Operators manual optris PI LightWeight Kit - E2013-04-B
Contents
1. Alternate DNS server Preferred WINS server Alternate WINS server V Validate settings if changed upon exit After you have made these settings and connected your PC with the NetBox using an Ethernet cable your PC will establish a point to point connection This procedure can take several minutes In the Network and Sharing Center your network will now be shown up as a non identified network Please start now the PlConnect on your PC and open the menu item Tools Extended Remote devices In the window which is appearing you should set a hook on Enable and enter the IP address of the NetBox 192 168 0 100 Press OK The software will establish a connection to the remote device imager automatically optris PI LightWeight Kit E2013 04 B 32 a Remote device J Enable IP adress of current remote device 192 168 0 100 192 168 0 100 NETBOX 12120014 Hosts 1 Detect devices from 192 168 0 1 to 192 168 0 255 J Filter NetBox Devices Tools Help Refresh flag F5 Push Ping button to detect devices within range few Image subtraction Alt S G Image subtraction from file Ctrl Alt S Ports Control port 27015 Bb Remote device 192 168 0 100 gt lll Remote device 192 168 49 180 11110018 Remote framerate Restart Mode Average Reboot 20 Remove Search for network devices in PIConnect Device selection in PIConnect Under2. e The optris PI is a precise instrument and contains a sensitive infrared detector and a high quality lens The alignment of the camera to intensive energy sources high power laser or reflections of such equipment e g can have effect on the accuracy of the measurement or can cause an irreparable defect of the infrared detector AN e Avoid static electricity arc welders and induction heaters Keep away from very strong EMF electromagnetic fields e Avoid abrupt changes of the ambient temperature e Incase of problems or questions which may arise when you use the infrared camera please contact our service department Cleaning The housing of the NetBox LW can be cleaned with a soft PLEASE NOTE Never use cleaning humid tissue moistened with water or a water based compounds which contain solvents cleaner Take care that no moisture infiltrates into the housing Lens cleaning Blow off loose particles using clean compressed air The lens surface can be cleaned with a soft humid tissue moistened with water or a water based glass cleaner Take care that no foreign substances penetrate into the venting slots of the NetBox LW optris PI LightWeight Kit E2013 04 B Technical Data NetBox LW General Specifications Operating temperature Storage temperature Relative humidity Material housing Dimensions Weight Vibration Shock Operating system Electrical Specifications Power supply Power consumption Cooling
3. Receive n File Transfer with lt netbox 12120014 192 168 49 169 service mode gt UltraVNC C Local Disk LOCAL MACHINE aka G D Local Disk REMOTE MACHINE ako s D C Users Torsten Czech Documents Imager Data Name Size Modified Name Size Modified Or Folder C Imager Folder E Record 2013 01 31 13 2 65 55Kb 01 31 2013 13 23 D Mouse Folder E Record 2013 01 31 13 2 65 50Kb 01 31 2013 13 24 DIRECYCLER J Folder Record 2013 01 31 13 2 59 65Kb 01 31 2013 13 29 CDI System Volume Informati Folder E Record 2013 02 04 16 4 43 47Kb 02 04 2013 16 47 1 watchdog Folder E Record 2013 02 04 16 4 41 28Kb 02 04 2013 16 47 E Record_2013 02 04_16 4 15 15Mb 02 04 2013 16 47 Record 2013 02 04 16 4 30 99 Kb 02 04 2013 16 47 E Record_2013 02 04_16 4 21 38 Mb 02 04 2013 16 48 E Record 2013 02 04 16 5 5 38 Mb 02 04 2013 16 50 E Record_2013 02 04_16 5 43 92 Mb 02 04 2013 16 50 gt 12 File s Folder s gt 5 File s Folder s History gt 03 01 13 13 52 35 Connected Progress Connected optris PI LightWeight Kit E2013 04 B 2 Ethernet Direct Communication Please connect your imager with the supplied USB connection cable with the NetBox Please connect your PC with an Ethernet cable with the NetBox Now connect the power supply to the NetBox and to the mains The NetBox will st
4. System Recovery In case a recovery of the Windows operating system of the NetBox LW is necessary you should use the supplied USB recovery stick Follow the steps described hereafter Do not disconnect power from the NetBox during the recovery procedure After the system recovery the NetBox has the factory default settings All data which was stored before on the SSD will get lost Step 1 Please connect a VGA monitor and a USB keyboard with the NetBox Connect the USB recovery stick to a free USB port and switch on the NetBox If you see the following start screen please press the ESC button for at least 2 seconds keep pressed Start screen of the NetBox LW optris PI LightWeight Kit E2013 04 B 43 Step 2 Now you should see the following screen select USB device and then press Enter The next screen shows the available USB stick Please confirm with Enter USB Device Select a Boot First device t Move Enter Accept F4 Exit 0 629194 pci 0000 00 14 7 PCI INT D GS 19 level lew 0 649089 pci 0000 09 14 7 PCI INT D disabled 6 649319 Unpackieg i itronfs reeing tnited memory 96k freed audit itializing metli socket disabled type and 1ti12300114149 672 1 initialised fupgellt regis d 4 MI page size pre alloceted 6 pages Ws D quotes dyuot 6 5 2 Dquot cache hash le entries 1024 order 0 4096 byte msynni hes benn set to 985 aly Mo t Block lager e beg driver version 0 4 leaded 1 710288 Le sche
5. fast response and exposure times measurement without inter reaction no influence on the sk fr measuring object si non destructive measurement long lasting measurement no mechanical wear Monitoring of g R amp D of electronics Process control extruding R amp D of electronic parts electronic cabinets plastic parts Application examples Monitoring of cables R amp D of mechanical parts Process control at Process control manufacturing calendering solar modules optris PI LightWeight Kit E2013 04 B 49 Emissivity Definition The intensity of infrared radiation which is emitted by each body depends on the temperature as well as on the radiation features of the surface material of the measuring object The emissivity e Epsilon is used as a material constant factor to describe the ability of the body to emit infrared energy It can range between 0 and 100 A blackbody is the ideal radiation source with an emissivity of 1 0 whereas a mirror shows an emissivity of 0 1 If the emissivity chosen is too high the infrared thermometer may display a temperature value which is much lower than the real temperature assuming the measuring object is warmer than its surroundings A low emissivity reflective surfaces carries the risk of inaccurate measuring results by interfering infrared radiation emitted by background objects flames heating systems chamottes To minimize measuring errors in such cases th
6. is not liable for consequential damage or in case of a non intended use of the product If a failure occurs during the warranty period the product will be replaced calibrated or repaired without further charges The freight costs will be paid by the sender The manufacturer reserves the right to exchange components of the product instead of repairing it If the failure results from misuse or neglect the user has to pay for the repair In that case you may ask for a cost estimate beforehand optris PI LightWeight Kit E2013 04 B Content Description Scope of Supply Important Notes Technical Data NetBox LW General Specifications Electrical Specifications Technical Data PI 400 LW PI 450 LW General Specifications Electrical Specifications Measurement Specifications Optical Specifications Installation Dimensions PI 400 LW PI 450 LW Dimensions PI NetBox LW Controls and Connections Operation Stand alone Operation Start a Recording SD Card Status LEDs Switch Positions Operation Modes of the NetBox LW 3 Remote Access to the NetBox LW Applications and Start Options 4 Watchdog 5 Autostart 5 File transfer between NetBox LW and PC 5 Ethernet Direct Communication 6 Ethernet Network Communication 6 System time 6 Write Protection Filter 6 System Recovery 7 Basics of Infrared Thermometry 8 Emissivity 11 12 13 14 14 15 16 16 17 17 optris PI LightWeight Kit E2013 04 B Description Thank you for ch
7. 7 0 10 xj File Edit View Devices Tools Help SA n a Flu LE ET M Fe onitor Imager Net Server Appl Watchdo Device Processing Net connection Application ImagerNetServer exe lox File Devices Flag USB Video Device 13010097 T C F BIPC 41 7 34 5 32 2 PIFin 4 D 0 HW Cnt 78582 ADU 191 144 690 Freq D P N Hz 26 26 0 Time 5 0ms 15 feo GIC Queue FOV TR 30 20 100 C stare e Monitor Imager Net Serv W USB IR CAM Rel 2 5 DANS n eG 12 33am A start Fe Monitor Imager Net Serv IE Imager Net Server 1 BAJS 90m eG 12 31am Screen of the NetBox LW Imager Net Server Screen of the NetBox LW PI Connect If an imager is connected to the NetBox you should see two active applications Monitor Imager Net Server and Imager Net Server or PI Connect optris PI LightWeight Kit E2013 04 B 23 Appl Watchdog Counter for the application monitoring function Device Device frequency Processing Processing frequency Net connection Network frequency Monitor Display mode VGA or TV Out Application monitored software application Information in the Monitor Imager Net Server application window Menu File exit of the program imager Net Server Devices shows the connected imager j File Devi Flat Flag manual operation of the camera flag USB Videogerat Serial number of the connected imager device T C F B Device temperatures C C FPA C
8. After powering the NetBox LW the system will boot and is ready after 2 3 minutes A video monitor which is connected to the system will show then the IR live picture of the camera in full screen mode Start a Recording At the backside of the IR camera you will find a red sliding switch To start a recording please move the switch into the right position If you move the switch back into the left position the recording will be stopped optris PI LightWeight Kit E2013 04 B 19 SD Card The NetBox LW will be delivered with a 8 GB SDHC card which is already installed on the unit If required you can exchange this card The NetBox is supporting SD cards up to 32 GB capacity To remove the card please take a ball pen or similar and push onto the card from outside carefully Please take care when you insert a card that it is placed correctly into the according guide slot Status LEDs The NetBox LW is equipped with 6 status LEDs L1 L6 LED Function LED lights up if L1 NetBox is powered via PoE or by power supply via power connector L NetBox is powered via PoE and in this case supplies 12V at the power connector L3 Net data video frames are continuously transmitted through the network connection flashing the imager is connected to an USB port calibration files are loaded and raw data frames are continuously delivered by the imager flashing L5 the main application PlConnect or Imager Net Server is running L6 Mini U
9. Board Processor Hard disc RAM Ports Extensions Additional functions 0 50 C 20 75 C 10 95 non condensing Anodized aluminum 112 mm x 58 mm x 54 mm L x W x H 160 g IEC 68 2 6 3G 11 200 Hz any axis IEC 68 2 27 50G 11 ms any axis Windows XP Professional 8 48 VDC or Power over Ethernet PoE 1000BASE T 9 5 W additional 2 5 W for PI camera passive active via integrated fan for ambient temperatures gt 50 C COM Express mini embedded board Intel Atom Z530 1 6 GHz 2 GB SSD 512 MB DDR2 533 MHz 3x USB 2 0 1x Mini USB 2 0 slave mode VGA TV out Ethernet Gigabit Ethernet microSDHC card up to 32 GB 6x Status LEDs L1 L6 optris PI LightWeight Kit E2013 04 B Technical Data PI 400 LW PI 450 LW General Specifications Environmental rating Ambient temperature Storage temperature Relative humidity Material housing Dimensions Weight incl lens Cable length USB 2 0 Vibration Shock Electrical Specifications Power Supply Current draw Digital interface IP67 NEMA 4 0 50 C PI 400 LW 0 70 C PI 450 LW 40 70 C PI 400 LW 40 85 C PI 450 LW 10 95 non condensing aluminum anodized plastic 46 x 56 x 84 88 mm depending on lens 220g 30 cm IEC 68 2 6 3G 11 200HZ any axis IEC 68 2 27 50G 11ms any axis 5 VDC powered via USB 2 0 interface max 500 mA USB 2 0 Measurement Specifications Temperatu
10. Remote framerate you can enter the desired frame rate which should be transmitted via the network Under the menu item Devices the imager which is connected to the NetBox shows up now The following functions can be selected here Connect manual connection with the remote device Restart restart of the Imager Net Server application on the NetBox Reboot reboot of the NetBox Remove remove of the device entry in this menu optris PI LightWeight Kit E2013 04 B 33 If the used imager is connected for the first time to the NetBox the following message appears Sending calibration data es A One or more calibration files 12080008 were not found at the remote location RN Do you want to send them to the remote location Kenninie 12080008 30 0 250 pm OK Kennlinie 12080008 30 150 900 pm OK Kennlinie 12080008 30 M20 100 pm OK Kennlinie 12080008 62 0 250 pm OK Kennlinie 12080008 62 150 900 pm OK Kennlinie 12080008 62 M20 100 pm OK Restarting device Overwrite existing files 7 Auto close when finished Please confirm with Yes The calibration files will be transferred automatically from your PC to the NetBox and stored there Now you should see the live picture from the imager on your PC Alternatively you can copy the calibration data also manually via an USB stick into the NetBox folder D lmager Cali optris PI LightWeight Kit E2013 04 B 34 Ethernet Network Communication Please connect your image
11. SB port a PC is connected to the mini USB port USE data optris PI LightWeight Kit E2013 04 B 16 Switch Positions The mode switch is set default to S1 At position S2 the IR camera which is connected to the USB A socket will be linked directly with the Mini USB socket With this you get a direct access to the IR camera from a PC which is connected to the Mini USB socket without changing cables on the NetBox LW Mode switch S1 S2 Operation Modes of the NetBox LW The NetBox LW can be used in three different operation modes 1 Stand alone operation with an IR camera Standard mode 2 Ethernet direct connection to a PC point to point connection 3 Ethernet communication via a network or via the internet For powering the NetBox you can use instead of a lithium polymer battery also the supplied power adapter Alternatively the NetBox can also be powered via the Ethernet cable PoE Power over Ethernet For this purpose a PoE injector is needed part ACPIPOE optris PI LightWeight Kit E2013 04 B 17 Remote Access to the NetBox LW For settings on the NetBox LW you can connect a keyboard and a mouse to the available USB sockets as well as a monitor to the VGA socket or a TV monitor via the TVou adapter cable gt Stand alone Operation Another very simple way are remote control software for example remote desktop RDP which is available on each Windows system or Ultra VNC which you will find on your softwar
12. art to boot the system and should be ready to use after 2 3 minutes You can check the status with the LEDs At proper functioning now L1 and L5 should light up PC 8 48 VDC PiConnect Imager Net Server Ethernet direct connection point to point connection NetBox LW powered via power supply If you use a PoE injector the power supply for the NetBox is not needed In this case please connect the PoE injector as shown in the drawing below At proper functioning now L1 L2 and L5 should light up The used Ethernet cables should be at least category 5 cables Cat 5 according ISO IEC 11801 optris PI LightWeight Kit E2013 04 B 28 PC PiConnect PoE Power over Ethernet PoE Imager Net Server ee Ethernet direct connection point to point connection NetBox LW powered via PoE injector Connection to the NetBox LW The communication with the NetBox is done via the TCP IP protocol Transmission Control Protocol Internet Protocol The NetBox can get its IP address Internet Protocol address either from a DHCP server or it can work with a fixed IP address On a direct connection to a PC both the NetBox as well as the PC must use a fixed IP address because no DHCP server is available here The NetBox is using in this case the IP address 192 168 0 100 On your PC you have to do the following settings once depending on the operating system the procedure can differ from the here shown the following description r
13. be shut down again Your NetBox is now ready for use again optris PI LightWeight Kit E2013 04 B 45 Rename the NetBox optional 46 optris PI LightWeight Kit E2013 04 B Basics of Infrared Thermometry Depending on the temperature each object emits a certain amount of infrared radiation change in the temperature of the object is accompanied by a change in the intensity of the radiation Searching for new optical material William Herschel by chance found the infrared radiation in 1800 He blackened the peak of a sensitive mercury thermometer This thermometer a glass prism that led sun rays onto a table made his measuring arrangement With this he tested the heating of different colors of the William Herschel 1738 1822 spectrum Slowly moving the peak of the blackened thermometer through the colors of the spectrum he noticed the increasing temperature from violet to red The temperature rose even more in the area behind the red end of the spectrum Finally he found the maximum temperature far behind the red area Nowadays this area is called infrared wavelength area optris PI LightWeight Kit E2013 04 B 47 For the measurement of thermal radiation infrared j thermometry uses a wave length ranging between 1 u and 20 um The intensity of the emitted radiation depends on the material This material contingent constant is described with the help of the emissivity which i
14. bit Network Connection Depending on the time zone setting of your local PC E er IP a ss range miaa z i a 3 time differences after synchronizations are possible 7 Fiter Netbox TO ttes In this case you have to change the time zone settings on the NetBox ome gt System time Hosts 1 Intel R 82579LM Gigabit Network Connection BEII 92 168 0 100 NETBOX 13030008 I Rtt 0msec Time dev 0 Time sync Local time 24 04 2013 10 20 27 sync 192 168 0 100 Port 27017 2 sync all 1 hosts The short cut NetBox Maintain is synchronizing the time automatically with a directly connected NetBox and is starting then automatically the UltraVNC viewer optris PI LightWeight Kit E2013 04 B 20 Applications and Start Options On the Desktop of the NetBox LW you will find the following short cuts ie Application Application Start Config Start Manager Application Start Config starts the configuration dialog Config Server Application Start Manager starts the program selected in the configuration dialog BL Config Server 1 0 1001 0 In the configuration dialog you can select programs No which start automatically after booting the NetBox Imager Net Server i Path C Program Files Optris GmbH lmagerNetServer lmagerNetServer exe No no automatic program start i Ji ge IL CL Imager Net Server automatic start of the server PI Connect application Path C Program Files Optr
15. duler noop registered 3 710297 Lo achedaler doadlive registered 1 710023 to schedeler cfq registered default 1 700661 pel hotplug PCI Hot Plug FCI Core i PCE Express Hot Plug Control acpiphp ACPI Hot Plug PCI Controller Driver version 0 5 uesafh mode is G00600cD6 Linelength 1600 pages vesafb scrolling redraw Trupcobur ice 0 5 67 shift 0 11 5 9 franetuffer at c1f00000 mapped to Grd f 00806 using 18 total 787 5 725291 Combe switching Le colour frane buffer device 100x37 ra VESA VGA frase buffer device 3 738097 E Table ts sot found 1 727713 HEST ia sot enabled 1 799183 isaprp Soeneing for Pol cards isapap Mo Plug A Play device found Sertal 5 50 driver 4 ports IRQ sharing enabled 1823 Lieux agpgart interface 0 103 4 052521 10042 PMP Mo PLZ controller found Probing porta directly Confirm with Enter Screens during system recovery optris PI LightWeight Kit E2013 04 B 44 Step 3 After the complete system recovery the NetBox will be automatically shut down and switched off all LEDs are off Now you should disconnect for a short time the power disconnect the power supply After reconnecting power and booting of the system you should see the following message Please press Next Select Random SID and then Next Step 4 In the next window you can rename the NetBox optional Please note that the new name should have at maximum 15 characters Press two times Next Now the system will
16. e CD After installation you can have access to the NetBox either from a PC directly connected over an Ethernet cable or from a PC which is located anywhere and connected to the same network Also remote connection via the internet is possible To install Ultra VNC on your PC please start install bat which is located on your PIConnect CD in the folder PI NetBox After installation you will find the following short cuts on your desktop Please use the short cut PI NetBox UVNC for access to a NetBox which is directly connected to your PC over an Ethernet cable After starting the UVNC viewer using this shortcut you should see immediately a window which shows the screen of the NetBox Please use the short cut UltraVNC Viewer for access to a NetBox inside your network After starting UVNC using this short cut you should see at first the following screen For remote access from outside to a NetBox LW connected to a company network please ask your system administrator for possibly necessary settings optris PI LightWeight Kit E2013 04 B 18 UltraVNC Viewer Win32 1 VNC Server 192 168 49 162 v host display or host port Auto select best settings gt 2Mbit s Experimental gt 1Mbit s Max Colors 128 256Kbit s 256 Colors 19 128Kbit s 64 Colors SLOW lt 19kKbit s 8 Colors Use options button View Only T Auto Scaling Confirm Exit Use DSMPlugin No Plugin detected Proxy Repea
17. e handling should be performed very carefully and the unit should be protected against reflecting radiation sources r Radiation __ from ambient DA Tomy Capability of an object to Object emit radiation p Sensor Spectral emissivity of some materials Absorption P Reflection T Transmission amp Emissivity 1 Enamel 2 Plaster 3 Concrete 4 Chamotte optris PI LightWeight Kit E2013 04 B 50
18. e the range 0 to 255 If you now press Ping all computers inside the selected address range will be shown Under Remote framerate you can enter the desired frame rate which should be transmitted via the network optris PI LightWeight Kit E2013 04 B 36 4 Enable IP adress of current remote device 192 168 0 100 a Remote device Detect devices from 192 168 49 0 to 192 168 49 255 7 Filter NetBox Push Ping button to detect devices within range Ports Control port 27015 Frames port 27016 Remote framerate Mode Average 30 Devices Tools Help Refresh flag eau Image subtraction ae Image subtraction from file Remote device 192 168 0 100 Remote device 192 168 49 180 11110018 Hosts 1 192 168 49 183 netbox 13023004 Rit Omsec F5 Alt S Ctrl Alt S Restart Reboot Remove here Connect Restart Reboot Remove For a faster search you should activate the filter and enter NetBox Now only computers with NetBox in their name will be shown Under the menu item Devices the imager which is connected to the NetBox shows up now The following functions can be selected manual connection with the remote device restart of the Imager Net Server application on the NetBox reboot of the NetBox remove of the device entry in this menu optris PI LightWeight Kit E2013 04 B 37 If the used imager is connected for the f
19. efers to a Windows 7 system optris PI LightWeight Kit E2013 04 B 29 1 Go to System controls open Network and Sharing Center 2 If you have an existing connection to a network company network e g you should see the following information View your basic network information and set up connections LS Jo D your computer your current network Internet If your PC is not connected to any network please go to Change adapter settings after you opened the Network and Sharing Center View your active networks Connect or disconnect 7 Now go to Local Area Connection right mouse J your current network Access type Local and Internet button Properties Domain network Connections W Local Area Connection continue at item 4 3 Go to Local Area Connection a status screen according 1 will be shown Then go to Properties 4 In the following window 2 mark Internet protocol Version 4 TCP IPv4 and go again to Properties optris PI LightWeight Kit E2013 04 B 30 4 Local Area Connection Status M I Local Area Connection Properties Networking Connect using amp Intel R PRO 1000 MT Network Connection General Alternate Configuration If this computer is used on more than one network enter the alternate IP settings below This connection uses the following items User configured DM Client for Microsoft Networks Z QoS Packet Scheduler 2 File and Printer Shar
20. etBox and also the elapsed time of the operation period before the last restart The number of restarts can be reset right mouse button on WD symbol Reset counter Please note that all restarts also not by the Watchdog initialized ones will be counted here optris PI LightWeight Kit E2013 04 B 25 Autostart In the Windows Autostart folder of the NetBox LW the following shortcuts are set default ewfMonitor MouseHider Watchdog Application Start Manager 26 Write protection filter hides the mouse pointer after 10s of inactivity starts the Watchdog application starts the program which was selected in Application Start Config optris PI LightWeight Kit E2013 04 B y Startup Address en C Documents and Settings Go ewfMonitor Shortcut 1 KB MouseHider Shortcut 1 KB Application Start Manager p he ut Watchdog shor rtcut File transfer between NetBox LW and PC To exchange files between the NetBox and a directly connected or in the network located PC please move the cursor to the title bar of the UltraVNC Viewer window and press the right mouse button Start File Transfer Alternatively you can also press the following button in the tool bar In the following explorer window you see on the left side your local PC LOCAL MACHINE and on the right side the NetBox REMOTE MACHINE Now you can copy files between both computers via the network link by marking them and pressing Send or
21. hip F Flag temperature B Housing temperature PIFin A D Status of the PIF input A Analog IN Al D Digital IN DI HW Cnt Hardware Counter frame counter ADU 192 144 ADU value of the center pixel e g 192 144 at Pl4xx Freq D P N Frequency Hz D Device P Processing N Network Time Time per single frame Queue Number of frames in network queue FOV TR Field of view horizontal of the imager lens Temperature range Information in the Imager Net Server application window optris PI LightWeight Kit E2013 04 B 24 Watchdog If for any reason the main software application Imager Net Server or PIConnect does not work properly software hang up or crash or if the main application will be closed the monitoring application Monitor Imager Net Server is restarting the program automatically In addition also the Windows operating system is monitored permanently by a watchdog application you see the symbol WD in the right part of the task bar If the watchdog is recognizing a system error or problem it will restart the NetBox automatically If you click with the right mouse button on this symbol you can open the watchdog window Watchdog elapsed time since start 01 04 37 last elapsed time 00 05 02 number of restarts 13 parameters interval 30s delay 120s watchdog status enabled Beside a status information and internal set parameters you can see the elapsed time since you started the N
22. hown in the below picture Single foam parts of the case can be easily removed for that purpose EJ 2 oe eg a ahhaa DHCP I 192 1080 100 UNC passat Perom n larmen Arrangement of the PI LightWeight kit inside the camera case optris PI LightWeight Kit E2013 04 B 10 Dimensions PI 400 LW PI 450 LW 1 4 20 UNC 6mm deep optris PI LightWeight Kit E2013 04 B 11 Dimensions PI NetBox LW optris PI LightWeight Kit E2013 04 B Controls and Connections 1 Cooling fan 6 USB 2 0 socket 2 Video socket 7 Ethernet socket 3 USB 2 0 socket 8 Mode switch S1 S2 4 Power supply socket 9 Mini USB socket slave mode 5 Status LEDs L1 L6 10 microSDHC card slot optris PI LightWeight Kit E2013 04 B 13 Operation Stand alone Operation AS a stand alone PC the NetBox LW expands the IR cameras P1400 LW and P1450 LW to a system for radiometric infrared video recording For a self contained power supply we recommend a lithium polymer battery with a voltage between 8 and 14 VDC LiPo battery fli ght control receiver 8 14 VDC PWM signal 5 VDC L IR Video AE Video out Remote controlled Video out 2 4 5 8 GHz Antenna video switch video transmitter camera head PI NetBox LW PI LightWeight kit L I HD video recorder GigE laptop interface Recommended video system integration of the PI LightWeight optris PI LightWeight Kit E2013 04 B 14
23. ing for Microsoft Networks Intemet Protocol Version 6 TCP IPv6 FU riomet Protocol Version 4 TCP IP v4 Link Layer Topology Discovery Mapper 1 0 Driver Link Layer Topology Discovery Responder Sent A Received ge Bytes 96 057 29 998 Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication Properties Disable Diagnose across diverse interconnected networks Validate settings if changed upon exit 1 2 OK JL Cancel 5 Please open now in window 3 the register Alternate Configuration and activate the checkbox User configured 6 Now you can enter a user defined IP address for your PC Please take care that the network part of the address has to be identical with the network part of the IP address of the NetBox thus 192 168 0 For the host part you have to use an address which is different from the one of the NetBox 100 so you may use 1 for example optris PI LightWeight Kit E2013 04 B 31 Internet Protocol Version 4 TCP IPv4 Properties a General Alternate Configuration If this computer is used on more than one network enter the alternate IP settings below Automatic private IP address User configured IP address 192 168 0 1 Subnet mask 255 255 255 ol Default gateway Preferred DNS server
24. irst time to the NetBox the following message appears Sending calibration data es A One or more calibration files 12080008 were not found at the remote location RN Do you want to send them to the remote location Kenninie 12080008 30 0 250 pm OK Kennlinie 12080008 30 150 900 pm OK Kennlinie 12080008 30 M20 100 pm OK Kennlinie 12080008 62 0 250 pm OK Kennlinie 12080008 62 150 900 pm OK Kennlinie 12080008 62 M20 100 pm OK Restarting device Overwrite existing files 7 Auto close when finished Please confirm with Yes The calibration files will be transferred automatically from your PC to the NetBox and stored there Now you should see the live picture from the imager on your PC Alternatively you can copy the calibration data also manually via an USB stick into the NetBox folder D lmager Cali optris PI LightWeight Kit E2013 04 B 38 USB Driver The USB IR camera as well as USB sticks USB keyboards or USB mouses don t need a special device driver System messages to new installed USB hardware devices are therefore suppressed to ensure a most comfortable use of the NetBox with the recommended standard components If you connect other USB devices which need a specific driver installation it might be necessary to start the installation process manually in the device manager optris PI LightWeight Kit E2013 04 B 39 System time The NetBox LW does not contain a CMOS battery which is normal
25. is GmbH PI Connect lmager exe Pl Connect automatic start of the Args AY Dinterval 150 Path D Imager Layout Standard PI Connect ia ss AHN sou User defined user defined start of one of ws xcZHO amp AHRo gt rt DTD HE DES Pro MeMERNONE Cancel optris PI LightWeight Kit E2013 04 B 21 After booting the system the factory default setting of the NetBox LW starts the PI Connect in full screen mode with a special flight layout Selection User defined in Application Start Config The Imager Net Server application is needed for the operation modes Ethernet direct connection to a PC point to point connection Ethernet communication via a network or via the internet In case you would like to start PI Connect or Imager Net Server with changed command line parameters Args please select User defined Example The following configuration starts the PIConnect in the full screen mode amp User defined Path C Program Files Optris GmbH PI Connect lmager exe Browse ArgS Path D lmager FullScreen The start options selected in the configuration dialog are saved automatically in the NetBox and are available after a restart optris PI LightWeight Kit E2013 04 B 22 netbox 13023004 0 1 0 5 192 168 49 183 service mode FA EL Monitor Imager Net Server 1 0 1005 0 Appl Watchdog 1 Device 75 2Hz Processing 14 6Hz Net connection Application Imager exe USB IR CAM Rel 2 5 211
26. ly used for keeping the system time if the computer is switched off On the NetBox therefore the current time will be saved regularly during operation On a restart of the NetBox the system time is proceeding automatically starting at the last saved time With this you have a chronology of imager recordings which use an automatic file name generation If the NetBox has a connection to the internet the current time will be synchronized automatically via an internet time server after a certain period manual time synchronization can be done with the tools NetBox Maintain und NetBox Lister from a PC which is directly or via network connected gt Remote Access to the NetBox Date and Time Properties You can change the set time zone in the tab Time Date amp Time Time Zone Internet Time Zone Date Time To save the new setting permanently you have to mi 25 C deactivate the Write Protection Filter z temporarily 1 2 4 3 4 5 6 H 838 9 4 i 10 11 12 13 14 15 16 w 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 38 23PM_ 5 Current time zone GMT Standard Time optris PI LightWeight Kit E2013 04 B 40 Write Protection Filter The NetBox LW has a factory pre installed write protection filter This filter is protecting reliably the operating system and the complete drive C and allows a switch off of the device without a shut down of the operating system The write protection filter e
27. ning angle the software PIConnect contains an algorithm which corrects this distortion Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance B HFOV Horizontal enlargement of the total measuring field at object level E VFOV Vertical enlargement of the total measuring field at object level E IFOV Size of the single pixel at object level E DFOV Diagonal dimension of the total measuring field at the object level E MFOV Recommended smallest measured object size of 3 X 3 pixel Measurement field of the optris PI representing the 23 x 17 lens optris PI LightWeight Kit E2013 04 B Installation The PI 400 LW 450 LW are equipped with two metric M4 thread holes on the bottom side 6 mm depth and can be installed either directly via these threads or with help of the tripod mount also on bottom side The separate PI camera sensing head can be mounted on the stabilization platform of a drone together with a visual camera in the picture GoPro camera The NetBox PC can be mounted separate awm Installation PI LightWeight on a drone together with GoPro HD camera optris PI LightWeight Kit E2013 04 B The IR camera PI4xx LW will be delivered in an alu case the NetBox LW incl accessories will be delivered in a slider carton box Scope of Supply For a mobile use you can arrange all components of the system also inside the camera case as s
28. oosing the optris PI LightWeight Kit The optris PI LightWeight Kit consists of a miniaturized lightweight PC PI NetBox LW and a weight optimized optris PI400 LW or PI450 LW infrared camera With 380 g the system is ideally suited for radiometric infrared recordings from the air like for maintenance work and quality inspections of solar and wind power systems and for building thermography The PI NetBox LW Miniature PC includes a Windows XP Professional operating system that allows on flight recording of infrared videos with up to 35 Hz The optris PI400 LW or 450 LW calculates the surface temperature based on the emitted infrared energy of objects gt Basics of Infrared Thermometry The two dimensional detector FPA focal plane array with 382 x 288 pixels allows a measurement of an area which will be shown as thermal image using standardized color palettes The radiometric processing of the picture data enables the user to do a comfortable detailed analysis with the software PI Connect after flight Scope of Supply PI NetBox LW LightWeight incl micro SDHC card 8 GB Power supply 100 240 VAC 24 VDC Power cable with open ends for direct connection to a Lithium battery Video adapter cable Ethernet cable 1m USB Recovery stick 2 GB optris P1400 LW or P1450 LW LightWeight with one lens and fixed mounted USB cable 30 cm Software PlConnect Operators manual optris PI LightWeight Kit E2013 04 B Important Notes
29. optris PI LightWeight Kit Miniature lightweight PC with IR camera for flight applications Operators manual Svensk generalagent och distributor tri infrared thermometers Sensotest AB Girovagen 13 17562 Jarfalla Tel 08 564 733 80 Fax 08 564 733 89 www sensotest se info sensotest se CE Conformity Optris GmbH The product complies with the following standards Ferdinand Buisson Str 14 D 13127 Berlin EMC EN 61326 1 2006 GERMANY Basic requirements EN 61326 2 3 2006 an 5 Safety Regulations EN 61010 1 2001 Lies ieee ee The product accomplishes the requirements of the EMC Directive 2004 108 EG pee l and of the Low Voltage Directive 2006 95 EG E mail info optris de Internet www optris com Read the manual carefully before the initial start up The producer reserves the right to change the herein described specifications in case of technical advance of the product References to other chapters are marked as gt Warranty Each single product passes through a quality process Nevertheless if failures occur please contact the customer service at once The warranty period covers 24 months starting on the delivery date After the warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product components Warranty does not apply to damages which result from misuse or neglect The warranty also expires if you open the product The manufacturer
30. r with the supplied USB connection cable with the NetBox Please connect the Ethernet connection of the NetBox with a network or internet via a router e g Now connect the power supply to the NetBox and to the mains The NetBox will start to boot the system and should be ready to use after 2 3 minutes You can check the status with the LEDs At proper functioning now L1 and L5 should light up Network Internet 8 48 VDC PC PiConnect Imager Net Server Ethernet network connection NetBox LW powered via power supply If you use a PoE injector the power supply for the NetBox is not needed In this case please connect the PoE injector as shown in the drawing below At proper functioning now L1 L2 and L5 should light up optris PI LightWeight Kit E2013 04 B 35 Network Internet PoE Power over Ethernet PoE Imager Net Server Ethernet network connection NetBox LW powered via PoE injector If the NetBox is used in a network it gets its IP address from a DHCP server In order to find the NetBox in the PIConnect of your local PC the address range of the local network must be known For this purpose please start the program NetBox Lister gt Remote Access to the NetBox Please start now the PlConnect on your local PC and open the menu Tools Extended Remote devices In the window which opens set a hook on Enable and enter the address range of your local network under Detect devices The fourth block should hav
31. re ranges Detector Spectral range Lenses FOV System accuracy y 20 100 C 0 250 C 120 900 C UFPA 382 x 288 pixels 7 5 13 um 38 x 29 62 x 49 2 C or 2 At ambient temperature 23 5 C whichever is greater optris PI LightWeight Kit E2013 04 B Temperature resolution NETD PI 400 LW 1 0 08 K with 38 and 62 0 1 K with 13 PI 450 LW 0 04 K with 38 and 62 0 06 K with 13 Frame rate 80 Hz Emissivity 0 100 1 000 adjustable via software Software PI Connect Optical Specifications For the PI 400 LW and PI 450 LW two different lenses are available 38 x 29 and 62 x 49 FOV Different parameters are important if using infrared cameras They display the connection between the distance of the measured object and the size of the pixel please see table at the end of this section Note Please make sure that the focus of the infrared camera is adjusted correctly For focusing please turn the lens Value is valid at 40 Hz and 25 C room temperature optris PI LightWeight Kit E2013 04 B P1400 450 Minimum Distance to object m 382 x 288 px distance HFOV m VFOV m DFOV m IFOV mm HFOV m VFOV m DFOV m IFOV mm Table with examples showing what spot sizes and pixel sizes will be reached in which distance For individual configuration there are different lenses available Wide angle lenses have a radial distortion due to their large ope
32. s a known value for most materials sed see enclosed table emissivity 400 nm 780 nm 14 um Wavelength Infrared Radio 1 nm 400 nm 1 um 1 mm Wavelength Inf d th t toelectroni Th Iculat The electromagnetic spectrum and the area nirare ermometers are optoelectronic sensors I ney calculate used for temperature measurement the surface temperature on the basis of the emitted infrared radiation from an object The most important feature of infrared thermometers is that they enable the user to measure objects contactless Consequently these products help to measure the temperature of inaccessible or moving objects without difficulties Infrared thermometers basically consist of the following components lens spectral filter Wo detector Bt ss ee iai iai electronics amplifier linearization signal processing nfrarotsystem The specifications of the lens decisively determine the optical path of the infrared thermometer which is characterized by the ratio Distance to Spot size The spectral filter selects the wavelength range which is relevant for the temperature measurement The detector in cooperation with the processing electronics transforms the emitted infrared radiation into electrical signals optris PI LightWeight Kit E2013 04 B 48 The advantages of non contact temperature measurements are clear it supports e temperature measurements of moving or overheated objects and of objects in hazardous surroundings very
33. ter VNC Authentication 1 1366 x 768 0 0 32 bit 40 Hz Save connection settings as default UltraVNC viewer setup After input of the IP address of the NetBox which in this case comes from a DHCP server please press Connect In the following screen you have to enter the password Remote and after this press Log On Now you should see the screen of the NetBox In chapter Ethernet Network Communication you will find an explanation how to figure out the IP address of the NetBox With the UltraVNC Viewer it is possible to have simultaneous access to one NetBox from different PCs inside a network 1 DHCP Dynamic Host Configuration Protocol allows the automatic integration of a computer into an existing network optris PI LightWeight Kit E2013 04 B 19 With NetBox Lister you can start a tool which will list all NetBoxes located in your network or directly connected to your PC With this tool you can also do a time synchronization You can scan either the whole network or a certain IP address range The filter function allows a selective search for NetBoxes only If you press one of the sync buttons you can synchronize all NetBoxes simultaneously or a previously selected one with the system time of your local PC where NetBox Lister is running L _ The NetBox is factory default set to Central bedaces and IP address ranges European Time CET or CEST HighSpeed USB Ethemet Adapter 4 tel 82579LM Giga
34. wfMonitor can be seen as shortcut in the start menu and as symbol in the task bar The colors have the following meaning red dot green dot Autostart FER oy Datei Bearbeiten Ansicht Favoriten Extras v oh pe Suchen gt Ordner HAE an C Dokumente und Einstellungen NetBox Startm Wechseln zu ewrMonitor Lu Wet k n pFUNG 4 MouseHider gt Verkn pfung 1 KB Write protection filter as short cut in folder Autostart safe mode write mode The NetBox should be used only with an activated write protection filter red dot optris PI LightWeight Kit E2013 04 B 41 To save changed settings or if you want to install additional software the write protection has to be deactivated temporarily To do this please move the cursor to the red dot in the task bar and push the right mouse button Save and reboot Save and shutdown Standard write mode Reboot You can select between four different actions Save and reboot Changes will be saved Restart Save and shutdown Changes will be saved shut down Standard write mode Switch into the write mode green dot Reboot Restart without saving of changes The SSD drive of the NetBox has by factory default two partitions The write protection refers to partition C only On the partition D you can save application data On drive D also the calibration data of the infrared imager are stored optris PI LightWeight Kit E2013 04 B 42
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