ASSEMBLY AND OPERATING INSTRUCTIONS
Contents
1. eA 202 AFA PHL A JaA LEN oh gt Wear eye ear and body protection e Prot jase los ojos los o dos y el cuerpo Prot gez vos yeux vos oreilles et votre corps Tragen Sie Augen Ohren und K r perschutz Use protec o para a vista ouvido e corpo ORM 153 ex 119 50 253 7 amp dy die Lily gadag READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de la zona de res piraci n Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases Gardez la t te l cart des fum es Utilisez un vent2. Power light is not lit 1 No electricity at input 2 Switch power fails 1 Check incoming line 2 Replace the switch Fan not rotating 1 Fan power line is off 2 Fan enclosure blockage 3 The fan fails 4 Welder fails 1 Reconnect the line 2 Remove blockage 3 Replace fan 4 Maintenance or service Warning lamp lights No output of welder 1 Overheat protection 2 Short interval of welder switching on and off 3 Short between output and output or Welding electrode striking on the work piece 4 Welder fails 1 Weld after cooling 2 Extend on off time 3 Move electrode 4 Maintenance or service Output current decreased 1 Input voltage is low 2 Input line is too thin 1 Increase AC voltage stabilizer over 5KVA 2 Replace with larger power cable Current cannot be regulated 1 Connection line of the potentiometer is off 2 Potentiometer for current regulation fails 1 Reconnect the line 2 Replace potentiometer 9 ACCESSORIES SEE PACKING LIST PLEASE PACKING LIST X Xo ooo ooo ooo ooo ooo o 180 Welding machine Operation instructions Certificate of quality TIG Torch optional accessory Ground clamp cable Welding holder cable Certificate of quality Name of product DC MMA TIG WELDING MACHINE Type of product I ARC180 Packing Test results of this welder fulfils technical requirements and its
3. WEAR A WELDER S HELMET WITH PROTECTIVE EYE PIECE when welding Arcs may cause blindness Wear a protective cap underneath the helmet 13 WHEN WELDING OVERHEAD BEWARE OF HOT METAL DROPPINGS Always protect the head hand feet and body 14 KEEP A FIRE EXTINGUISHER CLOSE BY AT ALL TIMES 15 DO NOT EXCEED THE DUTY CYCLE OF THE MACHINE The rated cycle of a welding machine is the percentage of a ten minute period that the machine can operate safely at a given output setting 16 KEEP ALL CHILDREN AWAY FROM WORK AREA When storing equipment make sure it is out of reach of children 17 GUARD AGAINST ELECTRIC SHOCK Do not work when tired Do not let body come in contact with grounded surfaces 1 MAIN USAGE AND THE RANGE OF USAGE APPLICATIONS I ARC180 inverse arc welder is produced with international advanced technology and is new range of welding machines using IGBT It has the performance and efficiency that cannot be compared to the traditional welder The welding current is infinitely and independently adjustable Quiet with few spatters all ferrous metal copper and stainless steel materials can be welded from all positions The welder works between 20A and 180A It is compact light in weight and easy to use It is particularly suitable for plant and mine construction and maintenance sectors 2 OPERATING CONDITION AND WORK SURROUNDING 1 Operating condition Voltage of power source single phase AC 220 230 240 V 10 F
4. 230 240V 10 current 15KVA 5 SKETCH OF THE PANEL FUNCTION FRONT PANEL BACK PANEL iW 1 power switch 2 MMA TIG switch 3 Over temperature indicator 4 Amps control 5 Output terminal 6 Output terminal 7 LED display 8 Fan 9 Power cable connection 6 METHOD OF THE OPERATION 6 1 Hand welding with electrode MMA D Put switch 2 MMA TIG switch onto the position MMA Select empirical formula I 40 d d is dia of the electrode 2 Notice positive and negative connection during welding A Negative connection B Positive connection J to ue HOLDER HOLDER E WORKPIECE WORKPIECE 6 2 DC ARGON ARC WELDING LIFT TIG D Put switch 2 MMA TIG switch onto the position TIG 2 Connect gas inlet pipe of the welding torch to argon bottle 8 Testing gas open the argon bottle valve and switch on the flow meter select suitable argon flow 4 Select suitable welding current Knob 4 according to thickness of the work piece to be welded When the welding operation is finished close argon bottle valve and turn power off GAS HOSE WELDER 1 TIG TORCH WORK CABLE pd WORK CLAMP 7 SYSTEMATIC BLOCK DIAGRAM Single phase AC INPUT Input Rectifier amp Filter Inverse Circuit 55KHz Output Rectifier amp Filter Control Circuit 8 TROUBLES AND PROBLEM SOLVING Trouble Causes Problem solving
5. THANKS FOR PURCHASING PRODUCT I ARC180 WELDING MACHINE ASSEMBLY AND OPERATING INSTRUCTIONS SUITABLE FOR 220 240V SAFETY PRECAUTIONS Follow these precautions carefully Improper use of any welder can result in injury or death 1 ONLY CONNECT WELDER TO A POWER SOURCE FOR WHICH IT WAS DESIGNED The specification plate on the welder lists this information When welding outdoors only use an extension cord intended for such use 2 ONLY OPERATE WELDER IN DRY LOCATIONS and on concrete floor Keep area clean and uncluttered 3 KEEP ALL COMBUSTIBLES AWAY FROM WORK SITE 4 DO NOT WEAR CLOTHING THAT HAS BEEN CONTAMINATED with grease or oil 5 KEEP CABLES DRY AND FREE FROM OIL AND GREASE and never coil around shoulders 6 SECURE WORK WITH CLAMPS or other means don t over reach when working 7 NEVER STRIKE AN ARC ON A COMPRESSED GAS CYLINDER 8 DON T ALLOW THE INSULATED PORTION OF THE ELECTRODE HOLDER TO TOUCH THE WELDING GROUND WHILE CURRENT IS FLOWING 9 SHUT OFF POWER AND UNPLUG MACHINE WHEN REPAIRING OR ADJUSTING Inspect before every use Only use identical replacement parts 10 FOLLOW ALL MANUFACTURER S RULES on operating switches and making adjustments 11 ALWAYS WEAR PROTECTIVE CLOTHING when welding This includes long sleeved shirt leather sleeves protective apron without pockets long protective pants and boots When handling hot materials wear asbestos gloves 12 ALWAYS
6. entes N o opere com os paineis abertos ou guardas removidas CHBB EELECCT U S SRE Sel Gils 3 gads Y e Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese tm SR Arabic LEIA E COMPREENDA AS INSTRU ES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR fef eBHO L2 0G Bm E tke CL TRHOKREREL HO HAARLEM TEARRE A 55 ABO 558 Apes z AIS AeA Goliad gll Jol al quil 48 gaat 1 Jil
7. ilateur ou un aspira teur pour ter les fum es des zones de travail Vermeiden Sie das Einatmen von Schweibrauch Sorgen Sie fiir gute Be und Entliiftung des Arbeitsplatzes Mantenha seu rosto da fumaga Use ventilac o e exhaust o para remover fumo da zona respirat ria eta Ab530t d CRRPHBCTAERL e mmm e RE e FR SR MH Base e 4324 SHIA GelsbdApg es amp xuesti SH7IAE HAPI HH 74 21 amp 7 amp amp sHAs QU ai lans Ad aie gat jga Aa axial e uA ust Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio D branchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten N o opere com as tampas removidas Desligue a corrente antes de fazer servico N o toque as partes el tricas nuas e HERRER H PART EFBRATY FE eol dale EKAR Aj eui gl ud gail e Do not operate with panel open or guards off No operar con panel abierto o guardas quitadas N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen Mantenha se afastado das partes mov
8. release from the works is granted Inspector Date Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese BIA Korean Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da e Aislese del trabajo y de la tierra Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension Isolez vous du travail et de la terre Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung Isolieren Sie sich von den Elektroden und dem Erdboden N o toque partes el tricas e elec trodos com a pele ou roupa molha da Isole se da e terra OBEPORABR GEHE 2 6bhEdcoBnivcoct OKLMPT APSASPEBE MY DERI FR o SERACRMM NL HR See se fe zE Su Aaa ug e js HIE JUI ub ey uil sl qual Y e ell 2 9 gl uiu JMS aua ule Y Keep flammable materials away e Mantenga el material combustible fuera del rea de trabajo Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Material e Mantenha inflam veis bem guarda dos SRAPTUSOOMTOBRER MMIC LTREUERA
9. requency 50 60Hz Reliable grounding protection 2 Work surrounding 1 Relative humidity lt 90 average monthly temperature 20 C 2 Ambient temperature 10 C 40 3 The welding site should be free of harmful gases chemicals molds and flammable explosive or corrosive materials 4 Avoid operating in damp or wet conditions 3 MAIN TECHNICAL SPECIFICATIONS Model I ARC 180 Power Supply Voltage 220 230 240 Single phase 50 60Hz No load Voltage 70V Welding Cur Adjusting Range 20 180A Rated Output Current 180A Rated Duty Cycle 35 Mass 5 8kg Protection Class of enclosure IP21S 4 OPERATING INSTRUCTIONS a Before welding the operator should read the operating instructions carefully and use the welder according the process specifications b Check the welder appearance for any damage before operation c To ensure safe operation the welder must be grounded correctly according to your local power supply system using a 4 lead to connect the welder to the ground d Welding should only be carried out in dry and well ventilated areas Surrounding objects should not be less than 0 5m away from the welder e Check the welder output connector for tightness f The welder cannot be moved and the cover cannot be opened while the power is on and welding operation is carried out g The welder should be cared for used and managed by trained personnel h Power source 220
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