HMP35AD USER MANUAL 2015 WEB.ai
Contents
1. Consider Work Area Environment e Keep work area well lit e Do not use tool in presence of flammable liquids or gases Check the state of the air lines connections and machine before beginning operation Ensure the drill is powered by cleaned and oiled air Do nat allow the drill to be submerged in water or exposed to moisture Keep Children Away e Do not let visitors contact tool or air supply e All visitors should be kept away from work area Store Idle Tools When not in use tools should be stored a dry high and locked up place out of reach of children Do Not Force Tool e It will do the job better and safer at the rate for which it was intended Use Right Tool Do not force a small tool or attachment to do the job of a heavy duty tool e Do not use tool for unintended purpose For example Do not use a circular saw for cutting tree limbs or logs Dress Properly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors e Wear protective hair covering to contain long hair Always wear safety glasses Use face or dust mask if necessary Use hearing protection Do Not Abuse Tool Never carry tool the air hose Keep tool and air supply hose away from heat oil and sharp edges Do Not Overreach Keep proper footing and balance at all times 12 13 14 15 16 17 18 IMPORTANT SAFETY2. ITEM PART NUMBER SPMP35040101 SPMP35040102 SPMP35040103 SPMP35040104 04 BEVEL GEAR T 39 ASSY INCL SLEEVE DESCRIPTION 19 Part Number SPMP3505 GEAR BOX COVER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY SPMP350501 GEAR BOX COVER SPMP350502 JUMPER SPMP350503 Anschlussnippel fur AMT2 H 19 03 20
3. 1 9 3509 DRVER 1 10 3910 900 8 062 12 13 14 15 16 17 18 19 20 5 23520 TURNON OFFGEARR__________ 1 21 352 GEARPIUG______________ 1 22 723522 GUARDSSLIDE_______________ 1 23 SPMP3523 GUARD ASSEMBLY 1 25 5 29525 SOCKETBUTIONHEADCAPSCREWM5 4 26 5 352 50 6 27 27 _ SPMP3527 SOCKET BUTTON HEAD CAP SCREW M6 2 28 SPMP3528 SCR M4x16FHSCSS 29 5 735289 2 SCR Mox12FHSCS 2 30 SPmP3530 SPRINGWASHER6I 2 31 5 2 82 SPmP3532 0 2 SPMPa533 HEX SOCKET BOLT M4x 1 34 35 36 37 38 39 40 41 42 43 44 45 46 SET SCREW M6 x 6 47 48 49 A 11 PART NUMBER DESCRIPTION 13 Part Number SPMP3502 VALVE ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 21 555350201 VALVEHOUSING A 22 SPMP350202 PISTONASSY SSS 23 spmpas0208 PISTONPLUG lT 24 56915350204 STOPPLUG A 25 SPMP350205 LOCKINGRING lT 27 SPMP350207 IT 28 SPMP350208 EXTERNALRING lT 29 SPMP350209 HANDLE HOLDER lT 2 10 SPVP35020 WASHER TT 211 SPMP350211 HANDLE SHAFTS 212 SPMP350212 HANDLEASSY TT 213 SPmMP350213 SEAL COVER TT 217 SPMP350217 SLEEVECENTER gt 218 sPMP350218 SEVEN DD TT 219
4. INSTRUCTIONS Maintain Tools With Care e Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories e Inspect tool periodically and if damaged have repaired by authorized service facility e Inspect air supply hose periodically and replace if damaged e Keep handles dry clean and free from oil and grease Disconnect Tools e Unplug from air supply when not in use before servicing and when changing accessories such as cutters Remove Adjusting Keys And Wrenches e Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintentional Starting e Do not carry a plugged in tool Always disconnect from air supply before moving sure switches are off before connecting to the air supply Stay Alert e Watch what you are doing Use common sense Do not operate tool when you are tired e Do not use when taking medications that may cause drowsiness Check Damaged Parts Before further use of the tool any damaged parts should be repaired and performance verified prior to operation Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation Any part that is damaged should be properly repaired or replaced by an authorized service center e Do not use this tool if switches do not turn it on and off Have defective switches replaced by aut
5. slugs at end of cut They become HOT during the cut 10 Keep all safety features functioning and working properly 11 Keep bottom of magnet burr free and clear of chips and debris 12 Use only authorized service centers for repairs w ES Remove all contents from packaging and inspect to ensure no damage was incurred during shipping Your Holemaker package should include the following HOLEMAKER HMP35AD MACHINE 1 METAL CARRY CASE 1 SAFETY CHAIN WITH CLIP 1 HEX WRENCH 4 1 HEX WRENCH 4 1 FEED HANDLE 1 COOLANT BOTTLE ASSEMBLY 1 OPERATORS MANUAL 1 WHAT YOU SHOULD KNOW BEFORE YOU DRILL 1 Type of material to be drilled Brinnell or Rockwell hardness material thickness and position should all be determined to ensure proper selection of cutting tools 2 Remove any excessive mill scale or rust from surface to be drilled 3 When drilling thin materials it is recommended that you place a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force 4 Material that has been flame cut may become heat treated and therefore difficult to drill Avoid drilling near such areas whenever possible 5 Special cutter lubricant is available for using the Holemaker and annular cutters in the horizontal position Consult you distributor for more information The Holemaker HMP35AD is not designed for use on steel thinner than 3 8 or 10mm as the magnet s adhesive power would be significa
6. HOLEMAKER 35 PNEUMATIC Holemaker Portable Magnetic Drilling Machine OPERATOR S MANUAL N WARNING BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR Serial Date of Purchase Ver 1 10 17 08 15 Holemaker 35 Pneumatic Magnetic Drilling Machine Congratulations on the purchase of your Holemaker 35 Pneumatic magnetic drilling machine Holemaker drilling machines are designed to deliver fast efficient hole drilling performance in portable applications TABLE OF CONTENTS Important Safety Instructions 3 4 Technical Data 2 ade nt 5 Special Instructions sa iaaa AMEN es dae a ata a a a aa aa a e a 6 Contents of Package eiii aa 6 Machine Operation 6 8 Maintenance and Service 9 Basic Troubleshooting rrur coarse di eee 10 Machine Parts 11 20 LIMITED WARRANTY Industrial Tool amp Machinery Sales hereinafter refered to as ITMS will within twelve 12 month
7. SPVP350219 coven SCS 220 56915350220 1 221 5695350221 SHAFTRING 1_ 222 SPMP350222 0698 05 g 223 SPMP350228 569 01418 3 224 SPMP350224 HEX INSERT 508601158 1 225 SPMP350225 HEXINSERTSCREWMI28 4 227 SPMP350227 EXTERNAL RETAINING RING 82 1 228 SPMP350228_ RETAINING RING INTERNAL 21 1 229 SPMP350229 RETAINING RING INTERNAL 24w 1 230 SPMP350230 INTERNAL RETAINING RING 47W 1 231 SPMP350231 0 9 1 232 SPVP350232 ORANG 15 324 Z 1_ 233 5595350233 ORME aza 234 56105350234 O RING 422 TT 235 5505350235 SEAL 82 1 _ 236 SPMP30236 SEALU2O12x184 237 SPMP350237 MALE PLUG 03 8 10mm 17 PO _ 14 ITEM PART NUMBER DESCRIPTION QTY SPMP35020201 PISTON SPMP35020202 PISTON GEAR RACK SPMP35020203 O RING 39 2x3 16 Part Number SPMP3503 QUILL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 31 350301 QUILCARRIER 1 32 350302 SPINDLE 1 350303 DISTANCE SLEEVE 1 34 5 50304 SPRING 1 35 350305 SEAL 1 39 9039 NEEDLE BEARING 0 91 016 BALL 6008285 INTERNAL RETAINING RING 19W O rT EXTERNAL RETAINING INTERNAL RETAINING RING 42W A gt EEC SEAL RING TRK000080 2 01 17 Part Number SPMP350401
8. horized service center Use Cutter Guard Always use cutter guard supplied with machine to reduce the risk of injury refer fig 1 Fig 1 TECHNICAL DATA 183 133 188 Operating pressure 85 PSI Air consumption 1400 l min Motor Power 800Watt Arbor size 3 4 Weldon 19 05 mm Hole capacity with Holemaker cutter 35mm 1 38 in Maximum drilling depth 25mm 0 98 in Stroke 39mm 1 54 in Magnet force on 25mm Plate 6 500 N Free Speed 500 rpm Load speed 240 rpm Magnetic base 80x80x143 mm Weight 14kg Noise level above 70 dB Working temperature range 20 C 40 The compressed air motor used in the HMP35AD drill is certified ATEX II2G D IIC T6 T4 and meets the requirements for use in areas with a risk of explosion SPECIAL INSTRUCTIONS 1 Read and follow operator s manual thoroughly 2 DO NOT touch rotating cutter or parts Always stop machine completely and unplug from air supply before changing cutters clearing swarf refilling lubrication or performing adjustments Never wear loose clothing or gloves when working near cutting area or machine arbor Always wear eye protection Any tool can shatter Always use safety chain or strap provided with machine Always use proper tooling Keep cutters securely fastened DO NOT use dull or broken cutters 9 Beware of ejected
9. ion lever is in the OFF position turn the magnet switch to the ON position turn the motor connection lever to the ON position turning the motor connection lever to the OFF position will cause the motor to stop running The magnetic base will still be on in order to change the drilling location the magnet switch should be set to the OFF 2 ON MAGNET OFF gt IO 1 AN E 1 dl il gt on MOTOR position after the drive has been stopped JP Fig 4 OFF Making a hole with an annular cutter should ideally be done in one pass Do not peck drill WARNING When the annular cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury After a hole is made the cutter should be retracted and both the motor and the electromagnet should be switched OFF When work with the machine is finished the machine should be disconnected from the air supply the machine should be cleaned up from swarf coolant etc and the cutter should be removed and cleaned MAINTENANCE AND SERVICE Regularly grease the pinion and the teeth on the pinole sleeve All component parts should be cleaned and maintained with a thin oil film Use only clean detergent free oil with a density compliant with SAE 10 90SSU
10. ntly reduced which can cause machines failure or individuals injury A Never use the pneumatic hose running from the motor to the machines frame as a lifting handle START UP AND OPERATION CAUTION READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP EE Principle of Annular cutter s work This drilling machine s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters Annular cutter 1 is located inside arbor body 2 and is fastened with grub screws 3 When fastening the cutter in the arbour ensure that the grub screws are firmly tightened to avoid them coming loose during operation It is important to position the cutter in relation to the arbour in such a way that fixing flats on the cutter shank are positioned opposite to the grub screws 3 Both grub screws 3 should be used to fasten the cutter The Pilot Pin 5 is located inside the cutter to easily position the annular cutter over centre of a planned hole During drilling as the cutter goes into the material the pilot pin moves back into the arbour body and pressurizes the discharge spring 4 That spring ejects the slug which is a by product of drilling the hole with a centre free cutter Before you cut Steel elements of this machine are coated with a layer of lubricant for the period of storage and transport and must be cleaned off prior to their usage Before p
11. or lower When working with a pneumatic motor it is necessary to use an air preparation unit ATTENTION The pneumatic motor s guarantee is invalid when damages arise from pollution in the air feed or lack of lubrication Lubrication of the pneumatic motor Direct servicing is not necessary when drill usage is normal It is necessary to use an air preparation unit in the air feed system Inspections and servicing of the air preparation unit should be carried out as needed depending on the air pollution level Clean the filter dry out the dehydrator and maintain an oil level with drips every 2 5 seconds Oil used in the air preparation unit must have an ignition temperature higher than 260 C Any type of mechanical repair of the drill should be done at a service workshop recommended by the vendor When repairing use only original parts ATTENTION The HMP35AD drill is designed to be powered by air with working pressure 4 to 6 bar 60 to 90 PSI Maintenance of the machine s technical parameters and its general state are strictly dependent on the cleanness and preparation of the air and proper servicing BASIC TROUBLESHOOTING Magnetic base not holding securely e Material is too thin e Surface of material being drilled must be free of chips debris rust and mill scale e Does size of cutter exceed machine s rated capacity e Check magnet face for unevenness nicks and burrs Drill motor running arbor and s
12. ositioning the machine on work piece always make sure that work piece is made of ferrous material thickness of work piece is adequate for secure magnetic adhesion mild steel 10mm is recommended Ensure no part of magnet overhangs the steel workpiece surface of steel under the magnet is flat wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt etc which would reduce adhesive power of the electromagnetic base Install annular cutter in the machine before plugging it into air supply Always make sure prior to use that the machine is secured from falling down with a chain strap Cutting Choose a suitable lubricating fluid and fill the coolant tank The cooling system is an integral part of the machine and should always be used Warning The cooling system works gravitationally therefore it can be used only when in vertical position of the drilling machine In other positions a cutting paste should be used Check workings of cooling system Open the coolant tank s tap and apply pressure on the pilot by turning spokes counter clockwise As the pilot starts to sink into the cutter cooling liquid should start to run down the groove in pilot pin If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system In order to start the machine Make sure that the motor connect
13. pindle not turning e Possible sheared drive train component Motor slows when drilling e Excessive downfeed pressure during drilling cycle will cause motor to slow e Does cutting tool need to be resharpened Coolant system not working Dirt or debris in coolant tank e Consistency of coolant mixture too thick els correct pilot pin being used e Vent hole in coolant tank lid blocked Slugs not ejecting from cutter eLack of coolant causing slugs to expand in cutter bore 15 correct pilot pin being used e Possible broken internal arbor parts Breaking cutters e How is coolant being applied Coolant must be supplied to interior of cutter e Excessive feed pressure being applied when cutter initially contacts work surface e Confirm material hardness e Drilling stacked materials with incorrect cutter e Dull cutters dull or chipped cutting edges require excessive feed pressure resulting in breakage e Movement of machine on material See 1 Magnetic base not holding securely eInconsistent hardness in material can cause cutter breakage Oversized or rough holes Insufficient coolant e Excessive feed pressure e Dull cutter 10 B 3503 SC QUILLASSEMBLY ___________ 1 4 3904 BEVEL GEAR T 39ASSEMBLY 1 5___ SPMP3505 GEAR BOX COVER ASSEMBLY 1 6 SPMP35086_______ BEARINGNUTHOLDER _____ 1 7 350 SLEEVE 2 8 SPMP3508B_______ PINION _______
14. s from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to overloading or use beyond recommended capacities and specifications Worn componentry due to normal wear and tear is not a warranty claim Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE Imported And Distributed By INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD AUSTRALIA 4207 PHONE 07 3287 1114 FAX 07 3287 1115 sales industrialtool com au www industrialtool com au 2 10 11 12 IMPORTANT SAFETY INSTRUCTIONS N WARNING READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Keep Work Area Clean e Cluttered areas and benches increase risk of injuries
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