INSTALLATION MANUAL
Contents
1. ITIS THE RESPONSIBILITY OF THE SPECIFIER OR OTHER PARTY TO ENSURE THAT THE INFORMATION IN THIS MANUAL IS APPROPRIATE FOR THE INTENDED APPLICATION AND FURTHER DESIGN DETAILING MAY HAVE TO BE MADE FOR SPECIFIC APPLICATIONS THAT FALL OUTSIDE THE SCOPE OF THE MANUAL INFORMATION CONTAINED ON THIS DOCUMENT IS THE COPYRIGHT OF INNOWOOD AUSTRALIA PTY LTD USE OR COPYING OF THIS DOCUMENT IN WHOLE OR IN PART WITHOUT THE WRITTEN PERMISSION OF INNOWOOD AUSTRALIA IS NOT PERMITTED 1 INTRODUCTION InnoScreen products are an innovative and cost effective composite timber screening solution to achieve any design of Fa ade Screens Sun Screens Fencing screens Privacy Screens and Trafficable screens InnoScreen systems have multiple benefits over real timber and are ideal for internal and external use in both commercial and residential settings They also provide shade and optimise natural light privacy security and acoustic qualities InnoScreen is designed for both horizontal and vertical fixing applications over steel or timber supports INNOWOOD BOARD is an advanced composite material does not splinter mildew is water fire resistance and termite proof It is also simple and easy to maintain 1 1 InnoScreen Snap fixing system A Snap Fixing Screen System creates perfectly straight lines Simply snap battens into the clip for quick and easy installation saving you time and money 1 2 InnoScreen Face2. Drawings amp sketches are for illustration purpose only Purchasers should verify whether any changes to specifications or applications or otherwise have been made since this literature was issued This installation manual is only suited for conventional timber or metal framing systems Please contact us for any other installation method 9 3 TROUBLE SHOOTING General dirt and debris Spray with a hose to remove surface debris Use warm soapy water and a soft bristled brush to clear dirt and or debris from grooves or contours Pressure wash to remove more stubborn stains Oil grease food and drink Remove and wipe as soon as possible Spray with a hose and use warm soapy water and a soft bristled brush Pressure wash to more stubborn stains Any surface stain that has been absorbed can be easily removed with a light progressive sanding Ice and snow Use a plastic shovel or broom to remove snow Use rock salt or calcium chloride to melt ice Rust stains and engrained dirt Cleaning products containing Oxalic or Phosphoric Acid can be used but DO NOT use bleach as this will lighten the cladding With any cleaning product test it on a small inconspicuous area first following manufacturer s instructions Disposal of Innowood offcuts Spray with a hose to remove surface debris Use warm soapy water and a soft bristled brush to clear dirt and or debris from grooves or contours Pressure wash to remove more stubborn stains Safe
3. fixing system InnoScreen battens cater for face fixed or back fixed systems and are designed to simply screw over the structural support InnoScreen Face Fixing Systems are lightweight and their unique installation method makes it easy to achieve a modern look with consistency 2 PRODUCT RANGE Snap Fix Range Accessories o un PRODUCT CODE IBFS05050 IBFS10050 IBFSC10050 IBFSC15050 ALO5050PC AL05050PC SPAN 450mm 450mm 450mm 450mm NOTE Where aluminum accessories are used as part of the fixing configuration a longer span 900mm max of back structure is acceptable Face Fix Range PROFILE SECTION PRODUCT CODE _IBFS04030 IBFS06516 IBFS09028 IBFS12530 SPAN 450mm 450mm 450mm 450mm Innowood products can be worked with ordinary woodwoking tools Circular Saw Cordless Drill Crosscut Mitre Saw Level amp Chalk Line Carpenters Square Tape Measure NOTE To ensure long term performance we recommend that a professional trade person carry out the installation The installation MUST be carried out in accordance with these instructions including the use of all trims and accessories 3 FRAMING AND PREPARATION 3 1 SITE STORAGE amp HANDLING e Innowood boards should not be dumped or dropped when unloading e boards should be unpacked stored on a f
4. g and Construction Industries Screws must have a minimum Class 3 corrosion resistance suitable for external applications in mild moderate industrial and marine environments and Class 4 or stainless steel for severe environments Screw points and threads should be suited to framing material into which the screw is fastened as shown in the following table fix to point type gauge amp size 6 80 18x50mm for connector Timber Fram in Type 17 or self 8g 18x50mm for last board fixing g tapping 60 18x40mm for connector Self driling point 8g 18x40mm for last board fixing Light gauge steel up to 2 5mm thick ss 80 18x40mm for connector Self driling winged 10g 16x45mm for last board screw fixing SCREW DEPTH x X 2 Z Z Z 21 2 Under driven Over driven Raised Countersunk Head WW Countersunk Rib Head Countersunk Head Self Embedding head 5 2 CARE amp MAINTENANCE INNOWOOD product is a low maintenance material composite wood requires simple care and handling to ensure lasting integrity It is best to complete cleaning when the board surface is cool to prevent cleaners from drying evaporating on the board surface Many stains can be cleaned with soap and water normal procedure as following Immediately wipe the spot stain area and remove as much ol the s
5. ision should be made for adequate drainage and ventilation behind the cladding When the construction is carried out in full sun the temperature of InnoWood board is expected to be approx 20 25 degrees higher than its ambient temperature Hence installation should not be carried 3 2 FRAMING CONSTRUCTION REQUREMENTS InnoWood screen may be fixed to seasoned timber or steel stud wall framing members or to a proprietary batten system Battens spacing for InnoWood screen is nominally set at 450mm centres for urban and non cyclonic wind load areas For higher wind load areas may be accommodated by reducing batten spacing or contact our office Battens noggings and trimmers must have a face not less than 45mm for timber and 38 mm for steel Where studs are less than the required minimum face width under a joint sufficient landing must be provided by fixing an additional batten or trimmer 3 4 TIMBER FRAMING Timber framing must comply with AS 1684 Timber Framing Code It is important to use adequately seasoned timber to minimise shrinkage and associated building movement which may damage the cladding system 3 5 STEEL FRAMING Steel framing must comply with AS NZS 4600 Cold Formed Steel Structure or AS 3623 Domestic Metal Framing Where steel framing members are specified use only corrosion resistant galvanized steel framing Specific instructions for fixing to steel frames are included where appropriate NOTE The
6. lat surface and supported at 600mm centres e should be stored under cover out of the weather and in the shade until ready to install e should not be stored the rain or covered with plastic cover sheets Do not slide boards against each other or drag equipment including tools across the top of the boards boards should be carried on edge for better support 3 3 THERMAL MOVEMENT Any wood based products will expand and contract with changes in temperature the amount of expansion varies according to the amount of changes of temperature Although thermal movements are reversible these movements due to temperature change may vary by up to 2mm per meter during the installation process if both ends are properly fixed with screws Innowood boards that have been exposed to the direct sun for several hours prior to installation will have expanded more than those boards left in the shade When installed the hotter boards will contract more than the cooler boards that were left in the shade prior to installation It is important to maintain an average consistent temperature for all the boards as it is being installed Innowood products can tolerate temperature range from 20 to 65 if there is any application has to be specifically adapted to suit the purpose that fall outside the limited of Innowood products can tolerate please consult with Innowood NOTE Prov
7. ly dispose of Innowood cladding as per local legislation Do not burn Treat as construction waste If unsure consult your local governing body council Scuffs surface indents and marks Sanding should only be used for very stubborn stains and to a maximum depth of 0 5mm Most marks blend naturally after certain period Please note All timber based products will release tannins but these will naturally stabilise after approximately 12 weeks depending on the temperature UV and exposure to rain NOTES PLEASE FIND INNOWOOD WARRANTY TERMS amp CONDITIONS AT WWW INNOWOOD COM FOR MORE INFORMATION PLEASE VISIT INNOWOOD AT COM INNOSCREEN SYSTEM INSTALLATION JULY 2014 13
8. pill as possible If the spill consists of an abrasive substance blot the spill Do not rub Soak the stained area with warm water and blot up with a soft towel Using a clean towel or soft sponge apply the soapy solution to the stain and allow to stand for 3 minutes After the stain has soaked wipe with a clean towel or sponge INNOWOOD products are like any natural timber product coating is required depending upon location to sun or how much pedestrian traffic it attracts If INNOWOOD Board is not applied with a coating when exposed to UV INNOWOOD BOARD will oxidise and show discolouration the colour will revert to its silver grey colour however it can be and revived by re coating or stained should this be desired Best protection of INNOWOOD board is ensured by applying the coating prior to installation The coating detail can be found out at our website http www innowood com resource center innowood care maintenance html To maintain and protect the colour and extend the life of your INNOWOOD Board regular simple maintenance is recommended Conducting routine 6 monthly maintenance inspections to determine to reapply Coating or not it is time to re apply coating when your InnoBoard surface begins to show signs of fading or dullness InnoCoat is quick and easy to apply InnoCoat will instantly bring back the colour to your INNOWOOD Board These Guidelines are subject to modifications without notice
9. rmal breaks are required for steel framed buildings and should be installed between the InnoWood cladding and lightweight steel CFS stud and or top hat sections Thermal break tapes should have a minimum R Value of 0 2 or less out in extremes of temperature less than 25 degree is recomended Ensure product is stored under cover and out of direct sunlight during storage and installation to reduce expansion and contraction Always fix boards from one end to the other and not middle to ends 4 INSTALLATION 4 1 IBFS05050 10050 FIX TWO SCREWS ON EACH FEMALE FIXING MOULD MALE FIXING MOULD ALOSOSOwc FEMALE FIXING MOULD ALOSO50Pc 2 OFF 8 GAUGE CSKSCREWS gt END CAP INSTRUCTION 1 Fix the aluminium male fixing mould ALOSO50WC onto the existing batten spacing at 900mm centres screws to suit structure 2 Fix the female fixing mould ALO5050PC into the groove of the panel 2 screws for each mould 3 Clip two parts together 4 Use end caps to finish off both ends 4 2 IBFS10050 IBFS15050 INSTRUCTION A 1 Set up a proper back structure for special case please consult an Innowood technician 2 Insert an aluminium flat bar or square section into InnoScreen and pre drill the fixing hole 3 Fix the Innowood screen onto back structure with proper screws from back if possible 4 Repeat until the screen is fully installed INSTRUCTION B 1 Se
10. t up a proper back structure for special case please consult an Innowood technician 2 Insert an aluminium flat bar or square section into innoscreen and pre drill the fixing hole 3 Fix the Innowood screen onto back structure with proper screws from front for special aesthetic requirement or when back fixing is impossible 4 Repeat until the screen is fully installed 4 3 IBFS10050 amp IBFS15050 CONFIGURATION zi x H 4 ALU SQUARE SECTION W BFS10050 BACKSTRUCTURE r HERE SCREWS TO SUIT STRUCTURE BFS15050 ae k 4 L Fa 42 RE F 4 N 4 1 1 Eo 8 l L k l __ _ _ _ Q 1 i 24 I I L hh 4 4 IBFS04030 l 2 4 IBFS04030 gt lt I BACKSTRUCTURE SCREWS TO SUIT STRUCTURE e 4 re 2 4 5 IBFS6516 IBFS09028 IBFS12530 4 J AANA y PCR IBFS06516 IBFS09028 IBFS12530 BACKSTRUCTURE SEWARD LAE LEED n SCREWS SUIT STRUCTURE 5 GENERAL 5 1 SCREWS Screws must compy with AS 3566 Self Driling Screws for the Buildin
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