Operating Instructions
Contents
1. Se as TS OS Red 6 3A slow Blue 1A slow L NC normally closed Without stop relay signal Opto coupler stop relay connection Ref No 24 893H 2001 02 1232 ire Connections heavy duty power supply HD X2 EN Mains connection Heavy Duty Power Supply Stand Alone STAND ALONE POWER SUPPLY Red 6 3A slow Blue 6 3 A slow F1 F3 4A 500V CI NO normally open NC normally closed EA Without stop relay signal Opto coupler stop relay connection AD Ref No 24 893H 2001 02 1232 Connections heavy duty power supply CAN Mains connection Min 4x1 5 mm Heavy Duty Power Supply CAN CAN POWER SUPPLY CAN INTERFACE F1 F6 10 A 500 V F7 F9 4A 500 V F10 F13 8 A 500 V Blue 6 3A slow Ref No 24 893H 2001 02 1232 Installation A CAUTION The unit should NOT be mounted directly on the weaving machine Use a separate floor stand NOTE Feeders stand and creel must be connected to the earth of the loom Place the creel behind the feeder s stand avoiding sharp angles to the yarn path from the creel output to the feeders Feeders with Mechanical sensors must be mounted within 45 of the horizontal plane Max 15 with low sensor spring force see page Ensure that the mount screws are correctly tightened Ref No 24 893H 2001 02 1232 Voltage supply box Jumper settings VOLTAGE SUPPLY BOX The HD X2 feede2. Torx T10 Turn the winding disc 4 when holding the centre nut 5 to get the balance weight in position When correct the disc can easily be moved 180 only Install the centre screw outer rubber belly spoolbody and cover Set the yarn separation in a suitable position to be sure it is correctly assembled Ref No 24 893H 2001 02 1232 Fault finding Fault Check in the following order See No Possible causes Remedies page 6 Faulty cable connections creare as 7 Fusesbiown Replace therelevantfuse l a 6 Mains supply primary voltage fault Check the mains supply and connections 49 9 Insufficient nputtension ncrease the iputtension 10 _ Excessive inputtension TReguce theinputtension IO See low or empty yarn store under fault ES 22 Misalignment between the bobbin and Realign the bobbin feeder the feeder 23 Misalignment between the feeder and Realign the feeder machine 26 Defective tuse panel Replace the relevant use panel ee 27 Detective control box nierace Replace the relevant interlace eo 26 Defective feeder connection cable Replace the relevant connection cable Ref No 24 893H 2001 02 1232 ire Declaration of conformity HD X2 ES EC DECLARATION OF CONFORMITY EG KONFORMITATSERKLARUNG DECLARATION CE DE CONFORMITE DICHIARAZIONE CE DI CONFORMITA IRO AB DECLARACI N DE CONFORMIDAD CE Box 54 DECLARA O CE DE CONFORMIDADE CE SE 523 22 Ulrice
3. 17 Brushe DraKE ii E E 18 Balloon ACES TS TM cpap secnscarnnchind nara di a 19 INARI TV UNCC DORES EDER RD GADO RR RIR ES EE EE A RR A 20 ASSEMDIY IRIS PICHON triectat aiii a ear aaia a 21 FAUR MOAN Gh eccrine das aie da er dad co ain GATA SNES EET 22 Declaraton OT COMMON a coisa ta arado ENR EEEE 23 This section contains important safety information Read the manual carefully before installing using or maintaining the feeder A WARNING A CAUTION indicates a possible dangerous situation which could indicates a possible dangerous situation which result in serious injury or damage to the unit could result in minor moderate injury or damage to the unit NOTE used in order to draw attention to important informa tion which facilitates operation or handling ORIGINAL LANGUAGE INSTRUCTION IRO AB reserve the right to change the contents of the user s guide and technical specifications without prior notification Ref No 24 893H 2001 02 1232 A WARNING The power supply must be switched off at the mains before any work is carried out on the feeder the transformer or any other electrical components The feeder and the transformer cabinet must be fully assembled before the power supply is connected The weft feeder ON OFF switch does not cut off the main power supply Turn off the main switch before any work is carried out on the electrical circuit The feeder and transformer contain electrical com ponents that retain a
4. Insert the yarn into the eyelet and press the lower button whilst lightly holding the yarn MANUAL THREADING 1 Align the winding disc eyelet 1 Open the brush holder see page 20 3 Threadtheneedleallthewaythroughthefeeder and output eyelet Pull the yarn through Restart the feeder A WARNING When using a threading needle care must be taken to avoid damaging the Flex Brake Ensure that the flex holder is in the forward position before threading Ref No 24 893H 2001 02 1232 Sensors settings The mechanical sensors are placed on the fixed part of the spool body The sensor 1 controls MAX reserve level and the sen sor 2 controls MIN reserve level The force needed to press down the sensors is control led by a spring and it is adjustable with screw 3 Turn the screw 3 anti clockwise to increase the sensor strength turn it clockwise to reduce it AUTOMATIC CALIBRATION OF THE SENSORS NOTE Before starting the automatic sensors calibration check the following Remove all yarn from the feeder The spool body must be in correct position The sensors must be free to correctly move up and down The sensors ring must be correctly fixed Switch OFF the feeder 2 Disable the TFE7 by moving the switch 4 upwards The LED of TFE7 must be steady ON in red color 5 3 Switch ON the feeder and let it turn without weft for at least 50 revolutions until the winding disk stops feeder r
5. e disrupted when the weaving machine stops Variations in main voltage 10 200V 346V 180V 380V 50 60 Hz 380V 400V 342V 440V 50 60 Hz 415V 575V 374V 632V 50 60 Hz Ref No 24 893H 2001 02 1232 Operating diagram Connect the feeders cable to the voltage supply box by following the numeric correspondence to the color selector s needles feeder working with the weft threaded in the needle 1 must be connected to the position 1 of the voltage supply box etc Connect the signal cable coming from the voltage supply box to the loom Connect the plug of the 3 phase power cord to the socket available to the loom panel POWER SUPPLY CAN INTERFACE oa Ea GO N p Terminal board Accessories Power Supply Interface CAN Interface extension Feeder 1 8 Feeder 9 12 Accessories A D D I Loom communication cable FB3 _ FB2 Interface extension cable HE ieee 290V 24V Main switch Main swilch Ref No 24 893H 2001 02 1232 ire Operating diagram HD X2 o HD POWER SUPPLY CAN INTERFACE HD POWER SUPPLY STAND ALONE INTERFACE HD Power Supply CAN Interface ER Main switch Transformer RST communication HD stand alone interface Feeder 1 8 Feeders Feeders Interface extension cable Ref No 24 893H 2001 02 1232 Connections Power supply interface Up Power Supply Interface CAN INTERFACE FB3 3 15A slow FB2 5A slow
6. ed light steady ON 4 SwitchOFFthefeeder andenablethe TFE7by moving the switch down 5 Thread the yarn through the feeder see page 15 6 Switch ON the feeder and load a new weft reserve LED 5 When disabled the LED 5 is steady RED ON When enabled the LED 4 is GREEN only when the yarn is creating signal other way it is OFF Ref No 24 893H 2001 02 1232 E Suitable for heavy yarns which create large balloons Suggested for polypropylene flat tape on projectile looms NOTE There is no braking function on the yarn when the funnel is installed since it is used only to control the balloon effect during the yarn taking off FUNNEL FITTING Slightly screw the three nuts 1 with the screws 2 Slide the fixing screws into the guides of the Sensor holder ring 3 Push the funnel completely against the Sensor holder ring 2 4 Positionthescrewsinthe properslots thenfixthemwith the nuts 3 Ref No 24 893H 2001 02 1232 Brush flex brake This brake is particularly suitable for rapier looms which require a constant braking tension during the weft inser tion It is also Suggested with jute and monofilament It is not recommended when flat yarns are woven NOTE Each brake is suitable for both yarn twist S or Z BRUSH FLEX BRAKE MOUNTING Rotating the slide shift lever 1 will detach the Brush Flex holder from the spool body 2 Ensure that the Brush Flex 3 is correctly p
7. hamn Guarantee that machine type HD X2 Garantia que o tipo de maquina Garantiza de que os tipos de maquinas Is manufactured in comformity with the provisions of the following EC directives and applicable amendments Ist gemass der folgenden fur Maschinen geltenden EG Richtlinjen hergestellt worden damit auch alle zusatzliche Anderungen Est fabriqu en conformit aux dispositions des directives CE suivantes y compris tous les amendements E costruito in conformita a quanto previsto dalle seguenti direttive UE e successive modifiche Esta fabricado conforme con las disposiciones de las debajo mencionadas directivas CE y sucesivas modificaciones Esta fabricado em conformidade como estabelecido nas seguintes directivas CE incluido altara es Safety of machinery 98 37 EEC EN ISO 111 11 1 Low voltage equipment 2006 95 EC EN ISO 111 11 1 Electromagnetic compatility 2004 108 EC EN ISO 111 11 1 Par Josefsson Manager Product and Development department 2007 12 01
8. n electric current up to three minutes after disconnection All work on electrical components must be carried out by a qualified electrician This product is not intended for use in potentially explosive atmospheres or in zones classified accord ing to the european directive 94 9 EC Please contact IRO AB if products for use in a potentially explosive atmosphere are required Always turn off the main switch or isolate the power supply and disconnect the air supply before connecting or disconnecting the feeder the control board or any of the circuit boards Routine checks for damaged or worn parts must be made before operating this equipment Any part that is worn or damaged should be properly repaired or replaced by authorized personnel To avoid risk of injury DO NOT operate this equipment if any compo nent does not appear to be functioning correctly NOTE A CAUTION Caution must be taken in the close vicinity of the feeder as it contains moving parts that can cause Injuries and in normal operation starts without prior warning To comply with C E Regulations only replacement parts approved by IRO AB may be used The feeder is an industrial product and therefore not approved to use household environments in residen tial areas To ensure the selection of the most suitable feeder and associated accessories it is recommended making weaving tests with the intended yarns Please dispose of obsolete or unwanted eq
9. o ENGLISH Ref No 24 893H 2001 02 1232 hand HD X2 Operating Instructions IRO AB Box 54 SE 523 22 Ulricehamn SWEDEN Tel 46 321 297 00 Fax 46 321 298 00 info iro se www iroab com Ref No 24 893H 2001 02 1232 ire Contents HD X2 ES Do E je DR ORE RE DERRETE NR ERR A RR DRE A 1 E e GRADE terse E E E E 2 Technical SOecCIliCatI N SS inusuais prai dti si pes dec Lo a iR a 3 Mains CONNEctiION iosiioa oo a aa esa AE ada ada pec EDAD ada E DRAE eia e REDE DRA EDAR D RED AR DEA DR Das 4 CT AG dia aa e eo ERR E RR PEDRA DR RS O RR TAN ATAN de Aula END 5 Operating CAN AN parem gt ld E to io ena aerau eegen E 6 Connections Power supply interface cccccccsseeeeeceeeeeccceeeeeeeeeeeeeeeseeaeeeessaaeeeesseees 7 Connections heavy duty power supply cccccccsseeeceeeeceeeeeceeeeeseeeeeeeeeesseaeeeeeessaeeeeees 8 Connections heavy duty power supply CAN cccccseeeeecceeeeeeeeeeeeeeeeeeeeeeesseaeeeeeeaees 9 SAMA enca ET A EAE A ETE Da e aa taaiadass 10 Voltage Supply box Jumper settings is nsiscesccnienwedansdiveunntcieosapiasninweccetanianemunsmitioniecunemens 11 GA OAS acca tet nei aid pg e e sued e E a eet dan iapedTdnss 12 SSCS NS ANANDA ERR RES RE TR O RD RR RD CRS nEn EEEE 13 Sl PL CUS TNS AA E EREA e te AA TA DU 14 TEMPS AMIN aa a ade o iden a E ue Ta dA 15 Sensors SettingS uiiatena ade fone dani eia de ca Ai ci ig 16 FUNDO RAEE A ota RO A TEE E
10. ositioned Ref No 24 893H 2001 02 1232 Balloon adjustment Balloon control adjustment NOTE Excessive brush tension will cause abnormal wear NOSE POSITION Mounting position of the nose 30 42 or 55 55 standard position Ref No 24 893H 2001 02 1232 Maintenance CLEANING It is recommended to carry out a periodical cleaning of any lint or dust accumulation on the feeder or the control box LUBRICATION The unit requires no extra lubrication CONNECTIONS A WARNING Always turn off the main switch or isolate the power supply and disconnect the air supply before connecting or disconnecting the feeder the control board or any of the circuit boards IRO ROJ TOOL KIT It is recommended to use IRO tool kit with specialised tools to ensure easy and correct disassembly assem bly of IRO feeders during maintenance work Please contact your local IRO service station for further information min 20 cm Main switch Ref No 24 893H 2001 02 1232 Assembly instructions After disassembling it is necessary to install the spool body part by part to avoid damaging the paris Secure the bellow properly with plastic straps 1 Be sure that the carrier pin fits into the keygroove in the motor shaft 2 Insert the two screws for the rubber belly 3 and be sure they are properly tightened with the correct key
11. r is compatible with the standard Line of X2 voltage supply boxes maximum 4 feeders for each control box A WARNING For applications with multiple insertions two or more yarns together at the same time it is neces sary to use an X2 control box suitable for higher power consumption Fix the voltage supply box to the stand by means of the proper brackets NOTE Minimum distance from the box to the floor must be 20 cm JUMPER SETTINGS The feeder is equipped with jumpers on the motor circuit board that adapt the feeders operation to the characteristics of the weaving process Weaving machine settings have priority over jumper settings NOTE Only for installations on CAN looms if for test reasons it is needed to run the feeder without Pattern in advance and Start Stop informa tion from the loom set Jumper J3 to closed disabled NOTE Whenever the electronic board or the sensors board are replaced it is necessary to carry out the Automatic sensor calibration procedure min 20 cm J4 J3 J2 J1 Pattern in advance DISABLED Pattern in advance ENABLED Winding disc positioning DISABLED Winding disc positioning ENABLED Ref No 24 893H 2001 02 1232 ire Main parts HD X2 be Brush ring holder adjustment Yarn break detector Winding disc Yarn store sensors Tension ring quick release Funnel Spool body Indicator Max speed ON OFF Switch BRUSH RING Th
12. reading S Z Switch Ref No 24 893H 2001 02 1232 Speed settings NOTE Normally the switch should be left at posistion 1 since the feeder automatically calculates the speed according to yarn consumption However with very low speeds or wide looms it could be helpful to reduce the maximum speed in order to avoid unnecessary acceleration To set the maximum speed rotate the disc to the appropriate position MECHANICAL SENSORS STAND ALONE 1 1400 m min 2 1200 m min 3 800 m min 4 500 m min MECHANICAL SENSORS CAN 1 1600 m min 2 1200 m min 3 800 m min 4 500 m min Ref No 24 893H 2001 02 1232 S Z adjustment WITH STANDARD BALL BEARING 1 Switch off the feeder 2 Grip the winding disc 1 and whilst pressing the orange button on the front of the spool body 2 rotate the disc until the button is felt to locate Alig ning the mark on the winding disc with the line on the motor house gives the zero separation position To adjust press in the button and revolve the win ding disc in the appropriate direction Set the direction of rotation with the switch The feeder is deactivated in the standby position 0 The separation must be distinct but not excessive Ref No 24 893H 2001 02 1232 Threading Switch on the feeder The winding disc will automatically position itself empty spool body PNEUMATIC THREADING 1
13. uipment responsibly taking into consideration any local regulations regarding the disposal and or recycling of materials that are applicable Ref No 24 893H 2001 02 1232 Technical specifications 1400 m min Stand alone 1600 m min CAN f H SE i j 12 3 kg Min 10 C Max 40 C oS Max 95 er e lt 70 dB Max 9 mm 5 5 7 bar Heavy Duty Power Supply Stand Alone 230 575V 1000VA Power Supply Interface 200 575V 400VA Max T 10A Max T 10A Fuse RR Fuse 3 3 kg 21 kg Power via Power Supply Interface connected to extension plug 1 4 kg NOTE Subject to technical modifications Ref No 24 893H 2001 02 1232 Mains connection A wanna Turn off the main switch before any work is carried out on the electrical circuit NOTE Condensation can form on the weft feeder when it is moved from the cold environment of the warehouse to the warmer environment of the loom room Make sure that the feeder is dry before switching it on Take the Voltage Supply Box out of the packing Open the cover and connect the three phase power cord 4 wires cable Make sure that the earth connection is properly made The section of each wire cannot be less than 1 5 mm A WARNING Power supply must be connected after the loom Min 4x1 5 mm main switch and emergency stop Mains supply PE L1 L2 L3 D Main switch Emergency stop The power supply to the feeder must not b
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