Tankmate 2 & Tankmate 160 Tank Contents Gauge User Guide
Contents
1. Tank Top or Manhole Cover DOD Alternative Solder Joint Connection 4mm o d Copper Tube Part No 10m 9542 03 15m 9542 04 20m 9542 05 30m 9542 06 50m 9542 07 100m 9542 08 Brass Cap Nut Part No 1542 4501 Brass Solder Nipple Part No 1541 4501 _ __ Soft solder to tube 10mm H a Rubber Compression Washer Part No 9231 4001 User Guide Tankmate 2 amp Tankmate 160 Installation Tankmate Gauge with TG Internal Transmitter 1 Check the gauge dial for correct calibration depth and specific gravity and check whether pointer is on zero If pointer is not on zero carefully remove the front bezel from the gauge and re set the pointer to zero via the adjustment screw on the gauge dial Mount the gauge in the required position If mounting outdoors the gauge should be protected from direct sunlight Remove the manhole cover from the tank and mount the tank adaptor close to the manhole or in the cover itself Attach the lifting cable to a suitable fixing point at the top of the tank Pass the nylon tube through the tank adaptor and connect it to the TG external transmitter if using copper tube then make connection in accordance with diagram on page 4 Important This must be a 100 airtight connection Run the tube to the gauge ensuring that there are no sharp bends or kinks Connect the tube to the gauge if using copper tube then make connection in accordance with diagram on page 42. EUROGAUGE User Guide the bevel people lankmate 2 amp Tankmate 160 SG 0 84 Ser No 220449 Tankmate 2 amp Tankmate 160 Tank Contents Gauge User Guide 1 8 User Guide EUROGAUGE Tankmate 2 amp Tankmate 160 the level people Tankmate Contents Gauge Head P Pacificcauge aad Specification Gauge Head Flange 196mm dia Bezel 160mm dia Depth 59mm Range 0 6 10m W G at S G 1 00 Materials Case Bezel amp Back Plate Type 304 Stainless Steel Bezel Polished Accuracy Gauge 2 of full scale Zero Adjust Approximately 10 of F S D Calibration Marks Major max 10 Minor max 30 Protection IP65 BS5490 IEC529 Position Vertical Mounting Fixing 3 holes 5 8mm dia TG Internal Transmitter Diameter Height Housing AG External Transmitter Diameter Height Housing Maximum Distance from Transmitter to Gauge Head 100 metres B e equispaced on 178mm pcd A ere i TankMate 160 178mm Tan 140mm DN Mild or Stainless Steel 178mm 100mm Mild or Stainless Steel 4 SG 0 84 Ser No 220449 Zero a l Adjustment BSP Connection for Screw 4mm o d Copper Tube 1 BOR Connection for as 4mm o d Nylon Tube S OF 1 BSP Con nection to Tank 1 BSP Tank Adaptor for use with TG Internal Tank Transmitter Lifting Cable Air Bag TG Internal Tank Transmitter 2 8 EUROGAUGE User Guide the level people Tankmate 2 amp Tankm
3. Original order 3 Eurogauge advice note Gauge reading too low Check diaphragm inflation See above Incorrect tank calibration Check the tank calibration as above Gauge reading too high Gauge in direct sunlight Re mount gauge in a position where it is not exposed to direct sunlight If in any doubt about any of the above please contact us on 01293 658360 Do not attempt to dismantle gauge head as this is a factory adjustment only AFRISO EUROGAUGE LTD tyico PATE NUMDES Capsule Range A 100mbar 1m D 400mbar 4m G Other B 160mbar 1 6m E 600mbar 6m X NA C 250mbar 2 5m F 1000mbar 10m Gauge Head Connector 1 4mm Nylon 2 4mm Brass 3 4mm St Steel Transmitter Type A M Steel Internal 4mm Nylon Connection B St Steel Internal 4mm Nylon Connection C M Steel Internal 4mm Brass Connection D St Steel Internal 4mm St Steel Connection E St Steel External 1 BSP 4mm Nylon Connection F St Steel External 34 BSP 4mm Nylon Connection aaa aa a G St Steel External 1 BSP 4mm Brass Connection H St Steel External 34 BSP 4mm Brass Connection PRESSURE TRANSMITTERS VIBRATION SWITCHES X No Transmitter Required CAPACITANCE Tank Adaptor Float Level Switches 0 No Tank Adaptor Conductivity 1 BSP Brass Tank Adaptor Rotary Paddle 2 1 BSP St Steel tank Adaptor Magnetostrictive Self powered gauges Oil water Alarms Leak Detectors Pressure and Temperature Note We reserve the right to amend specifications without prio
4. Steel TankMate 160 Y Copper or Stainless Tube AG External Transmitter Copper Tube Length 10m 15m 20m Connection Size 3 BSP 1 BSP 30m 50m 100m Transmitter Connection Stainless Tube Transmitter Height mm 6m minimum length Connection then in 6m increments Height Tank Base 3 8 User Guide Tankmate 2 amp Tankmate 160 Installation Schematic Tankmate Gauge with TG Internal Transmitter a4 1 3 BSP Tank Adaptor Part No 000160001 LS A DED LILAC RL LRL LRL LLL EDIE LLL RL LL LLL ELE IEEE gS Hook for Lifting Cable f ASS P Lifting Cable St Steel I a Part No 952513 Length according to tank height la diameter Fix to tank top or Nylon tube 4mm o d manhole cover Part No 963708 Push on fitting 1 3 BSP Taper Part No 963709 Flange 178mm dia x 20mm Mild Steel Part No 15013401 IEH neeese Nitrile Airbag Part No 15163001 CZ Y TG V KSSS JLZ f Lf PN SSSA Spigot Assy a Mounting Pillar 15mm dia x 50mm Mild Stee Part No 15014401 Stainless Steel Part No 15014402 4 8 Part no 152100102 N LL m0 OlC7A UICi Ghe level people TankMate O 2 745m S r Na 211042 Push on fitting 1 3 BSP Taper Part No 963709
5. called up Data storage and clock Data memory for long term monito ring on memory card SD MMC Memory card is not part of scope of supply Optional e 4 relay output contacts VarioFox 12 2 relay contacts VarioFox 14 4 relay contacts SD memory card 31237
6. Assembly Part no 152100102 eee Nitrile Airbag Part No 15163001 Rubber Compression Washer Part No 92314001 6 8 Part No Soft solder to tube 1541 4501 User Guide Tankmate 2 amp Tankmate 160 Installation Tankmate Gauge with AG External Transmitter i 10 11 Check the gauge dial for correct calibration depth and specific gravity and check whether pointer is on zero If pointer is not on zero carefully remove the front bezel from the gauge and re set the pointer to zero via the adjustment screw on the gauge dial Mount the gauge in the required position If mounting outdoors the gauge should be protected from direct sunlight Ensure that the stopcock on the tank is fully closed Connect the AG trans mitter to the stopcock Ensure that the transmitter bleed screw is positioned vertically at the top of the transmitter Connect the nylon tube to the AG Transmitter if using copper tube then make connection in accordance with diagram on page 4 Important This must be a 100 airtight connection Run the tube to the gauge ensuring that there are no sharp bends or kinks Connect the tube to the gauge if using copper tube then make connection in accordance with diagram on page 6 Important This must be a 100 airtight connection Loosen bleed screw located in the top of the AG Transmitter Open stopcock slowly until liquid begins to run out of the bleed hole Retighten the bleed screw
7. EC and the Low Voltage Directive Tel 44 O 1 293 658360 73 23 EEC of the European Union and with the requirements of the normative Fax 444 0 1 293 52 8970 sections of the following harmonised European Standards WWW r l uk EN50081 1 Electromagnetic Compatibility Generic Emission Standard eurogauge co u Part 1 Residential Commercial and Light Industry Tankguard 3 sales eu rogauge co u k EN50082 1 Electromagnetic Compatibility Generic Immunity Standard Part 1 Residential Commercial and Light Industry EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use RADAR and MICROPULSE ULTRASONICS PRESSURE TRANSMITTERS Signed AR VIBRATION SWITCHES CAPACITANCE D C Ward Float Level Switches Conductivity Position Technical Services Manager Rotary Paddle Switches Date 01 04 2009 Magnetostrictive Self powered gauges This declaration applies to the following part number s Oil water Alarms 200130000 Leak Detectors Pressure and Temperature EUROGAUGE User Guide _ the level people Tan kg uard 3 Fillpoint Tank Management System The TankGuard 3 is a Fillpoint Tank Management System Originally designed to comply with all Health and Safety Standards relating to Fuel Oil Installations the system has been extended to incorporate specific requirements of the various Military Health and Local Authority users as well as Government and modern Industry The system co
8. Important This must be a 100 airtight connection Lower the TG transmitter using the lifting cable DO NOT USE THE TUBE to the bottom of the tank Provided that airtight connections have been made at both the transmitter and gauge ends a correct indication will be obtained and the gauge will maintain a constant reading of the liquid level Attention If for any reason the tube has to be disconnected the transmitter must be first removed from the tank to prevent the airbag in the transmitter from collapsing If the airbag of the transmitter collapses due to an air leak in the system ensure that the airbag is re inflated and assumes its normal rounded shape with the tube disconnected Blow down the inlet on top of the transmitter until resistance is felt Reconnect the tube to both transmitter and the gauge before the transmitter is lowered back to the tank bottom 5 8 User Guide U 5 OCT 0C Tankmate 2 amp Tankmate 160 Installation Schematic Tankmate Gauge with AG External Transmitter Push on fitting e f Ym 1 3 BSP Taper hi a Part No 963709 Unde Bleed Screw T OLLAN LO E E SNS Ghe level people come JAN i Part No 963708 Stop Cock Yj N Yj WN FEI Alternative F Solder Joint Connection Ni Wa WY 4mm o d Copper Tube j A X e ae 03 ZY Yj N 15m 9542 04 ZY Yj N 20m 9542 05 A Spigot j 100m 9542 08 y PA 5 men y VA Spigot
9. Turn the stop cock fully on Provided that 100 airtight connections have been made at both the trans mitter and gauge ends a correct indication will be obtained and the gauge will maintain a constant reading of the liquid level Attention If the airbag of the transmitter collapses due to an air leak in the system ensure that the airbag is re inflated and assumes its normal rounded shape with the tube disconnected Turn off the stopcock disconnect the transmitter drain out the liquid blow down the inlet on top of the transmit ter until resistance is felt Reconnect the tube to both transmitter and the gauge before the trans mitter is lowered back to the tank bottom 7 8 User Guide EUROGAUGE Tankmate 2 amp Tankmate 160 the level pegple Troubleshooting m OE No reading Air Leak Check that capillary tubing has been correctly fitted Make sure that the transmitter diaphragm has been Constant reading Diaphragm in correctly inflated blow down inlet on top of trans regardless of tank transmitter has mitter until resistance is felt Then release pressure contents collapsed and the diaphragm will assume its correct shape Slowly decreasing Minute air leaks Check for splits or twists in the capillary tube gauge reading Remake the capillary tube connections to the gauge and to the transmitter Incorrect tank calibration Check calibration details against Diaphragm in transmitter 1 Gauge dial partially deflated 2
10. ate 160 Questionaire for Tankmate Gauges Contact EULA u aE O Rectangular Tank Horizontal Cylindrical Tank Vertical Cylindrical Tank Diameter Diameter Straight Length Straight Height Dished End Depth Dish Depth or or Spherical Radius Spherical Radius Knuckle Radius Knuckle Radius Straight Length Diameter Spherical Diameter Radius Knuckle Radius Straight Height An accurate gauge eo Dish Depth Knuckle depends on accurate Sores information ae ere Position of Tank Gauge Connection Tank Slope degrees from Low End of Tank DishDepth y Contents Specific Gravity Gauge Scale Gauge Scale in litres percent tonnes metres m Full Mark 90 gallons fractions other Refill Mark 30 may incur extra charge Empty Mark 10 Dial Marking Gauge Selection Additional Information TankMate 2 Dial Diameter TG Internal Transmitter Nylon Tube requires min 200mm dia access into tank 100mm g Mild Steel Tube Length 160mm Stainless
11. contacts for connection to a BMS system A version with GSM monitoring is also available The Tankguard 3 is supplied factory calibrated to suit any tank shape Typical Tankguard 3 Installation _ Overfill Alarm Floatswitch Tank Level Indicator High amp Refill Alarms DMU08 Pressure Transmitter Tank FillPoint Digital indication and control instruments VarioFox 12 14 in wall mounting enclosures Description Compact ready to connect indica tion and control instrument with digital display housed in a robust wall mounting enclosure With inte grated transducer supply and 2 relay outputs VarioFox forms in conjunction with an electronic mea surement transducer e g for pres sure temperature level etc a stand alone measurement and con trol system VarioFox is universally applicable and can be freely confi gured Technical specifications Display 5 digit graphic LCD display with white background lighting and text orientated menu guide Selectable operating and display languages German English French Also freely selectable measurement units Measuring range 99 999 9 999 start and end of scale values as well as decimal point freely adjustable Linearity 0 1 of measuring range Resolution 10 Bit decimal point freely adjustable Response time lt 0 2 secs filter facility 38 Division II e Compact and ready to connect e 5 digit graphic LCD di
12. mplies with M amp E Ill and other related specifications and can be used with any level measuring device powered by a 4 20mA current loop The unit may also be configured for use with any other non loop powered level measuring device which provides a 4 20mA output This makes TankGuard 3 a universally applicable system providing the user with total flexibility to apply the most reliable type of level sensor element such as capacitance ultrasonic pressure float intrinsically safe or standard to perform a reliable measuring task The TankGuard 3 features an attractive wall mounting weatherproof housing to IP65 and requires no other cabinet or housing enclosure It incorporates an easy to read analogue dial trend indicator to give at a glance information of the level in the tank The red LED digital display provides the user with the current tank volume and an internal sounder and large LED lamps give warnings of re order high level and overfill alarm conditions The overfill alarm input is via a separate level sensor such as a float or capacitance level switch for safety System TEST and MUTE buttons are purposely situated for easy operation and the added REFILL VOLUME button is particularly useful for re ordering purposes and also provides the delivery driver with a check facility to tell him that he can safely discharge the full delivery load into the tank The system provides a 4 20mA re transmission output and also voltage free
13. r notice 8 8 User Guide EUROGAUGE Tankguard 3 Fillpoint Tank Management System FF he level people The TankGuard 3 must be mounted on a flat vertical surface All wiring must be in suitable cable for the application conditions and must comply with the relevant electrical supply authority regulations together with any other statutory requirements which may affect the installation The 4 20mA signal cables should if possible be run separately from any cables carrying mains voltages It is recommended that cable with polyethylene or PVC insulation with a conductor size of at least 1 5mm is used If the 4 20mA signal cables are to be run through areas of high electrical interference it is recommended that screened cable is used with the screens being terminated to the earth terminal in the TankGuard 3 unit Refer to the user guides for the tank level sensor and overfill alarm switch for their individual connection details Tankguard 3 External Wiring Connections U Overfill Remote Alarm 4 20mA Switch or BMS Volt free contact to BMS or external alarm Tank Mounted 4 20mA re transmission to BMS Overfill Alarm Switch Voltage free Tank Mounted Level Sensor 4 20mA two wire AFRISO EUROGAUGE LTD Declaration of Conformity Unit 4 Satellite Business Village Fleming Way Crawley This is to certify that the above named product s fully complies with the West Sussex RH10 9NE Electromagnetic Compatability Directive 89 336 E
14. splay e Jext orientated menu user guide e Freely selectable measurement units e Integrated transducer supply e 2 or 4 relay switching outputs e Data logger function Operating temperature range Ambient 10 C 55 C Supply voltage AC 50 253 V DC 20 253 V Sensor supply Integrated galvanically isolated power supply for transducer DC 20 V 20 mA Sensor inputs All standard analogue signals e g 4 20 mA 0 20 mA 0 10 V Transistor PNP e G for VibraFox GVG Visual alarm 1 red LED Audible alarm Integrated piezo buzzer can be muted Analogue output 1 0 4 20 mA galvanically isolated Analogue output 2 0 10 V galvanically isolated Switching outputs Relay contacts 2 voltage free changeover adjustable hysterisis Contact rating AC 250 V 2A 100 VA For the complete range of Digital Indication Instruments see pages 519 to 521 Screw connector set i i i Junction box with Digital indicator VarioFox Alarm instrument re transducer Housing Robust wall mounting housing from impact resistant plastic ABS W x H x D 100 x 188 x 65 mm Protection IP 54 EN 60529 Linearisation Customer specific linearisation with maximum 24 points e g for volume display litres in non linear vessels Dip charts for horizontally installed cylinders as well as for spherical tanks are pre programmed Min Max value memory The highest and lowest values rea ched during operation can be
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