2200 Operators Manual.pub
Contents
1. K KERRICK OPERATOR S MANUAL 2200 SERIES LIFT LIL HOISTER se Ki Wis M and WS Owner s Responsibilities ccccccsseeecceeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeees 2 Operator Safety Instructions ccccccceceeeeeeeceeeseeeeeeeeeeeeeaeeeeees 3 Operating Procedure sucess ive ese heerlen ea ecco iacidiunes 5 10 MAINTENANCE RECORD Moving Lift to Work Area cccccseeceseeeeeeeeseeeseeeeeseeeesseeeeeas 5 Mowing Lith with Load sei aetieuersis taelet ocean eae 5 Lifting and Lowering LOAAS ccccccceeeeeeeeeeeeeeeeeeeeeesaeeeees 6 Reversing ONS eaaa a ea 6 USME Eeg nee E nee eee T Carriage Safety Latch ccccceccccceceesssseceeeeceeeeeeeeeeesaeeeeeeees 8 Storing and Transporting Lift cc cceeeeccceeeesseeeeeeeeseesaeeeeees 9 ODOT saccade ie risa cic cate ea tetas 11 FOOL BAKO ursii A a E AR 11 WOK Tray eosina E aia duemeavearsmitdectias 11 Dually W NGCL INIT ozenaren E ants 11 SDECIICAIONS saaa A A TA 12 HEDA aN anaa vintes On aeeneccislalcotneniuieces Caeets 13 load Gapacity GNaMh ereinen eo omeatminiaelee 14 Maintenance INStructiOns ccccssccccseeeecseseeeseeeecseneeenees 15 16 TOUDIESMOOUNG meinaa een ae sue eee estes 17 Maintenance ECONO ziei a a a 18 OWNER S RESPONSIBILITIES Throughout this publication the words WARNING CAUTION and IMPORTANT will be used to alert the user to special instructions concerning a particul2. Load is easing down The brake on the winch or When load is in position slowly ratchet dog are not installed crank winch handles forward correctly a half turn towards the lift to set the brake You have checked the The brake ratchet or ratchet Replace the winch winch and the brake dog are not installed correctly or does not work at all are damaged and or worn The winch is hard to The brake is over engaged Remove the load and turn crank down the winch handle counter clockwise ee The brake will not disengage Replace the winch If none of these Call distributor s solutions seem to fix the Customer Service problem Department NOTE Mast sections may rise out of succession when load is near maximum capacity If this occurs the masts will correct themselves during continued use or when the load is removed from the forks Movement of the mast sections will not affect the position of the forks The carriage must elevate to the top of the top mast section before any mast sections begin to rise and it should lower last 17 10 Wind the slack cable tightly and evenly across the load drum 11 Replace the winch covers General Maintenance 1 Check the winch handle for wear or bends 2 Inspect 3 roller wheels mounted on the winch for damage and smooth rotation Examine all bolts and nuts to be sure they are tight Legs forks braces and base should be dent free and damage free Check damage indentations which c
3. Mast Mast Brace WaR RIIAS DAA Carriage Assembly Winch Assembly Safety Latch SS x fl v Base Leg Optional Foot Brake 8 Transport Wheels 13 SPECIFICATIONS The Carriage Safety Latch may be engaged to either the carriage or the forks When engaging onto 0 the forks lower the carriage all the sz way down Clip the Safety Snap M O X wz re xe onto the Safety Latch Loop on the z side of the Fork Assembly A 2 Reverse this procedure to remove A 3 the Safety Latch j When operating the lift the Safety Latch can be oer onto itself for out of the way storage In the event that you accidentally crank on the winch before disengaging the Safety Snap the rubber stopper will be pulled through the housing preventing damage to the lift To reset the Safety Latch replace the rubber stopper into the housing using the side access slot 140 kg 300 Ib 140 kg 300 Ib 7 Storing and Transporting the Lift To store and or transport the lift remove the forks described in section 4 place the legs in the storage position described in section 5 and reverse the winch handle To reverse ie winch handle pull the spring loaded pin with one hand while sliding the handle off with the other e 3 hand Rotate the handle Egg i 180 and reinstall This re oe places the winch handle in T ab SS ee z
4. rotating To operate the brake press the brake pad with your foot until the brake locks into place When you hear the snap you know the brake is locked into place To release the brake slide your foot underneath the brake pad and raise up until the brake unlocks When you hear the snap you will know the brake is unlocked Work Tray 784240 The 2200 Series Lift can be outfitted with an optional work tray The tray slides easily on and off without removing the existing forks CAUTION Safety Brakes are recommended when using the optional work tray Dually Wheel Kit 784258 The 2200 Series Lift can be outfitted with an optional dually wheel kit The dually wheels provide extra support when the lift is used as a hand truck or when it is used on irregular terrain 11
5. an restrict the rotation of the Lifting Strap 6 Make sure Lifting Strap is seated flat and has no twists restricting rotation 7 Check legs by sliding them into each position to check locking mechanism Inspect masts and carriage hold down device Raise mast sections to inspect for free smooth sliding action Make sure slideways are free of dust and oxidation and spray a light coat of silicone lubrication in slideways 10 Make sure caster wheels and 8 transport wheels rotate freely and are undamaged 11 Check to be sure that all mast covers are attached to the lift OPERATING PROCEDURE 1 Moving Lift to Work Area No Load The lift is normally moved to the job site by tilting back and rolling on its 6 tires Note Do not pull by the load lifting strap 2 Moving Lift in Work Area With Load Although it is best to move the unit to the job site unloaded light loads may be transported as long as the unit is rolled on the casters and transport wheels on a level surface Always have the load in the lowest possible position before moving the unit CAUTION A If a load is being transported it should be secured to the forks to avoid shifting WARNING Moving the unit with elevated loads should be meters WARNING Replace all worn or damaged parts only with Sumner parts WARNING Modifying the lift in any way can cause injury or death 16 containe
6. ar operation that may be hazardous if performed incorrectly or carelessly OBSERVE THEM CAREFULLY WARNING Hazards or unsafe practices which could result in A severe personal injury or death CAUTION Hazards or unsafe practices which could result in A minor personal injury product or property damage IMPORTANT Indicates information or instructions that are necessary for proper operation and or maintenance 19 OPERATOR SAFETY INSTRUCTIONS IMPORTANT Read and understand Operators Manual before MAINTENANCE RECORD Lift Model Number using Lift Lift Serial Number Service Performed Inspect strap before each use Do not use if strap is frayed worn cut burnt or otherwise damaged Action Action Use only on solid level surface Keep work are clean and clear of clutter and debris Action Wea ete G Test load balance before lifting Do not use without properly installing legs Never exceed rated load capacity Action Do not operate from an unstable platform such as Action the bed of a truck Action Wie 000000 Stay clear of overhead wires and obstructions Action Never operate in gusty winds Lifting loads during high winds can result in the lift tipping over and the Action possibility of operator injury Action Do not stand under an elevated load Action Action Never leave lift unattended with an elevated load 18 3 Do not use to lift personnel Do not sit o
7. d to short distances i e 10 15 feet 4 5 If it is necessary to move the unit with an elevated load e Make sure the area is clear of obstructions e Keep personnel away from the load and behind the operator s position e Move the unit slowly avoiding sudden jerky starts and stops e Make sure the load is secure and properly balanced Note load capacity at given centers on page 14 3 Lifting and Lowering Loads Use the winch to crank forks up or down into the desired position Any unstable load must be balanced and secured to the forks prior to lifting Turn winch crank clockwise to elevate the load while watching for overhead obstructions Turn winch handle counter clockwise to lower the load CAUTION Make sure the floor surface is level WARNING No riders allowed on this unit This is not a personnel lift and never should be used for hoisting or moving people 4 Removing and Reversing Forks The forks on the 2200 series lift are removable Removing the forks is T recommended for storage and is Sr required for reversing The forks may be reversed to allow for an increased lifting height To aid in the installation and retention of the forks a small hook has been placed inside the fork weldment MAINTENANCE INSTRUCTIONS Before each use 1 3 4 Inspect the lifting strap for frays cuts or burns If any damage is visible on the lifting strap do no
8. de oeeo oe R a a secure location for BSRBESEiss 7 transportation or storage essa 8eeeett Geg 38 S8agGBS0PRPEE 85 28 gt amp Fe SsessSPlee oziz 2 2 CDP DP HRHROaAX X xxx e O09 go Ogoaweaoerowffl w 0000 D O QAarTirtriauinonodoitsts beU SZ 4 h NO Cc With the legs and winch handle in the storage positions the lift is compact and can be stowed easily in the upright position When transporting the lift it may be necessary to use the 3 winch transport wheels to aid in loading the lift in a truck or van To do this pull the spring loaded pin with one hand while rotating the wheel assembly with the other When the wheel aseni is fully rotated the spring loaded pin will lock it in place Note With the 3 wheels rotated out and locked into the transport position the winch handle can not be rotated To load the lift into a truck or van lean the lift back onto the winch side until the 3 wheels contact the truck bed Raise the bottom end of the lift and roll the unit into position CAUTION Make sure the Mast Safety Latch is securely A attached to the carriage forks before transporting the lift 10 OPTIONS Foot Brake 784218 The 2200 Series Lift can be outfitted with an optional foot brake The brake can be installed at the factory or can be ordered as an add on item at any time When engaged the brake will prevent the 8 transport wheels from
9. new Lifting Strap to winch drum using bolt from step 6 Note The Lifting Strap must be fed from the bottom of the winch over the right side of the drum looking from the back of the lift Winding the Lifting Strap over the left side of the drum will prevent the brake from working 15 LOAD CAPACITY CHART WARNING The center of gravity of the load should never extend past 20 from the carriage WARNING The center of gravity of the load should always be centered between the fork arms and as far back towards the lift as possible 2200 Series Lift Capacity 350 300 NO O1 Load Ibs NO O O 150 100 13 16 19 22 Distance from Face of Forks in 14 To remove the forks disengage the two spring loaded pins Rotate the top sec tion of the fork away from the lift while simultaneously sliding the fork down Sliding the fork down will release the hook engagement from the back of the Carriage Reverse this procedure to install the forks To invert the forks rotate the forks 180 Place the heel of the fork down onto the carriage This will engage the hook onto the back of the carriage Pull rings on the spring loaded plungers simultaneously while rotating the fork assembly back towards the lift 5 Using the Legs The 2200 Series Lift will arrive with the legs in the upright storage position Before attempting to attach the forks and use the li
10. r stand on forks Do not climb on mast or put a side load on mast Do not use unit to support ladders for climbing or hoisting Do not use unit outside in thunder lightning or severe weather Wear proper clothing Hard hat safety shoes and gloves should be worn as a precaution when operating this lift Avoid horseplay around equipment and keep bystanders at a safe distance Do not allow children to operate this unit and always keep them out of work areas Do not misuse the lift Perform only the functions for which the lift was designed Never use two lifts in tandem to lift a load that exceeds the Capacity of a single lift Prior to each use of the unit inspect all moving parts and the lifting strap to ensure they are in proper working condition TROUBLESHOOTING PROBLEM CAUSE SOLUTION Masts not rising in Overloading Remove excess weight succession Check to make sure that the load does not exceed the 300 lb 140 kilo load limit Load may not be centered Check load capacity and properly on the forks reposition load Slideways obstructed Inspect Clean mast sections with a tracks for debris grease or any degreaser or brake cleaner foreign obstruction and lubricate with a silicon lubricant Inspect Lifting Strap for If Lifting Strap is cut worn or damage frayed replace the strap Slideways are clean but masts Inspect mast sections for still not sliding freely damage Replace damaged mast section
11. t use the lift Make certain winch operates freely and lifting strap is not tangled on the winch drum Check forks legs and base for bends Make sure caster wheels move freely Recommended Inspection Every 6 Months 1 Inspect the lifting strap for frays cuts or burns If any damage is visible on the lifting strap do not use the lift Make certain winch works freely and that there are no loose or damaged parts Winch Maintenance 4 Be sure that both winch covers are on the winch Check ratchet dog and brake ratchet for wear If any wear is visible replace the winch If not lubricate both parts with a light oil Inspect gear teeth for wear If there is no sign of visible wear brush teeth with 50 wt Motor oil For proper brake adjustment see Troubleshooting section on page 17 Replacing the Lifting Strap 1 2 3 4 Lower the carriage to engage the safety latch Remove the large gear cover from the winch Unbolt the bracket from the top of the front mast Slide the Lifting Strap Attachment Pin out of the bracket and out of the eye on the strap Use the winch to pull the old Lifting Strap through the lift Make note of the direction of the reeve Remove the bolt attaching the Lifting Strap to the drum and remove the old Lifting Strap Pin the new Lifting Strap non labeled end to the top mast bracket Re reeve the new Lifting Strap through the lift using notes taking in step 5 Attach
12. tt the legs must be rotated to the operating position CAUTION Attempting to install the forks and or use the lift with the legs in the storage position will result in the lift being unstable 7 To reposition the legs lay the lift down on a flat level surface L q HIHHH AS ki E E Using one hand pull the spring loaded pin i while sliding the leg out of the base with the other hand Rotate the leg 90 and reinsert it into the base with one hand while pulling the spring loaded plunger with the other hand Repeat this procedure for the other leg The legs can be positioned oll in two configurations E narrow and wide The JI narrow configuration allows access into confined spaces While not required the wide configuration allows for greater stability on lifts greater than 8 ft WARNING Lifting a load without the spring loaded pins fully A engaged in the leg locating holes can cause the lift to become unstable and or tip over 6 Carriage Safety Latch The 2200 Series Lift will arrive with the Carriage Safety Latch engaged to the carriage The purpose of the latch is to prevent the mast sections from extending during transportation To use your lift disengage the Safety Latch from the carriage and install the legs and forks into their operating positions LIFT DIAGRAM SXK DPSS INVES on gt Top Mast Bottom
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