CSM 66/84/84V III Pre-installation Manual
Contents
1. 2 1 3 Maintenance Area 4 Storage ei la tat Apr Vy e eur bees 4 Accessibility of Selected Site 5 2 9 1 Transport zi cout ent aca a en eim 5 Space and Floor Loading Requirements 6 Environmental Conditions 11 Operating Conditions 11 Static Electricity uo LL LL LL Le 11 Services Required 13 Compressed Air Supply 0 0 13 4 1 1 Specification of Compressed Air Supply 14 Mains Voltage Supply and Earthing 15 4 2 1 Specification of Mains Voltage Supply 15 4 2 2 Specification of Earthing 15 Local Area Network LAN 15 External Emergency Circuit 15 SMEMA Interfacing 0 0 16 Maintenance Area 17 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84V III PA 1306 40 50 60 61 i Table of Contents i Iee lUO GE e lm Tl aM X s c Aa EE CHAPTER 6 Storage Transport amp Unpacking of Crated System 19 CHAPTER 7 Pre installation Conditions Check List 21 CHAPTER 8 Lubricants Oils and Special Tools 8 1 Suppliers of Lubricants 25 8 2 Special Tools ira urea Le RESP e 26 8 2 1 Recommended Set of Metric Tools2. 26 Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 Introduction CHAPTER 1 Introduction 1 1 The purpose of this publication is to describe physical details of the site services that must be available and ambient conditions required to accomodate the system and to allow it to produce according to the high performance it is designed for It must be emphasised that the time and expense devoted to a proper survey of the site of the system will be rewarded by a trouble free consistent operation and the resulting reduction in down time Responsibilities The customer is responsible for the pre installation Pre installation means all the work that has to be done as agreed on the basis of the check list see section 7 to prepare the site and to make it suitable for installation and operation of the system The RSC NSO customer support organization is responsible for pre installation site survey The Supply Centre can advise on generally suitable locations The pre installation site survey must be part of the negotiations before finalizing the order A check list of the principal conditions is provided in section 7 which should be completed during the site survey 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84V III PA 1306 40 50 60 61 1 Introduction 1 2 Useful Conversions NOTE All measurements are given in metric units PHYSICAL QUANTITY SI SYMBOL
3. 40 50 60 61 5 General Requirements 2 4 Space and Floor Loading Requirements This paragraph provides the principal characteristics of the system see figs 2 1 to 2 3 and the tabels below The minimum access clearance mentioned in the following paragraphs relates to the space needed both for servicing and or operation OVERALL DIMENSIONS mm Depth without feeders 1440 Depth with tape feeders max size tape reel and 2140 tape feeder retracted Maximum height with feet set max 1860 Minimum ceiling height 2200 MINIMUM ACCESS CLEARANCE mm Rear Front 1000 Left Right in case of stand alone 1000 MINIMUM OVERALL FLOOR SPACE For siting operation and service in line without CSM Trayfeeder 4140 x 1600 mm stand alone without CSM Trayfeeder 4140 x 3600 mm in line with CSM Trayfeeder refer to fig 2 1 stand alone with CSM Trayfeeder 4140 x 3600 mm Weight CSM III approx 600 kg Weight CSM Trayfeeder approx 100 kg Supporting feet fig 2 3 for both the 4 adjustable feet range CSM III and CSM Trayfeeder 35 mm Average floor loading over 4 feet CSM III 55 6 x 10 N m CSM trayfeeder 9 28 x 10 N m Floor loading per foot CSM III 13 9 x 10 4 N m CSM Trayfeeder 2 32 x 10 N m Floor requirements Supporting feet must rest directly on a concrete floor or on steel plates 250 x 250 x 10 mm Pre installation Manual CSM 66 84 84V III 5322 871 63303 6 PA 1306 40 50 60 61 96 00 Ge
4. 63303 8 PA 1306 40 50 60 61 96 00 General Requirements 11m TT_TT _ _ _____1111___ _ _ __ _ _ __ _1_ _ __ ELLL OoOL L OO pLLOAAA A4YAY4yAWN ALLLLLIEL C AA LR EE TREE WS Es WENN 2 2 RE M ZZ uaa ASSE p sa I O 3 Els ann cU i ee debe a res T dd csm E STACCA trayfeeder 31 8 BE E side view e en e id 8 H Y Y V Y lu E El i OL E T dee LL Li Add blocks to reach SMEMA sl FIGURE 2 2 Height dimensions This figure details H The maximum height of the system incl main Options M The dimensions of protuding parts monitors lamp poles etc mM Where to add block if SMEMA height of conveyor has to be reached All dimensions are in mm Pre installation Manual CSM 66 84 84V III 5322 871 63303 96 00 PA 1306 40 50 60 61 General Requirements 31 FIGURE 2 3 Supporting feet This figure details M The floor plan and its dimensions H The exact position and size of the supporting feet M The floor plan of the main Options All dimensions are in mm Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 Envi
5. CONVERSION FACTORS Length cm 4 inch 1 inch 2 54 cm 1 metre 39 37 inches 1 mile 1 609 km Volume m 1 imp gall 4 551 1 US gall 3 79 1 1 litre 1 76 pints 1 NI211at O C and 1 atm Mass kg 1 kg 2 2 lb 1 lb 455 gm 1 oz 28 35 g Force N IN 1 kg m s 1 kgF 9 8 N Pressure Pa N m atm 1013 25 mbar 0 1 dyne cm 1 Torr 1 mm mercury 1 mbar 100 Pa 1 PSI 6900 Pa Work energy J Nm Ws 1 J 10 ergs 1 cal 4 1868 J Temperature C 5 9x F 32 F 9 5x C 32 TABLE 1 Conversion table Pre installation Manual CSM 66 84 84V III 5322 871 63303 2 PA 1306 40 50 60 61 96 00 General Requirements CHAPTER 2 General Requirements 2 1 There are many interrelated factors that determine suitability of the location for the system and each of these factors requires careful consideration All aspects of the site must be detailed This chapter gives guidance by outlining the various aspects It is not possible to cover all the situations likely to be met Should there be any doubt regarding the suitability of the proposed site our team of ex perienced engineers will gladly advise on the best course to take Site The basic system including built in options which can be part of a flow line will be installed in a normal clean production environment Adequate working space must be allowed for operation maintenance and servicing The site must meet the req
6. to peak B Bump 10 g for 6 ms B Storage sheltered area Unpacking is restricted to Philips engineers For unpacking the following tools must be available at the customer s site H anti clockwise mains or pneumatic screwdriver B crosshead bits for screwdriver H open ended spanner M24 width 36 mm 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 19 Storage Transport amp Unpacking of Crated System Pre installation Manual CSM 66 84 84V III 5322 871 63303 20 PA 1306 40 50 60 61 96 00 Pre installation Conditions Check List CHAPTER 7 Pre installation Conditions Check List SUBJECT REQUIREMENTS ACTUAL MEASURED REMA VALUE RKS MINIMUM DOOROPNNG ST e I COSE f rge iom ST ES ECO LL rette B9 Ne JT Lememe a T_T Emm TT ambient rese aul Fats lt 4 C at 7 2 x 10 Pa 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 21 Pre installation Conditions Check List CT 0 p pee u dep Do VEE power consumption 2 0 kVA nominal 4 0 KVA peak mains connection 1 phase with earth via 2 ni mm conductors frequency gt 1 50 Hz or 50 Hz or 60 Hz 42 Hz 2 e ee irc environmental conditions for stor Chap 6 age and transport temperature 25 to 55 C lt 70 C for 24 hours relative humidity 5 to 9096 no condensa tion Pre installation Manual CSM 66 84 84V III 5322
7. 871 63303 22 PA 1306 40 50 60 61 96 00 Pre installation Conditions Check List ewm DT lai Jas ri can a Od Component tapes available for yes no testing NOTE Any deviation from these installation and safety requirements may cause detoriation in system specification 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 23 Pre installation Conditions Check List Pre installation Manual CSM 66 84 84V III 5322 871 63303 24 PA 1306 40 50 60 61 96 00 Lubricants Oils and Special Tools CHAPTER 8 Lubricants Oils and Special Tools 8 1 Suppliers of Lubricants Refer to module 2 2 in Service manual for maintenance cleaning and greasing materials 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 25 Lubricants Oils and Special Tools 8 2 Special Tools 8 2 1 Recommended Set of Metric Tools QTY DESCRIPTION Open end ring wrench 5 mm Open end ring wrench 5 5 mm Open end ring wrenches 6 22 mm Socket screwdriver 4 mm Socket screwdriver 5 mm Socket screwdriver 7 mm Socket screwdriver 8 mm Socket screwdriver round head 2 5 mm Socket screwdriver round head 3 mm Socket screwdriver round head 4 mm Socket screwdriver round head 5 mm Allen keys 1 5 10 mm Allen wrenches short TORX right angled screwdrivers Screwdriver no 1 insulated Screwdriver no 2 insulated Screwdriver no 3 insulated Screwdriver no 4 in
8. OF THE BOARDS RUN IN RUN QUT l BUSY BOARD i 2 BOARD i I 4 AVAILABLE di SD 2282 FIGURE 4 2 SMEMA interfacing Pre installation Manual CSM 66 84 84V III 5322 871 63303 16 PA 1306 40 50 60 61 96 00 Maintenance Area CHAPTER 5 Maintenance Area The most important user maintenance activities involve cleaning and lubrication of tooling Provisions must be made to enable maintenance to be carried out efficiently and safely A separate room is recommended for carrying out the cleaning actions This room should be provided with an exhaust system and have a well illuminated and easy to clean working table a chair and storage cabinets for spare parts and consumables The availability of a clean compressed air supply may be very useful Equipment and materials required for cleaning and lubrication that are not supplied by Philips are listed below Storage bottles e g preservers for solvents Isopropanol Solvent resistant gloves Mirror on stick Vacuum cleaner Flashlight Lint free tissue paper clean room wipes Camel hair brush for removing dust from the lense Small pipe brushes in sizes from 2mm 6mm Magnifying glass 10X or magnifying glass lamp Refer to module 2 2 in service manual for cleaning and greasing materials For regular maintenance it is strongly recommended to have the following kit on site B PA 2973 04 First Aid Kit This kit co
9. Specification of Compressed Air Supply Pressure at system gt 5 x 10 Pa abs Flow 40 Nl minute Oil content lt 0 1 mg m Dew point lt 2 C at 7 0 x 10 Pa 4 C at 7 2 x 10 Pa Dust particles size lt 10um Connection to system via 20 mm diameter coupling see fig 4 1 The pressure specified must remain within specification at maximum flow A compressed air supply that does not meet the above specifications will increase the frequency of carrying out the following maintenance actions B Cleaning of the vacuumsystem and the micro ejectors venturi s if the oil content exceeds the permissible level B Draining the water from the mist filter MF600 04 A if the water vapour content exceeds the permissible level B Cleaning of the air filter F600 04 BG A if the dust content exceeds the permissible level In such cases the compressed air supplier must take measures by installing gas filters etc as required Connections Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 Services Required 4 2 Mains Voltage Supply and Earthing The system can be connected to most common single phase mains supplies from 200 V to 240 V 2 wire with one earth wire For other mains supply configurations the customer must take measures to adapt the local mains supply configuration to the required configuration 4 2 1 Specification of Mains Voltage
10. Supply Mains supply required 200 240 Volts 10 Single phase Power consumption 2 0 kVA nominal 4 0 KVA maximum Frequency 50 Hz or 60 Hz External fusing 16 A slow blow Line voltage fluctuation 10 slow variations and short during transients Connections via 3 wire cable see fig 4 1 cable diameter 1 8 mm 4 2 2 Specification of Earthing Connection The system must be connected to factory earthing via the mains cable Earth resistance Less than 0 1 ohm 4 3 Local Area Network LAN Not applicable for this machine 4 4 External Emergency Circuit Not applicable for this machine 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84V III PA 1306 40 50 60 61 15 Services Required 4 5 SMEMA Interfacing The system is designed in such a way that it complies with the SMEMA standards With every system one SMEMA interface cable length 200 cm will be delivered If the system needs to work with equipment that is not supplied by Philips AAA this equipment must comply with the SMEMA standards The SMEMA cables must be made in advance according to the drawing of fig 4 2 and the specification given below Cable specification 4 wires Cable connector for both ends consisting of the following parts per connector B CPC 14p connector pin AMP 206044 1 HM 5 pin contacts AMP 202236 1 H cable clamp AMP 206070 1 Circuit diagram connector points 1 to 4 must be connected to 1 to 4 DIRECTION
11. V III PA 1306 40 50 60 61 3 General Requirements 2 1 2 2 2 Lighting Measures should be taken to prevent light falling on the monitor screen and into the camera of vision systems Maintenance Area Regular preventive maintenance must be executed to ensure optimum availability of the system A separate room provided with facilities for cleaning the various parts of the system is strongly recommended in order to carry out maintenance actions in an area separated from the system itself As cleaning solvents are used which may give off harmful vapours the area must meet the local safety requirements and a proper means of disposal of waste materials is recommended Refer also to chapter 5 on maintenance Storage Space should be assigned in the direct neighbourhood of the system for the storage of commonly used media such as diskettes and materials such as documentation operating tools and consumables Diskettes must be kept in dust proof containers and stored away from sources of magnetism Shocks and vibrations must be avoided Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 General Requirements 2 3 NOTE 2 3 1 NOTE Accessibility of Selected Site The system is shipped in one crate see note below The dimensions of the CSM III crate are as follows B Height 1610 mm B Width 1400 mm B Depth 1700 mm H Gross weight approximately 640 775kg max size crate w
12. dl PA 1306 40 50 60 61 CSM 66 04 54V III Pre installation Manual deia PHILIPS D Electronic Manufacturing DH LI S Te d dis ogy Manual Number 5322 871 63303 Revision Code 96 00 Issue date Feb 97 Philips Electronic Manufacturing Technology B V All rights reserved No part of this book may be reproduced in any form by print photoprint microfilm or any other means without the written permission from Philips Electronic Manufacturing Technology SAFETY Read this page carefully before installation and use of the Unit Introduction Adjustment maintenance and repair of this Unit should only be carried out by qualified personnel who are aware of the hazards involved unless otherwise indicated in the Instructions for use Safety precautions For the correct and safe use of this Unit it is essential that both operating and service personnel follow generally accepted safety procedures in addition to the safety precautions specified in this manual Specific warning and caution statements where applicable are to be found throughout the manual Warning and caution statements and or symbols are present on the Unit where necessary Caution and warning statements A CAUTION is used to indicate correct operating or maintenance procedures in order to prevent damage to or destruction of equipment or other property A WARNING indicates a potential danger that requires correct procedures or practices in order to p
13. ith contents The dimensions of the optional CSM trayfeeder 31 crate are as follows B Height 1370 mm B Width 1290 mm B Depth 1270 mm M Gross weight approximately 230 kg crate with contents Depending on the order the shipment can include additional crate s which contain a number of smaller items such as CSM trayfeeder tape feeders etc The dimensions of these crates depend on the num ber and size of the ordered items but will always be smaller than the above mentioned crate The equipment should be unpacked as close to the final site as possible Access doors must have minimum dimensions of 1810 mm height and 1600 mm width the dimensions are larger than the actual sizes to allow room to manoeuvre Transport The dimensions of the uncrated CSM III system are as follows B Width 1600 mm B Height without signal pole and monitors 1330 mm B Height with signal pole max height 1840 mm M Depth without feeders 1140 mm Ensure that adequate access is provided to move this system to its final location The customer must arrange equipment for transport ing the system Depending on the local circum stances the following equipment may be required fork lift truck lifting capacity 2500 kg fork length 1400 mm sheet steel to protect the floor two pallet cars trolleys winches two wooden beams 2000 cm long 100 x 100 cm square 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84V III PA 1306
14. neral Requirements 780 mm gt lt 483 mm gt MAX FEEDER 2477 mm 2332 mm 2140 mm 1995 mm 1140 mm 995 mm IMAX FEEDER 100 nim 50 mm idee TRAI OE 170 mm 50 mm 1330 mm 1185 mm i rE Pi gt i 1850 mm 1535 mm i i lt TRE P i i 2333 mm 2018 mm i I i lt r gt gt xxxx mm Size of CSM 66 XXXX mm Size of CSM 84 and CSM 84V FIGURE 2 1a Floor space requirements This figure details B The maximum area needed for the system M The area needed for the main options All dimensions are in mm 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 General Requirements 3333 mm 3000 mm I d gt A 1837 mm 1837 mm MAX FEEDER 4477 mm 4332 mm 4140 mm 3995 mm ene epp ER Sg MAX FEEDER i 1600 mm 1285 mm i esL a 1285 mm S 3600 mm 3285 mm EEEE EEEE EEEE EEE AEE uc EL Re EEEE AEE ETE gt DULCE DUE CSM in line minimal operator area xxxx mm Size of CSM 66 RAND CSM stand alone minimal operator area xxxx mm Size of CSM 84 and CSM 84V same for CSM without CSM trayfeeder 31 FIGURE 2 1b Floor space requirements This figure details M The area needed for the operator H The area needed for the service and maintenance All dimensions are in mm Pre installation Manual CSM 66 84 84V III 5322 871
15. ntains all spare parts needed for first line maintenance on the system If no metric tools are available a set of metric tools as described in the Appendix 8 2 is strongly recommended 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 17 Maintenance Area Other aspects which should be considered are Storage cabinet for documentation updates Service Informations Logbooks etc Storage cabinet for chemicals Storage of spare parts consumables feeders etc Storage rack for feeders etc Logistics system to control e the flow of items that must be repaired e to prevent defective items from being reused on the machine e the usage of tools feeders etc e the flow of items shipped to Philips for repair Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 Storage Transport amp Unpacking of Crated System CHAPTER 6 Storage Transport amp Unpacking of Crated System The space required to temporarily store a crated system can be derived from the data given in Section 2 3 The most important environmental conditions for storage and transport of the crated system is given below B Temperature 25 to 55 C 70 C for a period of 24 hours mM Relative humidity 5 to 90 No condensation Before unpacking leave the system in the crate for a minimum of 1 day for acclimatisation purposes B Vibration 10 to 55 Hz 0 6 mm peak
16. revent casualties HOW TO REPORT DOCUMENT IRREGULARITIES We have endeavoured to ensure that the information in this document was correct when published If when using this document errors omissions or anomalies are discovered please inform us using the reply form attached We thank you for this service in advance as it will help us to ensure that you the customer receive the highest possible quality of information and service Manual Title Pre installation Manual CSM 66 84 84V Ill Manual Number 5322 871 63303 PA Number PA 1306 40 50 60 61 FROM COMPANY sarin ete iodato ra Pee ea Address Ses EE DOCUMENT IRREGULARITIES Page Paragraph Number Erroneous ENI Y e sedis wha he ba fee ae ba deeds TO Philips Electronic Manufacturing Technology Supply Centre Customer Support P O Box 218 Building BAF 2 5600 MD Eindhoven The Netherlands Please don t forget to fill in this Update Code Manual 000044 PRE INSTALLATION MANUAL CSM 66 84 84V III Table of Contents CHAPTER 1 1 1 1 2 CHAPTER 2 2 1 2 2 2 3 2 4 CHAPTER 3 3 1 3 2 CHAPTER 4 4 1 4 2 4 3 4 4 4 5 CHAPTER 5 Introduction 1 Responsibilities Qu LL LL LL La 1 Useful Conversions LL 2 General Requirements 3 Sile cos ueste EO a tin e estie DEU SEP SECS NS 3 2 4 D cting 2 205 oso cR del er eS 3 2 1 2 LIGNIN G sorelle a Red 4
17. ronmental Conditions CHAPTER 3 Environmental Conditions 3 1 3 2 Operating Conditions M Ambient temperature range e operation within specification from 20 to 28 C all functions operational from 15 to 35 C B Max permissible rate of temperature change 1 C hour 0 1 C min e Relative humidity at 20 C 80 dew point below 18 C e Ambient air pressure from 800 to 1100 mbar e Dust class average industrial environment 100 000 Static Electricity If the factory in which the system will be installed is ESD ElectroStatic Discharge safe no special measures are required for operator use However special attention must be paid to electrostatic discharge prevention during maintenance activities These measures must be known and applied by all maintenance engineers 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84V III PA 1306 40 50 60 61 11 Environmental Conditions Pre installation Manual CSM 66 84 84V III 5322 871 63303 12 PA 1306 40 50 60 61 96 00 Services Required CHAPTER 4 Services Required 4 1 Compressed Air Supply An air supply with a pressure of 5 0 to 8 0 x 10 N m 5 to 8 bar must be connected to the system via a 16 mm hose pillar suitable for high pressure hoses with an internal diameter of 10 mm 5322 871 63303 Pre installation Manual CSM 66 84 84V III 96 00 PA 1306 40 50 60 61 13 Services Required FIGURE 4 1 4 1 1 NOTE NOTE
18. sulated Screwdriver no 5 insulated Screwdriver no 4 short Screwdriver no 4 square Screwdriver clamping M2 M3 5 Screwdriver clamping M3 5 M5 Screwdriver Boley Phillips screwdriver no 0 Phillips screwdriver no 1 Phillips screwdriver no 2 Measuring tape 2 meter Calliper gauge 150 mm Feeler gauges 0 03 0 5 mm Spring pressure gauge 100 1000 N Pre installation Manual CSM 66 84 84V III 5322 871 63303 PA 1306 40 50 60 61 96 00 Philips PHILIPS Electronic Manufacturing Technology
19. uirements of an average industrial environment Apart from the above mentioned requirements the site must provide the following facilities H Ducts in the floor or in the ceiling to accommodate electrical cables and air hoses H Facilities to clean parts of the system mM Facilities to store tools maintenance materials feeders tape reels and documents etc near the system B Mains wall socket for test and measuring equipment connected to the same mains group as the main system B Mains wall socket for connection of vacuum cleaner M A floor covering which is easily cleaned and impervious to oil The following aspects should also be considered when siting the system H An external telephone line nearby Ducting The services required for the system can be divided into the following three groups each with a different type of ducting M The mains voltage cable must be routed through a separate metal duct or pipe which must be connected to earth to avoid EMI problems It is not allowed to route signal cables through this duct or pipe H The signal cables such as telephone must be routed through another metal duct or pipe connected to earth as necessary B Compressed air supply can be delivered by metal pipes or hoses To prevent earth loops and transfer of vibration it is recommended to connect a piece of flexible hose between the fixed pipe and the system 5322 871 63303 96 00 Pre installation Manual CSM 66 84 84
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