1211.D.01.0002_5 D10 Installation Manual-bitmaps
Contents
1. CENTURION THE AUTOMATIC CHOICE mn xc T PET LI d 4 010 Sliding Gate Operator Installation Manual Centurion Systems Today In house Manufacture to R amp D international development pA standard team SO 9001 2000 100 testing of products Competent after sales technical support Sales and support throughout Southern Africa and over 50 countries worldwide t CENTURION SYSTEMS Pty Ltd reserves the right to make changos to the products described in this manual without notice and without obligation of CENTURION SYSTEMS Pty Ltd to notify any persons of any such revisions or changes Additionally CENTURION SYSTEMS Pty Ltd makas representations ar warrantios with respect te this manual No part ol this document may be copied stored a retrieval system ar transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of CENTURION SYSTEMS Pty Lid N 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Mechanical Setup Electrical Setup Commissioning ond Handover IMPORTANT SAFETY INSTRUCTIONS Section left blank for future use General description Lightning protection Theft protection Specifications Physical dimensions Technical specitications Fuse protection2. All repair and service work to this product must done by suitably qualified person This product was designed and strictly for the use indicated in this documentation Any other Use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger CENTURION SYSTEMS Pty Ltd does not occept any liability coused by improper use of the product for use other than that for which the automated system was designed Ensure that the customer is in possession of the User Guide and that you have completed the installation details in the back of the User Guide Sharecall number 0860 CE NTU RI ON Pleose note that this number is only applicable if dialed from within South Africa Please visit WWW Centsys co zca for more information on the world class products manufactured by Centurion Systems as well as for details of your nearest agent Centurion Systems Pty Ltd Head Office Unit 73 Northlands Production Park Epsom Avenue Johannesburg Northriding 2196 FO Box 505 Cramerview 2060 South Africa Tel 27 0111 599 2400 Fax 27 0111 704 3412 0111 462 6669 Plaase omit 0 when dialing fram outside South Africa OAD MEM 5075 emaninzo South African Branches and Reglonal Distributors Cape Town Bicemfontein Durban East London Kimberly Johannesburg Central West Rand Johannesburg Ea
3. Condominium mode A trigger impulse on Trg will open the gate under all conditions If it were closing it will stop and reverse to open In this mode of operation the only way to close the gate is with the autoclose feature which is automatically activated when Condominium mode is selected Reversing mode trigger impulse on Trg will reverse the direction of a moving gate If it were closing It will stop and immediately begin opening If it were opening it will stop and immediately begin closing PLC Mode trigger impulse on FRX NO will cause the gate to open A trigger impulse on the Trg NO will couse the gate to close impulse an the Lck Stp NC will cause the gate to stop page 41 Deodman Control Mode DMC A permanent trigger on FRX NO will cause the gate to open Removing the trigger will couse the gate ta stop A permanent trigger on Trg NO will cause the gate to close Removing the trigger will cause the gate to stop A permanent trigger on Lck Stp will stop a moving gate and prevent a stotionary gate from moving Menu 5 Run profile Positive close mode PCM Setting positive close mode to on will allow the ro drive up hard the closed endstop without causing the collision circuitry to operate This feature operates only during the last few millimeters of gate travel in closing mode PCM push force The amount of force applied by the motor when in PCM can be
4. Icons used in this booklet Product identification Required tools and equipment Preparation of site Cabling requirements Lubrication installation Electrical setup Wiring diagram for closing safety beam Wiring diagram for opening safety beam Wiring diagram for externa radio receiver ond loop detector Wiring diagram for other inputs Moins supply battery charger ond pillar light connections Earthing for effective lightning protection Commissioning the system Setting the gate limits How to se up additional features on the 010 controller Menu nevigotion map Controller feotures Factory defaults schedule Description of terminal functions Diagnostics Diagnostic LEDs Gote status LED LCD display Buzzer feedback Fault finders guide Manual operation Manuol release operation Manual release latching Installation Handover page 1 page 2 page 2 page 3 page 5 page page 6 page 4 page 7 page 7 page 7 page 8 page 8 page 9 page 10 page 11 page 14 page 15 page 16 page 28 page 29 page 30 page 31 page 32 page 33 page 34 page 35 35 36 37 40 51 53 56 56 56 57 58 59 63 63 63 64 gt 24 lt 4 Mechanica setup These abbreviated instructions are for the experienced installer who needs checklist to get s
5. 24V DC Battery driven standard 2 x 7Ah 2A 27 5 170 AA 40kgt 30kgf 1000kg 20m 22 26 m min Lackoble lever with key release 750 45 Operations in standby with 35Ah battery half day 507 full day 489 Operating temperature range 15 C to 50 C Receiver code storage capacity 500 buttons Mass of unit packed standard kit excl rock and battery 13kg Based on gate no accessories fitted such as infrored beams Fuse protection The following protection fuses are provided on the system Rating Not user serviceable 4 Icons used in this manual This icon denotes variations and other aspects that should be considered during installation This icon indicates tips and other information that could be useful during the installation This icon indicates warning caution or attention Please take special note of critical aspects that MUST be adhered to in order to prevent injury OU 5 Product identific 010 controller Counesy light fuse F B 2 x 12V 7 2Ah bottery Gate mounted origin marker Origin marker bracket Origin sensor Lower cover 10 11 12 13 FIGURE 2 PRODUCT IDENTIFICATION Foundation plate Motor fuse 30A ATO 010 charger Manual release handle Lock cover Encoder sensor clip behind chorger 6 Required tools and equipment Pull scale 50kg Spanner
6. O rat Remote control circuitry sm Fr Refer to diagram any if external receiver is being used ond not the onboord receiver disable onboard receiver Menu 11 FIGURE 40 715 Wiring diagram for other inputs aaa age MH Holiday lockout keyswitch k d Intercom pushbutton normally OPEN TT D DH Am i Pillar fight pushbuit OPEN A FIGURE 39 Mains supply battery charger and pillar light connections iN Single phase supp via isolator FIGURE 42 SCHEMATIC OF BATTERY CONNECTION FIGURE 43 SCHEMATIC OF LIGHT CONNECTION Earthing for effective lightning protection Earth connection onto cord push on connector Optional 40kA surge arrestor Single phase supply Earth bonding strap tied to casing here Earth spike 1m copper rod hammered into FIGURE 44 18 Commissioning the system Setting the gate limits Disengage the manual release lever ensuring that the origin marker is correctly fitted Move the gate to the middle of travel and re engage the manual release lever If powering up the system ex factory it will reques for he operating Profile operating standard to be set ZA Standard profile for South Africa CE Standard profile for Ihe European Union UL325 Standord profile for the USA b Select the Profile that will suit the
7. OPERATE GATE page 4 Section left inten Please note that this page has been left blank intentionally and will be updated in the near future 2 General description The D10 is a heavy duty sliding gate operator designed to open and close sliding gates die aluminium gearbox coupled to powerful 24V DC motor and switch mode charger make the 010 the automatic choice for townhouse complexes and office parks Gate travel limits are managed by an opto electronic system comprising a gate mounted origin magnet ond an internal rotary encoder This system yields precise and repectable contral over gate position Advanced features of the D10 logic controller include Interactive grophical user interface a backlit LCD display Automated setup of gote endpoints limits Foil safe collision detection and uuto reverse adjustable sensitivity Smooth adjustable start stop ramp up ramp down Multiple operational modes Selectable adjustable outoclosing Pedestrian partial opening Positive close mode Independent safety inputs for opening and closing beams Automatic beam test for both opening and clasing beams Advanced beam alarm functions Advanced lightning surge pratection Timed courtesy light output Multiple pre flashing modes Independently adjustable motor speed in both opening and closing directions Onboard NOVA rolling code Keeloq encryption radio receiver wi
8. auto function on FRX and Trg inputs Refer to diagnostic screen with matrix showing different auto activations auto function and time barring functions on the different inputs Check the botiery condition with procedure A Low battery voltage condition later in this section status light flashes four times or there is Max Collisions Indication on the LCD display then the operator is in Multiple Collision Mode If required check wilh procedure B False collision detection later in this section Check the battery condition with procedure Low battery voltage condition especially if the status light flashes three times or there is a Battery Low indication on the LCD disploy Check for false collisions with procedure False collision detection later in this section status light could also flash four times if the number of detected collisions exceeded the Collision counter feature value and LCD indicates Max Collisions Intermittent IRBC IRBO signals Check that the voltage applied to the beams is appropriate Spurious trigger Intermittent short due to possible moisture on the FRX or Tra inputs Monitor FRX or Trg LED s the problem is still not solved the main controller might be faulty Check collision sensitivity and other causes with procedure B False callision detection Unreliable autoclose Gate takes a few seconds before it opens 1o pedestrion Latching receiver on Trg would activate
9. by a short beep of the onboard buzzer The input however will not activate Exclusions Exclusions are used to prevent scheduled time periods from occurring at specific times eg public holidays While time barring can be used to achieve a similar end exclusions can also be used to exclude time barring itself Each exclusion consumes one lime period Exclusions have the highest precedence followed by fime barring and then auto activations auto function Menu 10 General features Operating standard Regional operating standards can be set Applying this setting will automatically configure the controller settings to conform ta the specific regions standard e g 01325 or CE Reset options The controller settings can be reset through the reset options menu Various reset options are avallable Factory defaults All settings will be restored to the default values dictated by the operating standard profile that is currently selected All remote controls and gate limits will be affected Delete all remotes Deleie all the remotes stored in the system no settings affected Delete all time periods All auto activation auto function and time bar functions ore deleted or removed Reset all Clears and defaults system completely Unit will be reset to the factory default settings in addition to clearing all remotes and lime periods Diagnostic screen Allows a diagnostic screen to be displayed This can be
10. delays as well as while the gate is moving In these pre flashing modes the timed courtesy light functionality is nof available Menu 9 ChronoGuard Time periods ChronoGuard potent pending is powerful feature which has been added to the new generation CENTURION controllers An integral Real Time Clock RTC is used to provide time based functionality including the automatic activation or time barring of specific controller inputs and the time barring of specified remote control buttons used together with the onboard NOVA code Kesloq encryption receiver The will keep time for a minimum of one hour without any power Time Periods time period is defined by a start and end date and time Up to 100 time periods can be defined A time period be a once off event or can be se to repeat on a weekly or annual basis The weekly repeat con be chosen fo occur on every doy of the week weekdays only weekends only or any specific day The minimum duration of a lime period is one minute Once off time periods have Ihe highest precedence followed by annual and then weekly When appropriate icon will appear on the display to indicate that a time period is active Aute activations Auto function The following controller inputs can be set fo activate automatically during a time period Free exit FRX Pedestrian opening Ped Holiday Lockout Lek Closing beam IRBC Courtesy light con
11. distance Torque limit T xou Mte Controller features Menu 2 Safety collision force Collision force If the gute is obstructed the internal collision circuitry will activate The response of the system to collision will vary depending an the profile operating standard e g ZA selected Responses con vary from the gote stopping to the gote reversing The collision force can be set from minimum to maximum in five discrete steps sixth step will disable collision sensing entirely allowing maximum force to be achieved Under this condition the motor will continue running until it stalls at which point a collision will be detected This level should only be used if additional safety measures are taken e g infrared beams sensitive edge amp tc Collision force can be set independently per direction of travel Collision count A counter monitors the number of collisions that the gate experiences before it reaches the fully closed position If the value exceeds the value set in the multiple collision counter Ihe controller shuts down until the next valid trigger is received As indication the status LED will flash four times every two seconds The multiple collision fault indication will continue to flash indefinitely until a valid trigger has been received Alarm output After the preset collision count hos been reached an alarm is activated The system can be configured to operate one of the
12. false triggering FIGURE 49 Intruder breaks beam _ while loitering at gate Alarm output The system can be configured to operate one of the following outputs provided on the controller Onboard buzzer emits a continuous tone Pillar Courtesy light contact potential free normally open contact fuse protected 5A Aux lO this is an open collector drive max current draw not fuse protected Safety beam common this is an open collector drive mox current draw not fuse protected Status LED output operate up to three LEDs in parallel or interface with mulli LED driver card CP78 Menu 7 Pedestrian opening This feature is associated with the Ped input on the controller When activating this input the system will open the gate to the pedestrian open position and then automatically close after the pedestrian autoclose time lapses If the Ped connection to Com is maintained then the gate will remain open and when the connection is broken it will close after the pedestrian autoclose time has expired The time taken for the gate to open to pedestrian is dependent on the pedestrian pre open delay and the time required for the gate to close from the pedestrian position is dependent on the pedestrian pre close delay Pedestrian open position Sets the maximum opening of the pedestrian gate in metres in one centimetre steps Pedestrion outoclose time Sets the autoclose time in se
13. gate will pose any danger If the battery voltoge drops to below 22 4V then the battery must be replaced Before replacing the battery measure the charging voltage on the bottery leads with the battery disconnected Voltage must be between 27 4V and 27 6V If not replace the charger Procedure B False collision detection Status light floshes four times to indicate that number of collisions have exceeded the Collision Counter feature value LCD screen indicates Max Collisions With the operator in mode check the following and correct if necessary Bodly running gate or something physically obstructing the Check along the entire travel ol the gate Rack is pressing down on fo pinion Bad rack joints Wheels ore seized or running badly Top guide rollers are not restricting the gate No dirt on rail No physical damage to the rail Wheel catching side of pinion With the operator in normal mode check the following and correct if necessary Gate is not hitting the endstop Do o general inspection of system check the following and correct if necessary No ants dirt oil or water and around the DOSS sensor DC motor wires for loose connections DOSS sensor wire harness is securely plugged into contraller DOSS sensor is securely clipped into the housing If the problem is solved reploce the DOSS sensor and main controller Red black orange wire Origin switch and Red black
14. mounting steel or nylon ongle rack Refer to the sections thal follow for specifics about the mounting of each type of rack Use jackin Te ee 1 screws to the gear box 4j 3 Before mounting Ihe rack raise the operator an additional 3mm FIGURE 20 4 Put gearbox into manual mode Level this end of the rack Start with the either fully open or closed Place the end of the first section of rack on the pinion Let it mesh fully 7 Level the other end and fix that end to side of the gate FIGURE 22 Check that Slide gate halfway along the first section dee ud Level the unsecured end ensuring that the Level this rack is resting on the pinion not pressing end down Fix this end 10 Before fully fixing each section of rack slide gute backwards and forwards along the section checking thal the rack is only resting on the pinion nol pressing down 11 Continue this way to fix all sections FIGURE 23 a Refer to the sectians that follow for specifics on how to fix either steel or nylon angle ruck 12 Lower the operator 3mm to achieve the required 3mm tooth clearance 13 Ensure that operator mounting bolts are securely tightened Use jacking screws to lower the gearbox FIGURE 24 Steel rack 1 Fix rack using the steel angle brackets provided 2 Brockets must be spaced no more than 300mm aport FIGURE 25 3 When
15. purple wire DOSS sensor 26 Manual operation Manual release operation In the event of power failure or product malfunction it may be required to lock the cover in place whilst latching the manual release i e manual release permanently enabled This helps prevent theft of the unit or its components and provides full protection from the elements Manual release operation is shown below FIGURE 52 FIGURE 53 FIGURE 54 Manual release handle in Open lock cover and insert key Pull the manual release handle closed position Turn the key quarter turn down to enable manual release counter clockwise to unlock Manual release latching Now that manual release is enabled you may follow the process below to lock the cover in place With the release handle lowered Moke sure that the split pin goes all Turn key quarter tum clockwise to insert the split pin supplied with the way In as shown above lack Remove key and close lock the mounting hardware kit through the hole in the gearbox as indicated 27 installation handover Once the installation has been successfully completed ond tested it is important for the installer to exploin the operation and safety requirements of system NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE Even if the user has used one before it does not mean he knows how to SAFELY operate it Make sure thot the user fully understands the follow
16. sensor Steel Rack FIGURE 30 FIGURE 31 FIGURE 32 5 Note the orientation of Ihe origin marker 6 Manuolly slide the open until the origin marker is in line with the origin sensor ml Ensure distance between face of marker and front face of sensor is between 13mm and 20mm 13 20mm 8 Adjust distance by sliding the origin marker along the slotted mounting holes until the specified distance is achieved Origin sensor For best results keep gap between marker and sensor as small as possible FIGURE 34 Apply warning decal WARNING WARNING WARNING WARNING WARNING KEEP CLEAR GATE MAY MOVE AT ANY TIME as indicated an the reverse side of the decal Apply the supplied palet warning decals to the gote FIRST MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE PTT Electrical setup 1 Always check that the circuit breaker in the electrical panel is in the OFF position and that all high voltage circuits more than 42 4V are completely isolated from the mains supply before doing any work Ensure that all low voltage systems less than 42 4V are suitably protected from damage by disconnecting all sources of power such as chargers and batteries before doing any work All electrical work must be carried out according to the requirements of all applicable local electrical codes It is rec
17. set from one hour to seven days in one hour increments Tx menu locked Allows the remote controls menu to be locked preventing the unauthorized addition of new transmitters to the system Once enabled the remote controls menu can only be occessed by pressing n volid transmitter button Onboard receiver The onboard NOVA rolling code Keeloq encryption receiver can be disabled in the unlikely event that causes interference with an existing external receiver 22 Factory defaults schedule South African standard profile ZA Descriptian Unit Minimum Default Maximum Menu 1 not applicable Menu 2 Closing collision force Level 1 3 Max Alarm output B CL SC XIO LED B Menu 3 Autoclose sous 1 10h Autoclose timar mm ss 00m 00s 00m 15s 04m 005 Autoclose override time 00 00 _ 3 DA 005 Autoclose from fully open On Off On Autodoseiromparlyopan _ _ Autoclose from partly closed On OH OH Menu 4 Menu 5 PCM farce 9 10 30 100 Pre close delay time mm ss 005 005 01 055 Closing speed m min 10m min Max Max Ramnp dawn distance m 0 2m 10m IRB stop distance m 0 17m Im Torque limit 4A 15A 15A Menu 6 Stop on apen On Off IR beam test On Off IRBO IRBC On Of OH Parameter Description Unit Menu 6 continued Minimum Default Maxi
18. specific region from the list With this set the system will automatically proceed ta the limit setup menu Follow the onscreen instructions to complete the setup procedure If powering up at any stage offer this push and hold the oblong enter button MB for two seconds Select the limits menu by pressing the enter button Follow the onscreen instructions complete the setup procedure FIGURE 46 FIGURE 47 more details abou the Profile operating standard refer to Section 22 Factory defaults schedule 19 Howto set up additional features the 10 controller Section 20 provides the full menu of features that can be set up on the system An explanation of each feature is provided in Section 21 Controller features When setting up the 010 system via the LCD display all the steps that have to be followed ore clearly provided via the disploy It is only necessary to note the following To get into setup mode press the enter Iii button for two seconds and follow the instructions provided from Ihere The buttons provided on the controller for navigating the system not marked becouse each step during the setup the function given to each button is provided on the display FIGURE 47 When in setup mode normal mode the amp button is used os o test button for operating the system The triangular up or down
19. that at least warning indicator light be fitted to every system Always fit he warning signs visibly to the inside and outside of the gate The installer must explain and demonstrate the manual operation of the gate in case of on emergency ond must hond the User Guide over to the user Explain these safety instructions to all persons authorized fo use this gate and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correct operation Centurion Systems does not accept any liability caused by improper use of the product or for use other thon that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the service life operation of the product and or be a source of danger Everything not expressly specified in these instructions is not permitted WARNING WARNING WARNING WARNING WARNING KEEP CLEAR GATE MAY MOVE AT ANY TIME MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR
20. the autoclose override feature Long pulse on Trg would activate the autoclose override feature Faulty IRBC Beam signal Intermittent power loss check for low voltages with procedure A Low battery voltage condition If the problem is still not solved the main controller might be faulty By default the motor would delay opening to pedestrian for two seconds This fime can be chonged altering the value of the Pedestrian pre open delay feature refer to Section 21 Menu 7 3 Problem Possible faults The fault is with the receiver Internal receiver could be locked Check remotes are correctly learned to the receiver Refer to remotes diagnostic screen for verification The onboard receiver could be faulty If an external receiver is used check the wiring between the receiver and control card thot the receiver has power that the receiver js not faulty that the remotes are learned correctly to receiver Gate opens from the intercom but not via remote control Procedure A Low battery voltage condition Status light flashes three times LCD indicates Battery Low If the battery voltage is less than 21 0V the motor would not operate at all For any other voltage the battery could still be the couse of the problem Is the battery being properly charged Check the mains present icon on the main diagnostic screen or switch to the battery charger diagnostic screen check the charger v
21. useful when troubleshooting but requires some technical knowledge Round test button Allows the round test button on the controller to be disabled in cases where higher security is required Backup EEPROM Allows all controller settings remote controls and lime period functians to be backed up Requires a backup module obtainable from CENTURION Restore EEPROM Allows all controller settings remote controls and time period functions that have previously been backed up to be restored Requires a backup module obtainable from CENTURION If the backup module is used to restore the settings of a different 010 operator then the gate limits setup procedure must be performed again Menu 11 Remote controls The controller is capable of learning up to 500 CENTURION NOVA rolling code Keeloq encryption remote controls buttons Each transmitter con have up four buttons t is possible to artificially increase ihe number of buttons of a multi button transmitter by using a two button combination One of the buttons is used as a shift button to allow the other buttons to be used again in combination with this button In other words the user will press and hold the shift button befare pressing one of fhe other buttons fo create a new button The shift button cannot be used as a button on its own i must always be used in combination with the other buttons Benefits of the shift button system Use of the shif
22. 17mm 10mm Screwdriver 3 5mm flot Allen key 6mm 4mm Crimping tool and pin lugs Side cutters Hacksaw Spirit level Measuring tape If casting foundation plate into concrete Pick Spade If bolting foundation plate onto existing plinth Drilling equipment Masonry bits to suit rawlbolts being used welding foundation plate and or rack to gate Welding equipment Clamp inch x 2 fastening rack to gate Drilling equipment screw socket 7 Preparation site General considerations for the installation Always recommend the fitment of additional safety equipment such as safety edges and safety beams for protection against entrapment or other mechanical risks Check that no pipes or electrical cables are in the way of the intended installation Check that enough space is avoilable for the gote operator with the gate in the required open position Check for loose sandy soil if installing foundations as the soil condition may require a larger foundation Never fit the operotor on the outside of the gote where the public has access to Install the gate operator only if It will pase a hazard to the public There is sufficient clearance to roadway and or public Ihoroughfares The installation will meet all municipal and or local oulhority requirements once completed The gate mass length and application is within the op
23. URE 4 FITTING GUIDE ROLLERS Starting and running forces Test the starting force of the gate as per the diagram Use a pull scale to determine the maximum amount of pull force required to the gale moving Determine the running force of the gate by continuing to pull on the scole with jus sufficient force to keep it running and read off the maximum value in kof shown on the scale Where possible determine the gate mass The CENTURION warranty will be void if the pull force and or gote mass exceed Ihe operator specification as below Starting force 40kgf Running rated force 30kaf Maximum mass 1000kg SITZ A FIGURE 5 STARTING AND RUNNING FORCES 8 Cabling requirements FIGURE 6 CABLING REQUIREMENTS Legend gt 220 mains cable via double pole mains isolator switch 3 core LNE 1 5mm swa a Optional intercom cable from motor to dwelling 6 core 0 5mm multi stranded Optional intercom cable from mator to entry panel 12 0 5mm multi stranded Optional bu recommended infrared safety beams 3 core 0 5mm multi stranded Optional access control device 3 0 5mm multi stranded Optional pedestrian keyswitch 2 core 0 5mm multi stranded OR Optional keypad 3 core 0 5mm multi stranded Optional external radio receiver 3 core 0 5mm multi stranded Optional pillar lights 3 co
24. coming conduits Make sure that the M10 bolts which secure the gearbox are place 4 Securely concrete or bolt the foundation plate in position Mount the gearbox Insert MB captive nuts for the jacking screws as shown 2 Screw the M8 grub screw jacking screws into the captive nuts 3 Adjust jacking screws fo give 4 6 mm chassis foundation plaie clearance 5 4mm Allen key with ball end is handy Cable termination flange 7 RES 20mm c nduits and or SWA cables WR pem EN M10 mounting bolts FIGURE 15 Jia Check that the operator is level 2 j ils Assemble load spreoder washer and nut as shown M10 Nut M10 Sprin Washer 6 Tighten nuts progressively i e left hand side then right hand side efc FIGURE 16 7 Double check that jacking screws are tight FIGURE 17 Mount the rack 1 Steel rack is recommended with the 010 due its high load carrying capacity 2 An alternative is nylon angle rack provided hat the weight and pull force of the gote does not exceed the strength of the rack FIGURE 18 The rack must be securely mounted to 3 Le the side of the gate I must be parallel j with the gate rail ond there mustbea 7 p 7 parallel 2 3mm gap between the teeth of the A to rail pinion and the rack along the entire travel of the gate FIGURE 19 Follow this procedure whether
25. con see it and con determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of flammable gasses or fumes is a serious danger to safety Before attempting any work on the system cut electrical power to the operator and disconnect the batteries The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of is fitted upstream of the system Never short circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product or by Centurion Systems Make sure that the earthing system is correctly constructed and that all metal ports of the system are suitably earthed 3 Sofety devices must be fitted to the installotion to guard against mechanical movement risks such as crushing dragging ond shearing It is recommended
26. conds after a pedestrian opening This time can be set from zero seconds to four minutes in one second steps Pedestrian pre open delay Sets the time delay between the pedestrian input being activated and the gate actually opening This enhances safety in cases where the pedestrian has to reach through the gate in order to activate the pedestrian input A warning light would typically be active during this delay This delay can be set from zero seconds to four minutes in one second steps Pedestrion pre close delay Sets the time delay between the pedestrian autoclose timer expiring and the gate actually closing A warning light would typically be active during this delay This delay can be set from zero seconds to four minutes in one second steps The warning light is any light wired to the courtesy pillar light contacts as described jn Menu 8 which follows Y Menu 8 Courtesy pillar light This feature is associated with the Jight connections on the controller Refer to Section 16 of the manual for details on how to connect pillar or security light to the controller z The pillar light circuit has multiple functions I operates as a courtesy light and switches on for a selectable time period every time Ihe gate is activated The courtesy light can also be turned on for the same time period by momentarily connecting the Aux terminal to the Com terminal via a pushbutton The courtesy light can also be turned on p
27. d This can be set fram 10 centimeires la 1 metre in 1 centimetre steps IRB stop distance Sets the distance over which a moving gote will stop affer an infrared safety beam is broken This can be set from 10 centimetres to 1 metre in 1 centimetre steps Crawl distance Sets the final crawl distance in centimetres of travel of the gate when reaching endpoint This can be set from 10 centimetres to 10 metres in centimetre steps Torque limit Sets the maximum torque delivered by the motor The maximum setting is a value of 15 while the minimum is four This is useful in cases where limited push force is required Menu 6 IR beams PIRAC The Passive Infrared Autoclose feature allows the gate to close automatically as soon as a vehicle or pedestrian has passed through the closing beam This security feature ensures that the gate stays open for the minimum omount of time possible If the autoclose feature has been enabled the system will react in the following way When the gate is triggered to open and nothing moves through or Interrupts the closing beam the gate will open fully and stay open for the period of time determined by the auteclose timer However if the closing beam is interrupted at any stage while the gate is opening or open the gate will close immedictely the closing beam is cleared if the autoclose feature hos not been enabled then the gate will remain open indefinitely To close the go
28. e foundation When using a concrete foundation if is recommended tho the foundation plate is welded to the rail track of the gale using a short length of flat bar os shown in Figure 11 This makes Pe possible to complete the whole mechanical and electrical installation without having to wait for the concrete to set After completing the installation the concrete can be poured and operalor left in manual mode until the concrete has set The M10 operator mounting bolts must be fitted before installing the foundation plate Cable conduits must be installed before pouring the concrete see next section Option 2 Existing concrete plinth if balting onto an existing concrete plinth place the foundatian plate down in the correct position and use Ihe plate as a template for marking the raw bolt holes The M10 operator mounting bolts must be fitted before installing the foundation plote Optional flat bar weld plate to rail FIGURE 11 FIGURE 12 Route cables and secure foundation plate 1 Route cables as determined in Seciian 8 Cabling requirements 2 The cable conduits SWA cables glands should terminate onto the coble termination flange provided in the foundation plate as depicted in Figure 13 3 Make sure that all cables protrude at least 500mm from the cable lermination flange If bolting the foundation plate the left hand concrete anchor may need to be broken off order to clear in
29. e input Momentarily connecting this input to Com will cause gote which is closed or closing open or re open If the gate is open or opening the signal has no effect other than to reset the autoclose timer if selected Free exit FRX never initiates a closing cycle The only way to close a gate if only the FRX input is used is to activate the aufoclose feature on the controller The common termination point All trigger signols etc have their return path to of the Com terminals Trg Trigger input normally open potential free input Momentarily connecting this input to Com will cause the gate to open close or stop depending on the operating mode selected For more information see the autoclose feature and modes of operation Safety Open Opening beam safety input normally closed potential free input As long as a connection between this input and Safe Common is maintained the controller will behave normolly When this connection is broken it will prevent the gate from opening if i is stationary and will stop and close the gate if it is opening This input has no effect if the gate is closing If the Safety Open and reverse functions ore not required o link must be fitted between Sofety Open and Safe Common for the controller to operate normally refer to note on 55 Aux 12V Out Auxiliary power connection Provides 12V DC supply for auxiliary equipment such as a radio receiver phot
30. e routine cil changes However in the event of the unit losing ail due to stripping down or mechanical damage the correct replacement oil is Castrol SAF 75W 90 synthetic final drive lubricont IF the gearbox is bolted down in the horizontal position during filling the correct level is reached when oi begins to spill from the filler hole Tilt operotor at an angle just sufficient to pour the oil Only keep the operator in this position for os long as it takes to pour in the oil If the operator is left completely on its side for any length of time oll can eventually leak through into the optical counter chamber FIGURE 7 OPERATOR LUBRICATION 10 Operator installation Locate operator position To ensure operator does not protrude into driveway install base plate at least flush with the driveway entrance Determine a suitable position and vertical height for the operator by considering Figures B and 9 Kis typical to mount the rock above the pinion as shown in Figures and for each type of rack considered However in eoch case Figures BB and 9B shows Ihe rack mounted underneath If there is space mount Ihe rack underneath without fouling the ground as the gate moves the following are the pros ond cons Pros The rock is more hidden from view It provides a very effective anti lift bracket t ensures that as the gate beds in the rack does not drop onto the pinion loading the operat
31. erator specifications The gate is in good working order meaning That moves freely Does not move on its own if left in any position can be installed to have sufficient clearance between moving parts when opening and closing ta reduce the risk of personal injury and entrapment Pushbuttons or keyswitches when required can be positioned so that the gate is in line of sight of Ihe operator Endstops endstops capable of stopping the gote at rated speed Refer to specifications at the beginning of this manual for the operating speed Make H gt h to ensure gate will not jump over endstop FIGURE 3 FITTING ENDSTOPS WARNING Endstops are mandatory and must be fitted to prevent death or accidental injury should the gate overrun its limits Guide rollers and anti lift brackets Guide rollers must ensure that the gate is held vertically For improved safety fit additional support post to prevent gate from falling over if guide rollers fail To prevent unauthorised access fit anti lift brackets os shown The gap between the anti liff bracket and the gate must be less than 5mm Ensure that the gate cannot be lifted off Ihe motor pinion with the anti lift bracket fitted GAP 5mm GAP lt 5mm T Y Guide rollers S 5 GAP lt 5mm Additional support post d RW P d POP P PUT Md IAA NAN MESS fey s P gs e FIG
32. ermanently by connecting the Aux terminal to Ihe Com terminal via pushbutton for three seconds short pulse Ihereafter will switch the lights off The status LED will flash once every two seconds to indicate that the courtesy light is on permanently The abovementioned facility can also be achieved a remote learned to the system and mapped to the courtesy light function from within the remotes menu The gate will not open when using the Aux trigger input When the Ped input is triggered the courtesy light floshes for an adjustable 1 to 255 seconds pre flash time before the pedestrian gate opens The courtesy light can also be controlled the Auto activation function or the light fime bar function as described in the Chronoquord Time periods menu Menu 9 Courtesy light time The time that the courtesy light will remain activated can be set from four seconds to ten hours one second increments Light profile The courtesy light can be selected to operate according to one of the following Courtesy light as explained earlier Pre flashing mode If pre flashing Mode A B C is selected the behaviour of the courtesy light will be as follows Mode A will turn on the courtesy light only while the gate is moving Mode B will flash the courtesy light during the pre opening and pre closing delays as well as while the is moving Mode will tuen on the courtesy light during the pre opening and pre closing
33. following outputs provided on Ihe controller Onboard buzzer emits continuous tone Pillar Courtesy light contact potential free normolly open contact fuse protected Aux IO this is on open collector drive max current draw not fuse protected Salety beam common this is an open collector drive max current draw fuse protected Status LED output operate up to three LEDs in porallel or interface with multi LED driver card 78 LCK as ESTOP Allows the Lek Holiday Lockout input to be configured as an emergency stop input When activating the emergency stop if will prevent the gote from moving and if it is moving it will immediately stop Menu 3 Autoclose 1888 Autoclose status When turned on the autoclose feature has the function of automatically closing the gate ater preset autoclose lime The autoclose feature is automatically turned on when the controller is set for condiminium mode of operation Autoclose time The autoclose time can be set anywhere from 1 ta 255 seconds Autoclose override If is possible for the user to temporarily turn off autoclose when the mode of operation is standard or reversing To activole autoclose override the Trg input must be activated and maintained for a period longer than the time set for the autoclose override time The gote response will be to stort opening on the Tro trigger ond then to stop os soon as the a
34. hibitor Priority Ambush adlam 2 SI ceps Continuous tone until IRBs are cleared Fault Alarm Multiple collision 3 Periodic until condition is clear tor user 500 500ms Coll sion Holiday Lockout 6 peep periodica seconds User No Yes Time barring 8 pariodiectty for 5 seconds User No Yes Mains failure 10 2 beeps periodically ar 30 secon Power system cu Yes Yes Beams foiluce 12 5 P periodically secon Hardware to Fuse blown Brid amasi 16 detected 18 5 beeps periodically 5 beeps periodicall for 3D seconds Periodic while gate runs 500 500ms Gin will close fully ond sian a tdem far two minutes Hardware Hordware Lost No Yes No No Yes Yes 25 Fault finders guide Problem Gate does not Gate moves a 5 distance and then stops Gate storts closing then stops ond re opens Possible faults Fuse is blown Check 30A ATO fuse and replace if necessory Lek Holiday lockout input activated Green Lck light should be on IRBC IRBO IR beams inputs activated IRBC gate will not close once open IRBO will not open once closed Green RBC IRBO lights should be en check cabling and Aux 12V Out Latching input on Trg or FRX Both Trg end FRX lights must be off for gate to operate Check for on auto activations
35. iS buttons are used to scroll through the diagnostic screens For each feature a factory default setting has been programmed into the controller Referred to as an operating standard or profile these defaults have been determined to suit the requirements of the specific region where the instollation is being carried out is only necessary to change a feature where the default does suit the installation When selecting any feature in the menu details of the current setting stored in the controller are displayed Refer to Section 22 for the Schedule of factory defaults for each feature Hb fel 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 4 20 Menu navigation map Setting limits 1 1 Setup wizard Safety Collision force 2 1 1 Opening collision force 2 1 2 Closing collision force Collision count Alarm output LCK as ESTOP Autoclose Autoclose status Autoclose timer Autoclose override Autoclose advanced options 3 4 1 Autoclose fully open 3 4 2 Autoclose partly open 3 4 3 Autoclose partly closed Modes of operation Operating mode 4 1 1 Standard mode 4 1 2 Condominium mode 4 1 3 Reversing mode 4 1 4 4 1 5 Deadman Control mode Run profile Positive close 5 1 Positive close mode status 5 1 2 Positive close mode force Pre apen delay Pre close delay Opening speed Closing speed Ramp up distance Ramp down distance TRG stop distance IRB stop distance Craw
36. ing safety requirements before finally handing over the site The following needs to be understood the user How operate the manual release mechanism Show them how by demonstration How the obstruction detection and all other safety features work Show them how by demonstration All the features benefits of the operotor i e Safety beams Chronoguard etc All the safety considerations associated with operating an automated gate The user should be able to pass this knowledge on to all other users of the automated system and must be made aware of this responsibility Do not activate the gate operator unless you can see and determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its oreo of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and da not allow children or pets near the gate area Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched Secure all easily accessed gate operator controls order to prevent unauthorized use of the gate Keep the automated gate system properly maintained and ensure that all working areas are free of debris and other objects that could affect the gate operation and safety On a monthly basis check the obstruction detection sysiem and safety devices for correct operation
37. joining different lengths of steel rack a simple way of ensuring correct pitch spacing is to clomp a small off cut between the two pieces Small off cut FIGURE 26 Nylon angle rack l Fix rack to the side of the gate using the screwis provided 7 Ensure thot all the mounting holes provided in the angle section are used 3 When joining two lenglhs together simply butt each section firmly together to ensure the correct pitch Mount the origin marker 1 Close the completely drilling and tapping screw Butt firmly together E FIGURE 27 FIGURE 28 FIGURE 29 2 Mount the origin marker to the rack minimum of 500mm from the origin sensor Refer to Figure 30 isometric view plan view B I is possible to make the distance between the morker and the sensor much greater than 500mm However if using the pedestrian opening facility although the position of the marker will not affect the width of the pedestrian opening 1 is preferable to have the marker mounted inside of the pedestrian opening point 3 Mount the origin marker onto the rack using the bracket provided referring to Figure 31 if mounting onto steel rack ar Figure 32 if onto nylon angle rack 4 With nylon ongle rack it is preferable to use self lapping fasteners into fhe side of the nylon angle rack as shown in Figure 32 Isometric view Origin Origin marker
38. m The transmitter is not required for this operation Delete remote button The operation of a button of a particular transmitter can be clecred For example it allows the holiday lockout function sel on one remote button a transmitter to be cleared without offecting the other operations tha the same transmitter performs The transmitter is required for this operation Delete remote by button Use this procedure to remove the transmitter from Ihe system All button functionality will be removed The transmitter is required for this operation Delete not present Allows for transmitters that have been used within a selectable time period to be removed from the system The time period can be set from one hour to seven doys in one hour increments Delete oll remotes Clears the entire memory All transmitiers will be removed Edit remote button Change the function of one button to perform another function For example button one s function is to open the gate completely To change this use the edit remote button select Ped and button one of the some remote will now only open the gate ta pedestrian Autolearn Allows a selectable time period to be sel during which any specific button when pressed will be learned to a specific function The function itself will also be activated when the button is pressed After the time period has expired autolearn is disabled ond no further buttons will be learned The time period can be
39. mum Ambush time hh mm 00h 01m 00h 01m 04h 00m Alarm output Menu 7 PED autoclose PED pre close delay Menu 8 B CL SC XIO LED 00 005 04m 25s 00m 00s 00m 00s 04m 00s Light profile Menu 9 not applicable enu 10 CL PFA PFB PFC Round test button Menu 11 On Off Autolearn On Off Onboard receiver Limited by gate length Legend B Onboard buzzer Condorninium mode CL Courtesy light Deadman Control Mode IRBC Closing safety beams IRBO Opening safety beoms LED Stotus LED PLC mode On Off Pre flashing mode A Pre flashing mode B Pre flashing mode C Reversing Mode Standard Mode Safety common Transmitter Auxiliary input output 23 Description of terminal functions 24V Motor Motor Aux iO Com Aux FRX Com Positive battery connection Battery terminal normally indicated as or red right hand batlery Negative battery connection C Battery terminal normally indicated as or black left hand battery Motor output connects to the thick blue motor wire Motor output connects to the thick black motor wire The Aux 1O terminal provides an open collector output which can be used for alarm or auto function purposes If the collision alarm output or the IRB alarm oulput has been configured to Aux IO then the negative of the alorm device must be connected to this terminal The positive of the alarm device m
40. o cells eic It is electronically limited to 300mA Light light Pillar light connection These two terminals provide a normally open potential free contact which is generally used to switch on a pillar light courtesy light This contact is fuse protected refer to Section 3 for fuse specifications 24 Diagnostics Diagnostic LEDs The 010 controller hos a series of diagnostic LEDs which indicate the state of the inputs Normally open inputs are indicated by a red LED and normally closed inputs by a green LED illuminated red LED indicates that the signal is present e g intercom button pressed while a non illuminated green LED indicates that the signal 15 absent e g IRB broken FIGURE 50 Gate status LED Safety close green On when the closing beam is not activated Safety open green On when the opening beom is no activated Lck Stp green On when the Lck Stp input is activated Trg red On when the trigger signal is present Ped red On when the pedestrian signal is present FRX red On when a free exit signal is present Aux red On when auxiliary signal is present Status red This LED indicated the status of the gate as per the table below Off Gate is closed On Gate is partially or fully open Continuous slow flesh Gate is opening Continuous fast flash Gate is closing One flash every two seconds Pillor light override is octivated Two flashes every two sec
41. oltage right hand value This should indicate 27 6V Check that the mains power is turned on measure 220V on the mains connector Check that the red LED on the side of the charger is lit Check the charger s supply fuse 010 charger Check that the white battery charger connector is making proper contact Check the condition of the battery leads terminals and connectors Look for and correct all loose connections and signs of corrosion The battery might be discharged Measure the battery voltage with the charger connected if the voltage is below 25 0V then the battery is discharged The number of opening cycles per hour moy be excessive thus discharging the battery Refer to the Trip Counter diagnostic screen for assistance Charge the battery if required Charger might be Disconnect the battery ond measure the voltage on Ihe battery leads It must be between 27 4V and 27 6Y if not replace the charger Battery might be old and might have to be replaced If in doubt test as follows Check that the battery is charged by ensuring that the battery voltage is above 25 0V with the charger connected If the battery is in good condition jt would probably pass the test without being fully charged Disconnect the charger from the battery Remove the DC Motor leads from the DC Controller Apply the DC motor leads directly to the battery while measuring the bottery voltage First make sure that the moving
42. ommended that a licensed electrical contractor perform such work Connect all wiring Connect oll cables as required to the control card and battery charger according to the wiring diagrams as shown in Sections 12 to 16 that follow 2 Ensure that both the controller ond the charger are effectively earthed for improved lightning protection Refer to Section 14 3 Check that the charger and battery are connected to the controller Ensure thot the battery polarity is correct FIGURE 36 Charger 24 Terminal FIGURE 37 12 Wiring diagram for closing safety beam Closing safety beam 001124 24 c A oH E o m i E _ Charger Ss SOA t FIGURE 38 713 Wiring diagram for opening safety beam _ ET fi i D nsi fon gt aal pe ES 2 1 AE Tea PPN em ppm de mma E a Han fim FIGURE 37 14 Wiring diagram for external radio receiver and loop detector Loop and loop detector QE ALI Fai iim Sate Common en By 12V Om p L O gt 0 1 O 5 Hm e
43. onds mains present Three flushes every wo seconds voliage law _ Four flashes every two seconds Multiple collisions have occurred LCD display The LCD display shows useful information regarding the status of the system CENTURION TH AUTOMATE CHOKE P NR P FIGURE 51 1 Battery icon Indicates the stote of charge of the battery Four solid bars full capacity Two solid bars 50 capacity No solid bars with the icon Hoshing battery empty 2 Mains icon Displays the presence absence of mains voltage Plug solid mains present and battery charging Plug hollow and floshing No mains present and battery nol charging 3 Autoclose information Displays the state of the outoclose function Displays off if autoclose is not selected OVR if autoclose is overridden and the remaining autoclose time if autaclose is active indicates that the PIRAC option is overriden 4 Pillar light information Displays Ihe remaining light time if courtesy light mode 5 selected Pre flashing mode is displayed if pre flash is selected LIT will be indicated if the pillar light has been turned on permanently 5 Onboard receiver information Displays the current input being activated by the onboard receiver 6 Status information Displays useful information regarding the status of the gate Buzzer feedback A warning buzzer will sound where applicable as per the table below In
44. or unnecessarily Cons Rack teeth face up vertically potentially collecting dirt Custom bracket With careful selection of the rack configuration and operator vertical height mounting of the rack could in some cases be greatly simplified If a theft resistant cage is required be sure to leave enough clearonce pillars etc Recommended to for adjustment am IHE IBI Flat bar welded to foundation plate and rail Includes 3mm clearance required between rack and pinion FIGURE BA Steel rack above FIGURE BB Steel rack below Nylon angle rack IF osing nylon angle rack please ensure that the weight and pull force of the gote do exceed the strength limit of the rack ed to justment 2 He E5 eo 5 Recommend gt 4 eo for ad Flat bar welded to foundation plate and rail Includes 3mm clearance required between rack and pinion FIGURE 9A Nylon ongle rack pinion FIGURE 9B Nylon angle rack below pinion Side clearance The lower cover is approximately 5mm wider than chassis each side Allow on additional 20mm each side of lower cover if thefi resistant bracket is be fitted FIGURE 10 SIDE CLEARANCE Foundation plate installation 1 The foundation plate can either be set into concrete foundation as in Figure 11 of bolfed down onto an existing concrete plinth as in Figure 12 Option 1 Concret
45. re LINE SWA size according to power requirements Optional ground loop for free exit 1 0 5mm multi stranded silicone coated number of cores required by intercam n2 number of cores required by intercom Possibly increase cable thickness IF pillar lights ore installed Type of cable must adhere to municipal bylows but typically SWA steel wire armoured coble is recommended The armeunng provides excellent screening which gives befier protection againsi lightning one end of the screening Allows fee all features such as padestilan opening status LED etc to bs operated Irom tha Intercom handset inside the dwelling Number of cores and type af cable cauld vary daponding an hrand ol access control system being used For optimum ranas nn external receiver be mounted on the woll Consull manultacturer af loop detector for specific datails 9 Lubrication Do not attempt to run the operator without first filling the gearbox with lubricant The internal gearset of the is lubricated by means of an ail both In order to prevent passible leakage during shipping the unit is shipped with no oil inside the gearbox battle containing of special synthetic oil is included with the product and this mus be introduced before operating the product Product code OILBOMLOXO H I is more convenient to introduce ail before bolting the unit down as shown in Figure 7 The 010 does not requir
46. set as percentage of full motor force Pre open delay Allows a delay between a valid trigger signal being received and the gate commencing movement in the opening direction warning light be set to activate during this delay Refer to pre flash modes of the pillar light feoture for more details Pre close delay Allows delay between o valid trigger signa being received and the gate commencing movement in the closing direction The delay will also occur if the gate is set to close automatically A warning light can be set to activate during this deloy Refer to pre flash modes of the pillar light feature for more details Opening speed Sets the maximum opening speed in metres per minute This can be set from 10 to 24 metres per minute Selecting maximum will move gate at maximum possible speed Closing speed Sets the maximum closing speed in metres per minute This can be set from 10 to 24 metres per minute Selecting maximum will move gate at maximum possible speed Ramp up distance Sets the ramp up distance in centimetres of travel of the gate when starting This can be set from 10 centimetres to 10 metres in 1 centimetre steps Ramp down distance Seis the ramp down distance in centimetres of travel of Ihe gate when stopping This be set from 10 centimetres to 10 metres in 1 centimetre steps TRG stop distance Sets the distance over which a moving will stop after a Trg input is receive
47. st Rand Nelspruit Por Elizabeth Pretoria Vereeniging 0 21 552 9425 0 5 430 0870 0 31 701 9563 0 43 743 4923 0 53 832 3231 0 11 699 2400 0 11 397 6401 0 13 752 8074 5 0 41 581 6994 5 0 12 349 1745 10 16 422 5667 CENTURION THE AUTOMATIC CHOICE 290 Systems Piy reserves the right to change ny produci without priar motice
48. t button system allows three button transmitter gain an extra button and operate four functions and likewise four button transmitter gains two extra buttons and can operate six functions Another benefil of using the shift button system is that it requires both hands to operate the two button combination This prevents the user from accidentally enabling sensitive functions such as holiday lockout on the controller Each transmitter learned into the system is assigned a unique transmitter ID Press valid button the remote controls menu hos been locked as discussed later only by pressing a button of transmitter learned into the system can the remote controls menu he accessed Add remote Any button can be set to control the trigger pedestrian free exit holiday lockout or courtesy light control Aux inputs When adding transmitters it is recommended that o record be kept of the ID number allocated by the system to each respective transmitter ond the person to whom the transmitter is given This is necessary should selective deletion be required ot later stoge Delete remote Transmitters can be deleted at any stage according to of the following methods Delete remote by ID Each transmitter con be deleted individually according to its Unique ID To facilitate this a record of the ID and the person to whom the ID has been assigned must have been made at the time of learning the transmitter into the syste
49. tandard installation up and running in the minimum of time Detailed installation features and functions are referred to later in this manual Heed necessary site considerations page 1 Check cabling requirements page 14 Gather required tools and equipment page 10 Secure foundation plate page 19 Add oil aeorbox page 15 Mount gearbox paae 20 Mount rack page 22 Mount origin marker page 25 Apply warning decals page 27 Stop C onnect all wirin 710 Commissioning and handover gt 17 Set gate end of trovel limits M Sten f 12 Set additional features via the 1 menus if required Stop 13 Corry out professional handover to x j client puge 2 page 35 page 36 64 IMPORTANT Safety Instructions ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people The installer being either professional DIY is the last person on the site who can ensure that the operator is safely installed and that the whole system can be operated safely Warnings for the installer CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install ihe product All installation repair and service work to this product must be carried out by a suitably qualified person Do activate your gate opener unless you
50. te the closing beam must be interrupted or the trigger button must be pressed Stop on open PIRAC is enabled and a vehicle breaks the closing satety beam the gote will by default continue to open If gate is required fo stop at this point the stop on open function must be enabled The stopping distance setting then determines in centimetres how far the gate will run on after the beam has been broken The minimum setting is zero which will cause the gate to stop immediately after the closing beams have been braken The moximum setting is determined by the length of the gale PIRAC override The PIRAC feature can be temporarily disabled in the following monner With the gate in closed or partially clesed position press and hold the trigger button The gate will begin to open and then stop Continue holding the trigger button until the qate begins to open again Release the trigger button The is now in PIRAC override To re enable the PIRAC feature press the trigger button briefly The time taken for the gate to come to a stop is equal to the autoclose override time or a minimum of two seconds if Ihe autoclose override fime is off The time taken for the gote to open again after it has come to stop is approximately three seconds Example Autoclose override time set to five seconds Total time to temporarily disable the FIRAC feature is approximately eight seconds 5s 4 3s 8 seconds Au
51. th full channel mopping capability limited to 500 buttons Onboord Chronoguard patent pending timer for timed activation of physical inputs or outputs and time barring of physical inputs or outputs and remote controls Lightning Protection The electronic controller utilizes the some proven surge protection philosophy that is used in all CENTURION products While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge it greatly reduces the likelihood of such damage occurring The earth return for the surge protection is provided via the mains power supply earth In order to ensure that the surge protection is effective is essential that the unit is properly earthed Theft Protection While care has been taken in the design of the 010 to prevent unauthorized removal theft of the unit on optional steel thefl resistant cage is also available for added peace of mind 3 Specifications Physical dimensions 340mm theft resistant cage Technical specifications Input voltage Motor voltage Motor power supply Battery charger Curcent consumption mains Current consumption motor af rated load Operator push force storting Operator push force rated Gate mass maximum Gale length maximum Gate speed varies with load Manual override Moximum numbers of operations per day Duty cycle mains present FIGURE 1 OVERALL DIMENSIONS 220V 10 50
52. toclose override time set to off Total time to temporarily disable the PIRAC feature is approximately three seconds 12 beam test Automatically tests the safety beams before each gate cycle e g as required by In order for this feature to work the power supply negative of beam transmitter must be wired to the safe common terminal of the cantroller IRBO IRBC Configures the opening beam 10 act os a closing beam while the gotes are closing beam alarms While the gate is fully closed this feature allows the following alarms Ambush alarm Activates an alarm if either the opening or closing beams have been continuously interrupted for a predefined time The alarm will remain activated while the beams are interrupted For example if would be intruder covers the beams so that when the gate is opened the gate will stay Adjustable open the system will detect this beam beam override place and set Intruder off an alarm blocks beam 4 X FIGURE 48 IR beam broken time The time that the beams must be interrupted before the alarm is activated Break in alarm Activates an alarm if the closing beam on the outside of the property is interrupted The alarm remains activated while the beams ore broken and for period of 30 seconds thereafter This time is fixed If this alarm is used it recommended that TWO parallel closing beoms ore used to reduce the chance ol
53. trol Aux During the relevant time period the selected input will be activated Where appropriale the diagnostic LED of the relevant input will illuminate The following controller input output can be set to activate autamatically during time period Auxiliary input output Aux 10 Time barring Time barring of inputs is divided inte physical inputs and RF inputs inputs mapped to NOVA rolling code Keelog encryption transmitter button The following physical inputs con be time barred prevented from operating during time period Trigger Trg Pedestrian opening Ped Free exit FRX Holiday Lock Lck Courtesy light control Aux The following physical outputs can be time barred prevented from operating during a lime period Courtesy pillar light relay Light Auxiliary output Aux 10 The following RF inputs can be time barred prevented from operating during a time period Trigger Trg Pedestrian opening Free exit FRX Holiday Lock Lck Courtesy light control Aux Time barring of a NOVA rolling code Keeloq encryption transmitter is specified at the time of coding the transmitter into the system Once an RF input is defined as time borred any time barred transmitter associated with that input will be time barred during the relevant time period If physical RF input is currently time barred attempt to activate it will be ocknowledged
54. ust be connected to the Aux 12V Out terminal Similarly if Aux IO is ovtoactivated a ChronoGuord outo function time period the device being switched typically o 12V relay must be powered from the Aux 12V Out terminal and have its negative switched by Aux IO If the Aux IO hos not been selected as either an alarm indicator output or auto activated output the Aux IO terminal will behave as a Com termination point All trigger signals elc have their return path fo one of the Com terminals The common termination point All trigger signals etc have their return path to one of the Com terminals External gate status indicator A low current output signal An output terminal which provides low current drive approx 4 5V DC 20mA LED which con be used to indicate the gata status remotely If more than three LEDs are required jt is necessary to fit the 78 multi LED driver cord For more detojls on the feedback about the status of the gate provided by the stotus LED refer to Section 24 Activates the pillar light relay normally open potential free input Momentarily connecting this input to Com will cause the light relay to energize for period of time as set in the courtesy light timer menu If the connection is made for a period exceeding three seconds the pillar light relay will latch and remain latched indefinitely until a new momentary connection to Com is given Free exit input normally open potential fre
55. utoclose override feoture is activated On clearing of the Trg input the gate will continue opening until fully open The autoclose feature is now off and the gate will remain open indefinitely The next signal received on Trg will clear the autoclose override feoture close the gate and set the autoclose feature bock to normal Autoclose advanced options The conditions under which the gate will automatically close can be set within Ihe Advonced autoclose options menu Autoclose on open automatically close the gate if if has reached the fully open position Autoclose on partly open outomotically close the gate if is stopped while opening but before reaching the fully opened position Autoclose on partly closed automatically close the gate if is slopped while closing but before reaching the fully closed position More than advanced option can be selected Menu 4 Modes of operation li is possible to select the following modes of operation Standard Condominium Reversing PLC ond Deadman Control Mode DMC All modes ore triggered by closing a normally open contoct between the Trg input terminal and the Com terminol Standard mode When stationary a trigger impulse on Trg will cause the gate to either open or close On a moving gate a trigger impulse on Trg will stop the gate The next impluse on Trg will couse Ihe gate to reverse its direction of action is start stop reverse
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