0.07.B.0032 A10 Installation Manual-28Jun2013-BM
Contents
1. Foundation plate 16mm Dia round bar recommended Figure 10 Rack Axle Clearance Side Clearance Lower cover is approximately 5mm wider than chassis each side Allow additional 20mm each side of lower cover if theft resistant bracket is to be fitted Figure 11 Side Clearance Page 19 Operator Installation Foundation Plate Installation option 1 Bolted down to existing concrete block The LH concrete anchor e may need to be broken off in orderto clear incoming conduits Make sure the M10 bolts 8 which secure the gearbox are in place Refer to the Fig 10 to ensure correct positioning Mark through the foundation plate holes to indicate where to drill holes for the M10 rawlbolts 9 Use extra washers as required to ensure the foundation plate is level Drillthe holes grease the bolts and bolt down the plate securely Figure 12 Foundation Plate Installation Existing Concrete Block Page 20 Foundation Plate Installation option 2 Set in concrete Figure 13 Foundation Plate Anchors The anchors 3 must first be bent down as shown in Figure 13 Use self locking or crimping pliers to bend the anchor tips 12 to the horizontal plane Make sure the M10 bolts 3 which secure the gearbox are in place Refer to Figure 14 to ensure correct positioning and set the foundation p2. 1 CENTSYS Company Profile Centurion Systems Pty Ltd South Africa has been manufacturing automatic gate systems since 1986 and is committed to providing reliable cost effective solutions in the field of gate and access automation We offer a diverse range of products including gate motors GSM based products garage door motors remote controls keypads traffic barriers proximity access control and intercom systems Our products are developed by an in house team of talented engineers that are constantly researching new and innovative technologies to improve our existing products and expand our product range Our production facility in Johannesburg is ISO 9001 quality assurance certified and all our products are manufactured to the highest level of quality with a 10096 test to specification Through a team of dedicated technicians and sales personnel together with a fully fledged in house training facility we are committed to providing unmatched service to our customers and support for our products A worldwide network of distributors and installers ensure that our products remain The Automatic Choice in access automation Further information is available on our website www centsys com au Centurion Systems Pty Ltd reserves the right to make changes to the products described in this document without notice and without obligation of Centurion Systems Pty Ltd to notify any persons of any such revisions or changes Ad
3. ES NOTE The STATUS of the Feature is not changed yet the feature has only been selected to be changed 22 If an incorrect Feature is selected press the reset button and restart from step 20 None ofthe Feature settings will have been altered atthis stage Changing the STATUS or COUNT value of a Feature 23 To set the STATUS value of the Autoclose Mode of Operation Collision Sensitivity Positive Close Mode Pre flashing Sprint Mode or Inverted Rack Features Page 33 Press and hold the TEST button while monitoring the STATUS light The STATUS light will flash the same as for selecting a Feature See Step 21 Release the TEST button when the number of flashes is the same as the STATUS value required Example 1 continued To set the MODE OF OPERATION to CONDOMINIUM After selecting the Feature again press and hold the TEST button while monitoring the STATUS light The STATUS light will flash once and pause then flash twice and pause At this moment release the TEST button to give a STATUS value of 2 The Mode of Operation has been changed to Condominium E NOTE Only after setting the STATUS would the Mode of Operation be changed to Condominium L2 will come back on indicating that the STATUS has been updated 24 To set the COUNT value of the Autoclose timer Pedestrian Autoclose timer Courtesy light timer Autoclose override timer Pre flashing time Collision counter or the mo
4. Apply power 2 Fitthe SET link 3 Connect PED and FRX to COM 4 Briefly depress the RESET button STATUS light will flash five times and then L1 and L2 will illuminate 5 Remove the SET link and disconnect PED and FRX from COM Briefly depress the RESET button STATUS light will flash five times 7 Thecard is now programmed to default settings as shown in Table 2 see page 47 Gate end points are not affected Fault Finder s Guide All the known causes of problems are listed according to the step number in the gate limits setup instructions PROBLEM POSSIBLE CAUSES amp SOLUTIONS OF PROBLEM SET light is not on Check that the SET jumper is correctly fitted Fit and remove the SET jumper a few times to ensure good contact L2 is not on Momentarily press the RESET button The STATUS light will flash 5 times then L2 will illuminate STATUS light did not Momentarily press the RESET button flash five times Gate starts to close Has gate direction been correctly determined See step 8 in when it should be theelectricalsetup opening Has inverted rack option been selected Menu item 16 1 If in doubt reset controller to factory defaults see above Gate hits closed end Is the magnetic sensor switch functioning correctly Ensure stop but does not re the gate magnet passes as close as possible to the sensor open see Fig 21 C Page 28 Has inverted rack option been selected Menu i
5. bottle cap replace the oil bottle cap onto the bottle and attach the extension tube to the nozzle Step 3 Fill the gearbox with the oil provided AATTENTION PLEASE ensure that you ONLY USE THE FOLLOWING OIL A ATTENTION as qualified by CENTSYS Castrol SAF XO 75w 90 Synthetic Final Drive Lubricant CENTSYS re order code OIL80MLOX0 H Page 22 Operator Installation Gearbox Mounting Down Details Adjust jacking screws to give 4 6 mm chassis foundation plate clearance Tan TIP 4mm allen key with a Ball End is Check operator is level de Jacking Screw i Assemble nut spring washer and load spreader as shown Tighten nuts progressively i e left hand then right hand then left hand Double check that jacking bolts are tight Figure 16 Gearbox Mounting Down Details Page 23 Joining Mounting Rack Asimple way of ensuring correct pitch spacing when joining steel rack is to clamp a small off cut 14 between the two pieces Check that weld 5 does not foul with meshing surfaces Attach steel rack to gate using 25x25x5mm angle brackets 16 For best results support rack every 300mm Assuming the ra
6. or PC is used to control access Momentarily connecting FRX to COM will open the gate momentarily connecting PED to COM will close the gate and momentarily disconnecting LCK from COM will stop the gate Pedestrian Autoclose Time FEATURE 5 COUNT A separate Autoclose timer exists for the pedestrian opening The time can be set from 1 to 255 seconds but cannot be turned off completely The default time is 5 seconds Courtesy Pillar Light FEATURE 6 COUNT The pillar light circuit has multiple functions t operates as a courtesy light and switches on for a timed period The factory default is 2 minutes set by FEATURE 6 COUNT every time the gate triggers e Itcan be turned on for the preset timed period by the application of a short impulse between the SET terminal and COM tcanbeturned ON permanently by application of an impulse longer than 3 seconds on SET and COM terminals A short impulse thereafter will switch Page 36 the lights off The gate will not trigger open when using the SET trigger The fact that the pillar light is ON permanently is indicated by the STATUS LED flashing once every 2 seconds When the PED input is triggered the pillar light flashes for an adjustable 1 to 255 seconds pre flash time FEATURE 11 COUNT before the pedestrian gate opens Default pre flash time is 2 seconds The contact can be used to operate lamp which will warn that the gate is about to open Selection of pre flas
7. Electronic Electronic Electronic 20m 17m 44 44 Yes Yes 15 7kg 15 6kg Standard speed 1000kg Sprint speed 600kg 2 000kg 1 Refer to RATED THRUST values 2 At rated thrust and 25 C maximum ambient temperature unit in full shade 3 Upgradable on request 4 Dependent on site environmental conditions Page 9 Duty Cycle Curves Calculating the duty cycle The duty cycle is the ratio of the actual operating time to the total time opening plus closing plus pause times The formula for calculating it is the following To Tc Duty cycle 100 where opening time Tc closing time Tp pause time Ti interval between a complete cycle and the next 100 90 80 70 60 Duty Cycle 50 40 4m 500kg gate 20kg pull force Air temperature 25 C Unit in full shade A10 BASIC Duty Cycle Curves mum HS Open HSClose ep HS Open STD Close ST D Open STD Close 20 30 40 50 60 70 80 90 Time Minutes Figure 2 Duty Cycle Curves Page 10 10 ENDURANCE Duty Cycle Curve All speed combinations 4m 500kg gate 20kg pull force Air temperature 25 C Unit in full shade 100 9 90 5 gt 80 5 a 70 20 30 40 50 60 70 80 90 Time Minute
8. electronic inverter that form the heart of the system Single phase 220 240VAC power is converted into variable frequency 3 phase power allowing electronically controlled soft starting and stopping of the motor An optional DC converter is available containing back up batteries and UPS type backup circuits This enables the A10 to continue operating for a limited period in the event of a power failure In order to cater for high duty cycle installations the A10 Endurance model is offered This model utilizes a continuously powered cooling fan whilst the basic model utilizes the motor s standard shaft driven cooling fan The A10 heavyweight model is similar to the Endurance model with the exception of the 17 tooth output pinion It is suitable for sites with a gate mass up to 2000kg Gate travel limits are managed by an opto electronic system comprising a gate mounted origin marker and an internal rotary encoder This system yields precise and repeatable control over gate position Advanced features of the CP201 logic controller include Automated setup of gate endpoints limits Fail safe collision detection and auto reverse adjustable sensitivity e Smoothed start stop ramp up down Multiple operational modes e Selectable adjustable autoclosing Pedestrian partial opening Positive Close Mode e Safety input for sensitive edge safety beam inductive loop e Advanced lightning surge protection Timed courtesy ligh
9. the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time Detailed installation features and functions are referred to later in this manual Mechanical Setup Action Gather required tools and equipment Page 13 Heed necessary site considerations Page 14 17 Check cabling requirements Page 18 Secure foundation plate Page 19 21 Introduce oil Page 22 Mount gearbox Page 23 Mount chain drive hardware Optional Page 26 EX Mount rack Page 24 Mount chain Optional Page 27 Mount origin marker Page 28 EH Test endstops Page 15 Page 4 Fast Track Electrical Setup Action Connect all wiring Page 30 Get into programming mode Page 30 Fit the SET link Briefly depress the reset button Set the gate limits Press and hold TEST release after one flash of L1 Press and hold TEST release after one or two flashes of STATUS one flash gate opens to the RIGHT two flashes gate opens to the LEFT Set additional features If required Exit programming mode Remove the SET link Perform installation hand over Page 5 General Description The A10 is aheavy duty sliding gate operator designed to open and close sliding gates In cases where chain as opposed to toothed rack drive is required an optional chain drive kit is available The key to the A10 s outstanding torque and duty cycle lies in the 3 phase induction motor and
10. ING PILLAR LIGHT 0 REMOTE CONTROL CIRCUITRY PILLAR LIGHT PUSHBUTTON NE O HOLIDAY LOCKOUT SWITCH N C 12V or 24V 120248 5 INFRA RED BEAM CIRCUITRY HOLIDAY LOCKOUT KEYSWITCH IRB RECEIVER PEDESTRIAN KEYSWITCH 0 RETURN SPRING YY STATUS LED FREE EXIT CIRCUITRY PEDESTRIAN KEYSWITCH LOOP DETECTOR Figure 25 CP201 Trigger Connections Page 43 A10 Cable Routing NSS 2 52 35 e OM De Opp FR Figure 26 10 Cable Routing Page 44 A10 Cable Interconnections 200 INVERT PILLAR COURTESY LIGHT TENTIAL FREE MAX 400W 220 240V AC OPTIONAL FAN O optional Y SG 222222 NS A 07 5 A converter 222 2 000000000 Y Figu re 27 A10 Cable Interconnection 5 45 ws O i CES 201 3 CONTROLLER o 000000000 LED Indicator Lights The controller is fitted with diagnostic LED s Light Emitting Diodes that assist with the set up and maintenance ofthe gate Table 1 provides a description and purpose of the indicator LED s See Figure 23 and 25 for location COLOUR REMARKS TRG Signal present No signal N A IRB Safeties clear Safeti
11. OFF FEATURE 9 2 will allow the gate to drive up against the closed end stop without causing the collision circuitry to operate This Feature operates only during the ramping down period in the closing direction Sprint Mode FEATURE 13 STATUS FEATURE 14 STATUS It is possible to select four different gate speeds Feature 13 selects the opening speed while feature 14 selects the closing speed FEATURE13 1 Gate will open at standard speed Page 37 FEATURE13 2 Gate will open at standard speed 3096 FEATURE13 3 Gate will open at standard speed 60 FEATURE13 4 Gate will open at standard speed 90 FEATURE14 1 Gate will close at standard speed FEATURE 14 2 Gate will close at standard speed 30 FEATURE 14 3 Gate will close at standard speed 60 FEATURE 14 4 Gate will close at standard speed 90 CUTOUT TIMER FEATURE 15 COUNT The cutout timer will automatically shut off the motor after a predetermined time This is useful in the case where a mechanical failure prevents the gate from reaching its end limit The default cutout time is 60 seconds INVERTED RACK FEATURE 16 STATUS In the case where the rack is mounted UNDERNEATH the pinion i e upside down it is necessary to select the inverted rack option FEATURE 16 1 This will ensure that the gate directions are correctly calculated The default status is OFF FEATURE 16 2 Page 38 Procedure to Programme Controller Back to Factory Default Settings 1
12. OVING GATE Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area Secure all easily accessed gate opener controls in order to prevent unauthorized use ofthe gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious dangerto safety Before attempting any work on the system cut electrical power and disconnectthe batteries The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream ofthe system Never short circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product or by Centurion Systems Pty Ltd Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed Safety devices must be fitted to the installation to guard against mechanical movement risks such as crushing dragging and shearing Itis recommended that at least one warning indicator light be fitted to every system Always fit the warning signs v
13. REVERSE Page 35 CONDOMINIUM MODE FEATURE 4 2 Any trigger will cause a gate which is closed or closing to open or re open If already active the Autoclose will automatically be turned on when Condominium Mode is selected It is only the Autoclose signal which can close a gate in Condominium Mode Ifa trigger impulse is given while the gate is open the Autoclose time is reset to its preset value PIRAC MODE FEATURE 4 3 An acronym for Passive Infra Red Autoclose this mode operates similarly to Condominium mode but instead of waiting for the autoclose timer to close the gate it will close as soon as an object that has passed through the gate clears the infrared beam If the beam is not broken the gate will get to its fully open position and close after the preset Autoclose time This feature will only operate if infrared safety beams or if an inductive loop is fitted IRB terminal REVERSING MODE FEATURE 4 4 This mode is similar to standard mode but instead of stopping a gate when it is in motion a trigger will cause the gate to reverse its direction of travel Itis thus impossible to leave a gate stationary in a partly open position The only two normally stable states are fully open or fully closed If the Autoclose is ON then the gate will always tend towards being closed PLC MODE FEATURE 4 5 This mode provides separate open close and stop inputs and is suitable for sites where a PLC Programmable Logic Controller
14. TED GATE Even if the user has used one before it does not mean he knows how to SAFELY operate it Make sure that the user fully understands the following safety requirements before finally handing over the site Ensure that the user fully understands e Howto operate the manual release mechanism By demonstration e Howthe obstruction detection and all other safety features work By demonstration All the safety considerations associated with operating an automated gate and that he understands that he is responsible for explaining these safety instructions to all other users of the automated system 1 Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people pets or other obstructions 2 NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area of travel 3 NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area 4 Becareful with moving parts and avoid close proximity to areas where fingers or hands could be pinched Page 48 5 Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate 6 Keep the automated gate system properly maintained and ensure that all working areas are free of debris and other effects that could compromise the gate operation and safety 7 Onamonthly basis check the obstruction detection system a
15. ault CONDOMINIUM PIRAG REVERSING PLC Pedestrian Auto close 1 Flash 1 second 5 seconds Default Courtesy Light 1 Flash 10 seconds 120 seconds Default Collision Sensitivity HIGH Default MEDIUM LOW Autoclose Override 1 Flash 1 second 3 seconds Default Positive Close Mode ON OFF Default Preflashing MODE 1 MODE 2 MODE 3 OFF Default Preflash Time Opening sprint mode select 1 Flash 1 second 1 count 2 seconds Default 4 collisions Default Standard speed Default Standard speed 30 Standard speed 60 Table 2 Controller Functions Menus and Submenus Page 47 Standard speed 90 FEATURE STATUS or COUNT FEATURE STATUS COUNT DESCRIPTION NUMBER VALUE DESCRIPTION Standard speed Default Standard speed 30 Standard speed 60 Closing sprint mode select Standard speed 90 Motor cutout time 1 Flash 1 second 60 seconds Default Rack below pinion Inverted Rack ae Rack above pinion Default Table 2 continued Controller Functions Menus and Submenus Installation Handover Once the installation has been successfully completed and tested it is important for the installer to explain the operation and safety requirements of the system NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMA
16. d Pin Lugs Self locking Pliers Masonry Bits 6mm 20mm For sites with rawlbolted Pliers foundation plates Steel Bits 8 5mm 5 0mm 4 0mm Hacksaw Side Cutters 6mm Allen Key 4mm Allen Key Welding Machine Measuring Tape Figure 5 Required Tools and Equipment Page 13 Site Considerations Install the gate operator only if Ub 2 3 It will not pose a hazard to the public There is sufficient clearance to a roadway and or public thoroughfares The installation will meet all municipal and or local authority requirements once completed The gate mass length and application is within the operator specifications The gate is in good working order meaning e Thatit moves freely e Does not move on its own if left in any position It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment Pushbuttons or key switches when required can be positioned so that the gate is in line of sight ofthe operator General considerations for the installation 1 Always recommend the fitment of additional safety equipment such as safety edges and safety beams for additional protection against entrapment or other mechanical risks Check that no pipes or electrical cables are in the way of the intended installation Check that enough space is available for the gate operator with the gate in the required ope
17. ditionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this document No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion Systems Pty Ltd Page 2 Important Safety Instructions A ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people The installer being either professional or DIY is the last person on the site that can ensure that the operator is safely installed and that the whole system can be operated safely MARS FOR THE INSTALLER CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use ofthe appliance by a person responsible fortheir safety All installation repair and service work to this product must be done by a suitably qualified person Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people pets orother obstructions NO ONE MAY CROSS THE PATH OF A M
18. es obstructed N A FRX Signal present No signal N A PED Signal present No signal N A System ready to operate System locked N A LCK SET Signal present No signal N A STATUS Gate fully open Gate fully closed 1 Flash sec Pillar light on permanently During normal 2 Flashes sec Thermal shutdown operation 3 Flashes sec Origin failure 4 Flashes sec Collision detector operated 5 Flashes sec Microprocessor reset STATUS The number of flashes correspond to the During STATUS or COUNT value being set programme mode 11 Origin diagnostic During Changes state to indicate origin status normal Off when gate is on CLOSED side operation On when gate is on OPEN side Li If LED2 also on The number of flashes corresponds with During system reset to the FEATURE number being selected programme mode factory default L2 DOSS diagnostic During Changes state to indicate DOSS pulses normal operation L2 System in programme During mode programme If L1 also on mode system reset to factory default Table 1 LED Indicator Light Description amp Purpose Page 46 FEATURE Controller Functions STATUS or COUNT DESCRIPTION Gate Limit Settings COUNT VALUE DESCRIPTION See detailed instructions on page 30 Autoclose ON OFF Default Autoclose Time 1 Flash 1 second 15 seconds Default Mode of Operation STANDARD Def
19. hing is done in FEATURE 10 Three modes and OFF are selectable The factory defaultis OFF Mode 1 Light comes on only while gates are in motion Mode 2 Light flashes at 1Hz for the pre flash time and then flashes in synchronism with the STATUS LED while the gates are in motion Mode 3 Light comes on for the pre flash time and while the gates in motion Collision Sensitivity FEATURE 7 1 to 7 3 THE FACTORY DEFAULT IS 7 1 If the gate is obstructed the internal collision circuitry will activate When the gate is opening and it is obstructed the gate will stop During closing however an obstruction will cause the gate to immediately stop and reverse direction There is a counter FEATURE 12 COUNT that monitors the number of collisions If the collision count is reached before the gate reaches the fully closed position all trigger signals are inhibited for a 1 minute period The STATUS LED flashing four times indicates this condition After the one minute period triggers will again become active with the exception of Autoclose The fault indication will continue to flash indefinitely after the 1 minute period but will clear after the 1 minute period if a valid trigger is given The collision counter resets to zero after the 1 minute delay or if the processor is reset e g By removing all power from the controller Positive Close Mode FEATURE 9 STATUS Setting Positive Close Mode to ON FEATURE 9 1 default is
20. il is level the rack must also be mounted level with a 2 3mm clearance 17 USEFUL TIP Raise gearbox by an additional 3mm into manual mode see page 41 Mesh rack and pinion fully and mount rack Slide gate backwards and forwards ensuring that rack mesh is smooth and never tight Drop gearbox by 3mm to create 3mm tooth clearance Approximately 2 5 turns of the jacking screws pr AE A 200 300mm Figure 17 Joining Rack Page 24 300 mm Figure 18 Mounting Rack Page 25 Chain Drive Installation Optional Remove all four captive nuts from gearbox as shown Assemble as shown Figure 19 Chain Drive Installation Page 26 Installing Chain Drive Systems Figure 20 Chain Drive Installation Weld rear anchor plate O onto gate such that centre line of tensioner pin 2 is in line with top of the shaft on the idler pulley 4 Allow at least 100mm between idler pulleys and anchor brackets Align fixed anchor bracket 3 as for 1 Ensure chain direction over sprocket is as shown see Page 27 Origin Marker Mounting MOUNTING CONFIGURATION FOR STEEL RACK SECURE USING FASTENERS gt PROVIDED MOUNTING BRACKET PROVIDED TO STEEL RACK ORIGIN MARKER BRACKET Figure 21 Origin Marker Mounting Page 28 With the ga
21. isibly to the inside and outside ofthe gate The installer must explain and demonstrate the manual operation of the gate in case of an emergency and must hand the User Warnings guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correct operation Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger Everything not expressly specified in these instructions is not permitted Appliance should be product described in manual A WARNING Page 3 MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE Fast Track eee These abbreviated instructions are for
22. late in concrete to the level indicated Allow 400mm slack cable to protrude from conduits 13 13 B Set in concrete m d to this level 20mm conduits Figure 14 Set Foundation Plate in Concrete Page 21 Important Information Lubrication The internal wormshaft wormwheel gearset of the A10 is lubricated by means of an oil bath Q ATTENTION In order to prevent possible leakage during shipping the unit is shipped with no oil inside the gearbox A bottle contain ing 80 ml of EP 80W90 oil is included with the product and this MUST be introduced BEFORE operating the product It is more convenient to insert the oil before bolting the unit down as shown in Figure 15 The A10 does not require routine oil changes However in the event of the unit losing oil due to stripping down or mechanical damage the correct replacement oil is EP 80W90 to API GL 5 i e Castrol or equivalent If the gearbox is bolted down in the horizontal position during filling the correct level is reached when oil begins to spill from the filler hole Figure 15 Filling The Gearbox With Lubricant Step 1 Remove dipstick from gearbox Step 2 Cut the tip off the nozzle which will allow for the oil to pass through the nozzle unscrew the oil bottle cap remove the seal from beneath the oil
23. n position Check for loose sandy soil if installing foundations as the soil condition may require a larger foundation Never fitthe operator on the outside ofthe gate where the public has access to it Page 14 Endstops FIT ENDSTOPS 1 CAPABLE OF STOPPING THE GATE MOVING AT RATED SPEED MAKE H2hTO ENSURE GATE WILL NOT JUMP OVER ENDSTOP Figure 6 Gate Endstops A WARNING Due to the high speed at which the A10 operator can move a gate it is extremely important to install endstops capable of stopping the gate moving at the rated speed Refer to Specifications as detailed on Page 8 for the operating speed Page 15 Anti Lift Brackets Figure 7 Anti Lift Brackets Guide rollers 2 must ensure that the gate is held vertically Fit suitable anti lift brackets 5 The gap 3 should be lt 5mm to ensure the gate cannot be lifted off the motor pinion For improved safety fit additional support post 4 to prevent gate from falling over if guide rollers 2 fail Page 16 Starting amp Running Forces Figure 8 Starting and Running Forces The Centurion Systems Pty Ltd warranty will be void if the pull force 6 and or gate mass exceeds the operat
24. nd safety devices for correct operation 8 All repair and service work to this product must be done by a suitably qualified person 9 This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the service life operation of the product an or be a source of danger 10 Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than that for which the automated system was intended 11 Ensure that the customer is in possession of the User Guide and also complete the installation details in the back of the User Guide Installation Details Installation Date Installers Names ss Installer s Address Page 49 5 50 5 51 CENTSYS Head Office 27 11 699 2400 Technical Support 27 11 699 2481 from 07h00 to 18h00 GMT 2 0 07 8 0032 www centsys com au
25. nuous 4596 Duty Cycle 30 minute endurance 65 Ambient Temperature Range 20 C to 50 C Anti crushing sensing Electronic Motor Thermal Protection Electronic Maximum Gate length 20m IP Rating 44 Optional Battery Back up Yes Shipping Mass of Unit 15 5kg Maximum Gate Mass Standard speed 1000kg Sprint speed 600kg DC CONVERTER SPECIFICATIONS Input Voltage 12V DC Current Draw Rated Thrust 30A Rated Output Voltage 310V DC Battery Charger Maximum Duty Cycle 20 Thermal Protection Electronic Enclosure Dimensions IP65 External Plastic Enclosure 310mm X 240mm X 110mm Battery Size Std 12V 7AH External 40AH optional Open and Close Cycles 7 12 7AH battery 40 70 40AH battery Shipping Mass Page 8 10kg Inc 7AH Battery A10 ENDURANCE A10 HEAVY WEIGHT 220 240V AC 10 50Hz 1 Phase 220 240V AC 10 50Hz 1 Phase 6A 6A 220 240V AC 3 Phase 220 240V AC 3 Phase 20 Tooth Mod 4 17 Tooth Mod 4 Standard speed 40kgF Sprint speed 47kgF Standard speed 30kgF Sprint speed 22 5kgF 35kgF 16m min Adj Up to 30m min 13 6m min High Efficiency Fan 3000 RPM High Efficiency Fan 3000 RPM 90 90 95 20 C to 50 C 95 20 C to 50 C Electronic
26. or specification see table below Model 97 p i ea ei Characteristic asic Endurance vy Weig 40kgF standard speed Starting Force 47kgF 30kgF sprint speed 30kgF standard speed Running rated Force 35kgF 1000kg standard speed Maximum gate mass 2000kg 600kg sprint speed Page 17 Cabling Requirements Mains isolator switch To dwelling LEGEND 220 240V AC mains cable via mains 5 Infrared beams safety edge if isolator switch 3 core LNE 1 5mm t required 3 core 0 5mm Intercom cable n1 6 core to multistranded house Intercom cable n2 2 core 0 5mm Radio receiver cable 3 core 0 5mm multistranded to gatestation multistranded 220 240 AC mains cable for lights 3 core LNE 0 5mm provided load Pedestrian key switch if required 2 does not exceed 400W 0 5mm multistranded nl number of cores required by intercom n2 number of cores required by intercom Screened cable is always recommended to provide better protection against lightning earth one end of screening Figure 9 Cabling Requirements Page 18 Operator Installation Foundation Plate Installation Rack Axle Clearance Use steel rack 28mm Minimum Remember to insert mtg bolts before fixing foundation plate
27. pped while closing will remain where it stopped indefinitely The autoclose time is set in FEATURE 3 COUNT It can be set from 1 to 255 seconds It is possible for the user to temporarily turn off autoclose when the Mode of Operation is either STANDARD and REVERSING This is done by applying an impulse to the TRG input at the time of opening the gate for a period of time longer than the AUTOCLOSE OVERRIDE TIME as set in FEATURE 8 COUNT To provide feedback that the override signal has operated the gate will stop opening after the override time The instant the impulse is removed the gate will complete its opening cycle The Autoclose is now off and the gate will remain open indefinitely The next impulse received on TRG will initiate the closing cycle and the autoclose is automatically re instated Modes of Operation FEATURE 4 STATUS Itis possible to select 5 different Modes of Operation STANDARD CONDOMINIUM PIRAC REVERSING AND PLC FEATURE 4 1 to 4 5 Only one mode can be activated at any one time All the modes are triggered by the contact present between the TRG input terminal and the COM terminal STANDARD MODE FEATURE 4 1 This is the factory default mode A trigger impulse will cause the gate to start moving either open or closed depending on its position A second impulse while the gate is still moving will stop the gate A third impulse will cause the gate to reverse its direction of travel i e the action is START STOP
28. r 4 Flip outthe controller PCB as shown on page 31 Get into programming mode 5 Fitthe SET link jumper to the SET pins shown in Figure 23 6 Press and release the RESET button The STATUS light will flash five times The SET and L2 lights will now be on Your are now in programming mode See Fault Finder s Guide step 6 y A NB In case of the rack being underneath the pinion first select inverted rack option See Menu Item 16 on page 50 Press and hold the TEST pushbutton Figure 23 down for one flash of L1 and then release L2 will go off and L1 will now be flashing once per second 8 Determine right or left hand opening as viewed from the release handle side of the motor Again press and hold the TEST button but this time monitor the STATUS light Release the TEST button after ONE flash if gate opens to the right or TWO Flashes if gate opens to the left 9 The gate will begin to slowly open If the gate starts to close see Fault Finders Guide page 39 step 9 Page 30 Flip Out Controller Mounting Controller enclosure propped Figure 22 Controller Mounting Page 31 10 11 12 13 14 15 16 The gate will slowly open until it hits the open end stop then slowly close until it hits the closed end RESET Button s
29. required together with the STATUS or COUNT value Example To turn the AUTOCLOSE Feature According to Table 2 the Autoclose feature is Feature number 2 and to turn it ON is a status of 1 Page 32 Get Into Prog ramming Mode Exactly the same as for limits setup 18 Fitthe SET link jumper to the SET pins as shown in Figure 23 19 Press and release the RESET button The STATUS light will flash 5 times The SET and L2 lights willnow be on Your are nowin programming mode See Fault Finder s Guide step 19 y Selecting the Feature to Change This is the first of two steps in setting a Feature This only SELECTS the feature to change 20 To select the Feature to change Press and hold the TEST button while monitoring L1 21 L1 will flash once then go off twice in short succession then go off three times then go off etc Release the TEST button when the number of flashes is the same as the Feature number to select Example 1 To select a MODE OF OPERATION In this case select CONDOMINIUM that is Feature number 4 to status of 2 according to table 2 on page 49 Press and hold the TEST button while monitoring L1 The L1 light will flash once and pause then flash twice and pause then flash 3 times and pause then flash 4 times and pause At this moment release the TEST button to select Feature 4 L2 will turn off and L1 will keep on flashing 4 times and pausing to indicate that Feature 4 is selected
30. s Figure 3 Duty Cycle Curves Examples of how to read the duty cycle curves Referring to Figure 2 an A10 Basic opening and closing at standard STD speed n can run at a duty cycle of 65 for 30 minutes a duty cycle of 50 for 45 minutes and a duty cycle of 45 for an unlimited time The same A10 Basic opening at high speed HS and closing at standard STD speed 6 can run at a duty cycle of 78 for 30 minutes a duty cycle of 65 for 45 minutes and a duty cycle of 60 for an unlimited time The same A10 Basic opening AND closing at high speed HS s can run at a duty cycle of 90 for 30 minutes a duty cycle of 83 for 45 minutes and a duty cycle of 80 for an unlimited time Page 11 Product Identification The actual components supplied may vary depending on the model purchased High Efficiency Fan Inverter Module Inverter Fuse F1 5A F B Logic Controller Fuse F2 50mA S B Courtesy Light Fuse F3 3A F B Manual Release Handle Lock Cover Logic Controller Figure 4 Product Identification Page 12 YO 909 9 09 3 Phase Motor Gate Mounted Origin Marker Origin Sensor Origin Marker Bracket Encoder Sensor Lower Cover Foundation Plate Not fitted to BASIC model Required Tools amp Equipment Electric Drilling D Machine Spanners 17mm 13mm Screw Drivers 3 5mm Flat Hammer 1 G Clamp x2 Crimping Tool an
31. t output Multiple preflashing modes SPRINT gate mode high speed operation Lightning Protection The A10 inverter and electronic controller utilizes the same proven surge protection philosophy that is used in all CENTSYS products While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge it greatly reduces the likelihood of such damage occurring The earth return for the surge protection is provided via the mains power supply earth In order to ensure that the surge protection is effective itis essential thatthe unit is properly earthed Page 6 Theft Protection While care has been taken in the design of the A10 to prevent unauthorized removal theft of the unit an optional steel theft resistant cage is also available for added peace of mind Overall Dimensions 340 Theft resistant cage All dimensions shown in millimetres Figure 1 Overall Dimensions Page 7 Specifications SPECIFICATIONS 10 BASIC Power Supply 220 240V AC 10 50Hz 1 Phase Maximum Absorbed Current 6A Motor Voltage 220 240V AC 3 Phase Output Pinion 20 Tooth Mod 4 Starting Thrust Standard speed 40kgF Sprint speed Rated Thrust Standard speed SOkgF Sprint speed 22 5kgF Operating Speed 9 Rated Thrust 16m min Adj Up to 30m min Motor Cooling Direct Drive Fan 1400RPM Duty Cycle conti
32. te in the CLOSED position mount the origin marker 8 minimum of 500mm from the origin sensor 9 See Fig 21 isometric view A or plan view B Manually slide gate OPEN until origin marker 18 6 in line with the origin sensor 9 Ensure distance between face of marker 18 and front face of sensor is between 13 and 20mm See Fig 21 view C Adjust distance by sliding the origin marker 8 along the slotted mounting holes until the specified distance is achieved Page 29 Electrical Set up AWARNING 1 Always check that the circuit breaker in the electrical panel is in the OFF position and that all high voltage circuits more than 42 4V are completely isolated from the mains supply before doing any work 2 Ensure that all low voltage systems Less than 42 4V are suitably protected from damage by disconnecting all sources of power such as chargers and batteries before doing any work All electrical work must be carried out according to the requirements of all applicable local electrical codes It is recommended that a licensed electrical contractor perform such work Connect all wiring 1 Ensure all interconnecting cables are securely in place See diagrams on page 44 amp 45 2 Ensure single phase mains power is connected to the inverter See diagram on page 45 Programming the gate limits 3 Disengage the manual release lever move the gate to the middle of travel and re engage the manual release leve
33. tem 16 If in doubt reset controller to factory defaults see above Page 39 Receiver Installation Figure 24 Receiver Installation ES NOTE Although a space is provided for locating a radio receiver within the unit best results will be achieved by mounting the receiver externally as high as possible Page 40 Manual Release Operation Open lock cover and insert key Turn key turn counter clockwise to unlock Pull manual release handle down to enable manual release Page 41 Manual Release Latching In the event of power failure or product malfunction it may be required to lock the cover in place whilst latching the manual release i e manual release permanently enabled This helps prevent theft of the unit or its components and provides full protection from the elements Manual release latching is effected using a split pin as shown below With the release handle lowered insert the split pin supplied with the mounting hardware kit through the hole in the gearbox as indicated ES A T ARS w Replace the cover and push the manual Turn key 1 4 turn clockwise to lock Remove release handle up to the closed position key and close lock cover Page 42 201 Trigger Connections 12V COM TRG IRB FRX COM LED PED LCK SET MAX CURRENT 250mA qu oF PUSHBUTTON FOR SWITCH
34. top The gate will then open at normal speed until the magnet passes the origin and then slowly open until it LH Indicator LED hits the open end stop See Fault Finder s Guide step 11 STATUS The gate will then close at normal O Indicator LED speed until the magnet passes the 22 origin and then continue to close A Indicator LED slowly until it hits the closed end stop Re The gate will then open at normal Fit SET speed until it reaches the minimum pedestrian opening position If a wider pedestrian opening 5 Figure 23 Controller SET Link amp Programming LED s required jog the gate further open by shorting the PED input to COM When the correct position is reached press the TEST button The STATUS light will flash five times and L2 will light up The gate limits have now been set If no additional Features are required then exit programming mode by removing the SET link Store the link by pushing it over ONE of the two pins Open and close the gate a few times to check operation Setting Additional Features Optional The default factory settings on the CP201 Controller have been selected to suit most applications In many cases there would be no need to change the default settings Alist of features can be found on page 47 with a detailed description of each feature on page 35 Determine What Features are Required 17 Determine from Table 2 on page 47 what Features are
35. tor cutout timer Features Press and hold the TEST button while monitoring the STATUS light After a slight pause the STATUS light will start flashing at an even rate Count all the flashes and release the TEST button when the number of flashes is the same as the COUNT value required Example 2 Set the AUTOCLOSE TIME to 10 seconds That is Feature number 3 to a COUNT value of 10 First select the Feature number 3 as in steps 20 to 21 Then press and hold the TEST button while monitoring the STATUS light After a slight pause the STATUS light will start flashing regularly Flash 1 Flash 2 Flash 3 Flash 4 Flash 5 Flash 6 Flash 9 Flash 10 Page 34 Example 2 continued At this moment release the TEST button to give a COUNT value of 10 This sets the Autoclose timer to 10 seconds L2 will come back on indicating that the COUNT has been updated Controller Features The terminology FEATURE 2 2 refers to Feature number 2 with a status of 2 FEATURE 3 COUNT refers to Feature number 3 with a user specified COUNT value Autoclose FEATURE 2 STATUS This can be programmed ON FEATURE 2 1 or OFF FEATURE 2 2 The factory default is OFF Autoclose has the function of automatically closing a gate after a preset Autoclose time Autoclose is automatically enabled in Condominium or PIRAC mode A gate that is stopped while opening will always autoclose A gate that is sto
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