Speedman Compact Installation Instruction
Contents
1. DEPEND ON DAVEY WATER PRODUCTS Installation and Operating Instructions for Davey Speedman Compact Constant Water pipe transport plugs amp associated seals from the NOTE Prior to installation remove the inlet and outlet suction and or discharge ports under pressure Under no circumstances should the Speedman Compact System or associated pipework be disassembled unless the internal pressure of the unit has been relieved Failure to observe this warning will expose persons to the possibility of personal injury and may also result in damage to the pump pipework or other property 1 WARNING The Speedman Compact system and associated pipework operate WARNING Failure to follow these instructions and comply with all applicable codes may cause serious bodily injury and or property damage Please pass these instructions on to the operator of this equipment Prior to using this pump you must ensure that The pump is installed in a safe and dry environment The pump enclosure has adequate drainage in the event of leakage Any transport plugs are removed The pipe work is correctly sealed and supported The pump is primed correctly The power supply is correctly connected All steps have been taken for safe operation Appropriate details for all of these items are contained in the following Installation and Operating Instructions Read these in their entirety before switching on this pump If you are uncertain as to any o2. TE The unit is factory set to suit low power use and the pump performance It is recommended that you only adjust the SYSTEM PRESSURE unless advised by your Davey Water Products dealer The display will scroll through the various settings in order Choose with amp Save with ENTER Language e Press or to change the language e Pressing ENTER the value is saved in memory Keep ENTER pressed till it displays Done Language English Max Motor Current e Press or to change the value e Insert current value as indicated on the pump motor name plate e Press ENTER and keep pressed till it displays Done Max Motor Current 7 5 Ampere LLLA System Pressure e Press or to change the value from 1 00 to 7 50 Note this has been factory set at 2 5 Bar Insert the value for desired pressure of the system e Press ENTER and keep pressed till it displays Done System Pressure 3 5 Bar GOO e Press or to change the value ON OFF ON to activate the system OFF not to activate the system e Press ENTER and keep pressed till it displays Done System Start OFF Save amp Exit with ENTER e Press ENTER and keep pressed till it displays Done Save amp Exit With ENTER e Saving Parameter and DONE displayed All parameters are saved in permanent memory Warnings If System Start ON Speedman Compact contr
3. built accumulator which will accommodate small leaks In some applications it may be appropriate to install additional accumulator Supercell pressure tank capacity These applications includes e Long suction lines see Suction Lines Lift e Low flow appliances connected to the pump such as evaporative air conditioners slow filling toilet cisterns Any additional accumulators can be installed downstream of the controller ie between the controller and the first outlet Where extra draw off capacity is utilised the additional pressure tank should have a pre charge 15kPa below the system pressure setting DO NOT USE THREAD SEALING COMPOUNDS HEMP OR PIPE DOPE Installations with flooded suction require a gate or isolating valve so water supply can be turned off for pump removal and servicing For Automatic Pressure Pumps Installed with a Mains Pressure Hot Water System To protect your system from damage caused by back pressure from hot water systems You should always have installed on the hot water inlet an approved non return valve NOTE Always ensure hot water systems are installed in compliance with manufacturers recommendations and in accordance with all local regulations Connection of Mains Scheme or Town Water Supply to either Suction or peter of Pumps amp Pressure Systems Most Water Supply Authorities have strict regulations regarding direct connection of pumps to mains water suppli
4. ct when purchased new They may also be found on our website 16
5. ctioning of the controller The Extended Menu is only available via password Note We strongly advise you NOT to alter settings for these menus These menus are intended for trained service persons only Maintenance WARNING Under no circumstances should the Speedman Compact controller be disassembled by other than qualified tradespersons Failure to observe this warning may expose persons to the possibility of personal injury and may also result in damage to other property Do not dismantle spring under pressure The only regular attention your new pressure system may require will be if you have used an additional pressure tank You will need to check the pressure tank s air charge every 6 months This can be checked at the air valve with a tyre gauge Do not charge tank to a higher pressure than that shown in the table on page 6 To check air pressure in tank Switch off pump Open outlet nearest to pump to release water pressure Charge tank to required pressure using air pump and check with tyre gauge Switch on Close outlet ak WN gt WARNING Automatic resets may allow the pump to restart without warning Always disconnect the pump motor from the electrical supply before maintenance or repairs WARNING When servicing or attending pump and or controllers always ensure power is switched off and lead unplugged Electrical connections should be serviced only by qualified persons 14 NOTE For protection
6. es In most cases an isolating tank is required between mains supply and pump Davey also recommend this method Directly applied mains pressure can exceed pump operating pressure and damage pump Davey Water Products Pty Ltd can not accept responsibility for loss or damage resulting from incorrect or unauthorised installations Priming and Operation 1 Remove priming plug and fill 4 Switch on power The casing and suction line on status indicator will flooded suction simply open be illuminated and gate valve to pump When full the pump will run replace priming plug See section Start Up Procedure A full flow of water should be discharged from the open tap 2 Ensure outlet nearest to pump is open 5 If the pump stops with the tap open see troubleshooting checklist 3 Ensure all valves in suction line 6 Close the open outlet or tap and are open the pump should stop after a few seconds To Reset if Pump switches out in Pump Protection Mode 1 Switch off power 2 Make sure pump is primed 3 Open tap switch on power 4 Close tap and pump will stop Start Up Procedure e Power the system and in 2 seconds it will display the software variant HCW MT 19 02 07 By MAC3 SpA Press ENTER to start system without changing any of the factory pre sets e Press only if you need to alter any of the factory pre sets Installation Start Enter GOO Changing Pre sets NO
7. f these Installation and Operating Instructions please contact your Davey dealer or the appropriate Davey office as listed on the back of this document Congratulations on your purchase of a high quality Davey constant pressure water pressure system All components have been designed and manufactured to give trouble free reliable operation Your new pressure system incorporates the Soeedman Compact electronic flow controller a unit that enables the use of a highly efficient pump design and offers the following benefits 1 Enables the pump to deliver a constant pressure of water particularly across a wide range of flow rates reducing the inconvenience of pressure variation in showers etc 2 Provides automatic cut out protection should the pump run out of water should the pump fail to start due to low voltage or a blockage in the pump 3 Provides warning indications for system faults Has adjustable pressure setting to allow for various operating conditions Automatic retry functions in the event of a variety of system faults 6 Motor overload protection included Before installing your new pump system please read all instructions care fully as failures caused by incorrect installation or operation are not covered by the guarantee Your Davey pressure system is designed to handle clean water The system should not be used for any other purpose without specific referral to Davey The use of the system to pump f
8. ine on 1300 367 866 in Australia or 0800 654 333 in New Zealand or send a written letter to Davey at the address listed below On receipt of your claim Davey will seek to resolve your difficulties or if the product is faulty or defective advise you on how to have your Davey product repaired obtain a replacement or a refund Your Davey Two Year Guarantee naturally does not cover normal wear or tear replacement of product consumables i e mechanical seals bearings or capacitors loss or damage resulting from misuse or negligent handling improper use for which the product was not designed or advertised failure to properly follow the provided installation and operating instructions failure to carry out maintenance corrosive or abrasive water or other liquid lightning or high voltage spikes or unauthorized persons attempting repairs Where applicable your Davey product must only be connected to the voltage shown on the nameplate Your Davey Two Year Guarantee does not cover freight or any other costs incurred in making a claim Please retain your receipt as proof of purchase you MUST provide evidence of the date of original purchase when claiming under the Davey Two Year Guarantee Davey shall not be liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoever arising directly or indirectly from Davey products This limitation does not apply to any liability of Davey for failure to c
9. lammable corrosive and other materials of a hazardous nature is specifically excluded NOTE Prior to installation remove the inlet and outlet pipe transport plugs from the suction and or discharge Technical Features and Usage Conditions Operational temperature 0 C to 40 C Maximum humidity 50 at 40 C no condensate Temperature of fluid 1 C to 40 C Nature of fluid water with no chemical additives ph 5 to 9 Power Supply Single phase 230 Vac 50Hz Set point pressure preset at 2 5 bar 250kPa and adjustable between 1 0 to 7 5 Bar 100 to 750kPa 0 2 Bar Overpressure Maximum 12 Bar Electric safety and electromagnetic compatibility EN60730 EN61000 6 3 EN61000 6 4 For 60Hz operation consult your Davey Water Products dealer for advice Pump Priming Plug 2 Speedman Compact 175 Control Module 3 Discharge Outlet 11 4 BSPF Suction Inlet 1 4 BSPF Pump Body Motor Rotary Coupling Motor Mounting Bolts Controller Mounting Screws 10 Support Bracket Capscrews ONDA All measurements in mm 460 Preparing Your System On removing your Speedman Compact system from the carton check that the standard orientation of the pump inlet and controller is suitable If required the inlet can be re orientated 180 degrees To rotate the pump inlet to the alternate position prior to installation undo the two motor mounting bolts 8 the four con
10. oller will immediately power the pump motor e Speedman Compact controller will display the pre set operating pressure 3 5 Bar ACTIVE GOO To check direction of rotation for motor Note this is factory set already Check the correct sense of rotation of the pump If you want to change e Press key for about 5 seconds e With key gt go to the parameter Rotation Sense e With key and set the value desired for rotation sense 0000 or 0001 e Press ENTER and keep pressed till it displays Done Rotation Sense 0001 Save amp Exit with ENTER e Press ENTER and keep pressed till it displays Done Save amp Exit With ENTER LLALA e Saving Parameter and DONE displayed All parameters are saved in permanent memory Protection Should the Speedman Compact controller detect a system fault it protects the pump by turning it off Under some of these circumstances it does though perform an automatic restart or reset sequence as listed below PROTECTION RESET Low AC mains Automatic High AC mains Automatic Number of attempts programmable Ground to phase amp Phase to default 10 phase short circuit After this attempts reset if possible only contacting our technical support Output current over threshold for more than 1 second threshold MT 12A rms MM 17A rms Manual restart Water temperature over 75 C Automatic Number of at
11. omply with a consumer guarantee applicable to your Davey product under the Australian or New Zealand legislation and does not affect any rights or remedies that may be available to you under the Australian or New Zealand Consumer Legislation In Australia you are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Should your Davey product require repair or service after the guarantee period contact your nearest Davey Dealer or phone the Davey Customer Service Centre on the number listed below For a complete list of Davey Dealers visit our website davey com au or call AUSTRALIA NEW ZEALAND DEPEND ON Davey Support Centre Davey Support Centre 6 Lakeview Drive 7 Rockridge Avenue coresby Australia 3179 enrose Auckland 106 DAVEY Scoresby Australia 31 P Auckland 1061 Ph 1300 367 866 Ph 0800 654 333 WATER PRODUCTS Fax 1300 369 119 Fax 09 527 7654 Website davey com au Website daveynz co nz Davey Water Products Pty Ltd Member of the GUD Group ABN 18 066 327 517 Davey amp Speedman are registered trade marks of Davey Water Products Pty Ltd Davey Water Products Pty Ltd 2011 P N 401589 2 supersedes P N 401589 1 Installation and operating instructions are included with the produ
12. se long extension leads as they cause substantial voltage drop poor pump performance and may cause motor overload The Davey Speedman Compact fitted to this pump has a status indicator mounted on its front panel This will be illuminated whenever the Speedman Compact senses that there is electrical power available It will only work when unit is connected to the correct electrical supply The electrical connections and checks must be made by a qualified electrician and comply with applicable local standards Electrical Power Surge Protection An electrical power surge or spike can travel on the supply lines and cause serious damage to your electrical equipment The Speedman Compact controller fitted to this system has a metal oxide varistor MOV fitted to help protect it s circuit This MOV is a sacrificial device meaning that it effectively is gradually damaged every time it takes a surge The MOV is not a lightning arrestor and may not protect the control unit if lightning or a very powerful surge hits the pump unit If the installation is subject to electrical power surges or lightning we strongly recommend the use of suitable additional surge protection devices on ALL electrical equipment In accordance with AS 3350 2 41 we are obliged to inform you that this appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can u
13. se the appliance safely Young children should be supervised to ensure that they do not play with the appliance NOTE For protection the Davey Speedman Compact controller is equipped with an automatic reset current sensing overload constant tripping of this overload indicates a problem e g low voltage at pump excessive temperature above 50 C in pump enclosure Pipe Connections For best performance use P V C or polythene pipes at least the same diameter as the pump s inlet and delivery outlet openings Larger diameter pipe may be used to minimise resistance to flow when pumping longer distances Do not use pipe thread sealing compounds on any part of this pump ONLY use Teflon sealing tape Use unions at pipe connections to enable easy removal and servicing Use sufficient tape to ensure airtight seal and hand tighten only To prevent strain on pump threads always support heavy inlet and outlet pipes If there is a likelihood the water supply may contain solid particles such as pieces of plant or vegetable matter a filter should be installed p before the pump to avoid blocking of water ways t Lay suction pipe at a constant gradient to avoid air pockets which may reduce pump efficiency NOTE Suction leaks are the largest cause of poor pump performance and are difficult to detect Ensure all connections are completely sealed using thread tape only Extra Draw off Capacity The Speedman Compact has an in
14. suff ihe resetoperation wil off Reset be attempted every 50 minutes for 24 times 1 Disconnect the power After which the system supply will remain in permanently 2 Wait for the display to blocked state switch off 3 Restore the power supply e Lack of water found e Check that the water is Electro pump off present in the supply Automatic and e Restore correct pump programmable reset priming condition e Set at the factory for 5 e Check that any inline resetting attempt every 5 filters are not clogged No water minutes if unsuccessful off Reset the reset operation will 1 Disconnect the power be attempted every 50 supply minutes for 24 times 2 Wait for the display t After which the system i ES E lspiay to will remain in permanently Smite blocked state 3 Restore the power supply A pressure sensor fault e Consult the assistance ProSensor Fault has been found off service 13 continued overleaf MESSAGE MESSAGE MEANING PUMP STATE WHAT TO DO e An excessive amount e Verify that the pump of electrical current is is used in conditions registered in the pump suggested by the manufacturer e Make sure that there are Imax fault Off no points of friction or blocking with regard to the rotor e Do the setting sequence to set the MaxCurr parameter Maintenance Menu and Extended Menu During normal operation the Maintenance Menu is available It displays some parameters regarding the fun
15. tempts programmable Insufficient system pressure default once after 5 minutes then every 50 minutes for 24 times Number of attempts programmable default once after 5 minutes then every 50 minutes for 24 times No water in pump or air in the pump Broken pressure sensor Procedure for manual reset 1 Disconnect power supply 2 Wait for display to switch off 3 Reconnect power supply After this number of attempts it is necessary to do a manual reset 11 Self Diagnostics Display Should the Speedman Compact controller shut down unexpectedly check the controller screen for fault diagnostics information The display will also provide status information during normal operation MESSAGE MESSAGE MEANING PUMP STATE WHAT TO DO e Controller engaged but e Repeat the start up Disabled not engaged for electro Off procedure setting ON pump checking OFF 1 e Controller is checking the Active pressure off e Pressurised system e Controller is checking the Active 1 0 0 Pressure On e Pressurised system Controller is checking the e Attempt to eliminate the Active leakage Pressure Off cause of the faulty sealing e The system is leaking of the plumbing system e The power supply voltage e Check the electrical is too low under 170 Vac system and reset the Low ACMain e Automatic reset Off values to the range as envisaged for the controller e The po
16. the Davey pump controller monitors input current and will shut down the pump motor in the event of an over load WARNING When servicing or attending pump always ensure power is switched off and lead unplugged Electrical connections should be serviced only by qualified persons If the electrical supply lead of this pressure system is damaged it must be replaced Care should also be taken when servicing or disassembling pump to avoid possible injury from pressurised water Unplug pump relieve pressure by opening a tap on the discharge side of the pump and allow any hot water in the pump to cool before attempting to dismantle During servicing use only approved non petrochemical based oring and gasket lubrication If unsure consult your Davey Dealer for advice WARNING Do not use hydrocarbon based or hydrocarbon propelled sprays around the electrical components of this pump 15 Davey Repair or Replacement Guarantee In the unlikely event in Australia or New Zealand that this Davey product develops any malfunction within two years of the date of original purchase due to faulty materials or manufacture Davey will at our option repair or replace it for you free of charge subject to the conditions below Should you experience any difficulties with your Davey product we suggest in the first instance that you contact the Davey Dealer from which you purchased the Davey product Alternatively you can phone our Customer Service l
17. troller mounting screws 9 and the two support bracket capscrews 10 The pump can then be rotated relative to the controller by loosening the rotary coupling slightly 7 Re position the support bracket to the holes on the opposite end of the mounting base and re affix with the support bracket capscrews Re position the pump and controller on the base tightening all items 7 8 9 and 10 carefully Choosing a Site Choose a site with a firm base and as close to the water source as possible with correct power supply Make sure your pressure system is always connected to an adequate reliable source of clean water Housing your Davey Pressure System To protect your pressure system from the weather make sure the pump house is both water proof frost free and has adequate ventilation The pump should be horizontally mounted on a firm base allowing for drainage to avoid damage to flooring etc that over time may occur from leaking pipe joints or pump seals Do not mount the pump vertically WARNING Some insects such as small ants find electrical devices attractive for various reasons If your pump enclosure is susceptible to insect infestation you should implement a suitable pest control plan Power Connection Connect lead to power supply 220 240V 1phase 50Hz as designated on controller label Note that while the pump motor is rated three phase the single phase supply is inverted to suit in the controller Do not u
18. wer supply voltage e Check the electrical is too high above 270 system and reset the Vac values to the range High ACMain Automatic reset Off as envisaged Toke controller e Check if there is air in pump and eliminate it Aphase phase short e Eliminate the short circuit circuit or a phase earth Check the correct motor short circuit has been insulation found on the pump motor Reset e Automatic and 1 Di h programmable reset aerial e power Short ph ph gnd Set at the factory Off i a E for 5 attempts at ait or the display to switch off resetting every 10 sec if unsuccessful the 3 Restore the power supply system will remain in a permanently locked state 12 MESSAGE MESSAGE MEANING PUMP STATE WHAT TO DO After 10 reset attempts e For reset is necessary to for short circuit ph ph gnd contact Davey technical STOP CC of the electropump Off support e Water temperature above e Check that the incoming 75 C water temperature e Automatic reset when the iS oS Hs product temperature falls to under specifications High temperature Off g peram 60 C e Check and restore the correct pump priming condition High flow and very low e Eliminate the high flow pressure usually a broken pipe e Automatic reset e Restore correct pump e Set at the factory for 1 priming condition resetting attempt every 5 e Check that any inline minutes if unsuccessful filters are not clogged Press In
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