Product Description Safety Instructions Operating Instructions for
Contents
1. Connections Air input Quick coupling nipple or R 3 8 AG Air VE Angle screw connection NW 8x6 or 1 4 NPS AG RS output on high pressure filter 1 4 NPS AG Dimensions of H x W x D in mm 575 x 120 x 120 base pump The rating plate of your device is located on the spray material pump Transfer the information from the rating plate in Fig 3 Please have this information ready when you call customer service Fig 3 ITW Oberfl chentechnik GmbH amp Co KG Justus von Liebig Str 31 D 63128 Dietzenbach Druckluft getriebene Kolbenpumpe Packung Bee I SM Leder PTFE Herstell Nr Baujahr F rdermenge Doppelhub lo Hal Tenpmax __ C Material berdruck max bar bersetzung TI Ju Lufteingangsdruck max bar BINKS 4 Safety In addition to the Operating Instruction and mandatory regulations for accident prevention applicable in the country where the system is installed recognised technical rules for safety conscious and professional work must be observed 4 1 1 BASIC PRINCIPLE PROPER USE The BINKS piston pump is constructed according to the state of the art and recognised safety rules However it is still possible for dangers to life and limb of the user or other persons and or damage to the BINKS piston pump or other property to occur while the pump is in use The BINKS piston pump must only be used if it is in proper condition and only for its intended purpose in a safety conscious2. nut washer screw 31 as BIfIKS Ersatzteilliste spare parts list Ersatzteile Wandhalter spare parts wall bracket 0114 014795 wall bracket assy type 02 0114 019005 wall bracket 0114 014216 Screw 0114 014165 washer 0114 014164 nut Vorbehaltl Techn nderungen 32 BIfIKS Ersatzteilliste Spare parts list Druckregler air regulator G 3 8 Aircombi 0114 009350 Druckregler Aircombi air pressure regulator Aircombi 0114 13531 01 Druckluftregler kpl 0114 009164 Winkel 0114 009048 Einstecknippel 0114 009049 0114 014538 air pressure regulator cpl elbow nipple T piece nipple relief valve gauge 0114 021608 0114 014048 Manometer SO UO Es GA DN E N kA kA kA k k Fi Vorbehaltl Techn nderungen 33 Ersatzteilliste Spare parts list Le BIfiKS 0114 013531 Druckregler Airless air pressure regulator Airless 0114 13531 01 Druckluftregler kpl air pressure regulator cpl 0114 014048 Manometer gauge 0114 020295 Druckreglergehaus pressure regulator housing 0114 014597 Knebelschraube mit Mutter t handle with nut 0110 009091 Einstecknippel nipple 0114 014538 Doppelnippel double nipple 0114 021608 Kugelhah relief pipe Vorbehaltl Techn 34 Ersatzteilliste spare parts list BITKS fl eg EG e 0110 009130 0114 016061 0114 016060 0110 009131 0110 009132 0110 009133 0110 009134 0114 014916 0114 014887 0114 014876 0114 014875
3. Me EEN IS ERSTER 3 ENER 6zL Le D AN e SE Oe ES oo ee A GC l 118 cm Polyamide Ce Dispersion filled spray material 0114 011760 Spatula filler red lead Spatula filler red lead Ce sj 19 E gt us S Q V u E pr rq O O u u H gt Ke O O E 0 O 49 Be pra u U ab O O N SSS RSS SSSR RRR WEEE ATEN ER SRS x det EE VE N SSR EE d EE EE KEE EC RR 84 cm Stainless steel 1 4305 0110 009130 Greater than 0 3 mm Greater than 0 3 mm Greater than 0 5 mm Micaceous iron red lead A 0114 013525 29 cm d 2 O A 10 4 type 03 order no 0110 009130 before it is discharged through the spray material line Do not use a filter insert with fibre filled spray material The spray material being pumped is filtered through the high pressure filter optional with LP and spray gun We recommend the following filter inserts for different types of spray material M 100 HD filter inserts overview Filter type Order no BINKS 3 Technical Data BINKS J o LP 10 4 Theoretical pres sure transmission 4 1 ratio Compressed air Max operating pressure drive Cylinder diameter Spray material Volume conveyed per double stroke 150 ccm Maximum allowable operating 20 bar eee pump Pioneros AA stroke mmm mm Nominal volume flow Nominal volume flow conveyed 9 Itr minute
4. 0114 014877 0114 014878 0114 016058 0114 016059 0110 009065 0114 019090 0114 019091 0114 019092 0110 009103 Vorbehalt Techn nderungen HD Filter 03 kpl mit Sieb 100 M Dichtung Feder f r Siebeinsatz klein Siebeinsatz 50 M SS Siebeinsatz 100 M SS Siebeinsatz 150 M SS Siebeinsatz 200 M SS Siebeinsatz klein 30 M blau Siebeinsatz klein 50 M orange Siebeinsatz klein 70 M gelb Siebeinsatz klein 100 M schwarz Siebeinsatz klein 150 M rot Siebeinsatz klein 200 M weiss Einlaufverschraubung Auslassverschraubung Erdungsklemme Ablassverschraubung Kugelhahn Schlauchnippel R cklaufschlauch HP filter cpl filter insert 100 m gasket spring for filter insert small filter insert 50 mesh SS filter insert 100 mesh SS filter insert 150 mesh SS filter insert 200 mesh SS filter insert small 30 mesh blue filter insert small 50 mesh orange filter insert small 70 mesh yellow filter insert small 100 mesh black filter insert small 150 mesh red filter insert small 200 mesh white inlet screwing outlet screwing grounding clamp outflow screwing ball valve hose connection return flow hose 35 Ersatzteilliste spare parts list Ersatzteile Ansaugleitung spare parts suction system as BINKS 0114 014844 0114 013801 0114 018506 0114 013734 0114 014112 0114 014068 0114 014221 0114 014080 Vorbehaltl Techn nderungen Ansaugsystem NW 20 flexibel Reduziernippel Materia
5. 6 1 1 1 3 1 1 d 1 1 3 1 1 3 3 1 1 d 1 2 3 1 1 1 1 1 1 1 1 1 1 1 repair kit wearing part Vorbehaltl Techn nderungen 27 Ersatzteilliste spare parts list BINKS Reparatursatz Luftmotor repair kit air motor LM 70 75 0114 014300 D mpfungsscheibe 12x2mm 1x 0114 014346 Steuerkolben kpl 1x 0114 014307 SI Ring 15x1 1x 0114 013953 O Ring 6 5x2 5mm 0114 021210 x F _ 7 x DS AN Wi AS 2 hI S 0114 014345 1x Zackenring ZJ16 0114 014301 D mpfungscheibe 25 5x2 0114 014302 0114 014296 D mpfungscheibe Bundbuchse 22X3 1x 0114 013956 Nutring DN15 DN7 0114 014468 F hrungsbuchse kpl IL 1 ANS NT 0114 014765 1x F hrungsring 0114 014766 11 2x7 3mm U Scheibe 13 7x8 3x1 5mm 27 A 1x 0114 014410 Umsteuerachse kpl 4x 0114 014308 O Ring 6 5 1 5mm d 1 yo 0114 014355 Si Ring JK30 0114 013967 gees O Ring OA 70x2mm y l J 7 7 i Y 0114 013955 a O Ring 60x5 5mm N A 0114 014306 D mmplatte 140x63x3 mm Vorbehaltl Techn nderungen 28 Ersatzteilliste spare parts list as DI IK Es Dichtungssatz Luftmotor seal kit air motor LM 70 75 0114 018645 J SN 1x 0114 013955 O Ring 60x5 5mm 1 A H 0114 013956 NN re e 2X 0114 013967 1x O Ring 70x2mm 0114 013953 O Ring 6 5x2 5mm AN u 4x 0114 014308 OC O Ring 6 5x1 5mm Ve 1x ee 0114 01446
6. Y 01 MN 10 Separating agent chamber as BIfIKS High pressure filter if present High pressure filter relief valve Return flow Earth terminal Connector for spray material output Earth terminal for use without high pressure filter Le BINKS Comments on figure 1 The pneumatic motor 1 drives the BINKS airless pump An airflow controller in the pneumatic drive applies compressed air alternately to the pneumatic motor piston This sets the piston moving upwards and downwards The pneumatic motor is flange mounted directly to the material pump 4 A moving axle connects the pneumatic drive butt plate to the double piston of the material pump The ascending stroke of the double piston draws in the material through the suction system 5 and the foot valve of the spray material pump At the same time the material which is already in the material pump above the double piston is ejected through a check valve into the high pressure filter 11 The descending stroke of the double piston closes the foot valve and the material which has been drawn in is forced through a plunger valve into the space above the double piston At the same time the material which is already there is ejected into the high pressure filter If the airless gun take off is not operative counter pressure will build up in the material line The pump will stop Spray material from the airless gun and the BINKS airless pump will start up again
7. manner with full knowledge of the dangers involved and while observing the Operating Instruction In particular faults that could have a negative effect on safety must be eliminated immediately The spray material line must never be pulled across objects with sharp edges and must be checked to ensure it is in flawless condition each time before use BINKS piston pumps must only be used for the intended use specified in Section 1 Any other or any additional use beyond what is intended is considered improper use The manufacturer supplier shall not be liable for any resulting damages The user alone assumes the risk Unauthorised modifications or repairs to BINKS piston pumps release the manufacturer of any liability According to accident prevention regulations for liquid jet sorayers ZH 1 406 of the relevant trade unions spray paint systems must be inspected as needed but at least every 12 months by an expert to determine whether they are still capable of operating safely If devices have been taken out of service the check can be delayed until the next time the system is started up The operator is obligated to register the system for a test The results of the test must be kept in writing 4 2 OPERATING SAFETY 1 The conditions of accident prevention regulations Processing Coating Substances VBG 23 the guidelines for liquid jet sorayers ZH 1 406 and for static electricity ZH 1 200 of the relevant trade unions must be observe
8. piston pump is checked with water for final monitoring and flushed with a non resinous preservative oil There is a possibility that residual moisture of a water emulsion may remain in the device during this flushing process Before starting up the system for the first time the remains of this preserving fluid and any impurities which are unavoidable when the system is being assembled must be thoroughly flushed out Followed these steps 1 Prepare the BINKS piston pump for start up as described in Section 5 2 2 Close the high pressure filter relief valve 3 Immerse the spray material pump or intake system in the container with solvent 4 Guide the return flow of the high pressure filter into the container with solvent Open the high pressure filter relief valve 5 Open the ball valve and use the pressure control valve to adjust the compressed air supply to 1 bar The spray material pump or intake system is now drawing in the solvent The solvent flows back into the container through the high pressure filter the high pressure filter relief valve and the return flow BINKS 6 Direct the spray gun into the container Unlock the safety lever activate the spray gun trigger and close the high pressure relief valve Then the solvent flows through the high pressure filter soray material line and spray gun back into the container The flushing time depends on the length of the line and solubility of the material We recommend perf
9. to determine whether they are still capable of operating safely If devices have been taken out of service the check can be delayed until the next time the system is started up The operator is required to register the system for a test The results of the test must be kept in writing An expert is someone who on the basis of his or her training and experience has sufficient knowledge in the area of liquid jet sprayers and with relevant governmental labour safety requirements accident prevention requirements regulations and generally recognised rules of technology to be able to evaluate whether liquid jet sprayers are in safe operating condition The contractor operator must ensure that written records of test results are made for each liquid jet sprayer and kept until the next test We have prepared a pre printed form entitled Test Protocol for Spray Systems for you for this purpose Please duplicate this form as needed You must also ensure that the Record of Tests is available at the location where the liquid jet sprayer is used A copy of the test protocol or a test sticker is sufficient for this purpose We also ask you to enter the test record date and expert in the Test Records table BINKS 11 Test Protocol for spray systems for safety test by an expert according to Regulations VBG 87 Working with Liquid Jet Sprayers of the relevant commercial trade unions ITW Oberfl chentechnik GmbH amp Co KG Justus von Liebig Stras
10. 487 Vorbehaltl Techn Anderungen 24 Le BINKSs Ersatzteilliste spare parts list Luftmotor air motor LM 70 75 IT D TI Dn IZ 0114 020487 0114 014182 0114 013442 0114 011586 0114 014300 0114 014345 0114 014301 0114 014298 0114 014295 0114 014341 0114 014584 0114 014302 0114 014346 0114 013443 0114 014306 0114 014367 0114 014163 0114 014716 0114 014296 0114 014307 0114 014409 0114 013956 0114 014305 0114 014340 0114 014032 0114 014297 0114 013955 0114 014764 0114 013953 0114 014765 0114 014766 0114 014410 0114 014412 0114 013967 0114 014308 0114 014413 0114 019997 0114 014355 0114 014468 0110 013444 0114 018645 0114 021210 Vorbehaltl Techn nderungen Luftmotor LM 70 75 Zylinderschraube Deckel kpl F hrung D mpfungsscheibe Zackenring Dampfungsscheibe Zapfen Scheibe Mitnehmer kpl Zyl Schraube Dampfungsscheibe Steuerkolben kpl Oberteil kpl Dammplatte Gew Stift Mutter Mini Sicherheitsventil 5 bar Bundbuchse Si R ing Scheibe Nutring Schnepper Schnepperlager Druckfeder Lagerbuchse O Ring Kolbenplatte O Ring F uhrungsring Scheibe Umsteuerachse kpl Motorachse O Ring O ring Beluftungsrohr Zylinder Si Ring F hrungsbuchse kpl Unterteil kpl Dichtungssatz Reparatursatz Verschlei teil air motor LM 70 7
11. 5 screw cover ass guide dampening spacer serregated washer dampening spacer bolt Spacer Carrier ass screw dampening spacer control piston ass cylinder head ass dampening plate threaded pin nut safety valve 5 bar shoulder bush retaining ring spacer u seal toggle toggle bearing spring bearing bush o rin piston plate o ring guide ring spacer guide axle ass motor axle o ring o ring air inlet pipe cylinder retaining ring guide bush ass bottom cpl seal kit repair kit wearing part sch eck eck NSA NM gt sch eck PO SNN ech sch a NY NM eck ech sch sch A HSH HS HS sch o do o ech DD 25 BINKS Materialpumpe material pump MP 150 75 0114 016110 Materialpumpe MP 150 75 material pump MP 150 75 Ersatzteilliste spare parts list 37497 L d 38 39 5 Seat 19 207 Vorbehaltl Techn nderungen 26 Ersatzteilliste spare parts list as BinKSs lo Materialpumpe materialpump MP 15075 Materialpumpe MP 150 75 material pump MP 150 75 o ring 0114 014161 spring 0114 014314 connecting ring Screw retaining ring nut COM MD UI Es WN FP adaptor housing screw Screw housing backflow valve 0114 016055 0114 016056 0114 016113 O ring for spacer 41 1177 afi cage 41 1178 ball seat 20 5959 ball 41 1747 bottom valve connecting nipple 2 1 d 4 1 3 3 3 3 3
12. 8 SE F hrungsbuchse kpl Vorbehaltl Techn nderungen 29 ERSATZTEILLISTE SPARE PARTS LIST Reparatursatz MP 50 75 0114 016074 1x 20 5959 Kugel Tx 0114 014161 Tx Sicherungsfeder 0114 013952 Dichtring 24mm 1x 41 1757 Dichtung 1x 41 10265 Adapter ITW Industrial Finishing Ringwood Road Bournemouth Bh11 9LH England Tel 44 0 1202 571111 Fax 44 0 1202 573488 Email industrial mktg itwfinishing co uk 0114 016112 0114 016113 Distanzst ck mit O Ring Technische nderungen vorbehalten ITW Oberfl chentechnik GmbH amp Co KG Justus von Liebig Strasse 31 D 63128 Dietzenbach Tel 49 0 6074 403 1 Fax 49 0 6074 403 300 Email marketing itw finishing de as BIfIKS 2 sinks tx 2x 0114 014364 0114 014006 Sprengring 68x2mm O Ring ix 41 1153 Manschette 47mm 1x Packung kpl 3 x 41 1242 und 2 x 101 1610 1 1 ITW Surfaces et Finitions 163 171 Av des Aureats 26014 Valence cedex FRANCE Tel 33 4 75 752700 Fax 33 4 75 75 27 59 Email mkt itwsf com 30 Ersatzteilliste spare parts list as BINKS Ersatzteile Fahrgestell spare parts trolle En lg 0114 014614 0114 014640 0114 014057 0114 014795 0114 019005 0114 014164 0114 014165 0114 014216 0114 014164 0114 014165 0114 014170 Vorbehaltl Techn nderungen RRR RRB Es pene trolley type 02 frame wheel wall holder cpl wall holder nut washer screw
13. INKS piston pump Base valve or piston Wear Replace parts does not stop in the valve faulty or jammed downward stroke Dried on material More thorough cleaning required BINKS piston pump Base valve or piston Wear Replace parts does not stop in the valve faulty or jammed upward stroke Dried on material More thorough cleaning required Spray material emerges Grooves in the glide Wear Replace parts on the piston surfaces 8 4 SUCTION SYSTEM COMPONENT GROUP BINKS piston pump Intake strainer clogged Spray material dirty Clean or replace intake works irregularly Strainer BINKS piston pump No intake output Intake filter dirty Clean running but not pumping Base valve ball jammed in the valve seat Make functional Intake system not screwed in correctly spray material pump drawing air screw in correctly BINKS 9 Operating Instruction Depending on the type of use and installation location the operator must specify additional information for safe operation of BINKS piston pumps based on the Operating Instructions in the employee s language These operating instructions must be kept in a suitable location at the work site and employees must be informed of their availability 10 Testing Requirement According to accident prevention regulations for liquid jet sprayers ZH 1 406 of the relevant trade unions spray paint devices must be inspected as needed but at least every 12 months by an expert
14. Product Description Safety Instructions Operating Instructions for BINKS Piston Pump LP 0 4 These operating instructions are part of the equipment Please read and follow all instructions and safety precautions before using the equipment Disregarding can causes injuries on people and or damages on the unit ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Phone 44 0 1202 571111 Telefax 44 0 1202 581940 Internet www itwifeuro com Correspondance address ITW Oberflachentechnik GmbH amp Co Justus von Liebig Stra e 31 63128 Dietzenbach Deutschland Telefon 49 0 6074 403 1 Telefax 49 0 6074 403 281 Internet www itwifeuro com Correspondance address ITW Surfaces et Finitions 163 171 Avenue des aur ats BP 1453 26014 Valence Cedex France Telephone 33 0 4 7575 2700 Fax 33 0 4 7575 2799 Internet www itwifeuro com BINKS Table of Contents ITW Oberfl chentechnik GmbH amp Co KG Table of Contents Intended Use Short Description Fig 1 Technical Data Safety Basic Principle Proper Use Operating Safety Special Hazardous Locations Start up and Operation Grounding BINKS Piston Pumps Preparing the BINKS Piston Pump for Start up Flushing BINKS Piston Pumps Preparing and Adjusting Spray Material Start up Work Interruptions Taking the Piston Pump out of Operation Cleaning the BINKS Piston Pump Faults Possible Causes and Remedies Compressed Air Sup
15. The area of the motor piston is greater than the area of the material piston This difference in area causes the pressure to intensify With an area ratio of 60 1 for example a working pressure of 1 bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray material pump The lubrication chamber 10 physically separates the pneumatic motor from the material pump The lubrication chamber is filled with lubricant Order Code 0114 014871 for waterborne paint Order Code 0114 009433 for solvent paint The lubricant cleans the double piston of the spray material pump and lubricates the packing and the moving axle The volume of air and thus the delivered volume of material is regulated by the working pressure at the compressed air control valve 7 The compressed air control valve is equipped with an excess pressure safety valve which is triggered if the maximum working pressure at the pneumatic motor is exceeded The material pump can draw in spray material in two ways Direct suction This involves immersing the suction system in the spray material Suction through a flexible suction system This involves connecting the material pump to a flexible suction system The free end of the suc tion system is inserted into the tank containing the spray material W Ke 4 SSeS oes IS AN u Ei del E GH Seck BER des LA A e SSS ER TR N ch WS Gei aah Kaes WI Ge SSNS a KK EIS N
16. ase valve adjust the compressed air supply to max 2 0 bar and slowly open the ball valve so that the spray residue in the high pressure material line high pressure filter spray gun and spray material pump can flow out of the spray gun and into an open collecting container Leave the spray gun open until the remaining spray material is flushed out with the solvent D Flush the entire system for several minutes with solvent in the circuit until solvent is emerging cleanly and with no problems from the spray gun Turn off the compressed air with the ball valve and lock the spray gun Clean the outside of the spray gun thoroughly and check the pistol grip filter if there is one Clean the filter insert in the high pressure filter Clean the intake filter in the intake system CO Y O Ol We recommend always having the system filled with liquid If the BINKS piston pump is taken out of operation for an extended period of time we recommend preserving the BINKS piston pump To preserve the BINKS piston pump flush with a silicon free oil as described in Section 5 3 16 BINKS 8 Faults Possible Causes and Remedies If the device should fail to perform as it should please contact your specialsed dealer or the manufacturer of the device who will be able to perform repairs requiring specialised knowledge 8 1 COMPRESSED AIR SUPPLY COMPONENT GROUP BINKS piston pump Spray material pressure No compressed air Check the com
17. ate e AAA Company Name 12 Spare Parts Lists BIfIKS Ersatzteilliste spare parts list Niederdruckpumpe low pressure pump NDP 150 04 0114 016064 Niederdruckpumpe low pressure pump Luftmotor air motor 0114 020487 Materialpumpe material pump 0114 016110 Vorbehaltl Techn nderungen 22 E i ND X SRS GaN Be ON N Reg NSZ N S x SFR IN J d N Se Ww e K x S RS Co PZ S x gt N Ki NN N SER S A NJ alr MO ts s as BIfIKS N NN F l E SC RN KK x WGK WOH AY NK AX AN a UR ner WE EN NO ERS i e Ne ug NN NN Fr K ON gd Ee e A a y S Es N EN e x N e S N gt N RR oi N NN NECA ZG 7 S N P d YI N Ki x K N N N 208 AZ 7 E E J 1 d ENEE SCC ON x RARAS KEE A N lt EN ANNNNNN by NX 77 Y Le 4 be Y Y A A A N Zi N Ce S Gees SS SS nr X ASS N y NNN NOE SS e LALY AA ea oan NAN xi 37 MAA CUNEN OAA A E Hr S W QIAN St LOD z SS A N gt El gt Leder IT E AT N Z Da j E x x x x x KSC x e KL LOAN x N LA N ISN IIIIIT u
18. d Every person who uses a BINKS piston pump must have read and understood the Operating Instruction especially the chapter entitled Safety When working in enclosed areas an effective technical ventilation system must be used Use only spray material lines and spray guns designed for the corresponding highest permissible operating pressure 13 14 15 as BINKS Make sure there are no ignition sources in the vicinity for example open fire sparks glowing wires hot surfaces burning cigarettes etc The distance between the spray jet outlet and a possible ignition source must be at least 5 m danger of fire and explosion if ignitable spray mist is present Spray material emerges from the nozzle under pressure Do not direct the spray jet at people or animals as there is a risk of injury In case of a skin injury and contact with paint lacquer or solvent there is danger of infection Call a physician immediately for fast knowledgeable treatment Inform the doctor immediately about the spray material or solvent being used Present the safety data sheet Note that fumes hazardous to your health may be present when working with spray jets see the information on the safety data sheet and material container You should therefore use a personal respirator system as specified by the spray material manufacturer Keep children and other persons away from your work area Keep the BINKS piston pump in a secure location that is n
19. er so that the spray material runs off the stirring stick readily after sufficient stirring To eliminate all uncertainty we recommend avoiding an immersion measuring cup which indicates by the time it takes for the spray material to run out whether the spray material is still too thick and more thinner must therefore be added Figures collected through experience have shown that the time it takes for paints and lacquers to run through is 18 to 22 DIN4 sec For effect lacquers and coating fill materials it may be 25 to 50 DIN4 sec These values refer to DIN EN ISO 2431 and are determined at a temperature of 20 C Generally lacquer and paint manufacturers specify the most favourable spray consistency for their products When using motor driven agitators make certain no air bubbles form in the spray material BINKS The measurement process is performed as follows Immerse the measuring cup into the paint or lacquer that has been adjusted to spray consistency until the cup is full to the brim To measure remove the immersion measuring cup quickly and count the seconds until the completely full content of the cup has run out through the 4 mm nozzle i e until the time when a break is discerned in the paint that is draining out Count the number of seconds on a wrist watch or measure the time with a stop watch For example if a consistency of 19 DIN4 sec is specified but the result of the measurement is 24 DIN4 sec an appropriate amount of add
20. escription is completely filled order no 0114 014871 for water dilutable paint order no 0114 009433 for paint containing solvents 2 Using the table in Section 2 High Pressure Filter Inserts select a suitable filter insert and place it in the high pressure filter 3 Connect a suitable spray material line to the connector on the high pressure filter The spray material lines from the BINKS program are identified on the screw connection by the relevant maximum permissible operating pressure and bursting pressure The lower value the maximum permissible operating pressure must be greater than the highest permissible operating pressure of the spray material pump see Section 3 4 Connect a spray gun designed for at least the maximum permissible operating pressure of the spray material pump to the spray material line 5 Make certain the ball valve on the compressed air reducer is closed 6 Connect the compressed air supply to the connector of the compressed air supply 7 The piston pump is equipped with a maintenance unit which varies depending on type and design and consists of a filter pressure reducer oiler The purpose of the maintenance unit is to clean liquid and solid ingredients from the compressed air regulate the air pressure and spread very finely atomised oil through the air to lubricate cylinders valves and similar elements lf a maintenance unit with oiler and water separator is installed we recommend ad
21. gun trigger and adjust the operating pressure on the pressure release valve of the pressure reducer Before performing coating work we recommend spraying a sample for example on cardboard or wood Work on the object being processed should not begin until satisfactory results are achieved with the sample Make certain that coating is applied evenly to the sides and edges of the object being coated BINKS 5 6 WORK INTERRUPTIONS When processing 2 K spray material the set pot life must be noted and precisely observed Within this time the device must be carefully cleaned and flushed with the recommended solvent There must be no residue in the spray material pump high pressure filters or spray gun In case of work interruptions lock the safety lever of the Airless gun For work interruptions of 10 to 30 minutes please follow these instructions A Wear protective goggles 1 Lock the safety lever on the spray gun 2 Lock the compressed air supply by closing the ball valve 3 Open the high pressure release valve briefly making certain as you do so that the return flow is not directed against other persons or yourself Continue until pressure is reduced Than close the high pressure release valve again 4 Clean residue of the spray material off the outside of the air cap and or Airless nozzle 6 Taking the Piston Pump out of Operation After work is complete the BINKS piston pump must be thoroughly cleaned Paint re
22. itional thinner must be added and the measurement repeated We recommend cleaning the immersion measuring cup immediately after use so that it can be used again for the next measurement Because the BINKS piston pump uses two filters an intake filter and a high pressure filter there is no need to filter the spray material before processing For especially high quality lacquer jobs an additional gun filter available as a BINKS accessory can be used 5 5 START UP 1 Prepare the BINKS piston pump for start up as described in Section 5 2 If necessary flush as described in Section 5 3 2 Close the high pressure filter relief valve 3 Immerse the spray material pump or intake system into the spray material being processed 4 Guide the return flow of the high pressure filter into the container Then open the high pressure filter relief valve 5 Open the ball valve and use the pressure control valve to adjust the compressed air supply to 1 bar Then the spray material pump draws in spray material The spray material flows back into the container through the high pressure filter the high pressure filter relief valve and the return flow 6 Direct the spray gun into the container Unlock the safety lever on the spray gun Activate the spray gun trigger and close the high pressure relief valve Then the spray material flows through the high pressure filter soray material line and spray gun back into the container 7 Release the spray
23. justing the amount of oil during operation to 1 drop per 10 double strokes adjust metering screw The number of drops can be seen in the inspection glass BINKS The filter cleans condensed water pipe scale particles of soot etc from the compressed air Drain condensed water which has collected regularly and clean the sinter filter if it is dirty Prior to initial start up of the compressed air line release pressure on the pressure reducer by unscrewing the regulating screw Then screw in the regulating screw anticlockwise again until the pressure gauge on the pressure reducer indicates the desired working pressure Note the minimum and maximum values as they appear in Section 3 Technical Data 8 You can readjust the clamping screw 0114 016052 for pretensioning packings with the tool included with delivery 5 mm pin punch through the holes on the adapter housing 0114 016053 9 Recommended setting ex works Tighten the clamping screw 0114 016052 so that the pump starts up at 0 5 to 1 0 bar 10 Check regularly and after every extended period without use to ensure the clamping screw 0114 016052 is properly seated Use the tool included with delivery to check tightness The screw should be snugly seated but the pump must start up at 0 5 to 1 0 bar If material still emerges even though the clamping screw is tightened the packing must be replaced 5 3 FLUSHING BINKS PISTON PUMPS A Wear protective goggles Every BINKS
24. k A S L Ap S eN e Kee SR SSSR SSS SSS N MN SS OSOS RN AN WN ON N g f JY f S N Y KO YN J w Ke yO N Es Es Y Z G Y N A e 7 A ae Y F A Ze K K w K GY ea NO N SS x fi LLA rege hee UNAS EAN A es Es 77 E Ki F a x ER HE LL LLL N D Ss Y Ee Y ES Lee L O Luftmotor air motor LM 70 75 Luftmotor LM 70 75 A J A PY y Rx ST S Wy Es Le N SUS N d y AN N N K N N o Ir S Vii D Ae j a N IS N L J Z A YA A de Ce A Pr N 0114 020487 A BR L k Da E gt GN Ke 32 N K 4 ay EE S DES N Em N gt E Co KR SN y 5 N L PY y y p V Ze f Sp YA I5 AS a NT lr J jJ lt ry JA EN CY j TA Ti N d Fi EN IN J S IN A x J 8 A N EN J A ION N A N EN ON EN SC ONS e Ersatzteilliste spare parts list 23 Vorbehalt Techn nderungen BINKS Ersatzteilliste spare parts list tor LM 70 75 O O E gt mal LO Jg O Bann 2 Oo E 5 a tor LM 70 75 airmo 0114 020
25. lsieb D 70 M 20 Materialsieb D 70 M 50 Materialsieb D 70 M 70 Sicherungsring suction system DN 20 flexible reducing nipple suction hose DN 20 filter housing strainer 20 mesh strainer 50 mesh strainer 70 mesh retaining ring 36 BINKS 13 Recommended Gun Max pressure Recommended Max pressure range of pump range of gun High pressure pump bar Airless unit Airless 1 420 Aircombi unit DSG 2000 250 Piston pump DSG 2000 250 Airless unit Airless 1 420 AA 1500 105 DSG 2000 250 HP 4 32 056 HAP 50 500 Airless unit Airless 1 420 bar Aircombi unit DSG 2000 250 Airless unit Airless 1 420 Aircombi unit Airless unit Airless 1 420 Airless unit Airless 1 420 Aircombi unit Airless unit Airless unit Airless 1 420 Airless unit Airless 1 420 HAP 50 900 A HP 30 75 e 3 as BINKS EC DECLARATION OF CONFORMITY ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England As the representative manufacturer of the items listed below Low and High Pressure Paint Pump Models BINKS LP 10 4 HP 4 20 HP 3 28 HP 4 32 HP 10 32 HP 6 34 HP 25 48 HP 6 60 HP 20 66 HP 30 32 HP 30 75 Declare under our sole responsibility that the equipment to which this document relates is in conformity with the following standards or other normative documents EN 13463 1 2009 EN 13463 5 2005 EN 982 1996 A1 2008 and EN 12621 2006 And thereby conform to the protection re
26. nger or hand or hold your finger or hand in front of the spray gun Note In case of injuries caused by the cutting effect of the flow of material consult a physician immediately Inform the doctor about the spray material paint solvent diluting agent and applicable manufacturers information according to the safety data sheet supplier supplier s phone number material number As the spray material emerges a recoil force is generated Therefore you should always keep a firm grip on the spray gun and make certain you have a secure footing and position In closed systems or systems under pressure in which aluminium or galvanised parts come in contact with the liquid dangerous chemical reactions may occur when using 1 1 1 trichloroethane methylene chloride or other solvents containing halogenated chlorinated hydrocarbons If you want to use these solvents or lacquers containing them we recommend contacting the manufacturer of the material or ITW Oberfl chentechnik If problems occur because of clogging always unlock the compressed air supply on the ball valve Disconnect the device from the compressed air network activate the spray gun and open the high pressure filter relief valve before loosening the spray gun or hose To prevent fire or explosion due to static charge the system must be properly grounded device material container and object being coated If you are using materials with a flashpoint below 21 C for exam
27. orming a brief second flushing with fresh solvent 7 Release the spray gun trigger 8 Slowly increase the pressure on the pressure control valve to the maximum operating pressure see Section 3 Technical Data As you do so observe all lines and plug or screw connections and check for leaks If leaks occur in the system take the BINKS piston pump out of operation immediately Do not place the BINKS piston pump in operation again until the leak is eliminated 9 Reduce the pressure on the pressure control valve of the pressure reducer again and close the ball valve 10 Make certain the return flow is always directed into the solvent container Open the high pressure valve carefully to reduce the pressure in the spray material pump and high pressure filter 11 Direct the spray gun into the container with solvent and activate the trigger to release any pressure that may still remain in the spray material line and spray gun If you will be working with water dilutable spray material the BINKS piston pump must be flushed again with water extremely thoroughly before start up 5 4 PREPARING AND ADJUSTING SPRAY MATERIAL To achieve a problem free surface working with no faults soecial care must be taken in setting up paints and lacquers please consult with the material manufacturer lf dilution is required the spray material must be diluted before spraying work begins with the solvent recommended by the supplier Add enough thinn
28. ot accessible for children and unauthorised persons Make sure unauthorised persons especially children are not able to place the BINKS piston pump in operation Store the BINKS piston pump in a dry room Use only BINKS original accessories and BINKS original spare parts Repair work must only be performed by authorised specialised company or by ITW Oberfl chentechnik You can receive addresses of specialised companies from ITW Oberfl chentechnik or your retaining specialist When the pump is being repaired or assembled make certain that all screw connections are clean and properly seated Prior to restart up of the pump its correct resistance 1 MQ must be measured The resistance is determined between the base valve and the top part of the pump When performing spray tasks make certain not to spray in the direction of the BINKS piston pump Dispose of cleaning and spray material waste as described in the manufacturer s instructions of the relevant spray material and solvent During work interruptions for example changing the nozzle lock the safety lever on the spray gun Release pressure from the device BINKS 4 3 SPECIAL HAZARDOUS LOCATIONS 1 T Due to the high pressure level the flow of material emerging from the spray gun has a significant cutting effect Therefore you must never point the spray gun at yourself or other persons animals or objects Never reach into the spray jet with your fi
29. ple nitro of ignition group G1 G3 an additional conducting connection must be created between the material container and device potential equalization cable Use only material containers made of metal Prevent spray from returning into a closed container Otherwise a mixture of gas and air capable of igniting will be formed Be especially careful with materials that have a flashpoint below 21 C for example nitro The A weighted noise level of pumps can exceed 85 dB A Depending on local conditions a higher sound level may be generated which may produce enough noise to cause noise induced hearing loss In this case operating personnel must be protected using appropriate safety measures BINKS 5 Start up and Operation 5 1 GROUNDING BINKS PISTON PUMPS To prevent ignition of flammable spray material due to static charge the BINKS piston pump must be grounded before start up according to accident prevention regulation Static Electricity ZH 1 200 of the relevant trade unions An earth cable is included with delivery 1 Securely clamp the earth cable onto the terminal of the high pressure filter or the middle part of the pump for use without a high pressure filter 2 Connect the other end of the earth cable with a suitable grounding device for example in earth rail 5 2 PREPARING THE BINKS PISTON PUMP FOR START UP Follow the steps listed below 1 Check whether the separating agent chamber Section 2 Short D
30. ply Component GROUP Compressed Air Drive and Control Component GROUP Material Pump Component GROUP Suction System Component GROUP Operating Instruction Testing Requirement Test Protocol Spare Parts Lists Recommended Gun EC Declaration of Conformity Terms of Warranty Legend BINKS 1 Intended Use BINKS piston pumps are used exclusively to discharge and apply spray materials or as conveyor pumps Materials that can be pumped include o Water dilutable lacquers and lacquer paints o Lacquers and lacquer paints containing solvents o Base coats and primers o Micaceous iron ore with some restrictions see below o Zinc dust paints o Epoxide and polyurethane paints o Oils Plastics liquid o Wax based underbody protection materials o Solvent free spray materials or spray materials low in solvents The processing guidelines and safety instructions of the spray material manufacturer must be observed Avoid processing abrasive grainy spray material Spray material of this type will result in heavy wear of the valves and packing kits of the material pump as well as the nozzle and spray gun that are used PLEASE NOTE BEFORE START UP ADD SEPARATING AGENT FOR WATER SOLUBLE PAINT 0114 014871 FOR SOLVENT BASED PAINT 0114 009433 2 Short Description Fig 1 Compressed air drive Connector for compressed air supply Spray material pump Intake system Compressed air control valve Pressure reducer 0
31. pressed does not start pumping drops air supply Nozzle on the spray gun Clean or replace BINKS piston pump is clogged nozzle does not start up Constriction of cross Hose line kinked Check lines section pressure regulator dirty Clean compressed air valve Compressed air not Air motor control locked clean Filter compressed air 8 2 COMPRESSED AIR DRIVE AND CONTROL COMPONENT GROUP Type of damage Damage appears as Possible cause Works irregularly Control piston faulty Wear Replace parts stroke rate drops compressed air drive Foreign object in control Remove foreign object stops unit replace faulty parts Compressed air drive Compressed air too Install water separator frozen moist Check compressor Condensed water in the compressed air supply smaller spray nozzle Stroke frequency too high Change operating conditions Install oiler Reduce compressed alr 8 3 MATERIAL PUMP COMPONENT GROUP Material comes out of The upper packing of Tighten the clamping the rinsing agent the spray material pump screw with the tool until chamber is faulty no more material emerges but not enough to block the pump If material continues to emerge the packing should be replaced BINKS piston pump BINKS piston pump The lower packing of Replace the packing of continues running continues to run despite the spray material pump the spray gun pump spray stop is faulty B
32. quirements of Council Directive 98 37 EC relating to Machinery Safety Directive and council Directive 94 9 EC relating to Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres CE amp 211 Ge T4 Issued on 23 02 10 Authorised by Dave Smith General Manager 38 Le BINKS 13 WARRANTY STATEMENT 5 Year HP Piston Pump Warranty All Piston Pumps are backed by our 5 year warranty as a measure of the confidence we place in the quality of these products a confidence that you can share BINKS HP Piston Pumps Five Year Warranty ITW Finishing Systems and Products ITW warrants to the original use purchaser of ITW manufactured HP Piston Pumps that ITW will repair or replace free of charge including return shipping costs within Europe any such products which under normal use and service proves de fective in material or workmanship as determined by ITW inspection within FIVE YEARS from date of shipment from ITW provided the claimed defective product or part thereof is promptly returned to the ITW factory or ITW authorised warranty repair centre with transportation pre paid This warranty does not cover failure of parts or components due to normal wear or damage which in the judgement of ITW arises from misuse abrasion corrosion negligence accident substitu tion of non ITW parts faulty installation or tampering If ITW inspection discloses no defect in material or workmanship
33. repair or replacement and return will be made at customary charges This warranty covers ITW manufactured Piston Pumps manufactured and shipped on or after January 1 2004 Equipment not covered by this ITW warranty such as accessories or components of equipment switches connections fittings hoses which are sold by ITW are subject to the ITW Standard Terms of Sales amp Delivery and the terms of the individual manufacturer The foregoing warranty supersedes voids and is lieu of all or any other ITW warranties express or implied and no warranty or merchantability or fitness for particular purpose is intended or made ITW s sole obligation and the original use purchaser s role remedy is as stated above and in no event shall ITW be liable for any special direct indirect incidental consequential or other dam ages or expenses of any nature including without limitation loss of profits or production time in curred by the original use purchaser or any other party Authorised by David Smith General Manager
34. se 31 BI E Te KS D 63128 Dietzenbach Phone 49 0 6074 403 1 Fax 49 0 6074 403 281 Inspector re DEALER STAMP ADDRESS OF OPERATOR SEITEN SI City postal code ccccccccccoccncccnnncccnonononoconnncnnnnnnos Tested device Manufacturer ANNE IDE somente roda Parts of the system used O Spray material pump O Pump support chassis O O Spray gun Tripod O Spray material line Wall holder O Tested parts Meets Not tested Does n o t Retrofitting requirements meet require recommended ments General status of the system SS Liquid jet sprayer EO E NANA Device rating plate Safety valve WEE WE E Pressure measurement fitting E A HE A Pressure relief valve PIO Liquid jet sprayer with heater BE BE E E Temperature limiting control GE AO PE Temperature display AAA Spray mechanism Identification of max pressure Identification of device no Functional capability Safety equipment E _ A Br Hoses and fittings AS Identification of hose ANA MENE Identification of fitting E A E S y Earth A E A AA between components gt gt Complete system A Resistance measurement 1 MO i OS e y yo Operating Instruction ll LL y y o Function of the entire system LL LL y y o Operator instructions KE Technical status Safety related Status Health and safety protection mechanism Overall evaluation of inspection RE E E INN Notes 20 BINKS Record of Tests Test protocol no Test d
35. sidue must never be left to dry in the device Use a solvent corresponding to the spray material in use to clean the BINKS piston pump A Wear protective goggles 1 Close the ball valve for the compressed air supply 2 Make certain the return flow is always directed into the spray material container Open the high pressure valve carefully to reduce the pressure in the spray material pump and high pressure filter 3 Direct the spray gun into the container with spray material and activate the trigger to release any pressure that may still remain in the spray material line and spray gun h Lock the safety lever on the spray gun O1 Remove the spray material pump or intake system from the spray material BINKS 7 Cleaning the BINKS Piston Pump A Residue of spray material or solvent must never under any circumstances be allowed to enter the soil or sewer system A Wear protective goggles 1 Remove residue of spray material from the outside of the spray material pump or intake system and add it to the solvent belonging to the spray material N Remove and clean the air cap nozzle or nozzle system as described in separate instructions for the spray gun We recommend storing the nozzle or nozzle system in appropriate solvents O Release the safety mechanism on the spray gun without air cap nozzle but with nozzle system or spray guard and activate the spray gun trigger lever Close the high pressure rele
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