OWNERS MANUAL - My Electric Vehicle Australia
Contents
1. e Select direction of motion with the Drive Park Reverse driving stick e Slowly apply the accelerator e Use the brake to stop and limit cart speed N WARNING e Avoid driving through water as doing so may damage the drive motor and also reduce braking performance If driving through water cannot be avoided check the brake operation by gently applying pressure to ensure normal operation occurs 16 MEV HUMMER HX OWNERS MANUAL N CAUTION e When stationary on a hill use the footbrake or parking brake to hold position Do not use the accelerator pedal Holding the accelerator pedal will reduce the life of the batteries and the motor Parking e After stopping the electric cart engage the parking brake by pulling up on the hand lever e Turn the key switch OFF remove the key and place the drive stick switch in the Park Position P Towing WARNING Do not tow behind an automobile ortruck on any public roads To tow the cart on public roads use a trailer with a minimum load rating of 2 000 Ibs e To tow the cart turn the ignition switch to the off position and place the drive stick into park position e Use extreme caution while turning e Do not allow persons in the cart while being towed e Avoid stopping on a hill when towing and do not allow to roll backwards as this may cause the cart to overturn Storage N DANGER e Do not attempt to charge frozen batteries or batteries with bulged cases Di2. Adjust the tire tyre pressure to the recommended levels 4 Perform Pre operation Checklist see page 15 Maintenance A WARNING Only a certified technician should repair the cart It is important to abide by all procedures described in this manual and all safety signs such as Danger Warning or Caution e fa problem is found during routine maintenance or inspection do not operate the cart until the problem has been repaired e Wear proper safety apparel while repairing the cart Proper safety apparel includes but is not limited to safety goggles or approved eye protection insulated gloves and a face mask e Remove all jewellery and loose apparel items e Use insulated tools while working on any electrical components e Set the key switch to OFF and the drive stick to Park P Use chocks to secure the wheels e Components such as the motor controller and resistor may become hot during operation To avoid burns allow these components time to cool before a certified technician performs service or inspects the cart 18 MEV HUMMER HX OWNERS MANUAL Scheduled Maintenance Procedures Daily Inspection By Owner Accelerator Pedal Check for normal operation Battery Pack Check the batteries as per page 15 of this manual and fill them to the proper levels as described on page 15 of this manual Check for normal operation have your dealer service if required Check for normal operation ha
3. CD Radio MP3 Aux reference stereo manual Break Pedal Accelerator Pedal Dual Retractable Cup Holder Lockable Glove Box 12v 5 Amp Power Outlet Inside Excel Switch Heater De mister Switch Horn Interior Light Rear View Mirror Door Grab Handle HX Models Only Door Release Handles HX Models Only Storage Net HX Models Only Forward amp Reverse Stick Park Break Handle Seat Position Adjuster Seat Upright Adjuster Key Switch The key switch is located on the right side of steering wheel The key can only be removed in the OFF Position When you turn the key to this position all the electrical power will be turned off N WARNING Do not take out the key while driving your car as it will result in sudden power loss and braking may occur MEV HUMMER HX OWNERS MANUAL Do not leave the key in the cart or leave children in the cart unattended LCD Instrument Display 700 gt 7 o 1 ho km h AMM c HL LH CO o Left Indicator Signal Right Indicator Signal Side amp Driving Lights Signal High Beam Driving Light Signal Forward amp Reverse Position Signal Outside Temperature Clock 24hour Amperage Display Speed Kph or Mph 10 Battery Power Volts 11 Distance Total amp Trip 12 Clock Set Keep pressed to Edit 13 Reset trip One Touch to Reset Switch from Km h to Mph Keep Pressed to Switch 14 Park Brake On
4. N WARNING WARNING indicates an immediate hazard that if ignored could result in severe personal injury or death N CAUTION CAUTION indicates a hazard or unsafe practice that if ignored could result in minor personal injury or product or property damage Z WARNING This cart is not designed to be used in conjunction with child safety seats Do not use or install child safety seat in any seat or position in the cart Always obey and follow laws and regulations regarding the transportation of children Children that require the use of a child safety seat in a regular type automobile should not be transported in this cart DO NOT USE CHILD SAFETY SEATS IN THIS ELECTRIC VEHICLE OBEY ALL LAWS FOR TRANSPORTING CHILDREN IN MOTOR VEHICLES MEV HUMMER HX OWNERS MANUAL General Warnings The following safety procedures should be followed during cart operation maintenance or repair Other special warning signs are described in this manual N DANGER The cart contains batteries which can emit quantities of explosive gases Keep the cart in a well ventilated area and away from sparks and open flames Do not cover the cart while charging as an accumulation of hydrogen gas could result in explosion When charging the cart be sure that the ignition is switched to the OFF position If the key is left in the ON position damage may be caused to the charger or the car The cart is equipped with an on board UL listed charger Wh
5. To prevent the cart from rolling this brake should be applied whenever the cart is parked or left unattended If the Parking Brake is engaged while the key switch is in the on position a red P light will illuminate on the LCD instrument display indicating the parking brake is engaged N WARNING The drive stick should be placed in the park position and the parking brake applied with the key removed whenever the operator exits the cart Pedals ACCELERATOR Brake Pedal The brake pedal is the larger foot pedal to the left of the accelerator pedal The brake pedal engages all four of the hydraulic brakes for shorter stopping distances To slow the cart down the operator should depress the brake pedal Accelerator Pedal The accelerator pedal is the smaller pedal to the right of the brake pedal When depressed the accelerator pedal will engage the drive motor in the direction the drive stick is set in the D or R position The cart will accelerate up to its top speed at which time power will be reduced to the motor When the reverse position is selected cart speed is reduced Smooth slow acceleration will substantially increase the cart range Always remember to disengage the parking brake prior to operating the cart Power Outlet 13 MEV HUMMER HX OWNERS MANUAL You will find the power outlet in the glove box compartment in front of the passenger seat the power output is DC12V and rated for a Maxim
6. Signal pou Ov A dco DE MEV HUMMER HX OWNERS MANUAL Controls amp Operation N WARNING e tisimperative that all operators of the MEV cart be familiar with the controls prior to operation e To avoid unintentional acceleration and cart damage do not position the direction selector switch forward reverse until the cart has come to a complete stop e Always set the parking brake and remove the key when parking or leaving the cart unattended Direction Selector Stick The direction selector stick is located in between the two front seats It has three selections D for Drive Forward P for Park and R for Reverse IMPORTANT NOTE For Safety the cart must be placed in the P position before the ignition switch is turned on 10 MEV HUMMER HX OWNERS MANUAL Multifunction Column Stalk The Multi Function Stalk is a multi feature control It is located on both sides of the steering wheel and functions similar to an automobile for turn signalling and headlight Turn Signal Left Side Stalk Pushing downward on the stalk indicates a left turn pushing upward a right turn Note the turn signal is self cancelling It will automatically return to the off position after a turn if it does not the operator should manually move the stalk to the centre position upon completing each turn Horn To activate the horn depress the button on end of the left turn signal stalk Trip Odometer
7. To reset the trip odometer depress the right reset button and hold for five 5 seconds To change the reading from miles to kilometres depress and hold the left reset button for five 5 seconds Headlights Turn the left multi function stalk point one click forward to activate the side LED light and one further click forward to activate the main light The headlamps will illuminate and the stalk will continue to operate the same applies for turn signalling and horn 1 MEV HUMMER HX OWNERS MANUAL Windshield Wiper Right Side Stalk Pull the right side stalk down to LO or HI position the wiper will work at low speed or high speed respectively Heated Seat Switches On the dash you will find a switch for the driver s seat and a second switch for the passenger seat Turn the seat heaters on by pushing the switch downwards Parking Brake The cart is equipped with a hand operated parking brake positioned on the cockpit floor between the seats Pull the handle upward to engage the parking brake The longer distance it is pulled the stronger the parking In order to release the brake pull the handle upward slightly and press the button which is located in the front of handle at the same time and then place the handle to the original position 12 MEV HUMMER HX OWNERS MANUAL IMPORTANT NOTE Be careful not to try and drive the cart with the Parking Brake engaged this could cause motor and brake damage
8. as MEV warranty for owners appears at the end of this manual No other warranties expressed or implied are contained herein This cart was fully checked by MEV and or an MEV Dealer before it was delivered to you Throughout this manual the words golf car and electric cart are used interchangeably Please exercise caution when using the cart as it is capable of speeds in excess of 15mph Familiarizing yourself with the Owner s Manual and warnings will help avoid possible personal injury and property loss The information contained in this document is subject to change without notice MEV reserves the right to make design changes to cart without obligation to make these changes on units previously sold MEV HUMMER HX OWNERS MANUAL Safety Regulations It is required to read the Owner s manual completely before operating the cart or attempting any repair maintenance work Any violations of instructions in the manual may lead to property loss serious injury or even death Pay special attention to important statements with the words such as Danger Warning Caution Attention etc If any of the operation warning decals are damaged defaced destroyed or illegible it is important that they be replaced with new decals Please contact the manufacturer or your dealer to obtain new decals N DANGER DANGER indicates an immediate hazard that if ignored could result in severe personal injury or death
9. each day Charge batteries whenever possible avoid deep discharging of batteries as it will shorten their life Battery Watering System If you have this Optional Accessory fitted to your cart The cart is equipped with a battery watering system to make maintenance of the battery electrolyte level easy The system has two watering points One is located in the battery compartment beneath the passenger seat the other is located under the drivers seat Note Both points must be accessed and used when watering the batteries as the system does not connect the left and right battery banks For proper operation and maintenance please refer to the separate on board Battery Watering System Manual included with your cart documentation It is also highly recommended that you have your dealer demonstrate the proper operation of the watering system Battery Care The following maintenance is required 22 MEV HUMMER HX OWNERS MANUAL 1 Keep batteries clean see page 17 Ensure the battery cell tops are secure Wash the battery tops and terminals of batteries with a solution of 1 gallon water 3 78 litres and 1 cup baking soda Do not allow solution to enter the batteries Rinse off residual solution 2 The electrolyte level in the batteries should be checked weekly by filling them using the battery watering system N WARNING Batteries contain high current Do not overfill or allow water to stand on top of the batteries Doing so c
10. ECTRIC VEHICLE www myelectricvehicle org
11. ESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS WARNING any modification or alteration of any cart beyond factory specifications including those affecting weight distribution stability or soeed of the cart can cause serious personal injury or death 4 SOLE REMEDY MEV s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at MEV s option of the cart or component thereof that is deemed to be defective Replacement shall mean furnishing repair during the applicable limited warranty period a new cart or factory reconditioned cart or component thereof that is identical of the reasonable equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect component thereof at no cost to the purchaser during the applicable limited warranty period If MEV selects to repair the cart it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of MEV and MEV reserves the right to test any component returned for warranty 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty contact your local MEV authorized dealer or MEV directly online 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUS
12. IVE MEV MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY MEV AND EXCLUDED FROM THIS 29 MEV HUMMER HX OWNERS MANUAL WARRANTY THE MEV USER EXPRESSLY AGREES THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE CART OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE USER MEV MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF MEV HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL MEV OR AN MEV DEALER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATING TO PROPERTY OTHER THAN THE CART LOSS OF USE OR TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some countries states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental of consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from country to country and state to state 8 INFORMATION For further information contact MEV or a MEV Dealer 30 MEV HUMMER HX OWNERS MANUAL MY EL
13. Keep belts snug and positioned low on the hips e Do not exceed the recommend number of occupants for the cart e Maximum occupants rating is two persons A CAUTION Inspect the safety belt webbing and hardware periodically Check for cuts frays or loose parts Replace components if excessive wear or damage is noticed e Keep safety belts clean and dry To clean use mild soap and warm water Do not use bleach dye or abrasive cleaners as this will weaken the belt webbing material e Do not insert any foreign objects into the retractor mechanism Periodically check for smooth operation and replace if the mechanism is not operating properly 14 MEV HUMMER HX OWNERS MANUAL Pre operation Checklist Every MEV cart has been thoroughly inspected by both the manufacturer and dealer prior to delivery Before the initial operation it is important that the user inspect the cart using the following guidelines The following items should be checked on a daily basis prior to cart operation e General check that all parts are securely fastened to the cart no parts are missing and all screws or nuts are properly tightened e Review all warning decals and placement on the cart e Safety Belts visually inspect and test for safe operation e Tires Tyres check for proper inflation visually check for damage and wear on a daily basis The correct pressure is 30 psi 2 75 bar e Batteries Fill electrolyte level in all ce
14. LL MY ELECTRIC VEHICLE M HUMMER r gt OWNERS MANUAL 99 11110 33742 OFFICI LICENSED PRODUCT MEV HUMMER HX OWNERS MANUAL CONTENTS Wem O Page Number General Warnings Controls and Operation Driving Instructions Scheduled Maintenance Battery Care Cart Specifications HUMMER HX HXT all related Emblems and the distinctive vehicle model body and grilled designs are General Motors Trademarks used under license to MEV 2 MEV HUMMER HX OWNERS MANUAL Foreword Thank you for purchasing an MEV cart for your golf and community transportation needs MEV would like to welcome you to this revolution of transportation Your business is important to everyone within MEV and the MEV Dealer network Your safety is important to us so please make sure that prior to operating the cart you have read the following instructions and warnings If you rent or loan your cart to others please make sure they have studied this manual before operating the cart Please consider this manual to be a permanent part of this cart and if it is sold please make sure that the new owner receives the manual so that they can view all operating information also Insurance Notice Your insurance may not provide coverage for accidents involving the use of this cart To determine if coverage is provided you should contact your insurance company or agent Notice The My Electric Vehicle herein known
15. batteries Cleaning It is recommended to use automobile car wash soaps and mild household cleaners Use a garden hose with a sponge or towel Do not use a pressure washer as the excessive pressure may damage some of the electrical components 26 MEV HUMMER HX OWNERS MANUAL Use non abrasive automotive type wax products Battery acid bugs asphalt and tar should be washed away with mild non reactive solvents to prevent possible staining Questions Should you have any questions regarding the care maintenance repair or operation of your MEV cart contact your local MEV Dealer Cart Specifications Motor Single Battery Weight Max Travel Distance 55 Miles 88 Kilometres 600 AC Minimum Turning Radius full circle 4 6 Meters Drive Type 27 MEV HUMMER HX OWNERS MANUAL MEV Limited Warranty 1 WARRANTY MEV hereby warrants to the original purchaser of a new model that it shall be free from defects in material and workmanship under normal use and service for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED All non wear cart components including the Batteries Solid State Controller Cart frame chassis suspension a arms shock absorbers shock mounts and associated hardware rack and pinion steering gearbox transaxle motor and charger are warranted for one year or 5 000 miles whichever occurs first with resp
16. ect to parts against defects in material and workmanship from date of delivery IF THE CART WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO MEV AT THE TIME OF THE ORIGINAL RETAIL TRANSACTION OR WITHIN 14 DAYS THIS WARRANTY MAY BE CONSIDERED VOID PLEASE INSURE THAT YOU OR YOUR DEALER HAS WARRANTY REGISTERED YOUR MEV CART WWW MINIELECTRICCARTS COM 2 LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO a Abuse or neglect such as overcharging undercharging improper battery fluid level maintenance loose wiring or rusted or corroded hardware b Lack of proper maintenance as described in the cart s Owner s Manual c Damages caused by improper installation of a component d Carts charged by systems other than the MEV charger provided with the cart e Neglect breakage freezing fire explosion wreckage flooding the addition of any chemical or excessive operation of the battery in an undercharged condition below half charge 1 200 specific gravity f Semiconductor parts such as diodes and fuses which are vulnerable to electrical overloads including lightning strikes Transportation and labour expenses for warranty services are excluded from this warranty Also excluded from any MEV warranty are all fuses decals except safety decals light bulbs lubricants trim pieces seats and routine wear items such as the charger cord plug and receptacle brake pads
17. en charging your car please be sure to use a proper grounded charging cable to provide power to the charger Ventilate when charging or operating the cart in enclosed areas Do not perform service or maintenance on batteries while cart is charging The cart does not offer protection from lightning flying debris or other storm hazards Upon indication of severe weather condition seek appropriate shelter immediately Always obey all traffic and course regulations when operating the cart Inspect battery terminals cables and batteries before each use Always wear a full face shield rubber gloves and rubber apron when working with or in close proximity to batteries Turn the ignition switch to the OFF position remove the key place the drive into park set the park brake and unplug the charger before inspecting or performing any type of service on the cart Connections should be tight and free of corrosion Use insulated tools only when working with electrical connections The tightness of the battery terminal nut should be between 95 105 inch pounds of torque Do not over tighten Loose and or over tightened connections can cause battery failure explosion and or fire MEV HUMMER HX OWNERS MANUAL Do not overfill the batteries and keep batteries clean and free of moisture If any high heat condition or burning smell is noticed immediately park the cart in a safe location place the ignition in the OFF position move yourself a
18. ide of the charger uses a grounded three prong plug While charging use a three prong wall receptacle with a proper ground Do not attempt to alter the charger plug in any way e Do not use an adapter plug to go from three prongs to a two prong outlet This will result in an ungrounded condition and increase the risk of electric shock and or fire e If an extension cord is used it must also be a three pronged extension cord with 14 AWG American Wire Gauge wires No longer than 15m 50 feet The longer the cable used means the less effective the charge rate will be e Inspect and replace the charger if it has been damaged in any way Inspect the cords and connectors for cracks and fraying If cracks or frays are detected replace immediately e Do not use the charger near volatile liquids such as gasoline paints thinners and other flammables The charger can ignite flammable materials and vapours e Do not cover or block the cooling slots on the charger as it could potentially overheat 25 MEV HUMMER HX OWNERS MANUAL Charger Operation instructions 1 Always connect the charger to aGROUNDED outlet When using an extension cord avoid excessive voltage drops by using a grounded 3 wire 14 AWG cord no longer than 15m 50 feet 2 AVOID connecting Delta Q charger and another device to a single 15A20A circuit or the circuit may become overloaded Maintenance Instructions 1 For flooded lead acid batteries regularly check water
19. iring and connections Inspect all switches for full operation Front Wheel Check and adjust if needed Alignment Lubricate as per the chart on page 17 of this manual Check all the items included in the above mentioned daily weekly monthly and quarterly checks Annual Inspection Items to Battery Pack Carry out discharge test and full recharge be Carried Out By a Qualified Check the motor brushes and replace if necessary Technician Only Front Wheel Adjust and repack bearings if required Bearings 19 MEV HUMMER HX OWNERS MANUAL Driving Axles Check the driving axle and fill Entire Cart Lubricate as per the chart on page 17 of this manual Check all the items included in the above mentioned daily weekly monthly quarterly and semi annual checks Schedule for Oiling amp Lubrication Application Schedule Interval Recommended Application Brake Fluid Remove passenger DOT 3 Shell Brake Fluid Quarterly Inspection Reservoir side inner wheel By The Owner or a fender grease n grease Annual Inspection Check the rear Great Wall gear oil 85W 90 Items To Be Carried axle and fill GL 5 Out by a Qualified Gearbox Technician Only MEV HUMMER HX OWNERS MANUAL Checking the Hydraulic Brake Fluid Levels To check the brake fluid level remove the reservoir cap located on the right hand side of the dash e How to add brake fluid 1 Open the cap of the oil reservoir and take out the
20. levels of each battery cell after charging and add distilled water as required to follow the maintenance and safety instructions recommended by the battery manufacturer 2 Make sure charger connections to battery terminals are tight and clean 3 Do not expose charger to oil dirt mud or direct heavy water spray when cleaning cart N DANGER 5 Do not use the charger if The plug is loose or does not make good contact The plug or wires get hot The connector pins are bent or corroded The plug receptacle or connector is damaged in any way e Using the charger with any of the above issues could result in a fire or personal inquiry N WARNING e Inspect cords and connections for cracks or fraying Replace if any problems are found Make sure all connectors are clean and dry With the charger properly plugged into the AC outlet the charger will read the battery condition and activate within two to ten seconds The charger indicator light will display one by one and then returns to charging state The charger will automatically apply sufficient power to bring the cart s batteries to full charge It will also automatically shut itself off when they are fully charged If left connected the charger will occasionally check the batteries condition and apply enough power to maintain a full charge It is recommended to plug the charger in even after short trips 10 minutes This will assist in getting the maximum life from your
21. lls of each battery Add distilled water as described in the Battery Care section of this manual All wires should be free from corrosion Batteries should be fully charged before first use of cart e Brakes check hydraulic fluid level If it is low immediately call a qualified technician for service Charger Charger cord plug and receptacle inspect for cracks loose connections or frays e Forward Reverse Switch ensure proper operation e Brakes make sure the brake pedal is operating smoothly The cart should come to a smooth stop when operating If excessive or low pedal pressure pulling to one side or unusual noise is noticed while braking have the cart serviced immediately e Parking Brake make sure the hand operated parking brake is functioning properly e The parking brake should engage the rear wheels when in the up position and allow the cart to roll smoothly when in the released position 5 Reverse Buzzer the reverse buzzer should sound when the key is in the on position and the direction stick is set to reverse R e Steering steering should be smooth and consistent e General listen for any unusual noises such as squeaks or rattles Check the cart s ride and performance Have a certified technician investigate anything unusual 15 MEV HUMMER HX OWNERS MANUAL Driving Instructions A WARNING Always wear seat belts e No more than two 2 occupants at one time 5 Do not carry children o
22. lyte in the batteries is highly acidic and poisonous Avoid contact with skin eyes and clothing Severe burning and scaring may result e Remedial measures in case of contact with battery acid External Flush with water for 15 minutes Call physician immediately 21 MEV HUMMER HX OWNERS MANUAL Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes Call physician immediately N WARNING e Wear safety glasses while working on the cart or charger Wear a full face shield and rubber gloves while working on or near the batteries e Use insulated tools while working on any electrical components N CAUTION e Turn the cart and all accessories off while charging The nine 8 volt batteries in this cart are specifically designed deep cycle batteries Automotive batteries should never be used in this cart The same type and size lead acid batteries should be used if replacement is necessary Alternative batteries such as sealed batteries and glass mat batteries will require a different charging system and should not be used It is important to properly condition new batteries New batteries will take 50 to 100 charges to reach their full potential During this period it is important not to exceed a 5096 discharge level Batteries should be fully charged before first use of cart before removal from storage and before use
23. n your lap or between the seats e Do not allow anyone to hang onto any part of the cart while operating e Obey all traffic and course regulations e Ensure all persons have read the operator s manual and can properly operate the cart e Ensure the passengers can properly operate the safety belts before allowing them to ride Avoid operating at night because the cart may be difficult to see by others If the cart must be operated at night make sure you use headlamps and tail lamps e Bring the cart to a complete stop prior to shifting between the Drive D and Reverse R settings Failure to do so may injure an unsuspecting passenger and or damage the cart e Operate the cart from the driver s seat only e To help prevent from the risk of serious injury driver and passenger should keep all body parts inside the cart at all times Avoid sudden and sharp turns e To reduce the chance of the cart tipping over reduce speed while making sharp turns e Never drink and drive Not only is drinking and driving unsafe but it may also violate state local and national laws Starting the Cart e Study and understand the controls e Remove the battery charger cable if connected e Make sure everyone is seated with seat belts properly fastened e Adjust rear view mirrors e Place the key in the ON position and turn the wheels in the desired direction of motion e Release Parking Brake this MUST be done prior to gear selection
24. nd passengers away quickly to a safe distance from the cart and contact your dealer for assistance and repair If fire or smoke is detected contact your local fire department immediately Do not store your cart inside if any of the above noted conditions exist Only use recommended batteries of the correct size Only authorized technicians should perform maintenance or repair on the cart It is required to abide by all regulations and safety decals on the cart while performing any type of maintenance or repairs Remove all jewellery and loosen items before performing maintenance procedures Improper application or maintenance will lead to deterioration of cart performance and reduce the overall life of the cart Do not attempt to alter the cart in any manner which would affect stability control or top speed Such alterations may lead to serious injury or death violate state and local laws and will void the manufacturer s warranty MEV HUMMER HX OWNERS MANUAL Controls Layout MEV HUMMER HX OWNERS MANUAL O CON 0 0000 900 NNNNNNNNNNRPRPRPBRPRPRPRP RRP B O 00044 0 0 000 0 0004000 OO Lights amp Indicator Signal Stalk Steering Wheel Key Switch Windshield Wiper Control LCD Instrument Display Charge Indicator Steering Column Lock Heater Vent Driver Heater Vent Passenger Drivers Heated Seat Switch Passengers Heated Seat Switch Hazard Warning Lights Pioneer
25. nted on the rear outer wall of the front trunk section It begins the charge cycle after connecting the power plug to the charging receptacle inside the fuel cap on the driver s side of the cart At the same time the LED indicator located on the driver s side of the dash will flash to show the charger is charging the battery pack when fully charged the LED will stop blinking and remain lit until the charger is disconnected Troubleshooting Instructions If a fault occurs count the number of red flashes on LED indicator located on the side of the charger between pauses and refer to the table below and instructions Red Flashes Cause lsoutiom Z Battery high voltage Check battery size and condition and reset charger interrupt AC power for 15 seconds Battery low voltage Check battery size and condition and reset charger interrupt AC power for 15 seconds temperatures Check battery battery could not Check for shorted or damaged cells be trickle charged up to minimum voltage Charge timeout caused by Check connections battery pack not reaching required voltage Charger Operate charger at a lower ambient output was reduced to high temperature 24 MEV HUMMER HX OWNERS MANUAL Over temperature charger shut Ensure sufficient cooling air flow down due to high internal and reset charger interrupt AC temperature power for 15 seconds Charger internal fault Reset charger inte
26. oil seal 2 Add the brake fluid to the position 5mm below the top of the reservoir 3 Put the oil seal in the reservoir and tighten the cap of the reservoir N CAUTION e When adding the brake fluid do not spill the fluid on the cart especially the surface with paint this can cause damage A DANGER Never operate your cart if the brake pedal does not feel firm e Immediately stop operation if your cart pulls severely to one side while braking Do not continue operation e Your cart is equipped with all round wheel Brakes designed to limit your speed e The main pedal braking is done on all four wheels with a hydraulic brake system which includes front wheel disc brakes and rear wheel drum brakes This system requires periodic inspection for brake pad wear drum rotor wear and hydraulic fluid loss Consult a qualified Technician if excess wear or if fluid loss is noted Do not attempt to move the cart if any of these conditions are present e The second braking system is a hand operated parking brake This hand lever technically engages the rear brakes to keep the car stationary when parked or left unattended Always engage the parking brake when parking the cart or before leaving it unattended Battery Pack Maintenance A DANGER While charging batteries emit hydrogen which is an explosive gas Keep the cart in well ventilated areas while charging e Do not smoke or expose sparks or open flames near the cart e The electro
27. ould result in personal injury and or property damage Removable Vent Post Maximum Liquid Level Ll Minimum Liquid Level N CAUTION e Use distilled water do not use tap water Add water only after charging unless the electrolyte level is below the top of the battery plates Add water to cover plates then check electrolyte levels again once charged Note a battery watering gun or bottle is available at many auto parts dealers Inspect the wires and terminal connections for corrosion fraying or damage Replace wires if necessary Ensure battery wire terminal connector nuts are tightened to 95 105 inch pounds always use a torque wrench and do not over tighten A CAUTION If the battery wires or terminals are damaged or corroded they should be replaced or cleaned Failure to do so may cause them to overheat during operation gt Torque battery hold down straps to 40 in lbs to ensure the batteries are held in place securely e After each use the cart should be placed on charge The batteries should never be left discharged longer than absolutely necessary Battery Charging Z WARNING 23 MEV HUMMER HX OWNERS MANUAL e Batteries emit hydrogen which is an explosive gas While charging keep cart in well ventilated areas e Do not cover the cart while charging as an accumulation of hydrogen gas could result in an explosion Charger On board Charger The charger is located beneath the front body mou
28. rrupt AC power for 15 seconds Return to qualified service depot if fault persists e Please see additional instructions to the rear of this Owner s Manual If the charger is left connected to AC power supply a refresh charge will occur after 10 days if the battery voltage has dropped below a pre programmed level If a refresh charge tries to start but the AC power is disconnected the charger will wait 8 days for AC to be restored At this point the charger will go into sleep mode and a DC disconnect will be required to reset the charger The charger can be connected to any three prong 110 240 volt home outlet with an available minimum 12 amps of current To avoid the risk of electrical shorting the battery charger must be grounded through a properly installed three prong outlet Do not use a two prong adapter Locate all cords and wires in locations that will not be driven over or present a tripping hazard Note The cart and charger are equipped with an interlock device the cart will not start if AC Power is pressed The AC power source must be disconnected first at the cart connector located on the front bumper prior to operation N WARNING e Do not attempt to service the charger If the charger requires service take it to an authorized MEV dealer or an approved technician e Do not overload the AC circuit The input voltage of the charger should be between 110 240 volt and supply a current at least 12 Amps e The AC s
29. scard the battery Frozen batteries can explode e Batteries in a low state of charge are more likely to freeze Charge batteries fully before storing the cart 1 Turn the ignition key OFF place the drive stick switch in Park P and chock the wheels to prevent any rolling Apply the parking brake 2 Fully charge the batteries If possible keep the battery charger connected so that the batteries will not discharge A computer on the charger will automatically monitor and charge the batteries If a reliable AC power supply is not available disconnect the charger from the AC supply and disconnect the batteries 3 Dirty battery tops can conduct small amounts of electricity and hasten the discharging of the batteries Clean battery tops and terminals with a solution of water and baking soda 1 gallon 3 78 litres of water for 1 cup of baking soda Do not allow this solution to enter the batteries 17 MEV HUMMER HX OWNERS MANUAL 4 Inspect and clean battery wires Damage or frayed wires should be replaced by a qualified technician 5 Store the cart in a cool dry location 6 Adjust the tire tyre pressure to the recommended levels 30 psi 2 75 bar 7 Lubricate front and rear suspension lubrication points the lubrication nipples can be found on the suspension arms Returning Cart to Service 1 Fully charge the batteries 2 Check battery electrolyte levels add distilled water if necessary after charging 3
30. shoes brushes bushings mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Also excluded from warranty is damage to a cart or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect 28 MEV HUMMER HX OWNERS MANUAL Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion MEV does not warrant that the original cart components are suitable for use in any application As is the use of any electrical device a prudent owner will read and study the cart s Owner s Manual the charger s owner s manual the operating instructions and all warning labels and will exercise due care in working on or around electrical devises 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE CART IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR TYRE DIAMETERS BRAKING SYSTEMS STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR THAT MAY CAUSE IT TO PERFORM OUTSIDE OF MEV SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CART INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NEC
31. um Amp draw of 5A Safety Belts The MEV Cart has two front seats which are installed with 3 point safety belts the safety belts should be used at all times while operating the cart The cart is not equipped for child safety seats or infant carrying seats Children under 12 years of age should be transported in a full size car with appropriate child restraints Pregnant disabled or injured persons should consult their doctor for specific recommendations before operating the cart To correctly secure the seatbelts pull the metal tab out away from the retractor and insert into one of the two the buckles located in the centre of the seats When the belt is securely connected a click will be heard Properly adjust and ensure a snug fit by pulling the shoulder portion upward The retractor will lock the belt during sudden stops It may also lock if the person leans forward too quickly Slow easy motions will allow for free travel To release the safety belt press the buckle release button and allow the belt to retract If the belt does not fully retract you must check for kinks or twists in the belt A WARNING Always operate the cart with seat belts properly fastened e Make sure the seat belts are latched securely and are free from twists or kinks e Position the shoulder belt across the top of the shoulder and over the chest Do not place the shoulder belt under an arm e Loose fitting safety belts significantly reduce protection
32. ve your dealer service if required Check for normal operation have your dealer service if required Check for normal operation have your dealer service if Drive Selection required wear replace if required Weekly Inspection By Owner Battery Pack Check the batteries as per page 15 of this manual Wiring Check all wiring is secure and consult a technician to lll Anal Monthly Inspection By The Battery Pack Clean the top areas of the battery pack with soda water Owner or a Qualified WARNING do not allow this into the battery Technician Service the Brake Check the brake fluid level if required use DOT 3 rated System fluid to replenish Check the brake lines and park brake lines for any Check all the items included in the above mentioned daily weekly checks Quarterly Inspection Check and fill if required with hypoid gear oil Items By The Owner or a Lubricate as per the chart on page 20 of this manual Qualified Technician Check all the items included in the above mentioned daily weekly and monthly checks Semi Annual Inspection Battery Pack Check the specific gravity level the electrolyte level and Items To Be Carried Out By a general state of the battery pack after performing an Qualified Technician Only equalization charge Service Brake Inspect the fluid reservoir as required DOT 3 System Check the brake pads discs shoes and drums replace them if necessary Inspect all w
Download Pdf Manuals
Related Search