Centurion Tower Online UPS 6000/10000 User Manual
Contents
1. 22 SC II RRRRE 24 3 10 WARNING INDICATOR 24 4 TROUBLE SHOOTING IR ERES E NECK 25 Mcd44ie 26 6 CONTACTING 26 7 STORAGE AND MAINTENANCE 27 STORAGE 27 WAIN EN AN Ce E C UC 27 8 SPECIFICATIONS vnentewesacwiwiecaeeusanvdeeccceveustensvacsdatsescundssssaeesscsvaeeenns 28 www powershield com au 3 1 Safety and EMC instructions Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Transportation and Storage AN Please transport the UPS system only in the original package to protect against shock and impact The UPS must be stored in the room where it is ventilated and dry 1 2 Preparation AN Condensation may occur if the UPS system is moved directly from cold to wa2. www powershield com au 18 01 Output voltage Interface i Setting 1 1 O lt gt Parameter 3 Output voltage You may choose the following output voltage in parameter 3 208 Presents output voltage is 208Vac 220 Presents output voltage is 220Vac 230 Presents output voltage is 230Vac 240 Presents output voltage is 240Vac Parameter 2 Output Frequency Setting the output frequency You may choose following three options in parameter 2 50 0Hz The output frequency is setting for 50 0Hz 60 0Hz The output frequency is setting for 60 0Hz ATO If selected output frequency will be decided according to the latest normal utility frequency If it is from 46Hz to 54Hz the output frequency will be 50 0Hz If it is from 56Hz to 64Hz the output frequency will be 60 0Hz ATO is default setting Parameter 3 Frequency mode Setting output frequency at CVCF mode or not CVCF mode You may choose following two options in parameter 3 CF Setting UPS to CVCF mode If selected the output frequency will be fixed at 50Hz or 60Hz according to setting in parameter 2 The input frequency could be from 46Hz to 64Hz NCF Setting UPS to normal mode not CVCF mode If selected the output frequency will synchronize with the input frequency within 46 54 Hz at 50Hz or within 56 64 Hz at 60Hz according to setting in parameter 2 If 50 Hz selected in parameter 2 UPS will transfer to battery mod
3. Set the maintenance switches from BPS to UPS and put the maintenance bypass covers back Turn on the remaining UPSs and finish the parallel system connection AN Warning Only for the parallel system e Before turning on the parallel system to activate inverter make sure that all unit s maintenance switch at the same position e When parallel system is turned on to work through inverter please do not operate the maintenance switch of any unit 3 6 Abbreviation Meaning in LCD Display ENA DIS Disable Auto Battery Normal mode not CVCF mode CVCF mode Subtract www powershield com au 17 SSS ow AP o o 3 7 LCD Setting There are three parameters to set up the UPS Refer to following diagram Parameter 1 It s for program alternatives Parameter 1 There are 15 programs to set up Refer to below table Parameter 2 and parameter 3 are the setting options or values for each program Parameter 2 Parameter 3 14 programs available list for parameter 1 Output voltage Output frequency Voltage range for bypass Frequency range for bypass 05 ECO mode enable disable Voltage range for ECO mode 07 ECO mode frequency range setting Bypass mode setting Hot standby function enable disable 15 Output voltage adjustment Y means that this program can be set in this mode Battery CVCF Battery est 01 02 03 04 E did d dd dd lll TTT TTT PEER e eee
4. You may choose the following three options ON Programmable output is manually switched on timelessly OFF Programmable output is manually switched off However if UPS restarts this setting will automatically go to ATO status ATO Programmable output is automatically turned on or cut off according to battery or load status When the battery voltage is lower than the setting point or shutdown time arrives the programmable output will be cut off automatically After the utility is recovering the output will turn on automatically If overload happens the programmable output also will be cut off automatically If it happens 3 times the programmable output will be cut off until it is manually switched on Parameter 2 001 Set shutdown time for programmable output Parameter 3 Shutdown time in minutes Setting range is from 0 to 300 When shutdown time arrives the programmable output terminal will be cut off The default value is 30 minutes Parameter 2 002 Set shutdown voltage for programmable output Parameter 3 Shutdown voltage in V Setting range is from 11 2 to 13 6 If the battery voltage is less than the setting point the programmable output will be cut off The default value is 11 2V Parameter 2 HS H Enable or disable Hot standby function You may choose following two options in Parameter 3 YES Hot standby function is enabled It means that the current UPS is set to host of the hot standby function and it w
5. by pressing OFF button for at least 0 5s and then the buzzer will beep once The UPS will turn into Bypass mode NOTE 1 If the UPS has been set to enable the bypass output it will bypass voltage from utility power to output sockets and terminal even though you have turned off the UPS inverter NOTE 2 After turning off the UPS please be aware that the UPS is working at Bypass mode and there is risk of power loss for connected devices 2 In Bypass mode output voltage of the UPS is still present In order to cut off the output switch off the input breaker A few seconds later there is no display shown on the display panel and UPS is complete off 8 Turn off the UPS without utility power supply in Battery mode 1 Turn off the UPS by pressing OFF button for at least 0 5s and then the buzzer will beep once 2 Then UPS will cut off power to output and there is no display shown on the display panel 9 Mute the buzzer 1 To mute the buzzer please press the Mute button for at least 0 5s If you press it again after the buzzer is muted the buzzer will beep again www powershield com au 15 2 Some warning alarms can t be muted unless the error is fixed Please refer to section 3 3 for the details 10 Operation in warning status 1 When Fault LED flashes and the buzzer beeps once every second it means that there are some problems for UPS operation Users can get the fault code from LCD panel Please check
6. changes put the cabinet back NOTE JP1 setting on the control board please shorts the Pin5 amp Pin6 and Pin7 amp Pin8 for 20 pcs batteries shorts the Pin5 amp Pin6 or Pin7 amp Pin8 for 19 pcs batteries and keeps every pin open for 18 pcs batteries 5 Switch on the input breaker and the UPS will enter Bypass mode If the UPS is in maintenance Bypass mode turn the maintenance switch to UPS position and then turn on the UPS 3 5 Parallel Operation 1 Parallel system connection 1 Make sure all of the UPSs are parallel models and follow the wiring refer to section 2 3 2 Turn off the input and output breakers of each UPS and turn off the battery breaker if the UPS is long run model 3 Remove the cover of parallel share current cable port on the UPS connect each UPS one by one with the parallel cable and share current cable and then screw the cover back again 4 Turn on the input breaker of the each UPS and measure the voltage difference between the output linei of each UPS with multimeter If the voltage difference is less than 1V it means all connections are correct If the difference is larger than 1V check if the wirings are connected correctly www powershield com au 16 5 6 7 Turn on the input breakers of all UPSs in the parallel systems and turn on each UPS in turns Make sure that AC mode LED or Battery mode LED displays in each UPS Measure the output voltage of each UPS to check if the v
7. one battery pack Otherwise it will cause system permanent failure www powershield com au 9 5 Refer to the following wiring diagram z GG Input Neutral A 5 16 He Input Line z WN A s z E z OIE Output 2 Neutral Un 3A 1G G5 Output 2 Line gt 9 GC Output 1 Neutral a3 i Output 1 Line Wiring diagram of parallel system 2 5 Software Installation For optimal computer system protection install PowerShield NetGuard UPS monitoring software to fully configure UPS shutdown www powershield com au 10 3 Operations 3 1 Button Operation gt Turnon the UPS Press and hold the button more than 0 5s to turn on the UPS ON Enter Button gt Enter Key Press this button to confirm the selection in setting menu gt Turn off the UPS Press and hold the button more than 0 5s to turn off the UPS OFF ESC Button gt Esc key Press this button to return to last menu in setting menu gt Battery test Press and hold the button more than 0 5s to test the battery while Test Up Button in AC mode or CVCF mode UP key Press this button to display next selection in setting Mute the alarm Press and hold
8. port Emergency power off function connector EPO connector Share current port Option for Parallel operation model Parallel port Option for Parallel operation model Intelligent slot for SNMP and AS400 cards Charger fan Power stage fan po ee ses Maintenance bypass switch I Input circuit breaker External battery circuit breaker E E Output receptacles connect to mission critical loads I NJ Input Output terminal Refer to Diagram 2 for the details FN OJ Output terminal connect to mission critical loads NN Programmable output terminal connect to non critical loads a UI External battery terminal FN O Utility input terminal a N Output circuit breaker for receptacles I External maintenance bypass switch signal www powershield com au 7 2 3 Single UPS Installation Installation and wiring must be performed in accordance with the local electric laws regulations and execute the following instructions by professional personnel 1 Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire NOTE Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 2 Switch off the mains switch in the building before installation 3 Turn of
9. the trouble shooting table in chapter 4 for details 2 Some warning alarms can t be muted unless the error is fixed Please refer to section 3 3 for the details 11 Operation in Fault mode 1 When Fault LED illuminates and the buzzer beeps continuously it means that there is a fatal error in the UPS Users can get the fault code from display panel Please check the trouble shooting table in chapter 4 for details 2 Please check the loads wiring ventilation utility battery and so on after the fault occurs Don t try to turn on the UPS again before solving the problems If the problems can t be fixed please contact the distributor or service people immediately 3 For emergency case please cut off the connection from utility external battery and output immediately to avoid more risk or danger 12 Operation of changing battery numbers 1 This operation is only available for professional or qualified technicians 2 Turn off the UPS If the load couldn t be cut off you should remove the cover of maintenance bypass switch on the rear panel and turn the maintenance switch to BPS position first 3 Switch off the input breaker and switch off the battery breaker only available for long run model 4 Remove the cabinet and then modify the jumper on the control board to set the battery numbers refer to NOTE below Then disconnect battery wire for standard model and modify the battery pack carefully After complete the
10. when the programmable timer function is enabled If there is no more load to be switched off at that time you have to shut down all loads as soon as possible to protect the devices or save data Otherwise there is a risk of data loss or load failure In Battery mode if buzzer sound annoys users can press the Mute button to disable the buzzer The backup time of the long run model depends on the external battery capacity The backup time may vary from different environment temperature and load type When setting backup time for 16 5 hours default value from LCD panel after discharging 16 5 hours UPS will shut down automatically to protect the battery This battery discharge protection can be enabled or disabled through LCD panel control Refer to 3 7 LCD setting section 6 Test the batteries 1 2 3 4 If you need to check the battery status when the UPS is running in AC mode CVCF mode ECO mode you could press the Test button to let the UPS do battery self test To keep the system reliable the UPS will perform the battery self test automatically periodically The default setting period is once per week Users also can set battery self test through monitoring software If the UPS is at battery self test the LCD display and buzzer indication will be the same as at Battery mode except that the battery LED is flashing 7 Turn off the UPS with utility power supply in AC mode 1 Turn off the inverter of the UPS
11. 000m the output power must be derated one percent per 100m Product specifications are subject to change without further notice www powershield com au 28 37 100286 01G
12. K L 1623 500 Battery mode Description When the input voltage is beyond the acceptable range or power failure UPS will backup power from battery and alarm will beep every 4 seconds LCD display Bypass mode Description When input voltage is within acceptable range and bypass is enabled turn off the UPS and it will enter Bypass mode Alarm beeps every two minutes LCD display K ak e B il Battery Test Description When UPS is in AC mode or CVCF mode press Test key for more than 0 5s Then the UPS will beep once and start Battery Test The line between I P and inverter icons will blink to remind users This operation is used to check the battery status LCD display TE OM 6 A Fault status When UPS has fault happened it will display fault messages in LCD panel LCD display K 7 ras Las ULL a iau te Ua Lodi 4 N NI www powershield com au 23 CVCF mode Description When input frequency is within 46 to 64Hz the UPS can be set at a constant output frequency 50 Hz or 60 Hz The UPS will still charge battery under this mode 3 9 Fault Code Fault event Fault code Icon Faultevent Fault code Icon Busstartfalue 01 None Negative power fault 1A None Bus over amp 02 Nore Battery SCR short circuited 21 None Bus under 03 None In
13. S CDI PIERII EDDIE 5 2 INSTALLATION AND 6 2 1 UNPACKING AND INSPECTION 6 2 2 REAR PANEL VIEW rsen nan 6 2 3 SINGLE UPS INSTALLATION deii 8 2 4 UPS INSTALLATION FOR PARALLEL SYSTEM ccccccccccccsucceccccecsaceecsueeecsaueenuueeesuuneengnneengnnengas 9 2 5 SOFTWARE INSTALLATION 10 3 OPERA TIONS E NNNM E 11 3 1 BUTTON OPERATION a 11 3 2 LED INDICATORS AND LCD PANEL 11 3 3 AUDIBLE ALARM 13 SINGLE PS OPERATION EE ELM PEN INCIDERE 14 25 PARALLEL OPERATION ERE mm 16 3 6 ABBREVIATION MEANING IN LCD DISPLAY enm nnne n nnne n nnne nnn nnn 17 FALD E IN CHR 18 3 8 OPERATING MODE STATUS
14. User Manual Shield Centurion Tower Online UPS 6000 10000 Power A N AN e Uninterruptible Power Supply System alShield NetGuard UPS Monitoring Software Powers p IMPORTANT Download the latest Monitoring Software http powershield com au index php downloads NetGuard default password is administrator Introduction Thank you for choosing PowerShield PowerShield Centurion UPS series are designed to provide the highest level of protection against disturbances found on electrical power supply lines Tt is suitable for most applications including IT security telephone broadcasting medical etc The Centurion UPS series are designed to provide the most comprehensive protection for your valuable electronic equipment hardware software and data from harmful disturbances found on AC power lines including blackouts power sags power surges under voltage over voltage line noise frequency variation switching transients and harmonic distortions The Centurions true online double conversion topology will continuously protect your equipment by internally isolating your equipment from the utility power ensuring that all your equipment always receives clean uninterrupted and stable power Very Important WARRANTY REGISTRATION In order to validate product warranty it is essential that you register your UPS on line Please Visit PowerShield on line product warranty web pa
15. e when input frequency is not within 46754 Hz If 60Hz selected in parameter 2 UPS will transfer to battery mode when input frequency is not within 56 64 Hz If Parameter 2 is ATO the Parameter 3 will show the current frequency Parameter 2 Set the acceptable low voltage for bypass Setting range is from 110V to 209V and the default value is 110V Parameter 3 Set the acceptable high voltage for bypass Setting range is from 231V to 276V and the default value is 264V Parameter 2 Set the acceptable low frequency for bypass 50 Hz system Setting range is from 46 0Hz to 49 0Hz 60 Hz system Setting range is from 56 0Hz to 59 0Hz The default value is 46 0Hz 56 0Hz Parameter 3 Set the acceptable high frequency for bypass 50 Hz Setting range is from 51 0Hz to 54 0 Hz 60 Hz Setting range is from 61 0Hz to 64 0Hz The default value is 54 0Hz 64 0Hz www powershield com au 19 e 05 ECO mode enable disable Parameter 3 Enable or disable ECO function You may choose following two options DIS disable ECO function ENA enable ECO function If ECO function is disabled voltage range and frequency range for ECO mode still can be set but it is meaningless unless the ECO function is enabled Parameter 2 Low voltage point in ECO mode The setting range is from 5 to 10 of the nominal voltage Parameter 3 High voltage point in ECO mode The setting range is fro
16. er to avoid fire hazards AN Do not disassemble the UPS system www powershield com au 27 8 Specifications CAPACITY 6000 VA 4800 W 10000 VA 8000 W INPUT 110 3 at 50 Load 176 3 at 100 Load Low Line Loss Voltage 10V 300 3 90 High Line Loss Voltage 10V 46Hz 54 Hz 50Hz system 56Hz 64 Hz 60Hz system Single phase with ground 0 99 at 100 Load Low Line Loss Voltage ow Line Comeback Range igh Line Loss igh Line Comeback Frequency Range hase ower Factor OUTPUT Output voltage C Voltage Regulation Frequency Range Synchronized Range requency Range Batt Mode 208 220 230 240VAC 1 46Hz 54 Hz 50Hz system 56Hz 64 Hz 60Hz system 50 Hz 0 1 Hz or 60Hz 0 1 Hz 100 110 10min AC mode 110 130 1min gt 130 1sec 100 110 30sec Battery mode 110 130 10sec gt 130 1sec Overload 3 100 Linear Load 6 100 Non linear Load mm 0 ms 0 ms 10 ms EFFICIENCY PHYSICAL 592 X 250 X 576 Dimension D X W X H Net Weight kgs 88 2328 90 3 ENVIRONMENT MANAGEMENT mart RS 232 or USB Supports Windows 98 2000 2003 XP Vista 2008 Optional SNMP Power management from SNMP manager and web browser Derate capacity to 60 of capacity in CVCF mode and to 90 when the output voltage is adjusted to 208VAC Tf the UPS is installed or used in a place where the altitude is above than 1
17. f all the connected devices before connecting to the UPS 4 Prepare wires based on the following table Wiring spec AWG Model PSCE6000 PSCE6000L PSCE10000 PSCE10000L NOTE 1 The cable for PSCE6000 PSCE6000L should be able to withstand over 40A current It is recommended to use 10AWG or thicker wire for safety and efficiency NOTE 2 The cable for PSCE10000 PSCE10000 should be able to withstand over 63A current It is recommended to use 8AWG or thicker wire for safety and efficiency NOTE 3 The cable for EMBS terminal is recommended to use L6AWG or thicker wire to match the terminal the current in the cable is less than 5mA NOTE 4 The selections for color of wires should be followed by the local electrical laws and regulations 5 Remove the terminal block cover on the rear panel of UPS Then connect the wires according to the following terminal block diagrams Connect the earth wire first when making wire connection Disconnect the earth wire last when making wire disconnection EMBS i i Input Neutral Input Line Output 1 Line Output 2 Neutral Output 1 Neutral Output 2 Line Terminal Block wiring diagram NOTE 1 Make sure that the wires are connected tightly with the terminals www powershield com au 8 NOTE 2 There are two kinds of outputs output termina
18. ge www powershield com au product registration php This user manual contains instructions relating to safety installation operation maintenance and warranty of this product Please keep this manual in a safe place for future references Handling Safety Noo not lift heavy loads without assistance This equipment is intended for installation in a controlled temperature indoor area free from conductive contaminants www powershield com au 1 CAUTION Please comply with all warnings and operating Instructions in this manual strictly Save this manual properly and read carefully the following instructions before installing the unit Do not operate this unit before reading through all safety information and operating instructions carefully www powershield com au 2 Table of Contents 1 SAFETY AND EMC INSTRUCTIONS 4 1 1 TRANSPORTATION AND 4 1 2 PREPARATION 4 TING ALATON 4 TEP OPERATION DIEI I IM DI M D A E DI D UD EI ME 5 15 ANDARD wars Sain occ
19. ill restart after AC recovery even without battery connected NO Hot standby function is disabled The UPS is running at normal mode and can t restart without battery Parameter 2 Select Add or Sub function to adjust battery voltage to real figure Parameter 3 the voltage range is from OV to 5 7V the default value is OV 21 14 Charger voltage adjustment Interface Parameter 2 you may choose Add or Sub to adjust charger voltage Parameter 3 the voltage range is from OV to 9 9V the default value is OV NOTE Before making voltage adjustment be sure to disconnect all batteries first to get the accurate charger voltage We strongly suggest to use the default value 0 Any modification should be suitable to battery specifications Parameter 2 you may choose Add or Sub to adjust inverter voltage 0 e Parameter 3 the voltage range is from OV to 6 4V the default value is OV 3 8 Operating Mode Status Description Operating mode status AC mode Description When the input voltage is within acceptable range UPS will provide pure and stable AC power to output The UPS will also charge the battery at AC mode LCD display Ke i al 3 ECO mode Description When the input voltage is within voltage regulation range and ECO mode is enabled UPS will bypass voltage to output for energy saving LCD display www powershield com au 22 LCD display lt 7 ra
20. isplay and alarm beeps continuously Fault code is shown as 14 the icon lights on LCD display and alarm beeps continuously Fault code is shown as 1 2 3 4 5 11 12 13 1A 21 24 35 36 41 or 42 on LCD display and alarm beeps continuously Battery backup time is shorter than nominal value The icon LN and flash on LCD display and alarm beeps every second EPO function is enabled internal incorrectly The external battery IS connected Battery voltage is too low the charger is fault closed EPO Set the position function circuit in to disable Check if all connected well batteries are Contact your dealer UPS is overload Remove excess loads from UPS output UPS is overloaded Devices connected to the UPS are fed directly electrical network via the Bypass After repetitive overloads the UPS is locked in the Bypass mode Connected devices are fed directly by the mains UPS is overload too long and becomes fault Then UPS shut down automatically The UPS shut down automatically because short circuit occurs on the UPS output A UPS internal occurred There possible results 1 The load is still supplied but directly from AC power via bypass 2 The load is no supplied by power fault has are two longer Batteries are not fully charged Remove excess loads from UPS output Remove excess loads from UPS output first Then shut down
21. l outlets and programmable terminal Please connect non critical devices to the programmable terminal and critical devices to the output terminal outlets During power failure you may extend the backup time to critical devices by setting shorter backup time for non critical devices NOTE 3 Please install the output breaker between the output terminal and the load and the breaker Should be qualified with leakage current protective function if necessary 6 Insert the EPO plug into the EPO slot on the rear panel 7 If you want install the external maintenance bypass switch please connect the micro switch of the maintenance bypass switch to the EMBS when the micro switch is on the UPS will turn into bypass mode 8 Put the terminal block cover back to the rear panel of the UPS AN Warning e Make sure the UPS is not turned on before installation The UPS should not be turned on during wiring connection e Do not try to modify the standard model to the long run model Particularly do not try to connect the standard internal battery to the external battery The battery type and voltage may be different If you connect them together it maybe causes the hazard of electric shock or fire AN Warning For connecting External battery bank e Make sure a DC breaker or other protection device between UPS and external battery pack is installed If not please install it carefully Switch off the battery breaker before installation NOTE Se
22. lel Model in the following chapter 2 1 Unpacking and Inspection Unpack the package and check the package contents The shipping package contains e One UPS e One user manual e One PowerShield NetGuard UPS monitoring software CD e One RS 232 cable e One USB cable e One EPO plug Fitted on the rear panel e One parallel cable Option for Parallel operation model e One share current cable Option for Parallel operation model e One battery cable only available for long run model NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged during transportation Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts Please keep the original package in a safe place for future use 2 2 Rear Panel View O L eS S HWS 5 3A JJ ARS 1 Wu al Diagram 1 Rear Panel Overlook www powershield com au 6 Diagram 2 Input Output Terminal RS 232 communication port USB communication
23. m 5 to 10 of the nominal voltage Parameter 2 Set low voltage point for ECO mode 50 Hz system Setting range is from 46 0Hz to 48 0Hz 60 Hz system Setting range is from 56 0Hz to 58 0Hz The default value is 48 0Hz 58 0Hz Parameter 3 Set high voltage point for ECO mode 50 Hz Setting range is from 52 0Hz to 54 0 Hz 60 Hz Setting range is from 62 0Hz to 64 0Hz The default value is 52 0Hz 62 0Hz Parameter 2 OPN Bypass allowed When selected UPS will run at Bypass mode depending on bypass enabled disabled setting FBD Bypass not allowed When selected it s not allowed for running in Bypass mode under any situations Parameter 3 ENA Bypass enabled When selected Bypass mode is activated DIS Bypass disabled When selected automatic bypass is acceptable but manual bypass is not allowed Manual bypass means users manually operate UPS for Bypass mode For example pressing OFF button in AC mode to turn into Bypass mode e 09 Battery backup time setting www powershield com au Parameter 3 0007999 Set the maximum backup time from Omin to 999min UPS will shut down to protect battery after backup time arrives The default value is 990min DIS Disable battery discharge protection and backup time will depend on battery capacity 20 e 10 Programmable output setting e lt 1 1 Add LI i5 www powershield com au Parameter 3 Set programmable output
24. m are still connected to the battery packs which are potentially dangerous A Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS capacitors Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or repair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Batteries may cause electric shock and have a high short circuit current Please remove all wristwatches rings and other metal personal objects before maintenance or repair and only use tools with insulated grips and handles for maintaining or repairing When replace the batteries install the same number and same type of batteries L Do not attempt to dispose of batteries by burning them This could cause battery explosion The batteries must be rightly deposed according to local regulation Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic AN Please replace the fuse only with the same type and amperage in ord
25. mode Overload Beeping twice every second Low battery Battery unconnected Over charge EPO enable Fan failure Over temperature Beeping once every second Charger failure IP fuse broken Overload 3 times in 30min EPO status Bus start failure Bus over Bus under Bus unbalance Bus short circuited Inverter soft start failure High Inverter voltage Low Inverter voltage Inverter output short circuited Negative power fault Battery SCR short circuited Inverter relay short circuited Battery voltage loss Parallel communication failure Output short circuited Over temperature CPU communication failure Overload Beeping continuously www powershield com au 13 3 4 Single UPS Operation 1 Turn on the UPS with utility power supply in AC mode 1 After power supply is connected correctly set the breaker of the battery pack at ON position the step only available for long run model Then set the input breaker at ON position At this time the fan is running and the UPS supplies power to the loads via the bypass The UPS is operating in Bypass mode NOTE When UPS is in Bypass mode the output voltage will directly power from utility after you switch on the input breaker In Bypass mode the load is not protected by UPS To protect your precious devices you should turn on the UPS Refer to next step 2 Press and hold the ON button for 0 5s to turn on the UPS and the buzzer will beep once 3 Afew sec
26. n Indicates that the UPS alarm is disabled Output amp Battery voltage information LI LI LI Indicates the output voltage frequency or battery voltage LL Vac output voltage Vdc battery voltage Hz frequency PUT H hours M minutes S seconds LI Load information OVER LOAD Indicates overload SHORT Indicates the load or the output is short Programmable output information Indicates that the programmable outputs are working Mode operation information Q Indicates the UPS connects to the mains i Indicates the battery is working Indicates the bypass circuit is working BYPASS www powershield com au 1 Indicates the load level by 0 25 26 50 51 75 76 100 amp NO Indicates the ECO mode is enabled EM o ooo o Indicates the Inverter circuit is working Uu 3X Indicates the output is working Battery information Indicates the Battery capacity by 0 25 26 50 51 75 and 76 100 W A FAULT Indicates the battery is fault LOW BATT Indicates low battery level and low battery voltage Input amp Battery voltage information Cc UI vic Indicates the input voltage or frequency or battery voltage LI LLLI u Vac Input voltage Vdc battery voltage Hz input frequency 3 3 Audible Alarm Description 1 Buzzerstatus _ Muted Bypass mode Beeping once every 2 minutes Yes Fault
27. ns www powershield com au 4 1 4 Operation AN Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earth of the UPS system and of all connected loads L he UPS system features its own internal current source batteries The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building wiring outlet In order to fully disconnect the UPS system first press the OFF button and then disconnect the mains AN Ensure that no liquid or other foreign objects can enter into the UPS system m The UPS can be operated by any individuals with no previous experience 1 5 Standards Safety IEC EN 62040 1 1 EMI Category C3 Category C3 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances www powershield com au 5 2 Installation and Operation There are two different types of online UPS standard and long run models Please refer to the following model table Model Model PSCE6000 Standard PSCE6000L Long run PSCE10000 model PSCE10000L model We also offer optional parallel function for these two types by request The UPS with parallel function is called as Parallel model We have described detailed installation and operation of Paral
28. oltage difference is less than 2V typical 1V with multimeter If the difference is more than 2V please check that parallel cable or share current cable are connected well If they are all connected well maybe it s UPS internal issue Please contact your local distributor or service center for help Turn off each UPS in turns and after all of them transfer to Bypass mode turn on the output breaker of each unit Turn on the UPSs in the AC mode and then the parallel system connection is complete 2 Add one new unit into the parallel system 1 2 3 You can not add one new unit into the parallel system when whole system is running You must cut off the load and shutdown the system Make sure all of the UPS are the parallel models and follow the wiring refer to section 2 3 Install the new parallel system refers to the previous section 3 Remove one unit from the parallel system 1 2 3 4 5 If bypass is abnormal you can not remove the UPS without interruption You must cut off the load and shut down the system Make sure the bypass setting is enabled in each UPS and then turn off the running system All UPSs will transfer to Bypass mode Remove all the maintenance bypass covers and set the maintenance switches from UPS to BPS Turn off the input breakers and battery breakers Remove the UPS that you want Turn on the input breaker of the remaining UPSs and the system will transfer to Bypass mode
29. onds later the UPS will enter to AC mode If the utility power is abnormal the UPS will operate in Battery mode without interruption NOTE When the UPS is running out battery it will shut down automatically at Battery mode When the utility power is restored the UPS will auto restart in AC mode 2 Turn on the UPS without utility power supply in Battery mode 1 Make sure that the breaker of the battery pack is at ON position only for long run model 2 Press and hold the ON button for 0 5s to turn on the UPS and the buzzer will beep once 3 Afew seconds later the UPS will be turned on and enter to Battery mode 3 Connect devices to UPS After the UPS is turned on you can connect devices to the UPS 1 Turn on the UPS first and then switch on the devices one by one the LCD panel will display total load level 2 Ifit is necessary to connect the inductive loads such as a printer the in rush current should be calculated carefully to see if it meets the capacity of the UPS because the power consumption of this kind of loads is too big 3 Ifthe UPS is overload the buzzer will beep twice every second 4 When the UPS is overload please remove some loads immediately It is recommended to have the total loads connected to the UPS less than 80 of its nominal power capacity to prevent overload for system safety 5 Ifthe overload time is over acceptable time listed in spec at AC mode the UPS will automatically transfer
30. rm environment The UPS system must be absolutely dry before being installed Please allow at least two hours for the UPS system to acclimate the environment Do not install the UPS system near water in moist environments Do not install the UPS system where it would be exposed to direct sunlight or nearby heater Do not block ventilation holes in the UPS housing 1 3 Installation AN Do not connect appliances or devices which would overload the UPS e g big motor type equipment to the UPS output sockets or terminal Place cables in such a way that no one can step on or trip over them Do not block air vents in the housing of UPS The UPS must be installed in a location with good ventilation Ensure enough space on each side for ventilation UPS has provided earthed terminal in the final installed system configuration equipotential earth bonding to the external UPS battery cabinets L The UPS can be installed only by qualified maintenance personnel An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation Connect the earth before connecting to the building wiring terminal AN Installation and Wiring must be performed in accordance with the local electrical laws and regulatio
31. t Following details are needed for warranty claims e Model number Serial number The date of purchase 4 Be prepare to troubleshoot the problem over the phone with PowerShield technical support 5 If technical support found that the product is defective then the technical support will issue a Return Material Authorization Number RMA 6 If the unit is under warranty repair is free If not there is a repair charge Pack the unit in its original packaging Pack properly to avoid damage during transit Damage sustained in transit is not covered under warranty Mark the RMA on the outside of the package Return the defective unit by insured prepaid carrier to the address given to you by Technical support 6 Contacting PowerShield Refer to the information provided at PowerShield internet site www powershield com au Or Phone 1300 305 393 www powershield com au 26 7 Storage and Maintenance 7 1 Storage Before storing charge the UPS at least 7 hours Store the UPS covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 1 2 hours 7 2 Maintenance AN The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel Even after the unit is disconnected from the mains components inside the UPS syste
32. t the battery pack breaker in OFF position and then install the battery pack e Pay attention to the rated battery voltage marked on the rear panel If you want to change the numbers of the battery pack please make sure you modify the setting simultaneously The connection with wrong battery voltage may cause permanent damage of the UPS Make sure the voltage of the battery pack is correct e Pay attention to the polarity marking on external battery terminal block and make sure the correct battery polarity is connected Wrong connection may cause permanent damage of the UPS e Make sure the protective earth ground wiring is correct The wire current spec color position connection and conductance reliability should be checked carefully e Make sure the utility input amp output wiring is correct The wire current spec color position connection and conductance reliability should be checked carefully Make sure the L N site is correct not reverse and short circuited 2 4 UPS Installation for Parallel System If the UPS is only available for single operation you may skip this section to the next 1 Install and wires the UPSs according to the section 2 3 2 Connect the output wires of each UPS to an output breaker 3 Connect all output breakers to a major output breaker Then this major output breaker will directly connect to the loads 4 Each UPS is connected to an independent battery pack NOTE The parallel system cannot use
33. the UPS and restart it Remove excess loads from UPS output and restart it Check output wiring and if connected devices are in short circuit status Contact your dealer Charge the batteries for at least 7 hours and then check capacity If the problem still persists consult your dealer Bsttameeiatsdi Contact your dealer to replace the battery Fan is locked or not working or the UPS temperature is too Check fans and notify dealer high www powershield com au a WARRANTY CONDITION The standard warranty is TWO 2 years from the date of purchase The standard PowerShield procedure is to replace the original unit with a factory refurbished unit PowerShield will ship the replacement unit once the defective unit has been received by the service department or cross ship upon the receipt of a valid credit card number The customer pays for shipping the defective unit to PowerShield PowerShield pays ground freight transportation costs to shipthe replacement to the customer within Australian capital cities metro areas only WARRANTY SEVICE PROCESS 1 Review the problems discussed in the troubleshoot section of this manual to eliminate common problems 2 Verify that no input output circuit breaker are tripped A tripped circuit breaker is the most common problem 3 If the problem still persists please call 1300 305 393 for technical support or fill in the form in PowerShield web page for on line technical suppor
34. the button more than 0 5s to mute the buzzer Mute Down Button Please refer to section 3 4 9 for details gt Down key Press this button to display previous selection in setting menu Test Up Press and hold the two buttons simultaneous more than 1s to enter escape the Mute Down Button setting menu CVCF mode means converter mode 3 2 LED Indicators and LCD Panel LCD Panel O O O LED indicators Bypass Line Battery Fault LED Indicators There are 4 LEDs on front panel to show the UPS working status Wok up Bypass Battery FR e e e e e e 9 9 me 9 9 9 o o e 9 me 9 e 9 9 C e e 9 om e e 9 9 mm s e l Note e means LED is ON and means LED is OFF www powershield com au LCD Panel Backup Time Info Fault Info Input amp Battery Mute Operation Voltage Info Output amp Battery Voltage Info gt Load info gt E ee v EP O P Progra mable Mode Operation Output Info Info Display Backup time information Pe 3 X Indicates the backup time in pie chart Indicates the backup time in numbers Fault information 0 Indicates that the warning and fault occurs HH J Indicates the fault codes and the codes are listed in details in section 3 9 Mute operatio
35. to Bypass mode After the overload is removed it will return to AC mode If the overload time is over acceptable time listed in spec at Battery mode the UPS will become fault status At this time if bypass is enabled the UPS will power to the load via bypass If bypass function is disabled or the input power is not within bypass acceptable range it will cut off output directly 4 Charge the batteries 1 After the UPS is connected to the utility power the charger will charge the batteries automatically except in Battery mode or during battery self test 2 Suggest to charge batteries at least 10 hours before use Otherwise the backup time may be shorter than expected time 3 Make sure the battery numbers setting on the control board Please refer to the section 3 4 12 for detailed setting is consistent to real connection www powershield com au 14 5 Battery mode operation 1 2 3 4 5 When the UPS is in Battery mode buzzer will beep according to different battery capacity If the battery capacity is more than 25 the buzzer will beep once every 4 seconds If the battery voltage drops to the alarm level the buzzer will beep quickly once every sec to remind users that the battery is at low level and the UPS will shut down automatically soon Users could switch off some non critical loads to disable the shutdown alarm and prolong the backup time the UPS would cut off the programmable output terminal automatically
36. verter relay short circuited 24 None Bus unbalance 04 Battery voltage loss 28 _ Bus short circuited 05 Parallel communication 35 failure Inverter soft start failure 11 None Output circuit circuited 36 None High Inverter voltage 12 None Over temperature 41 None Low Inverter voltage 13 None CPU communication failure 42 None 3 10 Warning Indicator Battery unconnected AN l Over charge Beeping every second Beeping every second EPO enable Fan failure Over temperature Charger failure I P fuse broken Overload 3 times in 30min PPPPPP www powershield com au 24 4 Trouble Shooting If the UPS system does not operate correctly please solve the problem by using the table below Symptom The AC input power is Check if input cable firmly connected well connected to the mains No indication and alarm in the front display panel even though the mains is normal The icon and the warning code E P flash on LCD display and alarm beeps every second The icon LN and BATT FAULT flash on LCD display and alarm beeps every second Fault code is shown as 28 the icon eli lights on LCD display and alarm beeps continuously The icon AN and OVER LOAD flash on LCD display and alarm beeps twice every second Fault code is shown as 43 The icon lights on LCD d
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