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2216e Installation and Operating instructions issue 3 - E

1. cecceeceeeeeeeeeeeeeeeseeeteneeeeeeeeaes 8 1 4 2 How To Manually Adjust Output Power 9 tS SUMMARY E 9 1 6 SETPOINT 1 OR SETPOINT 2 00 cccccessseceeesseeeeeseeeeeeesseneeenenees 10 1 6 1 To Select Setpoint 1 or Setpoint 2 10 1 7 RAMP DWELL FUNCTION 00 cccccesseeceeeseeeeeeeseeeeeeeseeneeeessees 11 1 7 1 To Set up a Ramp Time Program cecccseceeeseeeeeeeeeseeeeeeteneeseneeeeaees 11 1 7 2 To Run the Program ccccciie eee el idineieeeesieien 12 1 7 3 Power Failure During Program Hun ssseeesseesrisesriiserrrrrerireerrnserrenene 12 1 8 LOCATION OF PARAMETERS BLOCK DIAGRAM 13 1 9 NAVIGATION DIAGRAM Part A cccccsececeseeeeeeeseeeseeeseeneeeeeees 14 NAVIGATION Diagram Part B ccccsscccceseeceeeseeeeeeeseeeeeeeseeseeesneneeensnaes 15 1 10 PARAMETER TABLES cccccssccccesseeceeeseeeeeeeseeeeeensneneeensees 16 1 10 1 HOME epes eene SEA 16 1 10 2 Alari ISH TEE 17 1 10 3 Late EIER EE 18 1 10 4 PID LS Tieerd eed inlay eee ee Aes 18 1 10 5 Setpoint RE 19 1 10 6 Input e 20 1 10 7 On Off Let gedet iow ans dee pees ee ere ree oe 20 1 10 8 lun Le DEE 21 1 10 9 COMMUNICATIONS Eist sennae aa a aea eet 21 TTO sACCOSS LISK aeniea nnne eaa arae scented eaaa a eee a hiana Eaa 21 1 11 ALARMS teen ageet te cctscdbctac nc ttchesicetestdiedeaihtnniAchsinneats 22 1 11 1 Types of Alarm Used in the 2200 22 1 12 ALARM RELAY OUTPUT 00 ccccsseeceeesseeeeeesee
2. 9 6 2216e Controller Installation and Operation Handbook Load Current Monitoring and Diagnostics 9 6 TO CONFIGURE PDS LOAD CURRENT DIAGNOSTICS Configuration of PDS load current diagnostics is in four parts Configure the Logic Module for PDS Mode 1 or 2 operation Configure the Low and High Current trip alarms Attach the alarms to operate an output relay Set up the Scaling Factor Ge Se First enter Configuration Level See Chapter 5 9 6 1 To Configure the Logic Module for PDS modes 1 or 2 Do This This Is The Display You Should See Additional Notes Press LG until the A This opens the A Can is configuration list displayed ConF associated with module position 1A Press L2 to show This shows the id identity of the id module LoL The module identity is logic output Press 7 to show Func This shows the function of module Press A or Y Func The module function to show 55r or r is set to PDS mode 55r as required 1 Press 7 to show Dok This sets the output SEAS signal to normal for Sech nor heating control Press A or Y to show nor 2216e Controller 9 7 Load Current Monitoring and Diagnostics Installation and Operation Handbook 9 6 2 To Configure Low and High Current Trip Alarms Alarm 1 will be configured as Load Current Low d cr Alarm 2 will be configured as Load Current High Her Do This This Is The Display You Sho
3. Access list codE Full and Edit level l l DH 9999 password Loko Goto level DE UPEr OPEr can DPE FuLL Ed E or conf Conf Configuration level d d H 9999 password 2216e Controller 1 21 Operation Installation and Operation Handbook 1 11 ALARMS Alarms are used to alert an operator when a pre set level has been exceeded They are normally used to switch an output see 1 12 usually a relay to provide external actions to the process Soft Alarms are indication only and do not operate an output Events are generally defined as conditions which occur as part of the operation of the plant They do not require operator intervention and therefore do not cause an alarm message to be displayed They can be attached to operate an output relay in the same way as an alarm 1 11 1 Types of Alarm Used in the 2200 This section shows graphically the operation of different types of alarm used in the controller The graphs show changes in PV plotted against time Alarm Type py Full Scale High AYN Beete wg Process Variable PV Deviatio Band Full Scale Low A SBS ag ie E oe Ne on ae a Bees Rate of 71 Change Deviation High Setpoint SP A Deviation Low Output State Full scale low Deviation low Deviation high Deviation band Full scale l On high Ra
4. key ES to digital output function Figure 7 2 Keep pressing SCROLL 7 button to return to list header K AR gt o EJ o v d GF nach CanF Va GF JFSH NS z l SEnS nu Use Tor 4 to select dh D Other choices are 4 HERE 2 COOL 3 MaonE i buttons to select a desired digital function eg JFSH Other choices are shown in the table on the next page After two seconds the display will blink and return to the nach no change display Use the arrows again to scroll through the function list The previously selected function will show 2 decimal points indicating that it has been added to the output i e JF SH Use sor to select 1 inverted relay de energised in alarm 2 direct relay energised in alarm 2216e Controller Installation and Operation Handbook Alarm Operation 7 5 STEP 3 GROUPING ALARMS ON A SINGLE OUTPUT In the previous example one alarm condition is allocated to one output relay The 2216e controller allows alarms and events to be grouped on to a single output These events are shown in the table below nach No change d GF Press LA until you reach the S Cir Clear
5. EE sai p i increase power decrease power Figure 1 10 The Home Display in manual mode m Manual mode is generally used for test and commissioning purposes take care not to leave the controller in this mode since damage or personal injury could occur 1 5 SUMMARY To step through list headers press the Page button C5 until the required header is obtained To step through parameters within a particular list press the Scroll button CA until the required parameter is obtained To change the value or state of a parameter press the Raise button A or the Lower button Z The remainder of this chapter provides a complete list of all parameters available 2216e Controller 1 9 Operation Installation and Operation Handbook 1 6 SETPOINT 1 OR SETPOINT 2 The instrument has the facility to select two setpoints This may be useful where it is required to switch control between two different setpoints for example from an operating to a standby condition thus avoiding the necessity to change the setpoint manually each time 1 6 1 To Select Setpoint 1 or Setpoint 2 This may be done in two ways 1 By an external switch or relay contact wired to a digital input 2 Through the front panel using the GP list Setpoint List Press to select 5P list Co Press scroll button to SSEL When setpoint 2 is SSEL Pr A
6. 2 4 2 3 1 Unplugging and plugging in the controller 2 4 2 4 ll Te 2 5 2 4 1 Wire Ee Hele Begins eat epee vin cael eens 2 5 2 4 2 Wiring copnnechons ee eeeeeeeeeneeeeeeneeeeeeneeeeeeeneeeesenaeeeeseaeeeeeseneteneeaaes 2 5 2 4 3 Sensor Input Connections sseeseeeeeeseeeeteitteittitetrnettnttnrteneenstnnennn 2 6 2 4 4 Outputs 1 and 2 connechons neee 2 6 2 5 PDS MODERNER 2 7 20 SNUBBERS masne anaapa eaa NTa ERARE 2 7 2 7 TYPICAL SINGLE LOOP WIRING DIAGRAM cs ecceeeee 2 8 2 8 COMMUNICATION CONNECT IONS cccssseceeesseeceeeeseeeeenees 2 9 2 8 1 Wiring of EIA 485 serial communication linkS AN 2 10 2 9 DEVICENET WIRING TO SERIES 2200E CONTROLLERG 2 11 2 9 1 DeviceNet Terminal FUNCTIONS A 2 11 2 9 2 Wiring Interconnections for DeviceNet Communications 22 2 12 Chapter 3 ACCESS LEVELS 3 1 3 1 THE DIFFERENT ACCESS LEVELG ccc sccceseeeeeeseeeeeeeeees 3 2 3 2 SELECTING AN ACCESS LEVEL ccccsseeeeeeseeeeeeeseeneesenees 3 3 3 1 1 Returning to Operator Level 3 5 3 3 EDIT PEEVE D ageet ee 3 5 3 1 2 Setting operator access to a parameter eeeeeeeeeeteeeeeeeteteeeeneeees 3 5 3 1 3 Hiding or revealing a complete list A 3 6 3 1 4 Promoting a pararmete e cccessccceeeseeceeeeseeeeeenseeeeenseneeeeeseeeeeeseeeeees 3 6 a 2 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 Installation and Operation Handbook Contents 4 Chapter 4
7. 2216e Controller B 1 Safety and EMC Information Installation and Operation Handbook Cleaning Do not use water or water based products to clean labels or they will become illegible Isopropyl alcohol may be used to clean labels A mild soap solution may be used to clean other exterior surfaces of the product INSTALLATION SAFETY REQUIREMENTS Safety Symbols Various symbols are used on the instrument they have the following meaning Caution refer to the L Functional earth AN accompanying documents ground terminal The functional earth connection is not required for safety purposes but is used to ground RFI filters Personnel Installation must only be carried out by qualified personnel Enclosure of live parts To prevent hands or metal tools touching parts that may be electrically live the controller must be installed in an enclosure Caution Live sensors The logic and PDS outputs are electrically connected to the main PV input thermocouple etc If the temperature sensor is connected directly to an electrical heating element then these non isolated inputs and outputs will also be live The controller is designed to operate under these conditions However you must ensure that this will not damage other equipment connected to these inputs and outputs and that service personnel do not touch connections to these I O while they are live With a live sensor all cables connectors and switches for connecting the sensor a
8. Appendix A UNDERSTANDING THE ORDERING CODE A 1 Appendix B SAFETY and EMC INFORMATION B 1 This product is covered by one or more of the following US Patents 5 484 206 and 5 793 754 Additional patents pending PDSIO is a registered trademark of Eurotherm INSTANT ACCURACY SSRx Load Doctor and SSRx Enhanced Load Doctor are trademarks of Eurotherm 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 a 5 Contents Installation and Operation Handbook Symbols in Use In This Handbook Useful information d Button Operation Caution refer to the _ Functional earth Ab accompanying documents ground terminal a 6 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 Installation and Operation Handbook Operation Chapter 1 OPERATION 1 1 FRONT PANEL LAYOUT 00 ee ceeceeeeeseceeenesceeeeneseeeeeseseenenneeseeees 2 1 2 GEITIINGSTARTED eeben ENdedE Edge en Eed 4 1 2 1 Viewing The Process Value and Setpoint ceceeeeeeseeeteeeeeeeeeeeee 4 1 2 2 To Adjust The Geipoint eee ceceeeeseeeeseeeeseeeeeaeeeeaeeseaeeseaeeseeeeeaeeee 4 1 2 3 Viewing The Display Units Een ee 5 1 2 4 Use Of The SCROLL Button CA seasainn eoa a e ei 5 1 2 5 Use Of The PAGE Button 7 6 PARAMETER LISTS ices ccccscccccacccsccsnsscscesessececeesccncenesscnecsesscscevessnneceessenceeess 7 1 4 MANUAL OR AUTOMATIC CONTROL 00 ccceceeeeeeessscereeeeseceees 8 1 4 1 Selecting Auto Manual Operation
9. CALIBRATION 6 2 6 9 USER CALIBRATION ENABLE cccssscccesseeceeesseeeenseeeeeenees 6 3 6 10 SINGLE POINT CALIBRATION cccessseceeesseeeeensesseeenees 6 4 6 11 TWO POINT CALIBRATION cceeseeceeeseeeeeenseeeeeenseeneeenees 6 5 6 12 CALIBRATION POINTS AND CALIBRATION OFFSETG 6 6 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 a 3 Contents Installation and Operation Handbook 7 Chapter 7 ALARM CONFIGURATION 0000 7 1 7 1 DEFINITION OF ALARMS AND EVENTS cc eceeeesseeeeeeees 7 2 7 1 1 Type EEE RTA S E AT 7 2 7 2 DIGITAL OUTPUT FUNCTIONS cesseceeeseseeeenseeeeeeneneeeeeenens 7 4 7 3 STEP1 CONFIGURING THE FOUR SOFT ALARMS 7 5 7 4 STEP 2 ATTACHING AN ALARM TO A PHYSICAL OUTPUT 7 6 7 5 STEP 3 GROUPING ALARMS ON A SINGLE OUTPUT 7 7 7 6 STEP 4 REMOVING ALARMS FROM AN OUTPUT 7 7 8 Chapter 8 MOTORISED VALVE CONTROL 8 1 8 1 PARAMETERS FOR MOTORISED VALVE CONTROL 8 2 8 2 COMMISSIONING THE MOTORISED VALVE CONTROLLER 8 2 8 2 1 Adjusting the minimum on time UAE H ieser 8 2 8 3 MOTORISED VALVE APPLICATIONG ccceseeeeeeeseeeeeeesees 8 3 8 351 Auto TUNING ee Eed ee Ne 8 3 8 3 2 Valve Positioner Set Up Table eeeeecceeeeeeeeeeeeeeeeteneeseeeeteeeeeneeees 8 3 Chapter 9 LOAD CURRENT MONITO
10. Keep pressing select more list nS headings Figure 1 7 Press to choose a parameter list e The actual list headings may be longer or shorter than indicated above and you can L customise this for the operator s convenience in EDIT level Chapter 3 1 6 2216 e Controller Installation and Operation Handbook Operation 1 3 PARAMETER LISTS Press to choose a LIST ALARMS is a good one This list allows you to set the alarm trip levels The parameters which appear in the list will vary according to the configuration of your controller 0 2 sec Alarm List 2nd press CS 1st press Now press the SCROLL button There are 4 alarms in ithe controller The first character is the alarm number The following three letters indicate alarm type as follows F5L Full Scale Low Full Scale High Deviation High Deviation Low Deviation Band Low current Alarm 1 Z Jor A to change trip level CA 2nd press Hcr High current a Alarm2 Disabled alarms will not A be displayed V Jor to Chapter 7 gives a full change trip level description of alarms Keep pressing CA 1 to scroll through further parameters 2 to return to list header Figure 1 8 Choose a list Press CA to select a parameter the HO
11. LS PU LOD Cool control output to select the Retransmission parameter for UP Output demand retransmission i i PU Process Variable Err Error w5P Setpoint working SEN f Func isa Press Le to show retransmission Dok parameter the value 5En5 of BEn5 has no nor effect 2216e Controller 10 3 Retransmission Press _ to show DEL Dut L UD Installation and Operation Handbook The retransmitted output signal can be limited by adjusting these parameters Press H to show DOEN To reverse the output set UEL to 20 0 and Dut H to nn uu 10 3 SCALING RETRANSMITTED OUTPUT SIGNALS The analogue output signal may be set between 0 and 20mA A 4 20mA output is achieved by applying an offset as described below A 0 to 10Vdc output may be achieved by fitting a 500 ohm resistor across the output terminals 1A and 1B A 0 to 5Vdc output may be achieved by fitting a 250 ohm resistor across the output terminals 1A and 1B Suitable resistors are supplied with the controller 10 1 1 To Range Retransmitted Output UP Output OUEL 10 4 OUE H For output of 0 100 0 20mA set Out H to 20 0 and Dut L to 0 0 For output of 0 100 4 20mA set Out H to 20 0 and Duk L to 4 0 2216e Controller Installation and Operation Handbook Retransmission 10 1 2 To Range Retransmitted Setpoint 5P or Process Variable PU For output of 0 1000 C 0 20mA set JuEL to 0 0 an
12. all existing noch y 1 soft alarm you wish to attach to functions an output e g JFSH The display Alarm 1 GF returns to no change after 2 sec g Alarm r IFS accepting the condition J Alarm 3 4 Alarm A See Table B page 5 12 Press until you reach the 2 di GF soft alarm you wish to attach to the nach A output e g 5br The display returns to no change after 2 sec GF accepting the condition Ao Sbr Repeat for all alarms to be attached to the chosen output See also section 1 12 for further information on alarm grouping Figure 7 3 7 6 STEP 4 REMOVING ALARMS FROM AN OUTPUT di LE Each time you scroll through the lt table of alarms note that 2 decimal points appear confirming acceptance that the particular GF alarm has been attached to the A Ckr output i e JFSH Shr etc nach Press E once to show clear After 2 sec the lower readout reverts to no change clearing all events from the chosen output Figure 7 4 2216e Controller 7 7 Alarm Operation Installation and Operation Handbook 7 8 2216e Controller Installation and Operation Handbook Valve Position 8 Chapter8 MOTORISED VALVE CONTROL 8 Chapter8 MOTORISED VALVE CONTROL 8 1 PARAMETERS FOR MOTORISED VALVE CONTROL 000 2 8 2 COMMISSIONING THE MOTORISED VALVE CONTROLLER 2 8 2
13. designed to automate the DeviceNet network configuration process by precisely defining vendor specific and required device parameter information Following a data sheet metaphor the EDS file describes a device s configurable parameters including its legal and default values and the public interfaces to those parameters Software configuration tools utilize the EDS files to configure a DeviceNet network 5 9 2 ODVA Compliance This interface has been tested to comply with the full requirements of the ODVA Open DeviceNet Vendors Association conformity tests 2216e Controller 5 15 Configuration Installation and Operation Handbook 5 16 2216e Controller Installation and Operation Handbook User Calibration 6 Chapter 6 USER CALIBRATION 6 Chapter 6 USER CALIBRATION cceeccesseeeseeeeees 1 6 8 WHAT IS THE PURPOSE OF USER CALIBRATION 2 0 00 0 2 6 9 USER CALIBRATION ENABLE c sssecsesssseeeeseeetetesteeeeteateneaes 3 6 10 SINGLE POINT CALIBRATION EENEG 4 6 11 TWO POINT CALIBRATION REENEN 5 6 12 CALIBRATION POINTS AND CALIBRATION OFFSETS 6 2216e Controller 6 1 User Calibration Installation and Operation Handbook 6 8 WHAT IS THE PURPOSE OF USER CALIBRATION The basic calibration of the controller is highly stable and set for life User calibration allows you to offset the permanent factory calibration to either 1 Calibrate the controller to your re
14. display units at the user low calibration point Pnt L This value is automatically calculated when performing low point calibration Offset in display units at the user high calibration point Pnt H This value is automatically calculated when performing a high point calibration If User calibration is enabled then the User calibration parameters will appear in the Input list of Operator Full access level See Chapter 6 User calibration 5 8 2216e Controller Installation and Operation Handbook Configuration Name Parameter description Alarm configuration Defaults if not specified arm 1 Type As table A arm 1 Blocking no t Alarm 1 Latching no Auko mAn nos gt gt arm 2 Type As table A arm 2 Blocking u arm 2 Latching no Auko mAn arm 3 Type As table A o gt arm 3 Blocking arm 3 Latching no Auko mAn arm 4 Type As table A bloc arm 4 Blocking LEch Alarm 4 Latching no Auka mAn eh Table A Alarm types DFF Noaam L_ Fullscalelow Fullscalehigh E ooo O Pp SS PO gt i Kap bor gt DVD Minjyw ec yay H l Ler Her F d D r D 1 Blocking allows the alarm to become active only after it has first entered a safe state These are soft alarms ie Indication only They would normally be attached to an output See Chapter 7 for a step by step guide 2216e Controller 5 9 Configurat
15. factory If you need to change the configuration password see Chapter 5 Configuration Press the Scroll button 3 1 5 Configuration level The first display of configuration is shown See chapter 5 Configuration for details of the configuration parameters For instructions on leaving configuration level see Chapter 5 Configuration 2216e Controller Installation and Operation Handbook Access Levels 3 1 1 Returning to Operator Level To return to operator level from either FuLL or Ech E level select Hr on the oko display or turn the controller off and on In Edit level the controller will automatically return to operator level if no button is pressed for 45 seconds 3 3 EDIT LEVEL Edit level is used to set which parameters you can see and adjust in Operator level It also gives access to the Promote feature which allows you to select and add Promote up to twelve parameters into the Home display list thereby giving simple access to commonly used parameters 3 1 2 Setting operator access to a parameter First you must select Edi E level as shown on the previous page Once in Ech E level you select a list or a parameter within a list in the same way as you would in Operator or Full level That is you move from list header to list header by pressing the Page button and from parameter to parameter within each list using the Scroll button However in Edit level what is display
16. for the first alarm 5 12 2216e Controller Installation and Operation Handbook Configuration Name Parameter description Function Meaning Output 2 configuration Function _ Meaning Identity of module installed No module fitted Relay output Logic output Triac output Func none Outputs 8 Function set by d GF Heating output Cooling output Logic inputs Manual mode select Remote setpoint select Setpoint 2 select Integral hold Acknowledge alarms Lock buttons keypad Ramp dwell reset Standby ALL outputs OFF For Func db go to table B on previous page ru Inverted alarms de energise in alarm 28 Output 3 configuration As per output 2A configuration PASS Password list uLL or Ed E level password default 1 Configuration level Password default 2 Note When passwords are changed please make a note of the new numbers 2216e Controller 5 13 Configuration Installation and Operation Handbook 5 8 CONFIGURATION OF DIGITAL COMMUNICATIONS The 2216 controller can be fitted with the following digital communications modules Protocol Module Fitted Order Code ModBus 2 wire RS485 2YM 4 wire RS422 2FM RS232 2AM El Bisynch 2 wire RS485 2YE 4 wire RS422 2FE RS232 2AE DeviceNet 2DN 5 8 1 To Configure the Function and Baud Rate All devices on a network must have the same Baud Rate Parity and Resolution HA Comms c
17. in damage to the process being controlled and or personal injury The controller may either have been configured when ordered or may need configuring now See Chapter 5 Configuration Li Output 1 Se Neutral Output 2 Ground Output 3 EARS comme E py Be Pt100 Figure 2 3 Model 2216e Wiring Connections The ground connection is not required for electrical safety but must be connected to satisfy EMC requirements 2 4 1 Wire Sizes All electrical connections are made to the screw terminals at the rear of the controller They accept wire sizes from 0 5 to 1 5 mm 16 to 22 AWG and are protected by a hinged cover to prevent hands or metal making accidental contact with live wires Rear terminals should be tightened to a torque of 0 4Nm 3 5 1b in 2 4 2 Wiring Connections The wiring connections are shown in Figure 2 3 Outputs 1 and 2 are factory fitted modules which can be any one of the types shown in figure 2 5 Check the ordering code on the controller side label to determine which have been fitted 2216e Controller 2 5 Installation Installation and Operation Handbook 2 4 3 Sensor Input Connections The connections for the various types of input are as follows Resistance R Volts or mV thermometer mA input inputs Thermocouple 2 490 current sense resistor Figure 2 4 Sensor Input Connections N Sensor inputs should not be paralleled 2 4 4 Outputs 1 and 2 Connections Outputs
18. manually There are a number of standard methods for manual tuning The one described here is the Ziegler Nichols method With the process at its normal running temperature Set the Integral Time Er and the Derivative Time Ed to OFF Set High Cutback and Low Cutback Hch and Leb to Auko Ignore the fact that the temperature may not settle precisely at the setpoint e KP E If the temperature is stable reduce the proportional band Ph so that the temperature just starts to oscillate If the temperature is already oscillating increase the proportional band until it just stops oscillating Allow enough time between each adjustment for the loop to stabilise Make a note of the proportional band value B and the period of oscillation T 5 Set the Pb ti td parameter values according to the calculations given in Table 4 2 Type of control Proportional Integral time ti Derivative time band Pb td Proportional only 2xB OFF P control 2 2xB 0 8xT OFF Table 4 2 Tuning values 4 6 2216e Controller Installation and Operation Handbook Tuning 4 4 1 Setting the cutback values The above procedure sets up the parameters for optimum steady state control If unacceptable levels of overshoot or undershoot occur during start up or for large step changes in temperature then manually set the cutback parameters Lcb and Hcb Proceed as follows 1 Set the low and high cutba
19. or Cy t selected the SP2 beacon SP Ee Q illuminates change between D I and Figure 1 11 To Select Setpoint 1 or 2 1 10 2216e Controller Installation and Operation Handbook Operation 1 7 RAMP DWELL FUNCTION The ramp dwell function is selected by turning the setpoint rate limit parameter SPrr toa value It can be set to RUN in two ways 1 Through the front panel using the GP list By an external switch or relay contact wired to a digital input Module 2 only configured for reset UC SEE When closed the program will reset When open the program will run To run the program from the initial reset state it is necessary to first close the switch then open it The controller will then ramp from setpoint to setpoint 2 at a rate set by the Die parameter When the controller reaches setpoint 2 it can remain at this level for a timed period using the dl parameter At the end of the dwell period the action of the controller is determined by the End Type parameter Endt 1 7 1 To Set up a Ramp Time Program Set setpoint 1 to the value at which to start the ramp Set setpoint 2 to the value which you wish to ramp to This is described in the previous section Now press until SPrr is displayed SEET SH SP In Run mode the controller will ramp Jo ES from SP 1 to SP 2 at 20 0 units per Press to set the 200 minute SP ramp rate in units per minute Press scroll button to dw CA
20. the alarm mnemonic e g FSH will be indicated by a double flash in the HOME display Similarly if more than one alarm occurs the relevant mnemonics are flashed in the HOME display The double flash will continue whilst the alarm condition is present and is not acknowledged Press L and together to acknowledge the alarm If the alarm condition is still present when the alarm is acknowledged it will be indicated by a single flash of the alarm mnemonic and this single flash will be repeated for as long as the alarm condition remains When the alarm condition disappears the indication will also disappear If the alarm condition is no longer present when the alarm is acknowledged the flashing message will disappear immediately on acknowledgement If a relay has been attached to the alarm output see Chapter 7 Alarm Operation it will operate when the alarm condition occurs and remain in the operated condition until the alarm is acknowledged AND it is no longer present 2216e Controller 1 25 Operation Installation and Operation Handbook 1 12 3 DIAGNOSTIC ALARMS These indicate that a fault exists in either the controller or the connected devices Display shows 1 26 Electrically Erasable Memory Error The value of an operator or configuration parameter has been corrupted Sensor Break Input sensor is unreliable or the input signal is out of range Loop Break The feedback loop is open circu
21. the controller is correctly wired for the mode of operation which is configured Failure to do so may be hazardous in some situations 2216e Controller 9 3 Load Current Monitoring and Diagnostics Installation and Operation Handbook 9 3 OPERATION 9 3 1 To Read Load Current mode 2 only Do This This Is The Display You Should See Additional Notes It will rt to th From the HOME AmPS Current will be displayed in HOME display Se display Figure 1 4 5 the lower readout See 45 seconds or 10 also Display Modes seconds if an alarm below is present Press 7 until Haf is shown in the upper display This display will be shown if The controller is unable to resolve the reading ll The controller is not obtaining a reading Ill The measurement has timed out i e current has not flowed for 15 seconds 9 3 2 To Display Load Current Continuously in the Lower Readout mode 2 only Do This This Is The Display You Should See Additional Notes From the HOME display Figure 1 4 Current will be displayed in the lower readout Press until d 5P continuously when d 5F is shown in AmPS the controller reverts the upper display to the HOME display see also fa rei Display Modes Press A or Y Baoa until HmP5 is displayed in the lower display 9 3 3 Display Modes SSR RMS On State Current This is the default state w
22. to OFF 1 10 4 PID List Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA Pi d PID List Pb Proportional cog 20 9999 as band display E Integral time J560 J560 OFF 9999 seconds Ed Derivative time 6g 6g OFF 9999 seconds rE5 Manual reset og og oog gu appears when E set to OFF Lch Cutback low Auko Auto O 9999 as display Hcb Cutback high Auko Auto O 9999 as display rEL Relative cool 100 100 ogi 999 gain set 1 errr crc Installation and Operation Handbook Operation 1 10 5 Setpoint List Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA oP Set Point List SSEL Select SP1 or SP2 SPI SF i SF i SP2 L r Local or remote Loc Loc Loc rmk setpoint select SF I Setpoint 1 value 25 WW As display range DO Setpoint 2 value 25 W As display range rm5P Remote setpoint DH DH As display range Lock Local trim DH DH As display range SP iL Setpoint 1 lowlimit 0 ER As display range SP LH Setpoint 1 high O00 2 ID As display range limit SPL Setpoint 2 low limit D ER As display range SPZH Setpoint 2 high 000 2100 As display range limit Locl Local setpointtrim g IO J4H As display range low limit L
23. to VP Chapter 8 z 7 Beware Used for calibration See chapter 6 cu 8 Is only available if using PDS comms in the HA slot 9 w45P is available if using ramp to setpoint Complete lists or individual parameters normally hidden in Operator level To see all the available parameters you must select Full level See Chapter 3 Access Levels Only displayed when option selected Figure 1 15b Navigation diagram 2216e Controller Operation Installation and Operation Handbook 1 10 PARAMETER TABLES The tables which follow list all parameters that are available in Full operator level Name Parameter Description Default Value Min Value Max Value Units Customer Setting UK USA i Display mnemonic Brief description of parameter or function A Factory configured value 1 10 1 HOME Display Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA Home List Home Measured Value SP 25 SP 75 as and Setpoint SP C F display uFoS Valve positioner og mog of output power mtr OP Output Level 00 wag w5F Working setpoint as display EN Setpoint 999 9999 as display Hait Heater current g ng AmPS PDS modes 2 and 5 m H Auto manual select Auko Auko d SP Configure lower Sed Sed Fane readout of home Skd display AmPS oP
24. to change the number of turns through the PDCTX and or adjust the scaling factor to compensate See Minimum Resolvable Current 9 6 5 To Adjust The Scaling Factor Do This This Is The Display You Should See Additional Notes Press button until ASE Conk is i nat F ConF displayed Press 7 until LEH is displayed LOH Ut Press 4 or Y to change the scaling factor Minimum Resolvable Current TE10 4ARMS It is not possible to read currents lower than 4A when using a TE1O PDCTX 4A RMS for a single turn through the PDCTX Should you wish to read currents lower than 4A using a PDCTX it is necessary to increase the number of turns through the PDCTX and adjust the scaling factor to compensate For example To read 1 0A wind 4 turns through the PDCTX and adjust the scaling factor to 25 as shown in the table below Scalar 100 N Where N Turns through PDCTX pas EE EE DEEG Maximum Resolvable Current TE10 Determined by the maximum range of the SSR PDCTX 100A or 100 ampere turns Finally Exit configuration level See Chapter 5 9 10 2216e Controller Installation and Operation Handbook Retransmission 10 Chapter 10 RETRANSMISSION 10 Chapter 10 RETRANSMISSION cccsssesssseeeeeeeeees 1 10 1 What is retranSMiSSiOn ccsecccceeseeeeeeeeeeeeeeeeeeeeeseeeeeenseeeeeenees 2 10 2 To configure retranSMiSSiON cccceseeeceeeseeeeeeeseeeeeene
25. to design their own strategies for optimum plant operation 2216e Controller 7 1 Alarm Operation Installation and Operation Handbook 7 1 DEFINITION OF ALARMS AND EVENTS See also section 1 11 for further information on Alarms Alarms are used to alert an operator when a pre set level or condition has been exceeded They are normally used to switch an output usually a relay to provide interlocking of the machine or plant or external audio or visual indication of the condition Soft Alarms are indication only within the controller and are not attached to an output relay Events can also be alarms but are generally defined as conditions which occur as part of the normal operation of the process They do not generally require operator intervention Events are also referred to as Digital Output Functions see Table B page 5 12 For the purposes of the operation of this instrument alarms and events can be considered the same 7 1 1 Types Of Alarms The use of alarms in the 2216e controller is extremely versatile Up to 4 alarms can be configured Any combination of these 4 alarms can be attached to any one or more outputs or any number of the available soft alarms can be combined to operate a single output d N Note In a three term controller at least one of these outputs is used to maintain the required temperature of the process Outputs 1A and 2A Are plug in modules Normally used for control outputs
26. type of SSR S Series P Parallel Drive mA SVDA RVDA TE10S 425S Logic DC Logic DC Logic DC Logic Logic Logic 10V 24V 20mA Logic 18V 24 4S 6P 4S 4P 3S 3 2P 3S 3P 1S 2P 6S 1P 450 TC1027 TE200S TC2000 RS3DA CE CE Standard TTL Multi Logic V Logic DC Logic DC Logic drive DC Logic 2S 3P 1S 2P 6S 1P 3S 4 3P 3S 4P 3S 2 1P 4S 2P 2 9 COMMUNICATION CONNECTIONS The communication option can be either of four types shown in the table below A B A B 4 wire EIA 422 serial Common EIA 232 serial Do not Do not Common A communications use use 2 wire EIA 485 Serial Not used Notused Common A BC Communications Figure 2 7 Communication connections 2216e Controller 2 9 Installation Installation and Operation Handbook 2 9 1 Wiring of EIA 485 Serial Communication Links Note PC Standard EIA 485 is a 2 wire connection which allows up to 32 controllers to be multi dropped from a single communications I link over a distance of up to 1 2Km To ensure reliable operation pn of the communications link without data corruption due to noise i or line reflections the connections between the controller should be made using a twisted pair of wires inside a shielded cable with the connections terminated with resistors in the manner shown in this diagram This diagram also shows the use of a co
27. values shown in Table 8 1 The controller can then be tuned using the automatic or manual tuning techniques 8 2 1 Adjusting the minimum on time Ont H The default value of 0 2 seconds is satisfactory for most processes The minimum on time determines how accurately the valve can be positioned The shorter the time the more precise the control However if the time is set too short process noise will cause an excessively busy valve 8 2 2216e Controller Installation and Operation Handbook Valve Position 8 3 MOTORISED VALVE APPLICATIONS 8 3 1 Auto Tuning Before the auto tune is activated the Ed parameter must be set to a numeric value The kd parameter cannot be set to DFF when an auto tune is activated When the auto tune is complete the auto tune will set the kd parameter back to the OFF position 8 3 2 Valve Positioner Set up Table Name Description Value Configuration Mode In the nSE configuration list set the LErL to uP Module 1A d needs to be ar ELY or a SST The Func for 1A should be configured for HEAL Open Valve Module 2A 1 d needs to be arELY or a SOF The Func for 2A should be configured for LOOL Close Valve Operating Mode OP List Valve travel time in seconds This is the time taken for the valve to travel from its fully closed position to its fully open position EE Calculated position of valve of motor travel time Table 8 2 Valve Positione
28. will servo to the current PV value and the ramp continues to SP2 followed by the timed dwell 2 During Dwell After return of power the working setpoint will servo to PV the ramp continues to SP2 followed by full programmed dwell In effect this causes the program to restart Use the Hide Reveal and Promote features to customise the display for a programmer See Chapter 3 1 12 2216e Controller Installation and Operation Handbook Operation 1 8 LOCATION OF PARAMETERS BLOCK DIAGRAM The controller consists of a number of internal function blocks connected together to create a temperature controller Each function block has a number of parameters found in lists to which the user has access The block diagram shows location of these parameters within the controllers 8 ON iee a a te ae Soe ee Nh al Saad Display opt ore HOME List Parameters oo SET For example l i Output power Sin ale Setpoint Auto Manual Control WE Se Beete Pa Parameters SP List PLANT 2 eo PLANT INPUTS v OUTPUTS Bun List SP1 SP2 Remote TT Autotune e ne Setpoint DP List eg ee i Heat TCs 1 Ys P 0P Relay PRT 2 PID _ Logic triac Pyrometer PV Error 8
29. 1 Adjusting the minimum on time UAE H seee 2 8 3 MOTORISED VALVE APPLICATIONG cccccssssssssseeseeeeneenees 3 83 1 AUTO TURING a re ze passes be cseh a ara a e EA E a e a E a Ea RA EEEE Aan En 3 8 3 2 Valve Positioner Set up Table 2216e Controller 8 1 Valve Position Installation and Operation Handbook 8 1 PARAMETERS FOR MOTORISED VALVE CONTROL The 2216e can be configured for motorised valve control as an alternative to the standard PID control algorithm This algorithm is designed specifically for positioning motorised valves The motorised valve algorithm operates in the boundless mode which does not require a position feedback potentiometer for control purposes The following parameter list will appear in the navigation diagram shown in Chapter 1 if your controller is configured for motorised valve control EREECHEN Valve travel time in seconds This is the time taken for the valve to travel from its fully closed position to its fully open position TP sip is a otic one 0 DFH is the High output power limit i00 Output pulse minimum on time in seconds 9999 Table 8 1 Motorised valve parameter list 8 2 COMMISSIONING THE MOTORISED VALVE CONTROLLER Proceed as follows 1 Measure the time taken for the valve to be raised from its fully closed to its fully open position and enter this as the value in seconds into the mer parameter 2 Set all the other parameters to the default
30. 1 and 2 can be any one of the types shown in the table below configured to perform any one of the functions shown To check which outputs are installed and their configuration refer to the ordering code and the wiring information on the controller side labels Output 1 Output 2 Possible functions Relay 2 Heating 2A 26 Vana L Cooling Alarms Logie non isolated PDS modes tor 2 SSRx 18Vdc at 24mA S ER gt Load Doctor Functions Heating Cooling Alarms Triac Heating or cooling 1A 30 to 264Vac cK oad cK oad DC control isolated DC not available PID Heating or cooling 18Vdc 20mA max E in output 2 Logic can also be configured as logic input on module 2A PDS Mode 1 amp 2 are only supported in Output 1 Figure 2 5 Outputs 1 and 2 connections 2 6 2216e Controller Installation and Operation Handbook Installation 2 5 PDS MODES PDS is a proprietary technique developed for bi directional communication over a single pair of wires There are several operating modes In SSRx Load Doctor a logic output delivers a power demand signal to a TE1OS solid state relay SSR and the SSR responds with a single load circuit failure message In SSRx Enhanced Load Doctor a logic output delivers a power demand signal to an SSR and the SSR responds with the ON state RMS load current and two fault messages SSR failure or heater circuit failure 2 6 SNUBBERS The controller is supplied with
31. 200 1300 325 2370 P R thermocouple 50 1768 58 3200 Options S S thermocouple 50 1768 58 3200 Control action l B B thermocouple D 1820 32 3310 XX Reverse acting P Platinel II therm ple 0 1369 32 2496 standard Z RTD PT100 200 850 325 1562 DP Direct acting PID Factory download input Power feedback C C thermocouple 0 2319 32 4200 XX Enabled on logic W5 Re W26 Re relay amp triac heating Hoskins outputs E W3 Re W25 Re 0 2399 32 4350 PD Power feedback E E thermocouple 200 1000 325 1830 ___ disabled 1 Ni Ni18 Mo 0 1399 32 2550 Cooling options 2 Pt20 Rh Pt40 R D 1870 32 3398 XX Linear cooling h CF Fan cooling 3 W W26 Re 0 2000 32 3632 cw Water cooling Englehard 4 W W26 Re D 2010 32 3650 Hoskins 5 W5 Re W26 Re 10 2300 50 4172 Englehard 6 W5 Re W26 Re 0 2000 32 3632 Bucose 7 Pt10 Rh Pt40 R 200 1800 392 3272 h 8 Exergen K80 IR 45 650 pyrometer Process inputs Min Max M 9 99 to 80 00mV 999 9999 Y Oto 20mA 999 9999 A 4to20ma 999 9999 W Oto 5Vdc 999 9999 G1 to 5Vdc 999 9999 VO to 10Vdc 999 9999 2216e Controller A 3 Understanding the Ordering Code Installation and Operation Handbook Notes 1 PDS heater break detect will transmit the power demand to a TE10S solid state relay and read back a heater break alarm 2 PDS current monitoring will transmit the power demand to a TE10S solid state relay and read back load current and open and short circuit alarms 3 Setpoint limits Include the dec
32. 9 2 8 1 Wiring of EIA 485 serial communication links es eeeeeeeeeneeeeeeeees 10 2 9 DEVICENET WIRING TO SERIES 2200E CONTROLLERG 11 2 9 1 DeviceNet Terminal Functions A 11 2 9 2 Wiring Interconnections for DeviceNet Communlcatlons 12 2216e Controller 2 1 Installation Installation and Operation Handbook 2 1 INSTRUMENT LAYOUT 1 Display screen Latching ears Panel sealing gasket Panel retaining clips Label Sleeve Terminal covers oN OAR WD Ratchets Figure 2 1 2216e 1 16 DIN controller 2 2 2216e Controller Installation and Operation Handbook Installation 2 1 1 Outline Dimensions Model 2216e 103mm 4 01 in 48mm 1 89in 48mm 1 89in Panel cutout IP65 panel sealing gasket 45 x 45 8mm 1 77 x 1 77 Sin 10mm gt 38mm Recommended 0 4in D Sin minimum spacing of controllers GE i scale Figure 2 2 Outline dimensions Model 2216e controller The controller plugs into a plastic sleeve which in turn fits into the panel cutout shown above 2216e Controller Installation Installation and Operation Handbook 2 2 INTRODUCTION The Model 2216 is a precision temperature controller with self tuning It has a modular hardware c
33. Adc automatically calculates the manual reset value in order to remove this droop To use this facility you must first allow the temperature to stabilise Then in the autotune parameter list you must set Ade to CALL The controller will then calculate a new value for manual reset and switch Ade to mAn Ade can be repeated as often as you require but between each adjustment you must allow time for the temperature to stabilise 4 8 2216e Controller Installation and Operation Handbook Configuration 5 Chapter 5 CONFIGURATION 5 Chapter 5 CONFEIGURATION seen 1 5 1 SELECTING CONFIGURATION LEVELL cccccsssssssseeseeseesensees 2 5 2 SELECTING A CONFIGURATION PARAMETER 0 ccccsssssees 3 5 3 LEAVING CONFIGURATION LEVEL c ccceeesesssssseeseeeeneeneees 3 5 4 STEPS INVOLVED IN CONFIGURING A CONTROLLER 3 5 5 NAVIGATION DIAGRAM PART A cccssscccceseecceeeseeeceenseeeeeenseeneeenees 4 5 6NAVIGATION DIAGRAM PART B cccccsscceceseeeceenseeeeeenseeeeeensneneeenees 5 5 7 CONFIGURATION PARAMETER TABLEG ccssssssseeeseeeeneseeees 6 5 8 CONFIGURATION OF DIGITAL COMMUNICATIONG 14 5 8 1 To Configure the Function and Baud Hate 14 5 8 2 To Set the Instrument Address 15 5 9 DEVICE NE DT i5 cecocs chee heed ccevicehete sie Su paa aaa a aaea a raa a bn fee 15 59 12 ThE EDS Elle EE ebe edt beads 15 5 9 2 ODVA Compltance eee eee eee
34. EUROT ERM TEMPERATURE CONTROLLER Installation and operation handbook Installation and Operation Handbook Contents MODEL 2216e TEMPERATURE CONTROLLER INSTALLATION AND OPERATION HANDBOOK Contents Page Chapter 1 OPERATION 1 1 1 1 FRONT PANEL LAYOUT cceccceecesceeeeseseeeeseseeeeeseseeneesseeeeees 1 2 1 2 GETTING STARTED isi genge 1 4 1 2 1 Viewing The Process Value and Getpoimt 1 4 1 2 2 To Adjust The Setpoint 20 0 0 eee ceceeeseeeeseeeeeeeeeeeeeesaeeteaeeeeaeeeeeeeeeeees 1 4 1 2 3 Viewing The Display Units ccc cc ceeceeseeeeteceeeeneeneeeseeseeeenees 1 5 1 2 4 Use Of The SCROLL Button 7 1 5 1 2 5 Use Of The PAGE Button 1 6 PARAMETER LIST vegan 1 7 1 4 MANUAL OR AUTOMATIC CONTROL cccesceeesseceeeeeecenees 1 8 1 4 1 Selecting Auto Manual Operation 1 8 1 4 2 How To Manually Adjust Output Power 1 9 15 SUMMARY aeaniee eena AEEA eA ER A aaia aaan aa aii 1 9 1 6 SETPOINT 1 OR SETPOINT 2 ccccesceeesssceeeessseeeessseeeessseeees 1 10 1 6 1 To Select Setpoint 1 or Setpoint 2 1 10 1 7 RAMP DWELL FUNCTION 00 cccceeseeceeesseeeeeeseeeeeeeseeneeeeseees 1 11 1 7 1 To Set up a Ramp Time Program 1 11 TZS TORUN the Programs ger dee degen awn eth 1 12 1 7 3 Power Failure During Program Hun 1 12 1 8 LOCATION OF PARAMETERS BLOCK DIAGRAM saanssaannesn 1 13 1 9 NAVIGATION DIAGRAM Part A cc sccccesseceeeseeeeeeesseeeeeneeees 1 14 NAVIGAT
35. GATION DIAGRAM PART A Instrument Input User cal Alarms Config Config Config Config nft iP CAL AL SS ConF ConF ConF ConF Ooo Oooo OOO OOOO ei GI P Gi Do E nPe AdJ AL I of ktc no FSH Y v y Y dEcP sol Prk bLoc nnnn op og no D y M Y CkrL rabH Paot H LEch Hd HEHH 000 na z v ummary Ack EJE OF SL H d Step through List Headers rEu Ruto E Fat using the Page button D D M v S we P U Cool PnP OFSH bloc Choose a parameter from a list Lin 40 Oo no B 4 Ak using the Scroll button Pur F I nPH LEch change value nn x a on uu no is e using the Raise Lower buttons or L M al Pdr UH 1 H J nn NFF 7 x no uu u The first four headings set up the v Y v controller functions as follows U FoP UAL H D oC instrument Config Groups those on i000 no e parameters associated with the display EA Wl Mi and control action r Im LEC e Stad Auko no Input Config selects the input sensor 4 e type LCH AL 4 User cal Config to calibrate to ag DEE external reference sources Alarms Config sets up the alarm bloc types no Vv LEch no Fig 5 4a Navigation Diagram Part A 5 4 2216e Controller Installation and Operation Handbook C
36. ION Diagram Part B ccccssccccesseceeesseeseeeseeeseenseeeseenseeeseeeenees 1 15 1 10 PARAMETER TABLEG cc ccccesseeceeesseeeeeesseeeeeesseeeeeesees 1 16 1 10 1 HOME Display e eege Ed totes Seier De eee een sisi eae 1 16 1 10 2 ET RE 1 17 1 10 3 Autotune EE 1 17 1 10 4 PIDJEISt fide ete each Rete eadtent dele hair tai eet es vera 1 18 1 10 5 Setpoint EE 1 19 1 10 6 INPUT EE 1 20 1 10 7 EHS hits E trees cones aE creas ea ek doe teen E 1 20 1 10 8 Output SE Esseg eege T ee hei pst sete avtiexetueesaade mesg ehtisstiatss 1 21 1 10 9 Communications Let 1 21 LEE 1 21 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 a 1 Contents Installation and Operation Handbook 1 11 GR 1 22 1 11 1 Types of Alarm Used in the 2200 1 22 1 12 ALARM RELAY OUTPUT 00 ce ceccceeesscceeeseseeeesesceeeeseeseees 1 23 1 12 1 SETTING ALADMLENEILS A 1 24 1 12 2 ALARM INDICATION AND ACKNOWLEDGEMENT ssaicsseeseeeea 1 25 1 12 3 DIAGNOSTIC ALARMS ssieseeeeeeeeieeeeeeeeirerirsrrsrirsrrnsrrnrrnsrrnereent 1 26 Chapter 2 INSTALLATION 2 1 2 1 INSTRUMENT LAYOUT cccesseeceeeseeeeeeeseeeeeeeseaeseeeeenseeeenes 2 2 2 1 1 Outline dimensions Model 2216 esessessreesesrerrsererrerrnrrnrrsrrnrreresns 2 3 2 2 INTRODUCTION 3 cc secccccseceeecedscceceeseecedetesececieseneeceesseceenesennccenesncees 2 4 2 2 1 Controller labels AAA 2 4 23 MECHANICAL INSTALLATION ccccsecceeeseeeeeeeseeeeeeesneeeeenenes
37. ME display A complete description of the parameter lists is given on page 1 14 If at any time no key is pressed within 45 seconds the display will always return to L 2216e Controller 1 7 Operation Installation and Operation Handbook 1 4 MANUAL OR AUTOMATIC CONTROL The controller can be used in two modes Automatic mode in which the output power is automatically adjusted to hold the temperature at the required value The controller normally operates in this mode Manual mode in which the output is manually adjusted by the Operator In this mode the MAN light will be on One other mode is available Remote setpoint The setpoint is generated as an input signal from a master 2000 series controller In this mode the REM light is on 1 4 1 Selecting Auto Manual Operation 2 me 1st press 2nd press OP lt Output IDDD lt Actual output level CA 3rd press D Manual Auto s V jor Z to select Auko automatic mode mAn manual mode Keep pressing a to return to HOME display Figure 1 9 Auto Manual select 1 8 2216 e Controller Installation and Operation Handbook Operation 1 4 2 How To Manually Adjust Output Power Actual Temperature Process Value lt Output Power Demand lt Manual Indicator on Press and hold to
38. Press A or Cy fo Sette dwE In Run mode the controller will dwell at 600 SP 2 for 60 minutes dwell time in minutes D In Run mode the controller will reset at the Press scroll button to End E i end of the dwell time Other choices are me N Hold The program will go into Hold A v ege Press or J E EE Endt SEbY The program will go into ee peat dv SE will dwell for an the dwell time unlimited period Figure 1 12 Ramp Dwell Program 2216e Controller 1 11 Operation Installation and Operation Handbook 1 7 2 To Run the Program From the previous view ress scroll button to Prob E CA GC Tei Press Hr to ProG To reset the controller to start conditions select choose run run r In Full access level the Status of the program can be read as follows The status may be any one of the following rmP Ramping from SP1 to SP2 From the previous view CA dwE Dwelling at SP2 press scroll button to SEA End The program is complete If Endt r 5E End will flash briefly SEAE before changing to DFF rmP FF u The program is in the reset state A program may also be reset or run using an external switch contact if a digital input in Module 2 has been configured See Configuration section Figure 1 13 To Run the Ramp Dwell Program 1 7 3 Power Failure During Program Run 1 During Ramp After return of power the working setpoint
39. RING amp DIAGNOSTICS 9 1 LOAD CURRENT MONITORING AND DIAGNOSTICS 9 2 9 2 EXAMPLE WIRING DIAGRAM MODE 1 amp 2 OPERATION 9 3 9 3 OPERATION nioena runen n enean aane aean EA Eanan EENS 9 4 To Read Load Current mode 2 only 9 4 9 3 2 To Display Load Current Continuously in the Lower Readout mode 2 only Error Bookmark not defined 9 3 3 Display MOd S i isis ean eanit aa aaa ipaa AE AE Ree EEN 9 4 9 3 4 How Heater Alarms Are Displaved AAA 9 5 9 4 TO SET THE ALARM TRIP LEVELG ccssseeeeessceeeeseeeenes 9 6 H RELAY QUTPUTS rcns a i a 9 6 9 6 TO CONFIGURE PDS LOAD CURRENT DIAGNOSTICS 9 7 9 6 1 To Configure the Logic Module for PDS modes 1 or 9 7 To Configure Low and High Current Trip Alamms 9 8 9 6 3 To Attach Soft Alarms To A Relay Ougmut 9 9 9 6 4 The Sc ling Factor AAA 9 10 9 6 5 To Adjust The Scaling Fachor 9 10 a 4 2216e Controller Handbook Part No HA026639 Issue 3 0 Nov 03 Installation and Operation Handbook Contents 10 Chapter 10 RETRANSMISSION c sssseeeeeees 10 1 10 1 WHAT IS RETRANSMISSION 0 000c0ceccscsceceeececeeeseseseeees 10 2 10 2 TO CONFIGURE RETRANSMISSION cccccccccscscsceesees 10 3 10 3 SCALING RETRANSMITTED OUTPUT SIGNALG 10 4 10 1 1 To Range Retransmitted Output D 10 4 10 1 2 To Range Retransmitted Setpoint DI or Process Variable PU 10 5 10 1 3 To Range Retransmitted Error Err We Gert 10 5
40. SERE uPoS Cid Customer ID M M m 9999 Additional parameters may appear in the Home display if the promote feature has been used see Edit Level Chapter 3 2216e Controller Installation and Operation Handbook Operation 1 10 2 Alarm List Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA AL Alarm List l Alarm 1 set point D H as value display d Alarm 2 set point D D as value display J Alarm 3 set point DH DH as value display 4 Alarm 4 set point D D as value display In place of dashes the last three characters indicate the alarm type as follows FSH Full Scale High 999 9999 as alarm display FSL Full Scale Low 999 9999 as alarm display dEu Deviation band D 9999 as alarm display dH Deviation High H 9999 as alarm display dLa Deviation Low D 9999 as alarm display Ler Low current alarm DH ou Amps Her High current alarm DH og Amps HY Hysteresis H 9999 as display HYEL Hysteresis for g 9999 as event alarms See display Note 1 LbE Loop break time OFF OFF H 9999 secs 2216e Controller 1 17 Operation Installation and Operation Handbook 1 10 3 Autotune List Atun Autotune List EunE Self tune enable OFF OFF OFF DH L Adc Automatic droop mAn mAn mAn compensation Manual Reset enable only present if E set
41. TUNING 4 1 4 1 WHAT AS TUNING sccssccccccsececcczseaccacs sasct ect Ee EEEE NS ted Eeer 4 2 4 2 AUTOMATIC TUNING ccccecsseceeeseeeceenseeeeenneeeeenseaeeeenseneeeenees 4 3 4 2 1 Heating and Cooling Output Cycle Times 4 3 43 HOW TO LUNE eiiie aeons aaea Are TAEAE aet Eieget d AAACN 4 4 4 3 1 Typical automatic tuning cycle A 4 5 4 3 2 Calculation of the cutback values seseeseeseeeseeeneereereeineeresrneeeee 4 5 AA MANUAL TUNING snnssaannnsnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnnm nnmnnn na 4 6 4 4 1 Setting the cutback values 0 0 eeeeeeeceeeeeeeseneeeeneeseaeeeeeeeeeeeteaeeeeeeenias 4 7 4 4 2 Integrating action and manual reset AA 4 8 4 4 3 Automatic droop compensation Ad 4 8 5 Chapter 5 CONFIGURATION 5 1 5 1 SELECTING CONFIGURATION LEVEL 5 2 5 2 SELECTING A CONFIGURATION PARAMETER 5 3 5 3 LEAVING CONFIGURATION LEVEL 5 3 5 4 STEPS INVOLVED IN CONFIGURING A CONTROLLER 5 3 5 5 NAVIGATION DIAGRAM PART A 5 4 5 6NAVIGATION DIAGRAM PART B 5 5 5 7 CONFIGURATION PARAMETER TABLES 5 6 5 8 CONFIGURATION OF DIGITAL COMMUNICATIONS 5 14 5 8 1 To Configure the Function and Baud Hate 5 14 5 8 2 To Set Instrument Address 5 15 5 9 DEVICENED eebe gees NEE ees SEENEN 5 15 59 12 Whe EDS Eile sc eege sed Egeter 5 15 5 9 2 ODVA Compliance cee eee eee een eee een sense eeaee aes 5 15 6 Chapter 6 USER CALIBRATION s ssessseesnennoeneornreennne 6 1 6 8 WHAT IS THE PURPOSE OF USER
42. and indicators For Valve Positioning please refer to Appendix D Motorised Valve Control E 2216e Controller 1 3 Operation Installation and Operation Handbook 1 2 GETTING STARTED Thank you for selecting the 2216e controller This section shows the principle of operation 1 2 1 Viewing The Process Value and Setpoint Install and wire up the controller in accordance with Chapter 2 and switch on Following a 3 second self test sequence this is the display you will see Output 2 Output 1 gt lt Actual Temperature Process Value Required Temperature Setpoint Figure 1 3 The Home Display The display may flash an alarm message Refer to the Parameter Tables later in this chapter for a complete list and meaning of the messages 1 2 2 To Adjust The Setpoint Press and hold to p Press and hold to decrease temperature increase temperature Figure 1 4 The lower readout shows the setpoint After 2 seconds the lower readout will blink indicating that the new value has been accepted For everyday use you may not need to do anymore than this 1 4 2216e Controller Installation and Operation Handbook Operation 1 2 3 Viewing The Display Units Display Units 0 5 sec C Degree
43. ange After 0 5 second the display will revert to Press A or Y nach to attach the until the first alarm alarm you wish to attach to d H 5 sec the 3A output is noLH We Each time you scroll displayed e g HEr F through the table of alarms note that two dy LF decimal points Repeat the above G HErF appear This step for every alarm confirms that the to be attached to the SE Gg SC output Le HE F 5SrF etc Alarms Connected to a nor Relay Output Soft dE ma a 3A Alarms on SEAS Ces E Output 1 DU Module 3B until CLr appears in the lower display To remove alarms from an output press This will clear all alarms attached to this output Ale CY 2216e Controller 9 9 Load Current Monitoring and Diagnostics Installation and Operation Handbook 9 6 4 The Scaling Factor The value of the current displayed on the controller is scaled using the scaling factor This is found in the NSE Look list It is set by default to 100 and assumes a single turn through the current transformer If two turns are made through the current transformer it will be necessary to adjust the scaling factor to 50 to obtain the same reading Under normal conditions you should not need to change the scaling factor If however you wish to change the sensitivity of the current reading for example to read very low currents you may need
44. ard E HE v MASTER HF SLAVE Address 12 2200e Controller ue zl HA V Network Supply HB 24Vde 1 k 250mV p p Ripple est HC 1210 HD HE V HF SLAVE Address N 1 WWW WW Daisy chain to further Fit to last instrument in instruments the chain Figure 2 9 Wiring Connections for 2200e Series DeviceNet Controllers 2 12 2216e Controller Installation and Operation Handbook Access Levels Chapter 3 ACCESS LEVELS 3 1 THE DIFFERENT ACCESS LEVELS ccccssseceeesseeeeeesteeeeenees 2 3 2 SELECTING AN ACCESS LEVEL cccssscceesseeeeesseeeenseeeeenees 3 3 1 1 Returning to Operator Level 5 B20 D a pad CEVED ege ege EEN 5 3 1 2 Setting operator access to a parameter ssssssseenrseserreerrrrtrrtrnsren nene 5 3 1 3 Hiding or revealing a complete Wert 6 3 1 4 Promoting a parameter ccceesceceeeseeceeeeseeeeeesseceeeeseeeeeteseeeeeeneeeeees 6 2216e Controller 3 1 Access Levels Installation and Operation Handbook 3 1 THE DIFFERENT ACCESS LEVELS Access level Display What you can do Password shows Protection Operator OPEr In this level operators can view and adjust the value of parameters defined in Edit level see below Full FuLL In this level all the parameters relevant to a particular configuration are visible All alterable parameters may be adjusted Edit Edi E In this level you can set which parameters an operator in Opera
45. ation Handbook 6 10 SINGLE POINT CALIBRATION Your controller is calibrated for life against known reference sources during manufacture A calibration offset is often used to allow the controller to compensate for sensor and other system errors The normal procedure is to set up the system under test against a known independent reference as follows Set up the process to be calibrated such that the known reference displays the required value temperature Observe the reading on the controller If it is different proceed as follows Select FuLL Access level as described in Chapter 3 Input list header k Press until you reach the input list header I LOIL IZ Press Scroll until you reach the TAL display Calibration type v r Use La or x to select either FALE or USEr CAL Selecting FALE will reinstate the factory calibration and hide the following User calibration parameters Lf 5 F r Selecting Dr will reinstate any previously set User calibration and make available the User parameters as BILGIN TA follows e Press the Scroll button Calibrate low point LAL 5 Use 4 or H to select YES T Selecting no will hide the next parameter ZILA Ello Press the Scroll button continued on the next page 6 4 2216e Controller Installation and Operation Handbook User Calibrat
46. c alarm which appears for mode 1 operation only Load Fail This includes failure of the heater circuit or the SSR The following two messages are diagnostic alarms produced as a result of failure within the equipment or wiring connections They appear for mode 2 operation only HEr F Heater Fail No current is being drawn while the controller output demand signal is on 55 F SSR Fail The load is continuously on while the controller output demand signal is off 2216e Controller 9 5 Load Current Monitoring and Diagnostics Installation and Operation Handbook 9 4 TO SET THE ALARM TRIP LEVELS Do This This Is The Display You Should See Additional Notes From the HOME To select the Alarm display AL List header press 2 until the Li SE AL Li Sk is displayed Col did Jord Press punton indicates the alarm To select the until the desired number diagnostic alarm alarm number is 777 indicates the parameter found displayed alarm type under the Alarm List Get ee ene or He header Press A or Y to adjust the alarm trip level The alarm trip level is set to 123 9 5 RELAY OUTPUTS Any plug in module can be used for alarms provided they are not already being used for another purpose such as control Any one or more alarms can be attached to an output which will operate when an alarm occurs Contacts are rated at 2A 264Vac for operating external beacons or audible devices
47. can be restricted by setting the heating and cooling power limits in the Output list However the measured value must oscillate to some degree for the tuner to be able to calculate values A One shot Tune can be performed at any time but normally it is performed only once during the initial commissioning of the process However if the process under control subsequently becomes unstable because its characteristics have changed you can re tune again for the new conditions It is best to start tuning with the process at ambient temperature This allows the tuner to calculate more accurately the low cutback and high cutback values that restrict the amount of overshoot or undershoot 4 2 1 Heating and Cooling Output Cycle Times Before commencing a tuning cycle set the values of CYCH heat cycle time and CUCL cool cycle time in the op output list These values apply if you are using a logic relay or triac output They have no effect on a DC output A logic output switching a solid state relay can be set to values such as 1 sec A relay or triac output should be set to 20 sec 2216e Controller 4 3 Tuning Installation and Operation Handbook 4 3 HOW TO TUNE 1 2 Set the setpoint to the value at which you will normally operate the process In the Hun list select EunE and set it to an Press the Page and Scroll buttons together to return to the Home display The display will flash Fun to indicate that
48. ck values to three proportional bandwidths that is to say Lcb Hcb 3 x Pb 2 Note the level of overshoot or undershoot that occurs for large temperature changes see the diagrams below In example a increase Lcb by the overshoot value In example b reduce Lcb by the undershoot value Example a Temperature Overshoot Setpoint Example b Temperature Undershoot Time Where the temperature approaches setpoint from above you can set Hch in a similar manner 2216e Controller 4 7 Tuning Installation and Operation Handbook 4 4 2 Integrating action and manual reset In a full three term controller that is a PID controller the integral term ti automatically removes steady state errors from the setpoint If the controller is set up to work in two term mode that is PD mode the integral term will be set to DFF Under these conditions the measured value may not settle precisely at setpoint When the integral term is set to OFF the parameter manual reset code FES appears in the Pi d Li Sk in FuLL Access level This parameter represents the value of the power output that will be delivered when the error is zero You may set this value manually in order to remove the steady state error 4 4 3 Automatic droop compensation Adc The steady state error from the setpoint which occurs when the integral term is set to OFF is sometimes referred to as droop
49. code specifies the hardware build of the controller and the software code the software configuration The software code is optional UK Default USA Default Type K thermocouple 0 to 1000 C Type J thermocouple 32 to 2192 F Software code Hardware code is 1 St Display Language units Supply 02 Manual Voltage Sensor Output 3 Range Function rain Range Max Options 2216e Controller Understanding the Ordering Code Installation and Operation Handbook number voltage Output 2 Function CC Controller VC Valve Positioner NF On Off AL Alarm Unit No manual English French German Italian Supply voltage Dutch Spanish VH 85 264Vac Swedish Output 1 Input Output 2 Output 3 XX Not fitted Not fitted XX Not fitted Relay 2 pin 2 pin RF Unconfigured R1 Unconfigured Unconfigured RH Heating output RU VP raise O P Heating output RC Cooling output RH PID heating Cooling output FH High alarm 3 FH High alarm 1 VP lower O P FL Low alarm 3 FL Low alarm 1 High alarm 2 DB Deviation band 3 DB Deviation band 1 Low alarm 2 DL Dev low alarm 3 DL Dev low alarm 1 Deviation band 2 DH Dev high alarm 3 DH Dev hob alarm 1 Dev low alarm 2 AL High and Low Logic Dev high alarm 2 alarms L1 Unconfigured Hi amp Lo alarms 1 amp 2 PDS Alarms LH PID heating Logic Input LF Heater break M1 PDS mode 1 note 1 AM Auto manual select HF Current monitoring M2 PDS mode 2
50. continuous loop Figure 5 1 2216e Controller Installation and Operation Handbook Configuration 5 2 SELECTING A CONFIGURATION PARAMETER continued from previous page ont EZ nt PRSS A elect the desired Configuration List using the obt p Page button S ConF a See navigation diagram for the full list of headings ist press CA e 4 Umi E X or A toselect DE or 2h st 2nd press ontinue to press Scroll button to CA access all parameters in the list before turning to List header Figure 5 2 5 3 LEAVING CONFIGURATION LEVEL Exit display appears Press 7 ofA to Er E After a 2 second delay the screen will blank and revert to select YES NO the HOME display Figure 5 3 5 4 STEPS INVOLVED IN CONFIGURING A CONTROLLER The navigation diagram which follows shows the general location of parameters which define the way in which the controller works They are grouped under headings The actual parameters shown in your controller may differ slightly since some appear only as a result of selecting others A full list of possibilities is included in the PARAMETER TABLES which follow the navigation diagram 2216e Controller Configuration Installation and Operation Handbook 5 5 NAVI
51. d But H to 20 0 and rn to 0 0 and nH to 1000 roll is the low limit of the input range r GE 8 inti roll e the high limit of the input range These are found in the P Conf list as described in Chapter 5 If the range limits are HUEL DU H Dot set the retransmitted output is the maximum input range as stated in the order code Appendix A 10 1 3 To Range Retransmitted Error Err coh The retransmitted output value is dependent upon the range limits ol Hl and roi set in the H CanF list of the controller The following examples are given to illustrate the retransmitted error values CH Example 1 Type K thermocouple rab SE 200 m m rnu 200 DEL HEN Retransmitted Value OmA for an error of 200 10mA for an error of 0 20mA for an error of 200 Example 2 As above but roll 10 and rnLH 400 Retransmitted Value OmA for an error of 10 0 0487mA for an error of 0 20mA for an error of 400 Note To read a negative error it is necessary to set roll to a negative limit 2216e Controller 10 5 Retransmission Installation and Operation Handbook 10 6 2216e Controller Installation and Operation Handbook Understanding the Ordering Code A Appendix A UNDERSTANDING THE ORDERING CODE The 2216e controller has a modular hardware construction with the option of three outputs and one communications port The ordering code is in two parts the hardware code followed by the software code The hardware
52. duet MA Volts mA mV Volts a RS232 AL List RS484 RS422 i Alarm Ar po bo Other alarms l Relay These are available in configuration level only owe a Sec Lee Ge triac B Logic Input Retrans mission logic input on module Module 2 Functions OP e 2 if Logic Up listed in 2A PV gt Retrans __p mA configured conf list at FS ee Volts Figure 1 14 Controller Block Diagram 2216e Controller 1 13 Operation Installation and Operation Handbook 1 9 NAVIGATION DIAGRAM PART A Home Alarm rat Autotune PID Setpoint j List List List List List coo AL Hun Pid SP 200 ln i se e SE GER Wi CO Q CO Wi UO E EunE Pb SSEL gag ID D OFF oo SP i v y v Yy oP pee Adc E EE IDDD DOT OFF D I Loc y Yy v y ab Se Ed SP coe D DD coo Y oP H ER oP 2 DI Dn D DD D y y AmPS HY Lch cm 5P 5 ID Auto D Vv Y y Yy m A LbE Hch Lok Auto OFF Auka DD Vv Y d SP CEE SP IL Dog 00 oo y L fied SP IH UI au kb The navigation diagram shows a full list of Spel 3 del possible parameters Ho
53. e with the ordering code or L set up in configuration level See Chapter 5 for further information Alarm 1 Relay Alarm 2 nor output Y Alarm 3 L anv SE Ze Input fail db RS Sensor break Any combination of alarms can operate the relay Typical alarms are shown Figure 1 17 Attaching Alarms to an Outpu 2216e Controller 1 23 Operation Installation and Operation Handbook 1 12 1 SETTING ALARM LEVELS Up to 4 Alarms may be configured Each alarm is given a name to describe its function see table below If an alarm is not configured it does not appear in the list below HL Alarm List Li SE lt Alarm 1 lt J Jor A to change 2nd press lt Alarm 2 V or A to change n place of dashes letters indicate alarm type as follows F5L Full Scale Low FSH Full Scale High dEu Deviation Band dH Deviation High dlo Deviation Low Ler Low current Hcr High current 3rd press lt Alarm 3 V jorjA to change 4th press lt Alarm 4 V or A to change 5th press lt Loop break time 7 orjA to change Press to return bi to list header Figure 1 18 To Set Alarm Trip Levels 1 24 2216e Controller Installation and Operation Handbook Operation 1 12 2 ALARM INDICATION AND ACKNOWLEDGEMENT When an alarm occurs
54. ed for guidance only Eurotherm Limited will accept no responsibility for any losses arising from errors in this document HA026639
55. ed is not the value of a selected parameter but a code representing the parameter s availability in Operator level When you have selected the required parameter use the A and H buttons to set its availability in operator level There are four codes H Er Makes a parameter alterable in Operator level Pro Promotes a parameter into the Home display list rERd Makes a parameter or list header read only it can be viewed but not altered Hi dE Hides a parameter or list header For example The parameter selected is the set point for Alarm 2 Full Scale Low It will be alterable in Operator level 2216e Controller 3 5 Access Levels Installation and Operation Handbook 3 1 3 Hiding or revealing a complete list To hide a complete list of parameters all you have to do is hide the list header If a list header is selected only two selections are available r EAd and H dE It is not possible to hide the ALES list which will always display the code Li 5E 7 3 1 4 Promoting a parameter Scroll through the lists to the required parameter and choose the Pro code The parameter is then automatically added promoted into the Home display list the parameter will also be accessible as normal from the standard lists a maximum of 12 parameters can be promoted Promoted parameters are automatically alterable 3 6 2216e Controller Installation and Operation Handbook Tuning 4 Chapter 4 TUNING 4 Chapt
56. eeeeceeceeaeeceeaeeaeeaeeaeeaeeaa 15 WARNING Configuration is protected by a password and should be carried out by an authorised person Incorrect configuration could result in damage to the process being controlled and or personal injury It is the responsibility of the person commissioning the process to ensure that the configuration is correct Whenever the configuration level is accessed all controller outputs are held in the power off state and control operation is suspended 2216e Controller 5 1 Configuration Installation and Operation Handbook 5 1 SELECTING CONFIGURATION LEVEL Press Page HOME Geh display until Access List appears incorrect 23g 200 st press CA Ifthe password has CodE been set to 0 access is j E Yai ere SE permanently unlocked PASS amp the lower readout e always shows PASS _ 2nd press CA Note Selecting DPE FuLL orEdE Loto will allow direct entry conf Z D A Eet on to these levels at this 3rd press C S X ond to enter Conf password e WE factory default 2 PRSS 4th press C obt ConF X Ka Repeated pressing of Page button selects configuration list headings in a
57. eeeeeenees 3 10 3 scaling retransmitted output signals ccccesseeeeeeeeeereees 4 10 1 1 To Range Retransmitted Output DP 4 10 1 2 To Range Retransmitted Setpoint DI or Process Variable PL 5 10 1 3 To Range Retransmitted Error Eer 5 2216e Controller 10 1 Retransmission Installation and Operation Handbook 10 1 WHAT IS RETRANSMISSION The controller can be configured to generate an analogue output signal which represents a selected parameter The parameters which can be configured for retransmission are 1 Process Variable 2 Setpoint 3 Error 4 Control Output The retransmission signal is available as 0 20mA 4 20mA 0 5V 1 5V or 0 10V and is connected to terminals 1A and 1B when module 1A is fitted as a DC module 10 2 2216e Controller Installation and Operation Handbook Retransmission 10 2 TO CONFIGURE RETRANSMISSION A DC module must be fitted in module position 1A First enter configuration level See Chapter 5 Then Do This This Is The Display You Should See Additional Notes Press e button iR This opens the configuration list for until the R ConF Conf module 1A is displayed pn This is the identity of Press 7 to show d the module fitted in id this position The module must be a DC output d OP Press cl to show The choices are Func none Output turned off Control Outputs Func HERE Heat control output Press AJ or
58. eeeenseeeeeeeeenes 23 1 12 1 SETTING ALARM LEVELS imirci iii i 24 1 12 2 ALARM INDICATION AND ACKNOWLEDGEMENT n iaseeeeeeeee 25 1 12 3 DIAGNOSTIC ALADME 26 2216e Controller 1 1 Operation Installation and Operation Handbook 1 1 FRONT PANEL LAYOUT Output 1 gt Output 2 rir LJ LILI lt Upper readout o enop lt Lower readout C DI G Ly La A A 4 D Page Scroll Down Up Button Button Button Button Setpoint 2 active lt Remote Setpoint Setpoint rate limit active Manual mode Figure 1 1 Model 2216e front panel layout 1 2 2216e Controller Installation and Operation Handbook Operation Button or Name Explanation indicator Output 1 When lit it indicates that heating output is on Output 2 When lit it indicates that cooling output is on When lit this indicates that Setpoint 2 has been When lit this indicates that the PDS remote REM Remote Setpoint Setpoint input has been selected REM is also used to indicate that user comms is active BEE When lit it indicates that manual mode has been anyag selected Run light When lit it indicates that Setpoint rate limit is 9 active Page button Press to select a new list of parameters C Scroll button Press to select a new parameter in a list OF Down button Press to decrease a value in the lower readout a Up button Press to increase a value in lower readout Figure 1 2 Controller buttons
59. eg Heat and Cool but can be used for alarm outputs Output 3A Is a fixed relay Normally used for alarms or events but can be used as control outputs 7 2 2216e Controller Installation and Operation Handbook Alarm Operation There are seven process alarm types listed below Alarm Types are found in configuration mode under the Alarm Config List ALARMS Full Scale High Full Scale Low Deviation Band Deviation High Deviation Low High Current Low Current The PV exceeds a set high level The PV exceeds a set low level The difference between PV amp SP is outside a set band The difference between PV amp SP is higher than a set level The difference between PV amp SP is lower than a set level The measured current returned from a PDS slave is higher than a set level See also Chapter 9 The measured current returned from a PDS slave is lower than a set level See also Chapter 9 Each alarm can be set to Latching Blocking Sense Of Output Soft Alarms Alarm is indicated until acknowledged Off Auto MAN Auto Acknowledge LEch Auto If the alarm is acknowledged while the alarm condition is still present it will cause the alarm to reset as soon as the alarm condition is removed Manual Acknowledge LEch mAn If the alarm is acknowledged while the alarm condition is still present it will be ignored A further acknowledgement is required when the alarm condition has been removed to cause the alar
60. eplace the temperature sensor while the controller is still powered up Under these conditions as additional protection against electric shock we recommend that the shield of the temperature sensor is grounded Do not rely on grounding through the framework of the machine 2216e Controller B 3 Safety and EMC Information Installation and Operation Handbook Over temperature protection When designing any control system it is essential to consider what will happen if any part of the system should fail In temperature control applications the primary danger is that the heating will remain constantly on Apart from spoiling the product this could damage any process machinery being controlled or even cause a fire Reasons why the heating might remain constantly on include e the temperature sensor becoming detached from the process e thermocouple wiring becoming short circuit e the controller failing with its heating output constantly on e an external valve or contactor sticking in the heating condition e the controller setpoint set too high Where damage or injury is possible we recommend fitting a separate over temperature protection unit with an independent temperature sensor which will isolate the heating circuit Please note that the alarm relays within the controller will not give protection under all failure conditions INSTALLATION REQUIREMENTS FOR EMC To ensure compliance with the European EMC directive certain installatio
61. er A TUNING cccccceeeeeeeeeeeeeeeeneeneeeeeeeeeeeenenenees 1 4 1 WHAT IS TUNING ocicsccccccccncccccchscccccuchead ccchatcccceennselecdacceccuensaiccedatees 2 4 2 AUTOMATIC TUNING 0 cccceesseceeeeeeeeeenneeeeeesnaeeeenseaeeeenseeeseenees 3 4 2 1 Heating and Cooling Output Cycle Times 3 43 HOW T 0 TUNE ori ses iced he ck sacs apanan a aaa aaae 4 4 3 1 Typical automatic tuning cycle oe eeeeeeeeeenneeeeeseeeeeeeneeeeeteeeeeeeaaes 5 4 3 2 Calculation of the cutback values 5 4 4 MANUALTUNING eene getest EE ENER ee 6 4 4 1 Setting the cutback values ceeececeeeeeeeeeeeneeeeeeseaeeeeeeeeeeeeseaeeeeeeeteas 7 4 4 2 Integrating action and Manual reese 8 4 4 3 Automatic droop compensation Ad 8 2216e Controller 4 1 Tuning Installation and Operation Handbook 4 1 WHAT IS TUNING Before tuning please read Chapter 1 Operation to learn how to select and change a parameter In tuning you match the characteristics of the controller to that of the process being controlled in order to obtain good control Good control means Stable straight line control of the temperature at setpoint without fluctuation Acceptable overshoot or undershoot of the temperature setpoint Quick response to deviations from the setpoint caused by external disturbances thereby restoring the temperature rapidly to the setpoint value Tuning involves calculating and setting the value of the parameters listed in Table 4 1 Th
62. er unless you wish to offset the controller calibration 1 10 7 On Off List Dellt Onoff list This set of parameters only appear if On Off control has been configured hY5H Heat hysteresis H DH DH 9999 as display hY5L Cool hysteresis DH DH DH 99959 as display H db Heat Cool dead D 9999 as band display 1 20 2216e Controller Installation and Operation Handbook Operation 1 10 8 Output List Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA oP Output list Note If On Off control is configured only DTD onk H and onEL will appear in the following list D I o Low power output HD or 000 00 limit DU cool OPH High power output OG 000 000 00D limit DD Output setting DD 008 i000 when in sensor break LYEH Heat cycle time 0 logic Dg 9999 secs D relay onk H Heat output min Hi Hi Auko 9999 on time 50mS EYEE Cool cycle time ID logic DH 9999 secs 20 relay fank Cool output min on Ui Hi Auko 9999 secs time 50mS mr VP motor travel og 9999 secs time 1 Are not used for Valve Position Control 1 10 9 Communications List cm5 Comms list Addr Communications address Cal 1 10 10 Access List ACES
63. ese parameters appear in the H d list Parameter Code Meaning or Function Proportional The bandwidth in display units over which the output power is band proportioned between minimum and maximum Integral time E Determines the time taken by the controller to remove steady state error signals Derivative Ed Determines how strongly the controller will react to the rate of time change of the measured value Low cutback Lcb The number of display units below setpoint at which the controller will cutback the output power in order to prevent overshoot on heat up High Cutback Heb The number of display units above setpoint at which the controller will increase the output power in order to prevent undershoot on cool down Relative cool EL E Only present if cooling has been configured Sets the cooling gain proportional band by dividing the Pb value by the rEL C value Table 4 1 Tuning parameters 4 2 2216e Controller Installation and Operation Handbook Tuning 4 2 AUTOMATIC TUNING This method automatically determines the value of the parameters listed in table 4 1 on the previous page The 2216e uses a one shot tuner which works by switching the output on and off to induce an oscillation in the measured value From the amplitude and period of the oscillation it calculates the tuning parameter values If the process cannot tolerate full heating or cooling being applied during tuning then the level of heating or cooling
64. ference standards 2 Match the calibration of the controller to that of a particular transducer or sensor input 3 Calibrate the controller to suit the characteristics of a particular installation User calibration works by introducing zero and span offsets onto the factory set calibration The factory set calibration can always be retrieved To understand how to select and change parameters in this chapter you will need to have read Chapter 2 Operation Chapter 3 Access Levels and Chapter 5 Configuration 6 2 2216e Controller Installation and Operation Handbook User Calibration 6 9 USER CALIBRATION ENABLE The User calibration facility must first be enabled in configuration level by setting the parameter Ad J in the LAL conf list to M This will make the User calibration parameters appear in Operator FuLL level Select configuration level as shown in Chapter 5 Configuration The User calibration configuration List Le Press until you reach the LAL conf list ress the Scroll button until you reach User calibration enable Use or LY to select YES Calibration enable ME 5 no Calibration disabled lies ZN Press and together to go to the Exit display Exit configuration Use or Y to select WES nd and return to Operator level 2216e Controller 6 3 User Calibration Installation and Oper
65. full power to the heaters which could result in an over temperature condition This alarm provides early warning Heater failure Indicates open circuit load conditions 9 2 2216e Controller Installation and Operation Handbook Load Current Monitoring and Diagnostics 9 2 EXAMPLE WIRING DIAGRAM MODE 1 amp 2 OPERATION Hardware Required 1 SSR type TE10 PDS2 OR 2 Intelligent current transformer type PD CTX contactor or zero voltage switching SSR 2216e controller configured for PDS mode 2 option using logic output This module must be fitted in module position 1 order code M2 N Controller 2 Fuse 2A T Alternative current regulator HAN L arrangements iB C N Ta Oo The TE10 PDS2 contains integral power M Ey regulator and intelligent PDCTX S z The PDCTX can be supplied separately for 1 tral use with any SSR or logic thyristor unit as PV F shown in the diagram below We eater The output drive capability of the PDCTX is power fuse i i load 5V at 7MA maximum dependent To logic output ToL 1A amp 1B This represents a single turn i through the PDCTX CT Intelligent Current Transformer Logic input Heater Figure 9 1 Connections for Mode 1 amp 2 WARNING Take care that
66. ge of the tuning process sensor has not failed check that the loop is not exceeds 2 hours the tune broken Acknowledge by pressing page button error alarm occurs and scroll button together Figure 1 19b Diagnostic alarms If the user has disassembled and reassembled the instrument this error can occur if any connectors are not seated properly 2216e Controller 1 27 Operation Installation and Operation Handbook 1 28 2216e Controller Installation and Operation Handbook Installation Chapter 2 INSTALLATION 2 1 INSTRUMENT LAYOUT ccccccccesseeeeeeseeeeeeeseeeeeeseeeseeesneneeenseaes 2 2 1 1 Outline dimensions Model 2216 sssssseeseeeseeerssiresirsrresrrenrerrnsenseen 3 2 2 INTRODUCTION fisicce epes erger EeEEe soscecer an aaa 4 2 2 1 Gontoller labels x geseis eescshbacaticses Sus EAA 4 2 3 MECHANICAL INSTALLATION cccccssceeesseeeeeeseeeeeeeseeeeeeesnees 4 2 3 1 Unplugging and plugging in the controller AAA 4 2 4 WIRING eebe e viele ea ee eee 5 2 4 1 KOU 5 2 4 2 Wiring Connections nissai hie e a a ii 5 2 4 3 Sensor Input CONNECTIONS eee eeeeeeceeeeeeeeeeeeeeeeaeeteaeeeeaeeteaeeseeeetteeenaees 6 2 4 4 Outputs 1 and 2 connectons 6 2 5 PDS MODES 2 240cccccin cin in hae is et a 7 2 6 SNUBBER S ee EEN Re TES 7 2 7 TYPICAL SINGLE LOOP WIRING DIAGRAM cccsseeeeeeeeees 8 2 8 COMMUNICATION CONNECTIONS cccesseeceeeseeeeeeesseeeeeseees
67. gnostics Installation and Operation Handbook 9 1 LOAD CURRENT MONITORING AND DIAGNOSTICS Current flowing in a system of electrical heating elements the Load can be displayed on the controller by using a TE10 SSR fitted with intelligent current transformer PDCTX or an SSR or contactor with an external PDCTX Load current monitoring and diagnostics may be used with any time proportioned output fitted in module position 1A and uses the logic output wires which drive the SSR to return signals back to the controller These signals represent the RMS value of the load current during the ON period or load related alarm conditions It is not designed for analogue outputs i e phase angle control It is also designed for single phase operation only There are two modes of operation 1 Mode 1 Detects if there is a break in the heater circuit This includes heater or SSR open circuit A single Load Failure alarm message is displayed on the lower readout of the controller 2 Mode 2 Provides the following Display of true RMS load current On the Displays the true RMS current in the ON lower readout of the controller state to the load Low current alarm Analogous to Partial Provides advanced warning of failure of Load Failure PLF supplied in some SSRs one or more heaters in parallel High current alarm Activated when the Typically used where element bunching heater exceeds a set limit may occur SSR short circuit This will apply
68. hen high or low current alarms are configured The load current displayed is the steady state true rms current measured during the ON period The minimum on time is Mode 2 0 1second 9 4 2216e Controller Installation and Operation Handbook Load Current Monitoring and Diagnostics 9 3 4 How Heater Alarms Are Displayed Do This This Is The Display You Should See Additional Notes HOME Display If an alarm is Actual If more than one present it will flash a Temperature gt alarm is active the four character PV display will alternate mnemonic in the between the alarm lower display messages and the default parameter in the lower display The Alarm Messages are went weaning Bee The following two messages are alarms which are produced as a result of failure within the process In place of dashes the alarm number will appear i e L d 3 or Alarm number Used for partial load failure detection To avoid nuisance Low Current tripping due to supply voltage variations set to a value at least 15 below the minimum normal operating current Alarm number Used for load overcurrent protection To avoid nuisance High Current tripping due to supply voltage variations set to a value at least 15 above the maximum normal operating current Note This alarm is not intended to provide instantaneous safety protection from short circuit fault conditions The following message is a diagnosti
69. ication Analog Range Application Communications Digital Transmission standard Protocols PDS Setpoint input 2216e Controller Safety and EMC Information 100mV and 0 to 10Vdc auto ranging 9Hz 110mS 0 25 of reading 1 LSD 1 C F lt luV for 100mV range lt 0 2mV for 10Vdc range lt 0 1 of reading 1 0 to 999 9 secs User adjustable over the fully display range Refer to Sensor inputs and display ranges table Automatic compensation typically gt 30 to 1 rejection of ambient temperature change incorporates INSTANT ACCURACY cold junction sensing technology External references 32 113 and 122 F 0 45 and 50 C 3 wire PO OU DIN43760 0 2mA No error for 22 ohms in all 3 leads 9 99 to 80 00mV 0 to 20mA or 0 to 10Vdce All configurable between limits Min 12V 100mA de Max 2A 264Vac resistive Min 6V I1mA de Max 2A 264Vac resistive Heating cooling or alarms 18Vdc at 24mA non isolated Heating cooling or alarms PDS mode 1 SSRx Load Doctor logic heating with load failure alarm PDS mode 2 SSRx Enhanced Load Doctor logic heating with load SSC failure alarms and load current display 1A 30 to 264Vac resistive Heating or cooling Isolated 0 to 20mA 0 to 10Vdc configurable between limits Heating or cooling EJA 485 2wire EIA 422 4 wire or EIA 232 at 1200 2400 4800 9600 19 200 baud 125K 250K 500K for DeviceNet Modbus EI Bisynch DeviceNet Setpoint input from ma
70. iguration Level Refer to Chapter 5 Press PAGE key as many times as necessary to find Alarm Configuration ConF AL PASS gt Conf a Press SCROLL key CG lte larm Type choices to the alarm which needs to de be configured DFF OFF AL TDL Full Scale Low FSH Full Scale High dEu deviation Band dH deviation High lo deviation low Ler Low current Her High current dEu lt Press SCROLL key to choose alarm 1 latching or non latching 944 Ft ch no lt L Press Press SCROLL key Le ii i to choose alarm 1 blocking gt No Choices Yes No Press l Press SCROLL key 7 S to repeat for alarms 2 4 to return to list header Figure 7 1 2216e Controller 7 5 Alarm Operation Installation and Operation Handbook 7 4 STEP 2 ATTACHING AN ALARM TO A PHYSICAL OUTPUT This may be necessary if 1 The instrument has been supplied un configured or it is required to re configure 2 Alarm relays are added Press PAGE key as many times as necessary to find AA Configuration ConF A PASS gt Press SCROLL key ES to identification of output type this is read only Press SCROLL key 7 to output Function Press SCROLL
71. imal position required in the displayed value up to one for temperature inputs up to two for process inputs 4 An external 1 current sense resistor is supplied as standard If greater accuracy is required a 0 1 2 49Q can be ordered as part number SUB2K 249R 1 A 4 2216e Controller Installation and Operation Handbook Safety and EMC Information B Appendix B SAFETY and EMC INFORMATION This controller is intended for industrial temperature and process control applications when it will meet the requirements of the European Directives on Safety and EMC Use in other applications or failure to observe the installation instructions of this handbook may impair safety or EMC The installer must ensure the safety and EMC of any particular installation Safety This controller complies with the European Low Voltage Directive 73 23 EEC amended by 93 68 EEC by the application of the safety standard EN 61010 Electromagnetic compatibility This controller conforms with the essential protection requirements of the EMC Directive 89 336 EEC amended by 93 68 EEC by the application of a Technical Construction File This instrument satisfies the general requirements of the industrial environment defined in EN 5008 1 2 and EN 50082 2 For more information on product compliance refer to the Technical Construction File GENERAL The information contained in this manual is subject to change without notice While every effort has been made to ens
72. ion Adjust the low point calibration The controller will display the current measured input value in the lower readout Use A or LY to adjust the reading to the reference source value if different After a two second delay the display will blink and the reading will change to the new calibrated value You can calibrate at any point over the entire display range This is a single point calibration which applies a fixed offset over the full display range of the controller The calibration is now complete You can return to the factory calibration at any time by select FALE in the CAL display shown earlier Press Ley and L together to return to the Home display To protect the calibration against unauthorised adjustment return to Operator level and make sure that the calibration parameters are hidden Parameters are hidden using the Ed E facility describe in Chapter 3 6 11 TWO POINT CALIBRATION The previous section described how to perform a single point calibration which applies a fixed offset over the full display range of the controller A two point calibration is used to calibrate the controller at two points and apply a straight line between them Any readings above or below the two calibration points will be an extension of this straight line For this reason it is best to calibrate with the two points as far apart as possible Proceed as follows 1 Decide upon the low and high point
73. ion Installation and Operation Handbook HA__ Comms module config Functions_ Meaning Identity of the option installed PDS setpoint input 2 or 4 wire EIA 485 422 or EIA 232 comms module Func Funcion o e e Some of the following parameters may appear if one of the comms options is installed protocol ordered ModBus ElBisynch or DeviceNet non None The a Es parameters will appear if the PDSIO setpoint input option is LISTS WEE H PDS setpoint input The following parameters will appear ifs d cm9 bAud Baud Rate Modus 1200 2400 4800 9600 19 20 1920 19200 Baud Rate 125 K 250 K 500 K DeviceNet Prey Comms Parity none No parity EuEn Even parity Udd Odd parity T En Comms Resolution FuLL Full resolution lnt Integer resolution Note 1 1200 baud rate not supported by EIBisynch Note 2 Not used with some communication protocols Please consult factory 5 10 2216e Controller Installation and Operation Handbook Configuration Name Parameter description Function Meaning IR Output 1 configuration Identity of module installed No module fitted Relay output DC output isolated Logic or PDS output Triac output Function Function set by di LF Heating output Cooling output Only appear or d JLL Retransmission of output demand Only appear for d ol L Retransmission of process value Only appear for d ol ff Retransmission of error Only appear for d o L Ret
74. it Load failure Indication that there is a fault in the heating circuit or the solid state relay Solid state relay failure Indication that there is a fault in the solid state relay Heater failure Indication that there is a fault in heating circuit Hardware error Indication that a module is the wrong type No I O module Modules are configured but not fitted What to do about it This fault will automatically take you into configuration level Check all of the configuration parameters before returning to operator level Once in operator level check all of the operator parameters before resuming normal operation If the fault persists or occurs frequently contact your supplier Check that the sensor is correctly connected Check that the heating and cooling circuits are working properly This is an alarm generated by feedback from a TE10S solid state relay SSR operating in PDS SSRx Load Doctor see Electrical installation Chapter 2 It indicates either an open or short circuit SSR blown fuse missing supply or open circuit heater This is an alarm generated by feedback from a TE10S solid state relay SSR operating in PDS SSRx Load Doctor see Electrical installation Chapter 2 It indicates either an open or short circuit condition in the SSR This is an alarm generated by feedback from a TE10S solid state relay SSR operating in PDS SSRx Enhanced Load Doctor see Electrical installation Chapter 2 It indicates e
75. ither a blown fuse missing supply or open circuit heater Check that the correct modules are fitted This error message normally occurs when pre configuring a controller without installing any of the required I O modules Figure 1 19a Diagnostic alarms continued on the next page 2216e Controller Installation and Operation Handbook Operation Diagnostic alarms continued These indicate that a fault exists in either the controller or the connected devices Display What to do about it shows rmk F Remote input failure The Check for open or short circuit wiring on the PDS input is open circuit PDS input PDS Also known as SST Smart Setpoint Transmission LLLL Out of Display range low Check the value of the display range reading HHHH Out of Display range high Check the value of the display range reading Error 1 ROM self test fail Return the controller for repair Error 2 RAM self test fail Return the controller for repair Error 3 Watchdog fail Return the controller for repair Err4Y Error 4 Keyboard failure Switch the power off and then on without Stuck button or a button touching any of the controller buttons was pressed during power up Error 5 Input circuit failure Return the controller for repair Pur F Power failure The line Check that the supply to the controller is within voltage is too low the rated limits EUEr Tune error If any one Check response time of process check that the sta
76. l specification Voltage rating The maximum continuous voltage applied between any connection to ground must not exceed 264Vac The controller should not be wired to a three phase supply with an unearthed star connection Under fault conditions such a supply could rise above 264Vac with respect to ground and the product would not be safe Voltage transients across the power supply connections and between the power supply and ground must not exceed 2 5kV Where occasional voltage transients over 2 5kV are expected or measured the power installation to both the instrument supply and load circuits should include a transient limiting device These units will typically include gas discharge tubes and metal oxide varistors that limit and control voltage transients on the supply line due to lightning strikes or inductive load switching Devices are available in a range of energy ratings and should be selected to suit conditions at the installation Conductive pollution Electrically conductive pollution must be excluded from the cabinet in which the controller is mounted For example carbon dust is a form of electrically conductive pollution To secure a suitable atmosphere install an air filter to the air intake of the cabinet Where condensation is likely for example at low temperatures include a thermostatically controlled heater in the cabinet Grounding of the temperature sensor shield In some installations it is common practice to r
77. lephone 39 031 975111 Fax 39 031 977512 KOREA Seoul Eurotherm Korea Limited Telephone 82 31 2868507 Fax 82 31 2878508 NETHERLANDS Alphen a d Ryn Eurotherm B V Telephone 31 172 411752 Fax 31 172 417260 NORWAY Oslo Eurotherm A S Telephone 47 67 592170 Fax 47 67 118301 SPAIN Madrid Eurotherm Espafia SA Telephone 34 91 6616001 Fax 34 91 6619093 SWEDEN Malmo Eurotherm AB Telephone 46 40 384500 Fax 46 40 384545 SWITZERLAND Freienbach Eurotherm Produkte Schweiz AG Telephone 41 55 4154400 Fax 41 55 4154415 UNITED KINGDOM Worthing Eurotherm Limited CONTROLS amp DATA MANAGEMENT Telephone 44 1903 695888 Fax 44 1903 695666 PROCESS AUTOMATION Telephone 44 1903 205277 Fax 44 1903 236465 U S A Leesburg Eurotherm Inc Telephone 1 703 443 0000 Fax 1 703 669 1300 Web www eurotherm com ED 36 All rights are strictly reserved No part of this document may be reproduced modified or transmitted in any form by any means nor may it be stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates without the prior written permission of Eurotherm limited Eurotherm Limited pursues a policy of continuous development and product improvement The specifications in this document may therefore be changed without notice The information in this document is given in good faith but is intend
78. m to reset Alarm occurs after it has been through a start up phase not in alarm condition Relay energised or de energised in alarm condition See also sections 1 12 and 7 4 Indication only and do not operate an output See also Section 1 11 for further information on alarm types 2216e Controller Alarm Operation Installation and Operation Handbook 7 2 DIGITAL OUTPUT FUNCTIONS In addition there are nine digital output functions used as events or alarms depending upon the requirements of the process under control Sensor Break The input is open circuit Loop Break The controller does not measure a response to an output change Load Failure Used with PDS Mode 1 load failure See also Chapter 9 Manual Controller in manual mode PV Out Of Range Process Variable too high or too low Remote SP Fail No signal measured at the remote set point input terminals Heater Fail Used with PDS Mode 2 heater open circuit See also Chapter 9 SSR Fail Used with PDS Mode 2 solid state relay open or short circuit See also Chapter 9 Program END Signals the end of a program New Alarm Signals a new alarm N The Sense of the Output can be set to relay energised or de energised in the alarm condition for any of the above functions 7 4 2216e Controller Installation and Operation Handbook Alarm Operation 7 3 STEP1 CONFIGURING THE FOUR SOFT ALARMS Soft alarms are indication only and do not operate a relay Go To Conf
79. n precautions are necessary as follows e For general guidance refer to EMC Installation Guide HA025464 e When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the conducted emissions The filter requirements will depend on the type of load For typical applications we recommend Schaffner FN321 or FN612 e Ifthe unit is used in table top equipment which is plugged into a standard power socket then it is likely that compliance to the commercial and light industrial emissions standard is required In this case to meet the conducted emissions requirement a suitable mains filter should be installed We recommend Schaffner types FN321 and FN612 Routing of wires To minimise the pick up of electrical noise the low voltage DC connections and the sensor input wiring should be routed away from high current power cables Where it is impractical to do this use shielded cables with the shield grounded at both ends In general keep cable lengths to a minimum B 4 2216e Controller Installation and Operation Handbook TECHNICAL SPECIFICATION Input General Range Sample rate Calibration accuracy Resolution Linearisation accuracy Input filter Zero offset Thermocouple Types Cold junction compensation RTD PT100 Type Bulb current Lead compensation Process Linear Outputs Relay Rating 2 pin relay Rating change over alarm relay Application Logic Rating Application Triac Rating Appl
80. nd non isolated inputs and outputs must be mains rated Wiring It is important to connect the controller in accordance with the wiring data given in this handbook Take particular care not to connect AC supplies to the low voltage sensor input or other low level inputs and outputs Only use copper conductors for connections except thermocouple Ensure that the wiring of installations comply with all local wiring regulations For example in the in the UK use the latest version of the IEE wiring regulations BS7671 In the USA use NEC Class 1 wiring methods B 2 2216e Controller Installation and Operation Handbook Safety and EMC Information Power Isolation The installation must include a power isolating switch or circuit breaker that disconnects all current carrying conductors The device should be mounted in close proximity to the controller within easy reach of the operator and marked as the disconnecting device for the instrument Earth leakage current Due to RFI Filtering there is an earth leakage current of less than 0 5mA This may affect the design of an installation of multiple controllers protected by Residual Current Device RCD or Ground Fault Detector GFD type circuit breakers Overcurrent protection To protect the internal PCB tracking within the controller against excess currents the AC power supply to the controller and power outputs must be wired through the fuse or circuit breaker specified in the technica
81. note 2 S2 Setpoint 2 select heater break Triac AC Alarm ack reset SF Current monitoring Ti Unconfigured EH Integral hold SSR failure TH PID heating SB Standby mode TU VP raise O P SR PDS remote SP DC control isolated D3 H6 H7 C6 C7 Unconfigured 0 20mA PID heating 4 20mA PID heating 0 20mA PID cooling 4 20mA PID cooling DC Retrans isolated Select from table A Table A D6 Fitted unconfigured First character V P O Z PV retrans Setpoint retrans Output retrans Error retrans Second character A a 3 4 5 0 20MA 4 20MA 0 5V 1 5V 0 10V M5 select CTX mode 5 current input Logic output L1 LC LH Triac T TC TW TH Unconfigured PID cooling Heating output Unconfigured PID cooling VP lower O P Heating output Comms 2XX Not fitted Modbus protocol 2YM 2FM 2AM 2 wire RS485 4 wire R8422 RS232 El Bisynch 2YE 2FE 2AE 2 wire RS485 4 wire RS422 RS232 DeviceNet 2DN DeviceNet PDS Input 2RS Setpoint 2216e Controller Installation and Operation Handbook Understanding the Ordering Code Software code input K 0 1000 C CF note 3 note 3 Sensor input Range Min Range Min Standard sensors Min C max Min F max Celsius J J thermocouple 210 1200 340 2192 Fahrenheit K K thermocouple 200 1372 325 2500 Kelvin T T thermocouple 200 400 325 750 Linear input LL thermocouple 200 900 325 1650 N N thermocouple
82. nverter to connect the 2 wire EIA 485 link into a standard EIA 232 computer port Series 2000 Controller Series 2000 Controller A CB Po com BE d WE DEE e CC om A K Local Earth Galvanic Isolation Barrier Up to 32 controllers or For safety reasons Interface Units may do not connect to be included on the local earth here network Series 2000 Controller All termination resistors are 220 ohm 1 4W carbon composition Local grounds are at equipotential Where equipotential is not available wire into separate zones using a galvanic isolator Figure 2 8 2 wire ElA 485 wiring 2 10 2216e Controller Installation and Operation Handbook Installation 2 10 DEVICENET WIRING TO SERIES 2200E CONTROLLERS This section covers the DeviceNet digital communications option for the model 2216e PID controller To configure DeviceNet communications refer to section 5 9 2 10 1 DeviceNet Terminal Functions Series 2200e CAN Color Description Terminal Label Chip HA V DeviceNet network power positive terminal Connect the red wire of the DeviceNet cable here If the DeviceNet network does not supply the power connect to the positive terminal of an external 11 25 Vdc power supply HB CAN_H White DeviceNet CAN_H data bus terminal Connect the white wire of the DeviceNet cable here HC SHIELD None Shield Drain wire connection Connect the DeviceNet cable shield here To preven
83. ocH Local setpoint trim i200 2192 As display range high limit SPrr Setpoint rate limit OFF OFF Units per minute dw Dwell time OFF OFF 0 1 to 999 9 minutes Endl End type rES r5Ek SE hold DEU du Dro Program control r5Ek SEE run rSEk SEA Status of program OFF rat du End OFF 2216e Controller 1 19 Operation Installation and Operation Handbook 1 10 6 Input List perform a user calibration refer to Ch 6 Name Parameter Default Value Min Max Units Customer Description Value Value Setting UK USA iP Input list af LE Input filter time 6 6 op 9959 secs constant oFF OFSE PV Offset WER 9999 as display The next 5 parameters will appear if User calibration has been enabled in configuration level To CAL FALE will re instate factory settings and disable User Calibration Default setting ACE USEr will re instate any previously set User Calibration offsets and make available User Calibration parameters as follows CALS User calibration nonE nonE H select Lo nonE DT Adjust calibrated reference source The following two parameters are always present in Full Access level but not in Operator level Co Cold Junction compensation temperature mu Millivolt input A minimum filter time constant of one second is recommended to provide sufficient noise immunity Do not make adjustments to the Ad J paramet
84. onfiguration 5 NAVIGATION DIAGRAM PART B Comms Output1 Output 2 Output3 Password Config Config Config gt Config Config HA iA cA JH PASS Er E Conf IT Een PI ConF Conk Conf We no d id id id ALE P cms Jop rEt eE 1 x F j F i S EP Func UD une F cn mod HERE COOL Ego 2 Y L Y L GE See See See table B table B table B Prev v v Y nonE SEn5 SEAS SEn5 L DU nor nor j att Y Note DEL o i k nn utput 3 is the fixed normally WALL a open relay output ou DEN v 00 0 UAL ae e DD Fig 5 4b Navigation Diagram Part B Heading Wiring Terminals oft Conf Not applicable 1 P Conk Not applicable CAL ConF Not applicable AL Conf Not applicable The remaining headings configure the controller input output functions The upper readout corresponds to rear terminal numbers associated with a particular i o HA to HF 1A amp 1B 2A amp 2B BA to 3C 2216e Controller 5 5 Configuration Installation and Operation Handbook 5 7 CONFIGURATION PARAMETER TABLES Name Parameterdescription Values Meaning ee Instrument Centigrade default UK units Fahrenheit default USA Kelvin Display units will be blanked Decimal places in the displayed value Cerk Control ty
85. onfiguration list HA ConF Oooo t S y Identity of module Cat This is a read only parameter displaying the identity of the module fitted t SJ y Function Gs Set Func Lat to select the protocol Ensure that the correct Comms module Em has been fitted To disable comms set Func to nonE l ica SE Baud Rate ud Press or A to set the Baud Rate The choices are i 1200 2400 4800 9600 19 200 for Modbus and El Bisynch 125 K 250 K or 500 K for DeviceNet Parity and Resolution can be set by the same procedure These will normally be set to None and Full respectively 5 14 2216e Controller Installation and Operation Handbook Configuration 5 8 2 To Set Instrument Address All devices on a network must have a different node address Instrument address is set in Full operator level Exit configuration level This is described on page 5 3 id Comms list Cm5 From the HOME display press the Page button until goog you reach the cm5 list 12 ddr Address 1 Press the raise or lower buttons until the desired address is set The choices are 0 to 99 for Modbus and El Bisynch 0 to 64 for DeviceNet 5 9 DEVICENET The following is applicable to DeviceNet only 5 9 1 The EDS File The EDS Electronic Data Sheet file for the Series 2200e is named 2K2DN EDS and is available from your supplier or electronically by going to Web site www eurotherm com The EDS file is
86. onstruction which provides two control outputs one alarm relay and one communications port 2 2 1 Controller Labels The labels on the sides of the controller identify the ordering code the serial number and the wiring connections Appendix A Understanding the Ordering Code explains the hardware and software configuration of your particular controller 2 3 MECHANICAL INSTALLATION To install the controller 1 Cut the panel to the relevant hole size shown in Figure 2 2 2 Insert the controller through the front of this cutout 3 Spring the upper and lower panel retaining clips into place Secure the controller in position by holding it level and pushing both retaining clips forward If the panel retaining clips subsequently need removing they can be unhooked from the side with either your fingers or a screwdriver 2 3 1 Unplugging and Plugging in the Controller The controller can be unplugged from its sleeve by easing the latching ears outwards and pulling it forward out of the sleeve When plugging the controller back into its sleeve ensure that the latching ears click into place to maintain moisture sealing protection 2 4 2216e Controller Installation and Operation Handbook Installation 2 4 WIRING Please read Appendix B Safety and EMC information before proceeding WARNING Please ensure that the controller is correctly configured for your Ax application Incorrect configuration could result
87. pe GE Se control PID control Valve position control unbounded Control action Reverse acting required for temperature control output decreases on approach to setpoint Direct acting Type of cooling Linear Oil 50mS min on time Water non linear Fan 0 5S min on time Power feedback Power feedback is on compensates for changes in supply voltage Power feedback is off Bumpless Manual Auto Non bumpless transfer transfer when using PD control Bumpless transfer auto to manual and manual to auto Forced manual output Non bumpless transfer Bumpless transfer auto to manual and manual to auto Sensor break output Go to pre set value maintains output at a known safe level Freeze output maintains output at value immediately before break See Chapter 9 Factory default parameter values and states are included where applicable and are indicated by the shaded areas in the following tables e 5 6 2216e Controller Installation and Operation Handbook Configuration Name Parameterdescription value Meaning P inputconfiguration Il Input type NOTE After selecting an input type do not forget to adjust the setpoint limits in Full Access level Input range low Input range high CJC ref temperature CJC does not appear for linear inputs Electrical nP H Input Sensor break input impedance trip level 2216e Controller J thermocouple default USA K thermocou
88. ple default UK L thermocouple R thermocouple Pt Pt13 Rh B thermocouple Pt80 Rh Pt6 Rh N thermocouple T thermocouple S thermocouple Pt Pt10 Rh PL 2 thermocouple 100Q platinum resistance thermometer Custom downloaded input type The default is C thermocouple or the name of the downloaded custom input will be displayed Linear millivolt Also mA input via an external 2 49Q current sense resistor Linear voltage Display high range for input Automatic cold junction compensation 0 C external reference 45 C external reference 50 C external reference Input value low Input value high Displayed reading low Displayed reading high Sensor break detection is disabled Appears for mV or V inputs only Trip level set by the sensor input table Trip level set at 7 5KQ Trip level set at 15KQ must be selected when uoLE input is enabled 5 7 Configuration Installation and Operation Handbook Name Parameter description Value Meaning User calbration config See Chapter 6 User calibration AdJ User cal enable no User calibration is disabled YES User calibration is enabled User calibration point low MEH User calibration point high High point calibration offset Low point calibration offset This is the value in display units at which a User last performed a low point calibration This is the value in display units at which a User last performed a high point calibration Offset in
89. r Set up Table The following operating parameters do not effect the 2200e when the valve positioner option has been configured Cur gt LTLA Heat Cycle Time CYCLE Cool Cycle Time onk L Minimum on time for cooling 2216e Controller 8 3 Valve Position Installation and Operation Handbook 8 4 2216e Controller Installation and Operation Handbook Load Current Monitoring and Diagnostics Chapter 9 LOAD CURRENT MONITORING AND DIAGNOSTICS 9 1 LOAD CURRENT MONITORING AND DIAGNOSTICS 2 9 2 EXAMPLE WIRING DIAGRAM MODE 1 amp 2 OPERATION 3 9 3 OPERATION 25 e55c5i0600 os cos see ENNEN EEN 4 To Read Load Current mode 2 only 4 9 3 2 To Display Load Current Continuously in the Lower Readout mode 2 only 4 9 3 3 Display Modes weiss vce ii Ba ee ee vi ee 4 9 3 4 How Heater Alarms Are Displaved AAA 5 9 4 TO SET THE ALARM TRIP LEVELS 0 cccseseeeeesseeeeesseceeees 6 9 5 RELAY OUTPUTS deier enaena eena gedeelt 6 9 6 TO CONFIGURE PDS LOAD CURRENT DIAGNOSTICS 7 9 6 1 To Configure the Logic Module for PDS modes 1 or 7 To Configure Low and High Current Trip Alarms esseeeseeeeeeeeeeeeeeeeeeeereeeeenn 8 9 6 3 To Attach Soft Alarms To A Relay Output seeseeeseeeeeeeeeeereerreeeeeenee 9 9 6 4 gt The Scaling RE Le TEE 10 9 6 5 To Adjust The Scaling Factor ceccceeccesseeeeseeeeeeeeseeeeeereseneeeeneeee 10 2216e Controller 9 1 Load Current Monitoring and Dia
90. ransmission of setpoint Only appear for d Lol PDS mode 1 heating Only appear for d Lol PDS mode 2 heating For Function ch bh go to table B on page 5 12 5EnS Sense of output nor Normal e g heating and cooling 1 Du Inverted alarms de energise in alarm DC output scaling For d d DD the following parameters appear DC output minimum omA to Duk H DC output maximum HEI to 20mA 2216e Controller 5 11 Digital output functions Any number of the functions listed can be combined on to the output Use the 4 and Y buttons to select a desired digital function After two seconds the display will blink and return to the no LH display Use the arrows again to scroll through the function list The previously selected function display will show two decimal points indicating that it has been added to the output Installation and Operation Handbook Table B The following parameters appear if d L is chosen as the function No change Clear all existing functions Alarm 1 Alarm 2 Alarm 3 Alarm 4 Manual Auto Sensor break Loop break PDS Heater fail PDS Load failure End of program PV out of range PDS Solid state relay failure New alarm Remote setpoint failure In place of the dashes the last three characters indicate the alarm type as per table A in the AL list eg FOL Full Scale Low If an alarm is not configured the displayed name will differ e g HL will be shown
91. s Centigrade i F Degrees Farenheit 230 JI i k Degrees Kelvin E No units Linear inputs 10 0 ESE CS ca Momentarily press either d d button Figure 1 5 Pressing or will flash the display units for 0 5 secs If you get lost pressing and together will return you to the Home display 1 2 4 Use Of The SCROLL Button Pressing the scroll button will display the output power level Continued pressing will display further parameters in the operator scroll list CA 2nd press OP lt Output O00 lt Actual output level CA 3rd press m lt Manual Auto Auto lt Actual state Keep pressing to return to the A Home display or select further A parameters if available Figure 1 6 Upper readout is parameter name Lower is value 2216e Controller 1 5 Operation Installation and Operation Handbook 1 2 5 Use Of The PAGE Button The PAGE button accesses parameter LISTS Parameters are settings in the instrument which generally can be changed by the user to suit the process Examples are Alarms Self Tune etc They are found under headings called LISTS and a full set is given later in this chapter 0 2 sec A cog 400 D P LD ist press cs A 2nd press 3rd press
92. s at which you wish to calibrate 2 Performa single point calibration at the low calibration point in the manner described above 3 Set the process under calibration such that the known reference exhibits the required higher Process Value temperature and allow to stabilise 4 Press the Scroll button to obtain the high calibration point as shown in the following diagrams 2216e Controller 6 5 User Calibration Installation and Operation Handbook Calibrate high point CAL 31 east H RAA Adjust the high point calibration The controller will display the current measured input value in the H d y lower readout Use A or Y to adjust the reading to the reference source value g g IT f if different After a two second delay the display will blink and the reading will LG II JTS change to the new calibrated value Press the Scroll button The calibration is now complete You can return to the factory calibration at any time by select FACE in the CAL display shown earlier Press H and DJ together to return to the Home display To protect the calibration against unauthorised adjustment return to Operator level and make sure that the calibration parameters are hidden Parameters are hidden using the Ed E facility described in Chapter 3 6 12 CALIBRATION POINTS AND CALIBRATION OFFSETS If you wish to see the points at which the User calibra
93. sients must not exceed 2 5kV Electrically conductive pollution must be excluded from the cabinet in which this controller is mounted This product is not suitable for use above 6 562ft 2000m or in corrosive or explosive atmospheres without further protection 2216e Controller INTERNATIONAL SALES AND SERVICE AUSTRALIA Sydney Eurotherm Pty Ltd Telephone 61 2 9838 0099 Fax 61 2 98389288 AUSTRIA Vienna Eurotherm GmbH Telephone 43 1 7987601 Fax 43 1 7987605 BELGIUM Moha amp LUXEMBURG Huy Eurotherm S A N V Telephone 32 85 274080 Fax 32 85 274081 BRAZIL Campinas SP Eurotherm Ltda Telephone 55 19 3237 3413 Fax 55 19 3234 7050 DENMARK Copenhagen Eurotherm Danmark A S Telephone 45 70 234670 Fax 45 70 234660 FINLAND ABO Eurotherm Finland Telephone 358 22506030 Fax 358 22503201 FRANCE Lyon Eurotherm Automation SA Telephone 33 478 664500 Fax 33 478 352490 GERMANY Limburg Eurotherm Deutschland GmbH Telephone 49 6431 2980 Fax 49 6431 298119 Also regional offices HONG KONG Aberdeen Eurotherm Limited Telephone 852 28733826 Fax 852 28700148 INDIA Chennai Eurotherm India Limited Telephone 9144 4961129 Fax 9144 4961831 IRELAND Dublin Eurotherm Ireland Limited Telephone 353 01 4691800 Fax 353 01 4691300 http www eurotherm co uk A Copyright Eurotherm Limited 2003 ITALY Como Eurotherm S r l Te
94. snubbers 15nF 100Q which should be wired across the relay or triac outputs when switching inductive loads such as mechanical contactors and solenoid valves The snubbers are used to prolong contact life and to suppress interference when switching such loads Snubbers pass 0 6mA at 110Vac and 1 2mA at 240Vac which may be sufficient to hold in high impedance relay coils They should not therefore be used in such installations WARNING When a relay contact is used in an alarm circuit ensure that the current passing through the snubber when the relay contact is open does not hold in low power electrical loads and thereby interfere with the failsafe operation of the alarm circuit 2216e Controller 2 7 Installation Installation and Operation Handbook 2 7 TYPICAL SINGLE LOOP WIRING DIAGRAM Cooling Power Line Neutral Fuse 1A T Snubber be Q O 3 3 n alalisi mni mit ol ojl o gt oo o N D elsielelals Thermocouple Heating power fuse load dependent Solid State O Relay O Se Cooling Heater C Solenoid Valve Figure 2 6 Typical wiring diagram Model 2216e Controller 2 8 2216e Controller Installation and Operation Handbook Installation 2 8 LOGIC DRIVE FAN OUT The logic outputs from the 2200 series controllers are capable of driving more than one solid state relay SSR in series or parallel The following table shows the number of SSRs which can be driven depending on
95. ster PDS controller B 5 Safety and EMC Information Control functions Control Tuning Alarms General B 6 Modes Application Auto manual Setpoint rate limit Cooling algorithms One shot tune Automatic droop compensation Types Modes Display Dimensions and weight Supply Temperature and RH Panel sealing Electromagnetic compatibility Safety standards Atmospheres Installation and Operation Handbook PID or PI with overshoot inhibition PD PI P only or On Off Heating and cooling Bumpless transfer 0 01 to 99 99 degrees or display units per minute Linear Water non linear Fan minimum on time Oil proportional only Automatic calculation of PID and overshoot inhibition parameters Automatic calculation of manual reset value when using PD control Full scale high or low Deviation high low or band Latching or non latching Normal or blocking action Up to four process alarms can be combined onto a single output Dual 4 digit x 7 segment high intensity LED 1 89W x 1 89H x 4 06D in 48W x 48H x 103Dmm 8 820z 250g 85 to 264Vac 15 10 48 to 62Hz 10watts max Operating 32 to 131 F 0 to 55 C RH 5 to 90 non condensing Storage 14 to 158 F 10 to 70 C IP 65 Meets generic emissions standard EN5008 1 2 for industrial environments Meets general requirements of EN50082 2 95 standards for industrial environments EN61010 installation category 2 voltage tran
96. t ground loops the DeviceNet network should be grounded in only one location HD CAN_L Blue DeviceNet CAN_L data bus terminal Connect the blue wire of the DeviceNet cable here HE V Black DeviceNet network power negative terminal Connect the black wire of the DeviceNet cable here If the DeviceNet network does not supply the power connect to the negative terminal of an external 11 25 Vdc power supply Note Power taps are recommended to connect the DC power supply to the DeviceNet trunk line Power taps include AN A Schottky Diode to connect the power supply V and allows for multiple power supplies to be connected 2 fuses or circuit breakers to protect the bus from excessive current which could damage the cable and connectors 2216e Controller 2 11 Installation Installation and Operation Handbook 2 10 2 Wiring Interconnections for DeviceNet Communications 5 Position COMBICOM Red 2200e Controller V 5 EF HA ve sone zl HB CAN H CHE Blu TI HC Drain CAN L 2 Blk H HD CAN L V 1 A dl E HE V Card Top HF SLAVE Address 11 Diag 2200e Controller DB 9M HA v RDY RUN L OO ae e O Sie HC Drain NET MON M HD CANL Typical Interface C
97. te of On change Time gt Figure 1 16 Alarm Types 1 22 2216e Controller Installation and Operation Handbook Operation Hysteresis is the difference between the point at which the alarm switches ON and the point at which it switches OFF It is used to prevent relay chatter Blocking Alarms only occur after the start up phase when the alarm has first entered a safe state The alarm is only indicated the next time it is active It is used for example to ignore start up conditions which are not representative of running conditions Latching Alarms see 7 1 1 Loop Break Alarm The control loop is considered to be open if the output demand signal increases to saturation level but the error does not reduce after a set period of time The time period can be set manually depending on the response time of the loop using the parameter LbE in the Alarm List section 1 10 2 It is also set automatically following an autotune see chapter 4 to 3 x E integral time The time period LbE starts from the point at which the output demand reaches saturation The loop break alarm Lbr is displayed as a diagnostic alarm see section 1 12 3 at the end of this period 1 12 ALARM RELAY OUTPUT Alarms can operate a specific output usually a relay Any individual alarm can operate an individual relay or any combination of alarms can operate an individual relay They are either supplied pre configured in accordanc
98. tion was performed and the value of the offsets introduced these are shown in Configuration under CAL Conf The parameters are Pak L User low calibration point This is the value in dis play units at which a User last performed A AO adjust low calibration Dok H User high calibration point This is the value in display units at which a User last performed an Ad_jH adjust high calibration Low point calibration offset Offset A Be units at the user low calibration point High point calibration offset Offset A Cie units at the user high calibration point 6 6 2216e Controller Installation and Operation Handbook Alarm Operation 7 Chapter 7 ALARM CONFIGURATION 7 Chapter 7 ALARM CONFIGURATION 0 0008 1 7 1 DEFINITION OF ALARMS AND EVENTG ccesseeeeeeeeeeeenees 2 7 1 1 Types Of Alarms ai ania ie oie ela deed 2 7 2 DIGITAL OUTPUT FUNCTIONS cccecesseceeesseeeeensneeeeenneeeeeenees 4 7 3 STEP1 CONFIGURING THE FOUR SOFT ALARMG 5 7 4 STEP 2 ATTACHING AN ALARM TO A PHYSICAL OUTPUT 6 7 5 STEP 3 GROUPING ALARMS ON A SINGLE OUTPUT 7 7 6 STEP 4 REMOVING ALARMS FROM AN OUTPUT The 2200e series controllers are capable of very sophisticated alarm strategies and although setting up of alarms has already been covered in previous chapters this section has been included to enable operators and commissioning engineers
99. tor level is able to view and adjust You can hide or reveal complete lists and individual parameters within each list and you can make parameters read only or alterable You can also promote parameters to the home list See Edit level at the end of the chapter Configuration ConF This special level allows access to set up the Yes fundamental characteristics of the controller Figure 3 1 Access levels 3 2 2216e Controller Installation and Operation Handbook Access Levels 3 2 SELECTING AN ACCESS LEVEL Access to Full Edit or Configuration levels is protected by a password to prevent unauthorised access If you need to change the password see Chapter 5 Configuration 3 1 1 Access list header H C c 5 Press until you reach the access list header RECS Li Sk ZILA Press the Scroll button 3 1 2 Password entry P d E The password is entered from the Tod display LO Enter the password using the Al or H buttons Once cl after which the lower readout will change to show PASS indicating that access is now unlocked The pass number is set to 1 when the controller is shipped from the factory D the correct password has been entered there is a two second delay a L xy Note A special case exists if the password has been set to dD In this case access will be permanently unlocked and the lower readout will alwa
100. tuning is in progress The controller will induce an oscillation in the temperature by turning the heating on and then off The first cycle will not complete until the measured value has reached the required setpoint After two cycles of oscillation the tuning will be completed and the tuner will switch itself off The controller will then calculate the tuning parameters listed in Table 4 1 and will resume normal control action If you want Proportional only or PD or PI control you should set the E or Ed parameters to DFF before commencing the tuning cycle The tuner will leave them off and will not calculate a value for them For valve position tuning and set up please refer to Appendix D 2216e Controller Installation and Operation Handbook Tuning 4 3 1 Typical automatic tuning cycle Temperature Setpoint Time 4 3 2 Calculation of the cutback values Low cutback and High cutback are values that restrict the amount of overshoot or undershoot that occur during large step changes in temperature for example under startup conditions If either low cutback or high cutback is set to Auto the values will be fixed at three times the proportional band and will not be changed during automatic tuning 2216e Controller 4 5 Tuning Installation and Operation Handbook 4 4 MANUAL TUNING If for any reason automatic tuning gives unsatisfactory results you can tune the controller
101. uld See Additional Notes Press 2 button This opens the e configuration list until the AL oct AL which contains the is displayed ConF Alarms regel Al to show After 0 5 sec the To select alarm 1 AL alarm 1 AL l display will blink to fr show the alarm type a n v has been accepted To make alarm 1 Press or Low Current to show LEr Press 7 until After 0 5 sec the To select alarm 2 HL d alarm 2 AL d display will blink to show the alarm type SES HEr yP To make alarm 2 has been accepted Press A or to show HEr High Current Note The above alarms are known as SOFT ALARMS because they are indication only 9 8 2216e Controller Installation and Operation Handbook Load Current Monitoring and Diagnostics 9 6 3 To Attach Soft Alarms To A Relay Output Any one alarm indicated above may be attached to an output normally a relay Alternatively any combination of alarms may be attached to operate a relay using the procedure below Do This This Is The Display You Should See Additional Notes Press PAGE key Any output module E as many times can be configured as necessary to A for an alarm output Conf ont provided it is not used for any other purpose eg as a control output In place of JA you should select the module required i e R or 2A d GF digital Press until d GF functions di LF appears noch nach no ch
102. ure the accuracy of the information your supplier shall not be held liable for errors contained herein Unpacking and storage The packaging should contain an instrument mounted in its sleeve two mounting brackets for panel installation and this operating book Certain ranges are supplied with an input adapter If on receipt the packaging or the instrument are damaged do not install the product but contact your supplier If the instrument is to be stored before use protect from humidity and dust in an ambient temperature range of 30 C to 75 C SERVICE AND REPAIR This controller has no user serviceable parts Contact your supplier for repair Caution Charged capacitors Before removing an instrument from its sleeve disconnect the supply and wait at least two minutes to allow capacitors to discharge It may be convenient to partially withdraw the instrument from the sleeve then pause before completing the removal In any case avoid touching the exposed electronics of an instrument when withdrawing it from the sleeve Failure to observe these precautions may cause damage to components of the instrument or some discomfort to the user Electrostatic discharge precautions When the controller is removed from its sleeve some of the exposed electronic components are vulnerable to damage by electrostatic discharge from someone handling the controller To avoid this before handling the unplugged controller discharge yourself to ground
103. wever some may not nn HU appear because they are dependent upon the F E particular controller variant SPR End 000 rsEE 1 8 y Lock Prob IDDD rSEE 7 v ey SERE Figure 1 15a Navigation diagram e DFF SPrr OFF 4 241 Controller Installation and Operation Handbook Operation NAVIGATION DIAGRAM PART B Input Output On Off Comms Access ue JD ua ist Du List D iP oP _ OnOF _ fms REDS Motum to SEI ti Se Li SE Li Sk Li Sk Home Display ie ee Pj sO ca IECH Oooo Oooo e A a ae a jo jo jo fe Fi LE OPLo hYSH Addr code ID DU ig i PRSS y y Yy y DF5E DFH Mt Lotko ao i005 ig OPEr Yy L Y L CAL Sb OF H db ConF FACE 000 DI D y CALS CYCH Lo cog Vv Vv 7 AdJ ont H Notes DU Wi 1 Either the PID list or the On Off list will be present y y depending upon the type of control in use CJE EYEE 2 The last three characters depend upon the type of alarm d con configured K7 y 3 Absolute setpoint limits are set in configuration see Chapter mi ont E 4 UPOS ly for VP Refer to VP Ch In if uJ only for VP Refer to apter 8 i e 5 HAmP5 is Mode 2 PDS SES 6 mr used for VP version Refer
104. ys show PASS Press the Scroll button to proceed to the Loko display If an incorrect password has been entered and the controller is still locked then pressing Scroll at this point will simply return you to the ALLS list header Note From this codE display you can access read only configuration level by pressing and Y together To escape press LOJ ana LE together 2216e Controller 3 3 Access Levels Installation and Operation Handbook ZN 3 1 3 Level selection The boko display allows you to select the required access level Use 4 and Y to select from the following display codes UPEr Operator level FuLL Full level Edi E Edit level conF Configuration level Press the Scroll button If you selected either OPEr FuLL oe Ed E level you will be returned to the EES list header in the level that you chose If you selected C onF you will get an alternative display showing Zonk in the upper readout see below 3 1 4 Configuration password When the ont display appears you must enter the Configuration password in order to gain access to Configuration level Do this by repeating the password entry procedure described in the previous section The configuration password is set to P when the controller is shipped from the

2216e Installation and Operating instructions issue 3 - E

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