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Service Manual - arjohuntleigh

1. 7 ad A amp B connect when tubeset disconnected Mattress Tubeset a Alternating Feed A lt a Alternating Feed B Mattress Overlay Core lg Static Feed C 1 _C Cells 5 17 19 A e Non Cells 4 16 18 20 B Return O An ESR gt eel EREN Valve E O Cells 7 15 A O oe Low Air 2 gt Cells 6 14 B Loss Patch AS D Static Feed C 4 4 Cell in Cell Test Port e __ O O Partial Non Return Valves CPR o e si er ay 7 Head Cells 1 3 gt lt Static lt 2 D gt lt Feed gt lt D Ty oe Valved Connected Open Oo Q Connections Disconnected Closed Mattress Base Pad Valve Assembly Crack valves Perimeter enh Cell Zone oay Zone i ee Figure 7 Pneumatic Schematic for Pump and Mattress Chap 1 Page 10 SEROO06 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction 4 Operating Principle Pump Refer to Figure 6 for the Electrical Schematic for the Pump Refer to Figure 7 for the Pneumatic Schematic for the Pump and Mattress Refer to Figure Note for the Pneumatic Schematic for the Pump and Seat Cushion A single compressor in the pump provides a flow of air to the pneumatic system The output of the compressor is fed
2. CULIEPLIALEE TEI GEG Standard Cells Torso Cells Standard Cells Item 20 5 off Item 10 10 off Item 20 5 off P pn h sh fa P a E O O E E E E a i Js J k won a ae i r l j Foot Head End f End i i I i i PIII LLY P7257 rr pis A a i i A S Pump Tubeset CPR Unit Figure 73 Cell Arrangement Anchor Clip Welded Seam Alternating Cell Grommet Static Cell Grommet LI Figure 74 Mattress Cell Orientation Table 39 Top Cover and Mattress Cell Parts List Item Part Number PXA050 PXA250 PXA060 PXA260 Description Cell Assembly Torso Cell in Cell Light Blue Cell Assembly Torso Cell in Cell Light Blue Narrow Cell Assembly Standard Dark Blue Cell Assembly Standard Dark Blue Narrow Chap 6 Page 126 Issue 4 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 4 1 4 2 4 3 4 4 Iss Removing a Cell Assembly Remove the top cover Refer to Page 124 Section 2 At both ends of the cell assembly Fig 75 Items 10 or 20 remove the anchor clip from the base sheet assembly as follows Refer to Figure 75 4 2 1 4 2 2 4 2 3 Step 1 Pull the end of the anchor clip outwards and away from the b
3. Push the AV Mount Bracket out of the slot in the Mounting Bracket AV Mount Compressor Assembly Cables to Power Supply PCB Assembly Figure 51 Removing the AV Mounts from the Mounting Bracket Issue 4 Chap 5 May 2013 SEROO06 Page 95 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Compressor Terminal Identification Wire Assembly Short Wire Colour Key White Black Wire Assembly Long Wire Assembly Connections Short White wires 6 and 8 Long White Wires 2 and 4 Black wires 5 and 7 Black Wires 1 and 3 Figure 52 Compressor Assembly Table 19 Compressor Assembly Item Part Number Description 509051 Compressor Assembly Series 6 5 5V 50 60Hz 630335 Elbow 630334 Tube Compressor Assembly Silencer Bag Assembly Chap 5 Issue 4 Page 96 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 20 4 At the other end of the compressor assembly do the following Refer to Figure 51 20 5 20 6 20 7 21 21 2 21 3 21 4 21 5 Issue 4 20 4 1 Hold the compressor assembly and push the mounting bracket in towards the centre of the compressor assembly 20 4 2 Atthe same time carefully push the grooved part of the remaining two AV mounts into the slots in the mounting bracket Install the two compressor bump stops Fig 50 Item 40 through the compressor bracket
4. 0 0 00 ee 149 Installing a Retaining Strap Assembly oa aaa a 149 Replacing the Base Pad Sub Assembly 2 a a a a a 149 Interchangeability of New and Old Auto Logic 200 Spare Parts 150 Press Stud Replacement oa oaa a 000 pee ee 151 CHAPTER 7 Seat Cushion Repair soc lt a 3 2 aoa ace ere ee Role ee Se ee Bie ee 153 Generali Tia sw eee ake DEA ea Re Re ee Be ee e adi 153 Removing the Top Cover Assembly 2 0 0 a a 153 Installing the Top Cover Assembly 2 2 aaa a a 153 Removing the Welded Cell Assembly 0 0 0200 eee 155 Installing the Welded Cell Assembly 2 2 a a 155 Removing the Pump Tubeset Assembly 2 0 0 0 0 0 0 156 Installing the Pump Tubeset Assembly aa aa a aa 156 Removing a Retaining Strap Assembly 0 0 00 ee 156 Installing a Retaining Strap Assembly 2 2 156 Replacing the Base Assembly 2 2 a a 158 Issue 4 May 2013 SEROO006 Page vii Contents Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual CHAPTER 8 Intelligent Battery Pack Assembly Generali abt ba t pad ae She FE el en 1 RAIS Oe ee Installing and Removing the Battery Pack Checking the Status of the BatteryPack Battery Pack Status Label 04 To Check the Battery Pack Status Refer to Figures 92 and 93 Battery Pack Storage aaa aa a Battery Pack Disposal 000000 e
5. 67 Making Fine Adjustments to the Transducer Calibration 4 68 End of Test s s Gans bow eee bee ee ewe ae ea ee oe ea 68 Setting the Service Hours onthe Pump 2 2 a a 69 Checking the Sounder and Power Fail Alarm LED Indicators 70 The procedure applies to all pumps 000002 eee ee eee 70 Setting Up a New Control PCB Assembly 2 a aa a 70 Setting the GMT Time and Date 2 2 2 aaa a a 71 Pressure Logging using the Communicator Software if applicable oaoa aaa aaa 71 Electrical Safety Testing s e a a eaa a eta a a ded Phe Phe AA a dees dls 74 Electrical Safety Checks Class II Double Insulated a oa a aa a a 74 Insulation Resistance Test oe cs acs eue nale d aa n ea a E a a e e a a ea 74 Dielectric Strength Test Flash Test 2 2 a a 74 Leakage Circuit Test USA aa oaaae a 74 Inflation Test of the Mattress Replacement Overlay or Seat Cushion 75 Test Procedure sate bk eed arel ted ele 44 peek bee Bee toe ee bh bun Dai 75 Pneumatic Test For Cell in Cell Static Line 2 2 0 2 0 02000048 76 CHAPTER 5 PUMP RE Pals senasa S adea a e ee Ro a Sr ae oS Soa eee 77 CERETI aia r r a oy Rete gh det Re R ge ne a Hae aaa dy ee eee a ke A ae te Re aS A 77 Pump Repair to Testing Requirements 000202 eee ee ee 77 Removing the Mains Power Cordset oaoa aa T9 Installing the Mains Power Cordset a aoaa
6. Part No Description Spare Length Width Height Cover mm mm mm PXAO001ADV AUTO Logic 110 Advantex PXA082 2030 860 115 80 34 4 5 PXA001DAR AUTO Logic 110 Dartex PXA080 2030 860 115 80 34 4 5 PXAOO1EVE AUTO Logic 110 eVENT PXA084 2030 860 115 80 34 4 5 PXA201ADV AUTO Logic 110 Narrow Advantex PXA282 2030 780 115 80 30 4 5 PXA201DAR AUTO Logic 110 Narrow Dartex PXA280 2030 780 115 80 30 4 5 PXA201EVE AUTO Logic 110 Narrow eVENT PXA284 2030 780 115 80 30 4 5 PXBOO5ADV AUTO Logic 175 Advantex PXB182 2030 860 175 80 34 7 PXBOO5DAR AUTO Logic 175 Dartex PXB180 2030 860 175 80 34 7 PXBOO5EVE AUTO Logic 175 eVENT PXB184 2030 860 175 80 34 7 PXBO01ADV AUTO Logic 200 Advantex PXB082 2030 860 205 80 34 8 PXB001DAR AUTO Logic 200 Dartex PXB080 2030 860 205 80 34 8 PXBOO1EVE AUTO Logic 200 eVENT PXB084 2030 860 205 80 34 8 PXB201ADV AUTO Logic 200 Narrow Advantex PXB282 2030 780 205 80 30 8 PXB201DAR AUTO Logic 200 Narrow Dartex PXB280 2030 780 205 80 30 8 PXB201EVE AUTO Logic 200 Narrow eVENT PXB284 2030 780 205 80 30 8 Issue 4 Chap 10 May 2013 SEROO006 Page 175 Technical Specification Auto Logic 110 175 200 Autofirm amp Aura Logic Service SEAT Aura Logic Seat Cushion PXS001 Length 470mm
7. 35 9 1 Note 35 9 2 35 9 3 Note A new IrDA LED lens Fig 64 Item 30 Push the lens until it clicks securely into place The IrDA LED lens is asymmetric and can only be installed one way A new patient handset grommet Fig 64 Item 40 A new self adhesive Auto Logic pump label Fig 64 Item 60 Make sure the pump label is centralised in the position shown in Figure 64 Install a new LCD window cover Fig 64 Item 20 into the top of the front case as follows Refer to Figure 64 35 10 1 35 10 2 35 10 3 35 10 4 Insert the side of the LCD window cover with the two lugs through the top of the front case from the outside Insert the lugs into the corresponding slots in the underside of the top of the front case Lower the other side of the LCD window cover onto the top of the front case and gently push it down until it clicks into place If necessary the LCD window cover can be removed from the old front case and installed into the new front case Remove the old LCD window cover as follows 35 10 4 1 Remove the membrane label Refer to Page 108 Section 32 35 10 4 2 Remove the LCD window cover as the reverse procedure to that detailed in Para 35 10 1 to Para 35 10 3 above Install the following components into the front case 35 11 1 35 11 2 35 11 3 35 11 4 35 11 5 35 11 6 35 11 7 35 11 8 The PCB mounting pillars Refer to Page 101 Section 27 The control PCB assembly Refer to Page 101
8. Issue 4 Chap 4 May 2013 SEROO06 Page 59 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 10 36 10 37 10 38 10 39 10 40 10 41 10 42 10 43 After measuring the flow rate close the valve on the flow pressure rig to create back pressure on the static feed C The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is greater than 80 mmHg 10 37 1 If the pressure gauge reading is greater than 80 mmHg then continue the test at Para 10 38 10 37 2 If the pressure gauge reading is less than 80 mmHg then the compressor is faulty Send the command 705 Stop_Compressor Send the command 704 Disable_Test_Mode to put the pump into standby mode Open and close the valve on the flow pressure rig to release any back pressure that may be apparent Send the command 70A Read_Pressure Read the pressure value displayed in the Receive box Check that the pressure value is 0 0 5 mmHg Switch off the mains power supply to the pump 11 Checking the Calibration of the Pressure Transducer 11 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 11 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 11 3 Run the Communicator software on the PC Refer to Page 49 Section 6 11 4 Make sure that the top
9. pump 3 Way Pump Tubeset Adaptor Alternating Feed A Static Feed C Alternating Feed B Figure 36 3 Way Pump Tubeset Adaptor 12 19 Connect the flow pressure rig Table 6 Item 40 to the alternating feed A on the 3 way pump tubeset adaptor Make sure that the other alternating feed B and the static feed C on the 3 way pump tubeset adaptor are blanked off Refer to Figure 36 12 20 Fully open the valve on the flow pressure rig 12 21 After a few seconds at free flow close the valve on the flow pressure rig to create back pressure on the alternating feed A 12 22 The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is approximately 110 130 mmHg 12 22 1 If the pressure gauge reading is approximately 110 130 mmHg then continue the test at Para 12 23 12 22 2 If the pressure gauge reading is NOT approximately 110 130 mmHg then do the following 12 22 2 1 Select the command 705 Set_Compressor_1455 but do not send it to the pump 12 22 2 2 Make small changes to the Level parameter by overwriting the value Note An increase in the Level parameter will increase the pressure gauge reading 12 22 2 3 Send the command 705 Set_Compressor_1455 to the pump 12 22 2 4 Repeat Para 12 22 2 1 to Para 12 22 2 3 until the pressure gauge reading is approximately 110 130 mmHg 12 22 2 5 Continue the test at Para 12 23 Issue 4 Chap 4 May 2013 SEROO006 Page 6
10. Page 156 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Seat Cushion Repair 9 2 Feed the plain end of the webbing through until the end exits the opposite side of the anchor grommet 9 3 Open the loop on the plain end of the webbing and insert the other end of the webbing with the side release buckle or mating receptacle through the loop 9 4 Tighten the webbing on the anchor grommet to secure 9 5 Repeat the procedure to install the mating retaining strap Dump aay Valves Ye Anchor Grommet Figure 91 Replacing a Retaining Strap Assembly Table 51 Retaining Strap Assembly Parts List PXS066 Retaining Strap Assembly Pair Issue 4 Chap 7 May 2013 SEROO006 Page 157 Seat Cushion Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 10 13 Replacing the Base Assembly Remove the top cover assembly Refer to Page 153 Section 89 Remove the pump tubeset assembly from the base assembly Refer to Page 156 Section 6 Remove the two stepped connectors Fig 90 Item 60 and internal tube assembly Fig 90 Item 70 from the base assembly Remove the welded cell assembly from the base assembly Refer to Page 155 Section 4 Note Make sure all 14 connectors Fig 90 Items 30 40 and 50 are removed from the grommets on the manifolds on the base assembly
11. 12 12 1 12 2 12 3 12 4 12 5 Note Step 2 Step 3 Figure 83 Closing the Draw Latch on the Manifold Connector Assembly Separating the Mattress Overlay from the Mattress Base Pad There are two sets of zips on the mattress overlay e Two long zips which secure the top cover assembly to the mattress overlay e Two short zips which secure the mattress base pad to the mattress overlay e The two short zips are immediately below the two long zips There are zip flaps on the side of the top cover assembly which cover both sets of zips to prevent the ingress of contaminants Note It is not necessary to remove the top cover assembly to separate the mattress overlay from the mattress base pad On the sides of the mattress lift up the zip flap which covers the two sets of zips and undo the two short zips which secure the mattress overlay to the mattress base pad Note The two short zips are the lower of the two sets of zips At the head end of the mattress carefully lift the corner of the mattress overlay adjacent to the CPR assembly to reveal the two manifold connector assemblies which connect the mattress overlay to the mattress base pad Refer to Figure 81 Open the two draw latches on the side of the manifold connector assembly on the mattress base pad as follows Refer to Figures 81 and 82 12 3 1 Step 1 This shows the closed position of the draw latch 12 3 2 Step 2 Lift the hinged end of the draw latch
12. 5 3 2 Slide the Serial Communications Pack out from the pump base towards the front 5 3 3 Install the battery socket cover onto the base of the pump 5 4 Installing the IR Interface Module Refer to Figure 21 5 4 1 Make sure the PC is switched off Chap 4 Issue 4 Page 48 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 6 2 6 3 6 4 6 5 5 4 2 5 4 3 5 4 4 Connect the 9 way D type RS232 plug on the end of the IR Interface Module cable to the serial port on the PC Alternatively connect the USB to RS232 adaptor to one of the PC USB ports and connect the RS232 cable to that Switch on the PC During its power up initialisation routine the PC will recognise that the IR Interface Module is connected to it Place the IR Interface Module in front of the pump such that the small clear plastic window on the front of each unit covering the infrared transmitter and receiver face each other and are as close together as possible Note The distance between the two units should be a maximum of 0 3m 1 foot for optimum infrared data transmission Note The two batteries in the IR Interface Module Table 6 Item 10 have a limited life To conserve the battery life always switch off the power to the IR Interface Module by disconnecting the 9 way D type plug on the end of the IR Interface Module cable from the PC when the testing is complete Running the Communicator Software
13. Battery pack has reported LOW lt 15 2 Battery EMPTY Battery Level Battery pack Battery pack has reported EMPTY lt 5 CRITICAL LOGS STEPPER FAIL Stepper did not detect the synchronisation mark STEPPER FAIL Too many errors in the stepper system resetting the system If in self test mode the pump is also reset RFID FAIL Self test could not detect the phase of the internal coil RFID FAIL Self test could not read the RFID device RFID FAIL Self test had an unknown RFID failure 1 GMT reset Real Time Clock Time has been reset Issue 4 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting Parameter 0 Parameter 1 4 Real Time Clock OLD time Old Time when clock was reset 5 Real Time Clock NEW time New Time after clock was reset Critical logs cleared Self Test Compressor Fail Self Test Pressure test Fail Self Test Pressure transducer Fail Calibration may be required 5 Check for Self Set Technology SST Errors The Auto Logic systems do not have a pressure sensor pad in the mattress Instead the pump incorporates Self Set Technology SST which adjusts the air pressure within the mattress every 10 minutes in Active Alternating mode and 20 minutes in Reactive Constant Lower Pressure CLP mode to suit the Body Mass Index BMI and position of the patie
14. Fig 90 Item 10 Remove both retaining strap assemblies Refer to Page 156 Section 8 Discard the old base assembly Place a new base assembly Table 52 Item 10 down on a flat surface Install the welded cell assembly onto the base assembly Refer to Page 155 Section 5 Push the internal tube assembly Fig 90 Item 70 onto the two T connectors Fig 90 Item 50 on the welded cell assembly labelled A and B Note Refer to Figure 90 for the orientation of the internal tube assembly Push the two stepped connectors Fig 90 Item 60 into the ends of the internal tube assembly Install the pump tubeset assembly onto the stepped connectors Refer to Page 156 Section 7 Install both retaining strap assemblies Refer to Page 156 Section 9 Install the top cover assembly Refer to Page 153 Section 3 Table 52 Base Assembly Parts List Part Number Description PXS059 Base Assembly Chap 7 Issue 4 Page 158 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Intelligent Battery Pack Assembly 2 2 CHAPTER 8 INTELLIGENT BATTERY PACK ASSEMBLY General An optional intelligent battery pack is available which allows the pump to be used independently of the mains power supply The battery pack slides onto the base of the pump Installing and Removing the Battery Pack To install the battery pack onto the pump Refer to Figure 92 2 1 1 Remove the battery socket cov
15. Items 30 40 and 50 out of the grommets on the manifolds on the base assembly Fig 90 Item 10 Note Keep all 14 connectors in the grommets on the welded cell assembly Fig 90 Item 20 Carefully pull all 14 connectors Fig 90 Items 30 40 and 50 out of the grommets in the welded cell assembly Fig 90 Item 20 Installing the Welded Cell Assembly The labels by each connector on Figure 90 e g A B etc are an aid to installing the welded cell assembly by showing which connector on the welded cell assembly is connected to which grommet on the base assembly i e A to A etc Put the base assembly Fig 90 Item 10 and the welded cell assembly Fig 90 Item 20 down with the grommets pointing upwards Installing the connectors is made easier if the parts are wetted with methylated spirit immediately prior to insertion Push the following connectors into the grommets on the welded cell assembly 5 2 1 The single straight connector Fig 90 Item 40 labelled H 5 2 2 The two T connectors Fig 90 Item 50 labelled C and D 5 2 3 The 11 elbow connectors Fig 90 Item 30 labelled E to G and I to M Note Make sure the orientation of each of the 14 connectors is exactly as shown in Figure 90 Table 50 Welded Cell Assembly Parts List Part Number Description PXS059 Base Assembly PXS056 e Cell Assembly Welded 403305 e e Connector Elbow
16. Note This is only a graphical representation of the pressures and all pressure values are approximate The graph should therefore be used for indication only Issue 4 Chap 4 May 2013 SERO006 Page 71 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 18 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 18 2 Connect the pump to a mattress replacement mattress overlay or seat cushion 18 3 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 18 4 Run the Communicator software on the PC Refer to Page 49 Section 6 18 5 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 higher 18 6 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 18 7 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 18 8 To connect the mains power supply to the pump do the following 18 8 1 If the Serial Communications Pack is being used 18 8 1 1 Plug in and switch on the mains power supply to the pump 18 8 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST ro
17. Refer to Figure 2 The pump provides a dynamic system of inflating the support surface underneath the patient cycling every 10 minutes to produce periods of pressure relief for the whole body The single compressor pump has microprocessor aided control and alarm functions and has LED indications on the front case of the pump and the control panel on top of the pump An optional intelligent battery pack is available which allows the pump to be used independently of the mains power supply The battery pack slides onto the base of the pump and recharges itself when the pump is operating from the mains power supply A patient handset no longer supplied was previously available as an optional extra Pumps with this facility are identifiable by a socket located on the left hand side of the pump when viewed from the front The handset gives the patient control over the comfort settings of the mattress and also allows them to mute the alarm The Auto Logic systems do not have a pressure sensor pad in the mattress Instead the pump incorporates Self Set Technology SST which adjusts the air pressure within the mattress every 10 minutes in Active Alternating mode and 20 minutes in Reactive Constant Lower Pressure CLP mode to suit the Body Mass Index BMI and position of the patient Both support systems can be used on standard hospital and domestic beds Chap 1 Issue 4 Page 6 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura
18. Refer to Page 83 Section 9 34 5 Discard the old rear case Fig 60 Item 10 34 6 Lay the new rear case Fig 60 Item 10 down with the outside surface pointing upwards 34 7 If not already fitted install the following components onto the rear case 34 7 1 Anew handle insert Fig 60 Item 30 34 7 2 Eight new rubber feet Fig 60 Item 20 34 8 Turn the rear case over so that the inside surface is pointing upwards 34 9 Remove the backing strips and install the following components onto the rear case 34 9 1 New noise reduction foam Fig 61 Item 40 Note Make sure that the noise reduction foam is accurately located in the recesses in the rear case between the strengthening ribs 34 9 2 Two new compressor support rubbers Fig 61 Item 50 34 10 Install the hooks and hook covers onto the rear case Refer to Page 83 Section 10 34 11 Install the rear case onto the front case Refer to Page 81 Section 8 34 12 Install the air inlet filter onto the rear case Refer to Page 79 Section 6 34 13 Install the mains power cordset onto the pump Refer to Page 79 Section 4 34 14 Apply the serial number and product labels onto the rear case Refer to Page 104 Section 29 Table 26 Rear Case Components Part Number Description 630321 Rear Case Moulding only old style 630571 Rear Case Moulding only new style 507413 Rubber Foot 630330 Handle Insert 630383 Noise Reduction Foam Rear Case BP027 Compressor S
19. Width 455mm Height 50mm Cell Material Polyurethane CLEANING SYMBOLS Wash at 71 C 160 F for a minimum of 3 minutes Tumble dry at 80 85 C Wash at 95 C 203 F MAX NV Tumble dry at 130 C Wash at 65 C 149 F for a minimum of 10 minutes Wipe surface with damp cloth XK EEE Do not iron Use solution diluted to 1000 ppm of 1000ppm Available Chlorine NaOcl NaDCC 30 Do Not Use Phenol based cleaning CS Solutions Chap 10 Issue 4 Page 176 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Technical Specification COVER SPECIFICATION Standard Cover a Feature Advantex eVENT Fabric Dartex Removable Cover Yes Yes Yes Moisture Vapour Yes Yes 12 times higher Permeable Air Permeable No No Yes Low Friction Yes 18 lower 20 lower Water Resistant Yes Yes Yes Repellent Infection Material coating is Material coating is INERT MATERIAL Control Bacteriostatic Bacteriostatic does not support fungistatic fungistatic bacterial growth antimicrobial antimicrobial Fire Retardant BS 7175 0 1 amp 5 BS 7175 0 1 amp 5 BS EN ISO 12952 1 ONLY 2 Way Stretch Yes Some No Washing Conditions MAX 95 C 203 F MAX 95 C 203 F 71 C for 3 minutes or 65 C for 10 minutes Drying Conditions Tumble Dry up to 130 C 266 F or Air Dry Tumble Dry ONL
20. manifold assembly will move through sync and return If three attempts are made to run the compressor assembly and the BIST routine fails then there are four possible causes of failure 6 8 3 1 The compressor assembly is not connected to the power supply PCB assembly e Check the wiring connections between the compressor assembly and the power supply PCB assembly 6 8 3 2 The pressure transducer is out of calibration e Re calibrate the pressure transducer Chapter 4 Testing Page 62 Section 12 6 8 3 3 The pneumatic connections inside the pump are not correct e Check the pneumatic connections inside the pump 6 8 3 4 The valve in the manifold assembly is in the wrong position The manifold assembly is faulty e Replace the manifold assembly Chapter 5 Pump Repair Page 85 Section 11 and Chapter 5 Pump Repair Page 85 Section 12 6 8 4 If the compressor assembly runs once for a short period Refer to Para 6 7 5 and the BIST routine still fails the RFID Radio Frequency Identification coil antenna is faulty e Replace the RFID Radio Frequency Identification coil antenna Chapter 5 Pump Repair Page 89 Section 13 6 8 5 Check that the sounder beeps at the start and end of the BIST routine If it does not the control PCB assembly is faulty e Replace the control PCB assembly Chapter 5 Pump Repair Page 101 Section 24 and Chapter 5 Pump Repair Page 101 Section 25 6 9 To remove the bat
21. mattress overlay or seat cushion 20 2 Fully inflate one bank of cells on the mattress replacement mattress overlay or seat cushion and connect them to a pressure flow meter 20 3 Test the bank of cells to the requirements detailed in Table 9 Table 9 Inflation Test Requirements Parameter Inflation test pressure 35 40 mmHg Inflation stabilisation period 30 seconds Inflation test period 3 minutes Leak rate Must not exceed 3 mmHg 20 4 Repeat Para 20 2 and 20 3 for the remaining bank s of cells on the mattress replacement mattress overlay or seat cushion 20 5 If the mattress replacement mattress overlay or seat cushion fails any of the tests do the following 20 5 1 Investigate as to the reason why 20 5 2 Repair any faults in accordance with the following e Mattress Replacement Refer to Chapter 6 Mattress Repair and Chapter 6 Page 144 Section 22 e Mattress Overlay Refer to Chapter 6 Mattress Repair e Seat Cushion Refer to Chapter 7 Seat Cushion Repair 20 5 3 Repeat the above test procedure to re test the mattress replacement mattress overlay or seat cushion after the repair Refer to Page 75 Section 20 Issue 4 Chap 4 May 2013 SERO006 Page 75 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 21 21 1 21 2 21 3 21 4 21 5 21 6 Note 21 7 Pneumatic Test For Cell in Cell Static Line Remove the mattress top cover Open the
22. mode which continuously changes the tissue pressure points providing a high degree of pressure relief or Reactive Constant Lower Pressure CLP mode which provides a constant lower pressure reduction and is used when a moving surface is contra indicated for the patient Issue 4 Chap 1 May 2013 SEROO006 Page 3 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Auto Logic Front and Rear Case Changes 2010 Note These variations do not apply to Auto Logic Autofirm which is made only with the new style case and unique membrane label In 2010 the front case of the Auto Logic pump was updated The rear case while not changing internally also required an update which has resulted in the updated pump casings NOT being compatible with the old pump cases If replaced the front and rear case parts must be replaced as a pair Some illustrations in this manual show detail of the old pump casing however where procedures are affected by the differences they are highlighted and detailed accordingly The quickest way to identify the case type is to look for the connector for the optional patient handset which is only fitted to the old style front case The full list of differences between the old front case and the updated front case is below Table 1 Front Case Differences Applicable to 630320 Change Made to 630570 Patient Handset Grommet Removed Handset no longer available Embossed Huntleigh H
23. so the draw latch is loose 12 3 3 Step 3 Carefully pull the free end of the draw latch outwards and away from the manifold connector assembly Pull the two manifold connector assemblies apart Refer to Figure 81 Lift the mattress overlay away from the mattress base pad The manifold connector valves on the mattress overlay will automatically close when the mattress base pad is removed allowing the mattress overlay to continue operating Chap 6 Issue 4 Page 138 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 13 Attaching the Mattress Overlay to the Mattress Base Pad 13 1 Position the mattress overlay on top of the mattress base pad with the two manifold connector assemblies adjacent to each other 13 2 Push the two manifold connector assemblies together Refer to Figure 81 Note Make sure there is no gap between the mating faces of the two manifold connector assemblies particularly in the centre 13 3 Close the two draw latches on the side of the manifold connector assembly on the mattress base pad as follows Refer to Figures 81 and 82 13 3 1 Step 1 Pull the free end of the draw latch over the catch on the manifold connector assembly on the mattress base pad 13 3 2 Step 2 Push the hinged end of the draw latch down so the draw latch pulls the two manifold connectors together and secures them 13 3 3 Step 3 This shows the closed position of the draw latch 13 4 Make sure the
24. 110 175 200 Autofirm amp Aura Logic Service Manual Parameter 1 Name 5 Compressor output Low pressure CLEARED If the low pressure alarm was caused by a TAU error which makes compressor run too hard clear the error 4 TAU Low pressure DETECTED A measurement error has been recognised this is the first step to creating an alarm for a leak 9 TAU Poor curve Low pressure DETECTED A measurement error has been recognised this is the first step to creating a low pressure alarm but there is no leak 6 Startup Low pressure DETECTED Side cell inflate has not occurred Mattress changed The type of mattress has changed to a seatpad OR the seatpad has been changed for a mattress 1 pressure LOW Pressure 1 Pressure 2 Pressure transducer reading The pressure read has been too low Pressure 1 is the pressure which has been read Pressure 2 is the minimum allowed system pressure 2 pressure HIGH Pressure 1 Pressure 2 Pressure Transducer reading The pressure read has been too HIGH Pressure 1 is the pressure which has been read Pressure 2 is the maximum allowed system pressure 10 Level Compressor function error An attempt has been made to set the compressor output level to be higher than the maximum allowed 32 11 Frequency Frequency Compressor function error An attempt has been made to set the compressor output Frequency to be hig
25. 120 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 36 17 36 18 36 19 36 20 36 21 36 22 36 23 36 24 Turn the rear case over so that the inside surface is pointing upwards Remove the backing strips and install the following components onto the rear case 36 18 1 New noise reduction foam Fig 71 Item 40 Note Make sure that the noise reduction foam is accurately located in the recesses in the rear case between the strengthening ribs 36 18 2 Two new compressor support rubbers Fig 71 Item 50 Install the hooks and hook covers onto the rear case Refer to Page 83 Section 10 Install the rear case onto the front case Refer to Page 81 Section 8 Install the air inlet filter onto the rear case Refer to Page 79 Section 6 Install the mains power cordset onto the pump Refer to Page 79 Section 4 Stick the serial number and product labels onto the rear case Refer to Page 104 Section 29 Install the mains power cordset onto the pump Refer to Page 79 Section 4 Figure 71 Rear Case Noise Reduction Foam and Compressor Support Rubbers Part Number Table 32 Rear Case Components Description 630571 507413 Rear Case Moulding only new style Rubber Foot 630330 Handle Insert 630383 Issue 4 May 2013 Noise Reduction Foam Rear Case Compressor Support Rubber Chap 5 SEROO06 Page 121 Pump Repai
26. 20 53 30 54 40 54 30 53 40 40 40 62 40 62 20 62 30 63 50 63 60 63 70 62 80 64 30 64 40 64 50 64 60 67 40 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parts List Part Number Description Fig item Qty Rear Case Assembly 630321 Rear Case Old Style Moulding only 40 10 1 61 10 630571 Rear Case New Style Moulding only 40 10 1 71 10 630415 e Mains Power Cordset 6m Coiled UK 39 10 1 630416 e Mains Power Cordset 6m Coiled Euro 39 10 1 630417 e Mains Power Cordset 6m Coiled USA 39 10 1 630329 e IEC Connector Cover 39 20 1 FAS223 e e Screw 3 dia x 10 Pan Head 39 30 2 BP044 e e Pad 39 40 1 630326 e Filter Cover 39 60 1 507374 e e Air Inlet Filter Felt 39 50 1 FAS145 e e Screw 3 dia x 8 Pan Head 39 70 1 630315 e Hook 41 10 2 630325 e Hook Cover 41 20 2 FAS225 e e Screw 3 dia x 16 Pan Head 41 30 8 FAS225 e Screw 3 dia x 16 Pan Head 40 30 5 507413 e Rubber Foot 40 40 6 60 20 630330 e Handle Insert 60 30 1 630383 e Noise Reduction Foam Rear Case 61 40 1 BP027 e Compressor Support Rubber 61 50 2 Pump Label Sets LAB314 Pump Rear Label serial numbers earlier than 1200028327 56 10 LAB705 Pump Rear Label serial numbers 1200028327 current Issue 4 Chap 11 May 2013 SEROO06 Page 185 Parts List Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 4 Mattress Overlay Assembly Parts List Part Number Description Fig Item Top Cover Assembly
27. 22 Carefully pull the membrane cable out of the membrane connector on the control PCB assembly Fig 54 PCB Con 15 Remove the four screws Fig 54 Item 20 and lift the control PCB assembly Fig 54 Item 10 out of the front case Do not damage the transducer or transducer tube on the control PCB assembly as you remove it from the pump Refer to Figure 54 Installing the Control PCB Printed Circuit Board Assembly Make sure the transducer tube is pushed fully onto the top outlet on the transducer on the control PCB assembly Refer to Figure 54 CAUTION Do not handle the transducer on the control PCB assembly unnecessarily 25 2 The transducer is a sensitive device To avoid damage put your finger at the back of the transducer while you push the tube onto the top outlet at the front of the transducer Put the control PCB assembly Fig 54 Item 10 into the front case over the PCB mounting pillars Fig 54 Item 40 and install the four screws Fig 54 Item 20 to secure it to the front case 25 3 Carefully push the membrane cable into the membrane connector on the control PCB assembly Fig 54 PCB Con 15 25 4 Install the power supply PCB assembly into the pump Refer to Page 99 Section 23 26 Removing the PCB Mounting Pillars 26 1 Remove the control PCB assembly from the pump Refer to Page 101 Section 24 26 2 Remove the four screws Fig 54 Item 30 and four PCB mounting pillars Fig 54 Item 40 from the fron
28. 22 9 22 10 22 11 Note 22 12 22 13 22 14 22 15 22 16 22 17 22 18 22 19 22 20 Replacing the Base Sheet Assembly If not already carried out separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 Remove the top cover Refer to Page 124 Section 2 Remove all 20 cell assemblies Refer to Page 127 Section 4 Remove the low air loss LAL patch tube assembly Refer to Page 136 Section 10 Remove the manifold tube assembly Refer to Page 131 Section 6 Remove the pump tubeset assembly Refer to Page 141 Section 14 Remove the CPR assembly Refer to Page 142 Section 16 Remove the manifold connector assembly from the mattress overlay Refer to Page 142 Section 18 Remove all four retaining strap assemblies Refer to Page 143 Section 20 Discard the old base sheet assembly Place a new base sheet assembly Table 44 Item 10 or 20 down on a flat surface Make sure the correct base sheet assembly is fitted Table 44 Item 10 is for mattress overlays and has only two zips which attach the top cover assembly to the base sheet assembly Table 44 Item 20 is for mattress replacements and has two additional zips to attach the mattress overlay to the mattress base pad Install all four retaining strap assemblies Refer to Page 143 Section 21 Install the manifold connector assembly onto the mattress overlay Refer to Page 142 Section 19 Install the CPR assembly Refer to P
29. 40 Figure 57 Replacing the Mains Power Fuses and Compressor Filter Table 24 Mains Power Fuse and Compressor Filter Parts List Part Number Description 507422 Fuse 3 15A 20mm Type T 507058 Power Supply PCB superseded by 507137 507137 Power Supply PCB Printed Circuit Board Assembly 509317 Air Inlet Filter Compressor Assembly 509320 Air Inlet Filter Holder Issue 4 Chap 5 May 2013 SEROO006 Page 105 Pump 30 Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Replacing the Mains Power Fuses on the Power Supply PCB Assembly WARNING MAKE SURE THE REPLACEMENT FUSES ARE THE CORRECT TYPE AND Note 30 1 30 2 30 3 30 4 30 5 30 6 31 31 1 31 2 31 3 31 4 Note 31 5 Chap 5 Page 1 RATING OR THE ELECTRICAL SAFETY OF THE PUMP MAY BE IMPAIRED Always replace both fuses even if only one has failed Remove the rear case from the front case Refer to Page 80 Section Note Lay the front case down with the inside surface pointing upwards Un clip the plastic cover on one of the fuse holders on the power supply PCB assembly Fig 57 Item 20 and remove the fuse Fig 57 Item 10 Install the new fuse Fig 57 Item 10 into the fuse holder and clip the plastic cover onto the fuseholder Repeat for the second fuse Fig 57 Item 40 Insta
30. 80 Item 30 from the side entry grommet on the LAL patch Carefully pull one end of the LAL patch tube assembly through the cell retaining loop in the base sheet assembly under cell assembly 18 and away from the mattress Installing the Low Air Loss LAL Patch Tube Assembly The new low air loss LAL tube assembly has two connectors e AT connector which connects to the manifold tube assembly e A straight connector which connects to the LAL patch on the base sheet assembly Put the LAL patch tube assembly Fig 80 Item 30 in the correct position on the base sheet assembly as follows 11 1 1 Start from the outside of the mattress 11 1 2 Pass the straight connector on the end of the LAL patch tube assembly over the top of the manifold tube assembly 11 1 3 Carefully pass the straight connector on the LAL patch tube assembly under cell assembly 18 at the foot end of the mattress and through the cell retaining loop in the base sheet assembly Note Cell 1 is at the head end of the mattress and cell 20 is at the foot end 11 1 4 On cell assemblies 13 and 14 move the middle of the cell assemblies apart to reveal the end of the LAL patch which is welded to the base sheet assembly 11 1 5 Pull the straight connector on the LAL patch tube assembly underneath cell assemblies 17 to 14 until it is adjacent to the side entry grommet on the LAL patch Installing the LAL patch tube assembly is made easier if the connectors are wette
31. Administrator privileges If this is the case contact your IT department 2 5 4 Re start the auto installation procedure at Para 2 2 above Chap 9 Issue 4 Page 168 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Communicator Software 2 6 On the Setup Wizard screen Refer to Figure 99 click Next The Choose Install Location screen is displayed Figure 100 E Communicator Setup Choose Install Location Choose the Folder in which to install Communicator Setup will install Communicator in the Following Folder To install in a different Folder click Browse and select another folder Click Next to continue Destination Folder C Program Files Huntleigh Space required 7 7MB Space available 942 6MB Figure 100 Communicator Software Choose Install Location 2 7 To install the program into the recommended default location click Next Alternatively select a different location by clicking Browse and using the Browse for Folder pop up window 2 8 The Choose Start Menu Folder screen is displayed Refer to Figure 101 E Communicator Setup Choose Start Menu Folder Choose a Start Menu folder for the Communicator shortcuts Select the Start Menu folder in which you would like to create the program s shortcuts You can also enter a name to create a new Folder E ommunicator Accessories Administrative Tools Adobe Adobe Design Standard C54 Broadcom Citrix C
32. Alternating Feed A Static Feed C Alternating Feed B Figure 19 3 Way Pump Tubeset Adaptor Remove the Battery Socket Cover Reset Status Latch Serial Communications Pack RS232 Connection to PC Figure 20 Installing the Serial Communications Pack Chap 4 Issue 4 Page 44 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing IrDA LED Lens on IrDA LED Lens IR Interface Module on Pump IR Interface Module RS232 Connection to PC Note Make sure the IR Interface Module and Pump are facing each other and as close as possible Figure 21 Installing the IR Interface Module Issue 4 Chap 4 May 2013 SERO006 Page 45 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 5 Connecting the Pump to a Personal Computer PC Laptop Desktop PC To provide extra monitoring and control of the pump during servicing the pump must be connected to either a laptop or desktop PC running Microsoft Windows XP Table 6 Item 30 The Communicator software Table 6 Item 60 is installed and run on the computer which sets up a Windows Graphical User Interface on the computer The different menus and tabs provide full user control of the pump Computer Communication The connection between the pump and the PC laptop or desktop can be either of the following e Serial Communications Pack Table 6 Item 20 The Pack is installed directly onto the bottom of
33. Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual To Check the Battery Pack Status Refer to Figures 16 and 17 7 1 Remove the battery pack from the pump unit Refer to Chapter 8 Intelligent Battery Pack Assembly Page 159 Section 2 7 2 Press the Reset Status Latch this activates the two LEDs on the top of the battery pack 7 2 1 If the battery pack is NOT on charge the two LEDs display one of the following conditions Refer to Table 4 Table 4 Battery Pack Status Battery NOT on Charge Battery Pack Status Battery pack is OK It has gt 80 charge Battery pack is OK It has between 30 80 charge Battery pack is OK It has lt 30 charge Battery pack requires recycling It has between 30 80 charge Battery pack requires recycling It has lt 30 charge Battery pack has an error Battery pack is discharged or has an error Try recharging a Once the battery pack has entered the recycling mode it can never be fully charged This does not indicate a fault condition but does indicate that battery life is becoming limited Full capacity can only be restored by recycling replacing the battery 7 2 2 If the battery pack is on charge via the optional battery charger the two LEDs display one of the following conditions Refer to Table 5 Table 5 Battery Pack Status Battery on Charge Battery Pack Status Battery pack is OK It is fully charge
34. Autofirm amp Aura Logic Service Manual Part Number Description Fig Item Qty Auto Logic 110 Mattress Overlay General Assembly PXA001DAR Auto Logic 110 Mattress Overlay Dartex Cover Standard PXA001ADV Auto Logic 110 Mattress Overlay Advantex Cover PXA001EVE Auto Logic 110 Mattress Overlay eVENT Cover Auto Logic 110 Mattress Narrow Overlay General Assembly PXA201DAR Auto Logic 110 Mattress Overlay Narrow Dartex Cover Std PXA201ADV Auto Logic 110 Mattress Overlay Narrow Advantex Cover PXA201EVE Auto Logic 110 Mattress Overlay Narrow eVENT Cover Auto Logic 175 Mattress Overlay General Assembly PXBOOSDAR Auto Logic 175 Mattress Overlay Dartex Cover Standard PXBOO5ADV Auto Logic 175 Mattress Overlay Advantex Cover PXBOOSEVE Auto Logic 175 Mattress Overlay eVENT Cover Auto Logic 200 Mattress Replacement General Assembly comprises Mattress Overlay and Mattress Base Pad PXB001DAR Auto Logic 200 Dartex Cover Standard PXB001ADV Auto Logic 200 Advantex Cover PXB001EVE Auto Logic 200 eVENT Cover Auto Logic 200 Mattress Replacement Narrow General Assembly comprises Mattress Overlay Narrow and Mattress Base Pad Narrow PXB201DAR Auto Logic 200 Narrow Dartex Cover Standard PXB201ADV Auto Logic 200 Narrow Advantex Cover PXB201EVE Auto Logic 200 Narrow eVENT Cover E Aura Logic Seat Cushion General Assembly PXS001 Aura Logic Seat Cushion 89 10 1 Intelligent Battery
35. CIRCUMSTANCES BE LETHAL 36 9 4 1 Connect the ribbon cable connector Refer to Figures 42 and 53 from the control PCB assembly onto the top of the power supply PCB assembly Fig 53 Item 10 36 9 4 2 Make sure the connector sealing strip is still stuck to the back of the battery pack connector Refer to Refer to Page 98 Figure 53 36 9 4 3 Make sure there is a second connector sealing strip Fig 53 Item 40 stuck to the front case adjacent to the battery pack connector slot Refer to Figure 53 Chap 5 Issue 4 Page 118 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 36 9 4 4 Insert the battery pack connector into the slot in the front case and install the two screws Fig 53 Item 20 to secure it Note Make sure the wires from the power supply PCB assembly to the battery pack connector do not lie on top of the circular compressor support rubbers Refer to Figure 53 36 9 5 Stick a new connector sealing strip Fig 66 Item 70 to the front case adjacent to the battery pack connector 36 9 6 The compressor assembly and mounting bracket Refer to Page 93 Section 18 36 9 7 The manifold assembly Refer to Page 85 Section 12 36 9 8 A battery socket cover Fig 67 Item 30 Con 15 Transducer 50 Membrane Cable Transducer Tube Figure 68 Replacing the Control PCB Assembly and Mounting Pillars Table 31 Control PCB Assembly and Mounting Pillars Part Number D
36. Cover Assembly Auto Logic 110 Mattress Replacement eVENT Narrow Width Table 36 Auto Logic 175 Top Cover Assembly Parts List Part Number Description PXB180 Top Cover Assembly Auto Logic 175 Mattress Replacement Dartex Standard PXB182 Top Cover Assembly Auto Logic 175 Mattress Replacement Advantex PXB184 Top Cover Assembly Auto Logic 175 Mattress Replacement eVENT Table 37 Auto Logic 200 Top Cover Assembly Parts List Part Number Description PXBO080 Top Cover Assembly Auto Logic 200 Mattress Replacement Dartex Standard Material PXB082 Top Cover Assembly Auto Logic 200 Mattress Replacement Advantex PXB084 Top Cover Assembly Auto Logic 200 Mattress Replacement eVENT Table 38 Auto Logic 200 Narrow Width Top Cover Assembly Parts List Part Number Description PXB280 Top Cover Assembly Auto Logic 200 Mattress Replacement Dartex Standard Material Narrow Width PXB282 Top Cover Assembly Auto Logic 200 Mattress Replacement Advantex Narrow Width Issue 4 May 2013 PXB284 Top Cover Assembly Auto Logic 200 Mattress Replacement eVENT Narrow Width SEROO06 Chap 6 Page 125 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual
37. Damaged tubeset assembly or pump connector Leak in Mattress Test Port mattresses after July 2004 SEROO06 Replace compressor Chapter 5 Page 97 Section 21 Replace manifold assembly Chapter 5 Page 85 Section 11 Chapter 5 Page 85 Section 12 Check transducer tube for kinks or obstructions Replace both air filters Chapter 5 Page 79 Section 5 Chapter 5 Page 79 Section 6 Chapter 5 Page 106 Section 31 Check internal tubes and replace if necessary Replace O rings Chapter 5 Page 91 Section 16 Trace and replace the faulty cell Chapter 6 Page 127 Section 4 Chapter 6 Page 129 Section 5 Reset the CPR Replace CPR assembly Chapter 6 Page 142 Section 16 Chapter 6 Page 142 Section 17 Replace manifold Chapter 6 Page 131 Section 6 Chapter 6 Page 131 Section 7 Close Test Port Chapter 6 Page 145 Section 23 Replace non return valves Chapter 6 Page 135 Section 9 Replace tubeset assembly Chapter 6 Page 141 Section 14 Chapter 6 Page 141 Section 15 Check Test Port is closed Replace if necessary Chapter 6 Page 145 Section 23 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Fault Troubleshooting Table 2 Troubleshooting Table Possible Cause Remedy Low Pressure Alarm cont Mattress Base Pad Damaged manifold connector assembly Leak in base pad sub assembly R
38. Install the Communicator software Table 6 Item 60 on the PC Refer to Chapter 9 Communicator Software Install the Serial Communications Pack Table 6 Item 20 or the IR Interface Module Table 6 Item 10 onto the PC and the pump Refer to Page 46 Section 5 Double click the Communicator icon on the desktop of the PC A welcome dialog box is briefly displayed followed by the application startup dialog box Refer to Figure 25 EA Communicator V2 61 About Please select COM port Serial Port con E Please select software from list wy a IrDA Communicator Serial Communicator Figure 25 Communicator Software Application Start up Screen Select the Serial port on the PC to which the IR Interface Module or the Serial Communications Pack is connected using the Please select COM port drop down menu Note If the PC has an built in RS232 port COM2 or COM1 will normally be selected If the USB adaptor is used a higher port number will probably be required If in doubt refer to Figure 24 to confirm the available system resources There are five buttons on the Please select software from list Issue 4 May 2013 Chap 4 SERO006 Page 49 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service IrDA Communicator Clicking this button starts the Communicator software running using the IR Interface Module Table 6 Item 10 to connect the pump to the PC Serial Communicator Clicking
39. Note This procedure is only applicable for pumps installed with the 630400 PCB assembly 12 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 12 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 12 3 Run the Communicator software on the PC Refer to Page 49 Section 6 12 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher 12 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 12 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 12 7 To connect the mains power supply to the pump do the following 12 7 1 If the Serial Communications Pack is being used 12 7 1 1 Plug in and switch on the mains power supply to the pump 12 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 12 7 2 Ifthe IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 12 8 On the Communicator software scroll through the menu of Auto Logic Comma
40. Pack Assembly BBP600 Intelligent Battery Pack 92 10 1 Chap 11 Issue 4 Page 182 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parts List Part Number Description Fig item Qty Patient Handset 630403 Patient Handset No longer available 3 Pump Assembly Parts List Part Number Description Fig item Qty Front Case Assembly 630320 Front Case Old Style Moulding only 62 10 1 63 10 64 10 630570 Front Case New Style Moulding only 65 10 1 66 10 67 10 630100 e Manifold Assembly including RFID Coil Antenna 42 10 1 Spares Item 46 10 630055 e e RFID Coil Antenna Long 46 20 1 BP196 e Cable Tie 46 30 1 630364 e O Ring 6 8mm dia 48 10 3 509051 e Compressor Assembly Series 6 5 5V 50 60Hz 42 70 1 49 10 50 10 52 10 509317 e Air Inlet Filter Compressor Assembly 57 30 1 509320 e Air Inlet Filter Holder 57 40 1 507316 e e Compressor Mounting Bracket 49 20 1 50 20 FAS218 e e Screw 4mm dia x 12 Pan Head 49 30 2 507380 e Compressor Bracket Grommet 50 30 2 507317 e e Compressor Bump Stop 50 40 2 FAS223 e e Screw 3 dia x 10 Pan Head 50 50 2 630335 e e Elbow 50 60 1 52 20 630400 e Control PCB superseded by 630140 from serial number 42 40 1 0900058473 onwards 54 10 630140 e Control PCB 55 30 654140 e Control PCB Autofirm model only 58 30 151457 e e Rechargeable Battery Spares Item not for 630140 55 10 1 630600 e e 4 8V 70mAh Battery Spares Item BP196 e Cable Tie 55
41. Refer to Page 79 Section 3 7 2 Lay the pump face down on a flat surface 7 3 Remove the four screws Fig 40 Item 30 and lift the rear case Fig 40 Item 10 away from the front case Fig 40 Item 20 8 Installing the Rear Case 8 1 Lay the front case Fig 40 Item 20 down with the inside surface pointing upwards 8 2 Carefully lift the inner end of the manifold assembly so that the outer face of the manifold assembly is flush with the side of the front case Refer to Figure 40 8 3 Hold the manifold assembly by the three outlet ports in that position and install the rear case Fig 40 Item 10 onto the front case Refer to Figure 40 Note The position of the manifold assembly may have to be adjusted slightly as the rear case is installed so that the outer face of the manifold assembly remains flush with the sides of the front and rear cases 8 4 Install the four screws Fig 40 Item 30 to secure the rear case to the front case 8 5 Install the mains power cordset to the pump Refer to Page 79 Section 4 Note Once stocks of the old style rear case have been exhausted the new style rear case must be fitted As the new rear case only fits the new front case they must be replaced as a pair as described in Chapter 5 Pump Repair Page 115 Section 36 Issue 4 Chap 5 May 2013 SERO006 Page 81 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 10 P gt Bare Metal External Slot for Hook P
42. Removed Recess support for Membrane label This area is now a solid part of the new case Moulding slot for membrane cable still exists Membrane Label 630448 or LAB313 Fitted with LAB402 Note If label replacement is required always fit LAB392 Refer to Figure 5 Strengthening Aid No longer required with new case Moulding 630399 Insert Membrane Support No longer required with new case Moulding 630328 Auto Logic Badge 630398 ArjoHuntleigh Gel Pad Badge PKG830 Chap 1 Issue 4 Page 4 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction 630448 discontinued H Branding Plain LAB392 LAB402 current Auto logic Branding without Auto Logic Branding with Autofirm button Autofirm button LAB316 discontinued Danish model with Autofirm button Figure 1 Auto Logic Membrane Label Differences Control Panel Power and Alarm Indicators Mains Power Cordset Hanging Brackets Rear view Front view Figure 2 Pump new style case Issue 4 Chap 1 May 2013 SERO006 Page 5 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Top Cover Head End of Mattress Mattress Overlay Core Cable Cells Management CPR Unit Corner Straps Pneumatic Connection Pump Connector Tubeset Mattress Base Pad Securing Straps Figure 3 Mattress Overlay and Replacement Pump
43. Select the other RS232 COM port on the PC as detailed in Para 6 4 Note If COM1 was selected previously select COM2 this time Chap 4 Issue 4 Page 56 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 8 11 2 4 Click IrDA Communicator to restart the Communicator software 8 11 3 Finally check the following Make sure that there are no obstructions between the IR Interface Module and the front of the pump and they are less than 0 3m 1 foot apart Refer to Figure 21 The two batteries in the IR Interface Module 8 11 4 Make sure that the command was sent to the pump during the BIST routine Refer to Para 8 7 above Note An alternative method of connecting the pump via the IR Interface Module is to install a battery pack onto the pump This automatically forces the pump to connect via the IR Interface Module 9 Closing the Communicator Software FA Communicator V2 61 About Please select COM port Serial Prt a Please select software from list wt IrDA Communicator Serial Communicator Battery Pack Logger Exit Figure 32 Communicator Software Closing the Software 9 1 To close the Communicator software do the following 9 1 1 Click Connection then click Exit on the drop down menu 9 1 2 The application startup dialog box is then displayed Refer to Figure 32 9 1 3 Click Exit 9 1 4 The Communicator software is closed 9 2 Ifyou try to close the Communica
44. Windows drivers folder and double click the Driver Installer file The InstallShield Wizard appears InstallShield Wizard Welcome to the InstallShield Wizard for PL 2303 USB to Serial The InstallShield Wizard will install PL 2303 USB to Serial on your computer To continue click Next Figure 22 Install USB to Serial adaptor software 5 1 5 Click Next to continue The installation will run automatically When finished the complete InstallShield wizard window appears InstallShield Wizard InstallShield Wizard Complete InstallShield already successfully to installed PL 2303 USB to Serial driver Please press Finish button to close and out of InstallShield If you have been plugged cable on PC before run this setup please unplug and then plug cable again for system detect this device Figure 23 Installation complete 5 1 6 Click Finish to complete the installation 5 1 7 Microsoft Windows automatically assigns resources to the new virtual Com port Issue 4 Chap 4 May 2013 SEROO006 Page 47 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 5 1 8 To confirm installation and view the port settings go to the Control Panel select System and Device Manager Click Ports to expand the view Device Manager Action View Help amp R AITHWOO001 W Computer amp Disk drives 2 Display adapters lt 2 DVD CD ROM drives Floppy disk controllers J Floppy disk drives E IDE AT
45. amp Narrow Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 31 31 1 31 2 31 4 31 5 Press Stud Replacement Make sure that the two halves of the die set Fig 88 Item 20 are installed in the jaws of the hand press tool Fig 88 Item 10 Remove the old press stud parts from the mattress if necessary using side cutters taking care not to damage the mattress fabric Place the new stud post Table 48 Item 30 in the location hole in the assembly where it is to be fitted Note Check with similar studs for the correct position Position the stud post and assembly in the hand press tool Depending on which is to be fitted fit a stud cap Table 48 Item 40 or stud socket Table 48 Item 50 onto the stud post and firmly squeeze the handles of the hand press tool together Remove the secured press stud assembly from the hand press tool Figure 88 Press Stud Tool Table 48 Press Stud Parts List Part Number Description MIS143 Hand Press Tool MIS142 Die Set for Hand Press Tool Item 10 FAS169 Stud Post Schaeffer Plastic FAS170 Stud Cap Schaeffer Plastic FAS171 Stud Socket Schaeffer Plastic Issue 4 Chap 6 May 2013 SEROO006 Page 151 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Chap 6 Issue 4 Page 152 SEROO06 May 2013 Auto Logic 110 175 200 Autofi
46. and base cover may be fitted below the mattress core depending on the mattress series The differentiating features are e Auto Logic 110 has NO base pad and NO base cover available in standard and narrow widths e Auto Logic 175 has a foam base pad and base cover available in standard width only e Auto Logic 200 has a static inflatable base pad and base cover available in standard and narrow widths Refer to Chapter 11 Parts List for all variants and part numbers Mattress Overlay Mattress Core Base Pad Auto Logic 200 variant shown Base Cover Figure 72 Auto Logic mattress main components In this chapter headings 2 22 relate to the mattress overlay headings 23 30 relate to the base pad Heading 31 Press Stud Replacement relates to all components as required Repairs should be carried out only by ArjoHuntleigh approved service personnel To carry out the repair procedures fully deflate the mattress as follows e Disconnect the tubeset between the mattress and the pump e Operate the CPR Cardio Pulmonary Resuscitation unit to deflate the mattress e For Mattress Base Pad service First separate the Mattress Overlay from the Base Pad Refer to Page 115 Section 11 e For Mattress Overlay Core service It is easier to carry out the repair procedures to the Overlay Core if it is first separated from the base pad Refer to Page 138 Section 12 It is however not necessary to separate them unless the part
47. be stuck on in the correct order and with the correct orientation 29 1 Stick the serial number label Fig 56 Item 10 onto the rear case Make sure the orientation of the text on the serial number label is correct Refer to Figure 56 29 2 Align the product label Fig 56 Item 20 over the serial number label and stick it onto the rear case Make sure the orientation of the text on the product label is correct Refer to Figure 56 and that the serial number can be seen through the clear window in the product label Note Check the orientation of the text on both labels before fitting Note Fit the Serial Number Label Item 10 first Note Fit the Product Label Item 20 over the Serial Number Label Figure 56 Pump Labels Table 23 Pump Label Parts List Part Number Description REF Serial Number Label LAB314 Pump Product Label serial numbers earlier than 1200028327 LAB705 Pump Product Label serial numbers 1200028327 to current Chap 5 Issue 4 Page 104 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 20 10 oe ot fel D Ca M T o d lo o d P ij oA AN O 30 7 n ia 5 M
48. cover which are used to release the air inside the seat cushion in an emergency or for storage Base Cover Cell Assembly Dump Valves on underside of Case Cover Base Cover 2 way Tubeset Fixing Straps Figure 5 Seat Cushion Chap 1 Issue 4 Page 8 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction Electric and Mattress Pneumatic Diagrams Membrane Cable Membrane Control Panel Con 14 Micro Con1 Con 15 Rechargeable Battery switch Con 6 Patient Con 4 2 Handset Stepper IL no longer Motor O O fitted C L t Con 8 Con 12 Coil Control PCB Assembly RFID Coil t Ribbon Cable Antenna Control Board Connector Con 3 FS2 FS1 Manifold Assembly Fuses Con 6 m 3 Mains Power A i Con 2 Cordset O Power Supply PCB Assembly Battery Pack Connector Compressor Assembly Figure 6 Electrical Circuit Diagram Issue 4 Chap 1 May 2013 SER0006 Page 9 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Compressor Control PCB Manifold NS Assembly Transducer Tube Pump Valved Connections
49. grommets Fig 50 Item 30 and over the spigots in the compressor assembly Install the two screws Fig 50 Item 50 to secure the compressor bump stops Install the compressor assembly and mounting bracket into the pump Refer to Page 93 Section 18 Replacing the Compressor Assembly Remove the compressor assembly from the pump and separate from the mounting bracket Refer to Page 95 Section 19 Remove the large diameter tube to the silencer bag assembly Fig 52 Item 30 and the elbow Fig 52 Item 20 from the outlet on the top of the compressor assembly Fig 52 Item 10 Install the large diameter tube to the silencer bag assembly Fig 52 Item 30 and the elbow Fig 52 Item 20 onto the outlet on the top of the new compressor assembly Fig 52 Item 10 Check that the crimp connectors on the two wire assemblies long and short are correctly connected to the compressor assembly Refer to Figure 52 for the correct wire colours and compressor terminal connections Note The two wire assemblies are part of the compressor assembly Install the compressor assembly onto the mounting bracket and then into the pump Refer to Page 95 Section 20 Chap 5 May 2013 SERO006 Page 97 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Compressor Support Rubber Ribbon Cable Connector Rear view of Battery Pack Connector Connector showing position of Battery Pack
50. ii SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Contents CONTENTS CHAPTER 1 Introduction 5 555 3 2 20 8 2 0 ace Ore eh elo ce wk Clee E a a D 1 About Thie Manuals 02 zaa 4 8 4d don Bede eb aa a poke Reda doe 8 1 Numbering and Cross Referencing inthis Manual 4 4 1 Warnings Cautions and Notes 20000 eee ee 1 General Warnings 2 ek ee a a a 1 Generali wash ace aie ds Ar ate oe totes WO Se RS ela iran SD eas feels A 2 ROGUY iaa 2 eats aed eee ge Beedle eet ak oe eee ae Boa a once ee Sat eh A 2 Precautions 4 42 4 4 lt 4 Kine be pa Ae pl Oe me ee ee ela wh ES OS eG 2 Electromagnetic Compatibility EMC 00 0020 ee ee 2 Environmental Protection s o sieu eeur t aeeai aa a aE E Aa DA RA E EEN 2 Design Policy and Copyright 2 aaa aaa a a a 2 About the Auto Logic System aoaaa 2 Auto Logic Front and Rear Case Changes 2010 aaao aa a 4 Pump Refer t Figure 2 1503 58 4 4 eo BG es Ak EL ae A ee we 6 Auto Logic 110 Mattress Overlay Refer to Figure3 2 04 7 Auto Logic 175 amp 200 Mattress Replacement Refer to Figure 3 7 Aura Logic Seat Cushion Refer to Figure5 2 0 00 0200 eae 8 Electric and Mattress Pneumatic Diagrams 0 00002 eee 9 Operating Principle a n u k an a R 0 a a E a E a E a ee 11 PUMP oii a aea Gok tea poche aie Rees ya a e a a a e a ah Sean deat a a ond os 11 Alarms and Indic
51. is installed on the mattress 3 1 Before installing the top cover check that the ends of the cell assemblies are correctly connected to the sides of the base sheet assembly and the cell assemblies are evenly distributed in the loops on the base sheet assembly Any repairs will normally have disturbed the position of the cells 3 2 Position the top cover assembly refer to Table 34 through Table 38 Item 10 over the mattress with the feet logo uppermost at the foot end of the bed 3 3 Starting at the head end of the mattress fasten the two long zips to secure the top cover assembly to the base sheet assembly Table 34 Auto Logic 110 Top Cover Assembly Parts List Part Number Description PXA080 Top Cover Assembly Auto Logic 110 Mattress Overlay Dartex Standard PXA082 Top Cover Assembly Auto Logic 110 Mattress Overlay Advantex PXA084 Top Cover Assembly Auto Logic 110 Mattress Overlay eVENT 1 eVENT is a registered trademark of BHA Technologies Inc Chap 6 Issue 4 Page 124 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Table 35 Auto Logic 110 Narrow Width Top Cover Assembly Parts List Part Number Description Mattress Repair PXA280 Top Cover Assembly Auto Logic 110 Mattress Replacement Dartex Standard Narrow Width PXA282 Top Cover Assembly Auto Logic 110 Mattress Replacement Advantex Narrow Width PXA284 Top
52. is then displayed Refer to Figure 25 6 8 5 Select the other RS232 COM port on the PC as detailed in Para 6 4 6 8 6 If COM1 was selected previously select COM2 this time 6 8 7 Click the IrDA Communicator button to restart the Communicator software using the IR Interface Module Refer to Para 6 7 above 6 8 8 Ifthe IR Interface Not Detected dialog box is still displayed then 6 8 8 1 Repeat the procedure in Para 6 8 1 to Para 6 8 4 above 6 8 8 2 Check and or replace the batteries in the IR Interface Module 6 8 8 3 Then click the IrDA Communicator button Refer to Para 6 8 7 Issue 4 Chap 4 May 2013 SEROO006 Page 51 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 6 9 When the correct No command list loaded dialog box Refer to Figures 26 and 27 has been successfully loaded click Connection then click Auto Logic Refer to Figure 29 J Serial Communicator 0 x Connection Option Help Aura Freedom Flowtron Universal Bank Loader Auto Logic Phoenix C j File Version SERS001 02 Nimbus Logic Parameter 1 Battery Pack E OoOo O Edit Command File Parameter 2 Edit Event Code File re Send Receive Command File Database Path Select Connection First 12 03 2004 09 09 PA Figure 29 Communicator Software Selection of Auto Logic Command List J Serial Communicator Auto Logic Connection Option Help File Version SERS001 02 B Parameter 1 CHECK_FLOWS_AND
53. mode Chap 4 Issue 4 Page 60 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 11 12 Check that all the indicators on the top and front of the pump are illuminated 11 13 Send the command 707 Initialise_Stepper_Position Listen to the movement of the stepper motor in the pump manifold assembly and wait for it to stop turning before you attempt to send the next command to the pump 11 14 Send the command 707 Set_Stepper_Position_b Pump 3 Way Pump Tubeset Adaptor Alternating Feed A Static Feed C Alternating Feed B Figure 35 3 Way Pump Tubeset Adaptor 11 15 Send the command 705 Set_Compressor_1455 11 16 Fully open the valve on the flow pressure rig 11 17 After a few seconds at free flow close the valve on the flow pressure rig to create back pressure on the alternating feed A 11 18 The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is between 100 and 140 mmHg 11 18 1 If the pressure gauge reading is between 100 and 140 mmHg then continue the test at Para 11 19 11 18 2 If the pressure gauge reading is NOT between 100 and 140 mmHg then do the following 11 18 2 1 Select the command 705 Set_Compressor_1455 but do not send it to the pump 11 18 2 2 Make small changes to the Level parameter of command 705 by overwriting the values in the box Note An increase in the Level parameter will inc
54. on the control panel during the power up BIST routine 4 7 2 If the IR Interface Module is being used connect the pump to the PC via the IR Interface Module Refer to Chapter 4 Testing Page 56 Section 8 4 8 When the pump is in Standby click the Event Log tab on the Communicator Software dialogue Refer to Figure 13 4 9 Make sure that Non Critical is selected in the bottom left of the display 4 10 Click Clear table This clears the entries displayed by the Communicator software Note It does not clear the entries in the pump 4 11 In the bottom centre of the screen use the up and down arrows to select the number of events to display 1 10 20 30 40 50 and so on 4 12 Click Read and the selected number of events are displayed Issue 4 Chap 2 May 2013 SEROO006 Page 21 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 4 13 Check the Event Log entries for any system faults Refer to Table 3 4 14 Typical entries in the Non Critical Event Log include SST Errors 4 15 Click Clear Table to delete the Event Log entries 4 16 Click Critical in the bottom left of the display 417 Repeat steps Para 4 10 to Para 4 13 above 4 18 Typical entries in the Critical Event Log include e Stepper Failed RFID Failed Table 3 Non Critical Event Log SST Errors Parameter 0 Parameter 1 Hardware Reset Normal start of product Watchdog Reset Indicates that some part of the soft
55. pump into test mode Issue 4 Chap 4 May 2013 SEROO06 Page 65 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 13 9 Send the command 707 Initialise_Stepper_Position Listen to the movement of the stepper motor in the pump manifold assembly and wait for it to stop turning before you attempt to send the next command to the pump 13 10 Select 707 Set_Stepper_Position_b but do not send In the parameter box overwrite the value with the letter m Send the command 707 Wait for it to stop turning before you attempt to send the next command to the pump about two seconds 13 11 Connect the 3 way pump tubeset adaptor to the pressure source pump refer to Figure 37 Connect the flow pressure rig to the alternating feed A on the 3 way pump tubeset adaptor 3 Way Pump Tubeset Adaptor Alternating Feed A Static Feed C Alternating Feed B To Flow Pressure Rig f T Piece Tubing 3 Way Tubeset Adaptor Pressure Source Pump Affected Field Pump Requiring Re calibration Figure 37 Pressure Source Pump and Affected Field Pump Set Up 13 12 Select 705 Set_Compressor_1455 but do not send In the parameter box overwrite the values as follows Chap 4 Issue 4 Page 66 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing e Level 18 e Frequency 54 Send the command 705 13 13 Fully close the valve on the flow pressure rig 13 14 Wait five
56. rear case they will not lie flat in the slots Hold the two hooks in their external slots and turn the rear case over so that the inside surface is pointing upwards Make sure that the each hook is in the correct position in its hook cover slot inside the rear case Refer to Figure 41 Install the eight screws Fig 41 Item 30 and two hook covers Fig 41 Item 20 onto the rear case Tighten the screws to secure the hooks Do not over tighten the screws or you may strip the threads in the rear case Make sure the hooks e Rotate freely e Lie flat in the external slots on the rear case Install the rear case onto the front case Refer to Page 81 Section 8 Table 13 Hook Parts List Part Number Description 630315 630325 Hook Cover FAS225 Screw 3 dia x 16 Pan Head Issue 4 Chap 5 May 2013 SER0006 Page 83 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Con 14 Con 6 Compressor Con 7 Compressor Ribbon Cable Microswitch Connector Con 4 Stepper Motor Con 8 RFID Coil Antenna Location Spigot B Location Spigot A 10 30 50 60 70 Figure 42 Replacing the Manifold Assembly Table 14 Manifold Assembly Parts List Part Number Description 630100 Manifold Assembly including RFID Coil Antenna Spares Item REF Tube Manifold Assembly Control PCB Part of Item 40 6
57. right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 higher 11 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 11 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 11 7 To connect the mains power supply to the pump do the following 11 7 1 If the Serial Communications Pack is being used 11 7 1 141 Plug in and switch on the mains power supply to the pump 11 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 11 7 2 Ifthe IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 11 8 Connect the 3 way pump tubeset adaptor Table 6 Item 50 to the pump Refer to Figure 34 11 9 Connect the flow pressure rig Table 6 Item 40 to the alternating feed A on the 3 way pump tubeset adaptor Make sure that the other alternating feed B and the static feed C on the 3 way pump tubeset adaptor are blanked off Refer to Figure 34 11 10 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading CHECK_TRANSDUCER Refer to Page 54 Section 7 11 11 Send the command 703 Enable_Test_Mode to put the pump into test
58. separation distance Conducted RF 3 Vrms d 1 2VP IEC 61000 4 6 150 kHz to 80 MHz d 1 2VP 80 MHz to 800 MHz Radiated RF 3 V m d 2 3 P 800 MHz to 2 5 GHz IEC 61000 4 3 80 MHz to 2 5GHz where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in metres m Field strengths from fixed RF transmitters as determined by an electromagnetic site survey should be less than the compliance level in each frequency range Interference may occur in the vicinity of equipment marked with the following symbol Note At 80 MHz and 800 MHz the separation distance for the higher frequency range applies Note These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people a Field strengths from fixed transmitters such as base stations for radio cellular cordless telephones and land mobile radios amateur radio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the pump is used exceeds the applicable RF compliance level above the pump should be observed to verify normal operation If abnormal operation is obs
59. team as a requirement for Final Build transport testing The image below shows the location of the test port and the setup both before and after the addition introduction The test port is located underneath the first head cell Grommet Grommet aa T g ern te aes on a or RST Before After 23 2 The image below shows the test port in both the open and closed position This MUST be checked without fail both once the test port has been used and if a LOW PRESSURE alarm condition is indicated If the test port is not closed the mattress will not function correctly Grommet Grommet Issue 4 Chap 6 May 2013 SER0006 Page 145 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Base Pad Old style Manifold Connector without tube Note Check the orientation of the draw latches Item 20 on the manifold connector assembly Item 10 before installing the screws Item 30 Figure 86 Replacing the Draw Latches on the Manifold Connector Assembly Chap 6 Issue 4 Page 146 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 24 24 1 24 2 25 Note 25 1 25 2 25 3 26 26 1 26 2 26 3 26 4 26 5 26 6 26 7 Removing the Manifold Connector Assembly from the Mattress Base Pad If the mattress overlay is attached to the mattress bas
60. test port located at CPR end Connect the flow pressure rig to Test Port and ensure the CPR is fully closed Inflate the mattress with the pump When pressure has stabilised disconnect the pump from the mattress The Manometer reading should not drop more than 1 mmHg in 1 minute If the mattress fails test check all connections and fittings for leaks and visually inspect the mattress for cuts or damage Retest accordingly Remove the flow pressure rig from the Test Port and close the Test Port refer to Chapter 1 Introduction Page 1 Section 10 21 8 Activate CPR to deflate the mattress 21 9 Replace the mattress top cover Chap 4 Issue 4 Page 76 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair CHAPTER 5 PUMP REPAIR 1 General This chapter details repair procedures for the Auto Logic pump All repairs should be carried out by ArjoHuntleigh approved service personnel In 2010 the casing of the Auto Logic pump was updated The updated pump casings are NOT compatible with the old pump cases For a list of identifying changes refer to Page 4 Auto Logic Front and Rear Case Changes 2010 Various illustrations throughout this section will show detail of the old pump casing however where procedures part numbers are affected these are detailed as required 2 Pump Repair to Testing Requirements Table 10 defines the test requirements which must be carried out on the pump follo
61. tube was previously connected to the manifold assembly Fig 42 Item 10 14 3 Remove the silencer bag assembly from the compressor assembly tube Fig 42 Item 60 Note Leave the compressor assembly tube connected to the compressor assembly 15 Installing the Silencer Bag Assembly 15 1 Install the spigot of the new silencer bag assembly Fig 42 Item 50 onto the compressor assembly tube Fig 42 Item 60 Note Make sure the orientation of the silencer bag is as shown in Figure 47 15 2 Install the manifold assembly tube Fig 42 Item 30 onto the other spigot on the silencer bag assembly Note Make sure the spigots on the silencer bag assembly are pushed fully into the tubes 15 3 Install the manifold assembly to the pump Refer to Page 85 Section 12 Silencer Bag Assembly Spigot Tube to the Manifold Assembly Tube to the Compressor Assembly Figure 47 Silencer Bag Assembly Orientation Chap 5 Issue 4 Page 90 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 16 Replacing the O Rings on the Manifold Assembly Note The O rings can be replaced without opening the pump 16 1 Using a flat bladed screwdriver remove the three O rings Fig 48 Item 10 from the outlet ports on the manifold assembly Fig 48 Item 20 16 2 Carefully push the three new O rings Fig 48 Item 10 onto the outlet ports on the manifold assembly Note Make sure each O ring is located centrally in the slot at t
62. will 1 1 Sense the fault 1 2 Illuminate the relevant LED indicator on the control panel on top of the pump and illuminate the red LED indicator on the front of the pump 1 3 Sound an audible alarm During an alarm condition except Power Fail the sound of the alarm can be muted by pressing the Alarm Mute button on the pump control panel The yellow Alarm indicator remains on but the alarm is muted for 15 minutes or until the alarm condition has been corrected Refer to Figure 12 Low Pressure Battery Low Wait Autofirm Autofirm model only N Comfort a Control Run Standby __6 3 Reactive Constant Lower Pressure Mode Power Fail Service Figure 12 Pump Control Panel Autofirm version 2 Diagnosing Faults 2 1 Faults in the system i e pump mattress overlay replacement and or seat cushion can be diagnosed using the LED indicators on the pump control panel Refer to Page 18 Section 3 2 2 Ifthe pump is connected to a computer then the service engineer can read the Critical and Non Critical Event Logs using the Communicator software to see if any problems or faults have occurred since the pump had its last service Refer to Page 20 Section 4 Note This feature is not available on early 630140 PCBs To have this feature added you must update the software to the latest version Check Service Bulletins for the latest information 2 3 If the pump can not be connected to a computer pump faults can still b
63. 0 14 10 Send the command 206 Read Run Hours Check the response from the pump displayed in the Receive part of the dialog box is 206 0 hours Note Command 206 Read Run Hours will respond with the number of hours that the pump has been running since the service hours have been reset using the command 202 Set Service Hours The command 201 Read Service Hours will always respond with the original number that the service hours was set to using the 202 Set Service Hours command e g 17520 14 11 Switch off the mains power supply to the pump Issue 4 Chap 4 May 2013 SEROO06 Page 69 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 15 Checking the Sounder and Power Fail Alarm LED Indicators The procedure applies to all pumps 15 1 Turn on the pump and allow the BIST to run and for the WAIT LED to extinguish 15 2 Press the Run Standby button to start operation of the pump 15 3 Wait 20 seconds and then turn off the mains supply to the pump 15 4 After approximately four seconds the alarm will sound and the POWER FAIL LED will flash The red LED on the front of the pump will also be flashing 15 5 To stop the alarm turn on the mains supply 15 6 Once again the BIST will run When complete the pump will attempt to restart operation Press and hold the Run Standby button to stop pump operation 16 Setting Up a New Control PCB Assembly 16 1 If you are operating the pump from a PC via the IR Int
64. 0 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 10 7 2 Ifthe IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 10 8 Connect the 3 way pump tubeset adaptor Table 6 Item 50 to the pump Refer to Figure 34 10 9 Connect the flow pressure rig Table 6 Item 40 to the alternating feed A on the 3 way pump tubeset adaptor Make sure that the other alternating feed B and the static feed C on the 3 way pump tubeset adaptor are blanked off Refer to Figure 34 10 10 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading CHECK_FLOWS_AND_PRESSURES Refer to Page 54 Section 7 10 11 Send the command 703 Enable_Test_Mode to put the pump into test mode 10 12 Check that all the indicators on the top and front of the pump are illuminated 10 13 Send the command 707 Initialise_Stepper_Position Listen to the movement of the stepper motor in the pump manifold assembly and wait for it to stop turning before you attempt to send the next command to the pump 10 14 Send the command 707 Set_Stepper_Position_b Pump 3 Way Pump Tubeset Adaptor Alternating Feed A Static Feed C Alternating Feed B Figure 34 3 Way Pump Tubeset Adaptor Chap 4 Issue
65. 013 SERO006 Page 135 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 9 12 9 13 10 10 1 10 2 10 3 10 4 10 5 10 6 11 Note 11 2 On cell assemblies 16 to 17 install the anchor clip onto the base sheet assembly at the manifold tube assembly end as detailed in Para 5 3 Refer to Page 129 Section 5 Install the top cover Refer to Page 124 Section 2 Removing the Low Air Loss LAL Patch Tube Assembly Remove the top cover Refer to Page 124 Section 2 On cell assemblies 17 and 18 only at the foot end of the mattress remove the anchor clip from the base sheet assembly at the manifold tube assembly end ONLY as detailed in Para 4 2 Refer to Page 127 Section 4 Note Cell 1 is at the head end of the mattress and cell 20 is at the foot end Disconnect the low air loss LAL patch tube assembly Fig 80 Item 30 from the manifold tube assembly Fig 78 Item 10 by carefully removing both sides of the T connector on the end of the LAL patch tube assembly from the tubes in the manifold tube assembly Note The T connector is part of the LAL patch tube assembly and not part of the manifold tube assembly On cell assemblies 13 and 14 at the foot end of the mattress move the middle of the cell assemblies apart to reveal the end of the low air loss LAL patch which is welded to the base sheet assembly Refer to Figure 80 Disconnect the LAL patch tube assembly Fig
66. 02 or higher 5 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 5 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 13 Issue 4 Chap 2 May 2013 SEROO06 Page 27 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 5 7 To connect the mains power supply to the pump do the following 5 7 1 If the Serial Communications Pack is being used 5 7 1 1 Plug in and switch on the mains power supply to the pump 5 7 1 2 The power up BIST routine runs for approximately 20 seconds Refer to Chapter 4 Testing Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 5 7 2 If the IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Chapter 4 Testing Page 56 Section 8 Check if the Pump is due for a Routine Service 5 8 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading SERVICE Refer to Chapter 4 Testing Page 54 Section 7 5 9 Send the command 206 Read Run Hours Check the hours value displayed in the Receive part of the dialog box 5 9 1 If the hours value is 17520 or above i e 206 17520 hours then the pump is due for routine service Refer to Chapter 3 Maintenance Page 1 Section 1 5
67. 20 1 Issue 4 Chap 11 May 2013 SERO006 Page 183 Parts List Part Number FAS145 507058 507137 507422 FAS223 LAB392 LAB402 630328 630098 630334 630349 REF 630318 FAS223 507410 507413 630373 BP027 BP042 507386 507410 630399 630324 630327 630319 630398 PKG830 Chap 11 Page 184 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Description e Screw 3 dia x 8 Pan Head Power Supply PCB superseded by 507137 Power Supply PCB Printed Circuit Board Assembly Fuse 3 15A 20mm Type T Screw 3 dia x 10 Pan Head Membrane Label Blue Iconised without Autofirm button Membrane Label Blue Iconised with Autofirm button LCD Window Cover Silencer Bag Assembly Tube Compressor Assembly Silencer Bag Assembly Tube Manifold Assembly Silencer Bag Assembly Tube Manifold Assembly Control PCB Transducer PCB Mounting Pillar Screw 3 dia x 10 Pan Head Connector Sealing Strip Rubber Foot Noise Reduction Foam Front Case Compressor Support Rubber Ferrite Magnet e Magnet Mounting Pad Connector Sealing Strip Case Strengthening Strip Self Adhesive IrDA LED Lens Grommet Patient Handset Battery Socket Cover Pump Label Auto Logic old style front case Pump Gel Pad Label ArjoHuntleigh new style front case SEROO06 Fig item Qty 53 20 42 80 49 40 53 10 57 20 57 10 53 20 58 10 58 20 64 20 42 50 42 60 50 70 52 30 42 30 42
68. 3 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service Note Do not attempt to verify the pressure with command 70A while in the calibration routine some parameters are calculated once the END CAL function is executed and therefore the mid values may be inaccurate 12 23 Make a note of the actual pressure gauge reading 12 24 Execute command 710 Auto_Gain as follows 12 24 1 Select the command 710 Auto_Gain but do not send it to the pump 12 24 2 Inthe Applied_Pressure parameter box overwrite the value with the actual pressure gauge reading from Para 12 23 above 12 24 3 Send the command 710 Auto_Gain to the pump 12 25 Wait until WAITING is displayed in the Tx Rx box 12 26 Send the command 705 Stop_Compressor 12 27 Open and close the valve on the flow pressure rig to release any back pressure that may be apparent 12 28 Send the command 70F Auto_Balance 12 29 Wait until WAITING is displayed in the Tx Rx box 12 30 Send the command 711 Calibration_End Verifying the Pressures 12 31 Check that the pressure gauge is reading 0 mmHg 12 32 Send the command 70A Read_Pressure 12 33 Compare the value of the pressure received from the pump in the Receive part of the dialog box on the PC against the value of the pressure shown on the pressure flow rig The two values should be within 5 mmHg of each other 12 34 Send the command 705 Set_Compressor_1455 12 35 Fully open the valve on the flow pres
69. 3 3 Step 3 Secure the anchor clip by pulling it in towards the centre of the mattress so that the two pointed ends of the anchor clip pass through the two holes in the base sheet assembly Install the top cover Refer to Page 124 Section 3 Issue 4 Chap 6 May 2013 SERO006 Page 129 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Cells not shown for clarity Test Port Base Sheet Assembly Outlet Manifold Inlet Manifold Figure 78 Replacing the Manifold Tube Assembly Manifolds manufactured before July 2004 will not feature the Test Port Table 40 Manifold Tube Assembly Parts List Part Number Description PXA090 Manifold Tube Assembly PXA059 Tube Assembly Low Air Loss Patch 1 Chap 6 Issue 4 Page 130 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 6 Removing the Manifold Tube Assembly 6 1 Remove the top cover Refer to Page 124 Section 2 6 2 On all 20 cell assemblies remove the anchor clip from the base sheet assembly at the manifold tube assembly end ONLY as detailed in Para 4 2 Refer to Page 127 Section 4 6 3 On all 20 cell assemblies disconnect the cell feed s from the T connector s on the manifold tube assembly as detailed in Para 4 3 Refer to Page 127 Section 4 6 4 D
70. 3 Select Communicator 4 2 4 Click Communicator v2 6 or other installed version 4 2 5 The program starts Refer to Chapter 4 Testing Page 49 Section 6 Note This is the default location of the Communicator Software If alternative groups or Chap 9 Page 172 locations were specified during installation look in those locations Ss ever Br Adobe Bridge C54 All Programs aa Communicator FS Communicator r Mlio fO shut oor Mi Im Adobe Design Standard C54 gt A Acrobat com TAPP_Uploader gt 2 start G Inbox Micro fam 2 Windows ga SEROOO6_03 FM Ad Figure 106 Running the Communicator Software Issue 4 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Technical Specification CHAPTER 10 TECHNICAL SPECIFICATION PUMP Model Auto Logic Part Numbers 630001 UK 630003 USA 630004BE 630EUR Belgium 630004DE 630EUR Germany 630004DK 630EUR Denmark 630004ES 630EUR Spain 630004FR 630EUR France 630004 IT 630EUR Italy 630004NL 630EUR Netherlands 630004SV 630EUR Sweden 630009AU Australia 630UNI Universal Model Auto Logic Autofirm Part Numbers 654001 UK 654004DK 654EUR Denmark Supply Voltage 100 230 VAC Supply Frequency 50 60Hz Power Input 28 68 VA Size 375 x 280 x 125 mm 14 8 x 11 0 x 4 9 Weigh
71. 30349 Tube Manifold Assembly Silencer Bag Assembly 630400 Control PCB superseded by 630140 from serial number 0900058473 onwards 630140 Control PCB 654140 Control PCB Autofirm model only 630098 Silencer Bag Assembly 630334 Tube Compressor Assembly Silencer Bag Assembly 509051 Compressor Assembly Series 6 5 5V 50 60Hz 507058 Power Supply PCB superseded by 507137 507137 Power Supply PCB Printed Circuit Board Assembly Chap 5 Issue 4 Page 84 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 11 Removing the Manifold Assembly The manifold assembly spares item Fig 42 Item 10 includes the RFID coil antenna 11 1 Remove the rear case from the front case Refer to Page 80 Section Note 11 2 Lay the front case down with the inside surface pointing upwards 11 3 Disconnect the following cable connectors from the control PCB assembly Fig 42 Item 40 e To the manifold assembly stepper motor Fig 42 PCB Con 4 e To the manifold assembly RFID coil antenna Fig 42 PCB Con 8 e To the manifold assembly microswitch Fig 42 PCB Con 14 11 4 Disconnect the following tubes from the back of the manifold assembly e The large diameter tube Fig 42 Item 30 to the silencer bag assembly e The small diameter tube Fig 42 Item 20 to the transducer on the control PCB assembly CAUTION Do not disconnect the transducer tube from the transducer on th
72. 31 1 2 2 Inlet filter felt on the rear case Refer to Chapter 5 Pump Repair Page 79 Section 5 and Chapter 5 Pump Repair Page 79 Section 6 1 3 Check that the sounder and power fail LED indicators on the pump are operating Refer to Chapter 4 Testing Page 69 Section 14 1 4 Check the pump pressures and free flows using a PC and the Communicator software Refer to Chapter 4 Testing Page 58 Section 10 1 5 Check that the calibration of the pressure transducer is correct Refer to Chapter 4 Testing Page 60 Section 11 1 6 Set the service hours back to 17520 Refer to Chapter 4 Testing Page 69 Section 14 1 7 Carry out the electrical safety tests Refer to Chapter 4 Testing Page 74 Section 19 1 8 Carry out the basic system operation test Refer to Chapter 4 Testing Page 42 Section 3 Issue 4 Chap 3 May 2013 SERO006 Page 37 Maintenance Auto Logic 110 175 200 Autofirm amp Aura Logic Service 2 Pump Maintenance Checks 2 1 Visually inspect the following for damage wear and potential faults If any parts are found to be damaged they must be replaced in accordance with Chapter 5 Pump Repair e e Front and rear cases Check for damage and security Hooks Check for damage and security O rings and outlet ports on the Check for damage manifold assembly Membrane control panel Check for damage and security to case Mains power lead Check for damage a
73. 4 Page 58 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 10 15 10 16 10 17 10 18 10 19 10 20 10 21 10 22 10 23 10 24 10 25 10 26 10 27 10 28 10 29 10 30 10 31 10 32 10 33 10 34 10 35 Send the command 705 Set_Compressor_2055 Fully open the valve on the flow pressure rig The reading on the flow meter should rise and stabilise Check that the flow meter reading is greater than 8 Ipm litres per minute 10 17 1 If the flow is greater than 8 Ipm then continue the test at Para 10 18 10 17 2 If the flow is less than 8 lpm then the compressor is faulty After measuring the flow rate close the valve on the flow pressure rig to create back pressure on the alternating feed A The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is greater than 100 mmHg 10 19 1 If the pressure gauge reading is greater than 100 mmHg then continue the test at Para 10 20 10 19 2 If the pressure gauge reading is less than 100 mmHg then the compressor is faulty Send the command 705 Stop_Compressor Connect the flow pressure rig to the alternating feed B on the 3 way pump tubeset adaptor Make sure that the other alternating feed A and the static feed C on the 3 way pump tubeset adaptor are blanked off Send the command 707 Initialise_Stepper_Position Send the command 707 Set_Stepper_Position_h Send the command 705 Se
74. 4 Connect the two compressor cable connectors Fig 42 PCB Con 6 and 7 and Fig 49 PCB Con 6 and 7 onto the power supply PCB assembly Fig 49 Item 40 18 5 Install the silencer bag assembly onto the compressor assembly tube Refer to Page 90 Section 15 18 6 Install the manifold assembly into the pump Refer to Page 85 Section 12 Issue 4 Chap 5 May 2013 SERO006 Page 93 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 1 l CD O D Figure 50 Removing the Compressor Assembly from the Mounting Bracket Table 18 Compressor Assembly and Mounting Bracket Parts List Part Number Description 509051 Compressor Assembly Series 6 5 5V 50 60Hz 507316 Compressor Mounting Bracket 507380 Compressor Bracket Grommet 507317 Compressor Bump Stop FAS223 Screw 3 dia x 10 Pan Head 630335 Elbow 630334 Tube Compressor Assembly Silencer Bag Assembly Chap 5 Issue 4 Page 94 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 19 Removing the Compressor Assembly from the Mounting Bracket 19 1 Remove the compressor assembly and mounting bracket together with the tube to the silencer bag assembly from the pump Refer to Page 93 Section 17 19 2 Lay the compressor assembly Fig 50 Item 10 and mounting bracket Fig 50 Item 20 down with the mounting bracket on top Refer to Figure 50 19 3 Remove the t
75. 73 Noise Reduction Foam Front Case BP027 Compressor Support Rubber 507413 Rubber Foot BP042 Ferrite Magnet 507386 Magnet Mounting Pad 507410 Connector Sealing Strip Chap 5 Issue 4 Page 116 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair Figure 67 New Style Front Case LED Lens Pump Label and Battery Socket Cover Table 30 New Style Front Case External Components Part Number Description 630570 Front Case Moulding only new style 630324 IrDA LED Lens 630319 Battery Socket Cover PKG830 Issue 4 May 2013 Gel Pad Label Chap 5 SEROO06 Page 117 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 36 7 Turn the front case over so that the outside surface is pointing upwards 36 8 36 9 Install the following components onto the outside of the front case 36 8 1 The IrDA LED lens Fig 67 Item 20 Push the lens until it clicks securely into place Note The IrDA LED lens is asymmetric and can only be installed one way 36 8 2 Anew self adhesive ArjoHuntleigh gel pad label Fig 67 Item 40 Centralise the label in the case recess Install the following components into the front case 36 9 1 Install the four PCB mounting pillars Fig 68 Item 40 and four screws Fig 68 Item 30 into the front case 36 9 2 The control PCB assembly 36 9 2 1 Make sure the transduce
76. 87 Replacing the Retaining Strap Assemblies Table 46 Base Pad Sheet and Retaining Strap Assemblies Parts List Item Part Number Description PXB055 Auto Logic 200 Base Pad Assembly Standard superseded by PXB060 PXBO060 Auto Logic 200 Base Pad Assembly Standard PXB255 Auto Logic 200 Base Pad Assembly Narrow superseded by PXB260 PXB260 Auto Logic 200 Base Pad Assembly Narrow PXB330 Auto Logic 175 Foam Spare Assembly PXB061 e Auto Logic 175 amp 200 Base Cover PXB261 e Auto Logic 200 Base Cover Narrow PXA170 Auto Logic 110 Base Sheet Assembly PXA290 Auto Logic 110 Base Sheet Assembly Narrow PXB073 Retaining Strap Assembly Chap 6 Issue 4 Page 148 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 27 Removing a Retaining Strap Assembly 27 1 Turn the mattress over so that underside of the base pad is on top Refer to Figure 87 27 2 Separate the clips and untie or cut through the webbing on the retaining strap assembly Fig 87 Item 20 where it is secured to the anchor grommet on the base pad and remove the webbing from the anchor grommet 28 Installing a Retaining Strap Assembly Each retaining strap comprises A length of webbing e Aside release buckle male and a mating receptacle female 28 1 Insert the plain end of the webbing on the retaining strap assembly Fig 87 Item 20 into the anchor grommet
77. 9 2 if the hours value is greater than zero but less than 17520 e g 206 8000 hours then the pump has detected three SST related errors on consecutive SST cycles Continue this test procedure at Para 5 10 below Check and Clear SST Errors Note This section is only applicable to 630140 or 630400 PCBs that have compatible software installed Check Service Bulletins for the latest information If three SST related errors occur on consecutive SST cycles the fault condition will not be cleared until there have been a further 30 error free SST cycles When the fault condition is initially detected a count of 30 is set up and decremented by one every time an error free SST cycle has been completed 5 10 Send the command 207 Read_SST_Errors The value received from the pump is the error free SST cycle count which will be a value between 0 and 30 e A value of 0 indicates the fault has now been cleared A value between 1 and 30 indicates that no error free SST cycles have occurred and the fault is not cleared 5 11 Check the Non Critical Event Log to see when the SST errors occurred Refer to Page 20 Section 4 5 12 Refer to Table 3 for the Non Critical Event Log entries for SST errors Values are Hexadecimal 5 13 Toreset the SST error count on the pump do the following 5 13 1 Send the command 703 Enable_Test_Mode to put the pump into test mode 5 13 2 Send the command 208 Reset_SST_Errors to reset t
78. A073 Retaining Strap Assembly Pair Issue 4 Chap 6 May 2013 SEROO06 Page 141 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 16 Removing the CPR Assembly The CPR Cardio Pulmonary Resuscitation assembly Fig 84 Item 20 comprises e The CPR unit e The short moulded 3 way tubeset e The three connectors at the mattress end of the tubeset Note It is not necessary to remove the top cover assembly or to separate the mattress overlay from the mattress base pad in order to remove the CPR assembly 16 1 Atthe head end of the mattress adjacent to the CPR assembly carefully lift up the zip flap and then lift the corner of the mattress overlay away from the mattress base pad Note It may be necessary to undo the zip which secure the mattress overlay to the mattress base pad a short distance to make the CPR assembly more accessible 16 2 Pull the three connectors on the end of the CPR assembly Fig 84 Item 20 out of the inlet manifold on the base sheet assembly and remove the CPR assembly 17 Installing the CPR Assembly 17 1 At the head end of the mattress adjacent to the CPR assembly carefully lift up the zip flap and then lift the corner of the mattress overlay away from the mattress base pad 17 2 Position the new CPR assembly Fig 84 Item 20 adjacent to the inlet manifold on the underside of the base sheet assembly Note Make sure the orientation of the CPR assembly is correct The hinged flap on the fro
79. AL INFORMATION Condition Temperature Range Relative Humidity Atmospheric Pressure 10 C to 40 C 50 F to 104 F 30 to 75 non condensing Operating 700hPa to 1060 hPa 10 C to 40 C 50 F to 104 F 20 to 95 non condensing Storage Long Term 700 hPa to 1060 hPa Storage Short Term 20 C to 50 C 4 F to 122 F 20 to 95 non condensing 500 hPa to 1060 hPa F If the pump is stored in conditions outside the Operating ranges allow time for its temperature to stabilise to normal before use ACCESSORIES Part Battery Pack Part Number BBP600 Size 242 mm x 118 mm x 37 mm Weight 0 8kg Electrical Rating 13 8V dc 4Ah NiMh Symbols K Do not dispose of in domestic refuse am Return it to the ArjoHuntleigh Service Department to be recycled S Recycle Chap 10 Issue 4 Page 174 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Technical Specification MATTRESS hee Foam underlay size Base Pad pescription celmaterial Air filled sub mattress size Material Auto Logic 110 Polyurethane NA NA Auto Logic 175 Polyurethane 2032 x 838 x 63 5mm PU Laminate 80 x 33 x 2 5 Auto Logic 200 Polyurethane 2030 x 860 x 90mm PU Laminate 80 x 34 x 3 5 MATTRESS SIZE INFORMATION
80. ARJOHUNTLEIGH Auto Logic 110 GETINGE GROUP Auto Logic 175 Auto Logic 200 Auto Logic Autofirm Aura Logic Service Manual CE 0086 with people in mind Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Bulletin Service Bulletins Incorporated Content Service Bulletins Date incorporated SERBO004 Autologic software VAB Oct 2011 SERB005 Autologic software V1 Oct 2011 SERB014 Tubeset Assembly change to spring and tubeset material Oct 2011 SERB016 Communicator Software Restrictions Mar 2012 SERB018 Addition of Test Port and Pressure Changes Oct 2011 SERB020 Software Upgrade to V2 05 Oct 2011 SERB026 Change to Inflation Test Parameters Oct 2011 SERB031 New AUTO Logic 175 mattress Change to AUTO Logic 200 B Pad Oct 2011 SERB037 Introduction of new AUTO Logic PCB 630140 Oct 2011 SERB049 Pump Front and Rear Case Part Changes Oct 2011 SERB053 Battery Pack Reset Status Latch Oct 2011 FSN001 2012 T amp PP Device Modification Re calibration of Pumps Pressure Transducer Mar 2012 SERB064 Battery Pack Serviceability Update May 2013 Issue 4 May 2013 Amendment Record SER0006 Page i Service Bulletins Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Amendment Record Issue 4 Page
81. AsATAPI controllers 5 gt Keyboards T5 Mice and other pointing devices USB to RS232 port Monitors E Network adapters Y Ports COM amp LPT J Communications Port COM1 F Communications Port COM2 aF ECP Printer Port LPT1 F Prolific USB to Serial Comm Port COM4 MB Processors amp SCSI and RAID controllers Sound video and game controllers 3 System devices 7 D Figure 24 Device Manager 5 1 9 The example in Figure 24 lists the built in serial ports Com1 and Com2 plus the new USB virtual port Com4 Note Different PCs may display different hardware devices and properties 5 2 Installing the Serial Communications Pack Refer to Figure 20 5 2 1 Make sure the PC is switched off 5 2 2 Connect the 9 way D type RS232 plug on the end of the Serial Communications Pack cable to the serial port on the PC Alternatively connect the USB to RS232 adaptor to one of the PC USB ports and connect the RS232 cable to that 5 2 3 Switch on the PC During its power up initialisation routine the PC will recognise that the Serial Communications Pack is connected to it 5 2 4 Remove the battery socket cover from the base of the pump 5 2 5 From the front of the pump slide the Serial Communications Pack over the guides on the base of the pump and click into place 5 3 Removing the Serial Communications Pack from the pump Refer to Figure 20 5 3 1 Depress the Reset Status Latch at the rear of the pump battery pack
82. Assemblies during the BIST Routine Chap 2 Issue 4 Page 30 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting 6 Diagnosing Pump Faults using the Built In Self Test Routine with no PC WARNING ONLY THE BATTERY PACK SHOULD BE USED TO POWER THE PUMP WHEN THE REAR CASE IS REMOVED IF MAINS POWER IS APPLIED TO THE PUMP WITH THE REAR CASE REMOVED VOLTAGES IN EXCESS OF 230 VOLTS RMS 400 VOLTS DC ARE PRESENT ON THE POWER SUPPLY PCB ASSEMBLY AND CAN IN CERTAIN CIRCUMSTANCES BE LETHAL 6 1 Whenever the pump is switched on at the mains power supply or a battery pack is connected a Built In Self Test BIST routine will run The successful BIST routine is as follows 6 1 1 The green indicator on the front of the pump illuminates 6 1 2 After approximately one second the green indicator on the front of the pump extinguishes and the sounder beeps 6 1 3 All the indicators on the pump control panel and the front case remain extinguished 6 1 4 After approximately 20 seconds the sounder beeps at the end of the successful BIST routine and the pump enters Standby mode 6 2 If the pump fails the BIST routine the service engineer can remove the rear case from the pump and re run the BIST routine using the battery pack Pump faults can then be diagnosed by listening to and observing the operation of the sub assemblies inside the pump 6 3 Remove the rear case from the pump Refer to Cha
83. Auto Logic 110 Mattress Overlay PXA080 Top Cover Assembly Dartex Standard PXA082 Top Cover Assembly Advantex PXA084 Top Cover Assembly eVENT Top Cover Assembly Auto Logic 110 Mattress Overlay Narrow PXA280 Top Cover Assembly Dartex Standard Narrow PXA282 Top Cover Assembly Advantex Narrow PXA284 Top Cover Assembly eVENT Narrow Top Cover Assembly Auto Logic 175 Mattress Overlay PXB180 Top Cover Assembly Dartex Standard PXB182 Top Cover Assembly Advantex PXB184 Top Cover Assembly eVENT Top Cover Assembly Auto Logic 200 Mattress Replacement PXB080 Top Cover Assembly Dartex Standard PXB082 Top Cover Assembly Advantex PXB084 Top Cover Assembly eVENT Top Cover Assembly Auto Logic 200 Mattress Replacement Narrow PXB280 Top Cover Assembly Dartex Standard Narrow PXB282 Top Cover Assembly Advantex Narrow PXB284 Top Cover Assembly eVENT Narrow Cell Assemblies PXA050 Cell Assembly Torso Cell in Cell 74 10 PXA060 Cell Assembly Standard 74 20 Base Sheet Assembly PXA170 Base Sheet Assembly for Mattress Overlay only 87 10 PXB170 Base Sheet Assembly for Mattress Replacement only Chap 11 Qty 10 10 Issue 4 Page 186 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parts List Part Number Description Fig item Qty PXA290 Base Sheet Assembly Narrow for Mattress Overlay Auto 87 10 1 Logic 110 PXB290 Base Sheet Assembly Narrow fo
84. B Inbox Microsoft Out fm Issue_03 Figure 104 PC Start Menu 3 4 The Run dialog box is displayed Refer to Figure 105 Type the name of a program Folder document or Internet resource and Windows will open it for you Open BE setup exe Cancel Browse Figure 105 PC Run Dialog Box 3 5 Torun the Setup file from the CD ROM do the following 3 5 1 Type d setup exe where d is the PC s CD ROM drive Note Some PC CD ROMs may be assigned different drive letters The drive letter can be found by clicking on Start then My Computer 3 5 2 Click OK 3 5 3 Alternatively click Browse to manually search for the setup exe file on the CD ROM 3 6 The Communicator software will start to install from the CD ROM 3 7 After a few seconds the Setup Wizard screen should be displayed Refer to Figure 99 Continue with the installation process Refer to Page 169 Section 2 6 Issue 4 Chap 9 May 2013 SEROO006 Page 171 Communicator Software Auto Logic 110 175 200 Autofirm amp Aura Logic Service 4 Running the Communicator Software Confirm that the Communicator software has been installed correctly by running it 4 1 Double click the Communicator icon AS on the PC desktop The program will start to run Z Refer to Chapter 4 Testing Page 49 Section 6 4 2 If the Communicator icon is not on the PC desktop Refer to Figure 106 4 2 1 Click Start 4 2 2 Select All Programs 4 2
85. C have been closed If other Windows applications are left running when installation is attempted a warning message may appear and installation of Communicator is prevented until the relevant applications are closed and the warning message cleared Insert the Communicator software CD ROM Table 59 Item 10 into the CD ROM drive on the PC and close the CD ROM tray The Communicator software should start to run After a few seconds the Setup Wizard is displayed Refer to Figure 99 Continue with the installation process Para 2 6 below E Communicator Setup Welcome to the Communicator Setup Wizard This wizard will guide you through the installation of Communicator It is recommended that you close all other applications before starting Setup This will make it possible to update relevant system Files without having to reboot your computer Click Next to continue il Cancel Figure 99 Communicator Software Setup Wizard If after approximately 30 seconds the Setup Wizard screen is not displayed and the activity LED indicator on the CD ROM drive is not flashing then manually install the Communicator software Refer to Page 171 Section 3 If a Log On as Administrator or similar error message is displayed immediately the auto installation process starts then 2 5 1 Remove the Communicator disc from the CD ROM drive 2 5 2 Log off the PC 2 5 3 Log back on as Administrator Note Usually only IT personnel have
86. Connector Support Strip Item 40 Connector Figure 53 Replacing the Power Supply PCB Assembly Table 20 Power Supply PCB Assembly Parts List Part Number Description 507058 Power Supply PCB superseded by 507137 507137 Power Supply PCB Printed Circuit Board Assembly FAS223 Screw 3 dia x 10 Pan Head 630318 PCB Mounting Pillar 507410 Connector Sealing Strip Chap 5 Issue 4 Page 98 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 22 Removing the Power Supply PCB Printed Circuit Board Assembly WARNING DO NOT CONNECT THE MAINS POWER CORDSET TO THE POWER SUPPLY PCB ASSEMBLY AND SWITCH ON THE MAINS POWER SUPPLY WHEN THE REAR CASE IS REMOVED FROM THE PUMP VOLTAGES IN EXCESS OF 230 VOLTS RMS 400 VOLTS DC ARE PRESENT ON THE POWER SUPPLY PCB ASSEMBLY AND CAN IN CERTAIN CIRCUMSTANCES BE LETHAL CAUTION Electrostatic discharge can seriously damage the power supply PCB assembly Adequate earthing precautions must be taken prior to handling it Note The power supply PCB assembly includes the battery pack connector which is hard wired to it 22 1 Remove the compressor assembly and mounting bracket from the pump Refer to Page 93 Section 17 22 2 Disconnect the ribbon cable connector Refer to Figures 42 and 53 from the top of the power supply PCB assembly Fig 53 Item 10 22 3 Remove the two screws Fig 53 Item 20 and the battery pack connect
87. Grommet e Ensure the Test Port Assembly is in the closed position Stopper inserted into T connector Issue 4 Chap 6 May 2013 SEROO006 Page 133 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Base ll es Cells not assemoy TTT TTT TTT TTT ereen oo TT TET EUNICE TTT e 2 ee Assembly Joo EE BY i zi n N i WIL WM Outlet Manifold Inlet Manifold T Connector T Connector Note the orientation of the three Non Return Valves Items 10 and 20 the arrow on the Non Return Valves always points to the head end of the mattress Figure 80 Replacement of the Non Return Valves and the LAL Patch Tube Assembly Table 42 Non Return Valves and the LAL Patch Tube Assembly Parts List Part Number Description PXA335 Partial Non Return Valve Assembly 627389 Non Return Valve PXA059 Tube Assembly Low Air Loss LAL Patch Chap 6 Issue 4 Page 134 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair Replacing the Non Return Valves There are
88. Logic Service Manual Contents Replacing the Non Return Valves aaao a 135 Replacing the Partial Non Return Valve Assembly at the Head End of the Mattress 135 Replacing the Non Return Valve at the Foot End of the Mattress 135 Removing the Low Air Loss LAL Patch Tube Assembly 4 136 Installing the Low Air Loss LAL Patch Tube Assembly 4 136 Separating the Mattress Overlay from the Mattress Base Pad 138 Attaching the Mattress Overlay to the Mattress Base Pad 4 139 Removing the Pump Tubeset Assembly 2 0 0 0 2 ee 141 Installing the Pump Tubeset Assembly 2 a aa 141 Removing the CPR Assembly 2 0 aaa a a a 142 Installing the CPR Assembly 2 aa 142 Removing the Manifold Connector Assembly from the Mattress Overlay 142 Installing the Manifold Connector Assembly onto the Mattress Overlay 142 Removing a Retaining Strap Assembly 2 0 2 00 00 ee 143 Installing a Retaining Strap Assembly aa aaa 143 Replacing the Base Sheet Assembly 2 a a a 144 Mattress Test Port July 2004 Onward 2 a a 145 Removing the Manifold Connector Assembly from the Mattress Base Pad 147 Installing the Manifold Connector Assembly onto the Mattress Base Pad 147 Replacing the Draw Latches on the Manifold Connector Assembly 147 Removing a Retaining Strap Assembly
89. Logic Service Manual Introduction Auto Logic 110 Mattress Overlay Refer to Figure 3 The mattress overlay comprises a mattress core of 20 individual cells which support the patient Refer to Figure 4 17 of the cells inflate alternately and the remaining three are static cells to support the patient s head The 10 light blue alternating cells in the centre of the mattress core incorporate two small cells at either end of the main cell These cells in cell are kept at a constant pressure and help the transfer of patients on and off the bed by keeping the edges of the mattress firm The remaining 10 cells five at each end of the mattress are dark blue The mattress core incorporates a low air loss patch under the cells to provide a constant bleed of air for additional patient comfort Should the patient experience cardiac arrest a CPR Cardio Pulmonary Resuscitation unit is positioned at the head end of the mattress core to allow the mattress to rapidly deflate The mattress overlay is permanently connected to the pump via a 3 way tubeset This tubeset has a 3 way pneumatic connection which incorporates a flexible compact anti kink tube which is resistant to crushing and any subsequent obstruction in air flow Dark Blue Cell in Cell Light Blue 1 Dark Blue REEL Cell _ 20 19 18 1716151413 121110 9 8 7 65 4 3 21 Numbers 17 Alternating Cells 3 Static Cells Figure 4 Mattress Overlay Cell
90. No data Weight for this cycle is rejected 2 Crossover compressor level USER CHANGES User has changed the maximum compressor level allowed at crossover 3 Seatpad Low pressure Threshold USER CHANGES User has changed the Seatpad low pressure level 4 Auto Cal USER CHANGES Pump re calibration cycle has ended 5 Gain Pot USER CHANGES User has manually changed the pressure transducer gain 6 Balance Balance USER CHANGES User has manually changed the pressure transducer balance zero level 7 Service interval USER CHANGES User has changed time between service intervals Issue 4 May 2013 1 Reset Stepper error Stepper system has not accepted the commands given and has been reset Chap 2 SERO006 Page 25 Troubleshooting Parameter 0 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parameter 1 2 Speed Speed 40 Stepper error The stepper is moving either too fast or too slow a value of 40 is nominal but will fail for values under 20 or over 100 3 return error Status Stepper error The information returned status has not been recognised Stepper error The position of the stepper is not correct when moving to the lock position Button pressed 1 Comfort UP 2 Alarm Mute 3 Alarm Enable 4 Static ON 5 Static OFF 1 Battery LOW Battery Level Battery pack
91. Numbering To switch to transport mode disconnect the tubeset from the pump This will automatically seal the mattress so that air is not exhausted It also cross connects the cells to create an even pressure throughout To resume normal operation reconnect the tubeset to the pump The mattress overlay is enclosed in a polyurethane coated fabric cover with water resistant vapour permeable and two way stretch properties These assist with patient repositioning requirements and enhance comfort while protecting the mattress interior from contamination The overlay is simple to clean in situ but can also be quickly unzipped and completely removed for thorough cleaning The zips are protected by flaps to prevent the ingress of contaminants The base cover for the mattress overlay has four adjustable corner retention straps which slide under the corners of the base mattress To keep the mains power cable tidy and protect it from damage a cable management flap secured by pop studs runs down the length of the mattress overlay on the opposite side to the pump tubeset and CPR unit Auto Logic 175 amp 200 Mattress Replacement Refer to Figure 3 The Auto Logic 200 mattress replacement comprises a mattress overlay on top of an air filled sub mattress The mattress overlay is similar to the Auto Logic 110 Mattress Overlay but has two extra zips to secure the air filled sub mattress to it There is also a pneumatic connection between the mattress overl
92. PXS302 e e Connector Straight 401300 e e T Connector PXS309 e Connector Stepped PXS067 e Tube Assembly Internal PXS700 Pump Tubeset Assembly Issue 4 Chap 7 May 2013 SEROO06 Page 155 Seat Cushion Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 5 3 Turn the welded cell assembly over so that the connectors are on the bottom 5 4 Position the welded cell assembly on top of the base assembly Note Make sure the front of the welded cell assembly is directly above the front of the base assembly Refer to Figure 90 5 5 Push the two T connectors Fig 90 Item 50 into the ends of the internal tube assembly Fig 90 Item 70 labelled A and B 5 6 Push the 14 connectors on the welded cell assembly into the corresponding grommet in the manifolds on the base assembly Fig 90 Item 10 labelled C to M 5 7 Install the top cover assembly Refer to Page 153 Section 3 6 Removing the Pump Tubeset Assembly Note It is not necessary to remove the top cover assembly to remove the pump tubeset assembly 6 1 Carefully pull the two tubes on the pump tubeset assembly Fig 90 Item 80 off of the two stepped connectors Fig 90 Item 60 which are attached to the internal tube assembly Fig 90 Item 70 Note Leave the two stepped connectors and internal tube assembly connected to the seat cushion 7 Installing the Pump Tubeset Assembly 7 1 Push the two tubes on the pu
93. Section 25 The membrane label Refer to Page 108 Section 33 The power supply PCB assembly together with the external battery connector Refer to Page 99 Section 23 Stick a new connector sealing strip Fig 62 Item 70 to the front case adjacent to the battery pack connector The compressor assembly and mounting bracket Refer to Page 93 Section 18 The manifold assembly Refer to Page 85 Section 12 A battery socket cover Fig 64 Item 50 35 12 Install the rear case onto the front case Refer to Page 81 Section 8 35 13 Install the mains power cordset onto the pump Refer to Page 79 Section 4 Chap 5 Page 114 Issue 4 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 36 Replacing Both Pump Casings IMPORTANT If either the old style front case 630320 or the old style rear case 630321 are to be replaced with new style case parts then both must be replaced with new style parts 630570 and 630571 at the same time 36 1 Remove the mains power cordset from the rear case Refer to Page 79 Section 3 36 2 Remove the rear case from the front case Refer to Page 80 Section Note 36 3 Remove the following components from the front case 36 3 1 The manifold assembly Refer to Page 85 Section 11 36 3 2 The compressor assembly and mounting bracket Refer to Page 93 Section 17 36 3 3 The power supply PCB assembly together with the external battery connector Refe
94. TTIKIS Tnd 21 0724 36 68 Od 21 0721 55 53 ESPANA ArjoHuntleigh Ib rica S L Ctra de Rub 88 1 planta A1 08173 Sant Cugat del Vall s ES BARCELONA 08173 Tel 34 93 583 11 20 Fax 34 93 583 11 22 E mail info es arjohuntleigh com Issue 4 May 2013 CHAPTER 12 FAR EAST ARJO Far East Limited Unit 3A 4 F block B Hoi Luen Industrial Centre 55 Hoi Yuen Road Kwun Tong Kowloon HONG KONG Tel 852 2508 9553 Fax 852 2508 1416 FRANCE ArjoHuntleigh SAS 2 Avenue Alcide de Gasperi CS 70133 59436 RONCQ CEDEX T l 33 0 3 20 28 13 13 Fax 33 0 3 20 28 13 14 E mail info france arjohuntleigh com INTERNATIONAL ArjoHuntleigh International Ltd ArjoHuntleigh House Houghton Hall Park Houghton Regis UK DUNSTABLE LU5 5XF Tel 44 0 1582 745 800 Fax 44 0 1582 745 866 E mail international ArjoHuntleigh com ITALIA ArjoHuntleigh S p A Via di Tor Vergata 432 00133 ROMA ITALIA Tel 39 0 6 87426211 Fax 39 0 6 87426222 E mail Italy promo arjohuntleigh com NEDERLAND ArjoHuntleigh Nederland BV Biezenwei 21 4004 MB TIEL Postbus 6116 4000 HC TIEL Tel 31 0 344 64 08 00 Fax 31 0 344 64 08 85 E mail info nl arjohuntleigh com NEW ZEALAND ArjoHuntleigh Ltd 41 Vestey Drive Mount Wellington AUCKLAND 1060 Tel 64 0 9 573 5344 Free Call 0800 000 151 Fax 64 0 9 573 5384 E mail nz info ArjoHuntleigh com NORGE ArjoHuntleigh Norwa
95. The File Version SERS001 XX where XX is the version number and must be 02 or higher e The IrDA Communicator icon mt Issue 4 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing Li ox Connection Option Help Command List No command list loaded File Version SERS001 03 Tod Parameter 1 Parameter 2 ee Receive Command File Database Path Figure 27 Communicator Software No Command List Loaded IrDA Communicator IR Interface xi IR Interface MIS 216 not detected Check cable and battery and press Retry if you want to start IrDA communicator with MIS 216 support Press Cancel if you want to use the IrDA Terminal with standard COM Port Figure 28 Communicator Software IR Interface Not Detected 6 8 When you click the IrDA Communicator button Refer to Para 6 7 above if the IR Interface Not Detected dialog box Refer to Figure 28 is displayed instead of the No command list loaded dialog box Refer to Figure 27 do the following 6 8 1 Click Cancel on the IR Interface Not Detected dialog box 6 8 2 The No command list loaded Serial Communicator dialog box is displayed Refer to Figure 26 Note Ifthe Communicator software can not detect the IR Interface Module it assumes the pump is connected via the Serial Communicator 6 8 3 On the No command list loaded dialog box click Connection then Exit 6 8 4 The application startup dialog box
96. Y at 80 85 C 176 F 185 F 9 Tumble Dry up to 130 C 266 F or Air Dry Life Span 50 Wash Cycles minimum 50 Wash Cycles minimum 15 Wash Cycles Application Area Acute and Homecare Acute and Homecare Acute ONLY 2 a Due to the inherently lower flame retardancy of the high performance eVENT fabric it is NOT suitable for use in the homecare environment b The top cover may be washed The temperature in the washing cycle may be up to 95 C 203 F however it is recommended that you check your local policy to determine the time temperature ratio required to achieve thermal disinfection c The top cover may be tumble dried or air dried The temperature in the drying cycle may be up to 130 C 266 F however it is recommended that you check your local policy to determine the time temperature ratio required d The top cover should be tumble dried only at a temperature of 80 85 C 176 185 F however it is recommended that you check your local policy to determine the time temperature ratio required e The life span of the eVENT cover is significantly lower due to the inherent nature of the eVENT material Issue 4 May 2013 SEROO06 Chap 10 Page 177 Technical Specification Auto Logic 110 175 200 Autofirm amp Aura Logic Service Chap 10 Issue 4 Page 178 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Technical Specificatio
97. _PRESSURES Connect_to_alt_feed_A Enable_Test_Mode Parameter 2 Check_all_indicators_are_ON Initialise_Stepper_Position Set_Stepper_Position_b Click here to Set_Compressor_2055 Send nayi Check_flow_ amp _pressure_on_A maximise the Stop_Compressor n screen to view Connect_to_alt_feed_B eceive Initialise_Stepper_Position the Tx Rx box Set_Stepper_Position_h Set_Compressor_2055 Check_flow_ amp _pressure_on_B Stop_Compressor Connect_to_static_feed_C Initialise_Stepper_Position Command File C Program Files Communicator v2 4 Service futo Logic Command Auto Logic Commands cfg Database Path C Program Files Communicator V2 4 Service futo Logic EventLog Data AutoLogic mdb Tx Rx a ae Tx Rx box Auto Logic 12 03 2004 09 29 7 Figure 30 Communicator Software Auto Logic Commands with Screen Maximised Chap 4 Issue 4 Page 52 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 6 10 The menu of Auto Logic Commands is then displayed Refer to Figure 30 6 11 Before starting any test procedure using the Communicator software always click the middle button at the top right of the dialog box to maximise the screen Refer to Figure 30 Note You must always maximise the screen to view the Tx Rx box at the bottom of the dialog box the Tx Rx box is hidden in the normal dialog box view The Tx Rx box displays all commands sent to the pump all parameters sent with each comm
98. a Logic Service Manual Part Number Figure 79 Test Port Fitment Table 41 Test Port Parts List Description PXA077 Test Port Assembly Items 10 and 20 401300 T Connector CAS077 Stopper Chap 6 Page 132 Outlet Manifold Grommet SEROO06 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 8 Replacing Fitting Test Port Assembly To Static Cell in Cell Line Note Follow this procedure to replace the straight connector with a T connector or to replace a defective Test Port Assembly The addition of the test port into the Cell In Cell static line is to allow the measurement of pressure in the inner cells and the periphery of the B Pad This static portion of the mattress is created by the red non return valve which is located near the foot end of the manifold therefore the test port has to be positioned on the static side of the valve The Test Port Assembly is comprised of a T connector and a Stopper Remove the mattress top cover and follow the steps shown in Figure 79 a At the foot of the mattress pull the static line tubing from the Outlet Manifold Grommet b Remove the straight connector or defective Test Port Assembly c Fit the new Test Port Assembly to the static line tubing d Connect the Test Port Assembly and tubing to the Outlet Manifold
99. a a 79 Removing the Air Inlet Filter ee ee ee ee ee 79 Installing the Air Inlet Filter 00 0 4 bs hoe eR ee ee ee ee 79 Removing the Rear Case 2 2 4 fee ek ee a ew we hs a a 81 Installing the Rear Case oai mie tou eel hoe doe edhe Pe a a a Pe a ae ae 81 Removing the HOOKS s s ef ag at a gon ghee Gee ete oa ee a A a ee ae ee ee Bed 83 Issue 4 May 2013 SEROO06 Page v Contents Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Installingithe HOOKS 24 aos e has eee ie de de Ee A a Oe ee ae 83 Removing the Manifold Assembly oaa aa a 85 Installing the Manifold Assembly 2 aaa 85 Replacing the RFID Radio Frequency Identification Coil Antenna 89 Removing the Silencer Bag Assembly 2 0000 eee 90 Installing the Silencer Bag Assembly a aaa a 90 Replacing the O Rings on the Manifold Assembly 220 0005 91 Removing the Compressor Assembly and Mounting Bracket 93 Installing the Compressor Assembly and Mounting Bracket 93 Removing the Compressor Assembly from the Mounting Bracket 95 Installing the Compressor Assembly onto the Mounting Bracket 95 Replacing the Compressor Assembly 2 0 a a 97 Removing the Power Supply PCB Printed Circuit Board Assembly 99 Installing the Power Supply PCB Printed Circuit Board Assembly 99 Removing the Control PCB Printed Circuit B
100. age 142 Section 17 Install the pump tubeset assembly Refer to Page 141 Section 15 Install the manifold tube assembly Refer to Page 131 Section 7 Install the low air loss LAL patch tube assembly Refer to Page 136 Section 11 Install all 20 cell assemblies Refer to Page 129 Section 5 Install the top cover Refer to Page 124 Section 3 If the mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 Table 44 Base Sheet Assembly Parts List Part Number Description PXA170 Base Sheet Assembly for Mattress Overlay only PXA290 Base Sheet Assembly Narrow for Mattress Overlay Auto Logic 110 PXB170 Base Sheet Assembly for Mattress Replacement only PXB290 Base Sheet Assembly Narrow for Mattress Replacement Auto Logic 200 Chap 6 Issue 4 Page 144 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 23 Mattress Test Port July 2004 Onward 23 1 The addition of the test port PXA077 into the Cell In Cell static line is to allow the measurement of pressure in the inner cells and the periphery of the B Pad This static portion of the mattress is created by the red non return valve which is located near the foot end of the manifold therefore the test port has to be positioned on the static side of the valve This change was introduced by the mattress project
101. ains power supply to the pump until instructed to do so 14 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 14 3 Run the Communicator software on the PC Refer to Page 49 Section 6 14 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 higher 14 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 14 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 14 7 To connect the mains power supply to the pump do the following 14 7 1 If the Serial Communications Pack is being used 14 7 1 1 Plug in and switch on the mains power supply to the pump 14 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 14 7 2 If the IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 14 8 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading SERVICE Refer to Page 54 Section 7 14 9 Send the command 202 Set_Service_Hours_17520 Note The value of the Hours parameter should already be set to 1752
102. al Safety Testing To test and calibrate the pump unit correctly the test equipment in Table 7 is required Table 7 Electrical Test Equipment Test Equipment Insulation Resistance Tester Megger 500 Vdc Portable Appliance Tester Dielectric Strength Tester Flash Tester 4 0 kVac with current limit Electrical Safety Checks Class II Double Insulated The following electrical safety checks must be carried out after breakdown repairs and servicing Where alternatives are given the test will depend upon the available test equipment e Insulation Resistance Test Megger Test e Dielectric Strength Flash Test Insulation Resistance Test This test checks the integrity of the appliance s insulation This test is applied between the live and neutral wires connected together and the appliance s enclosure Test Procedure e 500 Vdc is applied to the insulation and the measured resistance must be greater than 2MQ Note This test can be conducted using a Portable Appliance Tester Dielectric Strength Test Flash Test This test shows the response of the insulation to high a c voltage stress indicates the effects of capacitive current and gives an early warning of insulation problems which may develop in the appliance Leakage Circuit Test USA This test measures the risk currents in accordance with the ANSI AAMI ESI 1993 Standard American National Standard Safe Current Limits for Electromedical Appa
103. and and all responses received from the pump This makes it easier to carry out the testing Issue 4 Chap 4 May 2013 SERO006 Page 53 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 7 1 7 2 7 3 7 4 Note Executing Commands and Test Sequences on the Command Menu Run the Communicator software on the PC Refer to Page 49 Section 6 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed Make sure that the screen is maximised Refer to Para 6 11 above Each time the Auto Logic pump is powered up the default connection to the PC is via the Serial Communications Pack If you want to connect the pump to the PC via the IR Interface Module then carry out the procedure to make the pump operate via the IR Interface Module Refer to Page 56 Section 8 Executing Single Commands 7 5 The menu of Auto Logic Commands is split into two columns Refer to Figure 30 e Code This is the 3 digit command code sent to the pump e Name This is a description of the command for the service engineer 7 6 Each command can be one of two types e If there is a 3 digit number in the Code column and there is plain text in the Name column then this is a command which is sent to the pump e g 703 Enabl
104. and under the anchor bar 28 2 Feed the plain end of the webbing through until the end exits the opposite side of the anchor grommet 28 3 Open the loop on the plain end of the webbing and insert the other end of the webbing with the side release buckle or mating receptacle through the loop 28 4 Tighten the webbing on the anchor grommet to secure 28 5 Turn the mattress overlay over so that underside of the base sheet assembly is on the bottom 29 Replacing the Base Pad Sub Assembly Note Later versions of the Auto Logic Base Pad 2008 onwards are designed to be of a more modular construction The new Base Pad assembly is fully interchangeable with the old Base Pad assembly and features a separate base cover Refer to Page 148 Table 46 29 1 If not already carried out separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 29 2 Remove the manifold connector assembly from the mattress base pad Refer to Page 142 Section 18 29 3 Remove all eight retaining strap assemblies Refer to Page 143 Section 20 29 4 Discard the old base pad sub assembly Fig 87 Item 10 29 5 Place a new base pad sub assembly Fig 87 Item 10 down on a flat surface 29 6 Install all eight retaining strap assemblies Refer to Page 143 Section 21 29 7 Install the manifold connector assembly onto the mattress base pad Refer to Page 142 Section 19 29 8 Ifthe mattress overlay was separated from the mattress base pad re a
105. are oaoa aaa a 49 Executing Commands and Test Sequences on the Command Menu 54 Executing Single Commands i sa i rya cona w e a uoe i e a e a an aa a a 54 Executing Test Sequences ke a a a 55 Operating the Pump from a PC via the IR Interface Module 56 Closing the Communicator Software 2 oaa aa a 57 Checking the Pump Pressures and Free Flows witha Computer 58 Checking the Calibration of the Pressure Transducer 2 60 Issue 4 Page iv SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Contents Re Calibrating the Pressure Transducer and Verifying the Pressures Pumps Installed With 630400 PCB Assembly 20 0002 eee 62 Checking the Software Version ofthe Pump 0 00000 eee 62 Re Calibrating the Pressure Transducer 2 0 eee 62 Verifying the Pressures s oc wegen a Ge Bek ea ae Se ee ee eg Ge 64 Making Fine Adjustments to the Transducer Calibration 4 64 End of Testo 2 4 aa y Aa sk Se WR 8 Be Tp as 1 a EA hy se Ph 65 Re Calibrating the Pressure Transducer and Verifying the Pressures Pumps Installed With 630140 or 654140 PCB Assemblies 2 65 Setting up the Pressure Source Pump 022 00 ee tees 65 Setting the Air Pressure on the Pressure Source Pump 2000 65 Re calibrating the Field Service Pump with 630140 or 654140 PCB Assemblies
106. ary e g excessive temperature Battery pack has an error shown while charging Issue 4 Chap 8 May 2013 SEROO006 Page 165 Intelligent Battery Pack Assembly Auto Logic 110 175 200 Autofirm amp Aura Logic Chap 8 Issue 4 Page 166 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Communicator Software CHAPTER 9 COMMUNICATOR SOFTWARE 1 General 1 1 The Communicator software sets up a Windows Graphical User Interface GUI on the computer which allows full user control of the pump 1 2 The Communicator software Table 59 Item 10 can only be installed on a Laptop PC ora Desktop PC which is running Microsoft Windows XP Note Communicator software Issue 03 or earlier will not install correctly on XP Service Pack 2 1 3 On some PCs new software can only be installed by someone with Administrator privileges Note Usually only IT personnel have Administrator privileges If this is the case contact your IT department before attempting to install the software Table 59 Communicator Software Parts List Test Equipment Part Number Communicator Software Issue 02 or higher SERS001 02 Issue 4 Chap 9 May 2013 SEROO06 Page 167 Communicator Software Auto Logic 110 175 200 Autofirm amp Aura Logic Service 2 1 Note 2 2 2 3 2 4 2 5 Auto Installing the Communicator Software Before commencing installation make sure that all other programs on the P
107. ase sheet assembly Step 2 Rotate the anchor clip though approximately 90 clockwise or counterclockwise Step 3 Pull the anchor clip through the base sheet assembly towards the centre of the mattress At the manifold end of the cell assembly disconnect the cell feed s from the T connector s on the manifold tube assembly as follows Note The 10 off torso cell assemblies Fig 75 Item 10 in the centre of the mattress have two 4 3 1 4 3 2 4 3 3 4 3 4 cell feeds The 10 off standard cell assemblies Fig 75 Item 20 at either end of the mattress have only one cell feed Hold the manifold tube assembly with one hand Grip the end of the cell with the other hand Give a quick firm pull to remove the T connector on the manifold tube assembly from the cell grommet on the cell assembly If necessary repeat to disconnect the other cell feed Remove the cell assembly from the loops in the base sheet assembly Base Sheet Assembly ue 4 May 2013 Step 2 Step 1 Figure 75 Cell Removal From Base Sheet Assembly Chap 6 SEROO06 Page 127 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Loops for Cells i T Connectors for Alternating Feeds _ t gt Gi gi p T Connectors gt for Static Feed ai e J aje Jg TF Manifold Tube Assembly Base Sheet Assembly Figure 76 Installing the Cell Assembly to the Manifold Tube Assem
108. ately 30 seconds 4 1 5 If the Run Standby button is pressed during the BIST routine the Run Standby indicator illuminates immediately and at the end of the BIST routine the pump begins Run mode Refer to Para 3 2 Otherwise the pump enters into Standby mode 4 2 At the end of the BIST routine if the pump is not already in the Run mode press the Run Standby button on the pump control panel to start the Run sequence as follows 4 2 1 The green indicator on the front case and the Wait and Comfort indicators on the pump control panel illuminate immediately 4 2 2 The Run Standby indicator quickly flashes on off on and then remains illuminated 4 3 Allow approximately seven minutes for the mattress overlay 15 minutes for the mattress replacement or three minutes for the seat cushion to inflate fully 44 The amber Wait indicator extinguishes once the mattress seat is fully inflated 45 Once a patient is on the mattress the pump automatically senses and adjusts the pressure in the cells for the appropriate patient weight Note After the BIST routine has been completed pumps running software version 2 03 or above do not produce a beep sound Chap 1 Issue 4 Page 16 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting CHAPTER 2 TROUBLESHOOTING 1 Controls Alarms and Indicators Refer to Figure 12 The pump features an audible and visual alarm If a problem occurs the system
109. ators Refer to Figure 9 oa aaa aa a 12 Replacement Sub Assemblies oaoa oa a a a 12 Pressure Transducer Calibration o oo a a a 13 Mattress Overlay Core so e ca esa ee E E E a 14 Mattress Base Pad i mi aiani aa eo a he BD a E R a e E 14 SEA GUSNIOM 4 35 4544 bd ob e pa a nok gda Geek desl al won Aaa bia ba dd 15 Auto Recognition System aoaaa aa a 16 System Start Up Sequence Refer to Figure 9 aoaaa a 000000001 16 CHAPTER 2 Troubleshooting naaa eG RSS EOS EERE S 17 Controls Alarms and Indicators Refer to Figure 12 20200 008 17 Diagnosing Faults css a a ts anaes dle Ae ea ee a OS ee aa a a ee ead 17 Diagnosing FaultS e 6 4 tele a BR deo eed hela Se Be ae Be de he et 18 Diagnosing Faults using the Event Logs on the Communicator Software 20 Check for Self Set Technology SST Errors 2 a 27 Issue 4 May 2013 SER0006 Page iii Contents Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Check if the Pump is due fora Routine Service aoaaa aa 28 Check and Clear SST Errors 2 m aoa ai e aA a aa a a A a A 28 Checking and Clearing SST Errors on pump units with early 630400 PCB and all Autofirm PUMPS a iby paca ky ay a ae ck ak Sed AE A At De ia Ben hot ean Dent Ee A 28 Diagnosing Pump Faults using the Built In Self Test Routine with no PC 31 Checking the Status and Diagnosing Faults on the Intelligent Battery Pack 33 GEETA 2 225 45 3240 Ai oe
110. ay and the air filled sub mattress The base pad has eight adjustable straps on the underside to attach it to the bed frame The air filled sub mattress comprises a main body zone and a perimeter cell zone Both zones are fed directly from the air supply in the mattress overlay and are kept at a constant pressure The main body zone is at the same static pressure as the head cells in the mattress overlay while the perimeter cell zone is at the higher static pressure of the cell in cells in the mattress overlay The air in the air filled sub mattress is evacuated via the CPR unit in the mattress overlay should a cardiac arrest occur Issue 4 Chap 1 May 2013 SEROO006 Page 7 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual The Auto Logic 175 operates in the same way as the Auto Logic 200 above however the air filled sub mattress is replaced with a foam mattress underlay The mattress base pad also has a cable management flap secured by pop studs on the opposite side to the pump tubeset and CPR unit Aura Logic Seat Cushion Refer to Figure 5 The seat cushion comprises seven alternating cells which are connected to the pump via a 2 way tubeset there is no static feed in the seat cushion The seven cells are manufactured as a single welded assembly which is enclosed by a zipped cover The base cover has two fixing straps to attach it to the chair There are two small dump valves on the underside of the base
111. b assemblies are factory calibrated and do not require any further calibration after they have been installed in the pump Chap 1 Issue 4 Page 12 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction Pressure Transducer Calibration The pump utilizes a precise and accurate pressure measurement and control system It is factory calibrated and is not expected to require re calibration until after several years of continuous use The measurement system automatically compensates for the effects of drift and temperature change and does not normally require any user intervention Low Pressure Battery Low Wait Autofirm Autofirm model only N Comfort a Control Run Standby __ D Alarm Mute A Reactive Constant Lower Pressure Mode Power Fail Service Figure 9 Pump Control Panel Autofirm version Low Pressure Battery Low m Run Sta ndy y OV Alarm Mute o T Reactive Constant Lower Pressure Mode Power Fail Service Figure 10 Pump Control Panel 630448 H Branding Battery on the Control PCB Assembly The battery on the control PCB assembly provides power for the real time clock and does not normally require replacement until after several years of continuous use Replacement of the battery causes the real time clock to lose its time and date settings These can only be reloaded from a PC based service tool so the procedure shou
112. bly Anchor Clip Step 1 Step 2 Base Sheet Assembly Cell not shown for clarity Figure 77 Orientation of Partial Non Return Valves Chap 6 Issue 4 Page 128 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair Note 5 1 5 2 5 3 5 4 Installing a Cell Assembly There are two different types of cell in the mattress Refer to Figures 73 and 74 The 10 off torso cell assemblies Fig 75 Item 10 in the centre of the mattress have two cell feeds and are light blue The 10 off standard cell assemblies Fig 75 Item 20 at either end of the mattress have only one cell feed and are dark blue Make sure that the cell is the correct type for its position in the mattress Feed the cell through the loops in the base sheet assembly with the cell feed s adjacent to the manifold tube assembly Note Make sure the longitudinal welded seam is at the bottom of the cell assembly facing towards the foot end of the mattress Position the welded seam under the adjacent cell Refer to Figures 73 and 74 Connect the cell feed s to the manifold tube assembly as follows Refer to Figure 76 All 20 cell assemblies have a cell feed to one of the two alternating feeds in the manifold tube assembly Adjacent cell assemblies are connected to opposite alternating feeds e g Cell 1 is connected to alternating feed A Cell 2 is connected to alternating feed B Cell 3 is connected to alter
113. crossover period where both A and B cells are inflated e Alternating 3 the A cells are deflated and the B cells are inflated e Static 4 pressure optimization cycle e Throughout the whole cycle 1 4 the static feed C is constant e During Autofirm Auto Logic Autofirm only mode the rotor stator is in crossover position and all cells are inflated to a constant pressure This mode of operation is initially up to 15 minutes but may be extended to 30 minutes by the user Issue 4 Chap 1 May 2013 SEROO06 Page 11 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Alternating Cells Head Section Static Cells A C A a al B p So AA Alternating 1 a C Wal LA SLAC AJO i ae Cle OW JAG soD D i NEN ORE NP RE i NF NONE OSE ONT a S S S Statie 2 aloa s slelalelaiealslalsla olo o Al 3 A jos A a A 3 gt A r a A i FN A a oe arnating OWOwOL Ne SBAA Abee DOU 4 Nate Y Da SN ON ONION A ASAN ae sJolalelallelalelalelalelalelalielalo olo l Cell in Cell Stati Kellele Neleelelele ell in Cell Static A gt Colello ielelclelc i Figure 8 Mattress Overlay Cell Inflation Cycle Alarms and Indicators Refer to Figure 9 The yellow Wait indicator is illuminated when the mattress seat is being inflated The indicator remains illuminated until the mattress seat has been fully inflated The red Low Pre
114. d Battery pack is charging Battery pack needs recycling Battery pack is charging Battery pack has an error This could be a temporary fault due to adverse operating temperature Battery pack has an error a Once the battery pack has entered the recycling mode it can never be fully charged This does not indicate a fault condition but does indicate that battery life is becoming limited Full capacity can only be restored by recycling replacing the battery Chap 2 Issue 4 Page 34 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting Battery Pack Conditioning Fault When the battery pack is manufactured and tested it has to be conditioned before it will operate correctly To condition the battery pack it must be fully discharged and recharged three times During the conditioning process LED 1 is illuminated orange and extinguishes as soon as the conditioning process has been completed correctly Note In normal system operation LED 1 should never be illuminated orange Fault If LED 1 illuminates orange the battery pack is faulty and must be returned to ArjoHuntleigh Battery Pack Disposal If the battery pack status indicates that it is faulty or needs recycling Refer to Tables 4 and 5 then it should be returned to ArjoHuntleigh to be recycled WARNING DO NOT DISPOSE OF THE BATTERY PACK IN DOMESTIC WASTE Issu
115. d fault conditions indicated by the two LED indicators Jack Socket Polarity Battery Pack OK Seet 80 100 lt lt Charge Battery Pack Wee 30 80 Needs Recycling Bas Charge a lt 30 Battery Pack Charge Fault Graphic depicting the operation of the Reset Status Latch Figure 93 Battery Pack Status Label 4 Battery Pack Storage If the battery pack is to be put into long term storage it should be recharged at least once every 3 6 months 5 Battery Pack Disposal If the battery pack status indicates that it is faulty or needs recycling then it should be returned to the ArjoHuntleigh Service Department to be recycled WARNING DO NOT DISPOSE OF THE BATTERY PACK IN DOMESTIC WASTE Chap 8 Issue 4 Page 160 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Intelligent Battery Pack Assembly 6 Recharging the Battery Pack Note It is normal for the battery pack and charger to get warm during use Avoid recharging the battery pack near a source of heat or in direct sunlight 6 1 The battery pack is automatically recharged whenever it is installed on a pump which is connected to a mains power supply 6 2 Alternatively the battery pack can be recharged away from the pump by connecting it to the battery charger Refer to Figure 94 6 3 The approximate times to recharge the battery pack are as follows e Typical time 5 hours Maximum time 8 hours Note These times appl
116. d with methylated spirit immediately prior to insertion With cell assemblies 13 and 14 still separated push the straight connector on the LAL patch tube assembly Fig 80 Item 30 into the side entry grommet on the LAL patch Chap 6 Issue 4 Page 136 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 11 3 Connect the LAL patch tube assembly to the manifold tube assembly by carefully inserting both sides of the T connector on the end of the LAL patch tube assembly into the tubes in the manifold tube assembly 11 4 On cell assemblies 17 and 18 install the anchor clip onto the base sheet assembly at the manifold tube assembly end as detailed in Para 5 3 Refer to Page 129 Section 5 11 5 Re position all cell assemblies evenly in the loops on the base sheet assembly particularly the cell assemblies adjacent to the LAL patch 11 6 Install the top cover Refer to Page 124 Section 2 Mattress Overlay Manifold Connector Assembly Catch Mattress Base Pad Manifold Connector Assembly new style with tube Draw Latch Hinged End of Draw Latch Va N Free End of Draw Latch Figure 81 Manifold Connector Assemblies on the Mattress Overlay and Mattress Base Pad Step 1 Step 2 Figure 82 Opening the Draw Latch on the Manifold Connector Assembly Issue 4 Chap 6 May 2013 SEROO006 Page 137 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual
117. e 4 Chap 2 May 2013 SERO006 Page 35 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Chap 2 Issue 4 Page 36 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Maintenance CHAPTER 3 MAINTENANCE WARNING BEFORE DISMANTLING THE PUMP UNIT MAKE SURE THE UNIT HAS BEEN ISOLATED FROM THE MAINS POWER SUPPLY BY REMOVING THE MAINS POWER PLUG FROM THE WALL SOCKET WARNING A POTENTIAL ELECTRICAL SHOCK HAZARD EXISTS ON THE POWER SUPPLY PCB ASSEMBLY WHEN THE PUMP CASE IS OPENED EVEN WITH THE PUMP SWITCHED OFF CAUTION Static Sensitive Devices Electrostatic discharge can seriously damage the control and power supply PCB assemblies in the pump This pump should only be opened by personnel trained in ESD methods and with appropriate equipment and anti static protection 1 Pump Service The yellow Service indicator on the pump control panel illuminates and remains on after a preset number of running hours to indicate that the pump is ready for a service Typically this service interval is set to 17 520 running hours two years continuous use To service the pump do the following Note A computer must be used in order to set the service hours 1 1 Carry out the pump maintenance checks detailed below Refer to Page 38 Section 2 1 2 Replace the following components 1 2 1 Air inlet filter on the compressor assembly Refer to Chapter 5 Pump Repair Page 106 Section
118. e IEC cordset connector Fig 39 Item 10 out of the IEC connector inside the pump 4 Installing the Mains Power Cordset CAUTION Make sure the replacement mains power cordset Fig 39 Item 10 is the correct type and rating or the electrical safety of the pump may be impaired 4 1 Carefully push the IEC cordset connector Fig 39 Item 10 fully into the IEC connector inside the pump Place the cable into the cutout in the side of the rear case 4 2 Make sure the pad Fig 39 Item 40 is stuck onto the inside of the IEC connector cover Fig 39 Item 20 4 3 Engage the two spigots on the left side of the IEC connector cover into the cutouts in the rear case Make sure the cable is still in the cutout in the side of the rear case and press the IEC connector cover down firmly until the two retaining clips on the top and bottom of the cover click into position in the rear case 4 4 install the two screws Fig 39 Item 30 through the IEC connector cover into the rear case Tighten the screws to secure the cable Note Do not over tighten the screws or you may strip the threads in the rear case 5 Removing the Air Inlet Filter 5 1 Lay the pump face down on a flat surface 5 2 Remove the screw Fig 39 Item 70 the filter cover Fig 39 Item 60 and the air inlet filter felt Fig 39 Item 50 out of the rear case 6 Installing the Air Inlet Filter 6 1 Put the new air inlet filter felt Fig 39 Item 50 into the back of the filter cov
119. e Serial Communications Pack or the IR Interface Module Refer to Chapter 4 Testing Page 46 Section 5 4 3 Run the Communicator software on the PC Refer to Chapter 4 Testing Page 49 Section 6 4 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher 4 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 4 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 13 Chap 2 Issue 4 Page 20 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting J Serial Communicator Auto Logic oj x Connection Option Help Event Log Bank Loader Date And Time Event ParameterO Parameter _ Parameter2 0 0 1 08 03 2004 16 12 48 Non Critical Log Cleared 0 0 Non Critical Critical Tx Rx hA0l 0 0592 HA01 11 132077568 0 0 0 0 0 3DB3 Auto Logic 08 03 2004 16 13 Ui Figure 13 Communicator Software Event Log 4 7 To connect the mains power supply to the pump do the following 4 7 1 If the Serial Communications Pack is being used 4 7 1 1 Plug in and switch on the mains power supply to the pump 4 7 1 2 The power up BIST routine runs for approximately 20 seconds Refer to Chapter 4 Testing Page 42 Section 3 Note Do NOT press the Run Standby button
120. e control PCB assembly The transducer is a sensitive device and is easily damaged 11 5 Lift the manifold assembly Fig 42 Item 10 out of the front case 12 Installing the Manifold Assembly 12 1 Lay the front case down with the inside surface pointing upwards 12 2 Before installing the manifold assembly Fig 42 Item 10 check the following parts are installed correctly on it Refer to Figure 43 12 2 1 The 6 way cable connector is pushed fully onto the stepper motor connector 12 2 2 The connectors on the two red wires are pushed fully onto the microswitch terminals Note Make sure the red wire connectors are installed on the correct microswitch terminals there is a third unused terminal on the microswitch The two red wires are interchangeable Tube to Transducer on Control PCB Assembly Stepper Motor Tube to Silencer Bag Assembly 6 way Stepper Motor Connector _j_ gt O hA Microswitch Connectors Note the position of SE eee unused third terminal Microswitch Figure 43 Electrical and Pneumatic Connections to the Manifold Assembly Issue 4 Chap 5 May 2013 SER0006 Page 85 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Stepper Motor Cable Top Fixing Manifold Assembly Front Case Bottom Fixing Microswitch Connectors RFID Coil Antenna Figure 44 Installing the Manifold Assembly Manifold Assembly Slot in Manifold As
121. e diagnosed using the pump Built In Self Test BIST routine The service engineer can remove the rear case from the pump and run the BIST routine and then diagnose pump faults by listening to and observing the operation of the sub assemblies inside the pump Refer to Page 31 Section 6 2 4 Faults in the intelligent battery pack can be diagnosed using the LED indicators on the top of the battery pack Refer to Page 33 Section 7 Issue 4 Chap 2 May 2013 SEROO006 Page 17 Troubleshooting 3 Diagnosing Faults Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual The following table Refer to Table 2 contains fault symptoms their possible causes and suggests steps to rectify the problem Where possible reference is made to the relevant repair chapter Refer to Page 17 Section 1 for details of the controls alarms and indicators on the pump Fault Table 2 Troubleshooting Table Possible Cause Remedy Low Pressure Alarm Chap 2 Page 18 Mattress Overlay Compressor assembly failure or output low Manifold assembly faulty Kinked tube to the transducer on the control PCB assembly Blocked air filters on the rear case and compressor assembly Damaged disconnected internal tubes External O rings on manifold assembly damaged missing Leak in cell assembly CPR not closed properly Leak in CPR assembly Leak in manifolds Test Port Not Closed Leak in non return valves
122. e gauge reading is within 10 mmHg of 50 mmHg then continue the test at Para 4 13 4 12 2 If the pressure gauge reading is NOT within 10 mmHg of 50 mmHg then carry out the procedure to re calibrate the pressure transducer Refer to Page 62 Section 12 4 13 The back pressure causes the pump to switch the air flow switch from the alternating feed A to the alternating feed B When this occurs connect the flow pressure rig to the alternating feed B on the 3 way pump tubeset adaptor Make sure that the static feed C and the other alternating feed A on the pump manifold assembly are blanked off 4 14 Fully open the valve on the flow pressure rig 4 15 After a couple of seconds at free flow close the valve on the flow pressure rig to create back pressure on the alternating feed B 4 16 The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is 25410 mmHg 4 16 1 If the pressure gauge reading is within 10 mmHg of 25 mmHg then the pump pressures are correct and the test has passed Go to Para 4 17 4 16 2 If the pressure gauge reading is NOT within 10 mmHg of 25 mmHg then carry out the procedure to re calibrate the pressure transducer Refer to Page 62 Section 12 4 17 Switch off the mains power supply to the pump Issue 4 Chap 4 May 2013 SERO006 Page 43 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service pump 3 Way Pump Tubeset Adaptor
123. e manifold tube assembly is made easier if the connectors are wetted with methylated spirit immediately prior to insertion 7 2 Connect the manifold tube assembly to the inlet manifold at the foot end of the mattress by pushing the three T connectors at the end of the manifold tube assembly vertically into the inlet manifold on the base sheet assembly 7 3 Connect the manifold tube assembly to the outlet manifold at the head end of the mattress by pushing the three male connectors at the end of the manifold tube assembly horizontally into the outlet manifold on the base sheet assembly 7 4 Connect the LAL patch tube assembly Fig 78 Item 20 to the manifold tube assembly Fig 78 Item 10 by carefully inserting both sides of the T connector on the end of the LAL patch tube assembly into the tubes in the manifold tube assembly 7 5 On all 20 cell assemblies re connect the cell feed s onto the T connector s on the manifold tube assembly as detailed in Para 5 2 Refer to Page 129 Section 5 7 6 On all 20 cell assemblies install the anchor clip onto the base sheet assembly at the manifold tube assembly end as detailed in Para 5 3 Refer to Page 129 Section 5 7 7 Ensure the Test Port located next to the outlet manifold Figure 78 is in the closed position 7 8 Install the top cover Refer to Page 124 Section 2 Issue 4 Chap 6 May 2013 SERO006 Page 131 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aur
124. e pad separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 Pull the three connectors on the end of the manifold connector assembly Fig 85 Item 10 out of the three grommets in the mattress base pad and remove the manifold connector assembly Installing the Manifold Connector Assembly onto the Mattress Base Pad The old style manifold connector without tube is no longer available and must be replaced with the new style PXB307 Fig 85 Item 10 if damaged If this item is replaced then the complete Base Pad assembly must also be replaced with the new Base Pad assembly Refer to Page 150 Table 47 for compatibility and part numbers Position the new manifold connector assembly Fig 85 Item 10 adjacent to the three grommets on the mattress base pad Note The position of the three connectors means that the manifold connector assembly can only be installed the correct way round Push the three connectors on the end of the manifold connector assembly Fig 85 Item 10 into the three grommets in the mattress base pad Note Installing the connectors on the manifold connector assembly is made easier if the parts are wetted with methylated spirit immediately prior to insertion If the mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 Replacing the Draw Latches on the Manifold Connector Assembly If the ma
125. e_Test_Mode Ifthe Code column is blank and there is bold text in the Name column then this is not a pump command but a comment or instruction to the service engineer e g Check_pressure_on_gauge 7 7 To send a command to the pump 7 7 1 Click the appropriate command on the left side of the dialog box e g 703 Enable_Test_Mode 7 7 2 If necessary add or change any parameters on the right side of the dialog box above the Send button Note Do not add or change any parameters unless the test procedure says to do so 7 7 3 Click Send to send the command to the pump 7 7 4 The command and its parameters are displayed in the Tx Rx box 7 7 5 Any response from the pump is displayed in the Receive part of the dialog box and also in the Tx Rx box 7 7 6 If there is no immediate response from the pump and the Send button is greyed out then it means that there has been a communication error between the PC and the pump If you look at the Tx Rx box you will see 10 attempts to send the command to the pump After 10 failed attempts a Communication Error dialog box is displayed Refer to Figure 31 Do the following 7 7 6 1 Check that the pump is powered up and in Standby 7 7 6 2 Check the connections between the PC and the IR Interface Module or Serial Communications Pack 7 7 6 3 Select the other RS232 COM port on the PC as follows e Click Connection then click Exit on the drop down menu e The application startup dialog box is th
126. ee Pe ALES ee AP Ge Se le ae ee ee 33 To Check the Battery Pack Status Refer to Figures 16 and17 34 Battery Pack Conditioning Fault 2 2 ee 35 Battery Pack Disposal aara a a ara aa TO Ben ae htt a Ree Pia Rae a 35 CHAPTER 3 Maintenance i 44268 be ele we eRe eee Cee DES Hew wie 37 PUMP SENICE 24 ace tdesn bene a Be pop dove ahah al ese ayes a en fe at ay dee 37 Pump Maintenance Checks 0 000 eee 38 Mattress Replacement and Mattress Overlay Service 2 004 38 Mattress Replacement and Mattress Overlay Maintenance Checks 39 Seat Cushion Services 2 a a aed a aed Bod De ee Ge a ee Ga a ee a 39 Seat Cushion Maintenance Checks 2 2 0 ee 39 ae Bees a A a fest ota Sees te Ae sta aoe ae ents a eer a Ste ete se axe 40 CHAPTER 4 TEStiNgi s eto nce 2 186 58 Ga 5 nea a roe BS aa ee RK Riles 41 Pump ControlPanelk a apara a a tae a Bd ek oe e aa a at Aaa ed 41 Lest Equipment 3 4 3 ice 2 Gr ark bet ee a RA a Ra ak ee Ae te oe ae ch ae hn 41 Checking the Basic System Operation 0 0 0 0 a 42 Checking the Pump Pressures without a Computer 42 Connecting the Pump to a Personal Computer PC 220 00485 46 Laptop Desktop PG lt 2 i sea a ak Sa es A Ree a ha ee a ee ah a a ah 46 Computer Communication 20000 ee ee 46 Installing the USB to RS232 Adaptor 2 0 00 00 ee eee 46 Running the Communicator Softw
127. ee eee Recharging the Battery Pack 0004 Replacing the Battery Pack Reset Status Latch Testing the Battery Pack 2002000008 CHAPTER 9 Communicator Software 0000 General s 3 644 404 dk a Sh le a ee ae ag dn Auto Installing the Communicator Software Manually Installing the Communicator Software Running the Communicator Software 0 CHAPTER 10 Cleaning Symbols enaa a a a aeaa aa aa aie Y Cover Specification s n c a ni a k oa n aa a e E aa a a a a CHAPTER 11 Parts List au 2 45 feos aa a ok ee Atos E EE A Gnora i y daet aa a er oes a eae a al ye eae eB tet Overall Assembly Parts List oa aa aa a Pump Assembly Parts List a aaa a Mattress Overlay Assembly Parts List Mattress Base Pad Assembly Parts List Seat Cushion Assembly Parts List a aa aaa Page viii SER0006 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Contents Intelligent Battery Pack Assembly 2 2 1 a 189 Test Equipments s h a i amp Sd ale a raa a Seah tds ae Baht woah ie amp glk rae hl baa 189 CHAPTER 12 Service Contact Details 2 0 2 22 2 eee ee ee ee ee 191 Issue 4 May 2013 SERO006 Page ix Contents Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Issue 4 Page x SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp A
128. efer to Figure 59 The position of the slot in the LCD window cover Fig 58 Item 20 through which the membrane cable passes Refer to Figure 58 Remove the protective sheet from the back of the membrane label Pass the membrane cable through the slot in the LCD window cover Carefully push the membrane cable into the membrane connector on the control PCB assembly Fig 58 PCB Con 15 Install the rear case onto the front case Refer to Page 81 Section 8 Front Case Figure 59 Orientation of the Membrane Label Chap 5 Issue 4 Page 108 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair Figure 61 Rear Case Noise Reduction Foam and Compressor Support Rubbers Issue 4 Chap 5 May 2013 SEROO006 Page 109 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 34 Replacing the Rear Case IMPORTANT If an old style rear case 630321 is to be replaced with a new style rear case 630571 then the old style front case 630320 must also be replaced with the new style front case 630570 at the same time Refer to Page 115 Replacing Both Pump Casings 34 1 Remove the mains power cordset from the pump Refer to Page 79 Section 3 34 2 Remove the air inlet filter from the rear case Refer to Page 79 Section 5 34 3 Remove the rear case from the front case Refer to Page 80 Section Note 34 4 Remove the hooks and hook covers from the rear case
129. ement Overlay and Seat Cushion Inflation Test Equipment PRE073 Flow Pressure Rig 3 26 Itr min Portable Inflation Test Unit Stopwatch 7 7 Issue 4 Chap 11 May 2013 SERO006 Page 189 Parts List Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Chap 11 Issue 4 Page 190 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual AUSTRALIA ArjoHuntleigh Pty Ltd 78 Forsyth street O Connor AU 6163 Western Australia Tel 61 89337 4111 Free 1 800 072 040 Fax 61 89337 9077 BELGIQUE BELGIE ArjoHuntleigh NV SA Evenbroekveld 16 B 9420 ERPE MERE T l Tel 32 0 53 60 73 80 Fax 32 0 53 60 73 81 E mail info arjohuntleigh be CANADA ArjoHuntleigh 90 Matheson Boulevard West Suite 300 MISSISSAUGA ON L5R 3R3 Tel T l 1 905 238 7880 Free 1 800 665 4831 Institutional Free 1 800 868 0441 Home Care Fax 1 905 238 7881 E mail info canada arjohuntleigh com CESKA REPUBLIKA ArjoHuntleigh s r o Hlinky 118 CZ 603 00 BRNO Tel 420 549 254 252 Fax 420 541 213 550 DANMARK ArjoHuntleigh A S Vassingeradvej 52 DK 3540 LYNGE Tel 45 49 13 84 86 Fax 45 49 13 84 87 E mail info dk arjohuntleigh com DEUTSCHLAND ArjoHuntleigh GmbH Peter Sander Strasse 10 D 55252 MAINZ KASTEL Tel 49 0 6134 186 0 Fax 49 0 6134 186 160 E mail info de arjohuntleigh com EAAAAA C Psimitis Co Ltd Dimitriou Andr 59 GR 16121 KAISARIANI A
130. en displayed Refer to Figure 25 e Select the other RS232 COM port on the PC as detailed in Para 6 4 Note If COM1 was selected previously select COM2 this time Chap 4 Issue 4 Page 54 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing e Click the Serial Communicator or IrDA Communicator button to restart the Communicator software 7 7 6 4 If the IR Interface Module is being used e Check the two batteries in the IR Interface Module Make sure that there are no obstructions between the IR Interface Module and the front of the pump and they are less than 0 3m 1 foot apart Refer to Figure 21 7 7 6 5 Re send the command to the pump Communication Error x Fail to send command Try to disable debug Figure 31 Communicator Software Communication Error 7 7 1 When the command is successful SUCCESS is displayed in the Receive part of the dialog box e g 703 SUCCESS where 703 is the command that was sent to the pump 7 7 8 If you try and send a command which is not allowed by the pump e g if you try to send certain commands when the pump is not in Test Mode the Receive part of the dialog box will show NOT_AVAILABLE e g 501 NOT_AVAILABLE where 501 is the command sent to the pump 7 7 9 When you send command 707 Set_Stepper_Position to the pump you must listen to the movement of the stepper motor in the pump manifold assembly You must wait for the stepper motor
131. eplace manifold connector assy Chapter 6 Page 131 Section 6 Chapter 6 Page 131 Section 7 Replace base pad sub assembly Chapter 6 Page 149 Section 29 Seat Cushion Leak in welded cell assembly Leak in base assembly manifolds Leak in dump valves in base assembly Damaged tubeset assembly or pump connector Replace welded cell assembly Chapter 7 Page 155 Section 4 Chapter 7 Page 155 Section 5 Replace base assembly Chapter 7 Page 158 Section 10 Replace base assembly Chapter 7 Page 158 Section 10 Replace tubeset assembly Chapter 7 Page 156 Section 6 Chapter 7 Page 156 Section 7 Service LED Flashing Bad cable connection between control and power supply PCBs Control PCB assembly faulty Power supply PCB assembly faulty RFID coil antenna faulty Manifold assembly faulty Compressor assembly faulty Check cable connection between control and power supply PCBs Replace control PCB assembly Chapter 5 Page 101 Section 24 Chapter 5 Page 101 Section 25 Replace power supply PCB assy Chapter 5 Page 99 Section 22 Chapter 5 Page 99 Section 23 Replace RFID coil antenna Chapter 5 Page 89 Section 13 Replace manifold assembly Chapter 5 Page 85 Section 11 Chapter 5 Page 85 Section 12 Replace compressor assembly Chapter 5 Page 97 Section 21 Service LED Solid Issue 4 May 2013 Service period has exp
132. er Fig 39 Item 60 6 2 Put the filter cover and air inlet filter felt into the slot in the rear case 6 3 Install the screw Fig 39 Item 70 to secure the filter cover Note Do not over tighten the screw or you may strip the thread in the rear case Issue 4 Chap 5 May 2013 SERO006 Page 79 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Manifold Assembly Outlet Ports Figure 40 Removing the Rear Case Note The front and rear cases have been re designed due to corporate re branding and product re tooling This has resulted in the new style pump cases NOT being compatible with the old style pump cases Therefore if either part is to be updated both front and rear case parts must be replaced as a pair The quickest way to identify the case type is to look for the connector for the optional patient handset which is only fitted to the old style front case Table 12 Front Case and Rear Case Parts List Item Part Number Description 630321 Rear Case Old style Moulding only 630571 Rear Case New style Moulding only 630320 Front Case Old style Moulding only 630570 Front Case New style Moulding only FAS225 Screw 3 dia x 16 Pan Head 507413 Rubber Foot Chap 5 Issue 4 Page 80 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 7 Removing the Rear Case 7 1 Remove the mains power cordset from the pump
133. er from the base of the pump 2 1 2 From the front of the pump slide the battery pack over the guides on the base of the pump and click into place To remove the battery pack from the pump Refer to Figure 92 2 2 1 Depress the Reset Status Latch at the rear of the pump battery pack 2 2 2 Slide the battery out from the base of the pump towards the front of the pump 2 2 3 Install the battery socket cover onto the base of the pump Reset Status Latch Battery Pack Status Label Battery Socket Cover Figure 92 Installing the Intelligent Battery Pack Assembly Table 53 Intelligent Battery Pack Assembly Parts List Part Number Description BBP600 Intelligent Battery Pack Assembly Issue 4 Chap 8 May 2013 SERO006 Page 159 Intelligent Battery Pack Assembly Auto Logic 110 175 200 Autofirm amp Aura Logic 3 Checking the Status of the Battery Pack Battery Pack Status Label Refer to Figure 92 for the position of the battery pack status label Refer to Figure 93 for details of the LED indicators and symbols on the battery pack status label To Check the Battery Pack Status Refer to Figures 92 and 93 3 1 Remove the battery pack from the pump unit Refer to Page 159 Section 2 3 2 Press the Reset Status Latch which will activate the two LED indicators LED 1 and LED 2 on the battery pack status label 3 3 Refer to Chapter 2 Troubleshooting Page 33 Section 7 for the particular status an
134. erface Module do NOT switch on the mains power supply to the pump until instructed to do so 16 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 16 3 Run the Communicator software on the PC Refer to Page 49 Section 6 16 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher 16 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 16 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 16 7 To connect the mains power supply to the pump do the following 16 7 1 If the Serial Communications Pack is being used 16 7 1 1 Plug in and switch on the mains power supply to the pump 16 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 16 7 2 If the IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 16 8 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading CONTROL_PCB_SETUP Refer to Page 54 Section 7 Note For all of the commands in this section retain the default values in the parameter bo
135. erved additional measures may be necessary such as reorientating or relocating the pump gt Over the frequency range 150 kHz to 80 MHz field strengths should be less than 3 V m Chap 10 Issue 4 Page 180 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual CHAPTER 11 PARTS LIST 1 General Parts List On the left side of the Description column in the main parts list the inclusion of none one or two leading bullets is used to indicate the different levels of assembly and sub assembly as detailed below Symbol Assembly Level Blank Level 1 or Top Assembly Single Bullet Level 2 or Sub Assembly es Double Bullet Level 3 or Sub Sub Assembly 2 Overall Assembly Parts List Part Number Description Auto Logic Pump General Assembly 630001 Auto Logic Pump UK 630003 Auto Logic Pump USA 630004BE Auto Logic Pump Belgium 630EUR 630004DE Auto Logic Pump Germany 630EUR 630004DK Auto Logic Pump Denmark 630EUR 630004ES Auto Logic Pump Spain 630EUR 630004FR Auto Logic Pump France 630EUR 630004IT Auto Logic Pump Italy 630EUR 630004NL Auto Logic Pump Netherlands 630EUR 630004SV Auto Logic Pump Sweden 630EUR 630009AU Auto Logic Pump Australia 630UNI Auto Logic Pump Issue 4 May 2013 SEROO006 Example Front Case e Power Supply PCB Assembly e Fuse 3 15A 20mm Type T Fig item Qty Chap 11 Page 181 Parts List Auto Logic 110 175 200
136. escription 630570 Front Case Moulding only new style FAS145 Screw 3 dia x 8 Pan Head FAS223 Screw 3 dia x 10 Pan Head 630318 PCB Mounting Pillar 630400 Control PCB superseded by 630140 from serial number 0900058473 onwards 630140 Control PCB 654140 Control PCB Autofirm model only Issue 4 Chap 5 May 2013 SEROO006 Page 119 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Recess in the top of Slot for Membrane Cable the Front Case for the Membrane Label Item 10 Con 15 Membrane Label Figure 69 Membrane Label Fitment 36 10 Remove the hooks and hook covers from the rear case Refer to Page 83 Section 9 36 11 Remove the air inlet filter from the rear case refer to Page 79 Removing the Air Inlet Filter 36 12 Remove the handle insert from the rear case 36 12 1 Depress the retaining clips within the case and pull the handle away from the rear case 36 13 Remove the serial number and product labels from the rear case Refer to Page 104 Section 29 36 14 Discard the old rear case Fig 60 Item 10 36 15 Lay the new rear case Fig 70 Item 10 down with the outside surface pointing upwards 36 16 Install the following components onto the rear case 36 16 1 Handle insert from the old rear case Fig 70 Item 30 36 16 2 Six new rubber feet Fig 70 Item 20 Figure 70 Rear Case Handle Insert and Rubber Feet Chap 5 Issue 4 Page
137. ess seat pad 2 RFID start Low pressure alarm RFID tag cannot be read may be seen if the pump is automatically restarting and there is no mattress or seat pad present 3 RFID RUN Low pressure alarm RFID tag error count exceeded 4 TAU Low pressure alarm Automatic calculation of patient weight failed mattress leak 5 Compressor output Low pressure alarm Compressor has failed to provide enough air when operating on seatpad Count is the integrated compressor output value should be greater than 0x715 as default but is read from the RFID tag in the seatpad 5 Compressor output Low pressure alarm Seatpad compressor output alarm disabled 6 Startup Low pressure alarm Pre inflate of main cells has timed out either mattress or seatpad 7 Startup sidecells Low pressure alarm Preinflate of mattress side cells has timed out 8 RFID code invalid Low pressure alarm Mattress code returned has not been recognised Mattress is CO Seatpad is D9 9 TAU Poor curve Low pressure alarm Automatic calculation of patient weight failed but not due to a leak 1 Source Low pressure CLEARED Mattress Seatpad operation now restored no leak Issue 4 May 2013 2 RFID Start Low pressure CLEARED Cleared alarm caused by failure to read RFID Chap 2 SER0006 Page 23 Troubleshooting Parameter 0 Auto Logic
138. ess and the status field displaying the actions and the locations of the installed files Refer to Figure 102 When complete the message Installation Complete appears near the top of the screen Click Next to continue 2 12 The Setup Wizard screen reappears displaying that setup is complete Refer to Figure 103 ER Communicator Setup Completing the Communicator Setup Wizard Communicator has been installed on your computer Click Finish to close this wizard Figure 103 Communicator Software Setup Wizard Complete 2 13 Click Finish to close the Installation Wizard Communicator will then automatically run Chap 9 Page 170 Issue 4 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Communicator Software 3 Manually Installing the Communicator Software 3 1 Make sure that any other programs running on the PC have been closed 3 2 Insert the Communicator software CD ROM Table 59 Item 10 into the CD ROM drive on the PC and close the CD ROM tray Note Wait a few seconds for the CD ROM disc to load 3 3 On the PC click Start Refer to Figure 104 then Run amy ye Control Panel Adobe Acrobat 9 Pro Program Access and n Defaults ES Microsoft Office Word 2007 ba Printers and Faxes A Microsoft Office Access Help and Support 2007 j Search Br Adobe Bridge C54 All Programs gt Opens a program Folder document or Web site Log Off 0 Shut Down FEE
139. essure Manifolds Equalising B Cells 2 4 6 B gt g Manifolds Q Dump Valves Manually depressed to deflate Seat Cushion kaiaka ion i Figure 11 Pneumatic Schematic for Pump and Seat Cushion Issue 4 Chap 1 May 2013 SER0006 Page 15 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Auto Recognition System When the tubeset connector on the end of the mattress overlay or seat cushion is connected to the pump the pump automatically recognises which system has been connected and adjusts the pump output pressures accordingly The auto recognition system is short range radio based technology comprising the following e A programmable device located in the tubeset connector on the mattress overlay and seat cushion e An RFID Radio Frequency Identification coil antenna located on the pump manifold assembly System Start Up Sequence Refer to Figure 9 4 1 When the pump is switched on at the mains power supply or a battery pack is connected a Built In Self Test BIST routine will run The BIST routine is as follows 4 1 1 The green indicator on the front of the pump illuminates 4 1 2 After approximately one second the green indicator on the front of the pump extinguishes and the sounder beeps twice 4 1 3 All the indicators on the pump control panel and the front case remain extinguished 4 1 4 The duration of the BIST routine is approxim
140. gulatory safety standards including e EN60601 1 1990 A13 1996 and IEC 60601 1 1988 A2 1995 e UL60601 1 UL2601 1 and CAN CSA C22 2 No 601 1 M90 e EN60601 1 2006 and IEC 60601 1 2005 e AAMI ANSI ES60601 1 2006 and CAN CSA C22 2 No 60601 1 2008 Precautions For your own safety and the safety of the equipment always take the following precautions e Do not expose the system especially the mattress to naked flames such as cigarettes etc e Do not use or store the system in direct sunlight e Do not use phenol based solutions to clean the system e Make sure the system is clean and dry before use or storage e Never use sharp objects or electrically heated under blankets on or under the system e Store the pump and mattress or seat cushion in protective bags Electromagnetic Compatibility EMC This product complies with the requirements of applicable EMC Standards Medical electrical equipment needs special precautions regarding EMC and needs to be installed in accordance with the following instructions e The use of accessories not specified by the manufacturer may result in increased emissions by or decreased immunity of the equipment affecting its performance e Portable and mobile radio frequency RF communications equipment e g mobile cell phones can affect medical electrical equipment e If this equipment needs to be used adjacent to other electrical equipment normal operation must be confirmed before use Environme
141. hapter 6 Mattress Repair and Chapter 6 Page 144 Section 22 e Mattress Overlay Refer to Chapter 6 Mattress Repair Top cover Check for tears staining clarity of printed labels e Top cover zip Check zip runs freely and condition of zip teeth e Cell assemblies Check for damage and security e Manifold and tubing including non Check for damage and security return valves e CPR assembly Check operation of the fast deflate mechanism Pump tubeset assembly Check for damage and security of connection e Pneumatic connection between Check for damage and security of connection overlay core and base pad e Fixing straps Check condition and security e Base sheet assembly Check for broken torn loops e Connectors Check for damage and security e Press studs Check for damage and security 5 Seat Cushion Service To carry out a service on the seat cushion do the following 5 1 Carry out the seat cushion maintenance checks detailed below Refer to Page 39 Section 6 5 2 Carry out an inflation test of the seat cushion Refer to Chapter 4 Testing Page 75 Section 20 6 Seat Cushion Maintenance Checks Visually inspect the following for damage wear and potential faults If any parts are found to be damaged they must be replaced in accordance with Chapter 7 Seat Cushion Repair Top cover Check for tears staining clarity of printed labels e Top cover zip Check zip runs freely and conditio
142. he SST error count 5 14 Switch off the mains power supply to the pump Checking and Clearing SST Errors on pump units with early 630400 PCB and all Autofirm pumps Note This section only applies to those pumps using the early 630400 PCB and later PCB 630140 with suitable software Chap 2 Issue 4 Page 28 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting 5 15 5 16 Send the command 207 Read_SST_Errors The value received from the pump is the error free SST cycle count which is a value between 0 and 30 A value of 0 indicates the fault has now been cleared e A value between 1 and 30 indicates that no error free SST cycles have occurred and the fault is not cleared To reset the SST error count on the pump do the following 5 16 1 Send the command 703 Enable_Test_Mode to put the pump into test mode 5 16 2 Send the command 208 Reset_SST_Errors to reset the SST error count Switch off the mains power supply to the pump Issue 4 Chap 2 May 2013 SEROO006 Page 29 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Reset Status Latch Battery Pack Remove the Battery Socket Cover Figure 14 Installing the Battery Pack Rotor Manifold Assembly Microswitch and Cable Connections Stepper Motor Compressor Assembly Figure 15 Checking the Pump Sub
143. he outer end of the outlet port Figure 48 Replacing the O Rings on the Manifold Assembly Table 16 Manifold Assembly O Ring Parts List Part Number Description 630364 O Ring 6 8mm dia 630100 Manifold Assembly including RFID Coil Antenna Spares Item Issue 4 Chap 5 May 2013 SEROO006 Page 91 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Con 6 Compressor Con 7 Compressor Location Location Unused Spigot Hole Hole Figure 49 Replacing the Compressor Assembly and Mounting Bracket Table 17 Compressor Assembly and Mounting Bracket Part Number Description 509051 Compressor Assembly Series 6 5 5V 50 60Hz 507316 Compressor Mounting Bracket FAS218 Screw 4mm dia x 12 Pan Head 507058 Power Supply PCB superseded by 507137 507137 Power Supply PCB Printed Circuit Board Assembly Chap 5 Issue 4 Page 92 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 17 Removing the Compressor Assembly and Mounting Bracket 17 1 Remove the manifold assembly from the pump Refer to Page 85 Section 11 17 2 Remove the silencer bag assembly from the large diameter tube on the top of the compressor assembly Refer to Page 90 Section 14 17 3 Disconnect the two compressor cable connectors Fig 49 PCB Con 6 and 7 from the power supply PCB assembly Fig 49 Item 40 17 4 Remove the two scre
144. he screw nearest the Reset Status Latch is covered by a label 7 3 Place the battery pack face up and pull the two halves apart 7 4 Carefully remove the starlock SP 507506 and retain or if damaged discard Note Take care when removing the starlock that it does not come into contact with the PCB 7 5 Remove the reset status latch 507345 from the case 7 6 Install the new reset status latch into the case and secure in place with the starlock Fit new starlock if necessary Note Make sure the starlock fits onto the seat of the reset status latch spigot 7 7 Reassemble the battery pack Secure the two halves together with the six screws 7 8 After repair test the battery pack refer to Refer to Page 164 Section 8 Issue 4 Chap 8 May 2013 SERO006 Page 163 Intelligent Battery Pack Assembly Auto Logic 110 175 200 Autofirm amp Aura Logic 8 Testing the Battery Pack 8 1 The battery pack status label is on the top of the battery pack and has two LED indicators to show the status of and diagnose faults in the battery pack Refer to Figure 164 8 2 Check the battery pack status as follows 8 2 1 Do not connect the ArjoHuntleigh charger to the battery pack 8 2 1 1 Press the reset status latch which will activate the two LEDs on the top of the battery pack 8 2 1 2 Check the two LED indicators refer to Figure 97 The two LEDs should display one of the conditions shown in Table 56 8 2 2 Connect the ArjoHuntleigh charger to the bat
145. her than the maximum allowed 62 FFF invalid return Compressor function error Compressor output could not be set but the cause was not Level or Frequency 1 Static mode Pressure Light Patient A light patient has been noted and the target pressure recorded 2 ALT mode Pressure Light Patient A light patient has been noted and the target pressure recorded 1 Static mode Pressure Heavy Patient A light patient has been noted and the target pressure recorded Chap 2 Page 24 2 ALT mode Pressure Heavy Patient A light patient has been noted and the target pressure recorded Issue 4 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parameter 0 Parameter 1 Troubleshooting 1 Static mode Pressure Pressure setting Note the weight set by the automatic weighing system in static mode 2 ALT mode Pressure Pressure setting Note the weight set by the automatic weighing system in Active Alternating mode 1 Static mode Operating mode Pump has entered STATIC mode 2 ALT mode Operating mode Pump has entered ALT mode 3 IDLE mode Operating mode Pump has entered IDLE mode 4 Seatpad mode Operating mode Pump has entered SEATPAD mode FLOATING POINT ERROR An error has occurred in the calculations of the weighing function Causes are negative pressures or
146. his secures the RFID coil antenna Fig 46 Item 20 to the antenna locating lug C Refer to Figure 46 Note Make sure you do not damage the antenna locating lug C 13 4 By carefully manoeuvring the RFID coil antenna remove it from the three antenna locating lugs A B and C which retain the RFID coil antenna in position on the manifold assembly Note It is usually easier if the RFID coil antenna is removed first from the single antenna locating lug A at the top of the manifold assembly 13 5 Carefully manoeuvre the RFID coil antenna over the motor mounting bracket around the stepper motor cable and off of the manifold assembly 13 6 Carry out a continuity test on the new RFID coil antenna Fig 46 Item 20 as follows 13 6 1 Measure the resistance between the pins on the 2 way connector at the end of the flying lead on the RFID coil antenna 13 6 2 If there is a very low resistance the new RFID coil antenna is acceptable and can be installed onto the manifold assembly 13 6 3 If there is a high resistance then the new RFID coil antenna is damaged and should be discarded 13 7 Position the new RFID coil antenna on top of the manifold assembly with the flying lead on the RFID coil antenna adjacent to the micro switch on the manifold assembly 13 8 Carefully manoeuvre the RFID coil antenna around the stepper motor cable and over the motor mounting bracket on the manifold assembly 13 9 Bycarefully manoeuvring the RFID coil anten
147. ibration Making Fine Adjustments to the Transducer Calibration 13 36 Select the command 766 Eng_Fine_Adjust but do not send it to the pump 13 37 In the Enter_Actual_Pressure parameter box enter the value of the pressure shown on the pressure flow rig 13 38 Send the command 766 Eng_Fine_Adjust to the pump 13 39 Wait five seconds before repeating Para 13 34 End of Test 13 40 Send the command 704 Disable_Test_Mode 13 41 Select the command 705 Stop_Compressor but do not send it to the pump In the parameter box overwrite the values as follows e Level 14 e Frequency 0 Send the command 705 Stop_Compressor 13 42 Switch off the mains power supply to both pumps Chap 4 Issue 4 Page 68 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 13 43 Remove 3 way pump tubeset adaptors from both pumps 13 44 Disconnect from the mains 13 45 Replace serial port covers on both pumps 14 Setting the Service Hours on the Pump During every pump service the Service Hours counter on the pump must be set to 17520 hours which equals two years The Service Hours counter counts down while the pump is operating When the Service Hours counter reaches zero the yellow Service indicator on the pump control panel will illuminate and remain on to indicate that the pump is ready for a service 14 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the m
148. icular repair procedure specifies it After carrying out a service or any repairs the mattress must be tested for serviceability Carry out an inflation test on the mattress in accordance with Chapter 4 Testing Page 75 Section 20 Issue 4 Chap 6 May 2013 SEROO006 Page 123 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 2 Removing the Top Cover Assembly Three different material top cover assemblies are available for Auto Logic 110 175 and 200 e Dartex This is the standard top cover assembly Advantex eVENT 1 The three top cover assemblies for the Auto Logic 110 mattress overlay are similar to the three top cover assemblies for the Auto Logic 175 and 200 mattress replacements Refer to Table 34 to Table 38 The only difference is the product logo at the foot end of the mattress 2 1 Undo the two long zips which secure the top cover assembly refer to Table 34 through Table 38 Item 10 to the base sheet assembly 2 2 Remove the top cover assembly from the mattress 3 Installing the Top Cover Assembly The three top cover assemblies for the Auto Logic 110 mattress overlay are similar to the three top cover assemblies for the Auto Logic 175 and 200 mattress replacements Refer to Table 34 to Table 38 for further top cover information The only difference is the product logo at the foot end of the mattress Note Make sure that the top cover assembly with the correct product logo
149. ide the seat tubeset connector The seven cells are not discrete individually replaceable cells but are a one piece manufactured item and can only be replaced as a single cell assembly There are four short manifolds welded into the base sheet assembly two at each end of the cells Cells 1 3 5 and 7 are connected to one pair of manifolds and cells 2 4 and 6 are connected to the other pair On one side of the mattress the two manifolds are connected via the seat tubeset to the two alternating feeds A and B from the pump The two manifolds at the opposite end of the cells are to equalise the pressures in alternate cells There are two small dump valves on the underside of the base cover Refer to Figure 5 which are used to release the air inside the seat cushion in an emergency or for storage These are connected to the two manifolds adjacent to the seat tubeset The dump valves are depressed manually to release the air The seat cushion tubeset can be connected to and recognised by any pump in the Logic range Compressor Manifold Assembly Control PCB NN Transducer Tube A Valved Connections Pump J K A amp B connect when tubeset disconnected Static Feed C f P Balancing Blanked Off Alternating Feed A Manifolds lt a Alternating Feed B Seat Tubeset Seat Cushion Inlet A Cells 1 3 5 7 A Di A Pr
150. ired 3 or more Self Set Technology SST errors have been detected on the pump SEROO06 Carry out service on pump Chapter 3 Page 37 Section 1 Check for SST errors Chapter 2 Page 27 Section 5 Chap 2 Page 19 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Table 2 Troubleshooting Table Fault Possible Cause Remedy Auto Logic Autofirm only No AUTOFIRM Seatpad Autofirm is not possible with No action required Seatpad Pump User must hold Autofirm key for Repeat training on use 2 seconds No AUTOFIRM Pump User is not pressing key in Repeat training on use comfort centre half contact Switch fail replace LAB316 change Press UP DOWN comfort keys Switch fail replace LAB316 simultaneously Wrong PCB installed Auto Logic Autofirm must use PCB 654140 Replace PCB a If the service period has NOT expired illumination of the Service LED Solid is caused by the pump detecting three or more Self Set Technology SST errors 4 Diagnosing Faults using the Event Logs on the Communicator Software Note This feature is not available on early 630140 PCBs To have this feature added you must update the software to the latest version 4 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 4 2 Connect the pump to a PC using either th
151. isconnect the low air loss LAL patch tube assembly Fig 78 Item 20 from the manifold tube assembly Fig 78 Item 10 by carefully removing both sides of the T connector on the end of the LAL patch tube assembly from the tubes in the manifold tube assembly Note The T connector is part of the tube assembly to the LAL patch and not part of the manifold tube assembly 6 5 Disconnect the manifold tube assembly from the outlet manifold at the head end of the mattress by pulling the three male connectors at the end of the manifold tube assembly horizontally out of the outlet manifold on the base sheet assembly Note The connectors are part of the manifold tube assembly and not part of the outlet manifold 6 6 Disconnect the manifold tube assembly from the inlet manifold at the foot end of the mattress by pulling the three T connectors at the end of the manifold tube assembly vertically out of the inlet manifold on the base sheet assembly Note The connectors are part of the manifold tube assembly and not part of the inlet manifold 6 7 Remove the manifold tube assembly Fig 78 Item 10 7 Installing the Manifold Tube Assembly The manifold tube assembly Fig 78 Item 10 comprises all the T connectors to the 20 cell assemblies and the three non return valves It does not include the T connector on the LAL patch tube assembly 7 1 Position the manifold tube assembly on top of the base sheet assembly as shown in Figure 78 Note Installing th
152. ith methylated spirit immediately prior to insertion Do not allow excessive amounts of the methylated spirit into the body of the valve assembly On cell assemblies 1 to 5 install the anchor clip onto the base sheet assembly at the manifold tube assembly end as detailed in Para 5 3 Refer to Page 129 Section 5 Install the top cover Refer to Page 124 Section 2 Replacing the Non Return Valve at the Foot End of the Mattress 9 8 9 9 9 11 Remove the top cover Refer to Page 124 Section 2 On cell assemblies 16 and 17 only at the foot end of the mattress remove the anchor clip from the base sheet assembly at the manifold tube assembly end ONLY as detailed in Para 4 2 Refer to Page 127 Section 4 Note Cell 1 is at the head end of the mattress and cell 20 is at the foot end Carefully remove both ends of the non return valve Fig 80 Item 20 from the manifold tube assembly Push the ends of the new non return valve Fig 80 Item 20 into the manifold tube assembly CAUTION Make sure that the arrow mark on the non return valve point towards the head end of the mattress Refer to Figure 80 Mattress malfunction will occur if the non return valve is installed incorrectly Note Installing the non return valve is made easier if the parts are wetted with methylated spirit immediately prior to insertion Do not allow excessive amounts of the methylated spirit into the body of the valve assembly Issue 4 Chap 6 May 2
153. lastic Cover View showing the correct position of the Hook Item 10 in the Hook Cover Slot inside the Rear Case Figure 41 Replacing the Hooks Chap 5 Issue 4 Page 82 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 9 1 9 2 9 3 9 4 Note 10 10 1 10 2 10 3 10 4 Note 10 5 10 6 10 7 Note 10 8 10 9 Removing the Hooks Remove the rear case from the front case Refer to Page 80 Section Note Lay the rear case down with the inside surface pointing upwards Remove the eight screws Fig 41 Item 30 and two hook covers Fig 41 Item 20 from the rear case Turn the rear case over so that the outside surface is pointing upwards and remove the two hooks Fig 41 Item 10 from the rear case It is easier to remove the hooks if they are first rotated so that they hang over the side of the rear case Refer to Figure 41 Installing the Hooks Lay the rear case down with the outside surface pointing upwards Put the two hooks Fig 41 Item 10 in position with the bare metal end by the hole in the rear case and the plastic covered end hanging over the side of the rear case Refer to Figure 41 Lift and rotate each hook and carefully insert the bare metal end of the hook through the hole in the rear case Rotate the hooks so that they lie flat in the external slots on the outside of the rear case If the hooks are not inserted far enough into the
154. ld only be carried out in an ArjoHuntleigh service environment Issue 4 Chap 1 May 2013 SEROO006 Page 13 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Overlay Core Refer to Figure 7 for the Pneumatic Schematic for the Pump and Mattress The alternating feeds A and B supply air to the 17 alternating cells in the mattress overlay core At the end of each ten minute cycle the pump performs a pressure optimization cycle to automatically sense and adjust the air pressure of feeds A and B according to the weight of the patient The comfort control on the pump control panel is used to make adjustments to the automatically calculated air pressure The three head cells are supplied from a static feed D which is generated by two partial non return valves from the alternating feeds A and B The partial non return valves allow the air in the head cells to slowly bleed away so that they are never at the maximum A B pressure The two cell in cells in each of the 10 cells in the centre of the mattress are supplied from the pump static feed C via a non return valve The static feed C also supplies the low air loss patch under the cells If the tubeset is disconnected the mattress overlay core is automatically sealed and the A and B lines joined denoted by the dotted line This maintains an equal pressure across all cells until the tubese
155. ll the rear case onto the front case Refer to Page 81 Section 8 Replacing the Air Inlet Filter on the Compressor Assembly Remove the rear case from the front case Refer to Page 80 Section Note Lay the front case down with the inside surface pointing upwards Using a pair of tweezers remove the air inlet filter Fig 57 Item 30 from the air inlet filter holder Fig 57 Item 40 Insert a new air inlet filter Fig 57 Item 30 into the air inlet filter holder Make sure the air inlet filter is pushed fully into the air inlet filter holder Install the rear case onto the front case Refer to Page 81 Section 8 Issue 4 06 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Note Check and if necessary remove this small rectangle of plastic film after the old Membrane Label Item 10 is removed Recess in the top of the Front Case for the Membrane Label Item 10 Gaff Part Number Pump Repair Slot for Membrane Cable Figure 58 Replacing the Membrane Label Table 25 Membrane Label Parts List Description LAB392 LAB402 Membrane Label Blue Iconised without Autofirm button Membrane Label Blue Iconised current with Autofirm button 630328 LCD Window Cover 630400 630140 654140 Issue 4 May 2013 Control PCB superseded by 630140 from serial number 0900058473 onwards Control PCB Control PCB Aut
156. llars Refer to Page 101 Section 26 35 4 Discard the old front case Fig 62 Item 10 35 5 Lay the replacement front case Fig 62 Item 10 down with the inside surface pointing upwards 35 6 Install the following self adhesive components onto the inside of the front case 35 6 1 New noise reduction foam Fig 62 Item 20 Note Make sure that the noise reduction foam is accurately located in the recesses in the rear case between the strengthening ribs 35 6 2 Two new compressor support rubbers Fig 62 Item 30 35 6 3 Two new rubber feet Fig 62 Item 40 35 6 4 The magnet mounting pad Fig 63 Item 60 in the appropriate slot in the front case 35 6 5 The ferrite magnet Fig 63 Item 50 onto the ferrite mounting pad Note Make sure the ferrite magnet and magnet mounting pad are aligned with the sides of the slot in the front case Table 27 Old Style Front Case Internal Components Part Number Description 630320 Front Case Moulding only old style 630373 Noise Reduction Foam Front Case BP027 Compressor Support Rubber 507413 Rubber Foot BP042 Ferrite Magnet 507386 Magnet Mounting Pad 507410 Connector Sealing Strip 630399 Case Strengthening Strip Self Adhesive Chap 5 Issue 4 Page 112 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair Locating Slots View of underside of top of Front Case Item 10 showing locating s
157. lots for lugs on LCD Window Cover Item 20 Figure 64 Old Style Front Case LCD Window LED Lens Grommet and Battery Socket Cover Table 28 Front Case External Components Part Number Description 630320 Front Case Moulding only old style 630328 Insert Membrane Support 630324 IrDA LED Lens 630327 Grommet for optional Patient Handset 630319 Battery Socket Cover 630398 Pump Label Auto Logic Issue 4 Chap 5 May 2013 SEROO006 Page 113 Pump Repair 35 7 35 8 35 9 35 10 35 11 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Install the self adhesive case strengthening strip Fig 62 Item 80 onto the inside of the front case as follows 35 7 1 35 7 2 Note Note 35 7 3 Remove the protective sheet from the back of the case strengthening strip Align the lower two holes on the case strengthening strip with the two alignment holes in the front case Refer to Figure 62 There are four holes on the case strengthening strip so that it can be installed either way round Make sure the case strengthening strip does not obstruct the cutout in the top of the front case for the LCD window cover Refer to Figure 64 Firmly press the case strengthening strip onto the inside of the front case to secure it Turn the rear case over so that the outside surface is pointing upwards Install the following components onto the outside of the front case
158. mHg crack pressure side of the valve assembly to leave the main body zone at just 30 mmHg pressure for the patient to lie on more comfortably The pneumatic connections between the mattress overlay core and the mattress base pad are valved on the air feed C and D lines These automatically seal the mattress overlay core if the overlay and base pad are separated There are three outlets on the CPR assembly When the CPR is operated on the mattress overlay the air is evacuated from the mattress as follows e Outlet 1 evacuates the static air feed C from the static cell in cell line in the mattress overlay core and from the perimeter cell zone in the mattress base pad e Outlet 2 evacuates the static air feed D from the static head cell line and the alternating cells in the mattress overlay core e Outlet 3 evacuates the air from the main body zone in the mattress base pad This is to bypass the valve assembly in the static air feed D line into main body zone of the mattress base pad Chap 1 Issue 4 Page 14 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction Seat Cushion Refer to Figure Note for the Pneumatic Schematic for the Pump and Seat Cushion The seven cells in the seat cushion are connected to the two alternating feeds A and B from the pump via a 2 way tubeset The seat cushion has no static cells so the static feed from the pump is blanked off ins
159. mattress overlay and mattress base pad are flat and positioned correctly on top of each other 13 5 On the sides of the mattress lift up the zip flap and fasten the two short zips which secure the mattress overlay to the mattress base pad Issue 4 Chap 6 May 2013 SERO006 Page 139 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Anchor Grommet secured to Base Sheet Assembly Underside of Base Sheet Assembly ER 2 jo ge Inlet Manifold Outlet Manifold Hinged Flap on Underside G Disconnect Button Note Make sure the Hinged Flap on Note Make sure the Disconnect Button the CPR Unit is underneath on the Pump Connector is on top Figure 84 Underside View of Mattress Overlay Chap 6 Issue 4 Page 140 SER0006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 14 14 1 14 2 14 3 15 15 1 15 2 15 3 15 4 15 5 Removing the Pump Tubeset Assembly The pump tubeset assembly Fig 84 Item 10 comprises e The 3 way connector which fits on the pump e The moulded 3 way tubeset e The three connectors at the mattress end of the tubeset If the mattress overlay is attached to the mattress base pad separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 Turn the mattress overlay over so that underside of the base sheet asse
160. mbly is on top Refer to Figure 84 Pull the three connectors on the end of the pump tubeset assembly Fig 84 Item 10 out of the outlet manifold on the base sheet assembly and remove the pump tubeset assembly Installing the Pump Tubeset Assembly Make sure the underside of the base sheet assembly is on top Position the new pump tubeset assembly Fig 84 Item 10 adjacent to the outlet manifold on the underside of the base sheet assembly Note Make sure the orientation of the pump tubeset assembly is correct The disconnect button must be on the top of the pump connector Refer to Figure 84 Push the three connectors on the end of the pump tubeset assembly Fig 84 Item 10 into the outlet manifold on the base sheet assembly Note Installing the connectors on the pump tubeset assembly is made easier if the parts are wetted with methylated spirit immediately prior to insertion Turn the mattress overlay over so that underside of the base sheet assembly is on the bottom If the mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 Table 43 Pump Tubeset CPR Manifold Connector Assemblies Parts List Part Number Description PXA700 Pump Tubeset Assembly 800 mm standard tubeset PXA701 Pump Tubeset Assembly 1200 mm tubeset PXA056 CPR Assembly PXA074 Manifold Connector Assembly Mattress Overlay PX
161. mp about two seconds 13 25 Send the command 70E Calibrate This will erase the previous calibration 13 26 Send the command 70F Auto_Balance to set the stepper motor in the pump manifold assembly Auto Balance to zero 13 27 Wait until WAITING is displayed in the Tx Rx box 13 28 Connect the 3 way pump tubeset adaptor to the affected field pump refer to Figure 37 13 29 Wait five seconds This allows the air pressure in the tubes to stabilise 13 30 Execute command 710 Auto_Gain as follows 13 30 1 Select the command 710 Auto_Gain but do not send it to the pump 13 30 2 Inthe Applied_Pressure parameter box overwrite the value with the actual pressure gauge reading from the flow pressure rig 13 30 3 Send the command 710 Auto_Gain to the pump 13 31 Wait until WAITING is displayed in the Tx Rx box 13 32 Send the command 711 Calibration_End The pump will end the calibration and display the zero gain and calibration adjust values 13 33 Wait five seconds 13 34 Send the command 70A Read_Pressure 13 35 Compare the value of the pressure received from the pump in the Receive part of the dialog box on the PC against the value of the pressure shown on the pressure flow rig 13 35 1 If the two values are within 5 mmHg of each other then continue the test at Para 13 40 13 35 2 If the two values are NOT within 5 mmHg of each other then continue the test at Para 13 36 to make a fine adjustment to the transducer cal
162. mp tubeset assembly Fig 90 Item 80 onto the two stepped connectors Fig 90 Item 60 which are attached to the internal tube assembly Fig 90 Item 70 and remove the pump tubeset assembly Note Installing the connectors is made easier if the parts are wetted with methylated spirit immediately prior to insertion Note The orientation of the two tubes on the pump tubeset assembly is not important 8 Removing a Retaining Strap Assembly 8 1 Turn the seat cushion over so that retaining strap assemblies Fig 91 Item 10 are on top 8 2 Separate the clips and untie or cut through the webbing on the retaining strap assembly where it is secured to the anchor grommet on the base assembly and remove the webbing from the anchor grommet 8 3 Remove the mating retaining strap assembly 9 Installing a Retaining Strap Assembly There are two retaining strap assemblies on the seat cushion and each one comprises two different retaining straps Both retaining straps have both a side release buckle and a mating receptacle one has the side release buckle at the end of the long strap and the other has the mating receptacle at the end of the long strap Note Always replace both retaining straps and make sure that the correct retaining straps are installed in the correct positions Refer to Figure 91 9 1 Insert the plain end of the webbing on the retaining strap assembly Fig 91 Item 10 into the anchor grommet and under the anchor bar Chap 7 Issue 4
163. n Guidance and manufacturer s declaration electromagnetic emissions The pump is intended for use in the electromagnetic environment specified below The customer or the user of the pump should assure that it is used in such an environment Emissions Test Compliance Electromagnetic environment guidance RF emissions Group 1 uses RF energy only for its internal function therefore its RF emissions are very low and are CISPR 11 not likely to cause any interference in nearby electronic equipment RF emissions Class A The pump is suitable for use in all establishments other than domestic and those CISPR 11 directly connected to the public low voltage power supply network that supplies buildings used for domestic purposes Harmonic emissions Class A Voltage fluctuations Complies flicker emissions IEC 61000 3 2 Recommended separation distances between portable and mobile RF communications equipment and the pump The pump is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled The customer or the user of the pump can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment transmitters and the pump as recommended below according to the maximum output power of the communications equipment Separation distance according to frequency of transmitter Rated maximum m output p
164. n 4 e From the manifold assembly RFID coil antenna Fig 42 PCB Con 8 e From the manifold assembly microswitch Fig 42 PCB Con 14 12 7 Make sure the manifold assembly is still held in position by the top and bottom fixings Refer to Figure 44 and install the rear case onto the front case Refer to Page 81 Section 8 Issue 4 Chap 5 May 2013 SERO006 Page 87 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Stepper Motor Cable Motor Mounting Bracket Antenna Locating Lug A Microswitch Connectors Antenna Locating Lug B Antenna Locating Lug C Figure 46 Replacing the RFID Coil Antenna Table 15 RFID Coil Antenna Parts List Part Number Description 630100 Manifold Assembly including RFID Coil Antenna Spares Item 630055 RFID Coil Antenna Long BP196 Cable Tie Chap 5 Issue 4 Page 88 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 13 Replacing the RFID Radio Frequency Identification Coil Antenna CAUTION Handle the RFID coil antenna with extreme care The flying lead connection onto the RFID coil antenna is easily damaged 13 1 Remove the manifold assembly from the pump Refer to Page 85 Section 11 13 2 Remove the two red wire connectors from the microswitch terminals on the manifold assembly Refer to Figure 46 13 3 Cut and remove the single cable tie Fig 46 Item 30 T
165. n of zip teeth e Welded cell assembly Check for damage and security e Base assembly including manifolds Check for damage and security e Dump valves on base assembly Check operation of the fast deflate mechanism e Pump tubeset assembly Check for damage and security of connection e Fixing straps Check condition and security e Connectors Check for damage and security Issue 4 Chap 3 May 2013 SERO006 Page 39 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Chap 3 Issue 4 Page 40 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing CHAPTER 4 TESTING 1 Pump Control Panel Refer to Figure 18 for the layout of the buttons alarms and indicators on the pump control panel Battery Low Wait Low Pressure Autofirm Autofirm model only Run Stand by ag Se 7 A on Comfort Oa Control Alarm Mute Reactive Constant Lower Pressure Mode Power Fail Service Figure 18 Pump Control Panel 2 Test Equipment 2 1 To test calibrate the pump unit correctly the test equipment in Table 6 is required Note All test equipment must be calibrated to national or international standards 2 2 Atubeset connector must always connected to the pump The pump will fail if it can not detect a mattress or seat cushion connected to it The tubeset connector can be any of the following e The tubeset connected to an Auto Logic mattress replacement or overlay e The tubeset connected t
166. na install it over the three antenna locating lugs A B and C to retain the RFID coil antenna in position on the manifold assembly Note It is usually easier if the RFID coil antenna is installed first over the two antenna locating lugs B and C at the bottom of the manifold assembly 13 10 Install a new cable tie Fig 46 Item 30 over the RFID coil antenna and the antenna locating lug C Refer to Figure 46 Note If antenna locating lug C is damaged install the cable tie over antenna locating lug B 13 11 Connect the two red wire connectors onto the microswitch terminals on the manifold assembly Refer to Figures 43 and 46 Note Make sure the red wire connectors are installed on the correct microswitch terminals there is a third unused terminal on the microswitch The two red wires are interchangeable 13 12 Make sure the 6 way cable connector is pushed fully onto the stepper motor connector 13 13 Carry out a second continuity test on the RFID coil antenna as detailed in Para 13 6 13 14 Install the manifold assembly to the pump Refer to Page 85 Section 12 Issue 4 Chap 5 May 2013 SERO006 Page 89 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 14 Removing the Silencer Bag Assembly 14 1 Remove the manifold assembly from the pump Refer to Page 85 Section 11 14 2 Remove the manifold assembly tube Fig 42 Item 30 from the silencer bag assembly Fig 42 Item 50 Note This
167. nating feed A and so on The 10 torso cell assemblies have a second cell feed which is connected to the static feed on the manifold tube assembly Refer to Figures 74 and 76 Note Installing the cell feeds is made easier if the cell grommet and or T connector is wetted with methylated spirit immediately prior to insertion 5 2 1 Push the T connector on the relevant alternating feed on the manifold tube assembly into the alternating cell grommet on the cell assembly Note On torso cells the alternating cell grommet is nearest the centre of the cell Refer to Figure 74 5 2 2 On torso cells push the T connector on the static feed on the manifold tube assembly into the static cell grommet on the cell assembly Note The static cell grommet is nearest the end of the cell Refer to Figure 74 At each end of the cell assembly Fig 75 Items 10 or 20 install the anchor clip onto the base sheet assembly as follows Refer to Figure 75 5 3 1 Step 1 Push the anchor clip through the base sheet assembly from the centre of the mattress towards the outside 5 3 2 Step 2 Rotate the anchor clip though approximately 90 so that the two pointed ends of the anchor clip are aligned with the two holes in the base sheet assembly Note Rotate the anchor clip either clockwise or counterclockwise depending on the side of the mattress so that there are no twists in the cell assembly or the anchor clip fixing strap 5
168. nd and stops completely 6 7 7 Finally the sounder beeps to indicate the end of the successful BIST routine Note The successful BIST routine completes in approximately 20 seconds Issue 4 Chap 2 May 2013 SERO006 Page 31 Troubleshooting Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 6 8 If the BIST routine fails then diagnose the possible pump faults as follows 6 8 1 If the rotor on the manifold assembly does not turn Refer to Paras 6 7 2 or 6 7 3 the stepper motor is faulty e Replace the manifold assembly Chapter 5 Pump Repair Page 85 Section 11 and Chapter 5 Pump Repair Page 85 Section 12 6 8 2 If the rotor turns continuously Refer to Para 6 7 2 and does not stop turning then the stepper motor cannot find sync because the microswitch or wiring is faulty Check that the microswitch cable is securely connected to the control PCB assembly and to the correct terminals on the manifold assembly microswitch Refer to Chapter 5 Pump Repair Page 85 Fig 43 If they are the manifold assembly is faulty e Replace the manifold assembly Chapter 5 Pump Repair Page 85 Section 11 and Chapter 5 Pump Repair Page 85 Section 12 6 8 3 If the compressor assembly does not run for 2 seconds and stop Refer to Para 6 7 5 three attempts will be made to run the compressor assembly when the manifold assembly is in the blocked tube position After each attempt the stepper motor on the
169. nd install the two screws Fig 53 Item 20 to secure it Note Make sure the wires from the power supply PCB assembly to the battery pack connector do not lie on top of the circular compressor support rubbers Refer to Figure 53 23 6 Install the compressor assembly and mounting bracket into the pump Refer to Page 93 Section 18 Issue 4 Chap 5 May 2013 SERO006 Page 99 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Con 15 Transducer Membrane Cable Transducer Tube disconnected from manifold Figure 54 Replacing the Control PCB Assembly Table 21 Control PCB Assembly Parts List Item Part Number Description 630400 Control PCB superseded by 630140 from serial number 0900058473 onwards 630140 Control PCB 654140 Control PCB Autofirm model only FAS145 Screw 3 dia x 8 Pan Head FAS223 Screw 3 dia x 10 Pan Head 630318 PCB Mounting Pillar Chap 5 Issue 4 Page 100 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 24 Removing the Control PCB Printed Circuit Board Assembly CAUTION Electrostatic discharge can seriously damage the control PCB assembly Note 24 1 24 2 24 3 Note 25 25 1 Prior to replacing it adequate earthing precautions must be taken The transducer tube is part of the control PCB assembly Remove the power supply PCB assembly from the pump Refer to Page 99 Section
170. nd security of plug Rubber feet 8 Off Check for security Labels 2 off Check all labels are present and legible 2 2 Remove the rear case Refer to Chapter 5 Pump Repair Page 77 Section Note and visually inspect the following for damage wear security and potential faults e e Series 6 compressor assembly including anti vibration mounts Manifold assembly Control PCB assembly including rechargeable battery Power supply PCB assembly including fuses Battery pack connector including connector sealing strips Ferrite magnet secured to case adjacent to battery pack connector Wiring Internal Tubing Screws nuts and bolts 3 Mattress Replacement and Mattress Overlay Service To carry out a service on the mattress replacement or mattress overlay do the following 3 1 Carry out the mattress replacement and mattress overlay maintenance checks detailed below Refer to Page 39 Section 4 3 2 Carry out an inflation test of the mattress replacement or mattress overlay Refer to Chapter 4 Testing Page 75 Section 20 Chap 3 Page 38 Issue 4 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Maintenance 4 Mattress Replacement and Mattress Overlay Maintenance Checks Visually inspect the following for damage wear and potential faults If any parts are found to be damaged they must be replaced in accordance with the following e Mattress Replacement Refer to C
171. nds to the section heading RE CALIBRATE_TRANSDUCER Refer to Page 54 Section 7 Checking the Software Version of the Pump 12 9 Send the command 801 Read_Software_Version 12 10 Check the Receive part of the dialog box There should be 801 VX XX where X XxX is the version number of the pump software 12 10 1 If the version number is 2 02 or higher then continue the following transducer recalibration procedure at Para 12 11 12 10 2 If the version number is lower than 2 02 then the following transducer re calibration procedure can NOT be carried out Re Calibrating the Pressure Transducer 12 11 Send the command 703 Enable_Test_Mode to put the pump into test mode Chap 4 Issue 4 Page 62 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 12 12 Send the command 707 Initialise_Stepper_Position Listen to the movement of the stepper motor in the pump manifold assembly and wait for it to stop turning before you attempt to send the next command to the pump 12 13 Send the command 707 Set_Stepper_Position_b 12 14 Send the command 70E Calibrate 12 15 Send the command 70F Auto_Balance 12 16 Wait until WAITING is displayed in the Tx Rx box 12 17 Send the command 705 Set_Compressor_1455 Note Make sure that the compressor is running and air is coming out of the pump outlet ports 12 18 Connect the 3 way pump tubeset adaptor Table 6 Item 50 to the pump Refer to Figure 36
172. new cable tie Fig 55 Item 20 28 5 Disconnect the old battery and connect the new battery as follows 28 5 1 Disconnect the 2 pin battery cable connector from the battery connector on the control PCB assembly Fig 55 PCB Con 6 and remove the battery 28 5 2 Connect the 2 pin battery cable connector onto the control PCB assembly 28 6 Install the control PCB assembly into the pump and then re assemble the pump Refer to Page 101 Section 25 28 7 To Set the Time and Date refer to Chapter 4 Testing Page 71 Section 17 Chap 5 Issue 4 Page 102 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair Con 6 Battery Figure 55 Replacing the Rechargeable Battery Table 22 Rechargeable Battery Parts List Part Number Description 151457 Rechargeable Battery only for use with 630400 PCB 630600 4 8 V 70mA battery pack only for use with 630140 PCB BP196 Cable Tie 630400 Control PCB superseded by 630140 from serial number 0900058473 onwards 630140 Control PCB 654140 Control PCB Autofirm model only Issue 4 Chap 5 May 2013 SERO006 Page 103 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 29 Pump Labels New labels are required when the Case Rear assembly is replaced Replacement Serial Number labels are not available so the old label must be carefully removed and reused Note Items 10 and 20 must
173. nt If there are three SST related errors on consecutive SST cycles the yellow Service indicator is permanently illuminated not flashing and the Event Log on the Communicator software is updated The audible alarm does not sound The Service indicator remains permanently illuminated even during Standby until there have been 30 error free SST cycles after which time the Service indicator is extinguished Each SST cycle in Active Alternating mode is 10 minutes so the 30 error free SST cycles indicate that approximately five hours of error free operation have been completed If the Service indicator is permanently illuminated not flashing then there are two possible conditions The pump has detected three SST related errors on consecutive SST cycles as detailed above e The pump is due for a routine service Carry out the following procedure to check whether SST related alarms have occurred 5 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 5 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Chapter 4 Testing Page 46 Section 5 5 3 Run the Communicator software on the PC Refer to Chapter 4 Testing Page 49 Section 6 5 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be
174. nt of the CPR unit must be on the underside when looking directly at the inlet manifold on the underside of the base sheet assembly Refer to Figure 84 17 3 Push the three connectors on the end of the CPR assembly Fig 84 Item 20 into the inlet manifold on the base sheet assembly Note Installing the connectors on the CPR assembly is made easier if the parts are wetted with methylated spirit immediately prior to insertion 17 4 Make sure the mattress overlay and mattress base pad are flat and positioned correctly on top of each other 17 5 Make sure the zip s adjacent to the CPR assembly have been completely re fastened 18 Removing the Manifold Connector Assembly from the Mattress Overlay 18 1 If the mattress overlay is attached to the mattress base pad separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 18 2 Turn the mattress overlay over so that underside of the base sheet assembly is on top Refer to Figure 84 18 3 Pull the three connectors on the end of the manifold connector assembly Fig 84 Item 30 out of the inlet manifold on the base sheet assembly and remove the manifold connector assembly 19 Installing the Manifold Connector Assembly onto the Mattress Overlay 19 1 Position the new manifold connector assembly Fig 84 Item 30 adjacent to the inlet manifold on the underside of the base sheet assembly Note The position of the three connectors means that the manifold connector assembly can onl
175. ntal Protection Incorrect disposal of this equipment and its component parts particularly batteries or other electrical components may produce substances that are hazardous to the environment To minimise these hazards contact ArjoHuntleigh for information on correct disposal Design Policy and Copyright and are trademarks belonging to the ArjoHuntleigh group of companies As our policy is one of continuous improvement we reserve the right to modify designs without prior notice The content of this publication may not be copied either whole or in part without the consent of ArjoHuntleigh ArjoHuntleigh 2012 3 About the Auto Logic System The Auto Logic 110 Auto Logic 175 Auto Logic 200 and Aura Logic and Auto Logic Autofirm systems are automatic alternating pressure relief systems to aid the prevention treatment and management of pressure ulcers The Auto Logic 110 system comprises a pump and a mattress overlay The mattress overlay is designed to be placed on top of any standard mattress e The Auto Logic 175 system comprises a pump and a mattress replacement The mattress replacement is designed to replace the standard mattress on a bed and comprises a mattress overlay on top of a foam mattress underlay The mattress overlay is similar to that on the Auto Logic 110 system but has two extra zips to secure the mattress base pad to it e The Auto Logic 200 system comprises a pump and a mattress replacement The mattres
176. o an Aura Logic seat cushion A 3 way pump tubeset adaptor Table 6 Item 50 Note The two batteries in the IR Interface Module Table 6 Item 10 have a limited life To conserve battery life always switch off the IR Interface Module by disconnecting the 9 way D type plug on the end of the IR Interface Module cable from the PC when the testing is complete Issue 4 Chap 4 May 2013 SEROO006 Page 41 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service Table 6 Pump Flow Pressure and Function Test Equipment item Test Equipment Part Number IR Interface Module MIS216 Serial Communications Pack includes item 60 software 507104 Laptop Desktop PC running Microsoft Windows Flow Pressure Rig 3 26 Itr min PRE073 3 way Pump Tubeset Adaptor Spares Item 630105 Communicator software version 04 or higher SERS001 04 T piece 151528 Tubing SW393 a Refer to Chapter 9 Communicator Software 3 Checking the Basic System Operation 3 1 Connect the pump to an Auto Logic mattress replacement or overlay or Aura Logic seat cushion 3 2 When the pump is switched on at the mains power supply or a battery pack is connected a Built In Self Test BIST routine runs The BIST routine is as follows Refer to Figure 18 3 2 1 The green indicator on the front of the pump illuminates 3 2 2 After approximately one second the green indicator on the front of the p
177. oard Assembly 101 Installing the Control PCB Printed Circuit Board Assembly 4 101 Removing the PCB Mounting Pillars 2 0 a 101 Installing the PCB Mounting Pillars 2 a 101 Replacing the Battery on the Control PCB Assembly 2 004 102 Pump Labels 3 437305 Asie Os ee gh al Be AS BOR hh ti Ae ts Ee Gen a 104 Replacing the Mains Power Fuses on the Power Supply PCB Assembly 106 Replacing the Air Inlet Filter on the Compressor Assembly 24 106 Removing the Membrane Label aaau aoaaa a a a a 108 Installing the Membrane Label aa aaau aaa aaa a 108 Replacing the Rear Cases oi ein w ee ee ee 110 Replacing the old style Huntleigh Healthcare FrontCase 112 Replacing Both Pump Casings a aaa a a 115 Mains Cable Information 2 2 a aaa aa a a a aai 122 CHAPTER 6 Mattress Repair 2 2 2 cc ee oe ee ee a 123 General ys 2 aod 2a aA ee ele ee ee eh i gk E ei 123 Removing the Top Cover Assembly 2 0 0 aaa a 124 Installing the Top Cover Assembly 2 2 124 Removing a Cell Assembly 2 2 127 Installing a Cell Assembly aa aoaau aaa aaa a 129 Removing the Manifold Tube Assembly oaoa aa a 131 Installing the Manifold Tube Assembly 2 a 131 Replacing Fitting Test Port Assembly To Static Cell in CellLine 133 Issue 4 Page vi SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura
178. ofirm model only SEROO06 Con 15 Membrane Label Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 32 32 1 32 2 32 3 Note 33 33 1 Note 33 2 33 3 33 4 33 5 33 6 Membrane Label Removing the Membrane Label Remove the rear case from the front case Refer to Page 81 Section 7 Pull the membrane cable out of the membrane connector on the control PCB assembly Fig 58 PCB Con 15 Using a flat bladed screwdriver or similar tool lift up the edge of the membrane label Fig 58 Item 10 and carefully remove it from the LCD window cover Fig 58 Item 20 Do not damage the LCD window cover or recess in the top of the front case Installing the Membrane Label If the new membrane label Fig 58 Item 10 is being installed onto an old front case make sure the LCD window cover Fig 58 Item 20 and recess in the top of the front case are clean Refer to Figure 58 When the old membrane label is removed a small rectangle of plastic film can remain stuck to the recess in the top of the front case adjacent to the membrane cable slot in the LCD window cover Remove this plastic film and clean the LCD window cover and recess in the top of the front case Refer to Figure 58 Before you remove the protective sheet from the back of the new membrane label Fig 58 Item 10 check the following The correct orientation of the membrane label on the top of the pump R
179. ogic Service Manual Bs D fa I K Ma Cs ell Grommet thr care Manifold Manifold D p anifo Front 20 Front M L gt Grommet g rb K J g nip 30 J Rear Figure 90 Replacing the Welded Cell Assembly Chap 7 Issue 4 Page 154 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Seat Cushion Repair 4 1 4 2 4 3 4 4 Note 5 1 Note 5 2 Removing the Welded Cell Assembly The seven cells in the seat cushion are not individual replaceable cells but are manufactured as a single welded assembly which can only be replaced as a single complete item the welded cell assembly There are four short manifolds welded into the base sheet assembly two at each side of the welded cell assembly The welded cell assembly is connected to the manifolds via 14 connectors elbow straight and T pieces Remove the top cover assembly Refer to Page 153 Section 89 Carefully pull the two T connectors Fig 90 Item 50 out of the internal tube assembly Fig 90 Item 70 Carefully pull the 14 connectors Fig 90
180. or from the front case 22 4 Remove the four screws Fig 53 Item 20 and the power supply PCB assembly Fig 53 Item 10 from the four PCB mounting pillars Fig 53 Item 30 23 Installing the Power Supply PCB Printed Circuit Board Assembly WARNING DO NOT CONNECT THE MAINS POWER CORDSET TO THE POWER SUPPLY PCB ASSEMBLY AND SWITCH ON THE MAINS POWER SUPPLY WHEN THE REAR CASE IS REMOVED FROM THE PUMP VOLTAGES IN EXCESS OF 230 VOLTS RMS 400 VOLTS DC ARE PRESENT ON THE POWER SUPPLY PCB ASSEMBLY AND CAN IN CERTAIN CIRCUMSTANCES BE LETHAL 23 1 Put the power supply PCB assembly Fig 53 Item 10 onto the four PCB mounting pillars Fig 53 Item 30 and install the four screws Fig 53 Item 20 to secure it 23 2 Connect the ribbon cable connector Refer to Figures 42 and 53 from the control PCB assembly onto the top of the power supply PCB assembly Fig 53 Item 10 23 3 If anew power supply PCB assembly is being installed stick a new connector sealing strip Fig 53 Item 40 to the back of the battery pack connector If the original power supply PCB assembly is being re installed make sure the connector sealing strip is still stuck to the back of the battery pack connector Refer to Figure 53 23 4 Make sure there is a second connector sealing strip Fig 53 Item 40 stuck to the front case adjacent to the battery pack connector slot Refer to Figure 53 23 5 Insert the battery pack connector into the slot in the front case a
181. orelDRAW Graphics Suite X4 CutePDF DLPortIO Games Google Earth Google SketchUp 7 v Figure 101 Communicator Software Start Menu Folder 2 9 Click Install to start the installation process using the suggested default folder If required an alternative folder name can be entered Refer to Figure 101 Issue 4 Chap 9 May 2013 SERO006 Page 169 Communicator Software Auto Logic 110 175 200 Autofirm amp Aura Logic Service 2 10 The Installation screen appears Refer to Figure 102 2 11 ES Communicator Setup Installation Complete Setup was completed successfully Completed PLETE EE EEE Registering C WINDOWS system32 msbind dll a Extract C WINDOWS system32 msado25 tlb 100 Create Folder C Program Files Huntleigh files Copy to C Program Files Huntleigh files Output Folder C Program Files Huntleigh Extract Communicator exe 100 Created uninstaller C Program Files Huntleigh uninst exe Create Folder C Documents and Settings All Users Start Menu Programs Communic Create shortcut C Documents and Settings All Users Start Menu Programs Commu Create shortcut C Documents and Settings All Users Desktop Communicator 2 6 Ink Create shortcut C Documents and Settings All Users Start Menu Programs Commu Completed Nullsoft Install System v2 27 Figure 102 Communicator Software Installation Installation of the program files begins the progress bar showing the installation progr
182. ower of transmitter Ww 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2 5 GHz d 1 2 P d 1 2 P d 2 3 P 0 12 0 12 0 23 0 38 0 38 0 73 For transmitters rated at a maximum output power not listed above the recommended separation distance d in metres m can be estimated using the equation applicable to the frequency of the transmitter where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer Note At 80 MHz and 800 MHz the separation distance for the higher frequency range applies Note These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people Issue 4 Chap 10 May 2013 SERO006 Page 179 Technical Specification Auto Logic 110 175 200 Autofirm amp Aura Logic Service Guidance and manufacturer s declaration electromagnetic immunity The pump is intended for use in the electromagnetic environment specified below The customer or the user of the pump should assure that it is used in such an environment Immunity IEC 60601 Test Compliance Electromagnetic environment guidance Test Level Level Portable and mobile RF communications equipment should be used no closer to any part of the pump including cables that the recommended separation distance calculated from the equation applicable to the frequency of the transmitter Recommended
183. ower supply to the pump The Built In Self Test BIST routine will immediately start running on the pump and will run for approximately 20 seconds Note Do NOT press the Run Standby button on the control panel during the BIST routine During this power up BIST routine select and send any command from the menu of Auto Logic Commands e g 703 Enable_Test_Mode Refer to Page 54 Section 7 Ignore any responses received back from the pump since the pump is running the BIST routine Note It does not matter what command is sent provided that the command is sent before the BIST routine has finished At the end of the BIST routine the following is displayed in the Tx Rx box IrDA Phy Selected STANDBY The pump is now set up to communicate via the IR Interface Module The connection to the PC will remain via the IR interface module until the pump is switched off If the pump is not communicating with the PC via the IR Interface Module do the following 8 10 1 Switch off the pump 8 10 2 After a few seconds repeat the procedure detailed in Para 8 6 to Para 8 9 If the pump is still not communicating with the PC via the IR Interface Module do the following 8 11 1 Check the connections between the PC and the IR Interface Module 8 11 2 Select the other RS232 COM port on the PC as follows 8 11 2 1 Click Connection then click Exit on the drop down menu 8 11 2 2 The application startup dialog box is then displayed Refer to Figure 25 8 11 2 3
184. pter 5 Pump Repair Page 80 Section Note 6 4 Lay the pump down with the internal sub assemblies facing upwards 6 5 To re run the BIST routine install a battery pack onto the pump as follows Refer to Figure 14 6 5 1 Make sure the battery pack is not discharged 6 5 2 Remove the battery socket cover from the base of the pump 6 5 3 From the front of the pump slide the battery pack over the guides on the base of the pump and click into place Note Make sure the pump sub assemblies are still facing upwards 6 5 4 As soon as the battery pack clicks into place the BIST routine will start 6 6 Ifthe BIST routine has failed it can be re started by either of the following 6 6 1 Pressing the Run Standby button Refer to Figure 12 6 6 2 Removing and re installing the battery pack onto the pump 6 7 The successful BIST routine with the rear case removed is as follows all times are approximate Note Refer to Figure 15 for the positions of the relevant pump sub assemblies 6 7 1 The sounder beeps at the start of the BIST routine 6 7 2 The rotor on the manifold assembly turns for six seconds and then stops briefly 6 7 3 The rotor then turns again for six seconds and then stops again briefly 6 7 4 The rotor finally turns again for one second and stops completely 6 7 5 The compressor assembly then runs for two seconds and stop 6 7 6 The rotor on the manifold assembly turns in the opposite direction for one seco
185. r Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 37 Mains Cable Information Table 33 Mains Cable Matrix Cable Part Number Description Pump Model Number SHORT MALE IEC TO FEM IEC Fitted To Pump CAB312 JAPAN IEC STRAIGHT COILED EURO SCHUKO PLUG CHINA IEC STRAIGHT COILED STH AFRICAN INDIAN IEC STR COILED CABLE 6M Coiled 630515 CORDSET AUS 630415 CORDSET UK 6M Coiled 630417 UL CSA 3 CORE 6M Coiled 630416 6M Coiled CAB301 CAB310 CAB311 630001 630003 630004BE 630004DE 630004DK 630004ES 630004FR 630004IT 630004NL 630004SV 630004AU 630EUR 630UNI 2 Part Lead 630UNI 2 Part Lead 630UNI 2 Part Lead Note Item marked CAB301 is the short male to female IEC lead fitted to Chinese Japanese Indian amp South African 630UNI pumps only along with the relevant country specific mains lead CAB310 South African indian CAB311 Japanese and CAB312 Chinese Chap 5 Issue 4 Page 122 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair CHAPTER 6 MATTRESS REPAIR 1 General This chapter details repair procedures for the Auto Logic mattresses There are three series of Auto Logic mattresses All feature a Top Cover and Mattress Core with static and alternating cells A base pad
186. r Mattress Overlay 1 Auto Logic 200 PXA090 e Manifold Tube Assembly 78 10 1 PXA335 e Partial Non Return Valve Assembly 80 10 2 627389 e e Non Return Valve 80 20 1 PXA059 e e Tube Assembly Low Air Loss Patch 78 20 1 80 30 PXA700 Pump Tubeset Assembly 84 10 1 PXA056 e CPR Assembly 84 20 1 PXA074 e Manifold Connector Assembly Mattress Overlay 84 30 1 PXA073 e Retaining Strap Assembly Pair 84 40 4 Press Stud Replacement MIS143 Hand Press Tool 88 10 1 MIS142 Die Set for Hand Press Tool 88 20 1 FAS169 Stud Post Schaeffer Plastic 88 30 A R FAS170 Stud Cap Schaeffer Plastic 88 40 A R FAS171 Stud Socket Schaeffer Plastic 88 50 A R Issue 4 Chap 11 May 2013 SERO006 Page 187 Parts List Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 5 Mattress Base Pad Assembly Parts List Part Number Description Fig item Qty Base Pad Sub Assembly PXB055 Base Pad Sub Assembly 87 10 1 PXB255 Base Pad Sub Assembly Narrow 87 10 1 PXB307 e Manifold Connector Assembly Mattress Base Pad 85 10 1 86 10 PXA358 e e Draw Latch 85 20 2 86 20 PXA359 e Screw 2 5mm dia x 10mm Csk Head 86 30 4 PXBO073 e Retaining Strap Assembly 87 20 8 Press Stud Replacement MIS143 Hand Press Tool 88 10 1 MIS142 Die Set for Hand Press Tool 88 20 1 FAS169 Stud Post Schaeffer Plastic 88 30 A R FAS170 Stud Cap Schaeffer Plastic 88 40 A R FAS171 Stud Socket Schaeffer Plastic 88 50 A R 6 Seat Cushion Assembly Parts List Pa
187. r to Page 99 Section 22 36 3 4 The control PCB assembly Refer to Page 101 Section 24 36 3 5 The PCB mounting pillars Refer to Page 101 Section 26 36 3 6 The IrDA lens Fig 67 Item 20 36 4 Discard the old front case Fig 64 Item 10 36 5 Lay the new front case Fig 65 Item 10 down with the inside surface pointing upwards 36 6 Install the following self adhesive components onto the inside of the front case 36 6 1 New noise reduction foam Fig 65 Item 20 Note Make sure that the noise reduction foam is accurately located in the recesses in the rear case between the strengthening ribs 36 6 2 Two new compressor support rubbers Fig 65 Item 30 36 6 3 Two new rubber feet Fig 65 Item 40 36 6 4 The magnet mounting pad Fig 66 Item 60 in the appropriate slot in the front case 36 6 5 The ferrite magnet Fig 66 Item 50 onto the ferrite mounting pad Note Make sure the ferrite magnet and magnet mounting pad are aligned with the sides of the slot in the front case Issue 4 Chap 5 May 2013 SEROO06 Page 115 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Figure 65 New Style Front Case Noise Reduction Foam Compressor Support Rubbers and Feet Figure 66 New Style Front Case Ferrite Magnet Mounting Pad and Connector Sealing Strip Table 29 Front Case Internal Components Part Number Description 630570 Front Case Moulding only new style 6303
188. r tube is pushed fully onto the top outlet on the transducer on the control PCB assembly Refer to Figure 68 CAUTION Do not handle the transducer on the control PCB assembly unnecessarily The transducer is a sensitive device To avoid damage put your finger at the back of the transducer while you push the tube onto the top outlet at the front of the transducer 36 9 2 2 Put the control PCB assembly Fig 68 Item 10 into the front case over the PCB mounting pillars Fig 68 Item 40 and install the four screws Fig 68 Item 20 to secure it to the front case 36 9 3 The membrane label 36 9 3 1 Before you remove the protective sheet from the back of the new membrane label check the following The correct orientation of the membrane label on the top of the pump Refer to Figure 69 36 9 3 2 Remove the protective sheet from the back of the membrane label 36 9 3 3 Pass the membrane cable through the slot in the case 36 9 3 4 Carefully push the membrane cable into the membrane connector on the control PCB assembly Fig 69 PCB Con 15 36 9 4 The power supply PCB assembly together with the external battery connector Refer to Page 99 Section 23 WARNING DO NOT CONNECT THE MAINS POWER CORDSET TO THE POWER SUPPLY PCB ASSEMBLY AND SWITCH ON THE MAINS POWER SUPPLY WHEN THE REAR CASE IS REMOVED FROM THE PUMP VOLTAGES IN EXCESS OF 230 VOLTS RMS 400 VOLTS DC ARE PRESENT ON THE POWER SUPPLY PCB ASSEMBLY AND CAN IN CERTAIN
189. ratus or as specified in UL 60601 1 WARNING DANGER OF ELECTRIC SHOCK DO NOT TOUCH ANY EXPOSED PARTS WHILE CONDUCTING THIS TEST DO NOT TOUCH ANY PART OF YOUR BODY WITH THE CONTACTS OF THE PROBES WARNING THIS EQUIPMENT SHOULD NOT BE USED IF YOU HAVE A HEARING AID OR PACEMAKER FITTED DUE TO THE POSSIBILITY OF ELECTROMAGNETIC DISTURBANCE CAUTION The voltage levels used for this test may stress and weaken the insulation This test is therefore not recommended as a routine test It should be only used after a major assembly disassembly has been completed Test Procedure e 4kVac is applied between the live and neutral wires connected together and the appliance s non earthed enclosure No breakdown should occur Chap 4 Issue 4 Page 74 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 20 Inflation Test of the Mattress Replacement Overlay or Seat Cushion This procedure must be carried out after a service or major repair of the mattress replacement mattress overlay or seat cushion To test the mattress replacement mattress overlay or seat cushion correctly the test equipment in Table 8 is required Table 8 Mattress Replacement Overlay and Seat Cushion Inflation Test Equipment Test Equipment Flow Pressure Rig 3 26 Itr min Portable Inflation Test Unit Stopwatch Test Procedure 20 1 Connect a portable inflation test unit to the mattress replacement
190. rease the pressure gauge reading 11 18 2 3 Send the command 705 to the pump 11 18 2 4 Repeat Para 11 18 2 1 to Para 11 18 2 3 until the pressure gauge reading is between 100 and 140 mmHg 11 18 2 5 Continue the test at Para 11 19 11 19 Make a note of the actual pressure gauge reading 11 20 Send the command 70A Read_Pressure 11 21 Compare the value of the pressure received from the pump in the Receive part of the dialog box on the PC against the value of the pressure shown on the pressure flow rig 11 21 1 If the two values are within 5 mmHg of each other then continue the test at Para 11 22 11 21 2 If the two values are NOT within 5 mmHg of each other then carry out the procedure to re calibrate the pressure transducer Refer to Page 62 Section 12 Issue 4 Chap 4 May 2013 SEROO006 Page 61 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 11 22 Send the command 705 Stop_Compressor 11 23 Send the command 704 Disable_Test_Mode to put the pump into standby mode 11 24 Switch off the mains power supply to the pump 12 Re Calibrating the Pressure Transducer and Verifying the Pressures Pumps Installed With 630400 PCB Assembly Note This procedure can only be carried out on pumps which have software version up to V2 05 Refer to Page 62 Checking the Software Version of the Pump below Note Do NOT connect the 3 way pump tubeset adaptor Table 6 Item 50 to the pump until instructed to do so
191. rm amp Aura Logic Service Manual Seat Cushion Repair CHAPTER 7 SEAT CUSHION REPAIR 1 General This chapter details repair procedures for the Aura Logic seat cushion All repairs should be carried out by ArjoHuntleigh approved service personnel To carry out the repair procedures fully deflate the seat cushion first as follows 1 1 Disconnect the tubeset between the seat cushion and the pump 1 2 Depress the two small dump valves on the underside of the seat cushion base cover to deflate the seat cushion After carrying out a service or any repairs the seat cushion must be tested for serviceability Carry out an inflation test on the seat cushion in accordance with Chapter 4 Testing Page 75 Section 20 Figure 89 Aura Logic Seat Cushion Assembly Table 49 Aura Logic Seat Cushion Parts List Part Number Description PXS001 Aura Logic Seat Cushion Assembly PXS062 Top Cover Assembly 2 Removing the Top Cover Assembly 2 1 Undo the zip which secures the top cover assembly Table 49 Item 10 to the base sheet assembly 2 2 Remove the top cover assembly 3 Installing the Top Cover Assembly 3 1 Position the top cover assembly Table 49 Item 10 over the base sheet assembly with the logo uppermost 3 2 Fasten the zip to secure the top cover assembly to the base sheet assembly Issue 4 Chap 7 May 2013 SEROO006 Page 153 Seat Cushion Repair Auto Logic 110 175 200 Autofirm amp Aura L
192. rm amp Aura Logic Service Manual Testing 12 43 Send the command 766 Eng_Fine_Adjust to the pump 12 44 Send the command 70A Read_Pressure 12 45 Compare the value of the pressure received from the pump in the Receive part of the dialog box on the PC against the value of the pressure shown on the pressure flow rig The two values should be within 5 mmHg of each other End of Test 12 46 Send the command 705 Stop_Compressor 12 47 Switch off the mains power supply to the pump 13 Re Calibrating the Pressure Transducer and Verifying the Pressures Pumps Installed With 630140 or 654140 PCB Assemblies Note This procedure is only applicable for pumps installed with the 630140 or 654140 PCB assemblies and is conducted in two stages The first stage is to set up air pressure in the pressure source pump The pressure source pump is then used to provide the air pressure to re calibrate the affected field pump Note This procedure can only be carried out on pumps which have software version V5 31 or higher Refer to Page 62 Checking the Software Version of the Pump below Note Connect the flow pressure rig Table 6 Item 40 to the alternating feed A on each of the 3 way pump tubeset adaptors Table 6 Item 50 using tubing Table 6 Item 80 and T piece Table 6 Item 70 as show in Figure 37 Do NOT connect the 3 way pump tubeset adaptors to the pressure source or the affected field pumps until instructed to do so Setting
193. rt Number Description Fig item Qty Top Cover Assembly PXS062 Top Cover Assembly 89 20 1 Seat Cushion Assembly PXS059 e Base Assembly 90 10 1 PXS056 e Cell Assembly Welded 90 20 1 403305 e Connector Elbow 90 30 11 PXS302 e e Connector Straight 90 40 1 401300 e T Connector 90 50 2 PXS309 e e Connector Stepped 90 60 2 PXS067 e e Tube Assembly Internal 90 70 1 PXS700 e Pump Tubeset Assembly 90 80 1 PXS066 e Retaining Strap Assembly Pair 91 10 2 Chap 11 Issue 4 Page 188 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parts List 7 Intelligent Battery Pack Assembly Part Number Description Fig item Qty Battery Pack Assembly BBP600 Intelligent Battery Pack Assembly 92 10 1 94 10 Battery Charger 639090 Battery Charger UK 94 20 1 639091 Battery Charger USA 94 20 1 639092 Battery Charger Euro 94 20 1 8 Test Equipment Part Number Description Fig item Qty Pump Flow Pressure and Function Test Equipment MIS216 IR Interface Module z 7 507104 Serial Communications Pack T Laptop Desktop PC running Microsoft Windows XP PRE073 Flow Pressure Rig 3 26 Itr min 630105 3 way Pump Tubeset Adaptor Spares Item SERS001 02 Communicator Software Version 02 or higher Electrical Safety Test Equipment Insulation Resistance Tester Megger 500 Vdc Portable Appliance Tester Dielectric Strength Tester Flash Tester 3 0 kVac Mattress Replac
194. s replacement is designed to replace the standard mattress on a bed and comprises a mattress Chap 1 Issue 4 Page 2 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Introduction overlay on top of an air filled sub mattress The mattress overlay is similar to that on the Auto Logic 110 system but has two extra zips to secure the mattress base pad to it e The Aura Logic system comprises a pump and a seat cushion The seat cushion is designed to be placed on top of any standard chair e The Auto Logic Autofirm is a standard Auto Logic with the addition of an Autofirm function Once activated Autofirm creates a temporary firm surface to allow nursing procedures to be performed Autofirm lasts 15 minutes after which the pump will default back to the previous setting The Auto Logic Autofirm runs the standard Auto Logic mattresses which are as follows e Auto Logic 110 Mattress Overlay e Auto Logic 175 Mattress Replacement e Auto Logic 200 Mattress Replacement Note Autofirm will not function on the Aura Logic system Note The Auto Logic Autofirm was originally a special pump variant restricted to certain markets but the Autofirm function is now incorporated in all Auto Logic 110 175 and 200 mattress systems The difference between the Auto Logic and Auto Logic Autofirm are e Control PCB e Software e Pump Membrane Label All systems are are designed to operate in either Active Alternating
195. seconds 13 15 The read command 70A Read_Pressure and check that the pressure gauge reading is between 110 and 130 mmHg 13 15 1 If the pressure gauge reading is between 110 and 130 mmHg then continue the test at Para 13 16 13 15 2 If the pressure gauge reading is NOT between 110 and 130 mmHg then do the following 13 15 2 1 Select the command 705 Set_Compressor_1455 but do not send it to the pump 13 15 2 2 In the parameter box overwrite the Level parameter of command 705 Set_Compressor_1455 as follows e Ifthe pressure is greater than 130 mmHg reduce the Level parameter value by one e Ifthe pressure is less than 110 mmHg increase the Level parameter value by one 13 15 2 3 Send the command 705 Set_Compressor_1455 to the pump 13 15 2 4 Repeat Para 13 14 to Para 13 15 until the pressure gauge reading is between 110 and 130 mmHg 13 16 The pressure source pump is now configured to provide air pressure to re calibrate the affected field pump Re calibrating the Field Service Pump with 630140 or 654140 PCB Assemblies Note The pressure source pump must remain running throughout the test 13 17 Carefully remove the Serial Communications Pack from the pressure source pump whilst the pump is still running and attach it to the affected field pump requiring re calibration 13 18 Make sure the Auto Logic Commands menu is still displayed on the Communicator software on the PC 13 19 Make sure the screen is still ma
196. sembly Keyway in Front Case Front Case Figure 45 Location of the Manifold Assembly in the Front Case Chap 5 Issue 4 Page 86 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 12 3 Note Note 12 4 12 5 Install the manifold assembly into the cutout in the side of the front case The manifold assembly is held in position by the top and bottom fixings Refer to Figure 44 For each fixing put the keyway in the front case into the slot in the manifold assembly Refer to Figure 45 Do not damage the antenna during the installation Refer to Figure 44 Connect the following tubes onto the outlets on the back of the manifold assembly Refer to Figure 43 e Large diameter tube Fig 42 Item 30 from the silencer bag assembly e Small diameter tube Fig 42 Item 20 from the transducer on the control PCB assembly Make sure the small diameter transducer tube is pushed fully onto the top outlet on the transducer on the control PCB assembly Refer to Figure 54 CAUTION Do not handle the transducer on the control PCB assembly unnecessarily The transducer is a sensitive device To avoid damage put your finger at the back of the transducer while you push the transducer tube onto the top outlet at the front of the transducer 12 6 Connect the following cable connectors onto the control PCB assembly Fig 42 Item 40 e From the manifold assembly stepper motor Fig 42 PCB Co
197. ssure indicator is illuminated whenever the pump detects low pressure within the mattress seat An audible alarm sounds unless cancelled by the Mute button The indicator extinguishes once normal pressure is reached The yellow Battery Low indicator illuminates two hours before battery failure One hour before battery failure the pump will default to Reactive Constant Lower Pressure CLP mode an audible alarm sounds and the yellow indicator flashes The Power Fail indicator illuminates when a mains power failure has been detected and no battery backup is available An audible alarm sounds until power is resumed or the pump is switched off using the run standby button The yellow Service indicator illuminates and remains on after a set number of running hours This indicates that the pump is due for a service The pump continues to function normally even when the service indicator is illuminated If the yellow Service indicator flashes the pump has detected an internal fault and requires service attention During an alarm condition except Power Fail the sound of the alarm can be muted by pressing the Alarm Mute button The yellow indicator then remains on but the alarms are muted for 15 minutes or until the alarm condition has been corrected Replacement Sub Assemblies The main replaceable sub assemblies in the pump are e Manifold assembly e Compressor assembly Control PCB assembly e Power supply PCB assembly Replacement su
198. sure rig 12 36 After a few seconds at free flow close the valve on the flow pressure rig to create back pressure on the alternating feed A 12 37 The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is approximately 110 130 mmHg 12 37 1 If the pressure gauge reading is approximately 110 130 mmHg then continue the test at Para 12 38 12 37 2 If the pressure gauge reading is NOT approximately 110 130 mmHg then 12 37 2 1 Repeat Para 12 22 2 above to adjust the pressure gauge reading 12 37 2 2 Continue the test at Para 12 38 12 38 Make a note of the pressure gauge reading 12 39 Send the command 70A Read_Pressure 12 40 Compare the value of the pressure received from the pump in the Receive part of the dialog box on the PC against the value of the pressure shown on the pressure flow rig 12 40 1 If the two values are within 5 mmHg of each other then continue the test at Para 12 46 12 40 2 If the two values are NOT within 5 mmHg of each other then continue the test at Para 12 41 to make a fine adjustment to the transducer calibration Making Fine Adjustments to the Transducer Calibration 12 41 Select the command 766 Eng_Fine_Adjust but do not send it to the pump 12 42 In the Enter_Actual_Pressure parameter box overwrite the value with the actual pressure gauge reading from Para 12 38 above Chap 4 Issue 4 Page 64 SERO006 May 2013 Auto Logic 110 175 200 Autofi
199. t 2 75 kg 6 05 Ibs Case Material ABS Plastic Plug Fuse Rating 5A to BS1362 UK only Pump Fuse Rating T3 15A Internal Degree of protection Mains Connected Class II Double Insulated with Functional Earth against electric shock Type BF No Mains Connected Internally Powered Degree of protection against liquid ingress IPXO No protection Mode of operation Continuous Cycle Time 10 minutes Issue 4 Chap 10 May 2013 SEROO06 Page 173 Technical Specification Auto Logic 110 175 200 Autofirm amp Aura Logic Service PUMP SYMBOLS The operator must read this document Instructions for Use cI Battery Low K Do not dispose of in before use Indicator diab domestic refuse Note This symbol is blue on the product label PSSI With respect to electric o shock fire and Run Standby H US mechanical hazards only Note Unit is not in accordance with CAN O isolated from Type BF ZEA CSA C22 2 No 60601 1 i CAN CSA C22 2 mains supply No 60601 1 2008 2008 MEDICAL EQUIPMENT Refer to this document Instructions for Use for a description of the SN product classification 3rd Edition Serial Number Ref Model number Manufacturer This symbol is accompanied by the name and the address of the manufacturer Refer to this document Instructions for Use for a description of the product classification 2nd Edition Double Insulated gt he ENVIRONMENT
200. t case 27 Installing the PCB Mounting Pillars 27 1 Install the four PCB mounting pillars Fig 54 Item 40 and four screws Fig 54 Item 30 into the front case 27 2 Install the control PCB assembly into the pump Refer to Page 101 Section 25 Issue 4 Chap 5 May 2013 SERO006 Page 101 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 28 Replacing the Battery on the Control PCB Assembly The battery on the control PCB assembly provides power for the real time clock This battery should not require replacement until after several years of continuous use When the old battery is removed the real time clock will lose its time and date settings These settings can only be reloaded from a PC based service tool therefore the battery replacement procedure should only be carried out in an ArjoHuntleigh service environment Two different battery types are available depending on the version of the Control PCB Always replace the battery with one of the same type 28 1 Remove the control PCB assembly from the pump Refer to Page 101 Section 24 28 2 Cutand remove the cable tie Fig 55 Item 20 which secures the battery Fig 55 Item 10 to the control PCB assembly Fig 55 Item 30 and move the battery a small distance away 28 3 Put the new battery Fig 55 Item 10 in the correct position on the control PCB assembly adjacent to the old battery 28 4 Secure the new battery to the control PCB assembly with a
201. t is reconnected Mattress Base Pad Refer to Figure 7 for the Pneumatic Schematic for the Pump and Mattress There are three pneumatic connections between the mattress overlay core and the mattress base pad e Static air feed C from the static cell in cell line in the mattress overlay core e Static air feed D from the static head cell line in the mattress overlay core e Emergency air evacuation from the main body zone in the mattress base pad to the CPR in the mattress overlay core The static air feed C supplies the outer perimeter cell zone in the mattress base pad The static air feed D supplies the inner main body zone on the mattress base pad via a valve assembly which comprises two valves within a single valve body One valve in the valve assembly has a 5 mmHg crack pressure into the main body zone from the mattress overlay to the mattress base pad and the other valve has a 30 mmHg crack pressure away from it from the mattress base pad to the mattress overlay During normal operation the main body zone is inflated from the mattress overlay core via the 5 mmHg crack pressure side of the valve assembly This keeps the mattress base pad very firm since there is only a5 mmHg pressure drop from the static head cell line But if the pump or mattress overlay fails and the pressure in the mattress overlay core reduces to zero the pressure in the main body zone of the mattress base pad will bleed off via the 30 m
202. t_Compressor_2055 Fully open the valve on the flow pressure rig The reading on the flow meter should rise and stabilise Check that the flow meter reading is greater than 8 Ipm 10 26 1 If the flow is greater than 8 Ipm then continue the test at Para 10 27 10 26 2 If the flow is less than 8 Ipm then the compressor is faulty After measuring the flow rate close the valve on the flow pressure rig to create back pressure on the alternating feed B The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is greater than 100 mmHg 10 28 1 If the pressure gauge reading is greater than 100 mmHg then continue the test at Para 10 29 10 28 2 If the pressure gauge reading is less than 100 mmHg then the compressor is faulty Send the command 705 Stop_Compressor Connect the flow pressure rig to the static feed C on the 3 way pump tubeset adaptor Make sure that the two alternating feeds A and B on the 3 way pump tubeset adaptor are blanked off Send the command 707 Initialise_Stepper_Position Send the command 707 Set_Stepper_Position_p Send the command 705 Set_Compressor_2055 Fully open the valve on the flow pressure rig The reading on the flow meter should rise and stabilise Check that the flow meter reading is greater than 8 Ipm 10 35 1 If the flow is greater than 8 Ipm then continue the test at Para 10 36 10 35 2 If the flow is less than 8 lpm then the compressor is faulty
203. tery pack 8 2 2 1 Press the reset status latch on the top of the battery pack 8 2 2 2 Check the two LED indicators as shown in Table 57 When the battery pack becomes fully charged both LED indicators change to the ON green condition 8 3 Should the two LED indicators display a fault condition as shown in Table 58 then the battery pack is faulty and must be replaced Press the Reset Status Latch to activate LED 1 and LED 2 Reset Status Latch Battery Pack Status Label LED 2 LED 1 Figure 97 Battery Pack Chap 8 Issue 4 Page 164 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Intelligent Battery Pack Assembly Jack Socket Polarity LED 1 LED 2 Battery Pack OK Oe Charge Battery Pack attery Pac 30 80 Needs Recycling q g Charge Battery Pack aa my lt 30 Fault Charge Figure 98 Battery Pack Status Label Table 56 Battery Pack Status Battery NOT on Charge Battery Pack Status Battery pack is OK It has gt 80 charge Battery pack is OK It has between 30 80 charge Battery pack is OK It has lt 30 charge Battery Pack Status Battery pack is OK It is fully charged Battery pack is charging Battery Pack Status Battery pack needs recycling It has between 30 80 charge Battery pack needs recycling It has lt 30 charge Battery pack has an error This could be tempor
204. tery pack from the pump do the following Refer to Figure 14 6 9 1 Depress the Reset Status Latch at the rear of the pump battery pack 6 9 2 Slide the battery out from the base of the pump towards the front of the pump 6 9 3 Install the battery socket cover onto the base of the pump 6 10 Install the rear case onto the pump Refer to Chapter 5 Pump Repair Page 81 Section 8 Chap 2 Issue 4 Page 32 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Troubleshooting 7 Checking the Status and Diagnosing Faults on the Intelligent Battery Pack General The optional intelligent battery pack allows the pump to be used independently of the mains power supply Refer to Figure 16 The battery pack slides onto the base of the pump Refer to Chapter 8 Intelligent Battery Pack Assembly The battery pack status label is on the top of the battery pack and has two LED indicators to show the status of the battery pack or fault message Refer to Figure 17 Press the Reset Status Latch to activate LED 1 and LED 2 Reset Status Latch Battery Pack Status Label LED 2 LED 1 Figure 16 Intelligent Battery Pack Jack Socket Polarity LED 1 LED 2 Battery Pack OK ep A 80 100 Charge Battery Pack Needs Recycling ose 2 Charge SS Battery Pack EX lt 30 Fault be Charge Figure 17 Battery Pack Status Label Issue 4 Chap 2 May 2013 SERO006 Page 33 Troubleshooting
205. the pump in place of a standard battery pack The Pack features an RS232 communications port which connects to the PC e RS232 port via the supplied serial cable and USB to RS232 adaptor if required To install the Serial Communications Pack refer to Para 5 2 below e IR Interface Module Table 6 Item 10 The IR Interface Module is a free standing unit and connects to an RS232 communications port on the PC via the supplied serial cable and USB to RS232 adaptor if required and to the pump via an infrared link To install the IR Interface Module refer to Para 5 4 below Installing the USB to RS232 Adaptor 5 1 For PCs and laptops without an RS232 port a USB to RS232 adaptor is supplied to add a virtual serial Com port The device can be used with both the Serial Communications Pack or the IR Interface Module 5 1 1 Power on the PC or laptop which is to be used with the adaptor and allow Microsoft Windows to start up 5 1 2 Connect the USB to RS232 Adaptor to one of the PC USB ports After a few seconds the Found New Hardware Wizard opens a dialogue Click Cancel to exit the wizard 5 1 3 Insert the USB to Serial Adaptor installation CD into the PC DVD CD ROM drive Chap 4 Issue 4 Page 46 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing 5 1 4 Use Microsoft Windows Explorer or My Computer to navigate to the CD ROM drive and open the folder containing the drivers In that folder open the
206. the control panel during the BIST routine 4 3 Connect the 3 way pump tubeset adaptor Table 6 Item 50 to the pump Refer to Figure 19 4 4 Connect the flow pressure rig Table 6 Item 40 to the static feed C on the 3 way pump tubeset adaptor Make sure that the two alternating feeds A and B on the 3 way pump tubeset adaptor are blanked off Refer to Figure 19 4 5 Press the Run Standby button on the pump to start the pump 4 6 Fully open the valve on the flow pressure rig 4 7 After a couple of seconds at free flow close the valve on the flow pressure rig to create back pressure on the static feed C 4 8 The reading on the pressure gauge should rise and stabilise Note Do not check the actual pressure gauge reading 4 9 The back pressure causes the pump to switch the air flow switch from the static feed C to the alternating feed A When this occurs connect the flow pressure rig to the alternating feed A on the 3 way pump tubeset adaptor Make sure that the static feed C and the other alternating feed B on the 3 way pump tubeset adaptor are blanked off 4 10 Fully open the valve on the flow pressure rig 4 11 After a couple of seconds at free flow close the valve on the flow pressure rig to create back pressure on the alternating feed A 4 12 The reading on the pressure gauge should rise and stabilise Check that the pressure gauge reading is 50410 mmHg 4 12 1 If the pressur
207. thin the same chapter Warnings Cautions and Notes WARNINGS given in this manual identify possible hazards in procedures or conditions which if not correctly followed could result in death injury or other serious adverse reactions CAUTIONS given in this manual identify possible hazards in procedures or conditions which if not correctly followed could result in equipment failure or damage Notes given in this manual are used to explain or amplify a procedure or condition General Warnings WARNING BEFORE PERFORMING ANY SERVICE OR MAINTENANCE PROCEDURES ENSURE THAT THE EQUIPMENT HAS BEEN ADEQUATELY DECONTAMINATED WARNING VOLTAGES IN EXCESS OF 30 VOLTS RMS OR 50 VOLTS DC CAN IN CERTAIN CIRCUMSTANCES BE LETHAL WHEN WORKING ON EQUIPMENT REQUIRING EXPOSURE TO LIVE UNPROTECTED CONDUCTORS WHERE SUCH VOLTAGES ARE PRESENT EXTREME CARE MUST BE EXERCISED WARNING BEFORE DISMANTLING THE PUMP MAKE SURE IT HAS BEEN ISOLATED FROM THE MAINS POWER SUPPLY BY REMOVING THE MAINS POWER PLUG FROM THE WALL SOCKET WARNING STATIC SENSITIVE DEVICES ELECTROSTATIC DISCHARGE CAN SERIOUSLY DAMAGE THE PCB ASSEMBLIES THIS PUMP SHOULD ONLY BE OPENED BY PERSONNEL TRAINED IN ESD METHODS AND WITH APPROPRIATE EQUIPMENT AND ANTI STATIC PROTECTION Issue 4 Chap 1 May 2013 SEROO06 Page 1 Introduction Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 2 General Regulatory The Auto Logic system has been designed to comply with re
208. this button starts the Communicator software running using the Serial Communications Pack Table 6 Item 20 to connect the pump to the PC MCM Calibrator Do NOT click this button This facility is not used during the service Battery Pack Logger Do NOT click this button This facility is not used during the service Exit Clicking this button will close the Communicator software 6 6 To start the Communicator software using the Serial Communications Pack do the following 6 6 1 Click the Serial Communicator button on the Please select software from list 6 6 2 The No command list loaded dialog box is displayed Refer to Figure 26 6 6 3 Make sure that the top right of the dialog box shows The File Version SERS001 XX where XX is the version number and must be 02 higher e The Serial Communicator icon ah Li ox Connection Option Help Command List No command list loaded File Version SERS001 03 wt Parameter 1 Parameter 2 a Receive Select Connection First 02 06 2004 16 32 aA Figure 26 Communicator Software No Command List Loaded Serial Communicator 6 7 To start the Communicator software using the IR Interface Module do the following 6 7 1 Click the IrDA Communicator button on the Please select software from list 6 7 2 The No command list loaded dialog box is displayed Refer to Figure 27 6 7 3 Make sure that the top right of the dialog box shows Chap 4 Page 50
209. tleigh com OSTERREICH ArjoHuntleigh GmbH D rrstrasse 85 AT 6020 INNSBRUCK Tel 43 0 512 204 160 0 Fax 43 0 512 204 160 75 Chap 12 Page 191 ARJOHUNTLEIGH GETINGE GROUP www arjohuntleigh com ArjoHuntleigh AB Verkstadsvagen 5 241 38 Esl v SWEDEN GETINGE GROUP is a leading global provider of products and systems that contribute to quality enhancement and cost efficiency within healthcare and life sciences We operate under the three brands of ArjoHuntleigh GETINGE and MAQUET ArjoHuntleigh focuses on patient mobility and wound management solutions GETINGE provides solutions for infection control within healthcare and contamination prevention within life sciences MAQUET specializes in solutions therapies and products for surgical interventions and intensive care SERO006_04 05 2013
210. to stop turning before you attempt to send another command to the pump Executing Test Sequences 7 8 On the Communicator software on the PC the menu of Auto Logic Commands contains General pump commands at the bottom of the menu These are grouped into various sections e g SERVICE TESTING etc Specific test sections at the top of the menu e g CHECK_FLOWS_AND_PRESSURES These contain groups of general pump commands to run each test and service engineer comments which are not sent to the pump Refer to Figure 30 7 9 To run a specific test sequence from the menu of Auto Logic Commands 7 9 1 The service manual will refer to the name of the test sequence in the menu of Auto Logic Commands 7 9 2 Scroll through the menu of Auto Logic Commands to find the relevant test section at the top of the menu e g CHECK_FLOWS_AND_PRESSURES 7 9 3 The pump commands for each test must be executed in the same order as they appear in the Auto Logic Commands menu starting with the first command under the test title and in the same order as in the test procedure in the service manual Note Make sure that each command has been executed successfully before attempting to select and execute the next command in the test sequence 7 9 4 To make the testing easier to follow if a particular pump command has to be repeated in the service manual test procedure then the specific pump command will appear more than once in the test section of the A
211. to the manifold assembly which also incorporates the rotary valve assembly The rotary valve assembly channels air to different groups of cells in the mattress A tube from the manifold assembly is connected to a pressure transducer on the control printed circuit board PCB This provides the monitoring system with the means of accurately measuring the pressure of the air supply to the mattress The control PCB controls the compressor the motor and manifold assembly and the control panel on the top of the pump It also performs a continuous check of the operation and performance of the pneumatic circuit In the event of a detected fault the electronic monitoring system generates both visual and audible alarms The real time clock on the control PCB holds the time and date information The power supply PCB in addition to generating the DC voltages for use in the pump provides interfaces to the compressor and the optional battery pack There are three outputs from the manifold assembly to the tubeset connections to the mattress e Alternating air feed A e Alternating air feed B e Static air feed C The distribution of air by the rotary valve in the manifold assembly is shown in Figure 8 The cells A and B in the mattress overlay core are inflated and deflated in a cycle period of ten minutes as follows e Alternating 1 the A cells are inflated and the B cells are deflated e Static 2 brief
212. tor software by closing the application you are prevented from doing so until the application ends Refer to Figure 33 Always carry out the procedure detailed in Para 9 1 above ju TE Please wait for application to end MCM Calibrator Battery Pack Logger Exit Figure 33 Communicator Software attempting to force closure Issue 4 Chap 4 May 2013 SEROO006 Page 57 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 10 Checking the Pump Pressures and Free Flows with a Computer 10 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 10 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 10 3 Run the Communicator software on the PC Refer to Page 49 Section 6 10 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher 10 5 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 10 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 10 7 To connect the mains power supply to the pump do the following 10 7 1 If the Serial Communications Pack is being used 10 7 1 1 Plug in and switch on the mains power supply to the pump 1
213. ttach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 29 9 After carrying out the replacement the mattress must be tested for serviceability Perform an inflation test on the mattress in accordance with Chapter 4 Testing Page 75 Section 20 Issue 4 Chap 6 May 2013 SERO006 Page 149 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 30 Interchangeability of New and Old Auto Logic 200 Spare Parts Old Part No Table 47 Old and New Auto Logic 200 Spare Parts interchangeability New Part No Description Interchangeability PXB055 PXB060 Auto Logic 200 Base Pad Assembly Standard Fully interchangeable PXB255 PXB260 PXB063 Auto Logic 200 Base Pad Assembly Narrow Auto Logic 200 Base Pad Standard Air filled inner Fully interchangeable Only use with the new assembly Base Cover Standard PXB263 Auto Logic 200 Base Pad Narrow Air filled inner Only use with the new assembly Base Cover Narrow PXB061 PXB261 Auto Logic 175 amp 200 Base Cover Standard Auto Logic 200 Base Cover Narrow Only use with the new air filled base sub assembly Standard Only use with the new air filled base sub assembly Narrow PXA325 obsolete Chap 6 Page 150 PXB307 Base Pad Connector New SER0006 Only use the new part with the new air filled base sub assemblies Standard
214. ttress overlay is attached to the mattress base pad separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 Note It is not necessary to remove the manifold connector assembly from the mattress base pad in order to replace the draw latches Remove the two screws Fig 86 Item 30 and the draw latch Fig 86 Item 20 from the side of the manifold connector assembly Fig 86 Item 10 Discard the old draw latch Put the new draw latch Fig 86 Item 20 in position on the side of the manifold connector assembly Fig 86 Item 10 Note Make sure the orientation of the draw latch is correct Install the two screws Fig 86 Item 30 to secure the draw latch Repeat for the other draw latch If the mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 Table 45 Manifold Connector Assembly Parts List Part Number Description PXB307 Manifold Connector Assembly New style PXA358 Draw Latch PXA359 Screw 2 5mm dia x 10mm Csk Head Issue 4 Chap 6 May 2013 SEROO06 Page 147 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 20 Anchor Grommet of of ye Underside of Base Pad Assembly Auto Logic 175 and 200 or underside of Base Cover Auto Logic 175 and 200 or underside of Base Sheet Assembly Auto Logic 110 Figure
215. two partial non return valve assemblies Fig 80 Item 10 at the head end of the mattress and a single non return valve Fig 80 Item 20 at the foot end of the mattress 9 1 1 To replace a partial non return valve assembly at the head end of the mattress carry out the procedure starting at Para 9 2 9 1 2 To replace the non return valve at the foot end of the mattress carry out the procedure starting at Para 9 8 Replacing the Partial Non Return Valve Assembly at the Head End of the Mattress 9 2 9 3 9 4 9 5 9 6 9 7 Remove the top cover Refer to Page 124 Section 2 On cell assemblies 1 to 5 only at the head end of the mattress remove the anchor clip from the base sheet assembly at the manifold tube assembly end ONLY as detailed in Para 4 2 Refer to Page 127 Section 4 Note Cell 1 is at the head end of the mattress and cell 20 is at the foot end Carefully remove both ends of the partial non return valve assembly Fig 80 Item 10 from the manifold tube assembly Push the ends of the new partial non return valve assembly Fig 80 Item 10 into the manifold tube assembly CAUTION Make sure that the arrow mark on the partial non return valve assembly points towards the head end of the mattress Mattress malfunction will occur if the partial non return valve assembly is installed incorrectly Refer to Figure 80 Note Installing the partial non return valve assembly is made easier if the parts are wetted w
216. ump extinguishes and the sounder beeps twice 3 2 3 All the indicators on the pump control panel and the front case remain extinguished 3 2 4 The duration of the BIST routine is approximately 30 seconds 3 2 5 Ifthe Run Standby button is pressed during the BIST routine the Run Standby indicator illuminates immediately and at the end of the BIST routine the pump changes to Run mode Refer to Para 3 3 Otherwise the pump enters Standby mode 3 3 At the end of the BIST routine if the pump is not already in the Run mode press the Run Standby button on the pump control panel to start the Run sequence as follows 3 3 1 The green indicator on the front case and the Wait and Comfort indicators on the pump control panel illuminate immediately 3 3 2 The Run Standby indicator quickly flashes on off on and then remains illuminated 3 4 Allow approximately seven minutes for the mattress overlay 15 minutes for the mattress replacement or three minutes for the seat cushion to inflate fully 3 5 The amber Wait indicator extinguishes once the mattress seat is fully inflated 4 Checking the Pump Pressures without a Computer 4 1 Plug in and switch on the mains power supply to the pump 4 2 The BIST routine runs for approximately 20 seconds Refer to Page 42 Section 3 Chap 4 Issue 4 Page 42 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing Note Do NOT press the Run Standby button on
217. up the Pressure Source Pump 13 1 Connect the pressure source pump to a PC using the Serial Communications Pack Refer to Page 46 Section 5 13 2 Run the Communicator software on the PC Refer to Page 49 Section 6 13 3 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 or higher 13 4 Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 13 5 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 13 6 Connect the mains power supply to the pressure source pump as follows 13 6 1 Plug in and switch on the mains power supply to the pressure source pump 13 6 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 13 7 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading RE CALIBRATE_TRANSDUCER Refer to Page 54 Section 7 Note Use the commands that are in this section but if necessary overwrite the parameters as directed below Note The commands in RE CALIBRATE_TRANSDUCER section are in a different order to that in the following recalibration procedure Setting the Air Pressure on the Pressure Source Pump 13 8 Send the command 703 Enable_Test_Mode to put the
218. upport Rubber Chap 5 Issue 4 Page 110 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair Note Align the lower two holes on the Case Strengthening Strip Item 80 with the two alignment holes in the Front Case Item 10 and then stick the two items together Alignment Holes Figure 63 Front Case Ferrite Magnet Mounting Pad and Connector Sealing Strip Issue 4 Chap 5 May 2013 SEROO06 Page 111 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 35 Replacing the old style Huntleigh Healthcare Front Case IMPORTANT If an old style front case 630320 is to be replaced with a new style front case 630570 then the old style rear case 630570 must also be replaced with the new style rear case 630571 at the same time Refer to Page 115 Replacing Both Pump Casings 35 1 Remove the mains power cordset from the rear case Refer to Page 79 Section 3 35 2 Remove the rear case from the front case Refer to Page 80 Section Note 35 3 Remove the following components from the front case 35 3 1 The manifold assembly Refer to Page 85 Section 11 35 3 2 The compressor assembly and mounting bracket Refer to Page 93 Section 17 35 3 3 The power supply PCB assembly together with the external battery connector Refer to Page 99 Section 22 35 3 4 The control PCB assembly Refer to Page 101 Section 24 35 3 5 The PCB mounting pi
219. ura Logic Service Manual Introduction CHAPTER 1 INTRODUCTION 1 About This Manual ArjoHuntleigh strongly recommend that their equipment is only serviced by trained personnel and provide courses for customers who wish to become licensed to service their own equipment In no event will ArjoHuntleigh be responsible for any service performed by customers or third parties This manual contains information on maintenance servicing repair iroublesheaung and testing for the Auto Logic 110 Auto Logic 175 Auto Logic 200 Aura Logic Auto Logic Autofirm and systems which comprise a pump and either a mattress overlay mattress replacement or a seat cushion You must read and understand this manual before attempting to service or repair the equipment In addition to the service details contained within this manual service engineers should also ensure that any work is also in compliance with their national legislation relating to maintenance and repair of electrical medical devices Numbering and Cross Referencing in this Manual For all chapters in this manual e Chapter page numbering is continuous Section and paragraph numbering re start at 1 in each chapter e Page figure and table numbering continue from the previous chapter e Cross references which include a chapter number and or chapter title refer to text in a different chapter Cross references which do NOT include any chapter number or chapter title refer to text wi
220. utine 18 8 2 Ifthe IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 18 9 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading ENGINEERING Refer to Page 54 Section 7 18 10 Send the command 724 Enable_Pressure_Logging to start the logging function 18 11 Click the Logger tab on the Communicator software 18 12 Press the Run Standby button on the top of the pump to put the pump into Run mode 18 13 The Logger screen will display real time pressures on the three outlet ports of the pump Refer to Figure 38 18 14 To stop the logging function do the following 18 14 1 Press the Run Standby button for two seconds to put the pump into Standby 18 14 2 Click the Command List tab on the Communicator software 18 14 3 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading ENGINEERING 18 14 4 Send the command 725 Disable_Pressure_Logging to stop the logging function 18 15 Switch off the mains power supply to the pump Chap 4 Issue 4 Page 72 SERO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing Serial Communicator Auto Logic Figure 38 Communicator Software Logger Screen Issue 4 Chap 4 May 2013 SERO006 Page 73 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 19 Electric
221. uto Logic Commands menu Issue 4 Chap 4 May 2013 SEROO06 Page 55 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 Note 8 10 8 11 Operating the Pump from a PC via the IR Interface Module Each time the Auto Logic pump is powered up the default connection to the PC is via the Serial Communications Pack If you want to connect the pump to the PC via the IR Interface Module then carry out the following procedure to make the pump operate via the IR Interface Module Note This function is not available on all versions of software and contro PCBs Do NOT switch on the mains power supply to the pump until instructed to do so Connect the pump to the PC using the IR Interface Module Refer to Page 46 Section 5 Note Make sure the IR Interface Module is positioned correctly in front of the pump Run the Communicator software on the PC using the IR Interface Module only Refer to Page 49 Section 6 Note You MUST click IrDA Communicator on the Application Startup Screen Refer to Para 6 7 and Figure 25 above Make sure that the top right of the dialog box shows The File Version SERS001 XX where XX is the version number and must be 02 or higher The IrDA Communicator icon yet Make sure Auto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed Plug in and switch on the mains p
222. uto Logic is selected on the Connection drop down menu and the Auto Logic Commands menu is displayed 17 6 Make sure the screen is maximised so that the Tx Rx box can be viewed Refer to Figure 30 17 7 To connect the mains power supply to the pump do the following 17 7 1 If the Serial Communications Pack is being used 17 7 1 1 Plug in and switch on the mains power supply to the pump 17 7 1 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 17 7 2 Ifthe IR Interface Module is being used carry out the procedure to connect the pump to the PC via the IR Interface Module Refer to Page 56 Section 8 17 8 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading MANUFACTURE Refer to Page 54 Section 7 17 9 Send the command 304 Set_GMT_Date Note The values of the Time and Date parameters should already be set to the correct default values 17 10 Send the command 310 Read_GMT_Date_and_Time Check that the date and time have been set correctly 17 11 Switch off the mains power supply to the pump 18 Pressure Logging using the Communicator Software if applicable This feature is not available with all software versions If available it allows the service engineer to view real time pressures on the three outlet ports of the pump using the Communicator software
223. w 1 l e PRESS Figure 39 Replacing the Mains Power Cordset and Air Inlet Filter Table 11 Mains Power Cordset and Air Inlet Filter Parts List Part Number Description Refer to Page 122 Table 33 Mains Power Cordset 6m Coiled 630329 IEC Connector Cover FAS223 Screw 3 dia x 10 Pan Head 630499 Pad 507374 Air Inlet Filter Felt 630326 Filter Cover Chap 5 Page 78 FAS145 Screw 3 dia x 8 Pan Head SER0006 Issue 4 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Pump Repair 3 Removing the Mains Power Cordset WARNING BEFORE REPLACING THE MAINS POWER CORDEST MAKE SURE THE PUMP UNIT HAS BEEN ISOLATED FROM THE MAINS POWER SUPPLY BY REMOVING THE MAINS POWER PLUG FROM THE WALL SOCKET Note The pump has a fail safe design which means that if the rear case is removed with the mains power cordset still connected to the pump the mains power cordset connector is automatically removed with the rear case and so the mains power is immediately disconnected from the pump 3 1 Lay the pump face down on a flat surface 3 2 Remove the two screws Fig 39 Item 30 from the IEC connector cover Fig 39 Item 20 on the rear case 3 3 Press the two retaining clips together on the top and bottom of the IEC connector cover to release it from the rear case Refer to Figure 39 and lift the IEC connector cover out of the rear case 3 4 Pull th
224. ware as seen in earlier logs has caused a problem this has resulted in the protection circuit re starting the system System Run pump has started operating on mattress or seatpad from the user pressing the start button System Force Run pump has automatically started operating on mattress or seatpad Watchdog warning The last TASK has taken more than 2 25 seconds to execute Each task is executed sequentially Some tasks are more complex than others and have their own scheduler such as the UI and APPS tasks Task list NO_TASK 0 NO Function LED_TASK 1 Update LED VALVE_TASK 2 Check position of stepper APPS_TASK 3 Check control system SWITCH_TASK 4 Keypad scanning COMP_TASK 5 Compressor control RFID_TASK 6 RFID control UL TASK 7 User interface control ALARMS_TASK 8 Checks the alarms SOUNDER_TASK 9 Sounder control AUTOZERO_TASK 10 Checks pressure transducer COMMS_TASK 11 Controls IrDA RS232 CAL_TASK 12 Internal calibration task RTC_TASK 13 Clock checking BATTERY_TASK 14 Battery pack control ST7_TASK 15 Sub processing system LOGGING_TASK 16 Pressure logging Chap 2 Issue 4 Page 22 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Parameter 0 Parameter 1 Troubleshooting Name LOG_NON_CRITICAL_CLEARED Shows the non critical log store has been cleared using the test mode Low pressure alarm Pressure is low in the mattr
225. wing certain repairs Note You must carry out the Basic System Operation after ALL repairs Refer to Chapter 4 Testing Page 42 Section 3 2 1 To Check the Pump Pressures and Flows refer to e Chapter 4 Testing Page 58 Section 10 if a PC and Communicator software is used e Chapter 4 Testing Page 42 Section 4 if a PC and Communicator software is NOT used 2 2 To Check the Transducer Calibration refer to Chapter 4 Testing Page 60 Section 11 2 3 To Set the Service Hours refer to Chapter 4 Testing Page 69 Section 14 2 4 To Set Up the Control PCB Assembly refer to Chapter 4 Testing Page 70 Section 16 2 5 To Set the Time and Date refer to Chapter 4 Testing Page 71 Section 17 2 6 To carry out the Electrical Safety Tests refer to Chapter 4 Testing Page 74 Section 19 Table 10 Repair to Testing Requirements Check Check Control Electrical Pressures Transducer PCB Safety and Flows Calibration Setup Tests Components Assemblies Compressor Assembly Manifold Assembly Control PCB Assembly Power Supply PCB Assy Membrane Label Front Case Rear Case Silencer Bag amp Tubes Air Filters Hooks Battery on Control PCB Power Supply PCB Fuses Mains Power Cordset Issue 4 Chap 5 May 2013 SEROO06 Page 77 Pump Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual e
226. wo different retaining straps as follows e Retaining strap A is a length of webbing with a side release buckle These are attached to the anchor grommets at the side of the base sheet assembly e Retaining strap B is a length of webbing with a mating receptacle These are attached to the anchor grommets in the middle of the base sheet assembly Note Always replace both retaining straps and make sure that the correct retaining straps are installed in the correct positions 21 1 Insert the plain end of the webbing on the retaining strap assembly Fig 84 Item 40 into the anchor grommet and under the anchor bar 21 2 Feed the plain end of the webbing through until the end exits the opposite side of the anchor grommet 21 3 Open the loop on the plain end of the webbing and insert the other end of the webbing with the side release buckle or mating receptacle through the loop 21 4 Tighten the webbing on the anchor grommet to secure 21 5 Repeat the procedure to install the mating retaining strap 21 6 Turn the mattress overlay over so that underside of the base sheet assembly is on the bottom 21 7 If the mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 Issue 4 Chap 6 May 2013 SERO006 Page 143 Mattress Repair Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual 22 22 1 22 2 22 3 22 4 22 5 22 6 22 7 22 8
227. wo screws Fig 50 Item 50 and compressor bump stops Fig 50 Item 40 from the compressor assembly Fig 50 Item 10 and mounting bracket Fig 50 Item 20 19 4 The compressor assembly is still attached to the mounting bracket via the four anti vibration AV mounts Separate the compressor assembly together with the tube to the silencer bag assembly from the mounting bracket as follows Refer to Figures 50 and 51 19 4 1 Start at one corner of the compressor assembly 19 4 2 Hold the compressor assembly and push the mounting bracket in towards the centre of the compressor assembly 19 4 3 Atthe same time carefully push the AV mount in the opposite direction and out of the slot in the mounting bracket 19 4 4 Repeat for the other three corners of the compressor assembly 20 Installing the Compressor Assembly onto the Mounting Bracket 20 1 Lay the compressor assembly Fig 50 Item 10 down with the AV mounts on top and the two cables to the power supply PCB assembly at the front Refer to Figure 51 20 2 Lay the mounting bracket Fig 50 Item 20 on top of the compressor assembly with the angled part of the mounting bracket on top and at the back of the compressor assembly Refer to Figure 51 20 3 At one end of the compressor assembly carefully push the grooved part of the two AV mounts into the slots in the mounting bracket Refer to Figures 50 and 51 Push the Compressor Mounting Bracket inwards Compressor Mounting
228. ws Fig 49 Item 30 and lift the compressor assembly and mounting bracket Fig 49 Items 10 and 20 out of the front case Note The large diameter tube to the silencer bag assembly tube remains connected to the compressor assembly 18 Installing the Compressor Assembly and Mounting Bracket Note Refer to Figure 42 for a view of the completed installation of the compressor assembly and mounting bracket in the pump 18 1 Before installing the compressor assembly and mounting bracket Fig 49 Items 10 and 20 check the following parts are installed correctly on it 18 1 1 The air inlet filter and air inlet filter holder 18 1 2 The large diameter tube to the silencer bag assembly Fig 42 Item 60 18 1 3 The eight crimp connectors to the power supply PCB assembly Fig 42 PCB Con 6 and 7 18 2 Put the compressor assembly and mounting bracket into the front case Note Make sure the two locating holes at the outer ends of the mounting bracket are installed over the corresponding location spigots A and B in the front case Refer to Figures 42 and 49 Note Make sure the wires from the power supply PCB assembly to the battery pack connector do not lie on top of the circular compressor support rubbers Refer to Figure 53 18 3 Install the two screws Fig 49 Item 30 through the mounting bracket Fig 49 Item 30 and into the front case Note One hole in the left side of the mounting bracket is not used Refer to Figure 49 18
229. xes unless instructed to do otherwise 16 9 Send the command 703 Enable_Test_Mode 16 10 Send the command 304 Set_GMT_Date 16 11 Send the command 202 Set_Service_Hours_ 17520 16 12 Send the command 208 Reset_SST_Errors 16 13 Send the command 726 Eng_Comp _ Freq 16 14 Send the command 715 Set_Seatpad_LP_Threshold 16 15 Send the command 409 Mute_Alarm 16 16 Send the command 407 Load_Customer_Name Chap 4 Issue 4 Page 70 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Testing Note Before sending the command to the pump either type in a new Customer Name or delete the old name and leave the parameter box empty 16 17 Send the command A11 Log_Clear_All Note This will clear both the Critical and Non Critical Event Logs on the pump 16 18 Send the command 704 Disable_Test_Mode 16 19 Switch off the mains power supply to the pump 17 Setting the GMT Time and Date 17 1 If you are operating the pump from a PC via the IR Interface Module do NOT switch on the mains power supply to the pump until instructed to do so 17 2 Connect the pump to a PC using either the Serial Communications Pack or the IR Interface Module Refer to Page 46 Section 5 17 3 Run the Communicator software on the PC Refer to Page 49 Section 6 17 4 Make sure that the top right of the dialog box shows the File Version SERS001 XX where XX is the version number and must be 02 higher 17 5 Make sure A
230. ximised so that the Tx Rx box can be viewed 13 20 Connect the mains power supply to the affected field pump as follows 13 20 1 Plug in and switch on the mains power supply to the affected field pump 13 20 2 The power up BIST routine will run for approximately 20 seconds Refer to Page 42 Section 3 Note Do NOT press the Run Standby button on the control panel during the power up BIST routine 13 21 On the Communicator software scroll through the menu of Auto Logic Commands to the section heading RE CALIBRATE_TRANSDUCER Refer to Page 54 Section 7 Note Use the commands that are in this section but if necessary overwrite the parameters as directed below Note The commands in RE CALIBRATE_TRANSDUCER section are in a different order to that in the following recalibration procedure 13 22 Send the command 703 Enable_Test_Mode to put the pump into test mode Issue 4 Chap 4 May 2013 SEROO06 Page 67 Testing Auto Logic 110 175 200 Autofirm amp Aura Logic Service 13 23 Send the command 707 Initialise_Stepper_Position Listen to the movement of the stepper motor in the pump manifold assembly and wait for it to stop turning before you attempt to send the next command to the pump 13 24 Select 707 Set_Stepper_Position_b but do not send In the parameter box overwrite the value with the letter m Send the command 707 Set_Stepper_Position_b Wait for it to stop turning before you attempt to send the next command to the pu
231. y AS Ryenstubben 2 NO 0679 OSLO Tel 47 22 08 00 50 Faks 47 22 08 00 51 E mail no kundeservice arjohuntleigh com www arjohuntleigh com SEROO06 Service Contact Details SERVICE CONTACT DETAILS POLSKA ArjoHuntleigh Polska Sp z 0 0 ul Ks Piotra Wawrzyniaka 2 PL 62 052 KOMORNIKI Poznan Tel 48 61 662 15 50 Fax 48 61 662 15 90 E mail arjo arjohuntleigh com PORTUGAL ArjoHuntleigh em Portugal MAQUET Portugal Lda Distribudor Exclusivo Rua Poeta Bocage n 2 2G 1600 233 Lisboa Portugal Tel 351 214 189 815 Fax 351 214 177 413 E mail Portugal arjohuntleigh com SUISSE SCHWEIZ ArjoHuntleigh AG Fabrikstrasse 8 Postfach 4614 Hagendorf T l Tel 41 0 61 337 97 77 Fax 41 0 61 311 97 42 SUOMI ArjoHuntleigh OY Vanha Porvoontie 229 Fl 01380 VANTAA Puh 358 9 4730 4320 Faksi 358 9 4730 4999 SVERIGE ARJO Scandinavia AB Verkstadsvagen 5 Box 61 SE 241 21 ESLOV Tel 46 0 10 335 45 00 Fax 46 0 413 138 76 E mail kundservice arjohuntleigh com UNITED KINGDOM ArjoHuntleigh UK ArjoHuntleigh House Houghton Hall Park Houghton Regis UK DUNSTABLE LU5 5XF Tel 44 0 1582 745 700 Fax 44 0 1582 745 745 E mail sales admin ArjoHuntleigh com USA ArjoHuntleigh Inc 2349 W Lake Street Suite 250 Addison IL 60101 Tel 1 630 307 2756 Free 1 800 323 1245 Institutional Free 1 800 868 0441 Home Care Fax 1 630 307 6195 E mail us info ArjoHun
232. y be installed the correct way round Chap 6 Issue 4 Page 142 SEROO006 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Mattress Repair 19 2 Push the three connectors on the end of the manifold connector assembly Fig 84 Item 30 into the inlet manifold on the base sheet assembly Note Installing the connectors on the manifold connector assembly is made easier if the parts are wetted with methylated spirit immediately prior to insertion 19 3 Turn the mattress overlay over so that underside of the base sheet assembly is on the bottom 19 4 Ifthe mattress overlay was separated from the mattress base pad re attach the mattress overlay to the mattress base pad Refer to Page 139 Section 13 20 Removing a Retaining Strap Assembly 20 1 Ifthe mattress overlay is attached to the mattress base pad separate the mattress overlay from the mattress base pad Refer to Page 138 Section 12 20 2 Turn the mattress overlay over so that underside of the base sheet assembly is on top Refer to Figure 84 20 3 Separate the clips and untie or cut through the webbing on the retaining strap assembly Fig 84 Item 40 where it is secured to the anchor grommet on the base sheet assembly and remove the webbing from the anchor grommet 20 4 Remove the mating retaining strap assembly 21 Installing a Retaining Strap Assembly There are four retaining strap assemblies on the mattress overlay Each retaining strap assembly comprises t
233. y to both methods of recharging Figure 94 Charging the Battery Pack using a Battery Charger Table 54 Battery Pack and Charger Parts List Part Number Description BBP600 Intelligent Battery Pack Assembly 639091 Battery Charger USA 639090 Battery Charger UK 639092 Battery Charger Euro Issue 4 Chap 8 May 2013 SEROO006 Page 161 Intelligent Battery Pack Assembly Auto Logic 110 175 200 Autofirm amp Aura Logic Screw covered by label Figure 95 Remove Battery Pack case screws Figure 96 Battery Pack Reset Status Latch and Starlock Table 55 Reset Status Latch and Starlock Parts List Part Number Description 507345 Battery Reset Status Latch SP 507506 Starlock 4mm ID 10 1 mm OD Chap 8 Issue 4 Page 162 SEROO06 May 2013 Auto Logic 110 175 200 Autofirm amp Aura Logic Service Manual Intelligent Battery Pack Assembly 7 Replacing the Battery Pack Reset Status Latch Note Battery Packs up to serial number BBP008253 are fitted with a replaceable latch From serial number BBP010000 onwards the latch design was improved but is no longer replaceable Both old style and new style battery packs however are completely interchangeable 7 1 Place the battery pack face down on a clean flat surface 7 2 Remove the six screws from the base of the battery pack Note T

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