XPR2/XPC2 PowerStation Series Hardware User Guide
Contents
1. nuts XPRZ XPC2 PowerStation Series Hardware User Guide Page 12 of 47 6 XPR2 XPC2 PowerStation Mounting Procedures To install a 6 PowerStation complete the instructions below 1 Create a rectangular cutout in the user s enclosure according to the 6 XPR2 XPC2 mounting drawing located on the XPR2 XPC2 Utilities Drivers amp Documentation CD supplied with unit 2 Slide the PowerStation into the cutout from the front side of the enclosure 3 Assemble the 4 mounting clamps with their screws as shown 4 Attach the 4 mounting clamps with their screws to the back of the unit in the slots provided Place 2 clamps at the top and bottom Slide clamps into slots 4 locations DUI 5 Insert the clamp into the wide end of the slot and slide it to the thin end 6 Tighten each of the mounting screws against the front of the enclosure 7 Torque the screws until the gasket is compressed by 50 Caution Do not over tighten the screw clamp assembly or you may damage the PowerStation However under tightening may not guarantee a Type 4X Indoor Use Only or Type 12 rating 8 Tighten the screws in a crosswise sequence to ensure a good seal and prevent damage Note that properly tightening the clamps may not result in a gasket seal that is totally depressed by the bezel and flush with the enclosure Since a proper Type 4X Indoor Use Only or Type 12 rating requires a 50 compression of the gasket you may see a small2. wem Welcome to Acronis True Image OEM You can upgrade Acronis True Image to the complete Acronis True Image Home program and enable additional features What would you like to do Back Up v Create a backup of your data 3 Manage and Restore gp Masz your a and restore data More features s Backup and Restore Acronis True Image welcome page T J Acronis b To load the 91 xxxxx xx RevX tib file recovery image click the Browse for backup button There may a slight delay before the browser window appears Teo e e A Gperations v ge Tods v Backup and restore Select backup to restore or manage create backup task Browse for backup iManage anchrestor ees My backups ass Allbackups I Tasks and Log E Protection State MS f Acronis XPR2 XPC2 PowerStation Series Hardware User Guide Page 27 of 47 c Inthe Browse for Location window locate and select the 91 xxxxx xx RevX iib recovery image file that was downloaded and copied to the Parker USB drive in Step 2 above Note that this image file will be located on the Removable Drive After selecting the file click the OK button d Now carefully select the 91 xxxxx xx RevX tib file image to be restored by clicking the box next to the image file selected in the previous step There may be multiple images if the USB drive has been used previously Acronis True Image OEM SZULC K e Operations ge Tods
3. 16 kgs XPR208 4 1 Ibs 1 86 kgs XPR210 8 4 lbs 3 81kgs XPR215 13 8 lbs 6 26 kgs Keyboard Mouse USB keyboard only e USB mouse only Analog Resistive Audible Piezoelectric Beeper AC97 stereo output 0 125 mini plug XPRZ XPC2 PowerStation Series Hardware User Guide Page 41 of 47 Display Specifications Display specifications include the type of display size resolution and other display properties These specifications are shown in the following tables XPR2 XPC206Q V 6 Display Specifications XPR206Q XPR206V XPC206V Property Description Description Type Active Color TFT Active Color TFT Display Size Diagonal 5 7 ou Resolution QVGA 320 x 240 VGA 640 x 480 Brightness 470 NITS 350 NITS Bulb Life CCFL 75 000 hours 75 000 hours Viewing Angle Left Right 70 70 80 80 Up Down 70 50 80 70 XPR2 XPC208T 8 Display Specifications Property XPR2 XPC208T Description Type Active Color TFT Display Size Diagonal 1 5 Resolution VGA 640 x 480 Brightness 400 NITS Bulb Life CCFL 8 LED 50 000 hours Viewing Angle CCFL Backlights LED Backlights Left Right 70 70 80 80 Up Down 60 65 80 80 Note xPR2 XPC208 models shipped prior to January 1 2012 likely contain CCFL backlights Models after that date will have LED backlights XPRZ XPC2 PowerStation Series Hardware User Guide Page 42 of 47 XP
4. 480 Install Display Driver VGA 6 8 10 inch Driver bat XPC215 1024 x768 Install Display Driver XGA 15 inch Driver bat To install the video driver a Using the Windows File Explorer locate the CAParker Drivers Display Driver directory Here you will find the three Install Display Driver xxxxxx bat installation programs Based on the chart above double click on the appropriate installation program based on the display resolution of the target XPC2 b Allow the system a couple of minutes to install the driver The display may flash a few times during the installation process Once the proper video driver has been installed the XPC is ready for use The user can install third party applications and custom configure the unit for specific use XPRZ XPC2 PowerStation Series Hardware User Guide Page 32 of 47 Using the BIOS Utility This section discusses how to use the BIOS utility on the PowerStation There are three instances in which you may need to use the BIOS utility program You wish to configure the serial port IRQ and base addresses 2 You have an external device attached to the USB port such as an external USB drive floppy drive CD drive or hard drive and you wish to configure the boot order 3 You would like to change the operation of the splash screen during boot Using the BIOS Utility Entering Setup Before changing any of the BIOS settings shut down the system and connect a keyboard to the PowerSt
5. XPC2 w Win CE FlashBack Procedure button 5 Follow the instructions to download the latest XPR2 FlashBack Utility to your PC and then unzip and Run the utility 6 Using the drop down arrow select the destination drive letter of the CompactFlash card 7 Press the Restore Flash button 8 Once completed the CompactFlash card can be removed and reinserted into the XPC2 PowerStation Note Be careful to not select the XPR2 Flashback utility as an attempt to recover an XPRC2 image since an XPC2 does not contain the hardware security key information to allow the Interact Xpress HMI software to function XPRZ XPC2 PowerStation Series Hardware User Guide Page 25 of 47 Recovering Windows XP images on XPC2 PowerStations This section describes the steps required to recover a preconfigured Microsoft Windows XP operating system created to specifically run on an XPC2 PowerStation onto a CompactFlash card Use this procedure when 1 The user wishes to create a bootable Microsoft Windows XP image on a new CompactFlash card as a backup 2 The factory supplied CompactFlash card becomes corrupted or unusable The method of restoring the Windows operating system to a CompactFlash card involves using Acronis True Image OEM to copy the recovery image from a Parker USB flash drive to the CompactFlash card The process begins with downloading the Acronis recovery image from the Parker website to a Parker USB flash drive and then using Acronis
6. complete the following steps 1 Turn off the XPR2 XPC2 PowerStation Caution The PowerStation must be turned off when inserting or removing the CompactFlash card to avoid corrupting data 2 Locate the ejector next to the CompactFlash socket as shown in the following figure EJector Button 3 Push the ejector button two times once to extend the button then again to pop out the CompactFlash card Remove the CompactFlash card Carefully insert the new card align the arrow on the card with the arrow on the XPR2 XPC2 label 6 Pushthe CompactFlash card into the slot until the card is securely seated in the socket Do not force aligns with a matching arrow on the label of the XPR2 XPC2 PowerStation Insert the CompactFlash card so that the arrows line up and the card seats properly Do not force the CompactFlash card while inserting it into the unit Caution The CompactFlash card has an arrow near one edge that XPR2 XPC2 PowerStation Series Hardware User Guide Page 36 of 47 Internal Maintenance Before doing any internal maintenance be sure to read and understand the procedures in this section to prevent injury to yourself and or damage to the PowerStation Electrostatic Discharge ESD Precautions The PowerStation contains internal components that are sensitive to damaging electrostatic discharges ESD Before you open the system be sure to follow these simple precautions to protect the PowerStation from ESD d
7. ensure that there is a good earth connection to the PowerStation which can be accomplished by utilizing the grounding stud located on the rear chassis of the product This connection must be made with the shortest possible 8 in length heavy gage copper wire 10awg or braided cable Although EMI grounding cannot be easily measured directly in the field low resistance 0 5 ohms DC continuity should at a minimum be verified with an ohmmeter for proper safety grounding In addition all communication cables should be shielded and grounded on only one end XPRZ XPC2 PowerStation Series Hardware User Guide Page 9 of 47 UL Hazardous Location Class I Division 2 Guidelines If you purchased a UL Class I Division 2 compliant XPR2 XPC2 PowerStation you must comply with these statements in order to maintain a safe operating environment e This equipment is suitable for use in Class Division 2 Groups A B C and D or Non Hazardous Locations Only Temperature rating T4A e The input and output I O wiring must be in accordance with Class I Division 2 wiring methods and in accordance with the authority having jurisdiction Make sure that the XPR2 XPC2 PowerStation s ON OFF switch is secured in the ON position using the supplied bracket e All field wiring terminals must be marked to indicate to use copper wire with 60 C or 60 75 C wire insulation and the terminal tightening torque of 7 0 Ib in 0 79 N m Warning
8. materials included with the PowerStation Or for direct technical assistance contact Parker using the following information Parker Hannifin EMN Division 5500 Business Park Drive Rohnert Park CA 94928 Telephone 800 358 9070 or 707 584 7558 Fax 707 584 3793 Email emn support parker com Internet http www parkermotion com XPRZ XPC2 PowerStation Series Hardware User Guide Page 4 of 47 INTRODUCTION Thank you for purchasing an XPR2 XPC2 PowerStation This family of products is a robust embedded PC s that are designed to be used as a dedicated industrial operator interface The XPR2 PowerStation is available in five display configurations no display 6 8 10 and 15 It has an all in one PC board with Serial Ethernet and USB ports that is specifically designed to support Parker s Interact Xpress HMI software The XPC2 consists of the same hardware as the XPR2 but available with Windows CE or XP Pro operating systems and without the Interact Xpress HMI software Mechanically the XPR2 XPC2 PowerStation is designed to fit previous model XPR XPC PowerStation mounting cutouts and can be used as a direct drop in replacement while maintaining the same touchscreen functionality and NEMA Type 4X or Type 12 sealing Using this Manual This manual is designed to help you set up and use the XPR2 XPC2 PowerStation The manual lists the PowerStation s specifications and describes its replacement and optional components I
9. tightening the clamps may not result in a gasket seal that is totally depressed by the bezel and flush with the enclosure Since a proper NEMA 4 4x seal requires a 50 compression of the gasket you may see a small gap between the bezel and the enclosure XPR2 XPC2 PowerStation Series Hardware User Guide Page 16 of 47 The following chart summarizes the various clamp quantities styles and tightness torques require for mounting each unit size display e torques XPR2 XPC2 PowerStation Series Hardware User Guide 6 In ibs in lbs 50 compression r in lbs Page 17 of 47 Installing an Optional AC Power Supply All XPR2 XPC2 PowerStation models support 24 volt input DC power The XPR2 XPC206 PowerStation models can support either 12 or 24 Vdc input power In either case you can operate any XPR2 XPC2 PowerStation with AC power by using an optional PX1 PWRAC Power Supply available from Parker Use this section only if you intend to operate the XPR2 XPC2 PowerStation using AC power Caution Do not apply AC line input power directly to the unit or damage may occur Preparing a Location for the AC Power Supply Be sure to select a location that provides protection from dust oil moisture and corrosive vapors If your enclosure is large enough you can mount the Power Supply in the enclosure with the unit If you purchased Parker s optional AC Power Supply P1X PWRAC and mounting kit BKT 1000 follow the mountin
10. 01 Power Frequency Magnetic Field Immunity EN61000 4 8 1993 including A1 2001 Voltage Dips and Interrupts Immunity EN61000 4 1 1 1994 including A1 2000 Radiated amp Conducted Emissions EN61000 6 4 Group 1 Class A EN5501 1 2007 including A2 2007 Information Technology Equipment EN60950 1 Safety Part 1 2001 First Edition Mechanical Testing Specifications Operating vibration 0 5 grms MIL STD 810F 514 3 Mechanical shock IEC 68 2 27 MIL STD 810 516 3 Non operational vibration 1 0 grms MIL STD 810F 514 3 XPRZ XPC2 PowerStation Series Hardware User Guide Page 46 of 47 Touchscreen Chemical Resistance The touchscreen of the XPR2 XPC2 PowerStation is resistant to the chemicals listed the following table Touchscreen Chemical Resistance Sulfuric Acid 1096 Motor oil Acetone MEK Hydrochloric Acid 10 Gasoline Toluene Acetic Acid 1096 Machine oil Methylene Chloride Phosphoric Acid Salad oil Isopropyl Alcohol Sodium Hydroxide 10 Silicone Silicone grease G31 Xylene Carbon Tetrachloride Hexane Potassium Hydroxide Kerosene Butyl Cellosolve Ammonia Water 10 Gas oil Cyclohexanone Sodium Chloride 2696 Silicone oil Trichloroethylene Zinc Chloride 8196 Engine oil Ethanol Cottonseed Oil Cleanser Methanol Glycerin Grease Note Sustained exposure to automotive brake fluid or Gunk brand degreaser can cause damage to monitor materials Nitric Acid 10 In addition a
11. 2 is located on the side of the XPR2 XPC2 PowerStation as shown in the following figure 52 bul lm el B E Er The white boxes represent the tip of the switch To change the DIP switch settings complete the following steps 1 Choose the appropriate DIP switch settings from the diagram displayed on the side of the XPR2 XPC2 PowerStation and the chart above 2 Using a pointed instrument such as a pen or pencil flip the switches to the appropriate settings through the viewing window The following figure illustrates the connector pinouts and cable wiring required for communicating with COM or COM using RS 232 RS 422 or RS 485 protocols COM Connector Pinouts and Cable Wirinc RS 422 RS 485 COMI COM 2 Caution Do not connect any signals to unused pins Uncertain operation may result XPRZ XPC2 PowerStation Series Hardware User Guide Page 21 of 47 RS 485 Directional Control Many third party communication drivers use the RTS signal to switch between transceiver receive and transmit mode Conversely some drivers expect the line directional control to be automatic The XPR2 XPC2 PowerStation has an RS 485 transceiver circuit with an automatic direction control feature that will automatically switch between receive and transmit modes Normally the transceiver is waiting to receive data but it will switch to transmit mode as soon as it senses data on the TxD pin of the UART and switch back to receive mode when data transmis
12. 3 What is the size of the enclosure Larger enclosures dissipate more thermal energy than smaller ones 4 In what kind of environment will the enclosure be installed clean water tight or dust tight Can the enclosure be convection cooled or is active cooling required In summary it is a wise investment to thermally plan the installation by anticipating and eliminating the heat build up inside a sealed enclosure Not only will this extend the life of the electronics but it will also reduce costly equipment downtime Enclosure Guidelines Select an enclosure that is large enough to allow free airflow in and around the XPR2 XPC2 PowerStation You should allow a minimum of 2 inches between the inside of the enclosure and the top bottom sides and back of the PowerStation Make sure that the surface of the enclosure on which the PowerStation is mounted is flat and free of raised or depressed areas Refer to the XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx that came with the PowerStation for dimensional drawings Important The XPR2 XPC2 PowerStation s touchscreen faceplate assembly is designed to meet the Type 4X Indoor Use Only or Type 12 rating If required mount the PowerStation in an enclosure that supports this rating Radiated Emissions Guidelines This PowerStation has been tested to comply with international electromagnetic susceptibility and emission standards To reduce the affects of EMI
13. BRestore LUE e EL REMOVE Backup and restore P Select backup to restore or manage Browse for backup Create backup task vltiManage anduestora eee My backups All backups Mame Created Description Rating Methad Path Images z DEPx2 gEPX2 7 15 2011 3 47 21 PM TW W 38 Full backup io Tasks and Log E Protection State LItlities e Search Archive EPX2 Number oF backups 1 Created 7 15 2011 3 47 21 PM Size 104 9 MB j z Description Type Disk backup AC ronis Last update 7 15 2011 3 47 21 PM e Next click the Restore button located on the menu bar Acronis True Image OEM REZ K e Operations v A Toos M Restore Validate Remove Select backup to restore or manage Browse for backup Backup and restore Create backup task s aManage andrestoiemee My backups All backups Mame lt Created Description Rating Method Path Images a DEPx2 gEPX2 7 15 2011 3 47 21 PM WOW Full backup io Tasks and Log Protection State Utilities Archive EPX2 Number of backups 1 Created 7 15 2011 3 47 21 PM Size 104 9 MB Z z Description Type Disk backup AC ronis 9 Last update 7 15 2011 3 47 21 PM XPR2 XPC2 PowerStation Series Hardware User Guide Page 28 of 47 f Select the Restoration Method Restore whole disks and partitions and then click the Next button Restore Wizard Required steps Choose restoration method Y Arc
14. Explosion Hazard e Substitution of components may impair suitability for Class I Division 2 Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous e Donot connect or disconnect cables unless the power has been switched off or the area is known to be non hazardous e Class I Division 2 approval requires nonincendive field wiring for Class I Groups A B C and D hazardous locations only e Class I Division 2 approval requires power switch restraints in hazardous environments Setting Up the PowerStation for Use in a Hazardous Environment PowerStations ordered with the Class 1 Division 2 Hazardous Location option ship with a bracket for locking the power switch in the On position This bracket must be installed in order to be compliant with Class 1 Division 2 guidelines in a hazardous environment since it prevents unintentional or accidental switching of power to the unit Affix the bracket to power switch using the screw provided Power Switch bracket clamps switch to the ON power position ej ANCAUTION 12 24 VDC Only A WARNING Hazardous voltages inside Disconnect power before servicing XPR2 XPC2 PowerStation Series Hardware User Guide Page 10 of 47 Preparing for Installation Once a suitable mounting location has been selected a mounting cutout must be created for all models except the remote configuration which uses four built in flanges or a DIN
15. MI software XPRZ XPC2 PowerStation Series Hardware User Guide Page 24 of 47 Using FlashBack to Recover WinCE Images on XPC2 PowerStations On the XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx you will find Flashback Utilities that will enable you to restore or replace the Microsoft Windows CE operating system onto a CompactFlash card Use the XPC2 FlashBack Utilities when 1 The user wishes to create a bootable image on a new CompactFlash card as a backup 2 The factory supplied CompactFlash card becomes corrupted or unusable Before you run the XPRC2 FlashBack Utility the user must have the following items e Either a personal computer with a native or an external CompactFlash reader writer available or a laptop containing a CompactFlash reader writer and an optical drive e he XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx supplied with unit Complete the following steps 1 Insert the XPC2 CompactFlash card into the CompactFlash card reader writer Destinabon Orive 2 Insert the Interact XPR2 XPC2 Utilities Drivers amp l Documentation CD into the PC optical drive If the menu screen doesn t appear after a few moments double click Autorun exe from the optical drive root directory Flashback Utility Restore Flash 3 After the Main Menu screen loads select the Utilities tab from the menu Barker INC INEERING YOUR SUCCESS 4 Select the
16. NNECIO S RR 19 SEPTA PODES zaawan EDEN RH MN MNIMDEM LEEREN NEEDS EMITE E SM CU UNDA SDN 19 Keyboard and M o Ur E dw 22 EDO i uio EN m 22 Senls tudi e 22 SEMI WEPOWETONUOM srera EA a AE r wpada 23 Using FlashBack to Recover Xpress Images on XPR2 PowersStations eeeeeesss 24 Using FlashBack to Recover WinCE Images on XPC2 PowersStations eeeusssss 25 Recovering Windows XP images on XPC2 PowerStations s ess eee aaaaaaaaaaee aaa aaaaananai 26 Usno Ne BIOS UUN c 33 Uon TE BI o UUN T P 33 MAINIENANCO aen 34 Maintaining the Touchscreen uee eau aaa aaa aaa aa aaa aaa eene nennen nennen nn nnnhi nn nisaa arises anis saa sata saa sanas sa earns nans 34 Cleaning the Touchscreen saninin nini CNE N EEE EAEAN ESE AEAN SEREEN 34 Calibrating the Touchscreen 2 0 ccccccccccccceceeeeeeeseeceeeeeeeeeeeeeeeeeeeessaeeeseeeeeeesssaesseeeeeeesseeaeeeeeeesssaaagasss 34 Replacing the CompactFlash ccccccccsssssecceeeeceeeeseeecceeeeeeeeeseeeeeeeseeeeeseceeeeeeseeesseeceeeessseeaeeeeeeesesssaageeeeeees 36 XPRZ XPC2 PowerStation Series Hardware User Guide Page 2 of 47 IDIEFNALMaIMENANCE i nee ene A RDUM MEM MI D MI P LA M IM RDUM LO Te 37 Electrostatic Discharge ESD Precautions ss ior aUo Mei eH dioda O
17. R2 XPC210T 10 Display Specifications Property XPR2 XPC210T Description Type Active Color TFT Display Size Diagonal 10 4 Resolution VGA 640 x 480 Brightness 200 NITS Bulb Life 50 000 hours Viewing Angle Left Right 70 70 Up Down 50 60 XPR2 XPC215T 15 Display Specifications Property XPR2 XPC215T Description Active Color TET Display Size Diagonal 15 0 Resolution XGA 1024 x 768 scaled to VGA 640 x 480 Brightness 250 NITS Bulb Life 40 000 hours Viewing Angle Left Right 80 80 Up Down 80 60 XPR2 XPC2 PowerStation Series Hardware User Guide Page 43 of 47 Environmental Specifications Even though the XPR2 XPC2 PowerSiation is built to withstand harsh environments limit the PowerStation s exposure to adverse conditions such as dust oil moisture and corrosive vapors to minimize maintenance and repair costs Remember that the temperature within a protective enclosure is generally higher than the external temperature Thus if the XPR2 XPC2 PowerStation is operating inside an enclosure at temperature levels above its rated ambient temperature you must cool the enclosure The PowerStation conforms to the environmental specifications listed in the following table Environmental Specifications Table Operating Temperature 32 to 122 F 0 to 50 C Ambient air temperature outside of backshell Storage Temperature 22 to 176 F 30 to 80 C Relative Hum
18. WA Pe iege ed Und 37 Removing the PowerStation from an Enclosure ssssesssessssesseennne nennen nennen nnn 37 C losing the PoweroiallOT asc sverciicaude os vene reet eio oed Yee s uto ie io eoo Leer awa YR VL 39 Replacing tHo FUS e 39 ReSoONVINO Probe MS arne a a a Pa LO R OE OKE 40 The PowerStation Documentation and Utilities CD eee ccccseeeeeeeceeeeeeeeeaeeeeeeeesaeeeeeeeessaaueeeesaaeeeeeeesaaass 40 Appendix A PowerStation Specifications ze wziac adobe ii abw Aa w zwi ik sctaasasavocedsssaaiesineszecastieias 41 PRYSICAESDECINIEAUO SZ rU 41 BISPIAYESPECNEANOMS aa EPEE A UO lea o R o od s ooo 42 Environmental SpecifiGallolis Rai vaa a tres ees Ote eoo N Ae ee a ae 44 Electrical SDeCING ANIONS e ki a id ese lote ten a aian odda i neds doki 45 ze wigeRele sie eie ROT qo o tom 46 Touchscreen Chemical Resistance ao A A a oi Hiver pee d eror o here iere aver edere ia 47 XPR2 XPC2 PowerStation Series Hardware User Guide Page 3 of 47 Copyright and Trademark Notice Copyright 2011 by Parker Hannifin All rights reserved No part of this publication may be reproduced transmitted transcribed or stored in a retrieval system in any form or by any means mechanical photocopying recording or otherwise without the prior written consent of Parker Hannifin Corporation While every precaution has been taken in the preparation of this manual Parker Hannifin Corporation an
19. XPR2 XPC2 PowerStation Series Hardware User Guide Parker Hannifin Electromechanical Automation NA 5500 Business Park Drive Rohnert Park CA 94928 July 2011 Part 88 026522 01A Autoryzowany dystrybutor Parker ENGINEERING YOUR SUCCESS ARA SSS SSS PNEUMATIK 53 012 Wroctaw tel 71 36472 82 ul Wy cigowa 38 fax 71 364 7283 www arapneumatik pl TABLE OF CONTENTS Copyright and Trademark Notice cccccccccssssseeceeeeeceaeeeeeeeeeeeeeeeeeeeeeeeeseaeeeeeeeeeeeessaeaeeceeeessssaaeseeeeeeeessaaasesss 4 Product Warranty Information eeeaeee ee aaaaee aaa aaaaaa aaa aaaaaa aaa aaa aaa nennen nennen nnn nsn enar nnns snni nnn r iss naar nnns nnns 4 POC MEAN E tice EE Uu UTI 4 BAUR UU SOA erates ees 5 USKON Nanua PA 5 Pelea ng ce P 5 ATOWALE i e TNNT 6 Downloading Applications and Projets sconesnistiexnsdsiatebt terrains EE oz a oper dU Raw MR ad 6 AG Nea e p e e 7 SBIEGIN A EOC AN OM enea o A Em 7 Underwriters Laboratories UL508 ADDFOWVA au ucc sob tons coda n Sont or aee cei nocet RACZ Lente tees 7 Enviropmenral GUuIdelltiBS esent RAA REJA ERA AOR PII PORT DIN D GRE 7 Electrical Grounding Guidelines 2 0 0 0 cecccccccccccceseeseeeceeeeeeeeeeseeceeeeeseeeeseeceeeeeseueeaseeceeseessaeaaeeeeeeeeessaas 7 Temperature and Hum
20. amage e Always turn off power to the PowerStation before opening Do not touch any internal components while the system is on e Disconnect power before performing any internal maintenance or troubleshooting e Only handle PowerStation internal components in an ESD safe location using appropriate grounding methods e Wear a grounding wrist strap for continuous protection e Be particularly careful not to touch the components on the printed circuit boards e Keep any PowerStation component in its anti static packaging when it is not installed in the unit Warning Dangerous voltages exist inside the XPR XPC enclosure Do not attempt to service the unit when power is applied Removing the PowerStation from an Enclosure To remove the PowerStation from its enclosure follow the steps below Warning Explosion Hazard in UL Hazardous Location environments and installations DO NOT connect or disconnect cables unless the power has been switched off and the area is known to be safe 1 Turn off the power to the unit 2 Disconnect the following cables Input Power cable Ground cable any communication cables any keyboard and mouse cables 3 Take off the clamps 4 Place the PowerStation face down on a static dissipative mat in a location free from dirt and moisture and protected against static discharge XPR2 XPC2 PowerStation Series Hardware User Guide Page 37 of 47 Once the PowerStation has been r
21. are ready to install the unit To do so you need to mount the PowerStation to your enclosure using the supplied mounting clamps The mounting clamps secure to the PowerStation using a sliding mechanism where the feet of the clamp slide into slots in the PowerStation s chassis and screws provide pressure to compress the seal gasket around the perimeter of the PowerStation There are three styles of clamps used to mount the PowerStation to the enclosure depending on the display size 6 8 10 or 15 To mount the PowerStation properly refer to the instructions below that correspond with the proper display size Non Display XPR200 XPC200 PowerStation Mounting Procedures To install an XPR200 XPC200 non display PowerStation there are two options mounting to a panel via the four mounting ears provided or via the DIN rail adapter provided in the accessory ship kit included with the unit To mount the unit using the four mounting ears complete the instructions below 1 Drill four 5 32 0 156 mounting holes according to the XPR2 XPC2 mounting drawing supplied on the XPR2 XPC2 Utilities Drivers amp Documentation CD supplied with unit and shown here for reference 6 05 153 1 9 99 23 14 A 6 4 25 6 4 4x CLEARANCE FOR 6 Mounting Screws 5 33 1135 53 4 88 123 9 DIN RAIL MOUNTING OPTION 2 Mount the non display unit using the four mounting ears and four supplied 46 32 screws and 46 32
22. at may appear Note During the reboot and at the moment of the reset beep remove the USB drive from the system to prevent the Acronis Recovery software from executing again 8 The removed Parker USB Flash drive can be used to restore additional XPC s or retained for future PowerStation CompactFlash card or hard drive recoveries Attach a USB keyboard to the remaining USB port 9 After the reboot Microsoft Windows XP will require several minutes to load for the first time Follow the Windows XP Setup Wizard localization and licensing steps When prompted carefully enter the 25 character Product Key from the Windows XP Pro for Embedded Systems License Certificate located on the XPC2 backshell When prompted click Finish to complete the Setup Wizard After a brief pause the system will reboot and then Windows XP will reload XPR2 XPC2 PowerStation Series Hardware User Guide Page 31 of 47 10 Depending on the XPC2 display resolution the system must next be updated with the proper video driver These drivers have been specially optimized to work with the variety XPC2 displays Refer to the following table to select the correct Video Driver Install File XPC2 Model Display Resolution Video Driver Install File XPC200 1024 x768 Install Display Driver Headless 00 bat XPC206 640 x 480 Install Display Driver VGA 6 8 10 inch Driver bat XPC208 640 x 480 Install Display Driver VGA 6 8 10 inch Driver bat XPC210 640 x
23. ation 1 Turn on the PowerStation 2 Pressthe F1 key while the system splash screen displays to enter the BIOS setup utility When the BIOS utility is displayed press a corresponding letter key or use the arrow keys to navigate through the menu The following options are available e Motherboard Device Configuration Allows configuration of serial port IRQ and addresses e Miscellaneous Configuration Allows you to display a splash screen and or a summary screen The timeout field sets the time for how long the screen is displayed The time is in milliseconds and goes from 0 to 65535 Enter a timeout interval and press the Enter Return key e Boot Order Identifies the order in which devices are sequentially checked for a bootable image The options are Floppy Disk Hard Drive CD ROM Drive and USB Floppy Disk Use the arrow keys to select the order number and then press Enter to cycle through the options e Load Defaults Loads the default BIOS settings e Save Values Without Exit Saves the current BIOS settings without exiting the utility e Exit Without Save Exits the BIOS utility without saving any changes made e Save Values and Exit Exits the BIOS utility after saving any changes made XPR2 XPC2 PowerStation Series Hardware User Guide Page 33 of 47 MAINTENANCE The PowerStation has been designed to provide years of trouble free operation even in the harshest environments However occasionally you need to perform
24. ation that could cause personal injury from electrical shock or damage to equipment if the information is not properly followed XPRZ XPC2 PowerStation Series Hardware User Guide Page 5 of 47 Hardware Versions The XPR2 supports a Windows CE operating system and Interact Xpress HMI software The XPC2 is available with optional operating systems such as Windows CE Windows XP Pro Windows Embedded Standard etc and no Parker HMI software included There are three display native resolutions offered with the XPR2 XPC2 PowerStation e XPR2 XPC200X no display 1024x768 XGA analog output e XPR2 XPC206Q TFT 320x240 QVGA e XPR2 XPC206V TFT 640x480 VGA e XPR2 XPC208T TFT 640x480 VGA e XPR2 XPC210T TFT 640x480 VGA e XPR2 XPC215T TFT 1024x768 XGA Each PowerStation is also shipped with a utilities CD containing this manual drawings and CAD models of each size unit applicable drivers and backup copies of available software Downloading Applications and Projects The XPR2 PowerStation with Interact Xpress HMI can be used as a runtime only system which means that applications and projects can be created on a development PC and the Interact Xpress HMI application can be downloaded to the PowerStation In addition applications using the Interact Xpress HMI software can created or changed directly on the XPR2 unit itself or remotely from anywhere via an Internet browser Refer to the Interact Xpress HMI User Guide for informa
25. d the author assume no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein All product and company names are trademarks of their respective companies and licenses Product Warranty Information Parker Hannifin provides top quality products through rigid testing and the highest quality control standards Should a problem occur with your hardware Parker s standard product warranty covers these items for 24 months from the date of shipment from the factory Exceptions appear below e PowerStation CCFL backlight bulbs have a 90 day warranty e For all displays image retention burn in is not covered by warranty e Software revisions that occur within 60 days after purchase are available under warranty upon request Please review Parker s Software License Agreement for additional software warranty information Technical Assistance The Product Technical Support department welcomes any questions that might arise as you develop or run your applications We offer complimentary support for all customers including end users original equipment manufacturers OEM system integrators or distributors If you have a question about the PowerStation be sure to complete the following steps e Check any release notes that may have shipped with the unit These notes provide important information about the PowerStation e Consult the documentation and other printed
26. e different projects You can purchase additional cards through Parker Caution Do not remove or insert the CompactFlash card while power is applied to the unit or data on the card could be corrupted XPRZ XPC2 PowerStation Series Hardware User Guide Page 22 of 47 Starting the PowerStation Once the XPR2 XPC2 PowerStation has been mounted connect power to the unit It is important that you have previously reviewed the installation guidelines and Agency requirements described in this manual Caution Do not apply AC power directly to the unit or damage may N occur Ensure the power ON OFF switch is in the OFF position 2 Connect the power input connector to a DC voltage source Input voltage to the unit should be within the range specified in the Electrical Specifications located in Appendix A of this manual 3 Turn the XPR2 XPC2 PowerStation ON 4 After several moments the Xpress HMI demo application should start what if an XPC2 XPR2 PowerStations containing Interact Xpress HMI software are now ready for the user to download a custom Xpress application or project Please refer to the Interact Xpress User Guide that shipped with the Xpress Manager for information regarding The Xpress Manager Using the Shell interface The Design Environment Using Tools and working with Graphics Sending projects from the development environment to the runtime unit This Interact Xpress User Guide will provide informati
27. eat Dissipation XPR200 XPC200 5 0 watts maximum XPR206 XPC206 5 8 watts maximum XPR208 XPC208 7 8 watts maximum XPR210 XPC210 8 0 watts maximum XPR215 XPC215 15 watts maximum Caution po not apply AC power such as 115Vac line voltage directly to the unit or damage will occur XPRZ XPC2 PowerStation Series Hardware User Guide Page 45 of 47 EMC Testing Specifications The XPR2 XPC2 PowerStation conforms to the testing specifications listed in the following table The equipment conforms to the protection requirements of Council Directive 2004 108 EC on the approximation of the laws of the Member States relating to Electromagnetic Compatibility when installed operated and maintained as intended It also conforms to the requirements of Council Directive 2006 95 EC Low Voltage Directive when installed operated and maintained as intended An EC Declaration of Conformity is available and can be provided by Parker when requested European Community Specifications Harmonic Current Limits EN61000 3 2 2006 Fluctuations and Flicker EN61000 3 3 1995 including A1 2001 A2 2005 Electrostatic Discharge EN61000 4 2 1995 including A1 1998 A2 2001 Radiated Electromagnetic Field Immunity EN61000 4 3 1995 including A1 2002 Fast Transient Burst Susceptibility EN61000 4 4 2004 Fast Surge Immunity EN61000 4 5 1995 including A1 2001 Radio Frequency Common Mode Immunity EN61000 4 6 1996 including A1 20
28. emoved from its enclosure it can be opened Follow the steps below 1 Remove the CompactFlash card from its slot by pressing the eject button on the side of the PowerStation once to extend the button and then again to eject the card Press in the eject button to return it to its retracted position Remove the backshell screws on the XPR2 XPC2 PowerStation similar to the figure shown below 4 Carefully lift the backshell straight off to expose the unit internals You are now ready to perform any internal maintenance necessary USB ground springs may slide off of the internal backshell tabs Simply replace one or both by clipping them back onto the tabs refer to the following figure A Important When you lift the backshell off of the unit one or both of the Ground Clip Locations XPR2 XPC2 PowerStation Series Hardware User Guide Page 38 of 47 Closing the PowerStation 1 Ensure that the CompactFlash card is not inserted in the motherboard and carefully replace the backshell on the PowerStation 2 Remount the PowerStation in the enclosure refer to nstalling the PowerStation 3 Reconnect the following cables Power Input cable Ground cable any communication cables any keyboard and mouse cables 4 Turn on the PowerStation Replacing the Fuse The XPR2 XPC2 PowerStation has a protective fuse that you can replace by opening up the back cover An ohm meter is required to see whether the fuse is still
29. er a personal computer with a native or an external CompactFlash reader writer available or a laptop containing a CompactFlash reader writer and an optical drive e he XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx supplied with unit Complete the following steps 1 Insert the XPR2 CompactFlash card into the CompactFlash me ur aet Di card reader writer Destination Drive 2 Insert the XPR2 XPC2 Utilities Drivers amp Documentation CD MENT into the PC optical drive If the menu screen doesn t appear after a few moments double click Autorun exe from the optical drive root directory RECTA 3 After the Main Menu screen loads select the Utilities tab from the menu Parker ENGINEERING SUCDESS 4 Select the XPR2 w Xpress FlashBack Procedure button 5 Follow the instructions to download the latest XPR2 FlashBack Utility to your PC and then unzip and Run the utility 6 Using the drop down arrow select the destination drive letter of the CompactFlash card 7 Press the Restore Flash button 8 When the restore process finishes use the Interact Xpress Manager to transfer your custom Interact Xpress project to the CompactFlash 9 Once completed the CompactFlash card can be removed and reinserted into the XPR2 PowerStation Note Be careful to not select the XPC2 Flashback utility as an attempt to recover an XPR2 image since an XPC2 does not contain Interact Xpress H
30. er across the monitor The target should move with your finger If so the calibration was successful Select Accept Calibrating the Touchscreen on an XPC2 PowerStation with Windows XP To calibrate the Hampshire touchscreen driver on a Windows XP Pro or Windows Embedded Standard 2009 operating system complete the following steps 1 di um oy A Select Start gt All Programs gt Hampshire TSHARC Control Panel You may also select the Calibrate Touchscreen on the desktop The Hampshire TSHARC Control Panel appears Follow the on screen instructions for selecting which monitor to calibrate Select the Calibration tab Click the center of the area where the arrows are pointing The Calibration screen appears Touch the target where it appears on the screen and hold your finger there until prompted to release The screen guides you through the Touch Hold Release process Repeat the process three more times in the other three corners of the screen A Test screen appears Move your finger across the monitor The target should move with your finger If so the calibration was successful Select Accept On the control panel click the Apply button and then select OK XPR2 XPC2 PowerStation Series Hardware User Guide Page 35 of 47 Replacing the CompactFlash At some point you will probably need to remove the CompactFlash card from the XPR2 XPC2 PowerStation flash socket for one reason or another To do so
31. g instructions that came with the mounting kit to prepare your location for the power supply Optionally the BKT 1000 can be used to mount the P1X PWRAC to the back of the XPR2 XPC2 10 and 15 models XPRZ XPC2 PowerStation Series Hardware User Guide Page 18 of 47 STARTUP This chapter discusses the following topics e PowerStation Connectors e Starting the XPR2 XPC2 PowerStation e Using the CompactFlash Card e Using the BIOS Utility The XPR2 XPC2 PowerStation is shipped with a Utilities Drivers amp Documentation CD Part Number KA 026518 xx This CD contains all of the dimensional drawings CAD models and available device drivers PowerStation Connectors All XPR2 XPC2 PowerStations have the following connectors located on the rear of the enclosure e 1 RS 232 serial port e 1 configurable RS 232 RS 422 RS 485 serial port e 2USB ports for the keyboard and mouse e 1 Ethernet port e 1 Audio Output connector e 1 Compact Flash connector e Power switch e 1 ground stud Serial Ports The XPR2 XPC2 PowerStation has two serial ports that you can use to communicate with external devices at baud rates of up to 115K baud The COM port supports RS 232 while COM2 supports configurable RS 232 RS 422 and RS 485 communication standards The communication standard you select for COM2 depends upon the distance between the XPR2 XPC2 PowerStation and the controller as well as the communication standards that the controller suppo
32. gap between the bezel and the enclosure XPRZ XPC2 PowerStation Series Hardware User Guide Page 13 of 47 8 XPR2 XPC2 PowerStation Mounting Procedures To install an 8 PowerStation complete the instructions below 1 2 Create a rectangular cutout in the user s enclosure according to the 8 XPR2 XPC2 mounting drawing located on the XPR2 XPC2 Utilities Drivers amp Documentation CD supplied with unit Slide the PowerStation into the cutout from the front side of the enclosure Assemble the 4 mounting clamps with their screws as shown Attach the 4 mounting clamps with their screws to the back of the unit in the slots provided Place 2 clamps at the top and bottom Slide clamps into slots 4 locations uni TE MINDY IU ID FTO ETSI FN LE LL B eL am sme F O Lo did ES LIG oo Insert the clamp into the wide end of the slot and slide it to the thin end Tighten each of the mounting screws against the front of the enclosure Torque the screws until the gasket is compressed by 50 Caution Do not over tighten the screw clamp assembly or you may A damage the PowerStation However under tightening may not guarantee a 8 Type 4X Indoor Use Only or Type 12 rating Tighten the screws in a crosswise sequence to ensure a good seal and prevent damage Note that properly tightening the clamps may not result in a gasket seal that is totally depressed by the bezel and flush with the e
33. hive selection QD Restore whole disks and partitions Restoration Method E Restore chosen files and folders Content Selection Select Files and folders to restore From the original disk backup Optional steps Options Summary summary eg Summary g Now select the items to be restored be sure to select all items and then click Next EE Restore Wizard Required steps Select the items to restore SI Archive selection v Restoration Method Partition Flags Capacity Llsed 5 Tvpe v Disk 3 Optional steps FATIE TEST Fs Fri Act 360 0 MB 188 1 MB FAT16 Content Selection EJ MBF and Track O MBR and Track Options Summary Summary XPR2 XPC2 PowerStation Series Hardware User Guide Page 29 of 47 h Select the target drive to be restored to and then click Next e Restore Wizard Required steps Select destination of Disk Poe Tu cese EX APNEA Archive selection I Disc properties X Restoration Method Drive Capacity Model Interface e Disk 1 149 1 GB Hitachi HT5725016A94A PERG IDECO Primary Master ca Content Selection Destination of Disk Optional steps Options Summary Summar Restore disk signature i If the target drive is not blank and has any prior data on it then the following message will appear Click OK NN Confirmation xu The destination hard disk drive vou have chosen contains some parttons that could contain
34. idity 0 to 95 non condensing Shock Rating 10g peak 11ms operating 30g peak 1 1ms non operating Operating Vibration 5 500Hz 0 5 grms random Environmental Design Tested for UL NEMA Type 4X Indoor Use Only or NEMA Type 12 Environment Note This family of PowerStations is rated NEMA Type 4X Indoor Use Only or Type 12 only if it is installed in a NEMA 4X or Type 12 rated enclosure XPRZ XPC2 PowerStation Series Hardware User Guide Page 44 of 47 Electrical Specifications The XPR2 XPC2 PowerStation s power supply automatically detects the input voltage level and adjusts accordingly within its range of operation However always use reliable sources of power and isolate all communication cables from AC power lines to enhance noise immunity If possible locate the XPR2 XPC2 PowerStation away from machinery that produces intense electrical noise arc welders etc Otherwise isolate the input power to the PowerStation from the equipment generating electrical noise Refer to the Electrical Grounding Guidelines section for further information The XPR2 XPC2 PowerStation s electrical specifications appear in the following table Electrical Specifications Table Input voltage XPR200 XPC200 XPR206 XPC206 12 24 Vdc 18W Range min 11 VDC 28 VDC max XPR208 XPC208 XPR210 XPC210 XPR215 XPC215 24 Vdc 22W Range min 18 VDC 28 VDC max Fuse Littelfuse Nano SMF Slow Blow Type fuse part number R454 002 H
35. idity Guidelines cccccccccccsssseeceeeeeeceeeeeeeeeeeeesaeeeeeceeeeeesseaaseeeeeeeeessaaaseeeeeees 8 PCOS US Guideline S asa niz addon AE Roe aaee E aeDA EE OaE RENEE 9 Radiated Emissions Guidelines cc ceccccccccceeeeseeeeeeeeeeeeeasessseceeeeessseeeseeeeeeesseaaaeeeeeeeeessseeeeeseeeeesaaas 9 UL Hazardous Location Class I Division 2 Guidelines eeseeseenmHmm 10 PIEDANNIGJONIOSUANON NR m tT mmt 11 STEREO Uo PM 11 MSM OW ot ON cuesta on obtu DUE ues ttum O te i atm tp asus ceu co em Ua cedi ad obo ab Ud RU UNDE 12 Non Display XPR200 XPC200 PowerStation Mounting Procedures eeeeeeeeeees 12 6 XPR2 XPC2 PowerStation Mounting Procedures ssssssssseeeeeeeenenneenn 13 8 XPR2 XPC2 PowerStation Mounting Procedures sssssesssssseeeeenennnnnnnn 14 10 XPR2 XPC2 PowerStation Mounting Procedures ccccccccsseeeeeeeeeeeeeaaeeeeeeeeeeesaeeseeeeeeeeeeaaas 15 15 XPR2 XPC2 PowerStation Mounting Procedures ccccccccsseeeeeeeeeeeeeaaeeeeeeeeeeeeeaaasseeeeeseesaaas 16 Installing an Optional AC Power Supply ssseesesssssesseeneen nnne nnne annnm nnne nn nnn nain nnn nnns 18 Preparing a Location for the AC Power Supply eeeesseseeeeeeneeennem nennen nennen nnn nnns 18 cjr 19 POWETOLUOM GO
36. isture and corrosive vapors in order to minimize maintenance and repair costs e Choose an area for the PowerStation that is free from moisture or condensing humidity The XPR2 XPC2 PowerStation models will thermally dissipate no more than the following e XPR2 XPC200 dissipates approximately 5 0 watts e XPR2 XPC206 dissipates approximately 5 8 watts e XPR2 XPC208 dissipates approximately 7 8 watts e XPR2 XPC210 dissipates approximately 8 0 watts e XPR2 XPC215 dissipates approximately 25 5 watts Heat builds up rapidly in enclosed environments compromising the performance and life span of electrical equipment If the PowerStation is operating inside an enclosure at temperature levels above its rated ambient temperature you must cool the enclosure XPR2 XPC2 PowerStation s have been tested for use in 50 C ambient still air locations This means that when installed the ambient air surrounding the backside of the PowerStation is not expected to exceed 50 C An example of this type of installation would be a PowerStation mounted in a small sealed industrial enclosure The most commonly overlooked aspect of this type of installation is that heat generated by the device becomes trapped inside the enclosure and increases the ambient temperature surrounding the PowerStation This increase in temperature can sometimes exceed an additional 10 C or more Although the thermal dynamics are not always linear a temperature rise of 105 F would imp
37. ll XPR2 XPC2 PowerStation front panel surfaces are resistive to the following chemicals Faceplate Chemical Resistance Commercial glass cleaners Silicone based lubricant Ammonia 10 dilute solution Automatic transmission fluid Diesel fuel Hydraulic fluid Gasoline leaded unleaded Autoryzowany dystrybutor Parker ARA PNEUMATIK 53 012 Wroc aw tel 71 36472 82 ul Wy cigowa 38 fax 71 364 7283 www arapneumatik pl
38. ly that the environment outside the sealed enclosure could not exceed 40 C 104 F or the PowerStation would surpass its maximum operating temperature Do not mount a PowerStation into a sealed enclosure and ignore the fact that with the 50 C rating of the product the sealed enclosure can operate in a 50 C ambient environment without considering the affects of the internal heat buildup Since elevated operating temperatures can have an adverse affect on the life of electronics it is wise to consider the internal thermal rise Passive venting for thermal convection internal air circulation fans filtered exhaust fans with filtered inlets air conditioners and other products are available in the market to assist in reducing the heat buildup in the industrial enclosure There are many attractive NEMA Type 12 dust tight fan filter assemblies available today which allow the filter to be inexpensively replaced or cleaned as part of a periodic maintenance schedule Or in some cases simply increasing the size of the enclosure and thus the outside surface area for example can have a significant positive effect on the installation s thermal response XPRZ XPC2 PowerStation Series Hardware User Guide Page 8 of 47 Points to consider when performing a site review are 1 Whatis the expected maximum outside ambient temperature that the industrial enclosure will experience 2 Arethere additional heat generating components inside the enclosure
39. nclosure Since a proper Type 4X Indoor Use Only or Type 12 rating requires a 50 compression of the gasket you may see a small gap between the bezel and the enclosure XPR2 XPC2 PowerStation Series Hardware User Guide Page 14 of 47 10 XPR2 XPC2 PowerStation Mounting Procedures To install a 10 PowerStation complete the instructions below 1 Create a rectangular cutout in the user s enclosure according to the 10 XPR2 XPC2 mounting drawing supplied on the XPR2 XPC2 Utilities Drivers amp Documentation CD supplied with unit 2 Slide the PowerStation into the cutout from the front side of the enclosure 3 Assemble the 6 mounting clamps with their screws as shown 4 Attach the 6 mounting clamps with their screws to the back of the unit in the slots provided Place 2 clamps at the top and bottom and 1 on each side Slide clamps into slots 6 locations 5 Insert the clamp into the wide end of the slot and slide it to the thin end 6 Tighten each of the mounting screws against the front of the enclosure 7 Torque the screws until the gasket is compressed by 50 Caution po not over tighten the screw clamp assembly or you may damage the PowerStation However under tightening may not guarantee a Type 4X Indoor Use Only or Type 12 rating 8 Tighten the screws in a crosswise sequence to ensure a good seal and prevent damage Note that properly tightening the clamps may not result in a gasket seal that is
40. nt for the installation The touchscreen faceplate is resistant to a variety of chemicals Please refer to Appendix A Touchscreen Chemical Resistance for a complete list Electrical Grounding Guidelines To minimize unwanted electrical interference select a location away from machinery that produces intense electrical noise arc welders for example If you cannot avoid electrical noise isolate input power to the unit and separate all data communication cables from AC power lines Important Use the PowerStation ground stud located on the rear of the enclosure to connect the unit to a suitable ground reference such as earth ground or building steel A short less than 8 heavy copper braid or 10awg copper wire from the ground stud to chassis earth ground will provide a good EMI path to ground This ensures the unit is in compliance with immunity and emissions requirements necessary for proper operation XPRZ XPC2 PowerStation Series Hardware User Guide Page 7 of 47 Temperature and Humidity Guidelines You can safely operate the XPR2 XPC2 PowerStation within the temperature range specified in Environmental Specifications in Appendix A However when using a protective enclosure remember that the temperature within an enclosure is generally higher than the external temperature Read the following guidelines to fully understand temperature implications e Limit the PowerStation s exposure to adverse conditions such as dust oil mo
41. on on using the Shell interface to transfer the user s custom application to the XPR2 unit Note that the XPR2 is shipped from the factory with Interact Xpress HMI software and a demo application already installed Once the custom application or project has been developed on a PC or laptop computer there are two ways to download it to the XPR2 PowerStation Ethernet or directly to the CompactFlash card using a card reader XPC2 units will boot directly into the operating system depending on the model purchased Users can install the Windows applications of their choosing Autoryzowany dystrybutor Parker ARA Hn PNEUMATIK 53 012 Wroc aw tel 71 3647282 ul Wy cigowa 38 fax 71 3647283 www arapneumatik pl XPRZ XPC2 PowerStation Series Hardware User Guide Page 23 of 47 Using FlashBack to Recover Xpress Images on XPR2 PowerStations On the XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx a link is provided to Flashback Utilities that will enable you to restore or replace the Microsoft CE operating system and Xpress HMI software onto a CompactFlash card Use the XPR2 FlashBack Utilities when 1 Anew version of the Xpress HMI software becomes available 2 The user wishes to create a bootable image on a new CompactFlash card as a backup 3 The factory supplied CompactFlash card becomes corrupted or unusable Before you run the FlashBack Utility the user must have the following items e Eith
42. operational The required replacement fuse is listed below e Use a Littelfuse Nano SMF Slow Blow Type fuse The part number is R452 002 Caution Using a fuse of a different rating can cause damage to the unit or fire to occur To replace the fuse complete the following steps 1 Remove the PowerStation from its enclosure discussed in Removing the PowerStation from the Enclosure Remove the back enclosure Locate the fuse on the board according to the picture below Fuse Location 4 Using an ohmmeter check continuity to see if the fuse is blown 5 If necessary insert a new fuse into the fuse holder and reassemble the unit XPRZ XPC2 PowerStation Series Hardware User Guide Page 39 of 47 Resolving Problems This section provides some basic troubleshooting steps to help you identify and correct problems you may have with the XPR2 XPC2 PowerStation Each problem is described and followed with one or more possible solutions Begin with the first solution and continue until you have solved the problem or tried all of the solutions If the problem persists look through the other problems listed in this section to determine if additional symptoms exist that might require action If you cannot solve the problem or if you encounter a problem that is not documented in this section contact your Parker equipment supplier or the Parker Product Technical Assistance contacts listed on page 4 The PowerStation Documentation and Utili
43. rail mounting clamp for direct attachment to a mounting surface If the XPR2 XPC2 PowerStation is intended to be connected to AC power and a Parker optional AC Power Supply P1X PWRAC was purchased a mounting location for the Power Supply must also be considered Procedures for preparing a location for installing and mounting the Parker P1X PWRAC Power Supply are included with the unit Note that the XPR2 XPC2 PowerStation will fit into the existing cutouts created for older XPR XPC PA and PA2 PowerStations and they can use the existing DC power source Creating a Cutout Be sure to follow the cutout diagrams in the dimensional drawings precisely This ensures that the PowerStation is properly sealed in its enclosure The dimensional and mounting cutout drawings can be found on the XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx shipped with the unit 1 Toensure a proper mounting seal maintain proper surface flatness and cutout edge quality The cutout dimensions for the XPR2 XPC2 PowerStation are shown in the following table XPR2 XPC2 Model Cutout NK WE Cutout Width XPR2 XPC200 XPR2 XPC215 12 40 15 90 2 Debur the edges of the cutout area removing dirt and debris that might come in contact with the unit and compromise the water tight seal XPRZ XPC2 PowerStation Series Hardware User Guide Page 11 of 47 Installing the PowerStation Once the location for the PowerStation has been prepared you
44. routine maintenance on some of the PowerStation s components Maintaining the Touchscreen This section discusses the basic maintenance of your PowerStation s touchscreen including e Cleaning the Touchscreen e Calibrating the Touchscreen Cleaning the Touchscreen Occasionally you may need to clean the monitor s screen Clean the screen using warm soapy water and a cloth You can also use any non abrasive cleaner Refer to Appendix A Touchscreen Chemical Resistance for a list of substances the front surface of the PowerStation can resist with no visible effect Do not use any harsh material or powder such as steel wool or abrasive cleansers to clean the screen surface The surface is sensitive to scraping sharp blows or punctures Therefore keep screwdrivers or other sharp objects away from the screen surface Caution Do not clean the unit while it is powered on and Interact Xpress is active Turn off the unit before cleaning it in order to avoid inadvertently activating the touchscreen Calibrating the Touchscreen Calibrating the touchscreen ensures that finger touch inputs are aligned controls located on the display The monitor s touchscreen is calibrated before leaving Parker however you may need to recalibrate the touchscreen in certain circumstances such as e Moving a CompactFlash card between XPR2 XPC2 PowerStations e After re imaging the CompactFlash card e When you replace the touchscreen e Whenever the cu
45. rsor does not follow the location where you touch the screen XPRZ XPC2 PowerStation Series Hardware User Guide Page 34 of 47 Calibrating the Touchscreen on an XPR2 PowerStation with Interact Xpress The Interact Xpress software comes with a calibration utility located in the Shell To calibrate the touchscreen complete the following steps 1 3 From the nteract Xpress Shell main page select the Settings button The Settings page is displayed From the Settings page select the Calibrate Touchscreen button A prompt is displayed asking if you are sure you want to calibrate the touchscreen Click OK from the upper right hand corner of the dialog box to initiate the calibration routine Follow the directions on the screen using your finger to touch on the screen as directed Calibrating the Touchscreen on an XPC2 PowerStation without Interact Xpress To calibrate the touchscreen on a Windows CE PowerStation without Interact Xpress complete the following steps 1 2 3 4 Select Start gt Programs TSHARC Calibration Select Calibrate Click the center of where the arrows are poiniing The Calibration screen appears Touch the target where it appears on the screen hold your finger there momentarily and then release The screen guides you through the Touch Hold Release process Repeat the process three more times in the other three corners of the screen A test screen appears Move your fing
46. rts Use a standard DB9 connector for attaching to this port Note when using RS 232 communications the length of the serial cable should not exceed 50 feet 15 meters RS 422 and RS 485 communications offer greater noise immunity than RS 232 These standards increase the maximum cable length to 4 000 feet 1 200 meters RS 422 communications are full duplex send and receive simultaneously while RS 485 communications are half duplex send or receive For either configuration be careful not to connect any wires to unused connector pins Information on the specific connection required for the Interact Xpress drivers you will use is located in the Help file associated with the driver XPRZ XPC2 PowerStation Series Hardware User Guide Page 19 of 47 Pinouts for COM1 The following Table shows the pinouts and signal information for COM1 DCD data carrier detect KINEM Pinouts for COM2 The following table shows the pinouts and signal information for COM2 depending on the communication configuration selected EEE Communication Communication Communication 6 N6 NO No o wo Ne Note RTS and CTS signals are not active in RS 422 and RS 425 configurations XPRZ XPC2 PowerStation Series Hardware User Guide Page 20 of 47 CON2 is set to RS 485 configuration by default from the factory To change COM2 to RS 232 or RS 422 protocol you must change the COM2 DIP switch settings The DIP switch for COM
47. sion is complete This feature is optimized for baud rates of 9600 and greater Transferring Files from a PC to the XPR2 XPC2 PowerStation You can transfer files from a PC to the XPR2 XPC2 PowerStation in one of three ways via an Ethernet connection from a CompactFlash card or by Serial Transfer For Serial Transfer you will need a null modem cable To construct a null modem cable refer to the following diagram Computer Computer XP COM Port 2b Fin XP COM Port S Fin Keyboard and Mouse The XPR2 XPC2 PowerStation allows you to use a USB keyboard and USB mouse in addition to the touchscreen Ethernet Port The XPR2 XPC2 PowerStation has an Ethernet RJ45 port with an Intel 82551ER 10 100 Mbps base T controller that allows you to connect the PowerStation to a Local Area Network CompactFlash The XPR2 XPC2 PowerStation comes with a CompactFlash CF card This card is used as a removable drive that is recognized as drive C and provides non volatile memory storage CompactFlash cards are well suited for rugged environments where the PowerStation may vibrate or shake Although the card is removable it is used as an IDE drive which means you cannot remove it while the PowerStation is powered on Note that the XPR2 XPC2 PowerStation supports Type 1 or Type 2 CompactFlash cards We recommend that you purchase at least one additional card to serve as a backup for your primary CompactFlash card It is also useful to own several cards to stor
48. software to restore the image to a target CompactFlash card located within the PowerStation The downloaded recovery image is a large single file in the form of 91 xxxxx xx HevX tib The Parker USB flash drive is configured with the licensed Acronis True Image OEM software preinstalled and can be used to accept one or multiple downloaded 91 xxxxx xx RevX tib recovery images configured specifically for the target hardware Parker has adopted this technique to recover Microsoft Windows operating system images such as Windows XP Windows Embedded Standard Windows 7 and future operating systems to PowerStation embedded flash storage The following items are required to recover the Windows XP operating system e APCorlaptop with a USB port and an active internet connection to obtain the 91 xxxxx xx RevX tib recovery image e AParker USB Flash drive factory preconfigured with Acronis recovery software Parker Model Number e An XPC2 PowerStation with a valid Microsoft Windows XP License label affixed to the enclosure e A Parker 8GB CompactFlash card Parker Model Number FLH 8192 supplied with the XPC2 unit e The XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx supplied with the PowerStation containing the required video drivers e AUSB mouse and keyboard Complete the following steps 1 Insert the Parker USB Flash drive with the factory configured Acronis recovery software into a PC or laptop computer 2 Using
49. t also explains how to install the unit how to maintain the unit in good condition and how to solve common problems that may occur in operation This manual is divided into the following chapters Introduction Presents an overview of this manual the other documentation and software provided with the XPR2 XPC2 PowerStation and the steps necessary to get the PowerStation up and running This chapter also describes Parker s customer support services Installation Explains how to select an installation location prepare for installation and finally install the XPR2 XPC2 PowerStation Startup Describes the ports available to connect the unit to other devices and to a power source Also described are steps to startup the PowerStation and methods to recover the operating system and or the Xpress HMI to the CompactFlash memory card Maintenance Explains how to maintain the XPR2 XPC2 PowerStation including the touchscreen replacing the CompactFlash and performing internal maintenance Appendix A PowerStation Specifications Describes the XPR2 XPC2 PowerStation s specifications ISO Symbols This symbol is the International Standards Organization ISO symbol for Caution ISO 3864 No B 3 1 This symbol denotes information that could affect operation of the PowerStation if the information is not properly followed This symbol is the ISO symbol for Caution risk of electrical shock ISO 3864 No B 3 6 This symbol denotes inform
50. the web link on the XPR2 XPC2 Utilities Drivers amp Documentation CD download the preconfigured Microsoft Windows XP operating system 91 xxxxx xx RevX tib file to the Parker USB Flash drive Provide a link here The 91 xxxxx xx RevX tib file is a compressed image of the complete Microsoft Windows XP operating system specifically configured to run on XPC2 PowerStations 3 When the download is complete remove the Parker USB drive from the PC or laptop While the target XPC2 is unpowered insert the USB drive into one of the two USB ports 4 Connect a USB mouse to the remaining USB port 5 Insert a blank or corrupted CompactFlash card into the XPC2 PowerStation 6 Apply power to the XPC2 XPRZ XPC2 PowerStation Series Hardware User Guide Page 26 of 47 7 Acronis True Image OEM recovery software will begin to load and requires approximately 3 minutes to fully boot from the USB Flash drive Initially the message Starting Acronis loader will be displayed at the beginning of boot process Be patient while Acronis installs and the screen flashes a couple times while the software loads Recovering the operating system image to the target Compact Flash card will require the following steps a Once the Acronis True Image OEM environment is loaded and running the following Home screen will be displayed Click on the Manage and Restore selection as shown sone True Image OEM Ex 2S M i aec ee Tools v Home
51. ties CD The XPR2 XPC2 PowerStation is shipped with the XPR2 XPR2 XPC2 Utilities Drivers amp Documentation CD Part Number KA 026518 xx This CD contains dimensional drawings CAD models user documentation and operating system drivers XPRZ XPC2 PowerStation Series Hardware User Guide Page 40 of 47 APPENDIX A POWERSTATION SPECIFICATIONS This appendix outlines important specifications for the XPR2 XPC2 PowerStation It is a good idea to familiarize yourself with the specifications before operating your unit Physical Specifications Physical specifications include the XPR2 XPC2 PowerStation s CPU memory specifications display types storage capacity and other physical characteristics These specifications are shown in the following table Physical Specifications CPU AMD LX800 CPU 500MHz 256KB L1 amp L2 Cache Memory BIOS Up to 1 GB DDR SDRAM Maximum 400 MHz PC 3200 200 pin SODIMM Socket Insyde XpressROM Storage I O Ports 256MB 8G CompactFlash card Supports Type 1 and 2 CompactFlash cards Two 9 pin serial ports 16550 compatible e 1HRS232 e 1 RS232 422 485 configurable One RJ45 Ethernet connector Intel 82551ER 10 100 Base T controller Two USB 2 0 ports Dimensions HxWxD XPR200 5 3 Hx6 1 W x 2 5 D XPR206 6 0 H x 7 4 W x 3 0 D XPR208 7 6 H x 10 2 W x 2 2 D XPR210 11 0H x 13 8 W x 3 2 D XPR215 13 3 H x 16 8 W x 4 6 D XPR200 1 9 Ibs 0 85 kgs XPR206 2 6 lbs 1
52. tion about how to develop projects download them to the XPR2 PowerStation and remote access via a network XPRZ XPC2 PowerStation Series Hardware User Guide Page 6 of 47 INSTALLATION Selecting a Location The first step when installing the XPR2 XPC2 PowerStation is to select an appropriate location This is the most important aspect of the installation process because the location affects unit performance ease of use and life expectancy This section provides guidelines to follow when selecting a location Underwriters Laboratories UL508 Approval In order to obtain Underwriters Laboratories UL508 certification for the PowerStation installation the installation must meet the following criteria e The PowerStation is suitable for mounting on the flat surface of a Type 4X Indoor Use Only or Type 12 enclosure e Power to the device must be provided by a Class 2 power source For convenience Parker has an AC input model P1X PWRAC Class 2 24Vdc power supply available for purchase to provide power to any of the XPR2 XPC2 PowerStation sizes Environmental Guidelines In general select a location that limits the PowerStation s exposure to adverse conditions such as dust oil moisture condensation and corrosive vapors The XPR2 XPC2 PowerStation s touchscreen faceplate assembly is designed to meet the NEMA Type 4X Indoor Use Only or Type 12 rating Mount the PowerStation in an enclosure that also supports this rating if it is a requireme
53. totally depressed by the bezel and flush with the enclosure Since a proper Type 4X Indoor Use Only or Type 12 rating requires a 5096 compression of the gasket you may see a small gap between the bezel and the enclosure XPRZ XPC2 PowerStation Series Hardware User Guide Page 15 of 47 15 XPR2 XPC2 PowerStation Mounting Procedures To install a 15 PowerStation complete the instructions below 1 Create a rectangular cutout in the user s enclosure according to the 15 XPR2 XPC2 mounting drawing located on the XPR2 XPC2 Utilities Drivers amp Documentation CD supplied with unit 2 Slide the PowerStation into the cutout from the front side of the enclosure 3 Assemble the 8 mounting clamps with their screws and locking nuts as shown do not tighten the locking nut until Step 7 Locking Nut Location 4 Insert the clamp into the wide end of the slot and slide it to the thin end as shown in the following figure Slide clamps into slots 8 locations 5 Fighten each of the mounting screws against the front of the enclosure 6 Torque the screws to 7 in lbs in a crosswise sequence to ensure a good seal and prevent damage Caution po not over tighten the screw clamp assembly or you may damage the PowerStation However under tightening may not guarantee a NEMA Type 4X Indoor Use Only or Type 12 rating 7 Adjust the locking nut so that it is firmly against the surface of the clamp to prevent loosening Note that properly
54. useful data Hard disk drive 9 Image restoration is possible only if the destination hard disk drive is empty Click OK to confirm deletion of all the partitions on the destination hard disk drive Cancel j On the Options screen no Additional settings are required click Next XPR2 XPC2 PowerStation Series Hardware User Guide Page 30 of 47 k Onthe Summary screen click Proceed to recover the selected image to the target drive Important After this point in the process any data residing on the target recovery drive will be overwritten Restore Wizard Required steps Summary IS z A v Archive selection Operations U Restoration Method Number of operations 2 Content Selection 1 Restoring partition Reboot required Hard disk Drive letter F File system FAT16 volume label TEST Size 960 0 ME Destination of Disk 3 Optional steps LM Options 2 Restoring partition structure Summary Hard disk 1 Summary e WO a om Progress bars will appear as the recovery image is copied to the target drive This process will require 5 6 minutes to complete depending on the size of recovery image to be restored m Once the Restore operation succeeded message appears click OK n Click the red X button in the extreme upper right corner of the screen to close Acronis The PowerStation will automatically reboot Ignore any error or warning messages th
Download Pdf Manuals
Related Search