Single nests eSBN and 2eSBN only have a C bracket at the front side Wall fixation from undercarriages for eSBN and 2eSBN Along every nest leg drill a hole in the L shaped profile 190165 and place bracket 130280 with M6 bolt washer and nut Drill an 8mm hole in wall put in 8mm plug and fix bracket onto wall with 6mm wood bolt and washer Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN vages The following 3 steps should be carried out together 1 Place the red coat
10. etween nests and start walkover use strip L 975mm and two brackets 230680 slats between along return unit code 239400 use strip L 975mm and leg sets return station T return station retourstation retourstation Umlenkung Umlenkung station retour station retour slats behind return station code 239400 use an extra nest undercarriage strip L 1717mm with two brackets 230680 Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN page 35 APPENDIX OPTIONS perch on undercarriage Perches on nest undercarriage with bracket 855255 Install this bracket together with the undercarriage side plates 194989 Bracket on every 1 15m Keep perch couplings directly above the brackets Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN APPENDIX OPTIONS dummy nest page 36 In dummy nests the nest holes are closed on one ore two nest levels over a length of 2 3m for single nests and double nests single nest 2eSBN is drawn Use distance bracket 134219 at the back side of the nest Use 130389 for supporting roof plate Screw board 133219 on the sides of the nest walls with screw 4x40mm 130389 133219
11. floor Tighten the set screws in the pinions firmly Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 27 To make the lead through through the wall you must cut the spare side plate and the spare high belt guide to size Cut a piece off both sides of the side plate and the belt guide so that you can use the holes that are already in the plates and so that the press throughs are opposite to each other Stick the belt supports in the belt guides and fix the belt guides to the first undercarriage with M6 Taptites and 5x8 rivets Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN page 28 Assembling and installation of the motor driven egg collecting table SBN 2SBN Screw the legs 136466 with hex bolts M8x20 to the drive unit Screw the aluminium strip 136420 to the side of the rear side of the tabletop 134706 where the conveyor belt does not run Use 4 metal screws 5 5x13 131215 e Place the rubber of the table top 136524 on the tabletop Place the tabletop on the drive unit e Place the cover 134705 on the drive unit and screw the front of the cover with 4 metal screws 5 5x13 to the frame of the drive unit e Push the plastic dirt bin in the guiding rails under the drive unit N Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 29 Clam
12. n the outer belt guides side plates Fix the inner belt guides 130253 to the belt supports In a walkover use a high belt guide 130304 instead of a low belt guide Aide Ze Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 16 Push the inner belt guides towards the nests and fix the belt guides to the undercarriages with blind rivets 5x8 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 17 For 2SBN and 2eSBN Fix the C brackets on the wooden belt support and on the partition walls with clipboard screws 04x40 Copyright 2003 Vencomatic BV All rights reserved page 18 side belt nest SBN encomatic Stick the belt support 134158 90 turned in the inner upper beltguide Fix the outer upper HIGH beltguide on the belt support with screw 4x30mm UE ty ip S SCH GE E For all nests Press the egg bumper profile 130495 over the edges from all low belt guides Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 19 Egg belt return station From the final nest undercarriage cut off the mounting flange which is not used for the side plates of the nest undercarriages Now you can fix the return sta
13. p a piece of sliding strip 316476 on the protection angle for the table 130370 Screw the connecting strips between the table and the belt guides 134175 together with the protection angles to the table top with hex bolts M6 and hex nuts M6 Fix the drive unit to the shortened belt guides and weld the egg belts with a hot air gun Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN Soa Assembling and installation of the drive unit for connection onto a Vencobelt cross conveyor SBN 2SBN e Place belt supporting plate 134743 on both sides of the frame e Cover chain connections with covers 130473 e Use four brackets 130540 to connect drive unit onto nest at the bottom side put a piece of slide profile 316476 to protect the egg belts from sharp edges fix transition brushes 135043 in frame with bracket 134234 Slide in dirt bin 336270 half length into the dirt bin rails Other half will be under the cross conveyor Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN E Assembling and installation of the motor driven egg collecting table eSBN 2eSBN Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN E Assemble the weight roller kit 139377 Install weight roller in the drive unit Use M8 bolt to fit the weight roller into the drive unit frame Place weight roller as high as possi
14. page O side belt nest SBN encomatic INSTALLATION MANUAL SIDE BELT NEST 03 2003 Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN nage There are 4 types of sidebelt nests eSBN single Side Belt Nest SBN Side Belt Nest standard 2eSBN single 2tier Side Belt Nest 2SBN 2tier Side Belt Nest Oocoo oS Ft P h KE BS Bivana aua 4 T T ANN DN E g 2 ate Ore I d 1 VA VA Y N KS ee RK SS j a J Copyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN nage Press the bronze plain bearings 136215 into the undercarriages 194987 for double nests 190159 for single nests If needed retap the holes in the welded nuts in the undercarriages with an M8 tap Screw the legs in the undercarriages with hex bolts M8x20 631015 Fix the side plates 194989 or 190702 to the undercarriages with 8 Taptites M6x12 per side In case of a single SBN one of these plates is L shaped and zinc plated 190165 Attention Check especially in the beginning if you set the undercarriages up Square measure the distances between the legs crossways these should be equal Co
15. pyright 2003 Vencomatic BV All rights reserved VJencomatic side belt nest SBN EE Fix the partition undercarriages 194988 for double nests 190160 for single nests between the side plates with 2x2 Taptites M6x12 Use the middle holes in the side plates Push in bearing in the partition undercarriages lined up with the one in the black undercarriages For single nests push in bearing at the wall side Attention Make sure the flat side of the partition undercarriage faces the front of the house because otherwise the sharp side of the partition undercarriage can wear through the conveyor belt i When you reach the middle of the nest row or 1 4 and 3 4 when using 2 flap motors place the motor support 194990 for double nests 190161 for single nests with the legs Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN pager After water levelling the undercarriages fix the legs in the undercarriages using self drilling screws 190488 Screw the flap motor to the motor support with 3 hex bolts M10x20 151070 IMPORTANT Follow the instructions supplied with the flap motor Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN nade s Push the extension shafts 136213 through the undercarriages Don t forget to slide on the pinion units 136719 2x2 sets per undercarriage for one section of double nests 1x2 sets p
16. tion to the final undercarriage with bracket 130357 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 20 Assemble the return station place the stud M16 231001 with the 2 hex nuts M16 231002 in the T barred leg 195150 Screw the leg support 134169 to the return station with Taptite M6 Fix the T barred leg to the leg support with hex nuts M16 Fix the Z bracket 130357 to the return station with blind rivets 5x8 Fix the assembled return station to the last undercarriage with blind rivets 5x8 EI 0 a ZO 1 gt e Pull the conveyor belt 134032 or 164817 from the front of the house under the belt supports through the return station and back to the front of the house Attention Guide the conveyor belt in the return station between the return belt roller and the stud M8 The belts will be welded later Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest SBN page 21 Stick the cellular tape 136017 on the inside of the outer belt guide appr 2 cm above the conveyor belt RX e RINS Place the tubes 16 136218 on the nests in the recesses in the partition walls Connect the tubes with PVC sleeves 5 8 136219 In walkovers and at nest end put in a plastic plug 130707 in the end of each tube eh d Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest
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