User's Guide UPS 8 – 10 kVA, 230V 50/60 Hz output (1
Contents
1. Turn ON the S1 switch to bypass UPS j m 1 m um mr mm um Use LCD to turn UPS OFF Turn F1 battery breakers and F2 input to OFF position UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 8 Turn OFF the S2 switch to disconnect UPS bypass input 9 Remount the locking plate of the S1 3 switches to the position to prevent the use of them 10 UPS is now in the mechanical bypass mode see below Turn UPS from mechanical bypass to normal mode The procedure to turn the UPS back to normal mode is described below S1 2 3 I I I I a I I I a I l l l a Bypass le 3 o UPS output E Mains Service bypass Static Bypass Input Figure 41 The service bypass supplying the load positions of the three MBS switches No break transfer from Mechanical Bypass to normal mode 1 The normal start position should be following 2 Remove the locking plate of the S1 3 switches 3 Turn ON S2 switch to connect bypass input to UPS 4 Turn the F1 battery and F2 input breakers to ON position 5 Use LCD to Turn UPS on and wait until fully started Make sure the UPS is not displaying alarms or notices alarm with the green LED lit You may verify the output voltage from the meters screen of the LCD 6 Use LCD to transfer the UPS to internal static bypass Remember to verify2. system bypass not allowed N Note Protection fuses need to be used for load cabling if manufacturers Tie Cabinet or similar not used 44 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Required parallel system wiring length should be in accordance with the following rule as referenced to the diagram below to ensure approximately equal current sharing when in static bypass mode see Figure below Total length of 1A 1B Total length of 2A 2B Total length of 3A 3B Total length of 4A 4B This rule has a tolerance of approximately 10 for the combined input and output wire lengths If installing only two UPS modules this requirement is no longer required as each UPS is capable of supporting the full bypass requirement However this would preclude future Fo al Batte ry Figure 48 Bypass wiring diagram and cable length notes Note Signal input cables need to be connected to all UPS when used 1022403 UPS 8 15 kVA 230V 50 60 Hz output 45 Revision D User s Guide XSlot Hot Sync card installing and wiring To enable parallel operation all the UPSs in the system need the XSlot Hot Sync card see Figure below installed into an open XSlot on the front of the UPS see chapter XSlot communication from the UPS s User s Guide J3 Terminal J3 Name Description z Programmable UPS alarm Activated o Ol 3 9 by a remote dry contact closure O Normally closed contact o
3. Disable control commands Communication speed Std relay output function Signal input 1 2 function Hardware remote off delay for hardware Remote off with restart function XSlot relay output 1 4 function XSlot input signal long break via Rx XSlot shutdown signal activation delay before the signal is accepted Bypass and syncronisation Usage of bypass Require synch at transfer on bypass Transfer on bypass on overload Synchronization enable Bypass voltage deviation high limit Bypass voltage deviation low limit Synchronization window Frequency slew rate not in parallel mode aaa Moderate English British 0001 01 01 Normal Disabled Normal Product name Not required Set Not required 220 230 240 230 Volts 50 Hz 60 Hz 50 Hz Step 1 A 32 A Dx Enabled Disabled Disabled 1200 2400 9600 19200 19200 bps UPS ON OK Custom Battery low Sys tem on bypass System on battery UPS ON OK Empty see Signal inputs Empty Step 1 sec 120 sec XSlot defaults l l 1 on battery Nothing see Signal inputs 2 battery low 3 UPS on ok 4 on bypass po Nothing Step 1 sec 5 sec Enabled Disabled Enabled Not required Immediately Enabled Disabled Enabled 10 15 20 Hz 0 2 Hz s 1022403 UPS 8 15 kVA 230V 50 60 Hz output 31 Revision D User s Guide Battery information and settings eC ABM charging cycling di
4. TYPE 9155 151 N 15 64x9Ar PART No 1022519 SERIAL No 387723 INPUT 3 PE 408 BY PASS INPUT 1 N PE 2308V BATTERY DC 384V OUTPUT 1 N PE 238V 15kVA CAA K31512123000001 cec anni ade in EU Figure2 Type designation label 1022403 UPS 8 15 kVA 230V 50 60 Hz output 7 Revision D User s Guide 3 Planning before installation The equipment must be installed in upright position The equipment requires space to front and back to enable cooling airflow service and maintenance All cooling air enters at front and exits at unit rear The required min clearance from unit rear to an obstruction is 150 mm Figure 3 Ventilation space around the equipment It is required to arrange ventilation of the UPS room Sufficient amount of air cooling is needed to keep the max room temperature rise at desired level e Temperature rise of max 5 C requires the airflow of 600 m per 1 kW of losses e Temperature rise of max 10 C requires the airflow of 300 m per 1 kW of losses An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 C Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load The UPS has 4 leveling feet that should be used when finalising the installation The diameter of a single leveling
5. l button for 5 seconds There shall be an indication sound during the hold 4 UPS shall do a shutdown routine 5 Turn the battery and input circuit breakers to off position to finalise the shutdown procedure 48 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 10 Recycling the used UPS or batteries Before scrapping UPS or its battery cabinet the battery bank must be removed Local requirements must be followed in battery recycling or discard The removal of batteries is allowed only by authorised service personnel due to high energy and voltage Do not discard waste electrical or electronic equipment in the trash For proper disposal contact your local collecting recycling reuse or hazardous waste center and follow the local legislation These symbols indicate on a product z Use proper local collecting centers meeting local legislation when handling waste of electrical and electronic equipment AN Warning HAZARDOUS MATERIALS Batteries may contain HIGH VOLTAGES and CAUSTIC TOXIC and FLAMMABLE substances Batteries can injure or kill people and damage equipment if used improperly DO NOT DISCARD unwanted batteries or battery material in the public waste disposal system Follow ALL applicable local regulations for storage handling and disposal of batteries and battery materials 1022403 UPS 8 15 kVA 230V 50 60 Hz output 49 Revision D User s Guide 11 Dimensional drawings 418
6. p 659 102 Figure 52 UPS models with no battery sections m p 659 702 1214 Figure 53 UPS models with 1 and 2 battery bottom sections m 00 730 Figure 54 UPS models with 1 and 2 battery bottom sections plus integrated MBS 1216 730 90 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 659 817 659 699 699 Figure 55 External battery cabinet models with 2 and 3 sections Figure 56 UPS models with middle battery and bottom transformer sections 1022403 Revision D 1214 4 659 102 UPS 8 15 kVA 230V 50 60 Hz output User s Guide 1214 51 12 Technical data Standards UPS 8WA WWA 312NA 15KVA Safety IEC 62040 1 1 EN 62040 1 1 and EN 60950 EMC EN 50091 2 Product IEC 62040 3 and EN 62040 3 Environment Amb temperature 0 to 40 C electronics 15 to 25 C batteries Relative humidity 0 to 95 no condensation allowed Altitude lt 1000 m above sea level at 40 C Vibration IEC 68 2 6 max 0 3 mm 2 to 9 Hz max 1 m s2 9 to 200 Hz sinusoidal Mechanical configuration UPS 8kVA 10kVA 12kVA 15KVA Dimensions Width 305 mm Depth 702 mm Height 817 mm 32 bat or 1214 mm 2x32 bat Weight no battery 70 kg 32 battery 160 kg 64 battery 210 kg 32 battery and transformer 21
7. If active the UPS will start to operate on battery or shutdown when batteries not available after one minute delay o Input transformer over temperature with bypass If active the UPS will start to operate on battery or transfer to bypass after one minute delay 1022403 UPS 8 15 kVA 230V 50 60 Hz output 21 Revision D User s Guide XSlot communication option XSlot modules allow the UPS to communicate in a variety of networking environments and with different types of devices The UPS incorporates two 2 empty XSlot communication bays XSlot 1 XSlot 2 Figure 29 Location of empty XSlot bays The UPS supports two serial communication devices according to the table below Multiplexed Configuration XSot X slot 2 Std RS 232 port Default 1 Any XSlot Module Any XSlot Module Not in use Default 2 Any XSlot Module Relay Module Available Default 3 Any XSlot Module Notin use Available Table 24 Typical XSlot configurations for UPS communication Web SNMP Module optional The module supports SNMP and HTTP compliant remote monitoring and shutdown for the protected computer systems It can be connected to a twisted pair Ethernet network 10 100BaseT using an RJ45 connector The Web SNMP module has a build in switching hub that allows three 3 additional network devices to be connected to the network without the requirement of additional network drops In addition an Environmental Monitoring Probe can
8. The condition of the batteries is crucial for operation The UPS will indicate by audible and visual alarms if the capacity of the battery bank has decreased The UPS units are provided with the automatic battery test and ABM management function to continuously monitor the condition of the battery bank Servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and required precautions When replacing batteries replace with the same type and number of batteries 36 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D N Note Do not dispose of batteries in a fire The batteries may explode Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECTEDTYPE DISPOSE OF USED BATTERIES ACCORDING TOTHE INSTRUCTIONS Cooling fan The cooling fan lifespan of the UPS unit is about 60 000 operating hours The actual lifespan depends on the environment and ambient temperature Fan failure can be predicted by increasing noise from the fan bearings The fan replacement is recommended once this symptom starts appearing Do not use other than manufacturer s specified spare parts LED Indicators The UPS unit has 4 LEDs to indicate the status Graphical sign Description Note Blinking when a new notice message is UPS status is ok active IGI Green ALEA 5
9. UPS is rated to provide The is connected to the UPS The UPS should inverter or static bypass is supplying the switch back to normal operation once the excessive load level load level is acceptable Overload Batteries should be replaced and you need Battery test failed Your batteries are detected to be faulty to contact the local office or representative of the UPS manufacturer The UPS is operating in stored energy Make controlled shutdown of the protected Battery low mode It will shut down soon due to low load immediately to prevent loss of data battery voltage The UPS is operating in stored energy save your data and perform a controlled On battery mode shutdown of your server load Check that fans are operational and ventila Overtemperature High UPS temperature is detected tion holes are not blocked Make sure the ambient temperature is not excessive Table 36 Typical alarms displayed in the LCD screen of the UPS unit Regular service intervals The UPS requires very little maintenance if installed in an appropriate environment In order to ensure maximum avalilability of the UPS manufacturer recommends signing a proactive service agreement with a local authorised service provider Maintentenance Interval Batteries change 3 5 years service Batteries test 18 months service Cooling fan change 5 years service Table 37 Routine maintenance intervals recommended by the manufacturer Batteries
10. be requested from the UPS manufacturer to obtain humidity temperature smoke alarm and security information It is connected to the communication port of the Web SNMP module as option Figure 30 ConnectUPS X Web SNMP Module and Environmental Monitoring Probe 28 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D AS400 Relay Module optional The Relay Module provides potential free relay interface for AS 400 connected computers and industrial applications The relay interface supports both 15 pin D sub connector and terminal block connections up to four 4 potential free relays The relay contacts are rated for 1 A 30 Vac or 200 mA 60 Vdc and they have a galvanic isolation from the other circuits of the UPS unit Figure 31 AS400 Relay Module Single Serial Port Module optional To establish communication between the UPS and a computer connect your computer to the UPS communication port using the supplied communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment Modus Jbus Module optional The Modbus module provides monitoring and integration to the Building Management Software BMS such as Wonderware It features continuous and
11. earth PE connection for the bypass input e Single phase L1 Neutral N and protective earth PE connection for the load output e Plus minus and protective earth PE connection for the external batteries N Note The rectifier requires a Neutral to operate It s connected internally from the bypass terminal to the rectifier see wiring diagram N Note Care needs to be taken to ensure that the input supply neutral reference is not disconnected whilst the UPS is in service p e dur cue a O 7 UPS CABINET r T1 L1 P RECTIFIER INPUT 2 P Ep PS PS J e PED X2 NO Output UNE pd PEO lla Lol 1 bl BYPASS INPUT N b i X4 ERI el bl EXT BATTERY P i X3 zd d a a ta a a e 4 Figure 13 Power terminals found in UPS units Power cables and protective fuses Always use copper cable types to fit terminals with approximately 1 5 Nm torque for different load currents The Cu cable sizing is based on multi core cables laid in conduits trunkings on the wall or on the floor installation procedure C ambient temperature 25 C PVC insulation surface temperature up to 70 C Cables of several UPS can be installed in parallel to each other Standards SFS 6000 5 52 2002 and IEC 60364 5 52 2001 08 Electrical installations of buildings with normal 1 7 x Neutral conductor rating for IT loads are used as a
12. language Pressing and holding down the first button on the left for about 3 seconds selects the language menu This action is possible from any LCD menu screen The default firmware has four main languages English Spanish French and German Other local language packages including Chinese Greek and Russian can be requested from the local service representative Changing charging current Maximum charging current setting should be checked when needed back up time needs more than 3 Amps charging current Load kVA Load dn 10 Dr p 10 8 a Bis 38 a 10 5h lsa p5 ph g9A 10 mohn Ma h5 jh 8A Table35 Required battery charge currents Select Maximum charging current from User Settings menu Default setting is 3 0 Amps and it is changeable up to 20 Amps Minimum step is 0 1 A N Note Maximum charging current is dependent on output load and power rate of the UPS If the UPS is supporting maximum output load the highest level of Maximum charging current is 3 0 A which is also the default setting As a thumb rule 1 kW decrease in the load provides extra 2 0 A charging capacity For example the charging capacity is 5 Amps at 8 kW load and 7 A at 7 kW load Using relay outputs Relay outputs can be used for remote alarm indications Each relay has four standard pre programmed settings for alarms e on bypass UPS ok battery low on battery One of the standard relay settings
13. ratings With optional limited charging feature at low input and high kW load see User Settings Wiring procedure The power cable terminals are located in the back of the UPS unit The service personnel is responsible for the correct electrical installation They must be authorised by the manufacturer The installation procedure 1 Remove the cover s of the terminal box of the power cables with a screwdriver Refer to the dimensional drawing for the correct location at the back of the unit 2 Slide the cables through the grommets of the connection box 3 Connect the conductors of the rectifier and bypass input cables to the proper terminals With single phase unit it is recommended to use the same phases for rectifier and bypass inputs 4 Connect the conductors of the load cable to the proper terminals 5 Connect the conductors of an external battery cabinet cable to the external battery and PE terminals Check for the correct polarity See External Battery Cabinet EBC installation procedure AN Warning If available the internal battery has to be disconnected first because the external battery terminals are hazardous due to the parallel battery string 6 Secure the cables with the grommets in the connection box 7 Fasten the cover of the terminal box with a screwdriver The IEC EN 62040 1 safety instructions require the fitting by the user of a warning label on all primary power isolators installed remote from th
14. reliable communication through isolated DB9 ports RS485 RS232 or a terminal strip RS485 Figure 32 Modus Jbus Module 1022403 UPS 8 15 kVA 230V 50 60 Hz output 29 Revision D User s Guide 7 User operations The UPS has a four button graphical LCD with backlight It provides useful information about the unit itself load status events measurements and settings The LCD backlight is switched on by pressing any button It has a timeout that automatically switches off after 15 minutes of inactivity Display functions As default and after 15 minutes of inactivity the UPS is showing the selectable start screen 1 Logo screen 2 Mimic screen See User Settings on LCD screen The screen backlit has automatic shutdown after long period of inactivity It will light up once a button is pushed The right side button will initiate the text to the screen The scrolling through the menu structure is done with buttons indicated by the images of the LCD screen The menu structure is shown in the table below There are small differences in the menu structure between single and parallel mode Parallel Single l UPS off System normal UPS supporting load UPS on battery X X UPS STATUS gt UPS on bypass active alarms and notices battery status resting charging floating not connected discharging a X BEENTUS EVENT LOG gt Notice Alarm Tg Parallel unit 1 4 kW Parallel total kW Eca Par
15. terminal is for UPSs The wiring shall be done according to the wiring diagrams The terminals and cable routing is shown in Figure 44 eL Weight 10 kg Figure 43 Dimensions of the Tie Cabinet 42 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Power cables from UPS units Figure 44 Cable routing of Tie Cabinet L1N PE TC 9155 i D L2T N PE y SP B I L1 mt DL Ne N op y JPE AAA ee a END ONES 1 M J L1 T T L1 J2 F UPS3 xX 3 NA LN O ec PE OL E coa 1 ey ME X EN NA oD Figure 45 Tie Cabinet s wiring diagram with three UPSs 1022403 UPS 8 15 kVA 230V 50 60 Hz output Revision D User s Guide 43 LiNPE MN E Lo me ome ILLE Ud A xe 0 DAA Figure 46 Tie Cabinets wiring diagram with two UPSs and bypass connected BypassinputXt Rectifier input F2 UPS Module cable A CableC Fuse1 Cable B Fuse 2 8 kVA 16 A 10 kVA 20 A 12 kVA 25 A 15 kVA 32 A TC Module Cable B Cable D Cable E 8 kVA 10 mm 10 kVA 10 mm 12 kVA 16 mm 15 kVA 25 mm 16 kVA 35 mm 20 kVA 35 mm 24 kVA 70 mm 30 kVA 70 mm 36 kVA 45 kVA Table 47 Minimum cable and fuse rating for the different parallel system with installation procedure C
16. 5 kg MBS 115 kg Colour RAL 9005 black Characteristics Efficiency o nominal load Up to 92 Up to 93 Up to 92 Up to 93 Heat losses lt 580 W 720 W 870 W lt 1050 W 10 min 32 bat 7 Ah 6 min 32 bat 7 Ah Backup tim o 15 min 32 bat 9 Ah 10min 32bat9Ah 8min 32bat9Ah 5min 32bat9Ah s pru 28 min 64 bat 7 Ah 20 min 64 bat 7 Ah 15 min 64 bat 7 Ah 10 min 64 bat 7 Ah 25 C amb 33 min 64 bat9 Ah 25min 64bat9Ah 20min 64 bat 9 Ah 15 min 64 bat 9 Ah Noise ISO 7779 150 53 dB A depending on the load 92 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D AC input UPS Rectifier input S SC model N NC model Bypass input Voltage L N Frequency Power factor Input distortion Rated input current 3 phases 1 phase DC circuit UPS Management Nominal voltage Battery qty Float voltage Battery type Cut off voltage Battery charging AC output UPS Active power Nro of phases Frequency Voltage Short circuit capability Overload capability 1022403 Revision D 8A 10A RKVA 15kVA 3 phases 3 phases 3 phases 1 phase 192 to 253 Volts without using battery 45 to 65 Hz 0 99 lt 5 THD I 12A 15A 17 A 22 A 34 A 43 A swa wwa 12kVA 15kVA Advanced Battery Management 384 Volts 32 pcs 2 30 VPC VRLA 12 Volts 1 75 VPC 3 amps user selectable 8WA 10A 1KVA S KA 9 kW 13 5 kW 1 phase 50 Hz o
17. 7 Yellow 1 Se Yellow 2 S Table 38 Description of the LED indicators UPS is in battery mode UPS is in bypass mode Blinking when new alarm is not reset and still UPS has an active alarm act ve Maintenance bypass switch MBS operation The maintenance bypass switch may be as standard or as optional in your system depending on the ordered configuration The operation of the MBS is allowed for a trained person only who is familiar with the UPS behaviour and functions The full UPS wiring diagram with a MBS switch is presented in the installation part of the manual N Note The MBS consist of three switches and failure to understand the correct sequence may drop the critical load 1022403 UPS 8 15 kVA 230V 50 60 Hz output 37 Revision D User s Guide Bypass Load Mains Figure 39 The normal positions of the three MBS switches Turn UPS from normal mode to mechanical bypass The procedure to turn the UPS to mechanical bypass switch is described below Bypass Load UPS output Mains Service bypass Static Bypass Input Figure 40 The normal UPS supplying the load positions of the three MBS switches No break transfer from normal mode to Service Bypass 1 38 The normal start position should be following Use LCD to turn the UPS on internal static bypass mode Remember to verify the transfer before proceeding the next step Remove the locking plate of the S1 3 switches
18. D AN Warning The user is not permitted to open of any screws excluding connectivity plates and the MBS locking plate Failure to recognise the electrical hazards could prove fatal Environment The UPS must be installed according to the recommendations in this manual Under no circumstances the UPS should be installed in an airtight room in the presence of flammable gases or in an environment exceeding the specification Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine The recommended operating temperature is from 15 to 25 Celsius degrees Inquiries Address any inquiries about the UPS and battery cabinet to the local office or agent authorised by the manufacturer Please quote the type code and the serial number of the equipment 1022403 UPS 8 15 kVA 230V 50 60 Hz output Revision D User s Guide 2 Mechanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight Delivery check The UPS is delivered with the following items e Plastic bag containing Quick Installation Guide paper format multilingual coming later User s Guide paper format m
19. EBC is in the OFF position To minimise safety risk disconnect one of the cable or from battery string to break a battery circuit Do not remove the safety wire of the circuit breaker before all the wires are connected and the installation of the whole system is ready Remove plate A See figure below on the rear side of the EBC to connect cables to EBC s terminal block X6 Bring cables outside from the EBC by removing the cover plate B Place the plate A back to the original position and use cover plate B as a cable clamp 1022403 UPS 8 15 kVA 230V 50 60 Hz output 21 Revision D User s Guide a JAN Warning If an internal battery string is installed and already connected to the terminal block there is a danger of a lethal electric shock Turn F1 battery breaker from the UPS unit to OFF position and measure the voltage across the terminals to be 0 zero before any operations with terminal X3 If the system consists two or more EBC connect first the EBCs parallel as follows Connect the cables to second EBC in the same way as guided in point four 4 of this installation procedure b Remove the cover plate C of the first EBC and connect cables to terminal block X6 Use the cover plate C as a cable clamp When all the EBCs are connected parallel make sure that F1 battery breaker is in OFF position before connecting cables to terminal block X3 of the UPS unit Otherwise the terminal block X3 is live To be on the safe side me
20. Shutdown The procedure to shutdown from LCD is following Push any key of the control panel to enable the functions of the LCD screen Select TURN UPS OFF from the LCD menu see Display Functions Press and hold button for 5 sec There shall be an indication sound during the hold UPS shall do a shutdown routine pr xe A9 e xc Note The behaviour is different if UPS is turned off from the programmable input or through communication cards If battery and input circuit breakers are left ON UPS will enter a stand by mode and starts to charge batteries with a cooling fan operational Output is without the voltage in the stand by mode 1022403 EE UPS 8 15 kVA 230V 50 60 Hz output Revision D User s Guide Turn the battery and input circuit breakers to OFF position to finalise the shutdown procedure 3b 8 Maintenance All operations inside the unit must be performed only by a service engineer from the manufacturer or from an agent authorised by the manufacturer The troubleshooting procedure gives simple remedial if a malfunction occurs in the UPS The operator should start the trouble shooting if there is an active alarm indicated on the LCD screen Service should be contacted if the active alarm is abnormal and displayed as a service code Call service if you are not able to solve the problem LCD display Description Action The connected load needs more power Shut down the least important load that than the
21. Software and COMME CUIVICY iio 24 Communie ATION Cale idos 24 Connection to the standard RS 232 port X53 c ccsssscsessscssssscscscscscscscscssscscecscscecacsesassesesesesesessseseeseesesensesneeeneeeneneees 24 Lansare SONATE conma aa E ri 25 External COMUOMCOMMEC TIONS ssaa a aa Payne Ee t be tr etc vex tr SAA 25 Emergency PoWerDITiEPD snscciatastula diia 26 A a a a msc aA MEE ue I Oe Ee 26 Prograpimable siraldppllts soc queam Greta ner E iR Td e A d DA Pap EUER 2 ASTOt COMMUNICATION OPONE bi 28 Web SNMP Module OPIO lanar iS 28 AS400 Relay Module opus ota 29 Single senal Fort Module topo e 29 Modus Jbus Module top coc Yet i p cad Benedicte ba cane bl eva 29 E np ee 30 Display TUNG CONS ested TRE Nem 30 Users eting TERN Em 31 CONTIGUA user SENS a A E 33 Ghanqina languade daa 33 bharngima charging CUT dar A e P Pen adhi puli d s 33 Usindg relav OUEDULS osos er Er en OT uius d SEU M MA ELM AN LO or AN eMe QUE 33 POI VETS el a osc Q 34 e TT VM T 34 Starc up alter EF Osa 34 SNU OW Pe PARE o aR EE E A A A A AD 35 A AAPP O 36 Begularserviece ItebVdls naci dad 36 A M M ME LUE E MM EON M Me MM E 36 A A hata 37 PEDIA SARA A AOS 37 Maintenance bypass switch MBS operation tnnt nnns 37 Turn UPS from normal mode to mechanical bypass sse nennen 38 Turn UPS from mechanical bypass to normal mode ccescesessesc
22. User s Guide UPS 8 10 kVA 230V 50 60 Hz output 1 phase input amp UPS 8 15 kVA 230V 50 60 Hz output 3 phase input Copyright 2007 The contents of this manual are the copyright of the publisher and may not be reproduced even extracts unless permission granted Every care has been taken to ensure the accuracy of the information contained in this manual but no liability can be accepted for any errors or omission The right to make design modifications Is reserved UPS 8 10 kVA 230V 50 60 Hz output 1 phase input UPS 8 15 kVA 230V 50 60 Hz output 3 phase input User s Guide 1022403 revision D Contents 1 Safety Instruccion ia as 4 PREG E ae an a es eR 4 GEMA alias 4 RS ET Cc a do 4 IR TINO E TNI NE RO aaae a a OAA 5 Toro TIR Tz c PR Dc Pre nee Pn AR 5 2 Mechanical OSAMA OA a cana A imam 6 AI A A MD CM eM E A Se 6 Unpackingiand visual ASPE Nada Dase 6 3 Planning before nstallatioR ocn 8 A Gabinet mstallation sad 9 Marantenanee DyDaSs SIC os 9 A Oe eee 11 External batey caber Ul ON Mirna 12 A a ea Kus a Ere cael Maui Fon tated SuSE 12 5 Te EUG AN CIE ecc 13 Power cables and Protective TIS BS scaenam odisse nc cub A vastus tva M cecus anta otc sa a M AE 14 Wina procedure eens ere TR 15 External Battery Cabinet EBC installation procedure ccccccsscssscsssssessscsescscsescssscsescssssesecessessssseeeeeeeseeeeneeneneees 21 6
23. allel unit 1 4 kW Parallel total kW OUTPUT Voltage Current Frequency Power i MERS VREME MS E Voa Current e INPUT Voltage Current Frequenc E Voltage Frequenc X a CONTROL Goto bypass Battery test Display test Reset error state LCD contrast Change language Relay config Signal USER SETTINGS inputs Serial port config Parallel operation settings Start SETTINGS screen User password Audible alarms Battery charging method list of std settings m SET Adjust parameters Adjust events Reset custom Clear history me modem call settings X a IDENTIFICATION e _f _f _ 1 1 TURNUPSON gt Loo O E 3 TURN UPS OFF O ee ee x TURNSYSTEMON O ob o o o O O x TURNUPSOFF O O S O x TURNSYSTEMOFF Table 33 Menu map for display functions 30 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D User Settings The UPS has the following typical settings that are user configurable Note that some of the settings become effective at the next start up of the UPS User settings can be configured via LCD menu Select SETTINGS gt USER SETTINGS Description General Display contrast adjustment Display language Date amp time Audible alarms Normal screen in display User settings password Nominal values Nominal output voltage L N Nominal output frequency Rectifier phase current limit Communication and connectivity
24. asure the voltage across the terminals to be 0 zero After installation connect disconnected battery cables to strings check that the removed plates on right positions remove safety wires from circuit breakers and turn breakers of EBCs and the UPS to ON position Finally change the Number of 32 pcs battery strings from User Settings SETTINGS gt USER SETTINGS gt NUMBER OF BATTERY STRINGS Plate A UPS External Battery Cabinets EBCs pos c CJ CX an on Lan CC E C OOOOOOO0 a OOOO GOOG OOO EXIT WES ATP TTES gt A A Minimum distance 10 mm Figure 24 Connection of UPS and External Battery Cabinets 22 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D x Disconnect one of ye these cables to break gt Battery a battery string temporarily A breake xD ya i em N ved E Figure 25 To minimise safety risk remove or cable from battery string before connecting UPS and EBCs 1022403 UPS 8 15 kVA 230V 50 60 Hz output 23 Revision D User s Guide 6 Software and connectivity The software Suite CD ROM that is bundled with the UPS contains software distrib
25. d the UPS started manually The pins must be shorted in order to keep the UPS running Maximum resistance is 10 ohm The EPO shall not be galvanically connected to any mains connected circuits Reinforced insulation to the mains is required See also Start up after EPO If the use of normally open EPO operation is desired the loop on X52 has to be retained and the normally open EPO switch connected to X12 Operation is as above Relay outputs The UPS incorporates a programmable relay output with potential free contacts at X57 for remote alarm indications It is rated for max 30 VAC 1 A or 60 VDC 0 2 A nominal values Additional 4 relay outputs can be obtained with the XSlot compatible AS 400 Relay Module optional For more information see the section Using relay outputs 26 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D AN Warning The relay contacts must not be directly connected to mains related circuits Reinforced insulation to the mains is required Programmable signal inputs The UPS incorporates two programmable inputs X44 X45 Use of a non polar relay control input is recommended The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input N Note Please note the polarity of the inputs as indicated in the external control connections if used with a polarity control The default and programmable settings for the signal inputs are a Disable Bypas
26. e UPS area The warning label for electrical maintenance personnel shall carry the following wording or equivalent ISOLATE UNINTERRUBTIBLE POWER SUPPLY UPS BEFORE WORKING ON THIS CIRCUIT A readily accessible disconnect device shall be incorporated in the building installation wiring as shown in diagrams 1022403 UPS 8 15 kVA 230V 50 60 Hz output 19 Revision D User s Guide 230 400 V 50 or 60 Hz Tp PE IH 00 APA a L1 L2 L3 PE L1 N 230 V 50 or 60 Hz Figure 15 Wiring diagram of UPS N model 3 ph rectifier with integral MBS Li 230 400 V 50 or 60 Hz L2 L3 N PE L1 230 V 50 or 60 Hz Figure 16 Wiring diagram of UPS N model 3 ph rectifier 16 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D L1 L3 PE L1 N PE 230 400 V 50 or 60 Hz 230 V 50 or 60 Hz L1 L2 L3 PE L1 NIPE Figure 17 Wiring diagram of UPS NT model 3 ph rectifier 1022403 Revision D UPS 8 15 kVA 230V 50 60 Hz output User s Guide 17 230 400 V 50 or 60 Hz L1 230 V 50 or 60 Hz Figure 18 Wiring diagram of UPS S model 1 ph rectifier with integral MBS L1 230 400 V 50 or 60 Hz L2 ee e L3 N PE I I l O A I e dl l l l l l l l l l l l l QA aa N El PE 230 V 50 or 60 Hz Figure 19 Wiring diagram of UPS S model 1 ph rectifier 18 UPS 8 15 kVA 230V 50 60 Hz output 1022403 U
27. een 4 Select unit number in parallel system Unit 1 Unit 2 Unit 3 or Unit 4 Select SETTINGS gt USER SETTINGS gt PARALLEL OPERATION SETTINGS gt PARALLEL UNIT NUMBER 5 Select minimum units to support load 0 4 Select SETTINGS gt USER SETTINGS gt PARALLEL OPERATION SETTINGS gt MINIMUM UNITS TO SUPPORT LOAD Do the following item item 6 only for one UPS which belongs to the system 6 Return to main menu and select TURN SYSTEM ON All the UPSs shall check their internal functions synchronize to bypass and start to supply the load N Note After the first start the load sharing of the system needs to be calibrated Before starting the calibration the system needs to support some load 7 Select SETTINGS gt USER SETTINGS gt PARALLEL OPERATION SETTINGS gt START AUTO CALIBRATION Shutdown While system is running and UPSs are supporting load there are two different ways to perform a shutdown The user can select either to shutdown the whole system or only one UPS 1 Select TURN SYSTEM OFF from the main menu gt All the UPSs in the system will go to stand by mode 2 SelectTURN UPS OFF gt Only the selected UPS will go to stand by mode When UPS is in stand by mode it still charges its batteries and uses cooling fans Stand by mode possibles a fast restart If some UPS or all the UPSs in the system need to be shutdown completely proceed to item 3 3 SelectTURN UPS OFF and press and hold
28. em Remember to open battery breaker Always ensure by measuring with a multi meter that no dangerous voltages are present Audience The intended audiences of this manual are people who plan the installation install commission and use or service the UPS The manual provides guidelines to check delivery installing and commissioning of the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for a global reader N Note Read the manual before operating or working on the UPS CE marking The product has the CE marking in compliance with the following European directives e LV Directive Safety 72 23 EEC and 93 68 EEC e EMC Directive 89 336 EEC and 93 68 EEC Declaration of conformity with UPS harmonised standards and directives EN 62040 1 1 Safety and EN 50091 2 EMC are available on the web site http www powerware com User precautions The only user operations permitted are e Start up and shut down of the UPS excluding the commissioning start up e Use of the LCD control panel and Maintenance Bypass Switch MBS e Use of optional connectivity modules and their software The user must follow the precautions and only perform the described operations Any deviations from the instructions could be dangerous to the user or cause accidental load loss 4 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision
29. foot is 1 inch 25 4 mm Point Distributed Note UPS 1BAT 55 kg 75 kg cm 38 kg m Batteries installed UPS 2BAT 65 kg 3 25 kg cm 1262 kg m Batteries installed 14 Equipment D 1 1 13 UPS kg 250kg om 1238 kgm No Batteries UPS 1BAT 5 kg 3 25 kg cm fB10kgm Mo Batteries installed UPS 2BAT 0 kg No Batteries installed 2BAT 95 kg Batteries installed 3BAT 10 kg Batteries installed Table4 The floor surface must tolerate these loading 8 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 4 Cabinet installation The required distance for UPS units next to each other is ten millimetres The same applies to the optional battery cabinets that should be installed next to the UPS cabinet To remove a plastic cover place your hand to a hole bottom of the cover plate and push upwards Figure 5 UPS and external battery cabinets The UPS family has several alternative battery cabinets and configurations depending on the selected back up time and quality of batteries Maintenance bypass switch The maintenance bypass switch MBS shall be mounted in back of the UPS battery compartment It can be ordered factory installed Figure 6 Instructions for locating the mechanical bypass switch Please fix the switch MBS to the wall din rail or to the back of the UPS as shown below 1022403 UPS 8 15 kVA 230V 50 60 Hz output Revision D User s Guide Figure 7 The maintenance bypas
30. is custom that can be customised by the user The procedure to select customised alarms Push any key of the control panel to enable the functions on the LCD screen First select SETTINGS then USER SETTINGS and finally RELAY CONFIG from the LCD menu Select the relay what is needed to be configured ALARM 1 is fixed relay output X57 Select empty to clear old settings Select custom and activate needed alarms with the button on the right After the selection press OK button MOoggPBRONMzZ Finally test that UPS alarms correctly 1022403 UPS 8 15 kVA 230V 50 60 Hz output 33 Revision D User s Guide Normal start up Check the mechanical and electrical installation of the UPS before start up Go through the checklist below together with another person Check Ol L L1 L1 L1 L1 E1 E1 E1 E1 E1 E1 E1 E Read the attached safety manual before you work on the unit The unit is fixed according to mechanical installation The ambient conditions are within specification The cooling air will flow freely The UPS is grounded properly The input and bypass voltages match the UPS nominal voltage The input bypass battery and output terminal connections are OK Appropriate input and bypass fuses and disconnectors are installed Appropriate backfeed warning sign for disconnectors are installed Appropriate cables sizes are used The external control connections inside the UPS are OK There are no tools foreign objects
31. nal isolation from terminal to terminal They are connected to the chassis through individual 1 MQ resistors 1022403 UPS 8 15 kVA 230V 50 60 Hz output 25 Revision D User s Guide X A A polarity Signal input 1 Programmable polarity Signal input 2 Programmable polarity Emergency Power Off Normally Open polarity RO1 common point RO1 normally closed Relay Output RO1 normally open Figure 28 External control cable connections to the UPS JN note Pay attention to proper polarity if one is using a semiconductor switch type A relay or other mechanical control is a preferred method m mergency Power Off Normally Closed Ano nan Elo N N N a Emergency Power Off EPO This input is used to shut down the UPS from a distance This feature can be used for emergency power down There are two modes of operation normally closed at X52 and normally open at X12 Remote shut down terminal X52 pins 1 and 2 are as factory default linked X12 is open When the loop on X52 is opened the logic circuitry will immediately shut down the UPS output and open the battery breaker F1 JN Note EPO does not necessarily disconnect supply to load when unit is on internal or external bypass Quaranteed disconnection of bypass supply has to be through a separate disconnect switch located in the supplying switchgear cabinet In order to have the UPS running again pins 1 and 2 of connector X52 have to be reconnected an
32. nection The data is transmitted with XCP protocol that includes status and meters information about the UPS The RS 232 port has the following format e Communication speed 19200 bps e Data bits 8 e Parity None e Stop bits 1 e Handshake None Communication speed can be changed via LCD menu 24 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Figure 27 Identification of the interface port pins LanSafe software The LanSafe software shuts down computers and whole networks in case of an extended power failure It provides basic monitoring data logging notification and event actions for a single UPS solution The software is bundled free of charge in Software Suite CD The connection procedure for the RS 232 interface port is following 1 Connect the RS 232 communication cable to the computer 2 Connect the RS 232 communication cable to the serial interface on the UPS 3 Run the UPS software installation disk Software Suite CD on the computer JN Nota If communication does not work choose the correct baud rate from the LCD menu Please refer to the optional software manuals for appropriate bit rate settings External control connections The UPS has an input output interface for direct communication with your computer system It is located behind the front bezel of the UPS unit The cables connected to these terminals should be connected to cable clips Input and output terminals have a functio
33. or dust inside the UPS from the installation Covers are in place Optional MBS is placed to UPS position as default You are then ready to proceed with the starting up the UPS 3 4 9 Turn the battery and input circuit breakers to ON position UPS will enter a stand by mode and starts to charge batteries with a cooling fan operational Output is without the voltage in the stand by mode Push any key of the control panel to enable the functions of the LCD screen Select TURN UPS ON from the LCD menu see Display Functions Press and hold button for 2 sec There shall be no sound during the hold The UPS shall check its internal functions synchronise to bypass and start to supply the load The green LED is blinking if there occurs an active notice In normal operation the green LED is constantly lit if no new active notice such as unsyncronised or similar notices present The output voltage shall be verified from the output measurements screen of the LCD If there is voltage in the output then UPS is supplying the load Battery start up UPS will start on battery if mains is not available Note that the UPS behavior may be slightly different from the normal start ups Start up after EPO 1 2 3 34 Find out the reason that caused EPO Check that there are no risk to start the UPS again Follow Normal start up check list and procedure UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D
34. pens when o E 3 Alarm Relay NC UPS is on bypass O 4 Alarm Relay Com Bypass contact return e O Normally open contact closes when O 2 5 Alarm Relay NO UPS is on bypass 6 Remote Monitor Panel RMP Relay z Interface Module RIM or Supervisory 5 1 TX Contact Module SCM Connections S 8 CAN L Controller Area Network CAN Input z 9 CANH for parallel operation 10 Shield I Figure 49 XSlot Hot Sync card and terminal interface The Hot Sync communication wiring procedure should be done with shielded twisted pair STP as presented in the figure below The maximum length of the cable is 40 m with shield connected to the terminal pin 10 from end of the both cables Pay attention that you don t mix the polarity among the UPS modules Communication Wiring Termination From UPS 1 CAN card To UPS 2 CAN card To UPS 3 CAN Card To UPS 4 CAN Card If installed If installed J3 8 L J3 8 L 3 9 H 3 9 H SHIELDED TWISTED PAIR SHIELDED prse is SHIELDED Lin PAIR 2 V 23 45 67 8 9 000000Q00 0 UPS 4 UPS 3 UPS 1 UPS 2 CAN CARD J3 CAN CARD J3 CAN CARD J3 CAN CARD J3 IF INSTALLED IF INSTALLED Eli ee Di a o Lp re PARALLEL SYSTEM CAN WIRING Figure 50 Communication cabling wiring 46 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D N Note XSlot Hot Sync ca
35. r 60 Hz user selectable 220 230 or 240 Volts user selectable 100 A lt 300 ms 144 A lt 300 ms 10 min gt 100 110 load 1 min gt 110 125 load 5 sec gt 125 150 load 300 ms gt 150 load UPS 8 15 kVA 230V 50 60 Hz output 93 User s Guide 13 Warranty The product is warranted against defects in design materials and workmanship for a period of twelve 12 months from its original date of purchase The local office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The UPS manufacturer is not responsible for e Any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation e Equipment subjected to misuse negligence or accident e Equipment comprised of materials provided or designs stipulated by the purchaser Under no circumstances shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specifications are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice 54 UPS 8 15 KVA 230V 50 60 Hz output 1022403 User s Guide Revision D
36. rd has built in termination resistor enabled by a jumper J7 The default jumper setting without termination resistor is J7 Pin 2 3 The first and the last UPS modules should have the termination resistor enabled by connecting Pins 1 and 2 with the jumper J7 PIN2 PIN3 PIN 1 J7 Figure 51 XSlot HotSync card and jumper settings Resistor ON PIN 1 and PIN 2 connected No resistor PIN 2 and PIN 3 connected default setting Parallel operations Start up N Note Before start up make sure that UPS installations have been carried out correctly and ground connections of both UPS units and parallel module have been connected Check also that the XSlot Hot Sync cards are installed correctly and the communication line between UPSs is connected according to figure Communication cabling wiring When installation is completed correctly the start procedure can be started N Note If some settings are changed from User settings the same changes need to be done separately to all of the UPSs in the system 1022403 UPS 8 15 kVA 230V 50 60 Hz output 47 Revision D User s Guide Carry out the following procedure to each UPS you want to have in system 1 Turn the battery and input circuit breakers to ON position 2 UPS will enter a stand by mode and starts to charge batteries with a cooling fan operational Output is without the voltage in the stand by mode 3 Push any key of the control panel to enable the functions of the LCD scr
37. s Operation If active the automatic transfer to the static bypass is prevented b Charger off If active the batteries charging is disabled In case of mains power outage the discharge of batteries is supported c Remote ON OFF If active the UPS output turns off regardless of mode of operation Auxiliary power fan communications and rectifier battery charger shall remain functional Restart initiated immediately when inactive d Request Bypass If active the UPS transfers to bypass if bypass voltage frequency and synchronisation are ok e Request Normal If active the UPS transfers to inverter operation if not prohibited by EPO or alarm condition f Force Bypass If active the UPS is forced to static bypass operation regardless of the bypass status g External Battery Breaker Status If active the UPS knows that the batteries are disconnected h Building alarm 1 6 These can be activated separately or at the same time with other building alarms i Not in use default j Shutdown If active the UPS will shutdown immediately k Delayed Shutdown If active the UPS will shutdown after user configurable delay time Restart initiated immediately when inactive Normal Bypass If active the UPS transfers to bypass if ok If inactive the UPS transfers to inverter when possible m Output transformer over temperature If active the UPS output turns off after user configurable delay time n Input transformer over temperature without bypass
38. s switch MBS when installed in the backside These mechanics are used when device has not MBS module When mounting MBS to UPS part these parts need to be replaced with each others Figure 8 9155 MBS assembly 10 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Transformer option The galvanic isolation transformer can be ordered as factory installed The transformer is an integral part of the UPS unit Alternatively the isolation transformer can be purchased as a separate item to upgrade your existing system Figure 9 Transformer option can be ordered factory installed integral or separately The overtemperature sensor cable is connected to the control input X45 or X44 of the UPS see the next drawing In the factory installed systems this cable is ready made for use T MT a TRANSFORMER CABINET pes J d BYPASS INPUT N P Oc OO RUNS a EXT BATTERY OOo x Q lL Figure 10 Wiring diagram of the UPS and the external transformer option 1022403 UPS 8 15 kVA 230V 50 60 Hz output 11 Revision D User s Guide External battery cabinet option It s recommended to install external battery cabinets next to the UPS unit The external battery can be placed on either side of the UPS unit Check before the installation that the battery voltage values in the type plate of the UPS and external battery cabinets are the same The cables are delivered with
39. sable Enabled Disabled Enabled Charging temp compensation Enabled Disabled Enabled Battery size setting Step 1 Watts cell 24 Watts cell Number of 36 pcs battery strings 0 no batteries 1 2 3 4 1 string Battery low alarm level Step 0 01 V cell 1 88 V cell Automatic battery support test Enabled Disabled Enabled Maximum charging current Step 0 1 A max 25 Amps 3A rete oman delay time before turning Disabled Set delay step 1 sec ieee Output off automatic delay time on battery rel output is turned off Disabled Set delay step 1 sec Disabled E User preferences Operation priority while rectifier input break On battery On bypass On battery Site wiring fault w wrong Neutral connection Enabled Disabled Enabled Power Strategy Standard High Efficiency standard AA A Parallel settings Single unit Unit 1 Unit 2 Unit 3 Parallel unit number Unit 4 Single unit Parallel operation mode Redundant mode Capacity mode Redundant mode Synchronization Enabled Disabled Enabled Start auto calibration Parallel XCP System Unit eer Minimum units to support load 0 1 2 3 4 Table 34 User setting in the LCD menu screen 32 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Configuring user settings User settings can be configured via front panel Select Settings from main menu and then select User Settings Changing
40. ser s Guide Revision D L1 L3 PE L1 230 400 V 50 or 60 Hz 230 V 50 or 60 Hz Figure 20 Wiring diagram of UPS ST model 1 ph rectifier 1022403 Revision D UPS 8 15 kVA 230V 50 60 Hz output User s Guide Y 3x230 V 50 or 60 Hz L2 L3 SE i EP Note Site wiring fault must be disabled from LCD User Settings menu L1 230 V 50 or 60 Hz Figure 21 Wiring diagram of UPS S model 1 ph rectifier with integral MBS Norway L1 230 400 V 50 or 60 Hz L2 ET L3 s as i Ee Note Site wiring fault must be disabled from LCD User Settings menu L1 230 V 50 or 60 Hz Figure 22 Wiring diagram of UPS S model 1 ph rectifier Norway 20 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D L1 3x230 V 50 or 60 Hz L2 L3 H i L1 L1 0 0 PE L2 LJ H Note Site wiring fault must be disabled from LCD User Settings menu 230 V 50 or 60 Hz Figure 23 Wiring diagram of UPS ST model 1 ph rectifier Norway External Battery Cabinet EBC installation procedure The installation procedure is as follows 1 The EBC is recommended to place next to the UPS unit Note Do not place EBC on the UPS unit 2 Therequired minimum distance for UPS unit and EBC is ten millimetres which is also required distance between two EBCs 3 Turn F1 battery breaker from the UPS unit in OFF position 4 Check that the circuit breaker F3 of the
41. sesesssecsesesesecseseseseesesesesaesesesesesseseeesanseseeacsnsesess 39 9 Parallels ysteMsS Ai 41 OVE A e e e e hs 41 A ec TUM EM AE 42 Aolot Hot Sync card installing and WING susci itt kde D aat Ci Y Cua RO esed d Ela Ec cec c n rta Sx 46 Paraue Bley 012 pr ONS prereset nh EMIT uA DOM DUM DM IM ICD M M A M DM ETE E 4 10 Recycling the used UPS or batteries cccsssssssscsessssessesssssessssesseasseseeesaesesesessesesacacsesesarsesesesanseseearaesesaracseseeeeaess 49 11 Dimensional AI aa 50 12 Technical data oia 52 e I E EO 52 BET BT ORI Das mena mero amete naues e setate eR CBS 52 Mechanical CONDI Ul LOIN ooi t Ot DEI ee nnana REIS tanto es RETINERI OANA 52 EIE IHE GS NETT T mm 52 CX PATIO EN qoc e RET 53 A ER 53 BOUM PIE T 53 IEEE FIC EE 54 1 Safety instructions The UPS operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed enclosure is earthed and IP20 rated against electrical shock and foreign objects However only qualified personal is allowed to install and service the UPS Operations inside the UPS must be performed by a service engineer from the manufacturer or from an agent authorised by the manufacturer Do not ever service inside the UPS when mains power is applied or the UPS is in battery mode Use the optional mechanical bypass if installed to the syst
42. sizing guide For any other conditions size the cables according to the local safety regulations regarding installation environment appropriate voltage and currents of the UPS Fuses are sized according to local safety regulations appropriate input voltage and the rated current of the UPS Therefore protect the input and bypass cables with gG gL fuses or B C D type of circuit breakers against overload and short circuit 14 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Contact the manufacturer s authorised agent or the local office for assistance at fuse and cable sizing Refer to the recommended cable and fuse ratings in the below table UPS rating load Fusing Cable Fusing Cable Cable nom Cable Cable Fusing 8kVA S phase 3xIBA 3x25mm 50A 10mm 0mm 348A 10mm 10mm 50A I phase 50A 10mm 50A 0mm l0mm 348A 10mm 10mm 50A I0KVA S phase BxI6A 3x25mm 50A mm 10mm 43 5A 0mm f10mm 50A B phase 3x20A 3x4mm 50A l0mm 10mm 435A 10mm 10mm 50A l phase 63A 16mm 50A l0mm 10mm 435A l0mm 10mm 50A I2KVA S phase 325A 3x6mm 63A 16mm l6mm 522A f16mm 10mm 50A ISKVA S phase 325A 3x6mm 80A 5mm 5mm 652A f16mm l mm 50A B phase 3x32A 3xl mm 80A 5mm 25mm 652A 16 mm 10 mm Maximum 3 phase 3x63A 3x16mm _ 80A 35mm 35mm 35mm _ 16 mm Table 14 Cable and fuse ratings for the different UPS
43. tches enable the maintenance or service on an UPS module In the capacity system one needs to have a common system bypass switch to do the maintenance or service without safety hazards 1 1 Redundancy 2 x Capacity 2 1 Redundancy 3 x Capacity BYPASS BYPASS LOAD 3 1 Redundancy 4 x Capacity BYPASS LOAD Figure 42 Parallel configurations with UPS modules Field upgrading can be used to extend existing capacity redundancy systems with UPS modules The upgrading must be carried out by service personnel from the manufacturer or from an agent authorised by the manufacturer 1022403 UPS 8 15 kVA 230V 50 60 Hz output 41 Revision D User s Guide Tie cabinets The Tie Cabinets TCs provided by UPS manufacturer has input connections up to three parallel UPS modules It is also possible to use two redundant UPS modules and one bypass connection This bypass option can be used for service or test purposes N Note It is not allowed to feed the load simultaneously from mains bypass and inverter s of the UPS unit s While turning the switch where the bypass is connected ON OFF UPS should be on static bypass mode or shut down The maximum load supported by the system is limited to 15 kVA if there are two UPSs and bypass connected to TC See wiring diagrams below Terminals of the TC have two wire connection L1 and N and ground terminals The upper ground terminal is for a load cable and the lower ground
44. the external battery cabinet See External Battery Cabinet EBC installation procedure AN Warning The UPS contains high DC voltages A qualified person must do the connections between the UPS and the external battery cabinet s The battery cabinet is connected electrically in parallel with the internal batteries of the UPS Figure 11 UPS and external battery cabinets Battery racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorised by the manufacturer 12 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 5 Electrical installation The customer has to supply the wiring to connect the UPS to the local power source The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet shall be carried out by a qualified engineer with UPS installation experience AN Warning Physical injury or death may follow or damage may occur to the UPS or the load equipment if these instructions are ignored Figure 12 1022403 Revision D F1 Battery breaker F2 Rectifier breaker UPS TERMINALS F2 Rectifier input X1 Bypass input X2 UPS output X3 External battery input S1 Service Bypass S2 Static bypass input S3 UPS output MBS TERMINALS X4 Bypass input X5 UPS Output CABLES Location of
45. the power terminals e e 7 s e boocoooooooooooooooo OOOOOOOOOOGOCXCOOQOQOGCXOO OOOOOOOOOODOOOOOO0QO0O00 POSO OO CODOOOCD0000O PODODOCO O DOOOOOCODO QOOOOOOOODO0O000000000 QOOO00O0O0O0000O00 000000 OOOOOO0O0O0O0O000000000 OOOOOOOOOOOOOOOOOOO OOOODODOOOOOOOODOOOO OOOODOOOODOOOODOOOOO OOOODOOOODOQOOODOOOOO0D OOOOODO0O0000000000000 OOOOO0O00O000000000000 OOO000000000O0O000000 OOOOOO0OOOOOOQOOOOQOOO0 OOOOOO00O0000O0O0000000 OOOODOOOOOOOOOCOOO0 OOOO0O0O0O0O0O00000000000 OOOOOOOOOOOOOOOOOOO0 OOOOO0O00O0O00O0OO0OOOOOO0 OOOQOQDOCOGQOQOQDCOGOCQOQOQOCQOGOCOO OOOCODOOOODOOOOOOOO00 OOOODOOCOOOOOOOOCOOO0 OOOOO0000O00000000000 OOO0O0000O00000O0O000000 OOOQOOQOOOOODOOQOQODOQOQOQOO OOOOOO00O00000O00000O00 OOOODOOOOOOOOOOCOOO0 OOOOOO0OOOO000000000 OOOOOQOOOOOOOOOQOOOOQO OOOOOOOOOOOOOOQOOOOQO0 ODOOODOOQOOOQOGOQOQOCQOQOQOO KQOOOOOOOOOOODOOOQOOOO0 e e o le e PENL1 PEN L1 N Li N Li e G UPS 8 15 kVA 230V 50 60 Hz output User s Guide 13 The UPS unit has the following power connections e Three phase L1 L2 L3 and protective earth PE connection for the rectifier input or Single phase L1 Neutral N isolated connection point bypass N is used in the rectifier and protective earth PE connection for the rectifier input e Single phase L1 Neutral N and protective
46. the transfer before proceeding the next step 1022403 UPS 8 15 kVA 230V 50 60 Hz output 39 Revision D User s Guide 10 11 40 Turn ON S3 switch to connect UPS output to load Turn OFF S1 switch to disconnect bypass output a am M 3 A A o i e Use LCD to transfer the UPS to normal mode Remount the locking plate of the S1 3 swiches to the position to prevent the use of them UPS is now in Normal mode see below Bypass Load Mains UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D 9 Parallel systems Overview Parallel UPS configurations are recognised as either redundancy or capacity systems The redundancy system is used to improve the system reliability with N 1 redundant UPS module The capacity system for its part provides the maximum output power without focusing to the highest system reliability A parameter selection is used to switch between the redundancy and capacity modes It is important to remember that the mode is affecting to the output power rating and overall system reliability UPS modules of the parallel system share equally the load with Hot Sync technology The parallel outputs can be combined in a System Parallel Module or cabinet It is the system component containing the obligatory service switches Customer s low voltage distribution panel can also be used instead of the System Parallel Module In the redundancy system service swi
47. ultilingual User s Guide CD ROM format multilingual coming later Residual voltage warning stickers Software Suite CD ROM format English language RS 232 serial cable for the Software Suite e Delivery documents Unpacking and visual inspection Check that there are no signs of shipping damages The outside Tip amp Tel indicator should be intact if the equipment has been transported in the upright position JN Note A claim for shipping damage must be filed immediately and the carrier must be informed within 7 days of receipt of the equipment The packing materials should be stored for further investigation Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that the inside Drop amp Tell indicator is intact Make sure that the floor surface is solid and suitable for the wheeling and heavy weight twist the levelling feets of the unit to up position and remove the equipment from the pallet o Figure1 Instructions for removing the equipment from the pallet 6 UPS 8 15 kVA 230V 50 60 Hz output 1022403 User s Guide Revision D Check the information on the type designation label of the equipment to verify that the unit is of the correct type The type designation label includes ratings a CE marking a type code a part number and a serial number The serial number is important when making inquiries It allows individual recognition of the equipment E T N Powerware
48. utions and documentation in CD format Furthermore the comprehensive connectivity option portfolio includes Web SNMP adapters for networked environments Modem card for 24 7 remote monitoring ModBus Jbus card for building management system integration relay interface cards for industrial and facilities use and RS 232 cards for serial communication to one or multiple computers Communication cables It is recommended that the control cables and power cables be installed on separate trays Where control cables will cross power cables make sure they are arranged at an angle as near to 90 degrees as possible All control cables shall preferably be shielded If the shield is grounded this shall take place on only one end of the cable The procedure for connecting the control cables is the following 1 Remove the front cover by lifting the cover from the bottom outwards by releasing the retaining clip It s located in the bottom part of the bezel 2 Locate the control terminal or XSlot module where you want to install the communications cable e El x El H BE e Def all Me c E Lux Figure 26 Location of control cable terminals Signal inputs X44 amp X45 EPO NC X12 amp NO X52 RS 232 X53 Relay output X57 Connection to the standard RS 232 port X53 The standard RS 232 interface uses 9 pin female D sub connector It shall be used with the delivered cable for a computer or external modem con
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