User Manual Installation Manual
Contents
1. p Before replacing the bulb interrupt the power supply to the light fitting to ensure a safe work situation Do not touch the bulb with your bare hands but wear clean gloves This prevents from dirt and oils being burnt into the glass Please be aware that both the fixture glass and the light can be very hot and cause severe burns Leave the light to cool down for at least half an hour before removing and handling Installing replacing bulbs lamp support of AL2007CF and AL2007CF BL Light fixtures Removing the End Cover The compact fluorescent light CFL is provided with a 1 Remove the two Torx screws from the plastic cover of steel wire light brace that supports the ends of the fluores the light compartment using a Torx T25 screwdriver cent light This ensures the straight and horizontal insertion and support of the fluorescent bulb in relation to the reflector assembly The lamp brace is designed to support the fluores cent tubes of General Electric 4 Pin 70 Watt bulbs 2 Use the two tabs to release and remove the cover In the resulting opening there is a reflector with a rectangular window that provides manual access to the light Replacing the Bulb Lamp Support 1 Lamp replacement remove the steel wire light support mounted between the reflector wings and remove the light by care fully pulling it straight out of the fitting Make sure that the reflector parts are not distorted in anyway as these ar2. each of which is available in various watt ratings see also technical speci Type AL2007CF AL2007CF BL Hi Pee a we The AL2007CF AL2007CF BL light fitting has a dim AL2007RD AL250Watts AL400Watts Red L E D mable option and has been designed specifically AL2007CF AL7OWatts for lighting poultry houses The light fittings have white 4pin 70W fluorescent bulbs The light level of this type of bulb can be dimmed from 100 to 6 of the bulbs power which will lower their cur rent consumption by a proportionate level This fixture is also available with optional dimming Blue L E D s AL2007CF BL AL OWatts with Blue L E D Optional L E D 0 10v Blue L E D Strips Type AL2007 AL2007RD High Pressure Sodium Bulbs The AL2007 AL2007RD light fitting was designed specifically for lighting cattle houses Depending on your requirements and the results of the A White Light B Yellow Light lighting layout the light fittings have high quality Optional L E D 0 10v Red L E D Strips Metal Halide Bulbs Canada Only C White Light Installation WARNING If the following instructions and safety warnings are not complied with serious bodily harm death and damage to the equipment may occur e Some caution is required when handling the fixture also to prevent damage being caused to the components due to me chanical stress Avoid shocks and other kinds of stresses or loads during transport w
3. AGRILIGHT User Manual Installation Manual AL2007CF AL2007CF BL AL2007RD AL2007 AGRILIGHT BRIGHT BY NATURE Visit us online at www agrilight ca Or call us toll free at 1 800 263 0213 AGRILIGHT A BRIGHT BY NATURE AL2007CF AGRILIGHT INC 4800 Hinan Drive Beamsville Ontario Canada LOR 1B1 Tel 1 905 563 4133 Fax 1 905 563 0445 Internet www agrilight ca E Mail info agrilight ca Use Lighting Layout Depending on the type of livestock you are housing Agrilight has specifically designed a light and a light plan to suit your exact barn specifica tions Our advanced reflector technology provides even light distribution throughout your barn taking into account any obstacles to insure uniformity Each fixture has been designed to keep out dust dirt and other impurities Our fixtures are also wa tertight making them ideal for wet environments This allows our fixtures to be easily maintained and cleaned CSA Approval Marking SA All of our Products are CSA Approved C US Electric Power There is live power on components in the light fixture User Guide and Installation Manual for AGRILIGHT Fixtures AL2007CF BL AL2007RD AL2007 Dear Customer Thank you for purchasing an Agrilight Inc product These light fixtures were specifically designed for the agricultural industry and wet environments Through strenuous research and development our team of experts have inc
4. aintain optimum light output we recommend regular ly checking the state of the bulbs and cleaning the light fixture A special cleaning kit is available for all light fixtures con sisting of a rounded brush a telescopic bar a customized bucket and special detergent For additional information or to or der this cleaning kit contact Agrilight Inc or an approved Agrilight dealer Malfunction The Light Fixture Does Not Work When checking malfunctions be aware of the risk Heck the main voltage of electrically live components Although the fixtures Check the switch panels are designed with safety in mind and are grounded e Check the fuses hazards due to malfunctions can never be ruled out e Check your computer settings if computer controlled Only certified technicians are permitted to handle the Check replace the bulb electrical installation or to perform measurements on l l demni Check to determine whether the bulb has reached the end of its lifecycles Always disconnect the fixture before opening the e The bulb is flashing on and off plastic cover turn off the main switch and secure it The end ofthe bulb is starting to turn black e g with the use of a padlock l 6 i e Brown discoloration on the glass of the bulb Be aware of and prevent any accidental activation If the bulb does not work replace the bulb as soon as possible or by others or by an automated control and or dimmer disconnect the light fixture from
5. ame and sent to the following address Agrilight Inc Attn Service Dept 4800 Hinan Drive Beamsville ON Canada LOR 1B1 When Agrilight Inc sends the replacement parts you will receive an invoice that will be credited to your account when and if it can be verified that the malfunction of the defect is covered by the warranty If Agrilight Inc has not received the defective product by return mail within 30 days of the invoice date the warranty invoice will be treated as a sales invoice after which period the invoiced amount must be paid to Agrilight Inc within 30 days The warranty does not cover the following situations for which the customer will be invoiced during the warranty period Defects or damage resulting from fire earthquakes flood lightning strikes other natural disasters as well as environmental pollution and problems related to power supply Defects resulting from sand mud dirt etc entering the cabinet of the product Defects resulting from transport accidents shock and vibrations etc following the purchase from and delivery of the product by Agrilight Inc Defect resulting from carelessness or incorrect storage improper maintenance etc Defects resulting from improper use such as the use of the unit for purposes not listed in the user manual and or assembly instruc tions etc Defects resulting from uncertified repairs and modifications If the invoice cannot be submitted together with the product whe
6. e essen tial for ensuring a proper and optimum distribution of light 2 Fit the light into position by inserting it straight and horizontally into the light fitting 3 Mount the steel wire support for the light by sliding it carefully below the bulb whilst sliding it into position at both ends of the reflector wings Slide the light support into position within a distance of approx 4 6cm from the end of the light see photos below and at right angles to the length of the light Make sure that the reflector parts are not distorted in any way as these are essential for ensuring a proper and optimum distribution of light Restoring the End Cover Clean the contact surfaces of the fixture and cover using a mild detergent on a damp cloth Inspect the rubber seal and gasket and replace if necessary Rub some mild soap or acid free Vaseline onto the seal end gasket This will enable the cover to be fitted more easily Close the fixture by replacing the cover and by screwing the two Torx 25 screws tightly into position To prevent damage to the cover or to the seal do not use a battery powered device to do this Nor apply excessive force When closed the cover should fit just inside the rim of the cast aluminum fixture housing Maintenance A Always remove the voltage from the light fixture before carrying out maintenance work on the light fitting Pollution may negatively affect the service life of the light fixture To m
7. ffects due to breakage of the exterior bulb following thermo shock or due to theft do not fall under the replace ment warranty The warranty does not apply to failure of the lights applied to systems in which those light types were used If such a system is not in compliance with CSA or equivalent standards and requirements Aging and Tolerances in the Intensity of the Lights Applied The light will age during use and will eventually emit less light as the number of total life cycle lighting hours increases The drop in light intensity is increased by a voltage that exceeds the prescribed rated power LIABILITY Agrilight Inc states emphatically that it cannot be held liable for damages of any kind or magnitude caused by non compliance with the instructions in this manual or as a result of non compliance with the connecting and installing requirements We reserve the right to make amendments without further notification
8. hen assembling mounting and using the fixture e Always block off any traffic in the vicinity where the Agrilight fixture is being installed before commencing any work on the installation e Always disconnect the fixture from the power source before carrying out any work on the installation Ensure that the power supply is not turned on accidentally e Keep the direct vicinity free from animals and any internal transport while carrying out installation activities e Only use insulated tools e In order to prevent thermal damage to the LED lighting the LED lighting secondary light source may never be switched on at the same time as the primary light source The LED lighting must be connected in such a manner that it cannot be switched on at the same time as the primary light source e Ensure that the power supply and voltage corresponds to the power supply and voltage required by the fixture These are clearly indicated on the fixtures labeled sticker e When connecting consult the circuit diagram in this manual and always ensure that you comply with the legally applicable connecting requirements The lighting plan shows the conditions that must be taken into account during installation These instructions must be fully complied with in order to ensure uniformity and to reach a proper illumination level A Agrilight Inc cannot be held liable for damage and or injury resulting from improper mounting and installation Installing a Ligh
9. its power supply switch In the event of a malfunction never touch the fixture while the power supply is still connected or if the casing of the fixture is damaged or wet If the bulb still does not work e Contact your dealer or Agrilight Inc for support Note Light fixtures that can be dimmed have no loose starters or capacitors Replace the ballast kit unit if the new bulb does not work Installing a Light fitting Using Chains A A 1 Ensure that the building structure ceiling or a suspended construction or a support beam is able to carry the weight of the fixture 2 Push the 2 suspension brackets Figure 1 3 into the slots at the top of the light fitting until the lugs click into the bracket ends locking them to prevent them coming loose In principle this con nection cannot be undone 3 Install the chains to the ceiling mounting struc ture or supporting beam 4 Attach the light fitting by engaging the chains in the holes Secondary LED Lighting for AL2007RD and AL2007CF BL Fixtures The Agrilight Red and Blue fixtures can be controlled by a controller or switch The LED lighting produces a bright red or blue monochromatic light of a lower intensity than the primary light source and operates as night lighting Red light does not disturb livestock during the night which means that inspection rounds can be performed without disturbing the animals The same concept applies for the Blue light as it i
10. ket in the cover might not seal properly anymore Removing the glass cover invalidates your guarantee rights Only carry out assembly and disassembly work via the plastic end covers of the light fitting Replacing Bulbs Installing replacing bulbs of AL2007 and AL2007RD Always use the correct bulb in a light fitting oth Light Fixtures erwise the light fitting may be damaged The correct type of bulb is stated on the rating stick er on the light fitting Carefully turn the bulb in a counter clockwise direc tion to unscrew it and screw the new bulb into the light fitting in the opposite direction until it is finger tight Make sure you AL2007 CF AL2007 CF BL 70W 4Pin do not deform the reflector plates while replacing bulbs AL2007 AL2007RD HPS or MH 250W 400W CAUTION Reflector plates are very sharp After installing the bulb we recommend carefully centering it in respect to The fixture glass must never be detached or re the reflector bulb axis by hand The slight lateral clearance of moved as this will cause damage to the seal The the bulb in the fitting can be used for this Slightly pushing the warranty becomes invalid if the fixture glass is glass of the bulb from the side should suffice detached or removed A lamp may only be re moved or inserted through the opening in the side of the light compartment This opening can be accessed only when the plastic cover is de tached ae ee a A nA See ce FEN Ai a S j tts
11. n warranty claims are made If changes have been made to the original purchase invoice or to the customer name on the invoice The liability on the part of Agrilight Inc is limited to the scope of this warranty and only includes the replacement and or repair of the product Agrilight Inc Accepts no liability for damages incurred directly or indirectly as a result of any defects in the product Agrilight Inc is not liable for expenses incurred as a result of disassembly and assembly mounting or expenses incurred as a result of travel and accommodation Any damage resulting from transport or incomplete delivery must be reported to the transport company insurance company and Agrilight Inc immediately Labour charge and freight are not included Warranty on Light Bulbs A warranty period of 1 year or 5 000 hours applies to the bulbs of fixtures supplied by Agrilight Inc This warranty applies only to normal use and normal operating conditions with regard to power voltage and frequency In the case of all lights supplied by Agrilight Inc approx 1 failure per 1000 lighting hours must be taken into account With regards to Agriled fixtures a defect or damage to fewer than 2 LEDs per LED strip is considered to be an esthetic defect which does not affect the normal operation of the fixture Lights that fail prematurely during the course of the warranty period will be replaced by Agrilight Inc Lights that fail as a result of ab normal external e
12. orporated the latest in science and technology into a variety of Agrilight products This information package and user manual has been provided as a reference guide for mounting installation upkeep and safety Keep this manual with your documents in a safe place If an issue should arise consult this booklet If the issue persists do not hesitate to con tact your service technician or Agrilight Inc for additional information Designated Use The following light fixtures are intended for indoor agricultural use only Agrilight Inc does not accept any responsibility for damage loss or injury resulting from any other use than that for which the light fixtures have been developed and designed For your Safety Note Agrilight Inc attaches the greatest importance to the light fix tures being used and maintained in a manner that gives priority to user Safety To insure safe and reliable use proceeds as follows 1 Read this manual before installing the light fixture 2 Make sure that all people involved in the light fixture installation know and understand the relevant information from this manual before installation and use Insure the instructions are actually understood Responsibility for this rests with the person who is in charge of installa tion Safety Instructions Always comply with the safety instructions in this manual Any failure to comply with the safety instructions warnings and labels may result in damage to
13. s not distinguishable by poultry animals in the night setting making it noticeably easier for catch ing the birds The integration of this night lighting no longer necessitates the installation of two sepa rate fixtures The LED lighting is fully integrated into the fixture and can be switched on 10 minutes after switching off the primary light source Placing and replacing the LED light Source A Fitting and replacing is NOT described in this section LED lighting may only be fitted replaced or repaired by specialized personnel at Agrilight Inc Malfunctions in the Secondary LED Lighting In essence the LED lighting consists of a number of LEDs that are arranged either on a bracket Red or arranged on the back of both winged reflectors A In order to prevent thermal damage to the LED lighting the LED lighting may never be switched on at the same time as the l primary light source The LED lighting must be connected in this way so as to prevent it from illuminating while the primary light source is switched on If none of the LED lights illuminate no sign of illumination check The electrical power supply Determine whether the primary lighting has been switched off for more than 10 minutes Whether the LED lighting is switched on check switch Whether the power supply unit is intact correct voltage Inspect the fuses to determine whether these are still intact Whether the control unit i
14. s properly configured if present check timer PLC and the operation of the dimmer switch There is probably a defect in the LED light configuration that can only be repaired by specialized and or certified personnel Consult Agrilight Inc for the necessary action to be taken If not all LED lights illuminate The Agrilight system is designed in such a manner that there will generally be a suitable light intensity in the event that one or more LEDs become defective Please refer to the terms of the warranty If and as soon as any repair or replacement of defective LEDs is needed The replacement of defective LEDs may only be performed by certified personnel Consult Agrilight Inc for the necessary actions to be taken Shank you AGRILIGHT For Choosing A BRIGHT BY NATURE AGRILIGHT CONDITIONS OF WARRANTY General If it appears that your product does not function well even though you have used it in the correct manner and in accordance with the user manual and assembly instructions the product will be replaced free of charge within a period of one year after purchase In or der to claim this warranty the customer must submit the product invoice to Agrilight Inc within the 1 year warranty period unless otherwise negotiated The product must be returned to Agrilight Inc within 30 days following the occurrence of the defect or malfunction for the purpose of verification The product must be provided with a project n
15. t Fitting Using a Mounting Bracket 1 Install the bulb in the light fixture Consult the section replacing bulbs on page 4 for the work procedure E 2 Install the 3 Attach the two supports to 4 l Push the 2 supports into mounting bracket the mounting bracket the slots at the top of the to the ceiling light fitting until the lugs mounting struc Leveling click into the support ends ture or support Each fixture is equipped with a locking them to prevent beam Properly _ spirit level vial that is installed on them coming loose In anchor the bracket the electronic or ballast side of principal this connection to prevent it from the light fixture This allows for cannot be undone coming loose accurate level installation while hanging the fixture Technical Specifications of AL2007 AL2007RD AL2007CF AL2007CF BL AL2007CF AL2007 AL2007 Secondary LED Lighting Specifications 70 Watts 250 Watt 400 Watts LED Red LED Blue Dimensions Lx W x H 48 x 37 x 24 cm Weight fully assembled 21 Pounds 29 Pounds 31 Pounds RED 0 025 BLUE 0 065 EA Bulb Type Compact Fluorescent HPS or MH HSP or MH LED RED LED Blue Bulb Power 70 Watts 250 Watts 400 Watts 6 x 3 Watts Mains Voltage Frequency 120 277V 60Hz 240v 60Hz 240v 60Hz 120V 60Hz Current 0 4 Amp 1 3 Amp 2 3 Amp 0 2 Amp Making the Electrical Connections Other Voltage Ratings A Never remove the glass cover of the light fitting otherwise the gas
16. the installation Installation Service and Parts To enable optimum performance of these light fixtures it is crucial that they are installed and put into use by a recog nized installer in accordance with the lighting layout installation drawing To ensure proper operation of the unit only original Agrilight Inc components should be used or components of the same quality The trigger switch does not comprise of any serviceable The Package Contains Figure One saree Quantity 1 Fixture specific to your order Either Unpacking and Inspecting AL2007 AL2007CF AL2007CF BL AL2007RD Carefully unpack the light fixture OPTIONAL COMPONENTS Immediately inspect it for any damage due to transport or Wire Steel light support other causes Suspension Bracket Chain Mounting Immediately report any damage to the light fixture to the Mounting Bracket carrier the insurance company and Agrilight Inc referring to the delivery documents and to request a RA Return Authorization We advise you not to put a damaged light fitting into use even if the damage seems to be only su 5a 47cm support perficial If you are considering putting a damaged light 5b 19 5cm support fitting into use first consult Agrilight Inc For Bracket Installation 5c 2 5cm support For Bracket Installation Other fasteners if and to the extent that they have been ordered The AL2007 series comprises of four types of light fittings
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