Service Manual - Ottobockdoc.se
Contents
1. 46 0 53 0 with long caster fork Load capacity 125 140 kg Applicable to push ring attachment narrow and a 0 camber of the rear wheels for push ring attachment wide 20 mm Motus Ottobock 41 Technical Data Anterior seat height in cm Caster fork short 481F00 55072 Caster fork long 481F00 5S070 Posterior seat height in cm Rear wheel size 22 24 The values indicated are measurements which have been theoretically determined Not all adjustment possibilities can be used for all wheelchair models Further the adjustment combinations are limited due to the sturdy frame geometry We reserve the right to technical alterations and deviations by 5 96 42 Ottobock Motus Kundenservice Customer Service Europe Otto Bock HealthCare Deutschland GmbH Max N der Str 15 37115 Duderstadt Germany T 49 0 5527 848 3433 F 49 0 5527 848 1460 healthcare ottobock de www ottobock com Otto Bock Healthcare Products GmbH KaiserstraBe 39 1070 Wien Austria T 43 0 1 5269548 F 43 0 1 5267985 vertrieb austria ottobock com www ottobock at Otto Bock Adria Sarajevo D O O Omladinskih radnih brigada 5 71000 Sarajevo Bosnia Herzegovina T 387 0 33 766200 F 387 0 33 766201 obadria bih net ba www ottobockadria com ba Otto Bock Bulgaria Ltd 41 Tzar Boris Ill Blvd 1612 Sofia Bulgaria T 359 0 2 80 57 980 F 359 0 2 80 57 982 info ottoboc2. 3 3798 2111 F 81 0 3 3798 2112 ottobock ottobock co jp gt www ottobock co jp Otto Bock Korea HealthCare Inc 4F Agaworld Building 1357 74 Seocho dong Seocho ku 137 070 Seoul Korea T 82 0 2 577 3831 F 82 0 2 577 3828 info ottobockkorea com www ottobockkorea com Otto Bock South East Asia Co Ltd 1741 Phaholyothin Road Kwaeng Chatuchark Khet Chatuchark Bangkok 10900 Thailand T 66 0 2 930 3030 F 66 0 2 930 3311 obsea otttobock co th www ottobock co th Other countries Otto Bock HealthCare GmbH Max N der Str 15 37115 Duderstadt Germany T 49 0 5527 848 1590 F 49 0 5527 848 1676 reha export ottobock de www ottobock com Ihr Fachh ndler Your specialist dealer u u L _ Versandanschrift fur Rucksendungen Address for Returns Otto Bock Manufacturing K nigsee GmbH Lindenstra e 13 07426 K nigsee Rottenbach Germany niall Otto Bock Mobility Solutions GmbH Lindenstra e 13 07426 K nigsee Rottenbach Germany T 49 0 69 9999 9393 F 49 0 69 9999 9392 ccc ottobock com www ottobock com Ottobock has a certified Quality Management System in accordance with ISO 13485 GB 03 1304 Ottobock 647G233
3. 476250 info benelux ottobock com www ottobock nl Industria Ortop dica Otto Bock Unip Lda Av Miguel Bombarda 21 2 Esq 1050 161 Lisboa Portugal T 351 0 21 3535587 F 351 0 21 3535590 ottobockportugal mail telepac pt Otto Bock Polska Sp z o o Ulica Koralowa 3 61 029 Poznan Poland T 48 0 61 6538250 F 48 0 61 6538031 ottobock ottobock pl www ottobock pl Otto Bock Romania srl Sos de Centura Chitila Mogosoia Nr 3 077405 Chitila Jud Ilfov Romania T 40 0 21 4363110 F 40 0 21 4363023 info ottobock ro www ottobock ro OOO Otto Bock Service p o Pultikovo Business Park Greenwood Building 7 69 km MKAD 143441 Moscow Region Krasnogorskiy Rayon Russian Federation T 7 0 495 564 8360 F 7 0 495 564 8363 info ottobock ru www ottobock ru Otto Bock Scandinavia AB Koppargatan 3 Box 623 60114 Norrk ping Sweden T 46 0 11 280600 F 46 0 11 312005 info ottobock se www ottobock se Otto Bock Slovakia s r o R ntgenova 26 851 01 Bratislava 5 Slovak Republic T 421 0 232 78 20 70 F 421 0 2 32 78 20 89 info ottobock sk www ottobock sk Otto Bock Sava d o o Industrijska bb 34000 Kragujevac Republika Srbija T 381 034 351 671 F 381 034 351 671 info ottobock rs www ottobock rs Otto Bock Ortopedi ve Rehabilitasyon Teknigi Ltd Sti Ali Dursun Bey Caddesi Lati Lokum Sokak Meric Sitesi B Block No 6 1 34387 Mecidiyek y Istanb
4. Adjust the anti tipper with the length adjustment Fig 19 4 By changing the screw connection in the receiver tube the anti tipper can be horizontally adjusted The anti tipper wheel must at least completely extend from the rear wheel to the back and the distance between the wheel and ground should not exceed 5 cm maximum 12 Ottobock Motus Settings Replacement Retrofit 4 1 5 Replacing Retrofitting Setting Transport Wheels Crutch Holder or Tip assist Mount the receiver tube for transport wheels crutch holder or tip assist on the inside of the frame tube as shown Fig 20 INFORMATION The receiver tube for the anti tipper has a slightly different design and cannot be used for these options Insert the sleeve provided from below into the receiver tube Fig 21 Slide the desired accessory item into the receiver tube until it audibly snaps into place Fig 22 If using the crutch holder an additional hook and loop strap is to be attached to the upper back tube To do this loosen and remove the uppermost screw at the back tube Position the hook and loop strap between the screw and back tube Fig 22A and retighten the screw Motus Ottobock 13 Settings Replacement Retrofit 4 1 6 Replacing the Support Brackets Fix the wheel lock Slightly fold the wheelchair Fig 23 Loosen and remove the oval head screw at the support bracket Fig 24 and pull the bracket up to remove it Replace the suppor
5. Protector First remove the rear wheel Loosen and remove the screw connection between the side panel and back tube Fig 69 Loosen and remove the two screw connections between the side panel and frame Fig 70 You can now remove the side panel Replace the side panel if necessary The new side panel is attached to the front frame tube with two screws and attached to the back tube with one screw and a plastic clamp Use the array of screw holes to set the side panel height so the top panel edge is around 25 mm higher than the wheels and so fingers can t get trapped in the gap Fig 71 If you want to change from desk side panels to the side panels mentioned here you will also need the mounting kit 481A45 SW048 26 Ottobock Motus Settings Replacement Retrofit 4 5 2 Retrofitting Setting the Plug on Side Panels First remove the clothing protector as described in Section 4 5 1 Remove the anterior screw from the rear frame part Fig 72 Attach the holder for the plug on side panel as shown to the frame and tighten the screw connection Fig 73 Insert the plug on side panel from above into the holder Fig 74 For height adjustment of the side panel press the counter sunk locking button using a ball point pen key screwdriver etc Fig 75 Move the side panel into the desired position A CAUTION Risk of pinching The locking button is counter sunk to prevent accidental operation Always use an object to p
6. comply with the user s requirements The maintenance service was carried out by 8 Ottobock Motus Settings Replacement Retrofit 4 Settings Replacement Retrofit 4 1 Assembly A Frame 4 1 1 Replacing the Front Frame Part First remove the rear wheels Fig 1 Place the unfolded wheelchair on its side on a flat work surface Grasp into the pivot lever and remove the footrests Fig 2 Undo and remove the screws of the caster wheel mountings and take the mountings off with the forks and caster wheels still attached to them Fig 3 Undo the screws of the front support brackets and remove them Fig 4 Loosen and remove the screws at the upper frame tube Fig 5 Loosen and remove the screws on the inside of the wheel lock clamp fitting Fig 6 You can now pull off the frame part to the front Fig 7 Loosen and remove the screw connection of the clamp fitting and remove the wheel lock Fig 8 Replace the front frame part For assembly please proceed in reverse order Motus Ottobock 9 Settings Replacement Retrofit Use new screws coated with thread lock for assembling the caster assembly When attaching the caster mountings be sure to tighten them to the indicated torque values see Sec tion 4 6 4 1 2 Replacing the Rear Frame Part First remove the rear wheels Loosen and remove the four screws at the rear wheel adapter Fig 9 and remove the adapter If applicable loosen and remove
7. nnn nna 28 4 5 0 Relrohitling Q TTOV unge een de Deos een 29 4 5 Assembly F Casters sce eer E ax vagi M kt cda rrt DR 29 4 6 1 Caster Trailing Adjustment 4 eese eese enn a ann nun nn ann ann ann nun nun ann nun nn ann nun Hanna 29 4 6 2 Replacing the Caster Journal Bearings eese eene nanus ann nun nn ann nun nn nn 30 4 6 3 Replacing the Caster Forks 1 5 iE 2 nee Ce PoPAEOPR dd UE 31 4 6 4 Replacing the Casters 2 eese iiie ien sensa aan nun nun nun nun nn En nun ann nun ARRA ARMES AREA RAS 31 4 7 Assembly G Rear Wheels iss ea nennen 32 4 7 1 Replacing th Tyres 2 2 eh nenne 32 4 7 2 Replacing the Push Rings and Setting the Mounting Position narrow wide 32 4 7 3 Setting the Quick release Axle 1 2 cesis eee nun nn ann ann nun nun nn ann ann nun nn ann nun aaa aa ua 32 4 7 4 Changing the Rear Wheel Adapter Position in the Frame cere 33 4 7 5 Changing the Position of the Fitting in the Adapter eese eere rna 33 4 7 6 Retrofitting a Wheelbase Extension eese een nn hannah nunh unu au nuu nn ausu anna 34 4 7 7 Retrofitting Rear Wheels with Drum Brakes 4 eee esee nana nnn nan 35 4 4 8 Setting the Drum Brake oid to hehe 36 4 7 9 Retrofitting Spoke Protectors 5 i iaa opea teneo veu RoCE s a UNE SR UNE QE QU es agora hi 36 4 8 Assembly H Wheel Lock naeh era 36 4 8 1 Replacing Setting
8. rear Replace the crossbrace bracket For assembly please proceed in reverse order To replace the crossbrace bearing lay the crossbrace onto the upholstery Loosen and remove the central screw connection of the crossbrace Fig 42 Replace the crossbrace bearing For assembly please proceed in reverse order 4 3 3 Replacing Tightening the Seat Upholstery First remove the two footrest holders Remove the seat cushion Remove the front tube end caps using a not too sharp edged screwdriver Fig 43 If the wheelchair is unfolded slightly fold it to reduce the tension on the seat upholstery and then pull the seat upholstery out of the crossbrace s profile tubes Fig 44 Replace the seat upholstery and upholstery bars if necessary A hook and loop closure on the underside Fig 45 can be used to tighten the seat upholstery as desired For assembly please proceed in reverse order Motus Ottobock 19 Settings Replacement Retrofit 4 3 4 Cleaning the Nylon Seat Upholstery Clean the seat upholstery with regular mild household cleaner 4 3 5 Cleaning the Standard Seat Cushion Open the zipper and remove the foam core Fig 46 Clean the cushion cover according to the sewn in care instructions label 4 3 6 Retrofitting with the Seating System Adjustable Seat Please observe the information given in the product s Instructions for Use 647H450 4 4 Assembly D Back Push Handles INFORMATION Use new screws c
9. the existing screws 4 8 1 Replacing Setting a Wheel Lock Remove the rear wheel Loosen the clamping screw on the brake profile until you can pull off the wheel lock to the front Fig 102 Replace the wheel lock if required To adjust slide the brake profile back into the clamping element Fig 103 Reattach the rear wheel The wheel lock should then be remounted such that the distance between the tyre and brake block is max 10 mm when the wheel lock is not activated Fig 104 subject to technical changes Risk of accident The wheel locks are only effective with sufficient air pressure and proper adjustment The proper air pressure is indicated on the side wall of the tyre but should at least be 7 bar To ensure sufficient braking effect use only original rear wheels with an ap proved radial excursion of maximally 1 mm Tighten the wheel lock attachment with a torque of 5 Nm Make sure to firmly retighten all screws and nuts after making adjustments 36 Ottobock Motus Settings Replacement Retrofit 4 8 2 Replacing the Wheel Lock Lever Disassemble the wheel lock as described in Section 4 8 1 Loosen the two screws in the wheel lock housing Fig 105 and remove the housing Remove the wheel lock lever Replace the whel lock lever For assembly please proceed in reverse order Motus Ottobock 37 Settings Replacement Retrofit 4 8 3 Replacing the Brake Block Loosen and remove the screw connection on the i
10. these documents together Use the maintenance plan check list as a template for making copies Retain completed main tenance schedules and provide the customer with a copy Instructions for use opare parts catalogue Motus 647G232 D GB 1 2 Technical Support The Otto Bock Team of your country will be pleased to answer your technical questions Contact addresses and telephone numbers are listed on the last page of this manual Motus Ottobock 5 Safety Instructions 2 Safety Instructions 2 1 Explanation of Symbols Warnings regarding possible risks of accident or injury Warnings regarding possible technical damage INFORMATION Information regarding operation Information for service personnel 2 2 General Safety Instructions INFORMATION Please read the service and maintenance instructions before commencing work Familiarize yourself with the functions of the product If you are not familiar with the product read the instructions for use before inspecting the product If you do not have a copy of the instructions for use you can order one from the manufacturer see the overview of all Otto Bock branches Otto Bock Worldwide You can also download documents from our homepage www ottobock de or www ottobock com A CAUTION Risk of injury as a result of inappropriate work clothes Wear appropriate clothing including gloves and protective goggles if required NOTICE Damage caused by using inapprop
11. 010 Tool Set Motus Ottobock 7 Required Tools Maintenance Schedule 3 2 Maintenance Schedule Motus Customer for regular inspections Adaptive Wheelchair Component assembly Inspection checklist Serial number 1 2 3 Function setting Damage Screw connections see 647G232 D GB Instructions for Use deformation Frame accessories Transport wheels Maintenance schedule Anti tipper Tip assist Crutch holder Footrests Folding mechanism Lower leg length adjustment Angle adjustment BE d Heel band Seat Crossbrace Seat Upholstery Seat cushion Back push handles Side panels Height setting Swivel mechanism Removability Side panel accessories Armrest padded swing away Tray F Caster Tyres wear Air pressure Caster journal angle Screw connection to the frame Running characteristics of the wheels Swivelling of the caster forks Rear wheel Tyres wear x Air pressure X Running characteristics of the wheels X Spokes X Push rings X Quick release axles X Wheel camber X Rear wheel attachment device X Rear wheel accessories Drum brake One arm drive Back upholstery Back height Angle adjustment Push handles Wheelbase extension Spoke protector H Wheel locks Brake function e il Wheel lock accessories Wheel lock lever extension lock lever extension Do the settings of the wheel chair
12. Caster Trailing Adjustment After the rear wheels have been mounted the caster wheel journal angle must be readjusted The threaded axle should be as horizontal as possible in relation to the ground to ensure optimal driv ing behaviour of the wheelchair The caster adapter allows for continuous angle adjustment Pull the cover cap off the caster journal bearing using a screwdriver Fig 81 Next remove the protective cap from the screw connection of the inner frame side Fig 82 Slightly loosen the rear screw connection as shown Fig 83 Open the screw connection of the eccentric Place the level on the caster wheel journal and adjust the eccentric using a screwdriver Fig 84 Firmly retighten all screw connections and reattach the caps Formation The correct torque of the screws is 8 Nm Motus Ottobock 29 Settings Replacement Retrofit 4 6 2 Replacing the Caster Journal Bearings Remove the dust protection cap from the caster journal Fig 85 Place the wheelchair on its push handles Loosen and remove the threaded axle from the caster journal Fig 86 The deep groove ball bearings are below the screw connection in the caster journal Replace the bearings with new ones For assembly please proceed in reverse order Firmly retighten the screw connection 30 Ottobock Motus Settings Replacement Retrofit 4 6 3 Replacing the Caster Forks Place the wheelchair on its push handles First undo and remo
13. a Wheel Lock 1 eee esee ann nun nun nun ann nun nn ann nun nn nn 36 4 8 2 Replacing the Wheel Lock Lever 2u2u0u22u000000unuanuonnnnununnnnnnnnnn nn nn nun nn nn nun hu nn anna u uan 37 4 8 3 Replacing the Brake Block u zu2u0u0000u0unonouaununnununnnnnnnnununnnnnnnnnn nn nn nnn nn nn nnn nn nn nn anna 38 4 8 4 Retrofitting the Plug on Wheel Lock Lever Extension een 38 4 8 5 Knee Lever Wheel Lock for One Handed Operation creer nnn 39 p lechnical LDU anne LEO 41 4 Ottobock Motus Introduction 1 Introduction INFORMATION Date of the last update 2013 04 08 e Please read this document carefully e Follow the safety instructions 1 1 Preface Regular maintenance is important it improves the safety and increases the lifespan of the product All Mobility products should be inspected and serviced once a year However if the product is used frequently or if it is used by growing children or patients with chang ing clinical conditions we recommend readjusting and servicing the product every 6 months Only use original spare parts for all service and maintenance The service and maintenance tasks described here should only be completed by trained quali fied personnel and not by the wheelchair user This service and maintenance manual refers to the spare parts catalogues and instructions for use for the products described Please use
14. e re adjusted accordingly 34 Ottobock Motus Settings Replacement Retrofit 4 7 7 Retrofitting Rear Wheels with Drum Brakes To be able to mount wheels with drum brakes you first have to replace the standard quick release axle housing with the provided bushing and brake anchor Fig 97 For attachment of the brake handle the push handle must be equipped with an extension Fig 98 First remove the rubber hand grips see Section 4 4 3 Mount one handle extension on each side You can now mount the brake handles to the push handles Fig 99 Lay the cables from the brake handle to the brake drum For setting the drum brakes please observe the information given in the Instructions for Use Motus Ottobock 35 Settings Replacement Retrofit 4 4 8 Setting the Drum Brake The brake force of the drum brake can be adjusted with the adjusting nut Fig 100 item 1 To do this please observe the information given in Section 6 5 of the Instructions for Use 4 7 9 Retrofitting Spoke Protectors Lay the spoke protector onto the wheel such that the notches match the screw connections of the push ring Starting with a round hole press on the spoke protector with an attachment nip ple We recommend using a hammer shaft for this work step Fig 101 Press all nipples onto the spokes one after the other 4 8 Assembly H Wheel Lock INFORMATION Use new screws coated with thread lock or apply a liquid thread lock to
15. emove the footrest bar from the footplate and replace with new ones if necessary Motus Ottobock 17 Settings Replacement Retrofit 4 2 9 Setting or Replacing the Calf Pads Loosen and remove the screw of the calf pad and remove the pad Fig 38 Replace the calf pad For assembly please proceed in reverse order The slotted holes in the calf pad retainer plate allow for sideways adjustments of the calf pad Fig 38 see arrows 4 3 Assembly C Seat INFORMATION Use new screws coated with thread lock or apply a liquid thread lock to the existing screws 4 3 1 Replacing the Crossbrace First remove the front frame parts as described in Section 4 1 1 You do not need to detach the wheel locks Then remove the spacers as described in Section 4 1 3 Place the wheelchair frame on its rear frame parts and push handles Pull the sleeves out of the lower crossbrace tubes Fig 39 Grasp the crossbrace and pull it up off the joint tubes Fig 40 Replace the crossbrace For assembly please proceed in reverse order Removal of the crossbrace will separate the rear frame parts from each other Care fully lay the rear frame parts onto the work surface once removed 18 Ottobock Motus Settings Replacement Retrofit 4 3 2 Replacing the Crossbrace Brackets and the Crossbrace Bearing After removing the crossbrace from the joint tube remove the clips of the crossbrace brackets Fig 41 and pull the screw off to the
16. g the Rubber Hand Grips Carefully cut open the rubber hand grip Fig 53 Remove the old rubber hand grip Remove the residue of the old glue or rubber from the tube and clean the tube ends with solvent Open the two part adhesive sachet Observe the instructions given by the manufacturer of the adhesive Use the spatula to squeeze out all the contents of the sachet into the centre of the mixing card Mix the adhesive using the spatula Ensure you work effectively after mixing since the adhesive sets quite quickly Apply half of the adhesive into each of the rubber hand grips using the spatula Fig 54 Evenly distribute the adhesive in the rubber hand grip up to a depth of approx 4 5 cm Slide the rubber hand grips onto the push handles rotating them slightly as they are pushed on Now wait for at least 24 hours so as to allow full curing of the adhesive 4 4 5 Cleaning the Nylon Back Upholstery Clean the back upholstery with regular mild household cleaner 4 4 6 Retrofitting the Angle adjustable Back INFORMATION TO be able to use the angle adjustable back plug on side panels must have been mounted 22 Ottobock Motus Settings Replacement Retrofit Remove the back upholstery padding Fig 55 On both sides loosen and remove the rear screw connections of the rear wheel adapter from the frame tubes Fig 56 Now pull the back part up out the frame tubes Fig 57 Insert the insert sleeves provided into the rear fra
17. ion 4 eee eese a nna a ann ann nun ausa ua aa aaa ua ua 20 4 3 6 Retrofitting with the Seating System Adjustable Seat eere 20 Motus Ottobock 3 4 4 Assembly D Back Push Handles 4 ceci esee ananas nana uaa nn ann ann nn nun nun 20 4 4 1 Setting the Back Upholstery i era 0 2a 20 4 4 2 Setting Replacing the Back Tubes ocean ana an nana nasa usan nn ann nun ausa aua 21 4 4 3 Replacing the Push Handles u EPEDEEEEURRRRVUNCE TUE oUs NEP RKONESE EUMD 21 4 4 4 Replacing the Rubber Hand Grips cessisse aen nu nana unu hu suu nun nn ann ann aaa aa ua 22 4 4 5 Cleaning the Nylon Back Upholstery 2 eee esee enean ana ann nun nn ann nua uana ua 22 4 4 6 Retrofitting the Angle adjustable Back 2 eee nana nnn nun un nn nn ann aun un 22 4 4 7 Replacing the Cable of the Angle adjustable Back eee 25 4 4 8 Retrofitting with the Back System The Banck esee een nana nnn 25 25 Assembly E Side Panels coo een 26 4 5 1 Replacing Retrofitting Setting the Clothing Protector eee 26 4 5 2 Retrofitting Setting the Plug on Side Panels eee nnn 27 4 5 3 Retrofitting the Desk Side Panels eee nn nn nun nu sau nun nn ann nun aaa aa aua 28 4 5 4 Replacement Length Adjustment of the Armrest eee eene nn
18. ive cover over the Bowden cable Insert the Bowden cable through the hole in the cable attachment pin on the other side Fig 114 Slide the parts provided sleeves spring onto the Bowden cable Fig 115 Motus Ottobock 39 Settings Replacement Retrofit Clamp the Bowden cable lightly at first by tightening the nut Fig 116 If necessary set the functioning of the wheel lock by adjusting the Bowden cable pulling the cable out further so as to obtain an even braking effect on both sides Cut off the Bowden cable to approx 1 cm only after all settings have been made Put the pro vided cable end sleeve onto the end of the Bowden cable Fig 117 and clamp the cable end sleeve using side cutting pliers b Replacing the brake block With disassembled wheel lock loosen the screw of the brake block and remove the block Fig 118 For reassembly please proceed in reverse order 40 Ottobock Motus Technical Data c Retrofitting the plug on wheel lock lever extension For assembly see section 4 8 4 5 Technical Data Seat depth 36 0 54 0 Back height 30 0 50 0 Back angle settings of up to 30 are possible Lower leg length 34 0 54 0 Seat heights 42 5 49 0 with short caster fork Overall width 52 0 72 0 with standard rear wheels 55 5 75 5 with rear wheels with drum brake Overall length 80 5 108 5 with 22 rear wheel 83 0 111 0 with 24 rear wheel approx 13 kg
19. ivot Bearing Remove the footrest from the footrest holder Loosen and remove the screw of the pivot bearing Fig 30 and remove the pivot bearing Replace the pivot bearing For assembly please proceed in reverse order 4 2 5 Replacing the Swivel Segment Remove the footrest from the footrest holder Loosen and remove the screw of the swivel seg ment Fig 31 and remove the swivel segment Fig 32 Replace the swivel segment For assembly please proceed in reverse order 16 Ottobock Motus Settings Replacement Retrofit 4 2 6 Retrofitting Elevating Footrests Remove the footrest holder from the front frame Remove the lock piece Fig 29 Put the provided lock piece of the elevating footrest onto the front frame and tighten the screw connection with the screws provided Fig 33 Mount the pre assembled elevating footrest to the front frame in the same way as the standard footrest Fig 34 4 2 7 Setting the Lower Leg Length After loosening the set screw the footrest bar can be adjusted or completely pulled out of the footrest holder Fig 35 4 2 8 Replacing the Footrest Bar Footplate First remove the footrest from the swivel segment as described in Section 4 2 2 Flip up the footplate Loosen and remove the two screws on the outside of the footplate Make sure that the lower screw is provided with a counter nut Fig 36 Loosen and remove the screw on the front of the footplate Fig 37 Now you can r
20. k bg www ottobock bg Otto Bock Suisse AG Pilatusstrasse 2 CH 6036 Dierikon T 41 0 41 455 61 71 F 41 0 41 455 61 70 suisse ottobock com www ottobock ch Otto Bock CR s r o Protetick 460 33008 Zru amp Senec Czech Republic T 420 0 377825044 F 420 0 377825036 email ottobock cz www ottobock cz Otto Bock Iberica S A C Majada 1 28760 Tres Cantos Madrid Spain T 34 0 91 8063000 F 34 0 91 8060415 info ottobock es www ottobock es Otto Bock France SNC 4 rue de la R union CS 90011 91978 Courtaboeuf Cedex France T 33 0 1 69188830 F 33 0 1 69071802 information gottobock fr www ottobock fr Otto Bock Healthcare plc 32 Parsonage Road Englefield Green Egham Surrey TW20 OLD United Kingdom T 44 0 1784 744900 F 44 0 1784 744901 bockuk ottobock com www ottobock co uk Otto Bock Hungaria Kft Tatai ut 74 1135 Budapest Hungary T 36 0 14511020 F 36 0 14511021 info ottobock hu www ottobock hu Otto Bock Adria d o o Dr Franje Tu mana 14 10431 Sveta Nedelja Croatia T 385 0 1 3361 544 F 385 0 1 3365 986 ottobockadria ottobock hr www ottobock hr Otto Bock Italia Srl Us Via Filippo Turati 5 7 40054 Budrio BO Italy T 39 0 051 692 4711 F 39 0 051 692 4720 info italia ottobock com www ottobock it Otto Bock Benelux B V Ekkersrijt 1412 5692 AK Son en Breugel The Netherlands T 31 0 499 474585 F 31 0 499
21. me tubes Fig 58 Insert the adjustment ele ments into the insert sleeves Fig 59 Screw the rear wheel adapter to the rear frame and fix the adjustment element to the rear frame with the screws A provided Fig 60 Motus Ottobock 23 Settings Replacement Retrofit Pull the new back upholstery onto the back tubes provided and tighten the screw connections Fig 61 Push the rubber hand grips onto the back tubes using a lubricant Fig 62 Connect the two rubber hand grips with the back stabilizer provdided Fig 63 Put the pre assembled back unit onto the adjustment elements Fig 64 Pull the back uphol stery up and tighten the screw connections between the back tubes and adjustment elements Fig 65 Thread the cable through the key rings Form the cable ends to eyelets and push on the aluminium sleeves provided Fig 66 Squeeze the aluminium sleeves using combination pliers Fig 67 24 Ottobock Motus Settings Replacement Retrofit 4 4 7 Replacing the Cable of the Angle adjustable Back On both sides cut the damaged cable in two using pincers Fig 68 To mount the new cable please proceed as described in Section 4 4 5 4 4 8 Retrofitting with the Back System The Back Please observe the information given in the product s Instructions for Use 647H491 Motus Ottobock 25 Settings Replacement Retrofit 4 5 Assembly E Side Panels 4 5 1 Replacing Retrofitting Setting the Clothing
22. nner side of the brake block Fig 106 and remove the brake block Replace the brake block and reassemble tt 4 8 4 Retrofitting the Plug on Wheel Lock Lever Extension Carefully cut open the rubber grip of the wheel lock lever Fig 107 and remove the rubber grip Screw the cord of the wheel lock lever extension to the pre drilled hole in the wheel lock housing using the screw provided Fig 108 Remove any residues of old glue or rubber from the wheel lock lever Plug the wheel lock lever extension onto the wheel lock lever Fig 109 38 Ottobock Motus Settings Replacement Retrofit 4 8 5 Knee Lever Wheel Lock for One Handed Operation a Attaching adjusting a knee lever wheel lock for one handed operating Risk of pinching Make sure that the wheel lock cables are not pinched when folding Disassemble the knee lever wheel locks as described in section 4 8 1 and instead mount the component groups provided Fig 110 Positioning of the Bowden cable must take place with frame unfolded Feed the brake cable as illustrated underneath the frame and across to the opposite side Then feed the Bowden cable forwards to the opposite wheel lock Fig 111 Locate the nipple end of the Bowden cable into the wheel lock with the wheel lock handle Fig 112 Insert the Bowden cable through the hole in the cable attachment pin Fig 113 Feed the Bowden cable underneath the frame to the other side Slide the protect
23. oated with thread lock or apply a liquid thread lock to the existing screws 4 4 1 Setting the Back Upholstery You can adjust the back upholstery in segments according to your needs To do this remove the back upholstery padding Fig 47 and undo the hook and loop fasteners of the straps Fig 48 20 Ottobock Motus Settings Replacement Retrofit Reposition the straps as desired attach them again with the hook and loop fasteners and cover with the padding 4 4 2 Setting Replacing the Back Tubes The back tube which is integrated into the rear frame allows for the adjustment of the back height in increments of 2 5 cm If applicable loosen and remove the screw connection between the side panel and back tube Fig 49 Remove the mounting clamps from the back tube Fig 50 Remove all screws from the rear frame tube including the screw connection of the rear wheel adapter Fig 51 and set the desired back height For assembly please proceed in reverse order When making adjustments ensure that the back tube is slid at least 79 mm into the rear frame tube Make sure to firmly retighten all screws and nuts after making adjustments 4 4 3 Replacing the Push Handles Loosen and remove the two screws at the upper back tube Fig 52 Pull the push handles up out of the tube Replace the push handles For assembly please proceed in reverse order Motus Ottobock 21 Settings Replacement Retrofit 4 4 4 Replacin
24. obock com co www ottobock com co Otto Bock de Mexico S A de C V Prolongaci n Calle 18 No 178 A Col San Pedro de los Pinos C P 01180 Mexico D F Mexico T 52 0 55 5575 0290 F 52 0 55 5575 0234 info ottobock com mx www ottobock com mx Otto Bock HealthCare Two Carlson Parkway North Suite 100 Minneapolis MN 55447 USA T 1 0 763 553 9464 F 1 0 763 519 6153 usa customerservice ottobockus com www ottobockus com Asia Pacific Otto Bock Australia Pty Ltd Suite 1 01 Century Corporate Centre 62 Norwest Boulevarde Baulkham Hills NSW 2153 Australia T 61 0 2 8818 2800 F 61 0 2 8814 4500 healthcare ottobock com au www ottobock com au Beijing Otto Bock Orthopaedic Industries Co Ltd B12E Universal Business Park 10 Jiuxiangiao Road Chao Yang District Beijing 100015 P R China T 8610 0 8598 6880 F 8610 0 8598 0040 news service ottobock com cn www ottobock com cn Otto Bock Asia Pacific Ltd Suite 3218 32 F Sun Hung Kai Centre 30 Harbour Road Wanchai Hong Kong China T 852 0 2598 9772 F 852 0 2598 7886 info ottobock com hk Otto Bock HealthCare India Behind FairLawn Housing Society St Gregorios Lane Sion Trombay Road Chembur Mumbai 400071 India T 91 0 22 2520 1268 F 91 0 22 2520 1267 information indiaottobock com www ottobock in Otto Bock Japan K K Yokogawa Building 8F 4 4 44 Shibaura Minato ku Tokyo 108 0023 Japan T 81 0
25. on of the rear wheel adapter is 8 Nm The proper torque for the screw connection of the fitting is 50 Nm wd 1 4 7 5 Changing the Position of the Fitting in the Adapter To set the centre of gravity the position of the fitting in the rear wheel adapter can be adjusted horizontally Loosen the screw connection of the fitting Fig 92 and remove the fitting Move the fitting to the desired position in the rear wheel adapter and firmly retighten the screws Motus Ottobock 33 Settings Replacement Retrofit The distance between rear wheel and side panel can be continuously adjusted by adjusting the counter nut on the outer side of the rear wheel adapter Fig 93 When changing the adjustments originally made in the factory two other assemblies of the wheelchair must be readjusted refer to Sections 4 6 1 and 4 8 1 Make sure to firmly retighten all screws and nuts after making adjustments The proper torque of the screw connection of the rear wheel adapter is 8 Nm 4 7 6 Retrofitting a Wheelbase Extension First remove the rear wheels Remove the rear wheel adapter as described in section 4 7 4 Mount the wheelbase extension as shown to the frame Fig 94 Loosen and remove the fitting from the removed rear wheel adapter Fig 95 Mount the fitting in the wheelbase extension Fig 96 Follow this procedure on both sides INFORMATION The side panels see Section 4 5 1 and the wheel locks see Section 4 8 1 are to b
26. ottobock Motus Service Manual EN Service Instructions for the Motus Adaptive Wheelchair Tabel of contents Page LINIKOQUCHON ae tee een een 5 TI PVC OCC en ee E esa veter CR CM NER DENDUM E aug 5 12 Technical SUD DOME u ehe 5 2 Safety Instruclons s un en ahnen 6 2 1 Explanation of Symbols perdi xoa adeo aod sa svo petu xu oui eva con aaa 6 22 General Safety IDSTITUCBIOTS iiis trader Eva oae cu oaa RR Eoo d ev da daa Deu E Urs vp Cata 6 3 Required Tools Maintenance Schedule eese nennen nnn nnn 7 9 1 Negulred TOOLS sonas ves Suet WAT REVEYRUE a TAA ME KVXRVR VERNA INEST VERI ENIMS 7 2 2 Maintenance Schedule nu ee 8 4 Settings Replacement Retrofit uz2uu0u000n0000000nannunnunnn nun nun nnnun nun nun nn nun nun nn nun nun nun 9 4 1 Assembly A Frame uode eye nenne 9 4 1 1 Replacing the Front Frame Part z 2u2uu2u2u00nonnunuaunnnnnnununnunununnunn ann nn nn nun un nn RR ann nn nn 9 4 1 2 Replacing the Rear Frame Part 2u2u0su2u0unonnunuaununnunununnunununnunnnnnnnnnnunun nn nn ann nn nn nn 10 4 1 3 Replacing the Spacer Sleeve 2 esee eee sena naa ann ann ann aaa aka ann nun nn ann ann nun 12 4 1 4 Replacing Retrofitting Setting the Anti tipper eee nnne nnn 12 4 1 5 Replacing Retrofitting Setting Transport Wheels Crutch Holder or Tip assist 13 4 1 6 Replacing the Support Brackets 2 eee eee e
27. re Loosen and remove the screw connection of the push rings with the rim Mount the push rings in the narrow or wide mounting position in relation to the rim Fig 89 For mounting the tyres please refer to Section 8 of the Instructions for Use 4 7 3 Setting the Quick release Axle The quick release axle should be set so the wheel is correctly engaged with no play on the axle Use a wrench to hold the quick release axle on the inside and adjust the play by turning the nut on the end of the quick release axle in or out Fig 90 see arrow Please also observe the information regarding maintenance cleaning and disinfection given in Section 7 of the Instructions for Use 32 Ottobock Motus Settings Replacement Retrofit 4 7 4 Changing the Rear Wheel Adapter Position in the Frame Loosen all four screw connections Fig 91 see arrows and remove the screws Move the adapter to the desired position and firmly retighten the screws Additional rear wheel positions can be obtained by turning the rear wheel adapter by 180 de grees nrormar on When the rear wheel position is changed the angle of the caster axle in relation to the ground also changes Ensure that this angle is always approx 90 wide see Section 4 6 1 The wheel lock must be re adjusted as well see Section 4 8 1 INFORMATION Make sure to firmly retighten all screws and nuts after making adjustments The proper torque for the screw connecti
28. ress the locking button never use your fingers Motus Ottobock 27 Settings Replacement Retrofit 4 5 3 Retrofitting the Desk Side Panels First remove the clothing protector as described in Section 4 5 1 Remove the two screws from the rear frame part Attach the holder for the desk side panel as shown to the frame and tighten the screw con nection Fig 76 Then attach the pivot bearing to the uppermost bore hole in the rear frame so that the form fits and tighten the screw connection From above and in vertical position insert the desk side panel into the pivot bearing Fig 77 Then let it engage forwards into the holder 4 5 4 Replacement Length Adjustment of the Armrest Loosen and remove the two screws underneath the armrest Fig 78 and remove the armrest There are five bore holes on the underside of the armrest that are used to adjust the armrest Fig 79 Position the armrest as needed and firmly retighten the screws 28 Ottobock Motus Settings Replacement Retrofit 4 5 5 Retrofitting a Tray To be able to use a tray in matching seat width desk side panels or plug on side panels must have been mounted to the Motus Pull the protective foil off the tray and evenly slide the tray onto the armrests Fig 80 The use of tools in not required 4 6 Assembly F Casters INFORMATION Use new screws coated with thread lock or apply a liquid thread lock to the existing screws 4 6 1
29. riate tools Use appropriate tools refer to page 5 NOTICE Damage as a result of unsecured product Secure the product to prevent it from tipping over or fall ing off the workbench NOTICE Damage caused by neglected cleaning Clean or disinfect the product before you start the inspection Consult the instructions for use regarding product care or product specific inspection information INFORMATION The screws and nuts for many of the screw connections are equipped with thread lock If you have to undo such screw connections replace the nut or screw with a new one equipped with thread lock If new screws or nuts with thread lock are not available apply a medium strength liquid thread lock substance such as Loctite 241 or Euro Lock A24 20 to the existing screws 6 Ottobock Motus Required Tools Maintenance Schedule 3 Required Tools Maintenance Schedule 3 1 Required Tools The following list shows the tools and accessories required for service Reversible ratchet handle wrench and Torque wrench Wrenches sizes 8 mm 24 mm sockets sizes 8 mm 21 mm measurement range 5 50 Nm Allen wrenches sizes 3 mm 6 mm Screwdrivers blade width 5 mm Hammer approx 300 g Stanley knife with standard blade Pincers and combination pliers Workbench and vice with plastic jaws and rubber insert Folding ruler and level Liquid thread lock medium strength Inner tube repair kit Contained in 481C08 ST
30. see sanas nana usan nun ann ann ann nun 4a ann AR Rn 14 4 2 ASSEMDIV B FOOU CSE i si uni 15 4 2 1 Replacing the Footrest Holder 4 ecelesie eee nna sauna aaaa na uhu nun un nn ausa nun nn 15 4 2 2 Replacing the Footrest uiei id rina rueda nkogaFutaud sa zd du sua drangen EFE covestuusveorcesdzevelsaees 15 4 2 9 Replacing Ihe EOCK PIeCO iioi ioa Duo Lo vu su PI reU Ses ERE a r E Sexe Eid 16 4 2 4 Replacing the Pivot Bearing u nennen 16 4 2 5 Replacing the Swivel Segment eese eee an nana uuu ann nun nn nun ann nun nn ann nun nun 16 4 2 6 Retrofitting Elevating Footrests 4 eese eese nan nn nana nuu hu aa suuauhusun hu nn nn ann nun nn 17 4 2 7 Setting the Lower Leg Eenoth u en 17 4 2 8 Replacing the Footrest Bar Footplate eese eee enar naaa 17 4 2 9 Setting or Replacing the Calf Pads esee eese nana aan nun nun nun nun nnn aa ann nun 18 4 0 Assembly C SeaL usudicisesee unio ea des ui dup ec ee ee 18 4 0 1 Replacing the CrossDrace seicesissvedesdvaveccuiencusniiuanuies Ei Mx vod ER rFER RV ERAS FA ER Vul REN ERY MEE 18 4 3 2 Replacing the Crossbrace Brackets and the Crossbrace Bearing 19 4 3 3 Replacing Tightening the Seat Upholstery eee eee nene 19 4 3 4 Cleaning the Nylon Seat Upholstery 1 eee nana ann ann nun nn ann nun nn nn 20 4 3 5 Cleaning the Standard Seat Cush
31. t bracket For assembly please proceed in reverse order Replacement of the rear support bracket takes place correspondingly in the same way Recom mendation Remove the rear wheel first Fig 25 14 Ottobock Motus Settings Replacement Retrofit 4 2 Assembly B Footrest INFORMATION Use new screws coated with thread lock or apply a liquid thread lock to the existing screws 4 2 1 Replacing the Footrest Holder Insert the footrest holders in laterally turned position from above into the front frame tubes Fig 26 Turn the footrest holders to the front until the swivel segment engages with the lock For disas sembly please proceed in reverse order For adjusting the lower leg length and for operation please observe the information given in the Instructions for Use 4 2 2 Replacing the Footrest Remove the footrest holder Loosen and remove the lower set screw on the inside of the swivel segment Fig 27 Loosen the upper set screw until the footrest bar can be moved Fig 28 Then pull the footrest bar downwards out of the swivel segment Replace the footrest For assembly please proceed in reverse order Motus Ottobock 15 Settings Replacement Retrofit 4 2 3 Replacing the Lock Piece Remove the footrest holder Loosen and remove the screw of the lock piece Fig 29 and remove the lock piece Replace the lock piece For assembly please proceed in reverse order 4 2 4 Replacing the P
32. the screw connection between the side panel and back tube Fig 10 10 Ottobock Motus Settings Replacement Retrofit Loosen and remove the screw connection at the upper frame tube Fig 11 as well as at the lower frame tube Fig 12 Slightly fold the wheelchair and remove the rear support bracket Remove the seat padding from the backrest and open the hook and loop straps of the back upholstery Pull the back tube out of the rear frame part Fig 13 Pull off the rear frame part to the rear Fig 14 You can now easily access and remove all the accessory items mounted to the rear frame parts Replace the rear frame part For assembly please proceed in reverse order INFORMATION Use new screws coated with thread lock for assembling the frame and the rear wheel adapters Motus Ottobock 11 Settings Replacement Retrofit 4 1 3 Replacing the Spacer Sleeve Loosen and remove the two screw connections between the side panels and frame tube Fig 15 You can now pull the spacer sleeve to the front off the joint tub Fig 16 Replace the spacer For assembly please proceed in reverse order 4 1 4 Replacing Retrofitting Setting the Anti tipper 1 Mount the receiver tube to the frame in the position shown Fig 17 2 Slide the anti tipper from below into the mounted receiver tube Tighten the screw connection of the anti tipper in the uppermost position of the receiver tube as shown Fig 18 3
33. ul Turkey T 90 0 212 3565040 F 90 0 212 3566688 info ottobock com tr www ottobock com tr Africa Otto Bock Alg rie E U R L 32 rue Ahc ne Outaleb Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie T 213 0 21 913863 F 213 0 21 913863 information gottobock fr www ottobock fr Otto Bock Egypt S A E 28 Soliman Abaza St Mohandessein Giza Egypt T 202 0 330 24 390 F 202 0 330 24 380 info ottobock com eg www ottobock com eg Otto Bock South Africa Pty Ltd Building 3 Thornhill Office Park 94 Bekker Road Midrand Johannesburg South Africa T 27 0 11 312 1255 info southafrica ottobock co za www ottobock co za Americas Otto Bock Argentina S A Av Cabildo 924 CP 1426 Ciudad Aut noma de Buenos Aires Argentina T 54 0 11 4706 2255 F 54 0 11 4788 3006 atencionclientes ottobock com ar www ottobock com ar Otto Bock do Brasil Ltda Rua Jovelino Aparecido Miguel 32 13051 030 Campinas S o Paulo Brasil T 55 0 19 3729 3500 F 55 0 19 3269 6061 ottobock ottobock com br www ottobock com br Otto Bock HealthCare Canada 5470 Harvester Road Burlington Ontario L7L 5N5 Canada T 1 0 289 288 4848 F 1 0 289 288 4837 infocanada ottobock com www ottobock ca Otto Bock HealthCare Andina Ltda Clinica Universitaria Telet n Autopista Norte km 21 La Caro Chia Cundinamarca Bogota Colombia T 57 0 18619988 F 57 0 18619977 info ott
34. ve the nut above the caster mounting Fig 87 Pull the fork with the axle out of the ball bearings Next loosen and remove the nut at the lower end of the threaded axle Replace the caster fork For assembly please proceed in reverse order Firmly retighten the screw connection 4 6 4 Replacing the Casters The anterior seat height is set via the row of holes in the fork and via the caster wheel diameter To do this please refer to the seat height table in the Instructions for Use Loosen the screw connection on the casters Fig 88 and remove the wheels from the fork For reassembly please proceed in reverse order Firmly retighten the screw connection INFORMATION The casters must be replaced if the material shows signs of cracking or damage and when the tread becomes worn down to such an extent that there is only 5 mm of radius left on the outer edges of the tyre nrormarion Replace the casing of weels with pneumatic tyres if it is bald or shows signs of crack ing or other damage Motus Ottobock 31 Settings Replacement Retrofit 4 7 Assembly G Rear Wheels 4 7 1 Replacing the Tyres For replacing the casing inner tube and rim band please observe the information given in Sec tion 8 of the Instructions for Use INFORMATION Replace the casing if it is bald or shows cracking or other damage 4 7 2 Replacing the Push Rings and Setting the Mounting Position narrow wide Completely remove the ty
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