OPERATING INSTRUCTIONS
Contents
1. ROBAND Manufactured By ROBAND AUSTRALIA PTY LTD OPERATING INSTRUCTIONS PIE WARMERS Models PA50 PA100 Version 3 PA4OL PA80L Version 1 Includes Alternative models G Special Features High Temperature Capacity Ultra Life Stainless Steel Elements Toughened Safety Glass Easy Clean Crumb Tray Ce These instructions cover the models of ROBAND Pie Warmers only Although there are slight variances between models the installation operation care and maintenance procedure is the same for all 19 11 2014 Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive Roband range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders Noaw Meat Slicers F rje Cookware Robalec Soup Rice Warmers Robatherm Urns Austheat Fryers Dipo Induction amp Autofry Machines Roband also has its own line of commercial cookware and cutlery under the Robinox brand name For a complete set of brochures please contact your nearest authorised dealer or contact Roband directly2. LI LJ r m ROTARY INTERNAL LIGHT ONLY ON PA4OL amp PASOL PILOT x Note This circuit diagram has been provided for reference and to assist qualified service and repair agents only Under no circumstances should persons not Suitably qualified attempt repairs to any electrical equipment ass ROBAND AUSTRALI A PTYLID EXPLODED DIAGRAM PA50 JBYSPAA Y A 15S JOUY ZZ00Sd f OS Z ng SID d BUNDY SOOODN 1 JOHODIGIOUIUUSL FL9LSS L lZ YOO g Pua elo ulD SSJOd 1 0003 b J quessy BD MOI 00SW 1 DIS 5348 Yd 8900DN bo jo OZ USSIS WLU fOlld 907093 m OZ 18quuy ww O id 81021 bo j qouy UIDId Y UIJMS MOJOJ 261083 IS YO JWOD POD O900Dd L J SIS USUlIbley Y IS J SUUIOLLUIISU 0C00S1 4 L J QOUY UD Y 0582 fOJSOUUSY ELOOSL T E USUIS I OS Vd EFOODH t z SSES UO FO00DO LNW 1009 5015 00099 jo Orad ADI GUMS EZLOSS IC OS WOHOG xog HO IZlOSS L 8 oo Quu ssy xog OMUOD 719158 d vd JSUUNA ADIL GUND SZ LOSS a 9 OG 190y ESO0DN pS QUISssy SUDY JUCI Br LSS coe SUD4 SPIS S LOSS ee quiessy Bulla 48r LSS E fa pog OZ9LSS L H ON ld Vd AO ON NAL A E E de Page 10 ROBAND AUSTRALIA PTYLID PA100 ES A E DERA d Vi Ya DN L no Kan e AN k AA A A A see ee AAA A ROBAND AUSTRALIA PTLD Page 11 1 HEM ET a
3. PW50G PW100 PW100G 40DT GOUT 83DT STANDARDS This machine is designed in compliance with e Machinery Directive 2006 42 EC e Low Voltage Directive 2006 95 EC e EMC Directive 89 336 EEC including amendments to 93 68 EEC e WEEE Directive 2002 96 EC WEEE e Restriction of Hazardous Substances in Electrical and Electronic Equipment 2002 95 EC RoHS e EN60335 1 Household and similar Electrical Appliances e EN60335 2 48 Commercial Electric Toasters and Grillers e EN55014 2 1997 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Immunity ENVIRONMENTAL This product is designed in order to contribute as little as possible to the quantity and noxious nature of waste and risk of pollution or other environmental contamination Packaging materials used in this machine are designed to be recyclable DECLARATION hereby declare under our sole responsibility that the product mentioned above to which this declaration relates complies with the above mentioned standard s Roband Australia has appointed Valera Ltd as our EU Authorised Representative of 5 7 The Glade Business Centre Eastern Ave West Thurrock Essex RM203FH UK Tel 08 45 270 4321 Fax 0845 270 4323 E Mail info valera co uk ES A E A 3 5 EZ Signature of Authorised Person _ Date _1st March 2008 Print Name _ Gordon Thorpe Position _ Director of Engineering w ROBAND AUSTRALIA PTYLTD
4. WARRANTY Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against defective workmanship and materials for a period of 12 months from the date of purchase Roband Australia s obligations pursuant to this express warranty being limited to the repair or replacement of the defective goods or materials at is option and subject to the terms contained within this Warranty statement Where relevant glass Teflon and lamps are not included in this warranty and RCD tripping due to moisture absorption by Tubular Heating Elements is not considered a warranty fault Generally all goods claimed under this warranty must be returned to the factory or an authorized service agent freight prepaid for inspection All parts deemed to be defective will be replaced however no claims will be entertained for second hand products or parts damaged in transport misused or modified in any way without our approval For machines that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by the company Any repairs or replacement of defectiv
5. lt lt 001 Vd JOPA vySOOOW OI SSD O 900099 AOPZ MOSS lu uu l3 FFr00OH UWISIS ISulDI 2 Y JOJOWUWIOWISYL 0600SW QOUY UIDId Y oF8Z HD SOUIISUL 100S1 001 woog xog UC co LOSS 142 Yd Jeuuna DIL quuniO ST LOSS JQUISSSY SUDd UOJ ELSLSS Aiquuassy xog O1JU0D S191SS 001 Vd ISUDd SPIS 9LLOSS jquisssy Bulls O VSZSS 001 vd Apog LZ9LSS NOILdISDSIA ade WAN O N oo o Lu ROBAND AUSTRALIA PTLD Page 13 APPENDIX A RESIDUAL CURRENT DEVICES RCD S Also known as Earth Leakage Protection systems an RCD is a protective device that automatically disconnects the active conductors of a circuit when an earth leakage current reaches a predetermined value Although RCD s are mandatory in domestic installations and in the final sub circuits of residential type areas the Australian Standards quote that the requirement of an RCD does not apply to a socket outlet for the connection of fixed electric cooking appliances such as ranges ovens or hotplates In installations that are neither Domestic nor Residential type AS NZS 3000 2 5 3 3 states that RCD s are needed only in situations where equipment may represent an increased risk of electric shock to the user AS NZS3000 2 5 2 gives the following warnings that should have been taken into consideration when an RCD circuit was installed To avoid unwanted tripping due to leakage currents and transient disturbances care should be taken to
6. to commencement of any maintenance or Service In the case of new personnel training is to be provided in advance These machines should not be operated by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety These machines are heating units and as with any commercial heating unit the surfaces on these Pie Warmers will get hot Always be careful when near an operating Pie Warmer and ensure that any risk to unwary customers or staff is minimised with additional signage if necessary Due to the obvious heat hazard Roband recommends that these units be kept out of reach of children The performance of this unit cannot be guaranteed for operational use outside its design parameters These pie and food warmers are designed mainly for the heating and warming of food such as pies sausage rolls and similar articles They are not designed for the cooking of food The machine should be disconnected from all power and allowed to cool before cleaning Roband will accept no liability if Non authorised personnel have tampered with the machine The instructions in this manual have not been followed correctly Non original spare parts are used The machine is not cleaned correctly with the right product There is any damage to the unit ROBA
7. warmer on the maximum temperature setting for 20 minutes After this period return the thermostat to the desired operating temperature Please note that the warmer should not be operated without the crumb tray in position It should be emphasised that these units are designed as food warmers As such they are designed for use with freshly baked or refrigerated product While it is outside the scope of the design of these units to use them with frozen products it is highly recommended that if frozen products are being used the products be thawed before being put in the Pie Warmer If frozen products are placed in these units significant time should be added to the preparation in order to produce the desired serving temperature Overall the general conditions of the Australian and New Zealand Food Standards Code should be met At the time of writing these instructions this standard states that food must be served below 5 C or above 60 C Approximate times for products to reach the desired serving temperature when thawed foods are placed in a pre heated unit at 90 C are as follows Meat bes 35 45 mins Sausage Rolles 20 mins Party Pies 15 mins Pasties Pockets 15 20 mins These units are capable of being retrofitted with glass doors on both sides and can have the glass front swapped to the back The following combinations can be achieved 1 Glass doors back fixed glass front 2 Glass doors front fixed glass b
8. within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this machine result in sharp edges Whilst any such edges are removed to the best of our ability it is always wise to take care when contacting any edge Do not remove any cover panels that may be on the machine This unit can get very hot Ensure everyone is aware that the machine is operating and take care to avoid contact with hot surfaces National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained on all sides If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing Always ensure the power cable is not in contact with hot parts of the machine when in use Ensure that any damaged power cord is replaced before further use Keep out of reach of children ROBAND AUSTRALI A PTYLD Page 5 SAFETY GLASS The Toughened Safety Glass used in the ROBANDA Pie Warmers is approximately five times stronger than normal glass In addition to this strength the toughened glass is able to handle high temperatures and it is desig
9. ND Page 1 AUSTRALIA mm PACKAGING All care is taken when packing and Roband ensures that every unit is functional and undamaged at the time of packaging The Package of this Pie Warmer should include 1 One Pie Warmer appropriate model includes shelves and crumb tray 2 This Manual 3 Packaging Materials Any damage to the machine as a result of freight must be reported to the Freight Company and to the agent responsible for the despatch of said unit within 24 hours of receipt No claims will be accepted or entertained after this period COMPLIANCE Roband products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications and Media Authority ACMA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the RCM symbol For further information contact the Australian Communications Authority PO Box 13112 Law Courts Melbourne VIC 8010 INSTALLATION Remove all the packaging materials and tape as well as any protective plastic from the machine Clean off any glue residue left over from the protective plastic or tape using methylated spirit Place the warmer on a firm level surface in the required position As a precaution it is recommended that all non metal bench top surfaces be protected from heat with some form of insulation A piece of masonite sheet metal laminate or similar material would be sufficient for t
10. Y Y DESCRIPTION Terminal Block Porcelain Lamp Holder Pilot 6mm Amber T120 Pilot 6mm Green T120 Oven Lamp 25W Rotary Switch amp Plain Knob Glass Front Glass Door Element Rack 50 Thermometer amp Retainer Stem Earth Screw Assembly Rating Plate PA Series Decal Cord Clamp 10A Grommet 5 8 Knob Screw amp Washer Element Baffle Side Panel Ctrl Box Bottom 50 Crumb Tray Crumb Tray Runner PA amp PL Light Cover Front Panel Assembly Control Box Assembly Terminal Bracket Body PA50 Ceiling Assembly Thermostat 285 amp Plain Knob Screw 8G x 3 8 self tapper hardened Torx x 10 S O O 9 010 CARO 00 OIN A O O O O O Lu LW 5 2 23 25 26 MC0062 ITEM NO LA mm Er men A X N of VEZ DO UU TO ee ST xt os N os ha JO N ROBAND Page 12 AUSTRALIA PTLD 2 PASOL XIO p u pibu eddp Jes 8 x 58 MSJOS C9000W MST dub USAO 8 093 1 pjoH dwp 870094 JBAOD 44687 8 1 SS 9 4 09 Lee S 9 SS Jadung 80009d og 66 8G LE 9 D P ed GG Ld OZ UID O1Od JOO g OUILUIS 0093 Ajquuassy malos UHDI 88E0SW IDO q sees Vd 8900DN 1939D1g DUO 9191SS GOUY ulD d Q YMS Alojor Z 10S3 lpld Bula S000ON OZ LI USSID WWY Olid 907093 OZ 11 19quY UL Olid leg VOL duup O pioo 09009d EH w wam w m SS mus x SS w w o SS SS SCH SS SS ee SS Se SC SS SCH e Do CS w Do x oso
11. ack 3 Glass doors front glass doors back A runner separates the doors at the top If doors are removed remember to re insert the doors into different runners ROBAND AUSTRALIA PTYLD Page 3 Please note Heating is generated from the bottom of the unit Consideration should be given when loading product into the pie warmer to allow spacing on the lower racks so that the hot air can rise through the lower shelves to the upper shelves If foil is placed underneath the product and covers the whole shelf then the ability for the hot air to rise is reduced and the uppermost shelves wont be as hot as intended When using foil ensure that sufficient area is free on each shelf for air to pass through Due to the heat emission from the element the hottest shelves in the pie warmer will be the bottom shelves When new product is placed in the unit throughout the day it is recommended that the bottom shelves be utilised to prepare the food more quickly Sausage rolls Pasties Sausage rolls Pasties Pies Pizza Pockets Full Pie Warmer Sausage rolls Pasties Sausage rolls Pasties Pies Pizza Pockets Partially Loaded Pie Warmer ROBAND gen AUSTRALI A MYD AS SAFETY GENERAL SAFETY This machine contains no user serviceable parts Roband Australia one of our agents or a similarly qualified person s should carry out any and all repairs Any repair person s should be instructed to read the safety warnings
12. at our head office Roband Head Office Sydney Australia Roband Australia Pty Ltd Tel 61 2 9971 1788 1 Inman Road Fax 61 2 9971 1336 Dee Why NSW 2099 Email sales roband com au AUSTRALIA Web www roband com au International Agents For additional agents please email Head Office United Catering Equipment Supplies Switzer Burgi Infra Grill Ph 357 777 777 24 land Ph 41 418 554 552 Hotel Equipment Ltd Thailand Seven Five Distributors Co Ltd Ph 679 672 0666 Ph 662 866 5858 Chung Wah Kitchen Machine Ltd United Arab Boncafe Middle East LLC Ph 852 2334 5411 Emirates 9714 282 8742 Allied Food Equipment United Arab Nisa Trading LLC Ph 603 9133 5833 Emirates 9714 396 6132 Maldives Radiant Heat Maldives Pty Ltd United Metcalfe Catering Equipment Ph 960 333 4845 Kingdom Ph 44 1766 830 456 Zealand Ph 649 274 1354 Ph 1 508 361 9226 Mones Comptoir Materiel Professionnel Ph 687 28 50 43 Ph 1 508 361 9226 Papua New Brian Bell 8 Company Pty Ltd NETHERLA AKB Bert Muller Guinea Ph 675 325 5411 NDS Ph 31 306 017 442 Allied Foodservice Equipment GREECE K8N Engineers Ltd Ph 65 62525880 Ph 30 210 520 0440 Cyprus Fiji Hong Kong Malaysia Singapore Copyright 2014 Roband Australia Pty Ltd All rights reserved No part of this work may be reproduced or copied in any form or by any means electronic or mechanical including photocopying or posting to a website without the written per
13. e goods or materials pursuant to this warranty must be authorized by Roband Australia prior to any action being taken The company reserves the right to reject a claim for warranty if it is not completely satisfied with the circumstances under which it occurred and any other costs incurred for false claims or faults due to incorrect usage etc are the responsibility of the claimant Roband Australia Pty Ltd nor any subsidiary company or Agent shall be liable for loss of profit or damage to other equipment and property except where it is in breach of the guarantees provided in accordance with schedule 2 of the Competition and Consumer Act 2010 Cth or the applicable legislation from time to time The goods come with guarantees that cannot be excluded under the Australian Consumer Law ACL You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably forseeable loss or damage You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not constitute a major failure Generally authorized service agents are located in all areas which have authorized distribution dealers For the name of your nearest Australian authorised service agent please contact Roband Australia Pty Ltd 1 Inman Road Cromer NSW 2099 Warranty Number 1800 268 848 Phone 02 9971 1788 Fax 02 9971 1336 All other countries please contact your selling Agent Please com
14. ensure that the sum of the leakage currents of electrical equipment on the load side of an RCD is less than 1 3 of its rated residual current To avoid excessive leakage current causing unwanted tripping where socket outlets are protected by one RCD having a rated residual current not greater than 30mA consideration should be given to the number of socket outlets protected and the nature of electrical equipment likely to be connected to the socket outlets Tubular elements Such as those used in this unit reaching temperatures greater than 110 C are subject to moisture absorption and therefore earth leakage current generation Should the installation and use of this unit trip an RCD the unit will need to be run on a circuit without an RCD as mentioned above for approximately 30 60 minutes after which time the elements should have dried out and the machine should function normally If you are unable to locate a circuit without an RCD please contact your supplier or if you prefer you can contact Roband and send the unit to one of our offices where we can run the machine on a suitable circuit free of charge a return freight charge may apply ROBAND Page 14 AUSTRALI A MYD EC DECLARATION OF CONFORMITY Roband Australia 1 Inman Rd Manufacturer Cromer NSW 2099 Australia Model Type Pie Warmer Pie and Food Warmer Date of first CE ist March 2008 Marking PA40L PA80L PA50 PA50G PA100 Specific Models PA100G PW50
15. his task Before connecting the Pie Warmer to the power supply ensure that the thermostat is set to O degrees and the on off switch is set to the OFF position Plug the pie warmer into a standard single phase 10Amp power point National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing ROBAND gece AUSTRALIA PTYLD OPERATION The pie warmer is thermostatically controlled First rotate the on off switch to the on position The green pilot light will indicate that the unit has power On the PA40L model the internal light will also illuminate Then rotate the thermostat knob to select the desired operating temperature usually about 85 90 C for pies and sausage rolls The thermostat will then cycle on and off to maintain the set temperature The amber pilot light will also cycle on and off indicating when the warmer is being heated and when the set temperature has been reached It is recommended that the pie warmer be pre heated before placing food inside As a guide pre heat the pie
16. hould be replaced daily and ventilation holes must be made every few centimetres to allow the food to be heated evenly throughout the unit Note Some cleaning agents can damage stainless steel usually through prolonged use For this reason we recommend cleaning with soapy water Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user CAUTION Although every care is taken during manufacture to remove all sharp edges care should be taken when cleaning and handling the Pie Warmer to avoid Injury CAUTION Handle glass with care when cleaning ROBAND Page 7 INN AA INDO AUSTRALIA mY TROUBLESHOOTING If the Pie Warmer does not function check the following points before calling for service Y The machine is plugged in correctly and the power switched on v The power point is not faulty v The On Off Switch is not in the OFF position v The thermostat is not set to O degrees v The thermostat knob and on off switch are not loose or broken rendering the switches inoperable v Check Appendix A on page 14 of this manual on RCD s SPECIFICATIONS Power Power Nominal Dimensions Consumption width mm Depth mm Height mm MODEL PASO 240 Volts 4550 Watts 585 350 485 PA40L AG Constant Research amp Development may necessitate machine changes at any time ROBAND si AUSTRALI A MYD CIRCUIT DIAGRAM Models PA Series 240V o IM
17. industry and the automotive industry for side windows and displays the same properties there The alternative is to have glass that can be very dangerous when broken or worse could chip off and fall onto the food within without being noticed It is the opinion of Roband Australia that this glass is superior to both Clear Float and Ceramic glass with regards to function and safety If glass doors are a concern a set of stainless steel doors may be purchased contact your supplier ROBAND E AUSTRALIA PTYLD CLEANING CARE amp MAINTENANCE Attention to regular care and maintenance will ensure long and trouble free operation of your Pie Warmer Ensure the power is off and the Pie Warmer is cool before attempting to clean any part of the machine Wipe the surfaces down with warm soapy water using a damp sponge or cloth Do not immerse the unit in water or allow the ingress of water into the ventilation holes or controls Daily cleaning of the crumb tray is essential The crumb tray may be removed by Sliding it out from the unit The crumb tray should be emptied and washed with warm soapy water The glass should be cleaned daily with an appropriate cleaning agent for both aesthetic and hygienic reasons Always ensure the power cable is not in contact with hot parts of the Pie Warmer when in use and have any damaged power cord replaced immediately Note If foil is used to cover the trays the foil s
18. mission of the publisher The material contained within this document is intended entirely for instructional purposes ROBAND AUSTRALIA Prip CONTENTS INTRODUCTION error EO E E E E E 1 GENERAL PRECAUTION capote eri EEE EEEa 1 PACKA ET 2 COMPLIANCE erratas ao E E 2 INSTALLATION u E E E EEE O 2 OFERA HON AE o o OA 3 GENERAL SAFE GE 5 CS NP II mn e To ab 6 CLEANING CARE amp MAINTENANCE isrcsresrerrenn nenese aTe EEEE E KRETE E RS el EIER Ge elen FINO roer gota beat 8 SPECIFICATIONO areia e EEA EP EAEE E E TE EEEE 8 CIRCUIT DIAGRAM a rrnrssnsssssssssssssssssssssssasasa 9 EXPLODED DIAGRA N see EE EEEE E RERE 10 APPENDIX os aire in EE E A E E E EE E 14 EC DECLARATION OF GONFORMITIN 15 WARRANTY uuu uu sassa IR 16 ROBAND AUSTRALIA miD INTRODUCTION Congratulations on your purchase of this quality ROBAND product With proper care and management your new purchase will give you years of trouble free service By reading these instructions carefully you can ensure that this machine is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS This machine must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Servicepersons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior
19. ned to shatter into small relatively harmless pieces in the event of breakage These glass pieces can be collected carefully by hand without resulting in lacerations It is important to note however that the edges of these pieces of glass are no more durable than normal glass and must therefore be handled with care when cleaning This type of glass has a rather unusual property as a direct result of its toughened nature When the glass takes an impact that does not immediately shatter the piece it stores that stress in the glass layers This stress storage is invisible and unmeasurable but it is there nonetheless The storing of a stress is only temporary If the glass suffers a sufficient impact and the stress is stored it will one day be released There is no way to measure when this release will occur it could be after a few minutes or it could be years later When the stored stress is released the glass will soontaneously shatter This could occur at any time even when the machine is off and nobody is near it On extremely rare occasions a glass door will explode This is a rare but entirely normal property of the glass and although pieces of shattered glass may travel several metres if they do contact bare skin they should not cause injury even if you are directly in front of the explosion It is important that any contaminated product be thrown away Toughened Safety glass is also commonly found in the building
20. plete the following details and keep this card in a safe place NAME ADDRESS MODEL No SERIAL No DATE PURCHASE NAME OF DEALER PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ROBAND _ Page 16 AUSTRALIA PTYLD OTHER LEADING PRODUCTS AVAILABLE T PLUS DRINK MIXERS PIE amp FOOD WARMERS HIGH PERFORMANCE DEEP FRYERS GRILLMAX TOASTERS NOAW Slicers Manufactured Imported in Australia by ROBAND A US TRA LIA PTYLTD Authorised Distributor Agent ROBAND A US T R A LIA PTYLTD
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