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DIAMOND LOGIC® BUILDER SOFTWARE User's Manual Dealer
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1. ESC 4007 ESC 31 ESC MSVA l MSVA al RFM 1 REM z REMH 4 RPM A REM REM S REM B 4008 F i Chassis J3 i 1601 Ji H Inside Jb 4007 Low Beam 0 Low Beam Handler Reg D PowerHood Power Left Turn Signal Blink Left Front Turn Signal C eamh l Li 34 Right Turn Signal Blink Right Front Turn Signal B 1600 15 Sata A 4004 RPM Connector View Below is the output connector for RPM 1 An output is selected by clicking on the name notice how INTERLOCKED SWITCH AUX 1 Output is highlighted in yellow When an output is selected by clicking on the name the pin in the connector drawing will also highlight Selecting an output in this way will also automatically select this output in the signals tab This is a very helpful feature if you are not sure of the feature code that controls that particular RPM output To turn off the yellow highlight hold down the Ctrl key while selecting an output 5 0 RPA Output Current O08 Puvriod Outputi Cm Qut 1 B U RPM Output2 Current 20 PwrModl Output2 Cmd v amp Out 2 C RPM Output3 Current 20 Pwrhod Output3 cmd v amp Out 3 RPM Output5 Current E F 5 RPM Output Current H D RPA Output4 Current O PurModl Output4 cmd D Out 4 RPM Output Connector View On the output connector you will notice that each contact has several things associated with it The
2. pe DEA RRC ATE LHTMPAFLOSHTSTO30_ ie a Ll a LHTMFAFLOSHPGSO46 2 Wl MET Select vehicle to be programmed THINKAANAGHZ473U5 CI E IHTMKAAN66H247308 2 lHTMKAANS4HG672984 11 cr un c un dB 73 Apply Template dialog box appears SJ Apply Templates VIN Nannie Last Changed By Last Ch Descript DIE Manual train ganz exercise Moem test jtrain B Apply All Advanced Logic Features Parameters Switches amp Gauge Locations Applv Selected Templates Cancel Click on the Template to be applied Select the lower apply buttons of your choice i e Advanced Logic Features Programmable Parameters and or Switches amp Gauge Locations Click the Apply Selected templates button It is possible to select and apply several templates to a vehicle Apply Templates VINiName Last Ch HPYwDriverAlert uldasmS May 2 jexercise uD sxn2 Jam l test train 8B Pec l Apply All Advanced Logic Features Parameters Switches amp Gauge Locations Apply Selected Templates 14 After applying the template the selected vehicle displays Unsaved Changes in the otatus column he VIN Name Selected Vehicle Detected IHTHEAANGGH247308 VIN l1HTMEAAN66H247306 DLE Tutorial IHIMEAANS4H672984 1l lHTMMAAL32H531298 13l jJ lHTMMAAN35H125317 11
3. BAR Editing dlb class 61 Messages Tab Main Screen The Messages Tab allows the user to view configuration errors and warnings International Diamond Logic amp Builder File Edit view AdvancedLogic Tools Diagnostics Help Editing DLE Tutorial 3 e dp 3 aen Get Data gf Progran F na we y ri Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Message double cickfor deta pe v wedie cheres ex VahelProm m Me When ESC Moved SWITCH PL CLL ESC Moved SWITCH PL 31 O O ESC Moved SWITCH PL CLL ESC Moved SWITCH PL 2 1 1 C an Esc Moved SWITCH PL 51 8 an JESC Moved SWITCH PL 510 O O ESC Movea SWITCH PL 81 JESC Moved SWITCH PL S21 ESC Moved SWITCH PL an Esc Removed Pump an esc Changed Pup an 6 2006 ESC Changed custom varia an 6 2006 IESC 1 Changed JPunp ain an 6 2006 ue D za En 3 2006 3 2006 zs 9 2006 9 2006 9 e006 9 e006 3 a a 6 6 6 za m cl ele e e ai an an an Dr malala hl 4 hl hl za at 2006 2006 2006 2006 l al al al al i e ccc pur HP ea Em es 3 un HP za a Messages Tab Error Screen Es International Diamond Logic Builder File Edit V
4. IC w ReML Outputs V lonsoce oa Park_Brake oui IM IRPM1 Dutput4 P m ae _ uv D E E W Rm Outputs jonsoee fal B Elem X Dutput 3 d FET oer ola custom Swi Sui OnOff oe IND 1 4 Swi S jon oft Mew 3 M cr 7 E lonzo la D o i TIE EE etinm Gui r1lm neel nal 1 Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages T Logic B Description pate Edited mE RE My Variables Sui tcase IF Feb 9 u nsxmuz lc Custom Variable al prm 1 a Vemm E I ITE aie Ladder Logic Diagnostics Qus a aaa apie ones Rouen Sw Ir Ours v RPM outputs V j m oje Sw 1 Park Brake oui 2 Outa v RPMI utputa E onset nw je ee 5 v1 Oe vem outputs C TE o Om 6 w RPMI Dutput Im O lonvore o m 1 18 Al ow 1 v Custom Sui onore 0s M4 M i PNE ists EE custom Swi m ort ojt eR e ERA T IT Sw 3 v custon ss Sui v onsoee aw Tr TI 4 w Custom Swi E CJ m ozt c TE lt gt i odor Pe vets feed erro enu AL TENE v custom swi C FI nore oje o Ou 1 W Custom_Swi n ff ole ow 100 Ladder View Example Each of these techniques has value For items such as switches and the park brake it is very easy to either turn them ON or OFF How
5. liHTMPAFLO3HPGSO48 42 N IHTMPAFLO3HTSTO30 67 E NOTE It is highly recommended to use the Connectors Signals and Features Tabs to verify the accuracy of the pins switches and programmable parameter changes the user has made Select the Save Changes to Selected Vehicles icon a International Diamond Logic File Edit View Advanced Logic Tools Hew Chrl N oh Get From History Ckrl H L Make Template Ctrl M CEri4 5 Reyes B Save changes to selected vehicles LIE LEG i3 Set Vehicle Directory Import Ctrl I Export Ctrl E Print Vehicle Ctrl F Print General Ctrl Shifk P ie work Online Chrleo Close AlE F4 Or click the Save icon 75 SECTION 11 How do I add or remove a feature Go to the Select Tab screen and select the template or VIN to which the feature is to be added or deleted International Diamond Logic Builder Bax File Edit view Adwanced Logic Tools Diagnostics Help Editing DLB Manual CH Ag BS l laeto Poom 2 Be d Select Advanced Logic lL Features Faults Connectors 5 Signals Center Panel Cluster Messages IT VININame Ico status Description Selected vehicle Detected lHTMKAANG6H247306 i 3Unsaved Changes 59084 A IN DLE Manual DLB Tutorial 1HTMEAANS4H672984 ll m 1HTMMAAL32H531298 13 JIHTMMAAN3S5HIZ5317 ll HTMPAFLO3HPGSD48 a2 LHTMPAFLOSHTSTO30 LHTHMSAARESIU04d5305 al I
6. ssseesessessssssseeeeeeeeeennennn nnne nnns 69 SECTION 11 How do add or remove a feature ssssssssssessssseee eene n nennen nennen 76 SECTION 12 How do I change a programmable parameter ccccccccsseeeceeecaeeseeeeecaeeseeeeseaeceeeesaaeeeeseesaaseees 82 SECTION 13 How do I change switch gauge and pin out configurations eeeeeseseeeesseeeeeenreee 97 SECTION 14 How do program a Vehicle uit co e E ede a e one Lori t bu epa reos ee a ete Pt des DER uae 92 SECTION 15 How dol use the Diamond Logic Builder software to diagnose electrical problems 94 SECTION 16 How dol use Sessions and Triggers cccccccccsssseecceeeeecseeeeeceeeeeaseueeeeeeeesseeeaeeeeeeeeesseaaeeeeeeeses 107 SECTION 17 How dol close the Diamond Logic Builder program cccccsseseeceesaeeseeeeeeeeeeeeeeeeeeeeseeseaeeeees 113 APPENDIX A How do install and uninstall the Diamond Logic Builder software 115 APPENDIX B ACrONyY E RRRRRRRRRERRRR 121 APPENDIX C Contact InforiallOi 2 uates onit bua cna sas oninia eaa ocn r ers beo td ioo 122 APPENDIX D Do s snd DOolliSsu aie e i icetr E comen M Ua E icut bas ai sadi uaa xTM 123 APPENDIX E DEB support tor GE Model TrUCKS 2 cs ociiiasa itia ai dco dt oet nea cotes ea Mb Ma oc tin aei heus 124 APPENDIX F DLB support of the A
7. Diagnostic Connector After the interface cable is connected to the diagnostic connector a connection status bar should start to scroll across the bottom of the DLB display After the vehicle information has been downloaded LCF information will occupy the Detected window wd Ci atone Ja Jo Selected Module Detected Engine o ODrivetrain J w E Description icr B6 D Transmission 3 rivetrain J vE Retarder Engine l5Drivetrain J i Serial a LCF 6 0 23 Drivetrain J E T lA DESEE Configuration MEE e Kernel E gl Data Version D oo State Odometer reset status could not be read For this cluster 124 To test the Gauges click on the diagnostic mode icon then click on the LCF Instrument Panel tab The LCF cluster will be displayed The gauges with red dial indicators can be tested by clicking and dragging the indicator EE Logic Builder I File Edit View Advanced Logic Tools Diagnostics Help SA P 3 d Get Data aF Program F E Fr X G amp LT Brogram Test Bench Select Features Faults Signals LCF Instrument Panel Messages BRAKE a i CHECK BRAKE FLUID TRANS dl PRESSURE E 4 TEMP 3 30 40 20 75 OKM 137 pu O G a CHANGE i Ol Wi The LCF odometer can be set to match the mileage in the engine controller or to zero To access this option click Tools on the menu bar This will display a dropdown cont
8. E Le _ z pima gt T le E z E E DIAMOND LOGIC BUILDER SOFTWARE User s Manual Dealer Level 2 No Advanced Logic Programming 2006 International Truck and Engine Corporation Printed in the United States of America 508304 2 06 Diamond Logic Builder Software User s Manual Dealer Level TABLE OF CONTENTS visi Gau M lisdseveioe DET TE 4 SECTION 2 Whatis Multiple XIDQ 3 motto adt atte dh etude etate ia atado xe deiude 5 SECTION 3 What are the available components of the multiplexing system seeeesseseeessss 6 SECTION 4 What is the Diamond Logic Builder program essssseseeeeeeeeeenennn nmm 10 SECTION 5 How do start the Diamond Logic Builder software eeessseeeeeeseeeeerneeenn 11 SECTION 6 How do Tconnect to th vehicle 3 2 doo ito aeos io Paca aao ip pne ato aua drca 13 SECTION 7 How do know if the connection between the computer and the vehicle is working correctly 15 SECTION 8 How is the Diamond Logic Builder software organized ssseeeesseeeeeeeeeeeenee 17 SECTION 9 How do determine the vehicle s current configuration sseeeeesseeesssseeseseeeeennennne 65 SECTION 9 How do determine the vehicle s current configuration sseeeeesseesseseeseseeeeenrennee 66 SECTION 10 How do create and apply a template
9. OMEA G E Get Data gf Program B Hm gy e SSS Ta ii Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC 4010 ESC J7 ESCT MEVA 1 MSVA 2 RPM 1 RPM 2 RPM 4 RPM 7 RPM 3 RPMS RPM B Chassis J5 n C4003 t4007 Power Hood 1 Power Supply 2 Signal BENE J5 4004 Engine Connectors Tab Modules BY International Diamond Logic Builder Fie Edit View X Advanced Logic Bn pen ep a ar Get Data gf Program hi ma is Select Advanced Logic Il Features Faults Connectors Signals Center Panel Cluster IL Tools Diagnostics Help Remote Power Module 3 46 Not Configured Module RPM 2 moduless title is italicized indicating it is not configured When selected as illustrated the screen displays the RPM module and connectors The connector has no labels BY International Diamond Logic Builder Sle fx AE Edit View Advanced Logic Tools Diagnostics Help Editing LHTMMA4MOSH565533 0 4 amp Go Get Data Jf Program B go ET Select Advanced Lagic Features Faults Connectors Signals Center Panel l Cluster Messages ESC MSVA 1 Remote P
10. fmo address Data Link Ri Selected Module Detected hitachi CAT ESC II 33 Drivetrain 11339 Description hitachi CAT ESc r Engine Controller Drivetrain J1539 ABS Controller ll privetrain J1939 y 5eri 16058856 Gauge Cluster Z23Drivetrain 71838 Hardware 103 Global Broadcast Messages Jl70 D 8witch amp Door First 5 Pack Switch Module PER 7 9 Configuration al Front Passenger Door Module B4 s8witch amp Door m nl Driver Door Module two door Ort l8 8witch amp Door y Kernel Je mmm poveson 8 State Communication link is mok running 10 SECTION 5 How dol start the Diamond Logic Builder software Locate the Diamond Logic Builder program shortcut icon on your computer The shortcut is located in the Vehicle Diagnostics folder on the Windows desktop Double click the Diamond Logic Builder program icon to Start Diamond Logic Builder After a few moments you ll see this logo NOTE Depending on several variables processor speed system memory updates the load time can take a few minutes JAVA WEB START 1 2 After a few moments the following International message will appear Diamond Logic Builder Checking network state You will be prosecuted to the extent possible under the law if you illegally access use alter damage disclose or destroy this computer system data or documentation
11. Advanced Logic view any advanced logic programmed on the Used to manipulate data when connected to selected vehicle Used to troubleshoot a vehicle Used to access the software help Each Menu Bar heading will be described in detail 18 File Dropdown Menu ES International Diamond Lopic Builder wie Edit View AdvancedLlLogic Tools Diagnostics Help Mew Chrl N oh Get From History Cbrl H Make Template Ckr M Program 5 Connectors Signals tus sD heal yk r ail i Delete Set Vehicle Directory Import Ctrl I Export Ctr E amp amp Print vehicle Ctrl F Print General Ctrl Shirk P v bf Work Online Chrl c Close Alk F4 Shortcut Description n New Ctrl N Open a menu to create a new template Get From Ctrl H Opens a menu to request VIN file over the History internet from International Ctrl M Allows operator to make a template from the Make Template selected VIN Save Ctrl S Allows operator to save changes made to a VIN R Ctrl R Allows operator to undo changes and revert to a evert previously saved version of the VIN Delete the selected vehicles Set Vehicle Sends the currently selected configurations to a Directory directory of your choice Ctrl l Import vehicle file s from another directory or Import file Export Print Vehicle Print General Ctrl Shift P Close es 19 Edit
12. LHTMPAFLOSHTSTO3O 67 IHTHSAARXSJ045308 2 IHTWDAARR267300260 0M HTUDAAR361315883 v Segel O DLE Manual iw l4Unsaved Changes 22222 IHPYuDriver lert Moo oo exercise M ML 44 jede ee pata Ei Selected Module Detected infineon 83Drivetrain J SAC Description infineon Hitachi Engine Controller Drivetrain J ABS Controller 11l Drivetrain T a el Serial Gauge Cluster a3Drivetrain J ei adaa Global Broadcast Messages Switch s Don e First 6 Pack Switch Module configuration Kernel Data Version le60059 777 80 The user can go to either the Menu bar and Click on File and select the Save option or select the Tool bar Save Changes To Selected Vehicles icon which has the appearance of a floppy diskette b International Diamond Logic File Edit View Adwanced Logic Tools New Che e Get From History CErl H Make Template Ctrl M Save Ctrl 5 R Save changes to selected vehicles Delete Set Vehicle Directory Import Ctrl I Export Ctrl E amp Print vehicle Ctrl P Print General CbrHeShirt P v 4T Work Online Ctrl o Close Alt F4 Notice the Status is cleared Until the changes are programmed into a vehicle they will not take effect IHTWDA R26J300260 al IHTWDAAR36I315883 SE DLB Manual w 14 HPYwDriverAlert v exercise H 1 Is lr Medie Addr M
13. e he Feature column identifies the software part number for each packet of software code e The Description column provides a short text description of the feature e The Installed column indicates the installed status of a feature for the vehicle s configuration A checked box indicates the feature IS installed in the vehicle s configuration An Unchecked box indicates that the feature IS NOT installed in the vehicle s configuration e The Added with Template column provides the option to include features in VIN configurations when this template is applied A checked box means the associated feature will automatically be included in all VIN configurations that have this template applied to them An unchecked box has no effect on the template e The Remove with Template column provides the option to remove features from VIN configurations when this template is applied A checked box means the associated feature will automatically be removed from a VIN configuration when this template is applied to them The listing of features may be sorted in multiple ways Placing the cursor in any of the column headings followed by clicking the left mouse button will cause the entire table to be sorted in an ascending or descending order as defined by the column data International Diamond Logic amp Builder Bax File Edit view Advanced Logic Tools Diagnostics Help Editing DLB Manual k oo eg e Ef Get Data pE gram A B d lm k res
14. manliwitsh s Door We Kernel EE State Communication link is not running 12 SECTION 6 How do I connect to the vehicle The computer is connected to the vehicle using the IC4 USB data link cable part ZTSE 4632 USB or the IC4 COM data link cable part ZTSE 4729 along with the ATA adapter cable One end of the ATA adapter cable connects to the box on the IC4 cable and the other having a round 9pin connector to the truck ATA port On International vehicles the ATA port is located underneath the instrument panel on the driver s side ATA Port The other end of the IC4 USB cable connects to a USB port on your computer The other end of the IC4 COM cable connects to a com port on your computer Your Computer USB Connector IC4 USB Cable 13 Although the IC4 USB and IC4 COM Interface cables are the only cables currently available from International some facilities may have the older J1939 cable or IC3 Com cable These older cables WILL work with the Diamond Logic Builder program The type of cable being used needs to be selected in the Diamond Logic Builder program In addition the correct cable driver needs to be installed on the computer The IC4 USB can only be used with Windows 2000 or Windows XP E International Diamond Logic Builder Jang File Edit View Advanced Logic Tools Diagnostics Help E m IF a ep p a ap v ig Activate Com Link F d F i ETa zem E Reset Com Li
15. of Ie ode Acknowledge Alarm steady C n Dff D wee d Ensine STOP Custom Switch07 Up a 708 jUn Off ol wee ad necu dummy_ output dummy output C jonsort D we om du PTO Power RPM1 Dutputl Un ff D wet d RP VI PTO Temp PTO Power Ore Agi PTO Power PTO Engaged Tas OFF PTO Power X BASE Corp RF Signal For Throttle Advancement Remote Throttle Preseb 1 12v Watched Sub Tab The Watched Tab shows signals that have been selected to monitor from your master or customer signal list This is done by highlighted the desired signal and clicking on the eye icon In this case the Interlocked Switch signal has been selected Note that in screen 1 the signal output is indicating 5 amps Screen two shows the same signal with the Interlocked Switch in the center panel off notice that the signal output is now zero ocreen 1 ws umm r vy l ae T mmm E EE ENENEECUE ELE Select Advanced Logic Features TE Modules Connectors Signals Center Panel Cluster gt Messages ESC Signals Custom Master List Watched Graph Door Park Brake Signal Type m INTERLOCKED SWITCH AUXl Output RPM 1 J4 B 71939 Output 5 o of Screen 2 Select Advanced Logic Features Faults Modules Connectors Signals Center Panel Cluster P Messages ESC Signals Custom Master List Watched Graph Door Park Brake Custom Signal i i Signal Type INTERLOCKED SWITCH AUXl
16. 81 121 J1939 9 14 16 45 53 Ladder Diagram 35 Ladder Logic 33 100 101 105 Logic Block 33 34 101 Logic Blocks 33 34 37 69 92 Master List Sub Tab 55 Menu Bar 18 Messages Tab 62 63 65 Module Detection 104 Move Switches 87 88 Multiplexed 4 6 Multiplexing 4 5 6 Override 98 100 102 Parameter 38 40 45 78 83 84 85 92 Parameters 19 28 40 41 43 79 85 92 94 Program a Vehicle 73 92 Programmable parameter 20 Programmable Parameter 40 75 79 80 82 83 84 86 Programmable Parameters 78 85 Programming 4 24 26 33 34 72 81 86 PTO s 7 Remote Air Solenoid Module 6 7 121 Remote Power Module Replacement ESC 92 Re programmed 92 Revert80 Rocker Switch Packs 6 8 RPM 7 9 46 47 90 91 98 99 101 121 Select Com Link 14 Select Tab 27 28 29 76 94 Sessions 107 Shortcuts 25 6 7 46 121 130 Signals Tab 52 53 98 99 105 Simulate 100 Simulate Mode 26 Status 29 Switch Pack 102 System Controller 53 Tabs 17 27 28 75 Template 20 25 29 32 33 40 69 70 71 72 73 74 75 76 78 80 83 86 Toolbar 17 25 94 127 Tools Dropdown Menu 14 Transmission Controls 6 9 Triggers 111 112 Troubleshooting 94 UNINSTALL 118 Variable List 37 Vehicle configuration Vehicle Configuration 67 View Dropdown Menu 21 VIN 29 30 32 66 67 70 76 83 86 92 121 Watched Sub Menu 107 108 Watched Sub Tab 55 Work Online 67 68 72 81 86 20 26 66
17. Columns Have Been Sorted SS r Select Advanced Logic Features Faults Connectors Signals Center Pa a m By Feature Number T Feature peeeripren lnstalled Added wit Removed ri 0514011 Petre I AXLE SHIFT CONTROL W AUTO TRANS O FF E 0595007 ESC PROG AIR PRESSURE W AIR COMPRESSOR E C C En Insas008 ESC PROG AIR PRESSURE GAUGE AIR BRAKE 0595009 ESC PROG AIR ABS WARN LIGHT FULL POWER BRAKES NOT TRA 0585011 ESC PROG TRACTION WARN LIGHT NOT TRAILER 7 ESC PROG TRAILER ABS W LIGHT ESC PROG PARK BRAKES W IND LIGHT 0595015 ESC PROG BRAKES SWITCH 0585018 0585017 ESC PROG ENGINE COMPRESS BRAKE Ivi SSS ae a l875 ir Solenoid Power Hi Current 2 eae 1874 air sOlenoid Power Lo L Current l8756 ir Solenoid Power DEC Current l934z BC RCD Temp Out Compressor Off lzl Battery Voltage Alrm Ty Param lzz Battery Voltage Filter Param l843 Battery Voltage Max WL l34dBatterv Voltage Min WL 159 Cruise Active Ind Enabled 188 DTRL Enabled On Off l77Dome Light Dim Enable On Off Le36 Dome Light Hi Current l j 71 scroll through the available features until the one to add or delete is found Here we are going to add a feature to the template After finding the desired feature select it highlighted Notice the lower half of the screen is now populated with a list of programmable parameters that are associa
18. Error B TEM PTO Yeh Spd Disengages value required by feature 0595179 isn t provided Error TEM PTO Veh spd Enqmnt Inhib value required by feature 0595179 isn t provided Error TEM PTO Eng Spd Alarms value required by feature 0595179 isn t provided Error TEM PTO Eng Spd Disengages value required by feature 0595179 isn t provided Error TEM PTO Eng Spd Engmnt Inhib value required by feature 0595179 isn t provided Error TEM PTO Cltch Engunt Inhib value required by feature 0595179 isn t provided Error TEM FTO Brake Engmnt Inhib value required by feature 0595179 isn t provided Error TEM PTO Eng Eun Alarms value required by feature 0595179 isn t provided iEErnr M When you add a feature for example 595252 Electric over Air Non Clutched that contains the parameters required by 595179 the error will clear Simulation Error This error will be generated if the user attempts to simulate a program within DLB that will exceed the ESC s processing time This error is displayed as a pop on the screen that the user is currently viewing Simulator Error x C3 4 configuration error occurred starting the simulator In order to eliminate this error have the dealer or Body Builder reduce the number of rungs used within Advanced Logic or reduce the number of features 595XXXX codes applied to the truck 64 Messages Tab Upper Window Column Headings The Messages Tab upper window column headings can be selected and adjust
19. Master List Watched Graph Unsaved 3EssIDRE custom sora B fe pgs if AC Request j 1600 7 Digital I On Off wt a Dome Light er E l601 E PUM Output Number ems Work Light 1601 F 40 Digital D Park Lights 1601 H 40 Digital D Dm Off Wiper High Speed 4004 20 Belay Dri Dm Dff Dwele Ta alta Aaa 1 Ma 1 err Tawa Ini nme Click the Watched button to verify the selections made B International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Editing 1HTMPAFLO SHTSTO3O 1 amp je ep amp per en cet Data gf Program 8 Bl X gs t Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom Master List Watched Graph Unsaved Session Custom Signal Signal Pins Signal Type Unt Name Deme Light 1601 C PUM Output Number Dom Click on Graph Select Advanced Logic Features Faults Modules Connectors Signals Center Panel Cluster Massages ESC Signals custom Master List watched Graph Click on the Recorder icon on the Tool Bar e j 110 The graph below shows the results of turning ON Switch 1 and Switch 2 then turning OFF Switch 2 and Switch 1 M International Diamond Logic amp Builder File Edit view Adwanced Logic Tools Diagnostics Help Diagnosing OLB Tutorial DB B A A g e cua Peon 2 Fie gu Sel
20. TE B mt E GPS Time Seconds of the Week iD GPS Time Week Number D Ignition Value e Hours Vehicle Distance Waiting Far connection Communication cable is not responding 4 J 129 ABS 9 44 121 Acronyms 121 Add or Remove a Feature 76 Advanced Logic 10 18 21 23 24 33 34 36 37 47 52 69 72 74 81 86 Advanced Logic Dropdown Menu 21 23 Advanced Logic Tab 21 23 33 34 37 Anti Lock Brakes 6 AWARE 22 26 127 Body Builder 81 Body Equipment 4 7 Center Panel 101 Center Panel Tab 60 CF Model Trucks 124 Cluster Tab 61 Column Headings 28 29 34 36 39 53 65 COM port 16 Connectors Tab 46 89 Custom Signals Sub Tab 54 Diagnose 4 22 44 81 94 95 Diagnosing 94 102 Diagnosing Fault Codes 104 Diagnostics 11 21 26 33 100 102 Dropdown Menus 17 25 Edit Dropdown Menu 20 Electrical System Controller 6 10 Electronic Gauge Cluster 6 8 121 Engine Controls 6 ESC 6 8 9 10 16 32 43 46 68 76 98 99 100 121 ESC Signals Sub Tab 54 ESC Sub Tab 43 Faults Tab 44 Feature 4 39 40 43 70 76 77 79 80 83 85 Features Tab38 39 40 41 42 43 76 82 Filter Icon 28 Gauge Cluster 102 Get Data 22 68 Graphing 111 Guage Locations 88 Help Dropdown Menu 24 HVAC 6 8 121 IC3 Com 14 15 92 INDEX IC4 USB 13 14 ICAP 4 121 Icons 25 INSTALL 115 Install and Uninstall 115 Interface Cable 14 15 16 92 Interlocked 98 INTUNE 121 ISIS
21. The newly selected connector and pin out information appear in the right hand window oignals on an individual connector can be moved to other pins on the same connector or pins of the same connector on another RPM DLB will not allow you to move a signal to an unauthorized location 91 SECTION 14 How do program a vehicle The vehicle program is made up of the following discrete software components Base Kernel Program a Configuration Program consisting of Features and Logic Blocks and a Programmable Parameter file If the kernel program on the vehicle already contains the latest version available from International only the configuration file and programmable parameters would be loaded into the vehicle A vehicle should be re programmed after at least one of the following conditions have been met A newer version of the Kernel Program is available from International A newer version of the Configuration Features is available from International One or more features have been added or deleted from the vehicle One or more programmable parameters have been modified Advanced logic has been changed added or deleted An ESC is being replaced Only VIN files may be programmed into a vehicle Templates must be applied to a VIN file be saved and then the updated VIN file may be programmed into the vehicle Connect the Vehicle to the computer using an interface cable Select the Computer link icon in the toolbar dg Verify th
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23. B Java Web Start Add Remove Windows l Components To change this program or remove it from your computer click Change Remove Change Remove 3 Macromedia Authorware 6 Size 106MB Macromedia Authorware 6 5 Size 104MB x Close To completely remove Diamond Logic Builder the user must also remove the Java 2 Runtime Environment if installed Find and select the Java 2 Runtime Environment and click Change Remove Be Add Remove Programs LESE Change or Remove Programs 4 P Add New Programs Add Remove Windows Components Currently installed programs 9 Dell Dock Quick Install for Windows IBM DB2 9 Intel SpeedStep technology Applet e International EZ Tech IC3 COM by SU Enterprise Inc 2 International 11939 Interface by SU 4j Java 2 Runtime Environment SE v1 4 1 Size Size Change Remove 77 Java Web Start amp Macromedia Authorware 6 Macromedia Authorware 6 5 oa Size Size Size Sort by Name v 1 25MB 4 106MB 384KB 763KB 1 76MB 106MB 104MB 120 Close APPENDIX B Acronyms ABS Anti lock brake system AMP Ampere ATC Automatic Traction Control BOC Back of Cab DLB The Diamond Logic Builder software EGC Electronic Gauge Cluster ESC Electronic System Controller FET Field Effect Transistor FR Front GA Gauge GND Ground HVAC Heating Ventilation and Air Conditioning HYD Hydra
24. Bomote Pow t Mad le 1 Address 225 Location 1st back of cab Data Link Body Builder 11939 Deselecting a Pin To deselect a pin simply hold the Control key and click on the pin to deselect Selecting a Pin Used in Advanced Logic The pin can be selected by single clicking the pin itself the pin command text or the pin request text The text pin and the Module Tab will then all highlight yellow E International amp Diamond Logic Builder File Edit WEYA Advanced Logic Tools Diagnostics Help Editing 1HTMPAFL SHTSTU3U 3 m Aps MIL Get Data af Program 8 B t Js hj E Select el Advanced Logic l Fearas es Faults Connectors Bened cener eaa Cluster Messages Remote Power Module 1 Address 225 ut 5 PwrModi OutputS Cmd E A Pwrfadi Gutputl Cm F B PwrMadi Output Cmd C PwrModi Outputs Cmd Out 6 PwrModi Output amp cmd H D Prodi Output4 Cmd selecting the Signals Tab will then show the selected pin signal description and details Note that the signal highlighted will depend on where the user clicks For example clicking the pin itself or the pin name text will highlight the output request signal Clicking the command text will highlight the output command signal See screens below 50 Signal view when the output pin or pin name is clicked E International Diamond Logic Builder m TX wise Edit View Advanced Logic Tools Diagnostics
25. Diamond Logic Builder software user Entry in the electrical system data table This column would Index normally not be displayed since it is of no use to the Diamond Logic Builder program user Displays the logic description Unit that the variable is displayed as i e Seconds on off etc Displays the watched not watched selection icon The unit of the raw data value used by the system This column Cfg Unit would normally not be displayed since it is of no use to the Diamond Logic Builder program user Use to find matches anywhere on the table and bring them to the Find Matches top of the screen Clears the find matches function and puts the screen back to the Clear Matches currently sorted column format 53 ESC Signals Sub Tab Watch Interlock Switch AUX 1 output signal ESC Signals Custom Master List Watched Graph Unsaved Sessior T Custam Signal Signal Type Junta Cruise Switch Raw Signal 600 10 analog Input V et Imition 600 12 Digital I n Off l Elec City Horn 3W Signal 1600 13 Digital I Dn Off Headlight Enable Signal 1600 14 Digital I n off Primary Air Sensor Raw Signal 1600 15 nalog Input Y secondary Air Sensor Raw Signal 1600 16 analog Input Y Right Turn Signal Switch 1600 18 Digital I Un ff Left Turn Signal Switch 1600 19 Digital I On O0ff Accessory Accessory 600 2 Digital I On ofe Bias Voltage Raw Signal 1600 2 nalng Input Y Hi
26. Diamond Logic Builder software organized In this section the Dropdown Menus Toolbars and Tabs will be briefly outlined In subsequent sections the various screens buttons and functions will be described in detail This is the main screen in the Diamond Logic Builder program The main screen allows the user to diagnose the connected vehicle BY International Diamond Logic Builder E E File Edit View AdvancedLogic Tools Diagnostics Help Editing JHTMPAFMSSH110139 amp An cet ds e select A Advanced mM Features Fauta if ETE Signals TT Panel Cluster Messages T vimane co Descrigtion Selected vehicle Detected IHIMPAFMS5HIIU139 20 Pending Contir Z5TM Conti B LHTMPAFMG5H110139 l I Module Add Selected Module Detected HIN hitachi CAT ESC II retrain Description hitachi CAT ESC Remote Power Module 1 Lisboa Bu v Remote Power Module 2 226 Body Build Serial 16034065 ss Transmission Controller L pues f Gauge Cluster Z3privetrain W Configuration Global Broadcast Message J iseissh p h First 6 Pack Switch Module 15 Switch amp D pats version 17 Application Menu Bar There are 7 Dropdown menus The Menu Bar headings are listed and defined as follows BY International9 Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Used to view data from different perspectives
27. Dutput RPM 1 J4 B 71939 Output oja o 45 wi ommand Signal for the feature TEM single output with interlocks While in diagnostic mode you can monitor the signals in a graphical format and save this information in individual sessions This is useful for e mailing or reviewing diagnostic scenarios later or for sharing with another user 55 Click the Graph Tab and then go to the Diagnostics drop down menu at the top of your screen A variety of choices will be seen Open a session by selecting Open Session gt International BI Inter national Diamond Loeic Builder SES File Edit View Advanced Logic Tools Diagnostics Help Editing OLE Tutorial eS L e 9 3 we ler Get Of Erase Faulks ESC Signals Custom Master List Select Advanced Logic Features Faults Custom Signal igi oo PE 7 Mb Cus uen Watch J Diagnose E simulate F11 Unsaved Session Bulb Test E MM EEE EE A Record arm Alt F Pins 5 signal Type cei a 1600 10 Analog Input tt 1600 12 Digital I On o t mE Mew Session 1600 13 Digital I m ff Open Session p User L4 Digital I On Off Save Session ntemational P7 Analog Input V mr M e bHU 18 Digital I m Off EMEN ome EU EM Select International created session lm n Close Session 1600 2 Digital I n Dff Save Graph Data 1600 2 Analog Input Open Graph Data 1600 20 Digi
28. ESC Release revision of software 595 codes Displays the State of the ESC Ex blank Kernel State 32 Advanced Logic Tab This section will describe the Advanced Logic Tab and the screens associated with it NOTE Advanced Logic programming is not included in the Diamond Logic Builder Software version The Advanced Logic Tab allows users to view logic blocks The screen has four main parts At the upper right is the Advanced Logic List described below Below it is the display area Shown is the most common display mode Ladder Logic At the upper left are the Variable Selection tabs described below Below the tabs are the variable listings Li fo P WEN x ER ie BF International amp Diamond Logic Builder led File Edit View Advanced Logic Tools Diagnostics Help Editing day 2 EM AAA 3 ejerce data Prora R ER W ot Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages T Logic Black Description Date E lser 4 My Variables Strobe Light Noy 3 uDD0sxuz E EX EI TIN n p zm T Custom Variable Signal alue Unit alternating lights ov 3 Juozai IA TE f1sod Light C T ee 3 panommz strove svon v custom Sviccnor lonsoee FS niri d p mm IO Strobe light out RPMl utputl n ff Ladder Logic Diagnostics m strobe_ind w Custom Swi
29. Help Editing LHTMPAFLOSHTSTOS0 AE B A t a eae t R Bj e a e at Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Unsaved Session posce Custom Master List Watched T Custom Signal Pins Signal Type Unit Mame x IU TII DLIICLHLUCS Luu ETT nu DI jo to I UU T Bis TI Ti E lune o SS ee ei E ee PsrModl Output3 Cud RPL J4 C 71939 Ou A ot Pr fron utput gad __RRM J TaD Tiaoa mec A Se Fata PorModl Outputs Cmd e RPM l J4 E 71939 Ou A ot PUT PwrModl Outpute Cmd RPM 1 J4 H J1939 Du ABS Active Event E A 81939 Input On Off we ABS ADS Failure Event tbe ATi TT 2 T CT 0mm Ten ae ee du IIL ATM Signal view when the output pin command is clicked E International Diamond Logic Builder File Edit wiew Advanced Logic Tools Diagnostics Help Editing IHTMPAFLOSHTSTOSO 3 e Oe ae Ge Get Data gP Program Jg Ea ye er Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom Master List watched Graph nal Pins Signal Type trite Cruise Switch Raw Signal 1600 10 Analog I V zz m Wi gu im n Lr im un un m a I cu 3 m lit Custom Signal Signal Ignition i 12 Digital On off lec City Horn 3W Signal 600 13 Digital On Of
30. Indeterminate as per the SAE J1939 specification The FMI for the Diamond Logic electrical system is currently displayed under the Byte 8 column listed below Number that indicates the sub system that is experiencing a failure mode Byte 8 Number to describe the detailed fault mode such as open circuit shorted to ground etc Indicator to show whether a fault is currently active or inactive OC Occurrence Count Number of times a fault has gone active and then inactive Text description of the numerical fault code Pins Module pin and connector associated with the fault code if applicable Text name of module associated with the fault code if applicable Address Address of the module logging the fault Currently this number is always 33 for the ESC Recommend turning this column off leaving more space for other columns until later enhancements provide more varied data top of the screen currently sorted column format Note the SPN FMI Byte 7 and Byte 8 columns together make up the diagnostic trouble code All four of these columns should remain selected 45 Connectors Tab The Connectors Tab allows the user to view modules programmed for the selected vehicle The screen displays more tabs to select a particular module An inactive not configured module is signified by its Italicized title ima m E International Diamond Logic Builder TER File Edit View en Tools Diagnostics Help Editing day 2
31. ML s Lists all vehicle programming files that have not been sent to Unsent History international Advanced Show all vehicle signals in diagnostics Diagnostics oe Allows selection of measurement system Units M e English change measurement system units to English e Metric change measurement system units to metric Re read data and refresh screen display Advanced Logic Dropdown Menu Advanced Logic allows the user to view logic blocks Advanced Logic is active only when a logic block under the Advanced Logic Tab is selected The Advanced Logic Menu is listed and defined as follows NOTE Advanced Logic programming is available only to personnel trained and certified for this activity E International Diamond Logic Builder File Edit View ites Tools Diagnostics Ladder Details Select Advanced couicr eacares raults Connectors Sianals Name Shortcut Help Get Data 4 Program Prints ladder logic and selected logic block Ladder Details Show mapped signals on ladder 21 Tools Dropdown Menu E International Diamond Logic Builder File Edit View Advanced Logic Pit Diagnostics Help Li g 3 1 p amp v ap Activate Com Link F Reset Com Link Select Advanced Logic Features e Select Com Link p About Cam Link T VINName s Tess SHEER SEE P Program d Reboot Module Shortcut F6 Turn on off continuous controll
32. View Advanced Logic Tools WEE Help D ad 5 ee ae e et PF Erase Faults 1t B rj amp jet rogram Test Bench re B Dusonoze Select Features Faults Signals Messac IT VININame Selected vehicle Detected LHTMPAFLO3HPGS036 VIN Eu Edit Triggers New Session Open Session Save Session As Close Session s Open Graph Data 2 T Module eel Warning Lial a Selected Module Detected Description m Selecting International will open a list of Sessions created by international Selecting User will open a window where the user can select a directory and file name for a session previously saved by the user After a session has been selected select the SIGNAL Tab screen view Select the ESC oignals Sub Tab to view all signals in the vehicle configuration that are present in International amp designed features on the vehicle Open the Watched Sub Menu item to see a listing of signals used in the selected session 107 Creating a Session To create a Session click on the Diagnostics pull down menu and click New Session Ex International Diamond Logic amp Builder File Edit View Advanced Logic Tools Diagnostics Help BH BSa s en of Erase Faults NB Diagnose a oe ee ee FF Select Features Fault Lalonals d Messag insu Ca a jae ae Selected Vehicle Detected Edit Triggers icone cee Mew Session pec 4 Open TT LHTMPA
33. allows the user to view detailed information about each electrical signal that is available for use by International engineered features and by Advanced Logic if applicable There are 5 sub tabs ESC Signals Custom Master List Watched and Graph displayed below the Signals Tab when it is selected The upper section of the Signals Screen displays all signals associated with the selected vehicle The lower section displays if applicable associated ladder logic as it pertains to the selected signal from the upper screen E International Diamond Logic Builder PRI Eg File Edit View Advanced Logic Tools Diagnostics Help Editing LHTMPAFLOSHTSTOSO 3 ja ap us Ran Get Data gP Program A ang X a eh e Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals custom Master List Watched Graph Unsaved Session T Custom Signal LInit ud Cruise Switch Rew Signal 1600 10 analog I V r Cru os Elec City Horn i Signal 1600 13 eadlight Enable Signal Si j Cr HIE 3 m 4 Hi Im m 1600 15 Analog I T 1600 16 Analog I Right Turn Signal Switch 1600 18 n Accessory A B en HP lu H H E p oum m igital Park Brake v Y lix This signal is true when the key is in the accessory or ignition positions Noti
34. and modification or re programming 86 SECTION 13 How dol change switch gauge and pin out configurations Moving Center Panel Switch Movement owitches on the center panel are generated when programmable features are added to the vehicle on the Feature Tab owitches can be moved to different locations with a click and drag action Select Advanced Logic Features Faults Connectors Signals Center Panel cluster Messages In the illustration below the MASTER SW was moved to the lower bank by a click and drag action Holding the cursor over a switch or blank invokes a pop up object description window It now shows Plug No Switch for the end switch of the upper bank F nu d d oor Su suu ar Lu F F oo d d oor TUM SA olt down timed Work Scene ai roaster Shy ART ETAT Shay on on war scene alt alt 87 Moving Gauge Locations The Cluster Tab allows the user to view the vehicle cluster gauge and warning light arrangement as populated by the features enabled in the vehicle configuration The gauge positions identified with a blue circle are for optional gauges When installed these optional gauges may be moved between these four locations All other gauges and warning lights have a fixed position Full view of this screen is accomplished via movement of the horizontal and vertical scroll bars If a work light is not installed on the vehicle a switch from the center panel view can be r
35. and uninstall the Diamond Logic Builder software INSTALL Minimum system requirements to load and run the Diamond Logic Builder program Pentium IIl class processor or greater 500 MHz processor or faster Windows 20000 or greater 256Meg of RAM minimum 512Meg recommended An Internet connection through a dial up modem or Ethernet connection An RP1210A device IC3 or IC4 Com cable International wireless cable or International J1939 cable NOTE International suggests the use of a Pentium IV processor with a minimum speed of 1GHhz for best performance Improved system performance will occur with the installation of increased RAM It is strongly recommended that all Terminate and Stay Resident TSR programs like the Quicktime program CD player programs or Pocket PC programs be terminated prior to loading or starting the Diamond Logic Builder software These programs interfere with the efficient operation of the Diamond Logic Builder program and can cause errors reading and programming the ESC The Diamond Logic Builder program is distributed on custom CDs The installation is auto run from the CD after insertion It loads the program and supporting libraries 115 The CD has a Setup Wizard that simplifies the loading of the Diamond Logic Builder software iE International Diamond Logic Builder 15059 Setup i Ioj x Welcome to the Diamond Logic builder Setup Wizard This wizard will quide vau
36. channel version shown Both are factory installed with in cab switches Electronic Gauge Cluster EGC The Electronic Gauge Cluster has a set of standard and optional gauges controlled by the ESC via a data link cable Rocker Switch Packs The Rocker Switch Packs are provided in six and twelve switch modules A variety of switches may be added or deleted Diamond Logic Builder software makes it easy to move and relocate switches HVAC Controls An electronic module located in the center of the instrument panel controls the HVAC system The new HVAC controls eliminate complexity by controlling functions such as the air temperature and air outlet selection with electronic motors thereby eliminating the need for high maintenance control cables Engine Control System The engine shares engine information such as RPM vehicle speed water temperature oil temperature etc with any component connected to the data link that requires the information The engine also receives commands for cruise control clutch and brake status and engine fan control from the ESC Electronic Transmission Controls The transmission controller communicates gear position transmission oil temperature and warning light status with the electronic gauge cluster on the drive train J1939 data link Anti lock Brake System ABS The Anti lock Brake System prevents wheel lock up during vehicle braking events The system communicates with
37. efficiency and effectiveness of The Industry s First High Performance Truck s electrical system integration SECTION 2 What is Multiplexing Multiplexing is the concept of transmitting multiple unique electronic signals over a pair of wires Multiplexing allows these two wires to carry electronic data that can control a variety of electronic equipment The number of wires needed to connect components is greatly reduced which offers better reliability and improved vehicle uptime Although limited multiplexing has been used previously by International the introduction of The Industry s First High Performance Trucks has fully exploited this technology Multiplexing is used by the following systems AIR ENGINE TRANSMISSION a eed CONTROLLED ACCESSORIES CONTROLS EF wc CONTROLS T pe ELECTRICAL REMOTE SYSTEM POWER CONTROL CONTROLS SWITCHING SECTION 3 What are the available components of the multiplexing system The multiplexed electrical system on The Industry s First High Performance Trucks consists of the following standard or optional components Electrical System Controller Hemote Power Module Remote Air Solenoid Module Electronic Gauge Cluster Rocker Switch Packs HVAC Controls Engine Controls Transmission Controls Anti Lock Brakes Electronic System Controller ESC The Electrical System Controller is the main processor or heart of the multiplexed electronic system It is mounted inside the cab under the d
38. icon International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help DH BB 4 ele eta Poco 2 Ba X ug amp ot Editing DLB Tutorial ENT i EB E cm ae Select Advanced Logic Features Faults connectors Signals Center Panel Cluster Messages ESC Signals Master List Watched Graph Session door_park_brake dls T Custom Signal Unit 7 T Mame Editing DLB Tutorial 2 Bap ye LE aetfhiaft communications link Center Panel Cluster Messages ESC Signals Master List Watched Graph Session door _park_brake dls The Communications Link icon in the lower right hand corner should also indicate disconnection 113 There two options for ending the session The first is to select File from the Menu Tool Bar and click on the Close item 3 International Diamond Logic e B File Edit View Advanced Logic Tools Mew Chrl N je Get From History Ctrl H L Make Template Ctrl M B He Revert Ctrl F Delete d c Set Vehicle Directory z Import Ctrl I Export CErl E 4 Print vehicle Ctrl P Print Signal Editor Ctrl Shifk P v bf work Online Chrl a Close Me Alt F4 The second option is to click on the Close icon in the upper right hand corner of the Title Bar Both options will end the session 114 APPENDIX A How do install
39. of the programmable parameter will be changed to the new setting If the Set with Template checkbox is not checked when the template is applied to a VIN the value of the programmable parameter will not be changed Care must be taken to ensure that the Set with Template checkbox is checked for all changed programmable parameter values desired prior to applying the template to a VIN 85 When editing programmable parameters in a VIN the changed values will automatically be programmed the next time the vehicle is programmed Be careful when changing programmable parameter values directly on a VIN If the VIN has been saved the changes are immediate and will take effect the next time the vehicle is programmed It is better to create a template from the original VIN and make the parameter modifications to the template The template can be applied to the VIN and then programmed in the vehicle Once a change to a programmable parameter is completed the template or VIN the configuration file must be saved and then programmed into the vehicle for them to take effect NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to a VIN These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair
40. pate Custom Switch s A ihis signal is true when custom switch 2 has the upper portion sage ww cus E r bate Open Ind Custom Switch 3 Tree Base _ _ _ ot Uff tet Cus Self Test Siw Low Beam Park Brake vehicle Speed Side Gate Prox Input 5witch Pear Gate Prox Input Switch Reel gX 2 1 iY 4S e lt 3 mph Reel Gabe Input Switch Ree AN av 0 55 Iss li gt This signal is true when RPM1 input 6 is Grounded 54 Master List Sub Tab The Master List Tab displays all available signals on the International data link This tab will also display the Advanced Logic corresponding to the selected signal as shown eres Select l Advanced Logic lL Features Faults Connectors Signals Center Panel Cluster Messages i _ r ESC Signals Custom Master List Watched Graph Unsaved Session Custom Signal Sona Pins Signal Type value Unit Status SES Mame IE Custom Switchl C Down LLL CC LLLI mn tet WU PS 36 Custom Switchll C Dow On off O t sd cu 39 Custom awitchlz L Down n Dff D we aw icu m Stop Eng IND Custom Switch 7 Ind n D f y iu Iqnition Relay Aux Relay Driver 2 C On Off dre tnt wi Warn atop IND Custom oawitch 7 Ind Slow F e C On Off Cl tee dd Cu Shutdown Warning Alarm Always Beep E on ore tnt
41. the ESC and the engine controller to limit engine torque disable retarders and control the ABS ATC and trailer ABS warning lamps in the electronic gauge cluster js SECTION 4 What is the Diamond Logic Builder program The International amp Diamond Logic Builder software provides the ability to program diagnose and simulate features in the Electrical System Controller ESC module on the Industry s First High Performance Trucks amp The Diamond Logic Builder program allows users to configure switches the gauge cluster and the parameters that are programmed in the ESC The Advanced Logic capability in DLB is covered in a separate manual Advanced Logic provides the ability to write custom features beyond what is offered by the advertised feature codes It is not usually offered at the Dealer Level and is primarily intended to be used by Body Builders Dealers do have the ability to view Advanced Logic when it has been installed on a vehicle E International Diamond Logic Builder PRI Ed File Edit View Advanced Logic Tools Diagnostics Help Editing 1HTMSAARx5J045305 DH B 4 6e B te arctoa oss R E te g on Select Advanced Ses Features Faults Connectors Signals Center Panel Cluster Messages T VIN Name Status Description Selected Vehicle Detected LHTMMAANO3H565533 eS ERN VIN lHTMSAARX5J045305 lHTHSAARXS5JIO0415305
42. to a dark gray color The newly selected connector and pin out information appear in the right hand window BF International Diamond Logic Builder Sele File Edit View AdvancedLogic Tools Diagnostics Help Editing day 2 DB BS amp SS wlercetdaa Prom 2 Flee Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Remote Power Module 1 Address 225 Configured Location 1st back of cab Data Link Body Builder 11939 Horizontal scroll bars appear when needed for scrolling left and right to view all connector data QM greg ASA SS SE Ces Sees T ESC MSVA 1 MsVA 2 RPM 13 RPM 2 RPM 4 RPM 7 RPM 3 RPM 5 RPM 23 22 21 RPMi1 Input3 12v Door_input_gnd 20 x d m Remote Engine Speed 5w Input 19 PTO Feedback Switch 18 m t4 48 Selecting a Connector Pin The user can lock on an output connector pin command in the connector view for diagnosis purposes When a connector pin label is selected the Module Tab connector pin pin label and pictured module connector are all highlighted in yellow Clicking on any pin will turn it yellow Selecting the Signals Tab will then display the highlighted signal for additional information In the example below PTO Out has been selected E International Diamond Logic Builder Sele File Edit View AdvancedLog
43. written To Timer Semaphore w Used Description Signallvalue v Unit Cg unit Signal Description writable Enabled on Truck Find Matches Clear Matches vx T EE To SS Name Displays the variable name icon that appears in the ladder logic Custom name the user has given to the custom variable NOTE Custom Variable A no spaces or symbols such as amp etc may be used The logic block that custom variable is used in Written To Whether it is possible to write to that variable or not Whether the variable is a timer or not The variable can be written to however other internal variables Semaphore may take precedence over your set variable True when the variable is used in a logic block or the mapped Used signal is used on the vehicle Custom description the user has given to the custom variable Signal Value The system name for the selected signal Unit of measure the variable displayed as i e seconds on off etc CFG Unit The system unit of measure for the selected variable Description for that variable If no text in this field the parameter oignal Description is an internal value Whether the user can write to this value or monitor or use it to Writable i drive other features Enabled On Truck Checked if the variable is enabled and used on the truck Find Matches Sort Matching Rows To Top Find Matching Words in the UU Selected Screen This is the same as left clicking the Filter
44. 0 M TTY oa S al Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom Master List Watched Graph Unsaved essem T Custam Signal Signal Signal Type EXE EI Mame Bias Voltage Raw Signal 1600 2 Analog Inputv EIU ETEME signal Me6 z ee T On O f bou EE Flash_To_Pass Signal 1600 al Digital I n EE 29 Fla From the Diagnostics pull down menu select Save Session and give the Session a name that is meaningful to you For our example use Bias Session When Save is 108 clicked the three signals chosen to watch will be available again as a computer file called BiasSession dls This file can be used again and will open those same three signals to watch In addition this file can be sent by E mail EJ International Diamond Logic Builde m ba File Edit View Advanced Logic Tools Diagnostics Help Editing LHTMPAFLOSHTSTOS0 0DE A e amp e Ns s B te 4 amp at __ a Select Advanced 1 a praep ETE By gt Save Session ESC ESC Signals Cust Cust Unsaved Session T PERRA Signal Save in O Sessions f EF Fa Es zs Name i Air Chassis Traction Control dls EE qui pm ES Air Horn d Te rie Documents E Aux Air Gauge dis E door park brake d
45. 004 Engine 89 Module Not Configured RPM 2 moduless title is italicized indicating it is not configured When selected as illustrated the screen displays the RPM module and connectors The connector has no labels Editing PUE TB e dp ap ar Ge Data gP Program g iti ot Connectors Signals Center Panel Cluster Messages Address 226 Not configured Location 2nd back of cab Data Link Body Builder 11939 MI el al I E d 90 Configured Module RPM 1 modules title is not italicized indicating it is configured When selected the screen displays the RPM module and connectors The connector pin outs are labeled with all signals associated with that pin The outside signal names are internal signals used by the system processor i International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Editing exercise e p up en Get Data gP Program Jg Al X 4 let Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages esc ALIS SWITCH 1 Output E A PTO Output F I B INTERLOCKED SWITCH AUXi Output ALIS SWITCH 2 Output H D 3POS SWITCH AUM1 Output P a C IMTERLOCKED SWITCH ALIX2 Output RPM 1 J4 Selecting a Connector When a module connector is selected the connector in the module view changes to a dark gray color
46. 3 Up g91708 Comore eu i J iut Fus Sw 6 Jj Custem Switch Up J1708 m off dhu IND 1 Custom Switch l Ind j m ff w w IND Z i fti C IND 3 jCustom Switch 3 Ind L H IND 4 jCustom Switch 4 Ind AEENMS EE ST c UE oss I 3 Custom Switch 1 Ind Slow Flash In the first Ladder Logic rung there is SW 1 and a Park brake SW 1 is off as indicated in the grayed area In the signal listing clicking the SW 1 Value check box turns on the switch Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom Master List Watched Graph Unsaved Session rfc sd fst e Sty ee ue gens ne Qut RPM Dutputl Coe el e Out 2 gqgRPM Outputz see m Select Outs O RPM Output3 Cs jmooff Oud JqRPM Output te 0j wm du LEE I E ut UM ND c 0 ST 8s NN Ce tim 5w 3 Custom Switch03 Up 1708 onore ec Sw 4 O o Custom Switch 4 Up 1708 onzore 0 Acu Sw 6 Custom Switchs Up j om otf 0 ecu RiEEPOURCIX c XMHUl ITE x A ord I EC XMrx o ERA MAE ITA YE CE CERE DRE DERE CRT ae CH
47. 5012 ESC PROG TRAILER ABS W LIGHT 0 o 1 0 Ll 0595014 ESC PROG PARK BRAKES W IND LIGHT o Z o M 0O ae Esc PROG BRAKES SWITCH dv il 0595016 ESC PROG ENGINE EXHAUST BRAKE CU O LH j eee ee RR P Ra d x eme OOOO em ek fees 187 Air Solenoid Power Hi Corret oa T0 i analy Sotenoid Power 1o turrem LI 3 amp oO 1876ir Solenoid Power OC Current DA 122 BE ROD Temp O emoe ni Pa abet pets Rateery Voltage Mag Met AS44Battery Voltage Min Wh 12W 0 iiBEEHss Active dnd Enel aot TRL Enabled one Lione Din Enable scroll through the available features and find the feature with a programmable parameter that needs to be changed When the feature is selected highlighted the lower half of the screen will be populated with only the programmable parameters that are associated with that feature NOTE Not all features will have programmable parameters Programmable parameters may be modified in VIN configuration files or in templates ES International Diamond Logic Builder File Edit wiew Advancedlogic Tools Diagnostics Help m 0A SA p amp ap f cet Data gP Program EL X e Gal Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Features ESC re oe ee psasozi Est FROG TURN _SLONAL BRAKE _____________ _f _ i i T _i
48. 5J045305 f 2l HIWDAAR25J300260 1l An alternative method is to click the Get Vehicle Configuration from International icon All of the other above listed directions will apply 306 721 9700 The Vehicle Configuration History Requests screen has two additional buttons Remove selected Requests and Work Online Pressing the Remove Selected Request button will simply remove the selected VIN request from the list Vehicle Configuration History Requests ITIN Requested Last Geb Atte Error Message VIMs Aanias Request VIMs Remove Selected Requests i Work Online 67 selecting the Work Online button will allow the user to work online or offline Working online means that the user is connected to the Diamond Logic Builder program resources at International through the Internet Vehicle Configuration History Requests Request VIMs Remove Selected Requests bF Work Online WINe aH531z98 The signal icon will indicate a broken signal in the Toolbar button Menu Bar File drop down menu and the Work Online button when DLB is being used offline ET Broken signal The user can also get the vehicle information by simply connecting up to the vehicle This is the most accurate way If the user does not have a version of the vehicle s information already connecting to the vehicle will automatically read the information contained in the ESC If the user has a version bu
49. Dropdown Menu Edit allows the user to manipulate and edit data The Edit Dropdown Menu is listed and defined as follows E International amp Diamond Logic Builder File fA View Advanced Logic Tools Diagnostics Help t Apply Templates Cbrl T Pp Program Sele amp Update Software s Connectors Signals F a Use Default qu Fu us e Add Modules 1HTIT Remove Module eu Ckrld X Copy EIT Paste Ctrl Shortcut Description 1 Apply Ctrl T Apply a template to a selected vehicle Templates erento SRC eee omens TR Software programmable parameter changes CtleX Use Default Allows resetting of pin mapping gauge location and switch mapping to default locations Add AWARE modules to the selected vehicles and Add Modules templates Ctrl X Same as normal editing function Ctrl C Same as normal editing function Ctrl V Same as normal editing function 20 View Dropdown Menu View allows the user to view additional data and or change the units of the data The View Dropdown Menu is listed and defined as follows E International amp Diamond Logic Builder File Edit Advanced Logic Tools Diagnostics Help Linsent History Fe Data P Program l 1 1 Advanced Diagnostics h Select Ad Connectors Signals I 3 Units b Ms EN WE T VvIMIMari jus De Refresh F5 THTMMAAMG o
50. FLOSHTSTO30 lHTMPAFL 3HTSTO039 MM sal Save Session As SE Ad Uo as Close Session meas nsser 3 Save Graph Dala DLE Manual ad Open Graph Data HPYwDriverAlert LAB RN ck All Wa hi T Module in All Warning Lights Selected Module Detected Brakes System Controller ll rivetrain J e Description Select the SIGNAL Tab screen view Select the ESC Signals Sub Tab to view all signals in the vehicle configuration that are present in International amp designed features on the vehicle Select the CUSTOM Tab to view all ladder logic signals that have been created in Advanced Logic Select the Master List to see a total list of all possible signals in the Diamond Logic electrical system Note that the vehicle being diagnosed will only have a small subset of the Master List of signals Use the SEARCH utility to find the signals in the chosen sub tab that the user wishes to graph or record Enable the signals to be watched by double clicking on the eye lid Icon next to the desired signal When the eye lid changes to an open eye the signal is selected Open the Watched Sub Menu item to see a listing of selected signals For this example Bias Voltage Raw Signal Highbeam Signal and Flash To Pass Signal have been selected to watch na i m z E International Diamond Logic Builder ces File Edit View Advanced Logic Tools Diagnostics Help Editing LHTMPAFLOSHTSTOS
51. HTMMAAN35H125317 AHTMPAFLOSHPGSO48 lHTMPAFLO3HTSTO30 lHTMPAFLO3HTSTO39 Diagnosing IHTMSAARXSJO045305 lHTWDAAR26J300260 lHTWDAAR367315883 DLB Manual HPVwDriverAlert certification day 2 exercise Selected Module Detected hitachi CAT ESC II l ipti hitachi CAT ESC I Hitachi Remote Power Module 1 S Body Builder TLAN Engine Controller Drivetrain J1939 i 16046576 16046576 Transmission Controller n1 3pDrivetrain 71939 v 103 ABS Controller Drivetrain J1939 v Gauge Cluster 3iDrivetrain J1939 o Configuration 58 Global Broadcast Messages Jl switch amp Door v First 6 Pack Switch Module S Switch amp Door Kernel EAS Data Version 58 State 104 Another diagnostic check in the Signals Tab is to look at Custom Signals and Ladder Logic In this example look at Out 1 and ISW 1 Ey Internationale Diamond Logic Builder Ee Edit View Advanced Logic Tools Diagnostics Help a D E BAA te areta Aron R B iS amp ot Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESE Signals Custom Master List Watched Graph Unsaved Session kr C ee ld ae Qut 5 gRPMlOutputtS L oee j r a PA eee E a TUTO C c UC C C URUN 3 cc itimm Sw 3 Custom Switch
52. HTUCAARZ6J300260 T J1HTWDAAR36J315883 a DLE Manual wi WS V e 4 HPYwDriverAlert wi exercise a test w 22 INTERNATIONAL E p aS Selected Module Beene infineon 3aDrivetrain J EM Description infineon Hitachi Engine Controller Drivetrain J Site ABS Controller ll Drivetrain J e Alm erial le6009777 Gauge Cluster a3 Drivetrain J d hec 103 Global Broadcast Messages zem Switch amp Dou amp Doo xL First 6 Pack switch Module 15 Switch Doo amp Doo 25 le Selected Template 115 s Version State Go to the Features Tab The upper portion of the screen lists all possible software features that have been engineered for the ESC With a VIN selected the listing is organized in three different columns e The Feature column identifies the software part number for each packet of software code These packets are referred to as 595 codes because the part number always starts with those three digits 595XXX e The Description column provides a short text description of the feature e The Installed column indicates the installed status of a feature for the vehicle configuration A checked box indicates the feature IS installed in the vehicle s configuration An Unchecked box indicates that the feature IS NOT installed in the vehicle s configuration 76 With a template selected the listing is organized in five different columns
53. International Truck and Engine Corporation vill nat be liable for personal injury or equipment damage resulting fram the use af the Diamond Logic Builder program Users are encouraged to perform comprehensive vehicle testing af all programs created with Diamond Logic Builder before releasing equipment for public sale or usage NOTE It is possible the user will also see a brief notice that the software is updating software updates occur whenever they are available when the user starts the program while online 11 When the Diamond Logic Builder software is started the main screen appears BF International amp Diamond Logic Builder Enid File Edit View Advanced Logic Tools Diagnostics Help Editing 1HTMSAARx5J045305 3 BH Me da We Af Get Data gf Program 2 mm gg ot Select Advanced Lagic Features Faults Connectors Signals Center Panel Cluster Messages hal VIN Name AED Co Status Description Selected Vehicle Detected E Ee ag mms oss SS lHIMSAARBxX5ID53 05 al IT Address Data Link TEN Selected Module Detected hitachi CAT ESC II epee eet PEE MME Description hitachi CAT ESC I hitachi CAT ESC I sd i ENS em Jl939 Engine Controller ABS Controller Ill rivetrain J1939 y Serial 16058858 A608888 Gauge Cluster 83 brivetrain 11939 Global Broadcast Messages J170 amp Door Front Passenger Door Module RENT YT sl iDriver Door Module two door or
54. RAILER 3895012 ESC PROG TRAILER ABS W LIGHT 585014 ESC PROG PARE BRAKES WIND LIGHT 3835015 ESC PROG BRAKES SWITCH 0525016 ESC PROG ENGINE EXHAUST BRAEE 0535017 ESC PROG ENGINE COMPRESS BRAKE 0595019 ESC PROG FOG LIGHT ACCOMM PACKAGE SS 0535020 et PROG PAREKING MABEEKER la8 DTRL Enabled 1890lighbean Hi Current 1589Highbeam Lo Current l891Highbeam DC Current osa L 317 Lights on with Wipers L jm ort 1884Low Beam Hi Current aa zaki TY 1883 Lov em To carent Of es dIH PF nk m Click on this value in order to change it This display will Oto 20 by 0 1 tee open to show the user Soe available range of values To change the value of a programmable parameter of an existing feature select the desired programmable parameter and then clicking on the data in the value column If the parameter is merely an on or off selection there will be a check box A checked box indicates the programmable parameter is on An unchecked box indicates the programmable parameter is off For programmable parameters with numerical values merely select the value that is to be modified and then type in the new data value Other programmable parameters provide the ability to make a choice from a list Only one choice from the list may be selected for the feature file IX Dome Light Din Enable M laS amp 6Dome Light Hi Current mum l895 lDome Light Lo Current DA am la9 7 lDbome Light OC Cu
55. TRACTION WARM LIGHT NWOT TRAILER SC PROG TRAILER 46S W LIGHT SC PROG FARE BRAKES U IND LIGHT SC PROG BRAKES SWITCH 535016 SC PROG ENGINE EXHAUST BRAKE 595017 SC PROG ENGINE COMFRESS BRAKE yi mmm 0000000000000 me dm 1875 ir Solenoid Power Hi Current y 10A O l875 ir Solenoid Power OC Current Autolock Speed 65Zz utaLoack Speed 1942 BC RCD Temp Out Compressor Off E E T WARUM lzz Battery Voltage Filter Param l943Battery Voltage Max Wo l944Battery Voltage Min Wo a DTRL Enabled l88 DTRL Enabled l77 Dbome Light Dim Enable T Feature 514011 595007 595004 595009 595011 595012 595014 595015 r OO 7 Fj When the Features Tab is selected two or three sub tabs will appear below it The Features and ESC Sub Tabs will always be available The Custom Logic Sub Tab will only appear if parameters have been assigned by advanced logic The Features Sub Tab screen is divided into two sections Feature Listing and the Parameter Lower Window The top portion of the screen displays the features available in a list form Feature Sub Tab Listing T Feature Description E m Installed E 0514011 REAR AXLE SHIFT CONTROL W AUTO TRANS F 0595007 0595008 0595009 0595011 0595012 E 0595014 0595015 0595016 O 0595017 ESC PROG ENGINE COMPRESS BRAKE 1 11 Ili gt 38 Features Sub Tab Column Headings The Features Tab screen contains seven colu
56. WARE vehicle Intelligence Module The DLB software must be used to activate the AWARE Vehicle Intelligence Module DLB can also be used to program the AWARE Module Templates have been developed to simplify programming the module for specific applications Detailed information regarding AWARE is available on the AWARE website https evalue internationaldelivers com customer telematicscustomer telwcmsg Module Activation is 1 gy or ia lt A e a amp d Get Data pP Program i Description Activate or Deactivate the AWARE Module 127 Module Selection File Edit View AdvancedLogic Tools Diagnostics Help Editing 1HTFXAFL42K507720 E S ee 3 as Gf cctData gh Program R a Bu f a ar Program Test Bench Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster H Messages VINjName L coi Status JLastcha Description Select vade Deleted 16079232 Dim re E urrrxarLa2 507720 LHTFXAFL42K507720 6 u00dapa 481780032 499670001 499690132 505630015 s000post0alert poas P T 4 E Rees 9000preOZalert mea roc 3 latens Black Show Truck Chi4700 ir wv ass isesnds its 3 Chilnt9000 u00asm5 Roe ndess Tatar in Selected Module Detected Inte
57. WARE Vehicle Intelligence Module n 127 INDEX Gedct x MM 130 SECTION Introduction In 2001 International Truck and Engine introduced the Industry s First High Performance Trucks With this introduction a very innovative and flexible electrical system employing multiplexing technology was introduced The system is standard on all high performance trucks In addition there are many options that can be ordered and or added to the vehicle in the field The initial release of The Industry s First High Performance Truck included two software tools used by service technicians The ICAP software is used to program and or re configure the vehicle while the INTUNE program is used to verify programming success and or to diagnose electrical system problems As customers dealers body builders suppliers and International engineers worked with this new multiplexed system it was determined that a new software tool was necessary to fully utilize the many advantages and opportunities of the new vehicle electrical system he main objective of this new software program is to provide the ability for end users to create their own logic driven features to perform the control of body equipment The Diamond Logic Builder software combines the feature creation programming and diagnostic functions for the end user This Diamond Logic Builder User s Manual describes the new software in detail and shows how to use it to maximize the
58. a Gauge Cluster Remove Module Global Broadcast Messages First 6 Pack Switch Module Front Passenger Door Modul a NU E NI IE The headings are listed below Update Module Update International software on the selected module Get Module Data deve ole selected vehicle configuration from all programmable Remove Module Removes the selected module Changes the module password Only if the module has a Password password feature 31 Additionally when a VIN is selected information about the selected vehicle populates the right side of the window When you are connected to a vehicle DLB will also display information about the detected ESC Selected Vehicle Detected VIM IHTHSAARXSJO45305 lHTHSAAEASJUS5305 Selected Module Detected Description hitachi CAT ESC I Hitachi Serial 16058858 16058858 Hardware 103 103 ee 2l 21 Kernel 115 I 115 Data Version o 599 State The headings are listed below Selected Vehicle Current Vehicle Selected Detected Current Vehicle Connected To DLB Vehicle Identification Number Description ESC Processor Information Identifies the vintage of the ESC a numeric value Hardware indicates whether the vintage is Infineon Hitachi ESC II or future development models Configuration Number of times this VIN or template has been modified Identifies the release version of the core program in the
59. aining the option Set Odometer 4 aternationalig Diamond Logicig Builder T i File Edit View Advanced Logic Tools Diagnostics Help m jen e AE v Up Activate Com Link F Select Features Faults Signals Reset Com Link Select Com Link About Com Link BRAKEITD PRESSURE Reboot Module EFFeckiviEv Update Database F12 125 Clicking on Set Odometer will open the Set Odometer window and display the warning below Set Odometer x WARNING FAILURE TO COMPLY WITH APPLICABLE FEDERAL AND STATE Law s WHEN REPLACING AM ODOMETER MAY LEAD To CIVIL FINANCIAL amp ND CRIMINAL PENALTIES UNDER THOSE Law s YOU MAY BE REQUIRED TO PLACE amp WRITTEN NOTICE OM THE VEHICLE DOOR FRAME WHEN REFLACING AN ODOMETER PLEASE REVIEW THE LEGAL REQUIREMENTS APPLICABLE TO YOUR STATE BEFORE REPLACING AN ODOMETER FEDERAL Lav MAY REQUIRE YOU TO FURTHER INVESTIGATE ANY SUSPECTED ODOMETER ALTERATION Do NOT RELY ON AM ENGINE ELECTRONIC CONTROL MODULE ECM TO PROVIDE ACTUAL VEHICLE MILEAGE UNLESS YOU HAYE DETERMINED IT IS ACCURATE AND HAS NOT BEEN REPLACED MODIFIED OR RESET Turn the key to the off position before setting the odometer The current engine distance is 169 8 miles Set Odometer to 169 8 miles Set Odometer En Zero Read and follow the instructions in the warning then select the appropriate option for setting the odometer 126 APPENDIX F DLB support of the A
60. ame __ f_ Co _ stati __ Description __ lHTHMAAMO3H555 533 le 4 NIN E JHTMSAARX5I045305 zu 0 joes trucking w 231 J In addition when a VIN is selected a list of the modules programmed on the vehicle will be displayed in the bottom part of the screen When you are connected to a vehicle this screen will display if the module is communicating with the ESC Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster T vINjName Co Status Description HATMMAAMO3H565533 Ee VIP IHTMSAARX5I045305 21 joes trucking wi ci ltt Ijae dress Daun hitachi CAT ESC II 33Drivetrain J1939 De Fenote Power Module 1 825 Body Builder J k Engine Controller Drivetrain J1939 y oe Gauge Cluster g3Drivetrain J1938 Ha Global Broadcast Messages J170 f switch amp Door First 6 Pack Switch Module l5 8witch amp Door le lco Front Passenger Door Module 44 Stritch amp Door Driver Door Module two door or v Kel a Right clicking on any of the modules will open a drop down menu that may provide additional options for that module Options that are grayed out are not available for the selected module 30 Tja Cress Dat i 3 hitachi CAT ESC II in n 71939 Update Module a ai Remote Power Module 1 Poa voc Engine Controller Bu Set Mac D
61. any vehicle troubles codes from the Engine ABS or Transmission Once connected to a vehicle the Faults Tab will display any available faults Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages e e en gt Message ee e 639 14 220 2 SA liFailed to receive FGN 65252 Body Cont 612 14 SB zw liAnalog channel 25 is out of range high Shorted h Body Cont 625 14 130 ie lDbriver Door Module two door or four door address 130 Driver Do 625 14 64 De lj Front Passenger Door Module address 64 not communicati Front Pas 613 I4 1 De liHVAC Control Head diagnostic circuit loss of communicati Body Cont 639 14 z55 25d w liFailed to receive FGN 55273 Body Cont 639 14 19z 254 ee liFailed to receive FGN 65216 Body Cont 612 14 E 2 liAnalog channel 2 is out of range high shorted h Body Cont 612 14 30 zjw ljAnalog channel 30 is out of range high Shorced h Body Cont The column headings for the Faults Tab are listed and defined as follows vw FMI v Byte 7 v Byte 8 Active OC Vw Message Comment Probable Cause Pins v Module Address Find Matches Clear Matches 44 SPN Suspect Parameter Number Number that indicates the Major System that is experiencing a failure mode FMI FMI is a number for Fault Mode Indicator Currently this value is always 14 for
62. ars appear when needed for full view 4 International Diamond Logic Builder ole File Edit View Advanced Logic Tools Diagnostics Help Editing 1HTMPAFL SHPGSO48 1B 9 3 A B wlercetdata A Progam 2 BHE F IH Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages A wire connection as shown below appears when a second switch pack is present and populated ON WATI strobe one altematinq Eu RTI ELA E l Su SW CENTER up up cabinet EMI E F Cabinet LC d n 60 Cluster Tab The Cluster Tab allows the user to view the vehicle cluster gauge and warning light arrangement as populated by the features enabled in the vehicle configuration The gauge positions identified with a blue circle are for optional gauges When installed these optional gauges may be moved between these four locations All other gauges and warning lights have a fixed position Full view of this screen is accomplished via movement of the horizontal and vertical scroll bars 23 International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help 3 H i amp g B ee cet Data R Eau y IN Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages MT I IT aD aW a5 a S 559 60 80 40 oo OD s m 25 z 15 di 120 a a e 5 OKM H 137 E i j Nn S5
63. as not logged in at least once while connected to the network The user may need to consult with the technical computer support staff if the Diamond Logic Builder program cannot connect to the International site Error messages will be generated if connection to International fails Your Internet firewalls must be configured to allow two way communication to International at the following website https evalueb internationaldelivers com dlb dlb 117 UNINSTALL To uninstall the Diamond Logic Builder software first run Java Web Start using the desktop icon or from the Start Programs menu amp d e H O The Java Web Start logo window will appear followed by the Application Manager Accessories d Winzip d Microsoft PowerPoint Microsoft Word Hvper5nap Ds Programs Documents d i ced 5p Er HT Hd E Settings d Java Web Stark Java Web Start Search d Diamond Logic Builder Help Run Eject PC Shut Dawn 4 Sun microsystems JAVA Web Start Copyright 2003 Sun Microsystems inc All rights reserved Use is i subject to license terms Third party software including font technology is copyrighted and licensed from Sun suppliers Sui Sun Microsystems T cr m the Sun logo and ava are trademarks of registered trademarks of Sun _ Microsystems Inc in the L S and other countries AL SPARC trademarks c are used under license and are trademarks or regi
64. ash near the kick panel on the driver s side The ESC receives inputs from driver controls sensors and switches providing outputs to vehicle loads gauges relays and remotely mounted modules ooftware to control a vehicle s specific electrical electronic features and components is programmed into the ESC using a computer and the Diamond Logic Builder program Remote Power Module RPM The Remote Power Module serves as the gateway into International s electrical system This module can be used to control many different types of added body equipment with additional software The base package for integration includes a module which contains six 20 amp outputs for controlling lights or other loads required for a vehicle s application up to 80 amps total Remote power modules may be controlled using pre engineered features from International or customer developed features created using the Diamond Logic Builder program Remote Power Modules also include 6 inputs that provide programmable remote switching capability Remote Air Solenoid Module RASM or MSVA Through the development of a family of Remote Air Solenoid Modules air accessory devices such as Horns PTO s Sliding Fifth Wheel Locks Suspensions Transfer Cases Differential Locks Power Divider Locks Auxiliary Transmissions and Two opeed Axles and more can be controlled by electric in cab switches Currently there are two types of Remote Air Modules a four channel and a seven
65. atal inke d NOTE Always refer to the CT 471 Body Builder Book available on the ISIS website when adding or removing features or to diagnose and fix conflicts that may occur NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to a VIN These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming 81 SECTION 12 How do change a programmable parameter Go to the Features Tab Listed are all the available features The lower half of the screen lists all the parameters available to change on the selected vehicle or template including their current value units and the ID Ey International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Editing DLE Manual D BH 84 3 con Prom 2 Em se E e 5 Select Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Features ESC E FE E jw 585007 ESC PROG AIR PRESSURE W AIR COMPRESSOR E M 595008 ESC PROG AIR PRESSURE GAUGE AIR BRAKE L MI d Ll 595009 ESC PROG AIR ABS WARN LIGHT FULL POWER BRAKES NOT TRA 0535011 ESC PROG TRACTION WARN LIGHT NOT TRAILER O U 059
66. aved don IE Custom Signal Signal Pins Signal Type Unit li e JEruise witch Rau Jignal 1600 10 Analog Input Y e dIgtion 1600 12 Digital I Dn Dff Elec City Horn Sil Signal 1600 13 Digital I n D um ignal L6nn 14 Digital I U n Ww Find Raw Signal 1600 15 Analog Input T tet nter search words or Raw Simal 1600 16 Analog Input my Oooo Switch 1600 la Digital I I On Off i i itch 1600 1 19 Digital I I Ons0 EE O Accessory 1600 Digital I m ff I a signal l Digital I Dn Dff I Flash To Pass Signal Digital I On ofe v MM ie et a By observing the data in the VALUE column the user can monitor the value of selected signals ON OFF signals are represented by a check box where the signal is ON when the box is checked Also observe the UNIT column to see the unit of measure associated with the signal value Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages PO z i LESC Signals Custom Master List Watched Graph Session Turn Signal Lights T eusta Sra EC a Accessory EE 1600 z Digita On Off 7 s d Ac LT FT Turn FET Status Digita J v om ds oa ir LT RR Turn Cud 4008 C D igita On Dff ja d LT LT RR Turn FET Status Digita On Off n amp w LT T Turn Sig
67. bserve actual signals received from the truck For example while hooked up to the vehicle in diagnostic mode and on the advanced tab you can observe the actions on the vehicle The first figure shows an advanced block with a switch in the first rung of the ladder logic There are two ways of testing to ensure the vehicle is working properly The first is to actually activate the switch in the vehicle and watch for the outcome on the screen The second is to override the switch and click the checkbox in the value column on the right of the screen Clicking the checkbox is the way to test out the advanced logic in the simulate mode This tells the ESC to ignore the switch state and activate the circuit regardless of switch location The second figure shows the same screen with the switch in the up position Notice on the left side of the screen the graphic display shows that the switch and corresponding outputs are now in the on position The right side of the screen now has checkmarks in the items that are now set to ON Returning the switch to the OFF position will once again turn OFF the switch and the switch outputs Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages T Description Date Edited er My Variables u nsxmz TUIS EE SS x v RPMl Outputl E mz D w iw ee C v RPMI Dutput2 C m a oje Ladder Logic Diagnostics i Fon aa
68. by 5 The level at which the dome light should be set at while it percent is waiting to dim 84 The Programmable Parameter Program Window displays the programmable parameters of the feature It also allows the user to reset the programmable parameters for that selected feature In this case the user can change the percent value mm The level at which the dome light should be set at while it il value 5 10 to 100 by 5 percent is waiting to dim The value can also be changed in the programmable parameters listing in the Value column as well a oja percent 0a li 1697 Dome Light DC Current 179 Dome Light PWM Percent Lewel l z bome Light Wait Time I Now both values show the change from 80 percent to 75 percent l78 Dome Light PUM Percent Level Ta percent l82 Dome Light Wait Time 20 3 Iv ID Parameter value Unit Set With 177Dome Light Din Enable JUn ff 1896 Dome Light Hi Current 10 Fi 1895 Dome Light Lo Current ola T F l897 Dome Light OC Current D T FF 1 NW value 75 10 to 100 by 5 The level at which the dome light should be set at while it percent 18 waiting to dim When editing programmable parameters in a template the checkbox in the Set with Template column of the programmable parameters listing is automatically checked If the Set with Template checkbox is checked when the template is applied to a VIN the value
69. c Builder program version information Logging is only used by DLB engineering and should only be turned on when directed by engineering Create launch shortcuts to this copy of Diamond Logic Builder If possible Allows users to program after the VIN or time since connecting to network limits have been Create shortcuts Override Password exceeded Call Vehicle Programming support 18003364500 option 2 option 3 to obtain this password 24 Toolbar Bt en eg P Get Data f Program r Ba X g et The Main Screen Toolbar at the top of the screen displays Icons that reflect many of the often used functions embedded in the File Toolbar Dropdown Menus The toolbar at the top of the screen displays 8 buttons with pictured icons that are shortcuts to some of the software s major functions The Icons are listed and defined as follows E Create a new template oave changes to selected vehicles Apply configuration to selected vehicles Get vehicle configuration from International Update International amp software features and kernel on selected vehicles without any application or programmable parameter changes Print configuration for selected vehicle EF Turn On Off Continuous Controller Hardware Scan On B om Communications Link 25 d Get Data Read vehicle data from controller P Program Write selected vehicle configuration into controller Edit vehicle mode for the selected veh
70. ce in the screen below a help message is displayed Throughout the program placing the cursor over an item can display help as shown below Right Turn Signal Switch 1600 18 Digital On Off w Pig Left Turn Signal Switch 1600 19 Digital On Off accessory Accessory l5 u z Digital n ftf ACC Bias Voltage kaw simal MGS anal on a we Bia Highheam Sim his signal is true when the key is in the accessory or ignition n ff et Hig Flash To Pass eoii eee a On Off be 52 Signals Tab Column Headings All sub tabs below the Signal Tab except the Graph Tab have the following column headings available for selection The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows P Custom Signal y Signal Ww Pins W Signal Type Physical Signal Index Description w Unik wv Watch CF Unit wv Mame Find Matches Clear Matches Displays the custom signal name assigned by the Diamond Logic SUITS Builder software user Displays internal system name for each signal Displays connector and pin location in words Signal Type P if applicable generated signal type analog digital J1939 Circuit Segment Name of the signal used by the system controller This column Physical Signal would normally not be displayed since it is of no use to the
71. ck boxes are provided for ON OFF values International Diamond Logic amp Builder ota File Edit view Adwanced Logic Tools Diagnostics Help Diagnosing LHTMPAFLOSHTSTOS9 O E Bg A a else 2 Bj Z n Jz 4008 Chassis 36 n E E Insi 35 16 4007 i 34 PowerHood l l l Power Ing Switch Signal C Brake Switch Signal 33 tar 3 Park Brake Switch Signal 32 i 31 30 29 C Washer Pump Signal 28 gnal 1 3783 Switched SY Sense Signal 27 26 C Door Switch 25 Wiper 2 Signal 24 Wiper 1 Signal 23 Wiper_O Signal 22 Flash To Pass Signal 21 C Highbeam Signal 20 Left Turn Signal Switch 19 GJC Right 17 15 9485 3 15 9436 3 14 Headli i3 Elec 12 w Ianitio 11 10 5 Cruise 9 8 1E 6 v S E 4 v 3 7 10 2 1 v e0e0990609 090 7 5 009 5 o c000909060 0 060000 9 9 97 In the connector view you can observe the state of each input and output from the ESC and each RPM and MSVA You can also override each input and output A specific module is selected by clicking on the Module Tab This brings up a graphical picture of the module and connectors on the left Click on a connector and it becomes shaded in gray and is displayed on the right Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages
72. d programmers and a Diagnostics button 33 errernatig Ligh lins its mE 3 m flood light a Nov 3 SS u00sxm2 a u sxmz Advanced Logic List Column Headings The headings under the Advanced Logic List Tab are selectable and the column widths are adjustable The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings The Logic Block heading is the title of the Logic Block Logic Blocks make up the advanced logic on a vehicle It is a way of organizing advanced programming i e vehicle lighting in one block PTO functions in another emergency lighting in another In the Dropdown menu there are six Advanced Logic Tab headings and two functions They are listed and defined as follows v Logic Block Proprietary v Description v Date Edited User w Active Find Matches Clear Matches Logic Block Logic Block file name Proprietary oets up a check box that allows the user to choose proprietary format Caution If the user makes a Logic Block proprietary then diagnostics are restricted to the individual that created it Therefore a vehicle with Advanced Logic that is set to proprietary will not be easily diagnosed or serviceable by International dealers See the Diamond Logic Builder Software Users Manual Volume II Advanced Programming for more information on proprietary logic L
73. e connection is established by checking that the icon in the lower right corner of the screen shows the link to the vehicle is connected NOTE If you are programming a replacement ESC a message will appear warning that the ESC Serial Number of the Selected ESC and the Detected ESC do not match Click OK to allow DLB to change the Serial Number on the selected VIN This will marry the new ESC Ser Number to the ESC and update the VIN database in the International system P Program Click the Program icon 92 The system will load the VIN configuration file into the vehicle The status bar will display the slider bar showing programming status a ooo NOTE Do not interrupt while the program is loading Once all required sections of the VIN configuration files are loaded the status bar will indicate that the system is resetting The vehicle is now programmed Select Advanced Logic Features i Faults Connectors Signals Center Panel Cluster T VIN Name E E0 Status Description HTMMAALSZH531298 13 lols i jn IHTHMAAN35H125317 L 1i lHTMPAFLO 3HPGSO48 az EU m es x n TTE TO TAT i Ss Tee ee m am LI MT m li Notice that the Status block is empty After a vehicle has been programmed the user must connect to the Internet and launch the Diamond Logic Builder software Connecting to the Internet will allow the Diamond Logic Builder prog
74. e real time graphing of the signals Watching more than ten signals will result in possible missed signal transitions on the graph plus the graph will be hard to read 111 Using the TRIGGER Function Triggers allow selected signals to be watched in a graphical format when certain conditional events have occurred Events can be set to trigger on and or off automatically Data can be viewed and logged Triggers are used to detect a condition and mark it on the graph Triggers also stop the recording on the graph after a specified amount of time so trigger condition does not get lost If you kept recording forever the trigger would be lost 10 minutes after it fires because DLB will only keep a maximum of 10 minutes of data The recorder must be started to begin the trigger process The system will begin recording even though the trigger event may not have occurred yet When the trigger does occur the graph will be marked with a start line The recording will continue until the stop condition occurs Setting Up A Trigger Open the EDIT TRIGGERS pull down menu under the diagnostic main menu See the Edit Trigger menu figure below File Edit wiew AdvancedLogic Tools Diagnostics Help Editing OLE Tutorial B 8 4 4e mer naa focos R Eja x F st Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Master List Watched Graph Session door park brake dls T Cust
75. ect Advanced Logic Features Faults Connectors Signals Center Panel l Cluster Messages ESC Signals Custom Master List Watched Graph Session door park brake dls Door Switch rase to 1 OnfOff 5 D 8 a 10 11 12 Elapsed Time C Pak Brake Switch Signal W Door Switch Signal B Brake_Analog Switch_R aw Signal 4 EA There is a single icon e that starts and stops the recording of data to the graph and arms the triggers If no triggers have been set recording to the graph continues until the user stops it by pressing the button again If there are triggers set the user can still manually stop the recording by pressing the button Recording and Graphing Views The graphing screen view shows data formatted in specific scaled data views i e volts pressure digital ON OFF signals shown as a 1 or a 0 The graphing screen is divided into as many views as is required to display all the data types Therefore it is desirable to keep the number of signal types watched to three or less All signals of a given data type will be displayed on the same graph Therefore the user should minimize the number of signals that are watched on any single graph The graphical recorder is able to record a single new data point every 50 milli seconds 0 050 seconds Therefore it is important to minimize the total number of signals watched to less than ten to maintain a close representation of th
76. ed The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows w Message double click Far detail v ppe Long Message race Find Matches Clear Matches M Displays a particular error Double clicking will invoke a pop up essage d window to display a long description Describes the conflict Long Message Displays the conflict in detail Trace Trace is meant for debugging software errors and is of no use to most Diamond Logic Builder users This column should be left off Find Matches Sort Matching Rows To Top Clear Matches Clear Matches Messages Tab Lower Window Column Headings The lower window displays changes that have been made to a vehicle configuration since the last time it was programmed into a vehicle This list will be cleared once the new configuration has been programmed into the vehicle and a new READ operation has been performed on the vehicle electrical system controller The column headings can be selected and adjusted The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed as follows w Module wv Changes w What wv ValuelFrom v o w Who wv When w Revision 65 SECTION 9 How dol determine the vehicle s current configuration There are tw
77. ed parameter Numeric value for the programmed parameter A check box vaie is used if the programmed parameter is merely an ON OFF type A check means the programmed parameter is ON This is the unit of measure for the programmed parameter A brief description of each programmed parameter is Description quic displayed in this column Raw data value used by the ESC software This column CFG Value would normally be turned off as it is of no value to the average user This is the unit of measure for the raw data value used by CFG Unit the ESC software This column would normally be turned off since it is of no value to the average user Set With Template When checked the programmed parameter value will be set on the vehicle when the template is applied Use to find matches anywhere on the table and bring them Find Matches to the top of the screen Clears the find matches function and puts the screen back Clear Matches to the currently sorted column format 40 As with other headings when left clicked the columns sort their lists in ascending or descending order per the heading s parameter The following screens illustrate the sort function described Depending on the column selected information is sorted by the column s parameters All of the screens apply to the vehicle chosen from the Select screen hese are from the Features screen programmed parameters window Parameter Wipers Lo Current vi 0l Wipers Hi Cu
78. elocated to the typical work light switch location To accomplish this click on the switch in the Center Panel view drag it to the Cluster tab wait for the Cluster view to open and drag it to the typical work light switch location Note Any switch in this location can be activated with the key in the off position This provides a risk of running down the battery if the switch is left on Z3 International Diamond Logic Builder jim Eg File Edit View Advanced Logic Tools Diagnostics Help Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Editing DLE Manual Ti uu fy D a5 45 un 20 e a N al ao 00 En 65 40 100 _ 2 E Ju 20 120 75 D KM H 17 3 r M H S O MPH e L r X n Typical Work Light Location Has 88 Connectors Tab The Connectors Tab allows the user to view modules programmed for the selected vehicle The screen displays more tabs to select a particular module An inactive not configured module is signified by its Italicized title T International Diamond Logic Builder E aes File Edit View Advanced Logic Tools Diagnostics Help Editing DLE Manual 1 oh Ge ag Gf Get Dats PProoran g Ea ts Jy iet Select Advanced Lagic Features Faults connectors Signals Center Panel Cluster Messages 16 Ji Power Hood J5 4010 Power 4
79. er hardware scan on communications link Esset Gon nk communication link without shutting Allows for the selection of a communications port Select Com Link to match selected cable Gives specific information of the communications About Com Link port and the cable that is currently selected for use Get Data Read vehicle data from controller Used to activate the AWARE Module ssi Activate Com Link Set Odometer E ibis edi the current mileage into the gauge Change Module Not used at this time Password F8 Write selected vehicle configuration into Program controller Allows a reboot of a module without Reboot Module disconnecting the power feed to the unit 22 Diagnostics Dropdown Menu The Diagnostics Menu allows the user to diagnose a vehicle Most diagnostic menus may be used only when the Diamond Logic Builder program is placed in the diagnostic mode The Diagnostic Menu is listed and defined as follows BY International Diamond Logic Builder File Edit View Advanced Logic Tools BETIS 1B HS 0 5 wee cet jy Erase Faults F10 i i F3 Select Advanced Logic Features Faults Wi Diagnose jt l OR simulate EH f TjVIN Name ico sted 7 lHTHMMAAMO3H565533 ia acia ay T ts WE Edit Triggers New Session Open Session Save Session Save Session As Open Graph Data Name Shortcut Erase Faults F10 Erases diagnostic faults Diag
80. ever for items such as intermediate variables created in the ladder logic and RPM input signals the value column is an excellent option This overrides the vehicle signal By observing the reaction of the logic rung you can diagnose the vehicle If all the items on the left side of the logic block are properly set the value on the right should be either ON or OFF If the contact light or output indicator is on in the diagnostic screen then the output should also be on if not check for a fault code in the Faults Tab view Diagnostics in the center panel view When you select the center panel view in the diagnostic mode you will see images of the switches a yellow line representing the multiplex data link tying the switch packs together and arrows indicating the current switch setting When the state of the actual switch is changed the arrows and images will change and indicate the new state Also Diamond Logic Builder can override switches When Diamond Logic Builder is used to cycle switches the arrows and images will change indicating the new state plus the padlock icon will appear indicating a locked condition Select amp dvanced Logic Features Faults Modules Connectors Signals Center Panel Cluster Messages ON on CENTER INTLOCK 3POS f SwWiITCHa SWITCH ALX Switch Tab Screen 101 Override the switch by clicking on the switch or by right clicking the mouse and selecting from the following list Clicking on t
81. f eadlight Enable Signal 1600 14 Digital On ff E econdary Air Sensor Raw Signal l6og0 16 Analog I vo ww ight Turn Signal Switch 1600 18 Digital Un ff re eft Turn Signal Switch 1600 19 Digital Un ff EE ccessory 1600 2 Digital On Off Lr 1600 2 Analog I wt Bia iii i rimary Air Sensor Raw Signal lenn 15 ri m EC ru gr le ET 1 mH Fh G ie a l ERES EE hi Ed po i a ke ct po D i if a Un 3 p HP To unselect an output pin simply hold the Control key and click on the pin Alternatively the user can click on another VIN or template E International Diamond Logic Builder BEA File Edt view Adwanced Logic Tools Diagnostics Help Editing LHTMPAFLOSHTSTOSO BH E ep as Get Data gf Program A Bo i 4 rg Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC mava 1 mava 2 RPM 13 RPM Z REM 4 RPM 7 RPM 3 RPM 5 RPM 6 Remote Power Module 1 Address 225 Configured Location ist back of cab Data Link Body Builder 11939 These functions apply to the ESC and Air Solenoid Module views as well Out_5 PwrModi Outputs Cmd E F A PwriMadi Outputi cmd Out 1 B PwrMod1 Qutpurz Crd PwrMadi Output amp Cm H c PwrModi1 Outpur3 Cmd D PwrModi Outpuk4 Cmd Ps Dut B ak al a Signals Tab 51 The Signals Tab
82. few options or attributes from the already existing base template International Diamond Logic Builder ex Ele Edit View AdvancedLogic Tools Diagnostics Help Se L s et ep dv Get Data amp Program gt A IE a a er Select Advanced Logic Features Faults Connectors ll Signals Center Panel Cluster Messages Status Description Selected vehicle Detected lHTHMEAANGOHz47306 DLB Tutorial PN ABAD RA RAR AS PPEASA SES ELLENE RAE IHTMMAAL32H531298 13 lHTMMAAN35H125317 Ll IHTMPAFL SHPGSO048 42 Click File from the menu bar then click Make Template from the File drop down menu 70 P EX International Diamond Logic Builder File Edit View Advanced Logic dium Diagnostics Help Editing 1HTIMKAAMNS6Hz4 7308 Mew Ctrl N It Data f Program 3 Ba g Ki Get From History Ctrl H L k Connectors 5 Connectors Signals Center Panel Cluster Messages Make Template Ctrl M H Description Selected vehicle Detected m Make templates From the saecu vehicles or templates j P i WIT 1HIMEAANG6H247306 DLB Tutorial Revert Ctrl R a UM T Set Vehicle Directory Import Ctrl I Export CEri4 E g Print Vehicle Ctrl F Print General Ctrl Shift P v p Work Online Ctrl Close Alt F4 certification e 22 T Module lAddr Data Link u
83. figuration History Requests dialog box appears Type the vehicle VIN or the 8 digit chassis number in the VINs dialog box Select the Request VINs button the VIN requested appears in the list RECON Vehicle Configuration History Requests E YIN O Requested Last Get Atte Error Message 28531298 Request VIMs Remove Selected Requests bF Work Online 66 Depending upon the usage of the Vehicle History Service by other users the system will load your requested vehicle configuration file onto the computer This will take between a few seconds to a few minutes If the user already has a previous copy of the VIN file on your computer a confirm Overwrite screen appears Selecting Yes will allow the user to overwrite the existing vehicle configuration file on the computer selecting No voids the whole process Confirm verwrite 5 IHTMMAAL32H531298 version 13 has arrived From UR C 13 already exists on your sf computer Do vou want bo overwrite the existing version selecting Yes overwrites the current vehicle configuration version on your computer and highlights the vehicle in the listing Selected Vehicle Detected IT VINJName JIHTMEAAN4A6Hz47305 ES VIN LHTMMAAL32H531298 DLE Tutorial lHTMKAANS6H247306 E TEA THTMNMAAL32H531298 13 IHTMMAAN35H125317 Ilan o o d 1 IHTMPAFL 3HPGSO48 IHTMPAFL 3HPGSO48 42 E IIHTHPAFLOSETSTOSO 87 1HTHSAARX
84. following explains what each item B Connector cavity pin numbers are in brackets PwrMod1 Output2 Cmd This is the name assigned by the feature that is using this output The 20 before the feature assigned name shows that this output is set to virtually fuse at 20 Amps the default is 20 Amps 98 HPM1 Output2 Current This shows the current draw on the RPM output The 0 next to the pin number or letter B represents the current drawn by the load on output 2 NOTE A bold output name would indicate that a custom name has been assigned to this signal with advanced logic A check box is used to turn the output ON and OFF The lock icon like that for pin B is used to lock and unlock the output ON or OFF When locked no other signal can drive that output NOTE If you are having trouble with outputs not turning ON or OFF as expected check to make sure those outputs are unlocked Notice how the name PwrMod1 Output2 Cmd is highlighted in yellow when selected If an output is selected by clicking on the name the pin in the connector graphic will also highlight When an output is selected this way it will also automatically be selected in the signals tab view This can be very helpful if you are not sure what feature code controls a particular RPM output Selecting an output while holding the Ctrl key down will unselect that output and turn off the yellow highlight Input connectors like RPM 1 J3 shown below are represented much
85. ge Cluster 83 brivetrain 11939 vw Global Broadcast Messages Jl170 Stritch amp Door lFirst 6 Pack Switch Module Configuration E Front Passenger Door Module Bswitch amp Door i Driver Door Module two door or l switch amp Door jy Kernel tal EN Data Version Stake Waiting For connection 27 Select Tab Column Headings Vehicle data is managed using the Select Tab screen Right clicking the column headings will display a dropdown menu showing the column selections available A check mark indicates the column is selected and will be displayed no check mark indicates the column is not selected and will not be displayed This is true for all Tabs except Faults Connectors Center Panel and Cluster which are data displays without selectable inputs ESC Serial E Configuration version wv Status Base Version Model Data Version Last Changed By Last Changed Date v Description T MOd Find Matches l i Address Data Link d 33Drivetrain J193 Clear Matches Ti de oe IT lem T 17 lmn T la NOTE Left clicking the filter icon L 4 will open a search box that can be used to search for any words in the program or parameters Find Ed CS J LJ Come 28 Select Tab Column Headings Defined The top portion of the Select window has the following column headers available to the user The column dropdown will appear after y
86. ghbean Signal 1600 20 Digital I n ff Flash To Pass Signal 1600 21 Digital I On ofe Wiper 0 Signal 1600 22 Digital I On off Wiper l Signal Digital I Orn OEE Wiper 2 Signal Digital I On Off Door Switch Digital I m Off awitched 5V Sense Raw Signal Analog Input Y 1600 28 Digital I n Dff 1600 32 Digital I On Oft II amp fii 33 4 Analar Tnm mrs Custom Signals Sub Tab All Advanced logic signals used Note When the Master Switch signal is highlighted the lower portion of the screen populates with the corresponding logic for the selected signal Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom Master List Watched Graph LInsaved Session custom signal soa Pins Signal Type je Name PTO Power RPM outputl E 8 53 Cw RPE Propane Flow Meter Power RPMI Outputs NN RN we RPI Remote Throttle Preset RPM Dutput3 E 4d we RPM Forced Neutral Applica Aux Relay Driver 1 jo O Side Gate Prox Input S RPMI Input4 GND Eo go we RPM Rear Gate Prox Input 5 RPMI Inputs CND NK CERE 9 RPM Reel Gate Input Switch RPM1_Input _GND EE 4 ss c REN ide Gate ustom Switc D nput On Ww Dus Sid G C awitch z IT T1708 I On Off C side Gate Open Ind Custom Switch 2 Ind Slow Flash i EE ww Cus Bear
87. ght clicking the Find Icon will do the same thing The Features Tab Programmed Parameter window columns are listed and defined as follows fv w Parameter W Value v Unit Description Chg Value Cfg Unit Find Matches Clear Matches Wo Numerical label to identify the programmed parameter Useful when speaking with Tech Central Numeric value for the programmed parameter A check box is used if the programmed parameter is merely an ON OFF type A check means the programmed parameter is ON This is the unit of measure for the programmed displayed in this column Raw data value used by the ESC software This column CFG Value would normally be turned off as it is of no value to the average user This is the unit of measure for the raw data value used by CFG Unit the ESC software This column would normally be turned off since it is of no value to the average user ind Matches to the top of the screen to the currently sorted column format As with other headings when left clicked the columns sort their lists in ascending or descending order per the heading s parameter Depending on the column selected information is sorted by that column s parameters All of the screens apply to the vehicle selected on from the Select tab 43 Faults Tab Main Screen The Faults Tab allows the user to view diagnostic trouble codes generated from the Electrical System Controller The user must be in Diagnose mode It will not display
88. he top of the switch will activate that switch output and the arrow will move to the up position This overrides the switch and allows you to determine if there is a switch problem The padlock which appears on a switch allows you to lock that signal in any of the switches valid positions Click on the lock to remove it w Lack v Ip Middle Down Indicator on Indicator Blink Indicator Blink Fast switch right click screen switch shown in the on position with lock When diagnosing switches it is important to remember a few facts The switch rocker is nothing more than a plunger When a switch is pushed it pushes one of two plungers in and contacts a micro switch in the switch pack Each switch location has two micro switches The switch can be in 1 of 3 valid states micro switch 1 is depressed micro Switch 2 is depressed or neither micro switch is depressed When diagnosing a switch by checking the box in the signals features or advanced logic tabs while in either diagnostic or simulate mode you must select the switch position you want i e switch up position You must also make sure that the switch middle and switch down check boxes are not selected If you have more than one switch state selected in the advanced logic or signal view your switch will show yellow in the center panel view This tells you that you have put the switch in an illegal state Turn OFF or unlock the individual switch signals in the advanced logic view of sig
89. ic Tools Diagnostics Help Editing 1HTEAANS4H amp 72984 18H 09 3 asar Set Data gf Program Ea ue Jg et Select Advanced Lagic Features Faults Connectors Signals Center Panel Cluster Messages Remote Power Module 1 Address 225 Lonfigured Location ist back of cab Data Link Body Builder 31939 ALIS SWITCH 4 Output E 4 PTO Output F B AUS SWITCH 1 Output 5 C ALIM SWITCH 2 Output AU SWITCH 5 Output H D AUX SWITCH 3 Output Signal Tab View of Selected Pin selecting the Signals Tab will then show the selected pin signal description and details E International Diamond Logic Builder PRI Eg Tools Diagnostics Help Editing 1HTMKAAMNS4H872984 3 69 3 ag Ger Set Data gP Program 8 Ea uw ge jet Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages File Edit views etse Rue Unsaved Session PTO A we Am AUX SWITCH 4 Output RPM 1 J4 E 71939 Qu At AUX ATTY SMUTTCA amp Mater BEM 1 T I H 171959 rm i we ATTY 49 Selecting multiple pin signals Holding the Control key and clicking the desired pins can select more than one pin E International Diamond Logic Builder KB File Edit View Advanced Logic Tools Diagnostics Help Editing IHTMEA4NS4HA 72984 OB Bas o ORA L Bs se as i
90. icle Turns off Diagnostics or Simulate mode Run diagnostics when controller is detected on communications link oimulate mode for the selected vehicle configuration Clear fault log and previously active faults from cluster otart signal recorder when controller is detected on communications link Go Online Offline with the internet connection 26 Tabs Select Tab The Select Tab is shown by default when the program is started This is the main page and is used to select the vehicle and to display relevant information When using any of the other Tabs the user can return to this main page by using the Select Tab E International amp Diamond Logic Builder PSI bd File Edit View AdvancedLogic Tools Diagnostics Help Editing LHTMMAAMOSH565533 E gem B FI r Tha d chr TA r ip 3 ja ep ae Rin Get Data gP Program A l E X Fi amp Fxg Select Advanced Logic I Features Faults Connectors Signals Center Panel Cluster Messages v univane je status pesort Selected Velie Detected LHTMMAAMO 3H565533 14 YIN lHTHMMAAMO3H565533 pe lHTMSAARX5J045305 21 joes trucking ww 21 1 x wdue eres Datalink Selected Module Detected hitachi CAT ESC II 33 Drivetrain J1939 Description hitachi CAT ESC I Remate Power Module 1 225 Body Builder J Engine Controller Dprivetrain 31939 y ser 16083281 Gau
91. icon Clear Matches Clear Matches 36 Variable List Logic Blocks are built using the inputs and outputs of the associated modules in the Advanced Logic Tab Clicking and dragging the inputs and outputs to the left hand side of the screen allows the user to build what is known as ladder logic Okam Emapupui o Oboma Emma pupa QE Qux emas e Quee H eer lum AB Jot Omm me We Numb Obasner IRE wep Obae RPT Oucpues ooe Obrar o Emm uput SORE Orsen IRM owes ARR Obos BE wo Qpmime B B Opgm SSCS Que m mw S Osem mmi Dupu2 O Ores RPL ower t Ore CRP cul mot 37 Features Tab The Feature Tab displays features and or parameters for the selected vehicle Features Tab view with Features Sub Tab selected E International amp Diamond Logic Builder E zl Ed File Edit View AdvancedLogic Tools Diagnostics Help Editing 1HTMSAARX5J045305 O0 A SQ tp amp B G0 Get Data Program Eas g 9 n4 Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Features ESC BEAR AXLE SHIFT CONTROL W AITOU TRANS ESC PROG ATR PRESSURE W AIR COMPRESSOR ESC PROG AIR PRESSURE GAUGE AIR BRAEE ESC FROG AIR ABS WARN LIGHT amp FULL POWER BRAKES NOT TRAILER SC PROG
92. iew Advanced Logic Tools Diagnostics Help Editing exercise D gd 8 amp 9 3 wor cet Data focos R Eja de SF i Select Advanced Logic T Message double click Far dete L a Add Remove Features and change parameter values For vehicle Lr DV Pariire Ia Al Ir LOE PTO Command value regui valuejrrom poe wo hen Removed feature Codes 0595179 train an 27 2006 62 Messages Tab Error Detail When one of the upper windows lists is double clicked the configuration error detail will be displayed in full detail The display has the same information contained in the Long Message column listed item File Edit View AdvancedLogic Tools Diagnostics Help Editing exercise E 7 6p A laler etDatar Prora 2 Ea Me 7 t Select Advanced Logi Configuration Error Detail TEM PTO Hydraulic Clutch Engagement Mechanism isn t provided y pm T Message double cli PT O Command value required by Feature 0595193 code block reference CR 21 version 1 For FTO Command value T walueiFrom Removed feature Codes 0595179 rain l Jan 27 2006 e Removed y pee boa e am 27 2005 al JESC Changed ITE M Auxl i10 0 u sxmz Jan 17 42006 Types of Errors What do they Mean Some of the errors seem to be somewhat cryptic at times but listed below are some examples of error messages and what causes them Feature 595xxx and Feat
93. it i2 present ESC Sub Tab Display When the ESC Sub Tab is selected a list of the parameters installed on the selected vehicle populates the Features tab screen E International Diamond Logic Builder alx File Edit View Advanced Logic Tools Diagnostics Help Editing 1HTMSAARx5J045305 1 H oh Ap B60 Get Data f Program hi Eja He g jet Select Advanced Logic Features Faults Connectors Signals i Center Panel Cluster Messages Features ESC TID Parameter sive solenoid Power Bi_Cweent 1874 fe rene feme T T ME iST Air Seleneid Power 0C Current E 6S2iautobock Speed ph 1942BC_RCD Temp Out Compressor Off 000 OME umber umber 4S843Battery Voltage Max Wo ci l944Battery Voltage Min Wo a l898Dome Light Hi Current 00000000000 10 O 895Dome Light Lo Current 0000000000000 D 887Dome Light DC Current a lT9Dome Light PWM Percent Level 1 1 1 1 1 1 80percent o Al82Dome Light Wait Time 208 O Z2l4Eng Dil Press lrm Ty Param Sumber 255 Number 42 ESC Sub Tab Programmed Parameter Window Columns This window lists the programmed parameters for the selected vehicles features The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition ri
94. ith a time out error INFORMATION 4 The user ID is attached to each VIN configuration file when the user programs a vehicle Adding deleting features or changing programmable parameters is the user s responsibility International Truck and Engine Corporation shall not be liable for any consequential warranty or equipment damage resulting from the users programming efforts Diagnostic fault codes will only be viewable on the FAULT screen while the ignition key is in the run position The engine does not need to be running to view the ESC codes The Diamond Logic Builder program will not show fault codes from the engine transmission or Anti Lock Brake systems Use the diagnostic program provided by the power train component supplier to diagnose those systems When diagnosing the gauge cluster with the Diamond Logic Builder program the pointers may not be stable The pointers may be steered to zero intermittently This is normal Do not replace the gauge cluster due to this anomaly It is important that the user can steer the gauge to a nominal value and that that the pointer does not stick or jump in the process 123 APPENDIX E DLB support for CF Model Trucks DLB can be used to set the Odometer Value within the cluster and can drive the J1939 driven gauges Speedometer Tachometer and Coolant Temperature Gauge It cannot turn on warning lights or indicators nor can it exercise the fuel gauge m d m a
95. l Selected Module Detected The following Make Template dialog box will be displayed In the Make Template dialog box type in a 1 16 character name for the new template Make Template a Specify Ehe name For the new template made From 1HTMKAANBSH24 7306 Make Template Specify the name For the new template made From 1HTMMAAL32H531298 S DLE Manual The template you ve just created appears in the list under the Select Tab Ti 23 International Diamond Logic Builder File Edit wiew AdvancedLogic Tools Diagnostics Help Editing DLB Manual D mE 9 S65 3 We d Get Data Prosa P Ba sw d s Select is Advanced Logic Features Faults Connectors IL Signals Center r Panel Cluster Messages T NIN Name mcm Staus Description HN Selected vehicle Detected 1HTMEAANAGH2 47305 E Alu DLB Manual DLB Tutorial LHTMKAANG6H247 306 E Een IHTMEAAN9 4H6 72984 lHTMMAAL32H531298 IHTMMAAN35Hl125317 LHTMPAFLOSHPGS048 LHTMPAFLOSHTSTO3O Mm LHTHSAARX5JO045305 df INTERNATIONAL lHTUDAAR26J300260 UT 1HTUDAAR36J315883 qs DLE Manual CETT E DLB Tutorial w 26 Autbmatic trans HPVwDriverAlert v WM adr passus SEMI SeededModde Detected infineon 33 Drivetrain J a v H Description infineon Hitachi Engine Controller O brivetrain J ABS Controller llrivetrain J Cer Serial 15009777 Gauge Cluster a3Drivetrain TEE v 9 hardware Global Broadcast Mes
96. ls turn stop signal dis My Documents 48 My Computer ad My Recent Ej Auto Neutral dls I File name biassession l My Network ES Places Files of type Diagnostic Session dls Selecting Signals for Recording and Graphing In this example we will watch two switches set up in custom logic and the associated indicators for the switches From the Signals Tab the Custom Signals heading bar has been clicked Select the signals to be watched by clicking the not watched icon for the signal ESC Signals custo Master List List Watched e Graph Unsaved Session Cx wmsw sure rate jux 1 AC Request Ju e BD ENAC Ctrl Head Diag Signal Digital I n Dff i y Don es 1601 C PUM Dutput Number iu Work Light 1601 F 40 Digital 0 Dn 0ff swt Park Lights 1601 H 40 Digital 0 On 0ff nr Taw Waohar Wlsdd TMT Sian Anna 12 inital T Inn nee ed The watch symbol will change to the watched icon 109 Ey International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Editing LHTMPAFLOSHTSTOSO D B o eg amp M Rn Get Data gf Program F B ad X gu et Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages ESC Signals Custom
97. m the listing E31 Control Panel File Edit View Favorites Tools Help Back gt amp j Search Folders History iz E X A Ed s Control Panel eGo Address 24 Control Panel Add Remove Programs Installs and removes programs components Windows Update Windows 2000 Support u Accessibility Options Printers a Add Remove Hardware Add Remove Programs Gs Administrative Tools MAdvertised Programs fl Advertised Programs Monitor abl Date Time Digital Camera Settings Display s Fax C Folder Options Fonts Z Gaming Options Internet Options amp Java Plug in Keyboard 3 Mail Mouse Network and Dial up Connections amp Phone and Modem Options 1 Power Options po iB System and Windows Regional Options Remote Control Scanners and Cameras Scheduled Tasks Sounds and Multimedia iJ Systems Management Users and Passwords installs and removes programs and Windows compone B My Computer A Find and select Java Web Start and click Change Remove lig Add Remove Programs OLX qa e Currently installed programs Sort by Name Sie dM Dell Dock Quick Install for Windows Size 125MB 4 Remove Programs 77 IBM DB2 Size 106MB 9 Intel SpeedStep technology Applet e International E2 Tech IC3 COM by SU Size 384KB Enterprise Inc i2 International 11939 Interface by SU Size 763KB Programs Enterprise Inc i Java 2 Runtime Environment SE v1 4 1
98. mn headings which are adjustable in width The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition right clicking the Find Icon will do the same thing The menu is listed and defined as follows v Feature w Description Installed Find Matches Clear Matches Description AS Features available for the selected vehicle are listed here in a numeric order A brief description of each feature Installed oignifies the feature is installed in the selected vehicle Use to find matches anywhere on the table and bring them Find Matches to the top of the screen Clears the find matches function and puts the screen back Clear Matches to the currently sorted column format 39 Features Tab Programmed parameter Lower Window Columns This window lists the programmed parameters for the selected vehicles features The columns are selected from a Dropdown menu Placing the mouse over the feature bar and right clicking will display this Dropdown menu in addition right clicking the Find Icon will do the same thing The Features Tab Programmed Parameter window columns are listed and defined as follows v Parameter w Value v mit Description Chg Value Cfg Unit Find Matches Clear Makches Description Numerical label to identify the programmed parameter Useful when speaking with Tech Central Signal name for the programm
99. n T Sw 1 Park Brake Out 1 v v SW 1 Out 1 Custom Switch l Ind Slow Flash 105 INFORMATION 1 Diagnostic fault codes will only be viewable on the FAULT screen while the ignition key is in the run position The engine does not need to be running to view the ESC codes 2 he Diamond Logic Builder program will not show fault codes from the engine transmission or Anti Lock Brake systems Use the diagnostic program provided by the power train component supplier to diagnose those systems 3 When diagnosing the gauge cluster with the Diamond Logic Builder program the pointers may not be stable The pointers may be steered to zero intermittently This is normal Do not replace the gauge cluster due to this anomaly It is important that the user can steer the gauge to a nominal value and that that the pointer does not stick or jump in the process 106 SECTION 16 How do I use Sessions and Triggers The session feature provides canned sessions built by International and allows a user to save a custom group of signal selections to an electronic file that can be used in the future This allows the user to quickly select a set of signals to use during diagnostics oessions can only be used in diagnostics mode Selected signals and trigger settings are also saved in the session Opening a Session To open a Session click on the Diagnostics pull down menu and click Open Session E International Diamond Logic amp Builder Seles File Edit
100. nal 100 16 natos Input Y Description i S Left Turn Signal Switch Access dns Accessory leri v Watch Bias Voltage Raw Simal 10 2 lanaiog Input Cfg Unit Highbeam Simal 1600 20 Rire Flash To Pass Signal 1600 21 niue pesce e Door Switch igi Switched 5 Sense Raw Signal 2500 27 analog Input y Washer Pump Signal 1500 28 Digital I n ff pe Brake Switch Signal 1600 32 Digital I Un ff yo Brake Analar Switch Rau Sima RAnfi 33 3 lAnaln hmur iv ui utl c e le le fe la fe le fe Je e fele fele ci 95 Using Signal Status while Diagnosing Each signal in the Diamond Logic electrical system has an associated STATUS or health A STATUS value of zero indicates a good signal status Any other value for status indicates that the signal health is bad and will not be used by the program logic When troubleshooting it is essential that the user inspect the STATUS of system signals being tested to ensure that they have a value of zero If any of the values are greater than zero then go to the FAULTS Tab and look for diagnostic trouble codes To quickly find signals that the user wishes to watch use the search utility that is found in the upper left corner of the Signal screen or the My Variables screen in Advanced Logic ESC Signals Custom Master List Watched ched Graph Graph Uns
101. nal Ind Cmd T1939 lon ott 0 4 m LT il urn n igna ind L EE ee OM T o S on Lm igual Ind cud E pon ie epp Forcing Signal Values In addition to monitoring signal values the user can also force signals to a predetermined value For example the ACCESSORY signal can be forced ON or OFF just by checking or un checking the box in the value column on the ACCESSORY line The accessory voltage is not actually being forced ON or OFF but from an ESC programming logic standpoint it is Therefore all the features or Advanced ladder logic that use the ACCESSORY signal will respond according to the ON OFF state of ACCESSORY Please note that once a signal is forced to a new value the LOCK 96 Icon in the lock column will show as locked Once locked changes by external inputs such as switches or sensors will be ignored In order to restore the signal to an unlocked condition place the cursor over the LOCK Icon and left click a single click now the signal will respond to normal system inputs and outputs Diagnosing with the Connector View oignal values that are present on physical pins of various electrical modules can be observed by selecting the Connector view Note that there is a tab for each module Use the connector view to help isolate the problem The connector views provide the ability to monitor system values without the use of break out boxes Scaled voltages temperatures and pressures are presented for analog voltages and che
102. nals view before you continue with the diagnostics or simulation with the Center Panel View Diagnostics in the gauge cluster view When the gauge cluster view is selected in diagnostic mode the movement of the diagnostic mode gauges mirror the movements of the actual gauges Therefore for example if the fuel gauge does not appear to be working you can check the gauge cluster view and see if the signal is driving the diagnostic mode gauge If the gauge in the diagnostic view is working but the actual gauge is not follow the International troubleshooting guide to complete the diagnosis By placing the cursor on the outer ring of a gauge and clicking the left mouse button the user can override the actual gauge signal This forces the gauge to the reading indicated by the cursor location In the illustration below the Tachometer has been clicked at the 1300RPM mark 102 200 NE F _ 150 250 _ Frrr IDos 300 JO KM H TS zn 0 OO mMPH B85 3 L Gauge Cluster View Also double clicking in an area around the center of a gauge will bring up text box in which a specific gauge set value can be entered The gauge should follow the diagnostic gauge setting If the gauge does not follow the diagnostic gauge then follow the International troubleshooting guide Gauge cluster after double clicking on the temperature gauge When observing the gauges in diagnostic mode a gauge may momentarily dip to 0 This occur
103. nk j eatures Faults Signals lL ze Select Com Link Kk International EZTech IC3 COM F T VIM Mame Q eo About Corm Link Noregon RP1210A b icle Detected 1HTHEAANSAH672984 j a ee eek VIN lHTMMAAMO3H565533 NOTE If communications problems are experienced with one of these cables disconnect the cable from the truck reconnect and try again Pressing the F6 key on the computer will toggle between activating and de activating the Com Link 14 SECTION 7 How dol know if the connection between the computer and the vehicle is working correctly This section describes how to tell if the vehicle is connected correctly to the computer Launch the Diamond Logic Builder software and then connect the IC4 USB interface cable between the computer and the vehicle E International Diamond Logic Builder PRI Eg File Edit View Advanced emia Tools Diagnostics Help Editing 1HTMSAARAX5JO045305 Select Advanced Logic Agatures ly Faults 5 Connectors Signals Center Panel Cluster Messages ha VIN Name mice Status Description Selected Vehicle Detected lHTMMAAM OSHS5635533 ee LLSEA WIM lHTMSAARX5JO045305 IHTMSAARXSJDAS3DS lIHTHS MHP STO4ASSOS hitachi CAT ESC II 3Drivetrain 71939 Description hitachi CAT ESC I EE DURER J1939 Engine Controller BS Controller 1D Drivetrain J1939 y Serial 15058858 Lie Gauge Cluster 23D Dri
104. nose F9 Place DLB into Diagnostic Mode while connected to a vehicle Simulate F11 Place DLB into Simulate Mode No vehicle connection required Bulb Test um Off all ESC driven not CF gauge cluster warning Record Arm Start Stop DLB Data Recorder econ cs sc Open an existing signal session Save a signal session as a specified file name save Graph Data Save recorded signal graph data to a specified file name Open Graph Data Open a recorded signal graph data from a specified file 23 Help Dropdown Menu Help allows the user to seek information about the program s terms and processes E International Diamond Logic Builder File Edit View X Advanced Logic Tools Diagnostics MaE BE BA 050 3 4 amp n Hep F1 About Diamond Logic Builder select Features Faults Signals Messages Messages Ctrl M T viNiName o Status etailed Laggin l4Pending tenfi aging Lo 40 Send Logs l Pending Cenfi Export Logs l jPending Cenfi view Log E UM Create Shortcuts Lo jw d Lo jw ee Name Shortcut Open Help function Help includes configuring vehicles Advanced Logic programming icon types ladder logic structured logic units of measure and diagnostics Displays messages from the system when a user is online These messages appear at login if they are not turned off on the message window Messages About Diamond Logic Builder Show the Diamond Logi
105. nosing with the Signal Screen When the diagnostic mode is started two extra data columns are added to the SIGNAL view and the Advanced Logic View These columns are labeled WATCH and LOCK These columns are essential in performing diagnostic troubleshooting The WATCH Column appears as a closed eyelid Single clicking on the closed eye lid changes it to an open eye The signal is now enabled for diagnosis in real time The value of the signal may be viewed in the VALUE column If any of these columns are not visible right click on the symbol in the top left corner to view the possible column selections Be sure that Custom Signal Signal Pins Value Unit Status Watch and Lock columns are turned on as a minimum International Diamond Logic ie Builder File Edit wiew AdvancedLogic Tools Diagnostics Help Editing 1HTMPAFLOSHTSTOS9 15 e eS cp 60 Get Data P Program A Eja 4 a Ki Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages _ DI ana ESC Signals Custom Master List it watched Graph Unsaved custom Signal X rise Seitoh Rew Sigur 1600 10 analog Input v EX pi i Ignition 1600 12 Digital I v Pins Elec City Horn sW Signal 1600 13 Digital I asiata Headlight Enable Signal 1600 14 Digital I Physical Signal Primary Air sensor Raw signal 600 15 analog Inputly Index Secondary Air Sensor Raw Sig
106. o misunderstood customer selected programmed parameters e Gather Information What happened and when Under what conditions When did the symptoms begin What else occurred at the time e Check Diagnostic Trouble Codes Do the logged codes correlate to the symptoms and probable causes Were the codes logged repeatedly e Preliminary Checks Perform a thorough visual inspection Are any wires loose or corroded Are there damaged connectors or pins Are all components installed and installed correctly Check to make sure the vehicle batteries are at 75 state of charge or higher Make sure indicator lights are not simply burned out e Check References Check all relevant service information including circuit diagrams and diagnostic charts When diagnosing a vehicle using the Diamond Logic Builder software the first step is to connect the system to the vehicle Select the vehicle from the Select tab E International Diamond Logic Builder Fie Edit View AdvancedLogic Tools Diagnostics Help amp B lercetdata F PX select Advanced Logic Features Faults Connectors Signals Center Panel Cluster TIVIN co Status Description LHTMPAFLOSHPGSOUS 17 vin Select the Computer link icon on the toolbar dg Verify the connection is established in the lower right corner of the screen 94 Click on the Tool Bar Diagnose icon The icon changes to Diagnose Selected Diag
107. o options available to get a vehicle s history The first option is to click File and then click Get From History The computer must be online connected to the Internet to get vehicle information from history The following screen is displayed 3 International Diamond Logic amp Builder Jes File Edit View Advanced Logic Tools Diagnostics Help New Ctrl M t Data v gP provam R ma ye let re Get From History Ctrl H 3 Connectors li Signals Center r Panel Cluster li Messages Maie Set reticle configuration From intemstions Description Selected ence Detected E u e WIN DLE Tutorial Revert CEri R Delete Set Vehicle Directory Import Ctrl I Export ctrl E Print Vehicle Ctrl P Automatic trans Print General Ctrl ShiFk P iv p Work Online CEra D Es wei ak Data ink mas Selected Modis Detected hitachi CAT ESC II Si Drivetrain d aam hitachi CAT ESC I Hitachi Engine Controller DDrivetrain I hy ABS Controller llDrivetrain J leuus rry lens r7 Z2a Drivetrain J I Ju Hardware 103 103 Global Broadcast Messages jwitch amp Doo First 6 Pack Switch Module l5 witch amp Doo i Configuration a2 Z5 Front Passenger Door Module b4jaultch amp Doo Driver Door Module two doo LiO awitch Doo 115 115 Data Version 58 58 Skate Once Get From History is selected the Vehicle Con
108. ogic Block description Date Edited Date created or edited User ID that created the Logic Block Active Find Matches When checked the Logic Block is included in the vehicle configuration Finds selected words in titles of Logic Blocks This is the same as left clicking the Filter icon Clear Matches Clear Matches 34 Display Area Once an item in the logic block list is selected the left hand display area will populate with a ladder diagram of the programmed functions The ladder diagrams are created and may be edited in this screen The display area itself is resizable Using the cursor the width of the display area can be increased or decreased Doing so will also change the width of the Module Tab s area thus decreasing or increasing the Module Tab list area Stohe zw Strobe lights v lt OO Strobe lights stroke ind pM Flood light zw Y Flood lights Accessory i on 35 My Variables This area of the Advanced Logic screen allows the user to view variables used in the advanced logic programmed if there is any on this vehicle Variable Selection Column Headings The column headings displayed below the My Variables tab are selectable and have adjustable width The column dropdown will appear after you right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows icon v Custom Variable Used In
109. om Signal Signal Signal Type Unit w Mame Park Brak tch Sima Dimital I m Qff pra Cx Edit Triggers jy Input S Br Door Signal ESC Signals Door Switch Go Rising Edge yale C Falling Edge Faults Count Ds Post Trigger Record Seconds 30 The Edit Trigger menu provides a choice to select signals from three categories ESC Signals Custom Signals or Master List Use the pull down menu beside the selected signal category to choose the desired signal type The trigger can be set up to detect when the signal goes active Rising Edge or when the signal goes inactive Falling Edge The trigger may be delayed until the occurrence Fault has occurred after a specified number of counts Finally the trigger may be set to stop recording after a specified time 112 Once a signal is selected the trigger may be set to fire when a specified value has been detected The following example shows that a trigger has been set to fire when the voltage exceeds 11 volts The trigger will stop recording 5 seconds after the trigger event occurs By Edit Triggers Signal ESC Signals v Door Switch RisingEdg vatis C5 Falling Edge Faults Count D e Post Trigger Record Seconds 30 fs SECTION 17 How dol close the Diamond Logic Builder program If connected to a vehicle disconnect link Go to the Tool Bar and click the Communications Link
110. ou right click on any column heading Listed items that are checked will appear in the column headings They are listed and defined as follows Select Advanced Logic Features Faults Connectors Signals Center Panel Cluste T VIN Mesas eese Status TERRE ESC Serial wv Configuration version Ww Status Base Version Model Data version Last Changed By Last Changed Date v Description T gah Find Matches Data Link Iz 33Drivetrain 11939 T La Clear Matches Vehicle identification number Template Identifies this item as a template vs An actual VIN The Installed ESC Depending On The Source of the VIN Use To Find Matches Anywhere On The Table And Bring Them Find Matches To The Top Of The Screen This is the same as left clicking the Filter icon What revision the VIN started before the current configuration Clears the find matches function and puts the screen back to Clear Matches the currently sorted column format 29 Selecting A VIN When a VIN is selected the Advanced Logic Connectors Center Panel and Cluster tabs will appear E International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help x ap amp ce Data P Prog ami z i lect Advanced Logic Foures Faf Connectors Signals Center Panel Cluster Tiveuh
111. ower Module 2 Address 226 Not configured Location 2nd back of cab Data Link Body Builder 11939 a E a Configured Module RPM 1 module s title is not italicized indicating it is configured When selected the screen displays the RPM module and connectors The connector pin outs are labeled with all signals associated with that pin The outside signal names are internal signals used by the system processor Others signal names are provided for usage by the Advanced Logic user General purpose names are applied to signals that have not been used by Advanced Logic Those signals that are in bold have been used in Advanced Logic features BY International Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Editing dav z d 09 3 er Get Data gf Progam F ma y et Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Remote Power Module 1 Address 225 Configured Location 1st back of cab Data Link Body Builder 71939 door out PwrModi Outputs Cmd E A PwrModi Outputi Cm F B PwrMadi Outputz Cm J Il fa C PwrModi Oukpuks Cm eed Fal a a Panic lighE out PwrModl1 Output amp Cmd H D PwrModi Oukput Cm Selecting a Connector 47 When a module connector is selected the connector in the module view changes
112. ram to save the revised VIN configuration file in the archive at International The Diamond Logic Builder program will become inoperative after three days if the user does not make connection to the Internet and allow the automated upload process to take place Likewise the user must make connection to the Internet for an upload if more than seventy five vehicles have been programmed in less than three days International suggests making connection to the Internet at least once a day if the user has programmed a vehicle The upload can be started when connected with the Send Pending History selection from the File dropdown menu NOTE It is highly recommended that you Print the vehicle configuration whenever modifications are made These modifications include but are not limited to adding deleting moving or modifying switches features Advanced logic or outputs Inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair modification or re programming 93 SECTION 15 How dol use the Diamond Logic Builder software to diagnose electrical problems The Diamond Logic Builder software can be used to aid in diagnosing and troubleshooting electrical electronic system problems Before proceeding with diagnosing and troubleshooting there are several important steps e Verify the Problem Operate the complete system and list all symptoms Is the complaint due t
113. rnational R Telematics Software Support 888 883 536Z Description International R T hitachi v Remote Power Module 2 226 Body Builder 71939 v VENIR Ss aaa Remote Power Module 4 228 Body Builder J1939 v Engine Controller Drivetrain 71939 v Configuration 0 v Auxiliary Gauge Switch Pack 1 40 Drivetrain J1939 vw Global Broadcast Messages J1708 non proprietary messages D witch Door P v Data version JINTERNATIONAL TELE Front Passenger Door Module B4 S witch amp Door P w v Communication link is not running di Features The AWARE feature tab can only be viewed when an AWARE Module or an AWARE Template are selected E International Diamond Logicig Builder File Edit View Advanced Logic Tools Diagnostics Help Editing HP wDriveralert L1 lt 3 Ap amp as Eu Get Data gf program A Er J e t 7mmrixllolblboll l l 1 T7 Mune n 128 Signals The AWARE signals tab can only be viewed when a VIN with an AWARE Module or an AWARE Template is selected BS International Diamond Logic Builder mi x File Edit View Advanced Logic Tools Diagnostics Help Editing HPYwDriver alert k 9 A Ge Ew Get Data gf Program A a mx amp 5t Select Features Faulks Signals Messages Master List Aware Signals Watched Graph Unsaved Session Signal Type
114. rrent 15 Vehicle Speed Hin WL penter peed nax WL ad Se 55 Vehicle Sneed Alrm Ty Param ol atop Override Hazard Enabled i Parameter puesto pee RY 24 25 255 III E Battery Voltage Min WL lz DTRL Enabled Dome Light Dim Enable Notice the Value and Unit columns The values change in accordance with the selected column and its sorting parameters Features Tab Programmed Parameter Lower Window Values When a programmed parameter is selected a lower set of windows appears Programmed parameters quantities are displayed in these windows NOTE depending on which programmed parameter is selected the lower window display may change to reflect customizable values An on screen dialog box appears to define the selected programmed parameter The value window s label to the right changes automatically to define the unit minutes seconds amps etc Loi persi Current s 1 L666 Wipers Lo Current 0A 1686 Wipers OC Current 0A amie To Low Int Enabled n 2228 Wpers To Low Int Timeout EE Value o O to 20 by D 1 a Windshield Wipers Low Current Detection Level impz i 41 The check box in the Value column or in the display area identifies if the value has been set to on or off hip ees Yogi aa m c S TTE ETE LL ER al EIUS USES uote Low Int SERIE On Off ee ee S P E Value This parameter is used to enable or disable the wiper speed Ph owerride if
115. rrent QA l73 Dome Light PUM Percent Level 8 percent MN l182 Dome Light Wait Time mm v Enable disable dome light theatre dimming A value of 1 enables and a value of O disables the dimming feature If the value of a programmable parameter is changed in a template ensure that the associated box in the Set With Template is checked 79 Once changes are completed the VIN or template must be saved and the file must be programmed into the vehicle for them to take effect As long as changes are not saved the option to change back to original feature and programmable parameter choices may be accomplished by using the Revert option oee Menu File Drop Down Menu Once the file has been saved removing feature or programmable parameter selections must be done manually D International Diamond Logic Builder File Edit view Adwanced Logic Tools Diagnostics elp Editing DLE Manuall DE 8 e a aart Peon 2 Da H SF S ut Select met Advanced Logic Features 1 Faults II Connectors lk Signals Center Panel Center Panel Cluster Messages lhe VININame ies Selected vehicle Detected lHTHEAANA6H247305 S VIN DLB Manual DLB Tutorial lHTWEAANGGH247306 2 53094 lHTMKAANS4H672984 UM IHTMMAAL32H531298 13 0 00000000 IHTMMAAN35H125317 uy IHTMPAFLOGHPGS048 aa 000
116. s Shorted 4004 5 Body Con The fault screen provides a very comprehensive description of the diagnostic fault including text description probable cause connector pin associated with the fault and the module associated with the fault Note these faults are only associated with the ESC and other body control modules Major systems such as engine transmission and ABS have individual diagnostic programs Use the power train diagnostic programs to troubleshoot those systems Module Detection The Diamond Logic Builder program has a module detection function The purpose of this feature is to provide a quick look at which electrical system modules are communicating on a data link Select the SELECT Tab The Modules area shows all modules that are expected to be present in the configuration of the vehicle Currently the system accurately detects modules that are connected to the power train J1939 data link when the ignition key is in the run position _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Se BI International Diamond Logic Builder BAX File Edit wiew Advanced Logic Tools Diagnostics Help Diagnosing 1HTMPAFLOSHTSTO39 DB BS 4 8 j e ctos 7 2A Bae xN Select j Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Y j Selected vehicle Detected HTMMAAL32H531298 _ _ lHTMPAFLO3HTSTO39 1HTMPAFLOSHTSTO39 l
117. s because of the high update rate required by some gauges and an update may occasionally be missed The speedometer and the tachometer are most susceptible to this anomaly because of their high update requirements This is a normal condition and is not an indication of a defective gauge 103 Diagnosing Fault Codes The ESC and the Gauge Cluster generate diagnostic fault codes Erasing fault codes will clear all codes stored in the gauge cluster If fault codes are still active they will re populate the FAULT screen The user can decode diagnostic fault codes directly by selecting the Faults screen See the attached example Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Hi 314 m aly aj l Relay driver channel 9 stop Relay Cud has an o Open cir 4004 21 Body Con 2033 14 6 zw i lS SS a ED t driver channel 6 Trailer Marker Relay Cmd open cir d004 17 Bay Con 1 639 14 1 zao j Laps Controller is not communicating ABS Active Ev is 600 34 ABS Cont Jl 639 14 s z40w 1 l Transmission Controller is not communicating Chec s d IL600 34 Transmis 639 aaf 4 za 240 w lEngine Controller is not communicating Engine Spe i e0034 e Engine E 633 14 241 25 254 l Engine Controller is not communicating Cruise Con m 1600 34 Engine Ga 612 14 14 25 Ziv l Fuel Sensorl Signal Analog channel 25 AINID0 i
118. s option click File and then New International Diamond Logic Bur File Edit wiew Advanced Logic Tools Die Mew Ctrl M t Dat j E am Histo H Create a new vehicle template T Marke Temprare TFT Revert Ctrl F Delete Set Vehicle Directory Import Ctrl I Export CEri E NN amp Print Vehicle Ctrl P Print General Ctrl Shift P v T work Online Chrl o aa Close Alt F4 ace E Tem AE a1 al The following screen will be displayed 69 bl Hew Template E3 Template Name ESC Medium Duty Transmission Engine Brakes Manual e LL International wv Hyd ABS None Enter a Template Name and select the applicable ESC Transmission Engine Brake system and AWARE module if applicable Click on OK The template should now appear under the select tab NOTE The new template name must be 1 16 characters The sixteen characters may not include spaces or special characters except that the underscore symbol is allowed If the name exceeds sixteen characters or contains spaces or illegal characters you ll receive this error message x Vou must enter one to sixteen characters For Ehe name The second option is to select an already existing template or VIN This will allow the creation of a template from an already existing template This feature expedites the creation of a template if the new template is to differ in only a
119. sages jS witch Doo First 6 Pack Switch Module l5 Switch amp Dan 103 v v rcu 25 Kernel 115 Data Version State NOTE It is extremely important to save and back up copies of all templates created or changed International does not store or retrieve templates Until the templates are applied to a vehicle and the vehicle is programmed they are just templates on your computer International only tracks vehicle information that has been programmed into a vehicle NOTE It is highly recommended that the vehicle configuration be printed whenever modifications are made to a VIN These modifications include but are not limited to adding deleting moving or modifying switches features advanced logic or outputs inputs on the connectors The printed vehicle configuration should be stored with the vehicle for future reference in diagnostics repair and modification or re programming 72 Perform the following steps to apply a template and program a vehicle Iv VIN Marne Lar Status Description OINEI BEA o Ie Reni UU LT E EAT IHTMEAANGSH247308 xb 59084 ee je lHTWDAAR26J300260 BEN SEE SSE LHTMKAANS 4H672984 1l ERLE ERE itn CG TORO IHTHMAAL32H531298 i3 a DLB Manual uA DLE Tutorial z6 S IHTMMAAN3SH125317 u U f a EPVuDrive rAlert w i TEMPLATES pE
120. ster l Messages ESC Signals Custom Master List Watched Graph Air Conditioning cls 1 0 1 0 9 e Edit Triggers i Signal gc 0 8 EA 0 5 Watched isl 9 54 ui 1 3 1 0 2 0 1 D D 3 1 5 0 45 40 s 3 0 2 5 2 0 5m u nII L Rod harry Next go to the dialog box in the upper right of the screen and click on the down arrow This will display all the signals the user has selected to watch Here you will see the AC Request input signal Highlight this choice Post Trigger Record Seconds 300 C Edit Triegers Signal Watched v On Off izj T Signal Custom Signal Description Rising Edge iT a J don oo AC Clutch This signal is true wh Falling Edge AC Request This signal is true wh BC RCD AC Com IAC Clutch Current Faults Count t AE TIE em ei Past Triager Rec BC Rh CD Temp Qut Switched 5v Sense Seconds 300 m i i5 Volt Ref Supply Next select the number of seconds you wish to record after the conditions are met In this case monitor it for 120 seconds Enter this value at the bottom of the screen and then click OK 57 Edit Triggers Signal Watched m AC Request 9 Rising Edge vale Falling Edge Faulks Count 0 r3 Post Trigger Record Seconds 20 e Locate the Signal Trigger icon located on your toolbar This icon can
121. stered trademarks of 3 SPARC Intemational Inc in the U S and ather countries Federal Acquisitions Commercial Software Government Users Subject to aVad Standard License Terms and Conditions 118 In the Application Manager is the Application menu In this menu is the Remove Application option selecting this option will remove the Diamond Logic Builder program S Java Web Start Application Manager 0 x File Application View Help Loci Start Diamond Logic Builder Create Shortcuts Remove Application cu Less Detail amp Diamond Logic Builder Made By International Truck and Engine Corporation Home Page https evalueb nternationaldelrers come dib dib Description Diamond Logic Builder is a custom programming tool for the Internatianali amp electronic control system Java Web Start can be removed from the normal Start Control Panel Add Remove Programs window Only do this after performing the Remove Application option in the Application Manager as described above or orphaned files may be left on your system New Office Document E Open Office Document f windows Update fon Programs Documents S etti n q S 3 E B 0 ntr 0 F a n E Search gt Customizes the appearance of your desktop and configures your computer Help M Taskbar amp Start Menu Run Eject PC Shut Down 119 oelect Add remove Programs fro
122. sy PROG WORK LIGHT W TIMER KEYLESS ENTRY E oo 0595026 ESC PROG CRUISE CONTROL IND LIGHT 0595027 ESC PROG DIAGNOSTICS a IE PROG WINDSHIELD WIPER a a 000 1 B 1 D s decere ee eT lT Done Light Dim Enable M jet M beats Light Hi Current mi 2 hmi mi 4 M E c Light PUM Percent Level bez tA 2s l1 83 Clicking on the check box in the Installed column not only places a checkmark but also invokes programmable parameter windows in the lower portion of the screen Selecting a programmable parameter invokes the Programmable Parameter Program windows at the bottom of the screen International Diamond Logic Builder File Edit view AdvancedLogic Tools Diagnostics Help Editing DLB Manual DEBA eec Zooomr R B 2 e or instaled added wi Removed E RE NOMA eT te 0595021 ESC PROG TURN SIGNAL BRAFE 1 M U U je 0595022 ESC PROG AIR HORN W OR WITHOUT SWITCH M 0 U aues st PROG ELECTRIC HORN CITY KEYLESS ENTR ee ae a CCTV ECE Ene TT 0595026 ESC PROG CRUISE CONTROL IND LIGHT o 0 M 0O 0 0595027 ESC PROG DIAGNOSTICS 0 0 iw j Li 0595028 ESC PROG WINDSHIELD WIPER dj O FL j Qeestae ESC mmoc matien mnan Dp E HS HL Rt EE eee IM 896Dome Light Hi Current 10 O 1885Dome Light Lo Current CF R EDT o a Done Light Wait Time To ak 10 to i100
123. t the vehicle is at a later revision click the Get Data button to read Get Data 68 SECTION 10 How do I create and apply a template A template is a separate file that captures and stores vehicle configuration changes that have been performed using the Diamond Logic Builder software These changes can be any of the following Adding Deleting 595XXX Features Changing Programmable Parameters Moving Pin Switch or Gauge Locations Adding or Modifying Advanced Logic Blocks A template is a programming guide that summarizes the features and parameter settings that are to be applied to a vehicle configuration The template can be loaded to a vehicle and can be saved for future use on additional vehicles Once a template is saved it can be exported or emailed just like any other data file Multiple templates can be applied to a vehicle or a series of vehicles Extreme caution should be taken when using multiple templates on the same vehicle The user cannot use the same resources in two different templates and then program the templates on a vehicle The overlapping resources will conflict If multiple templates are use the user must ensure that resources are used only once per vehicle It is suggested that only one template be used on a vehicle therefore eliminating the chance of using resources more than once There are two options available to create a template The first option allows for the total creation of a new template for thi
124. tal I On off ESC Signals Custom Master List Wate Ed Open International Session Eg Unsaved Session Li 0 prmmmne 7000 eemm o Accessory Claix Conditioning Se Tair Gauges oS ELLE Elaic Horn Cd CO Hlaix Susp Damp Duat Sorens IE E wer Air Susp Dump Single Solenoid l ir Suspension Gauge L auta Neutral E ww Bl Brake Application Air Gauge Po Brake Lights x Compression Brake S Cruise Control JE ifferential Lock E ww me Light mr al Fuel Tanks Relay Enable al Fuel Tanks Signal Enabl fea ngine Fan Override E w ngine Fed Gauges er Fog Lights Fuel Gauge eadlights yvdroMax Brake ESCZ ow Washer Fluid arker Park Lights ES Cijci ri 4 D E E E Engine Fed Gauges Eog Lights 0 0000000000 Headlights OOOO o o HydroMax Brake ESC2 Marker Park Lights N Next click on Edit Triggers under the Diagnostic drop down menu This is where the user can select which signals to monitor and graph in the session In the Edit Triggers dialog box first select from the signal drop down box in the upper left of the screen Select Watched for this session 56 File Edit wiew Advanced Logic Tools Diagnostics Help Diagnosing DLE Tutoria DB BA 0 jerata ros R Eae d SF ot Select Advanced Logic Features Faults Connectors Signals Center Panel l Clu
125. tch0l On Off Strobe sw on Auto Trans Neutral Park Brake Strobe_ id Me scrobe error v custom_switch0l Dn O f Y Ynt estrone interro v uston sortoon onsoce Wig wag sw on Custom Switch02 On Off O Left wig wag out v RPHMl Outpute In f Strobe light out IO Right wig wag out RPM1 Outputs n ff T Wig wag ind Custom Switch 2 on ff Left wig wag cu b RPMl Dutput2 Cu A Right wig wag c w RPML Dutput3 Cu A Strobe light aut Strobe ch wig wag error W Custom Switchd2 On oft 4 Flood sw on Custom Switch 3 On Off IB Flood zw ott v Custom Switch 3 On Off IO flood light out W RPM1 Dutput4 On Off Auto Trans Neutral L door sw up Y Custom Switch 4 On Off uH e door sw doun e Custom Zwitch 4 On oft ju aoa ant lee loomi tates lon sore Mo custom 1 variable selected v Strobe sw on Strabe interlock Park Brake Ill Advanced Logic List This area of the Advanced Logic screen allows the user to select which logic block the user will be programming or editing and lists all logic blocks of a selected vehicle or template Selecting a Logic Block reveals its particular ladder logic in the display area below Just below the Advanced Logic List are three buttons that allow the user to choose either the Ladder Logic view as shown or the Structured Logic view for advance
126. ted with this feature Not all features will have programmable parameters CM Inter national Diamond Logic Builder File Edit View Advanced Logic Tools Diagnostics Help Dn Bae uds aleea Data gP Program Dus 4 amp if Features ESC E T Feature cool ainda Added Wit 0895009 ESC PROG ATR ABS WAR LIGHT e FULL PER BRAKES WOT TRA O o gasol Ex PROG TRACTION WARM LIGHT mer TRAILER U LO c 0595012 ESC PROG TRAILER ABS W LIGHT 0O UO g5a5015 FS PROG BRAKES SWITCH RE p q oso Esc ovn COMPRESS mam HL E C Se 0595019 ESC PROG FOG LIGHT ACCOMM PACKAGE HAH 0595020 ESC PROG PAREING MAREER _ TI SE T 890Highbeam Hi Current 0 yY 20 ig surghoes e Bae swigus on sith vipers E n ff Low Beam OC Current Clicking on the check box in the Installed column not only places a checkmark but also invokes parameter windows in the lower portion of the screen Selecting a parameter invokes the Parameter Program windows at the bottom of the screen 78 International Diamond Logic Builder File Edit view Advanced Logic Tools Diagnostics Help DH 844 3 eese 77 2 Bla e 7 at Select Advanced Logic Features Faults Connectors Connectors Signals Center Panel Cluster Messages Features ESC 0595009 ESC PROG AIR ABS WARN LIGHT amp FULL POWER BRAKES NOT TR 05235011 ESC PROG TRACTION WARN LIGHT NOT T
127. the same as output connectors However names are handled a little differently Each pin of an input connector can be programmed in the ESC to respond to either a 12v signal or a ground signal The ground signal is always listed closest to the connector image in this case Air Sol 4 is the ground The lock works the same as it did on the output connector The input connector will also show the addressing note the red jumper wire between pins 1 and 2 Jumper wires on the input connector determine how an RPM is addressed Addressing is extremely important RPM input connectors should not be moved around Doing so will move all inputs and outputs programmed to that particular RPM RPM 1 J3 Work Lite On Work Lite OFF 23 22 Air Sob 4 V RPM Inputa GND 21 Ai Sol 3 amp RPM Inputs GND 20 Air Sobl2 RPM Input2 GND 13 Air SoA RPh Input GND 18 e 5 5 4 3 2 1 Ttt 444 6 66 6 66 RPM Input Connector View 99 Diagnostics in the ladder view Diagnostics in the ladder view is simple and straightforward Connect to the truck then once in diagnostics mode select the advanced logic tab Gray OFF or brown question mark shadow blocks will be seen over most items Brown shadow blocks indicate items where the present state cannot be determined On the right of the screen you will see the tabs that contain all the signals that can be used in advanced logic At this point you can o
128. through the installation of International Diamond Logic Builder 15059 It is recommended that you close all other applications before starting Setup This will make it possible to update relevant system Files without having to reboot your computer Click MexE to continue Cancel A menu allows the user to choose what parts to installed This includes the Java runtime environment and the Diamond Logic Builder program i International Diamond Logic Builder 15059 Setup O x Choose Components Choose which Features of International Diamond Logic Builder 15059 you want ta BS install Check khe components you want En install and uncheck the components vou don t want to install Click Install to start the installation Description Hover Your mouse over Diamond Logic Builder a component ta see its description Select components to install Space required 92 5MB cr satt Install system v2 0 z Back Install Cancel 116 First time users will be prompted to fill in the information in the pop up User Authentication dialog box ET User Authentication X Server evalueb navistar com iz requesting authentication International Username Password Cp Work Offline Once installed run the program the first time while connected to the network This gets the latest updates and allows the program to operate NOTE The Diamond Logic Builder program will not function if the user h
129. turn on off your recordings and also arm disarm your signals y International Diamond Logic Builder File Edit view Advanced Logic Tools Diagnostics Help 0 EBSA S lalaro oos R Ead g ert Diagnosing DLB Tutorial ESC Signals Custom Master List Watched Graph eR cendiiening dls 1 Elapsed Time M BC RCD AC Request Signal MI Bc RCD amp C Comp Clutch Cmd H BC RCD AC Comp Clutch Req A BC RCD Pressure Signal E BC RCD Temp In Signal BBC RCD Temp Out Signal F BC RCD AC Camp Cluteh Current Signal Switched 5 Sense Signal Clicking on this icon will start the recording session Once the session is running your graph will start to move Turn the AC request on to see the graph change and the 58 trigger set Once the trigger sets the recording will automatically stop after the post trigger time has expired D International Diamond Logic Builder File Edit view AdvancedLogic Tools Diagnostics Help DMB 4 3 wj Perom R Ba e st Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages Diagnosing DLB Tutorial _ESC Signals Custom Master List Watched Air Conditioning dls AC Request rose to 1 On Off 21 22 23 24 25 26 Elapsed Time WM BC RCD AC Request Signal M BC RCD AC Comp Clutch Cmd M BC RCD AC Comp Clutch Req BC RCD Pressure Signal E BC RCD Temp In Signal BC RCD Temp Out Signal BC RCD AC Comp Clutch Current Signal S
130. ulic I O Input Output ICAP International Configuration AFC and Programming Tool IGN Ignition INTUNE Trademark for International s diagnostic software ISIS Trademark for International s website that provides service and diagnostics information MSVA Modular Solenoid Valve Assembly also know as RATM in other areas PDC Power Distribution Center RAM Random Access Memory RATM Remote Air Solenoid Module ROF Rear of Frame RPM Remote Power Module RR Rear SW Switch VIN Vehicle Identification Number VSS Vehicle Speed Sensor 121 APPENDIX C Contact Information International Truck and Engine maintains a customer service technical support line for assistance with Advanced Logic and programming issues Please use the following number to contact tech support 1 800 336 4500 option 2 then option 3 122 APPENDIX D Do s and Don ts Do s 1 Test all designs thoroughly before selling equipment controlled by Diamond Logic Builder programming Exercise inputs and outputs under ALL possible combinations and conditions Someone in addition to the advanced logic writer should test the design on the vehicle with the equipment that is to be controlled with the Diamond Logic Builder software Don ts 1 Do not try to program a vehicle with the ignition key in the run position There is too much data traffic on the J1939 data link and the process will most likely fail w
131. ure 595xxx conflict This error is generated when attempting to add two features that conflict with one another For example if the user tries to add 595259 a feature for normally closed solenoids and feature 595297 a feature for normally open this will generate this error because the two different types of air solenoids are not compatible at the same time Select Advanced Logic Features Faults Connectors Signals Il Center Panel li Cluster Messages E Message double click For detail Feature 0595297 and feature 0595259 conflict XXXX value required by feature 595XXX isn t provided This error is generated when parameters that are required by a feature are missing For example this error will be generated if the user tries to add 595179 ESC Programming for PTO with out adding a feature that would indicate what type of PTO will be used 63 T Message double click For detail Type TEM _PTO Engagement Switch On value required by feature 595179 isn t provided Error TEM FTO Non Neut Alarms value required by feature 0595179 isn t provided Error EI TEM FTO Non Meut Disengages value required by feature 0595179 isn t provided Error TEM PTO Non Neut Engmnt Inhib value required by feature 0595179 isn t provided Error TEM PTO Neut Engmnt Inhib value required by feature 0595179 isn t provided pnm TEM PTO Yeh Spd Alarms value required by feature 0595179 isn t provided
132. vetrain J1938 e Hardware 3 _ Global Broadcast Messages Jl7D e ols awitch amp Door rA First 6 Fack Switch Module l5 switch amp jx TT v orare al j Front Passenger Door Module Driver Door Module two door or l3 Switch Door eme AS Data Version 53 State Communication link is mok running In the lower right corner of ANY of the Diamond Logic Builder program screens is the Connect Disconnect icon shown above disconnected The Connect disconnect toolbar icon will also reflect the current connection status 15 The icon as shown below indicates that the computer is properly connected and is communicating with the ESC in the vehicle _ u If the computer is not connected or communicating with the ESC in the vehicle it will appear as shown below as NOTE If the interface cable is connected correctly to the computer and this icon does not appear check to ensure the correct cable is assigned to the COM port under the Tools menu In addition ensure the correct COM port has been selected and that the Com link is active The J1939 CAN light on the IC4 USB or COM Interface Cable is red and the TX light flashes green when the cable is connected and functioning properly If the Diamond Logic Builder software does not show a Connected Icon tap the F6 key on the computer Communication with the truck should resume in a few seconds 16 SECTION 8 How is the
133. witched 5V Sense Signal Custom sessions can be created and saved for later reference Click on the Diagnostic drop down and click on Save Session As Name the session appropriately Note Be sure to note where your session is being saved to make it easy to find later The user could also just save the graphical data if desired by selecting save graph data from the diagnostics drop down menu Gd Internati nate Diamond File Edit View Ady DH B m p Select Advanced Log veg a i deal iv m m ES ESC Signals Custom a C3 Camtasia Studio C3 screen shots Air Conditioning dls 1 00 ds CsE 3 Snaglt Catalog te 0 75 My Recent C3 Cyberlink C3 sounds 2 050 Documents Mes pis TMPGEnc MPEG Editor O 0 25 C3 expense report c TPM a3 B86 i23 Forms Training 83 025 C3 ICQSnapShot C5 Tutorials 83 000 O My Captivate Projects WebCam Center 82 975 x My eBooks C3 WebEx 75 050 CJ G My Music 4 aon My Documents j My Pictures i e e My Scans 74975 5 My Videos Outlook eem My Computer C Programs xag O Reflection lt 0 000 a 0 025 File name 3h565533 0 050 My Network 2 350 Places Files of type Comma Separated Value csv gt 2 325 2 300 59 Center Panel Tab The Center Panel Tab allows the user to view the vehicle Switch Panel arrangement Horizontal and vertical scroll b
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