User's Guide
Contents
1. Heating Efficiency HWB 5 Config Code Configuration AC Amp Draw 1 X 3 0 KW HWB 10 Electrical Heater Voltage Maximum Hourly Heating Capacity gallons Config Code Configuration AC Amp Draw Cold Water Hot Water H10031MIP 2 X 3 0 KW 240 3 ground 60 126 149 343 Heating capacity is based factory setting 96 C 205 F Dimensions HWB 5 HWB 10 Installation For Qualified Service Technicians Only Keys To A Successful Installation Electrical e The power switch has a built in circuit breaker To reset it turn to the OFF position and then back to the ON position e The wiring diagram for the dispenser is located on the inside of the cover Plumbing e The water line must be flushed thoroughly prior to connecting it to the dispenser to prevent debris from contaminating the machine An in line water filter is strongly recommended e Verify that the water line will provide at least 1 5 gallons per minute before connecting it to the dispenser e The end of the vent tube must be open to the air not connected to anything or submerged in liquid General e installation must comply with applicable federal state and local codes having jurisdiction at your location e Utilize only qualified beverage equipment service technicians for installation A Service Company Directory may be found on our web site http www fetco com e Do not adjust the thermostat set2. 4 N A N A NOT AVAILABLE FOR SALE 5 5 31117 LOCKNUT 1 4 18 NPT 6 1 107004 ASSEMBLY HEATER IMMERSION 3000W 240VAC 7 1 24002 O RING TANK COVER 8 1 102013 ASSEMBLY TANK COVER 9 1 102224 ASSEMBLY TANK DRAIN HWB 2000 10 1 32067 TUBE 3 8 OD X 13 0LG COLD WATER INLET HWB 2000 12 Figure 3 HWB 10 Main Assembly ITEM QTY PART DESCRIPTION 1 N A N A NOT AVAILABLE FOR SALE 2 1 104044 ASSEMBLY TANK HWB 2010 SEE FIG 4 3 1 22107 INSULATION TANK BOTTOM HWB 2010 4 1 102223 ASSEMBLY WATER LEVEL PROBE HWB 2000 CBS 70 S 5 1 102213 ASSEMBLY DIGITAL TEMP PROBE 12 0 LG 34 LG WIRE 6 1 102222 ASSEMBLY WATER LEVEL PROBE HWB 2000 7 N A N A NOT AVAILABLE FOR SALE 8 2 03496 COVER DRAIN OPENING HWB S 304SS 9 8 83076 WASHER 8 SCREW SIZE CUSHION AND SEALING 11 1 84007 NUT 3 4 16 HEX JAM 12 1 13083 SHANK REAR HWB 2000 S 13 1 34007 VALVE BALL 1 2 HWB 2000 14 1 13082 SHANK FRONT HWB 2000 S 15 1 71036 C RING 16 1 31045 NUT UNION 1 1 8 HEX 17 1 71078 FAUCET HWB 2000 17 1 71035 FAUCET SEAT CUP ES 17 1 71079 FAUCET UPPER ASSEMBLY RED HANDLE HWB 18 4 29020 SPACER HOT WATER VALVE 19 2 102221 ASSEMBLY HEAT SINK HWB 2005 22 1 108013 ASSY BOARD CONT amp SOFT HWB 2000 230VAC 24 4 15007 ST
3. 6 LAMP BREW 120VAC 24 1 52076 BREAKER CIRCUIT 120VAC ROCKER SWITCH 6 AMP 25 8 83076 WASHER 8 SCREW SIZE CUSHION AND SEALING 26 2 29020 SPACER HOT WATER VALVE 27 1 102221 ASSEMBLY HEAT SINK HWB 2005 28 1 108013 ASSY BOARD CONT amp SOFT HWB 2000 230VAC 29 4 15007 STANDOFF MALE FEMALE THREADED HEX 4 40 1 2 30 1 65002 CONNECTOR COPPER LUG 31 1 22077 INSULATION TANK FRONT HWB 2005 32 1 22078 INSULATION TANK BACK HWB 2005 33 2 22079 INSULATION TANK SIDE HWB 2005 2010 34 1 22092 INSULATION TANK TOP HWB 2005 35 1 44004 LABEL GROUND 36 1 402141 HARNESS LOW AMP HWB 2005 37 1 22076 INSULATION TANK BOTTOM HWB 2005 38 1 402142 HARNESS HIGH AMP 5 IP44 HALOGEN FREE 39 1 102223 ASSEMBLY WATER LEVEL PROBE HWB 2000 CBS 70 S 40 1 401370 WIR DIAG HWB 5 L1 L2 GRND 240VAC 1 41 1 58086 BOOT PROTECTIVE NEON LAMP 4 42 1 52093 BOOT PROTECTIVE POWER SWITCH 4 43 N A N A NOT AVAILABLE FOR SALE 44 4 73021 LEG INSERT ADJ FOOT S S FLANGED W HOLES 45 1 002461 WELDMENT COVER HWB 5 304 S S 46 1 402145 GROUND WIRE HALOGEN FREE 47 1 52050 TERMINAL BLOCK 48 N A N A NOT AVAILABLE FOR SALE 49 1 57059 FILL VALVE S53 75GPM 240V EXPORT 11 Figure 2 HWB 5 Tank Assembly Part 104042 C0 ITEM QTY PART DESCRIPTION 1 1 004027 WELDMENT TANK HWB 2005 2 1 53071 THERMOSTAT SINGLE SHOT 25A 3 N A N A NOT AVAILABLE FOR SALE
4. ANDOFF MALE FEMALE THREADED HEX 4 40 1 2 25 1 52050 TERMINAL BLOCK 26 1 65002 CONNECTOR COPPER LUG 27 1 44004 LABEL GROUND 28 1 57059 FILL VALVE S53 75GPM 240V EXPORT 29 1 24012 GASKET S 53 FILL VALVE 30 1 31078 FITTING S 53 FILL VALVE INLET 31 1 03074 BRACKET S 53 32 N A N A NOT AVAILABLE FOR SALE 34 1 31117 LOCKNUT 1 4 18 NPT 36 1 25107 TUBE 5 8 OD 3 8 ID 4 5 LG COLD WATER HWB 2005 37 1 25108 TUBE 1 2 OD X 1 4 ID X 7 0 LG VENT HWB 2005 38 2 86007 CLAMP HOSE 593 656 DIA RANGE 39 1 45086 OVERLAY HWB 2010 40 1 52076 BREAKER CIRCUIT 120VAC ROCKER SWITCH 6 AMP 41 1 52093 BOOT PROTECTIVE POWER SWITCH 4 42 1 58086 BOOT PROTECTIVE NEON LAMP IP44 43 1 58006 LAMP BREW 120VAC 44 1 24061 GRIP FLAT RED 0 25 X 2 X 1 125 45 1 402144 HARNESS HIGH AMP HWB 10 IP44 HALOGEN FREE 46 1 402143 HARNESS LOW AMP HWB 10 IP44 HALOGEN FREE 47 1 002465 WELDMENT COVER HWB 10 304 S S IP 44 48 4 82020 SCREW S 53 FILL VALVE 49 1 22108 INSULATION FRONT TANK HWB 2010 50 2 22079 INSULATION TANK SIDE HWB 2005 2010 51 N A N A NOT AVAILABLE FOR SALE 54 1 22109 INSULATION TANK BACK HWB 2010 55 1 22093 INSULATION TANK TOP HWB 2010 57 1 402145 GROUND WIRE HALOGEN FREE 58 4 73021 LEG INSERT 59 1 401368 WIRING DIAGRAM HWB 2010 14 Figure 4 HWB 10 Tank Assembly Part 104044 U ITEM QTY PART DESCRIPTION 1 1 004028 WELDMENT
5. FE TCO USER S GUIDE www fetco com Hot Water Dispensers Maritime Versions Rated 44 1 E Be Driven To Pioneer Innovation Table of Contents Contact Information 2 Operating Instructions 6 SPECINCAONS ire ele i est e EU 2 faute teste ipe He Lec ER rente he cece 7 Dimensions ots eee tiere eR Rene es 3 Wiring 8 Installation ett c Pt ee t e eene 4 Parts or tede E ea te 10 FETCOS and Driven To Pioneer Innovation are trademarks or trade names of Food Equipment Technologies Company 2009 Food Equipment Technologies Company Part P113 001 Contact Information FETCO Service amp Support Food Equipment Technologies Company Hours 7 00 AM 6 00 PM Central Monday Friday 600 Rose Road Phone 800 338 2699 US amp Canada Lake Zurich e IL 60047 0429 e USA 847 719 3000 Fax 847 719 3001 Internet www fetco com Email techsupport fetco com Specifications Maritime Versions with IP44 Ingress Protection Rating Water Requirements Water Temperature Pressure 20 75 psig Factory Setting 96 C 205 F Minimum Flow Rate 1 5 gpm Range 82 98 C 180 208 F Weights amp Capacities Model Weight empty Water tank Capacity HWB 5 44 16 5 Gallons Ibs 10 66 Ibs 10 Gallons 149 16 Electrical Configuration and
6. TANK HWB 2010 2 1 53071 THERMOSTAT SINGLE SHOT 25A 3 N A N A NOT AVAILABLE FOR SALE 4 N A N A NOT AVAILABLE FOR SALE 5 5 31117 LOCKNUT 1 4 18 NPT 6 2 107004 ASSEMBLY HEATER IMMERSION 3000W 240VAC 7 1 24002 O RING TANK COVER 8 1 102013 ASSEMBLY TANK COVER 9 1 102224 ASSEMBLY TANK DRAIN HWB 2000 10 1 32067 TUBE 3 8 OD X 13 0LG COLD WATER INLET HWB 2000 15
7. ect the model and actual voltage to determine the correct FV setting 95 203 for step 5 a 95 204 eater ctua model configuration Prase seung 96 205 HWB 5 1X3000watt 220 1ph 15 97 206 pe 97 207 n 240 3m 33 factory setting lt 96 C 205 F iagrams D iring W HWB 5 alka 3UDNV 09131 3199 DVIAL JAWA 1113 LHSIT AIV33M TI N 991 NADsg 221 An SISSVHI 3 052 13 3329 ISNA AWIL N1389 10HS 375NIS 331V IV Galva 59 0 2 O O O O O O O eS0IS 00133 v CA CD C 3 Notes LAS 2 All control circuit wires to be 18 AWG halogen free 1 All heater wires to be 10 AWG halogen free 3 All wires stranded tinned copper insulated 105 Deg 300V or higher 10 HWB E ET D MER J NYAD 034 JONVAO 2 ama AUTIA 3IIHA 5 440 2 ASN4 dW3l LOHS 3 NIS 29 EX 545193 NOISSSWWI 43194 Galva TV 2199 DVIAL DVIdL 43190 09131 ANWA TIH LHOIT AQV33 T N u 291 NAUJA SS AUTBGA N33N9 SISSVHO N3383 901 O O O cG IG 039144 v ER 138 Notes haloge
8. m from the water tank is discharged from the 3 8 inch hose barb fitting on the back of the unit 2 Attach a hose not provided to the fitting and run it to a drain sink or a container The end of the vent tube must be open to the air not connected to anything or submerged in liquid Electrical Connection 1 Verify that the actual voltage at the electrical service connection is compatible with the specifications on the unit s serial number label 2 The temperature and water tank fill level are pre set at the factory There is no need to turn off the heaters during the installation process The control board disables the heaters until the tank is full of water The heating process will start automatically when the tank has filled 3 A terminal block is provided for connecting the incoming power wires Consult local codes to determine if a cord and plug can be installed or if the unit must be hard wired 4 A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the unit and its location and markings known to the operators 5 The body of the unit must be grounded to a suitable building ground A ground Warning To prevent lug is provided next to the power terminal block Use only 10 gauge copper electrical shock wire for grounding this unit must be 6 Electrical connections must be secured in place within the unit to meet A properly grounded national and local standards 7 Connect the inc
9. n free 1 All heater wires to be 10 AWG halogen free 2 All control circuit wires to be 18 AWG 3 All wires stranded tinned copper insulated 105 Deg 300V or higher Parts Figure 1 HWB 5 Main Assembly EIN v f NY do au 4 STR a 1 Lf ge 6 i ITEM QTY PART DESCRIPTION 1 N A N A NOT AVAILABLE FOR SALE 2 2 03496 COVER DRAIN OPENING HWB S 304SS 3 1 104042 ASSEMBLY TANK HWB 2005 SEE FIG 2 4 1 13083 SHANK REAR HWB 2000 S 5 1 84007 NUT 3 4 16 HEX JAM 6 1 34007 VALVE BALL 1 2 HWB 2000 7 1 13082 SHANK FRONT HWB 2000 S 8 1 71036 C RING 9 1 31045 NUT UNION 1 1 8 HEX 10 1 71078 FAUCET HWB 2000 10 1 71035 FAUCET SEAT CUP ES 10 1 71079 FAUCET UPPER ASSEMLBY RED HANDLE HWB 11 1 24012 GASKET 5 53 FILL VALVE 12 1 31078 FITTING S 53 FILL VALVE INLET 13 1 03074 BRACKET S 53 14 4 82020 SCREW S 53 FILL VALVE 15 N A N A NOT AVAILABLE FOR SALE 16 1 31117 LOCKNUT 1 4 18 NPT 17 1 25107 TUBE 5 8 OD X 3 8 ID X 4 5 LG COLD WATER HWB 2005 18 2 86007 CLAMP HOSE 593 656 DIA RANGE 19 1 25108 TUBE 1 2 OD X 1 4 ID X 7 0 VENT HWB 2005 20 1 102213 ASSEMBLY DIGITAL TEMP PROBE 12 0 LG 34 LG WIRE 21 1 102222 ASSEMBLY WATER LEVEL PROBE HWB 2000 22 1 45085 OVERLAY HW B 2005 23 1 5800
10. oming power wires to the terminal block in accordance with applicable codes HWB 5 TERMINAL BLOCK HWB 10 TERMINAL BLOCK GROUND LUG Mirari GROUND LUG GROUND GROUND WIRE 220 240V WIRE 220 240 Final Setup 1 Turn on the incoming water supply line and inspect both inside and outside of the unit for leaks in all fittings and tubes 2 Turn on the incoming power line and the power switch 3 Within 6 seconds the water tank will begin filling until the probe at the top of the tank senses the water The fill valve will pulse off and on while the tank is filling The heaters will be disabled until the water probe at the top of the tank senses water 4 Review the programming instructions and make any necessary adjustments 5 Re attach the cover after one final inspection for leaks Operator Training Review the operating procedures with everyone who will be using the unit Pay particular attention to the following areas 1 Demonstrate the hot water faucet Warning Do not disassemble the faucet without first closing the shut off valve behind 2 Demonstrate the shut off valve behind the faucet and review the safety warning at right the faucet 3 Show the location and operation of the water shut off valve and the circuit Extremely hot water breaker for the unit May cause serious burns Operating Instructions Turn the power switch to the ON position The power switch will illuminate to indicate that the dispense
11. r has power and is operating When the ready light illuminates the dispenser is fully up to temperature and ready to dispense hot water through the faucet The amount of time required to gain full operating temperature will vary depending on the electrical configuration and the temperature of the incoming water Safety Precautions e Donothang containers or any other object from the faucet or faucet guard e Do not disassemble the faucet without closing the shut off valve located behind the faucet Operating Principles When hot water is drawn from the faucet the fill valve pulses on and off every few seconds to slowly refill the tank See FV setting in the Programming section By controlling the flow of incoming water the amount of cold water entering the tank is synchronized with the rate at which the water can be heated This ensures an uninterrupted supply of hot water When dispensing water at a rate that exceeds the unit s capacity to heat the flow of water out of the faucet will be diminished to maintain the proper temperature Maintenance Quarterly e Inspect all fittings and hoses for leaks e Inspect inside of tank for lime deposits De lime tank and probes if necessary This procedure should be done by a qualified service technician Programming The display shows the current water tank temperature in Celsius when in normal operating mode SET Temperature may be set in either Celsius or Fahrenheit Service no
12. te Whenever the digital temperature probe is replaced it will be necessary to reprogram all settings on the control board gt Remove the top cover of the unit The control board is located on the left side near the front gt Turn the power switch ON C F 82 180 gt Press and hold the SET button for 3 seconds 83 181 Temperature setting in C will be displayed and C indicator lamp will be lit 83 182 To adjust press and release SET quickly to advance one degree at a time 84 183 Range 82 98 C 84 184 85 185 gt Press and hold SET for 3 seconds 85 186 Temperature setting in F will be displayed and F indicator lamp will be lit 86 187 To adjust press and release SET quickly to advance one degree at a time 87 188 Range 180 208 F 87 189 Only the last 2 digits of the temperature will be displayed 88 190 88 191 Example 185 F is displayed as 205 F is displayed as 89 192 89 193 Press and hold SET for 3 seconds The fill valve Yo will be displayed and the FV 90 194 indicator lamp will be lit 90 195 To adjust press and release SET quickly to advance one percent at a time 91 196 Refer to the chart below for the proper setting for your model and voltage 92 197 Range 15 100 92 198 93 199 gt The unit will automatically return to normal operating mode after 30 seconds 93 200 without programming activity 94 201 94 202 Sel
13. tings unless absolutely necessary They are set at the factory for optimum performance Installation Instrucions Setup 1 Before placing the unit verify that it will fit in the space intended for it and Warning Legs are to be that the counter or table will support its weight adjusted only for 2 Place the unit on its back and screw in the legs leveling the unit 3 Place the unit on the counter or stand Do not extend them 4 When the unit is in position level it front to back as well as side to side by gher than adjusting the legs 5 Mark the surface of the counter with the location of the mounting holes in the legs 6 Drill diameter holes in the counter and secure the legs to the counter with bolts and nuts not included Water Connection 1 The water inlet is a 3 8 male flare fitting 2 The dispenser can be connected to cold or hot water Cold water is preferred for best flavor but hot water will allow for faster recovery times Use of an in line water filter is strongly recommended 3 Install a shut off valve near the unit to facilitate service If an in line water filter is used it should be installed after the water shut off valve and in a position to facilitate filter replacement 4 Flush the water supply line and filter before connecting it to the unit 5 Verify that the water line provides at least 1 5 GPM and that the water pressure is between 20 and 75 psig Vent Tube Connection 1 Condensation and stea
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