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Leatt ® MotoGPX User Manual - Bike

1. Note The products depicted in this user manual may vary to some degree in product graphics or color Copyright 2009 Leatt Corporation Motor Sports and racing can be dangerous Participation in these activities can result in severe brain head and neck injuries which may result in paralysis or death Although the Leatt Brace is designed to help reduce the risk of such injuries there is no guarantee that any injury will be prevented by the use of this or any other safety equipment Read all instructions prior to use Before putting on your Leatt Brace each time please review and comply with the following cautions and instructions below A The Leatt Brace cannot protect against all possible impacts and or injuries Although the Leatt Brace is L eatt Z B rac e M O t O G PX CI u b S p O rt designed to help reduce the risk of such injuries there is no guarantee that any injury will be prevented by the use of this equipment Perform any motor sport activity with caution and use wear appropriate safety equipment For maximum performance the Leatt Brace must be properly fitted and attached according to the instructions in the user manual It is recommended that this product be used only in conjunction with a helmet with a permanent fixed Tab e of C O n t e n tS chin part e g full face helmet motorcross helmet DO NOT USE WITH A JET HELMET Use at your own risk For maximum performance the Leatt Brace must be inspect
2. 2009 Leatt Corporation Model range e MotoGPX Club Un Restrained or Un harnessed uses such as Motorcycles ATV s Bicycles Down Hill BMX e MotoGPX Sport Un Restrained or Un harnessed uses such as Motorcycles ATV s Jetskis Bicycles Down Hill BMX Lighter than the Club model Entry level motorcycle brace e Moto KART Go kart and karting Size Range Small 4 16 years old thin build to fit wearer height 97 5 165 cm Medium 16 years average to bigger build to fit wearer height 165 cm The brace has been tested on a wide range of users and vehicle types and should fit you and your vehicle If not minor adjustments may be required for proper fit Failure to properly adjust the brace before use m ay compromise rider safety and brace effectiveness When correctly adjusted and worn with the user s safety helmet the Leatt Brace should allow the full range of normal head and neck movements i e looking up looking down and looking side to side such as when performing an over the shoulder check the Leatt Brace and the helmet only coming into contact with each other as the full range of normal movement is reached If any resistance or discomfort is experienced when attempting to complete the full range of head and neck movements or if the brace does not make contact with the helmet when the full range of movement is reached further adjustment or an alternative size of Leatt Brace may be required In ex
3. 702 447 6751 Email info leatt brace com Copyright 2009 Leatt Corporation WARRANTY DISCLAIMER NO EXPRESS WARRANTIES WITH RESPECT TO THE BRACE OTHER THAN THOSE EXPRESSLY SET FORTH HEREIN HAVE BEEN PROVIDED LEATT CORPORATION UNDERTAKES NO RESPONSIBILITY FOR THE QUALITY OF THE GOODS EXCEPT AS OTHERWISE PROVIDED HEREIN LEATT CORPORATION TAKES NO RESPONSIBILITY THAT THE GOODS WILL BE FIT FOR ANY PARTICULAR PURPOSE FOR WHICH YOU MAY BE BUYING THE GOODS EXCEPT AS OTHERWISE PROVIDED HEREIN ALL IMPLIED WARRANTIES ARE HEREBY DISCLAIMED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE Copyright 2009 Leatt Corporation Voy tole ap E 07 1 o7 elo as Instruction manual introduction Leatt Brace MotoGPX Welcome to the world of Leatt Brace and thank you for choosing our product The Leatt Brace you have purchased is based on years of academic research extensive evaluation of the mechanisms of head and neck injuries together with testing both in test facilities and with simulation software and also in conjunction with top drivers and riders Our design philosophy has always been to produce an effective neck injury prevention device with practical appeal as determined by our test riders We will therefore always appreciate your feedback with regards to comfort and practicality for your chosen application of our product Please e mail any comments you might have
4. impacts otherwise transmitted from the helmet to skull and then to the neck are re directed from the helmet to the brace to other body structures in a safe way The design of the Leatt Brace prevents the helmet head from projecting over the brace and therefore prevents a fulcrum action which has been documented in literature pertaining to the use of collar devices The Leatt Brace works with most types of body armour and chest protectors Over long distances the Leatt Brace will also offer some relief from neck fatigue The Leatt GPX neck brace system prevents the following extreme movements e head forward HyperFlexion e head rearward HyperExtension e head sideways Lateral HyperFlexion e head helmet rearward on the neck Posterior HyperTranslation e spinal column compression Axial loading due to the effect of force on the helmet Although the Leatt Brace is designed to help reduce the risk of such injuries there is no guarantee that any injury will be prevented by the use of this or any other safety equipment Read all instructions prior to use Before putting on your Leatt Brace each time please review and comply with the following cautions and instructions Perform any motor sport activity with caution and use wear appropriate safety equipment For maximum performance the Leatt Brace must be properly fitted and attached according to the instructions in the user manual Use at your own risk Copyright
5. the front lower portion to rest on the outside of the chest protector Some junior riders elect to remove the hard outer portion of the shoulder padding from their chest protectors for comfort The Leatt Brace Moto GPX brace can be used with a leather road racing suit If your suit has an aerodynamic hump you will need to unstitch a small portion of the stitching between the collar and the hump in order to slide the thoracic member in between the hump and your leathers back Figure 9a Figure 9b 1 Thoracic placed in incision 2 Thoracic fitted securely in hump in hump If you use a body armor system place the thoracic member under your back protector and then choose whether you wish to place the front member of your Leatt Brace under or over the padding of the body armor Chest strap Once your Moto GPX is set up correctly to your body size and shape you also have the option of attaching the Chest Strap Although this is not a vital component the Chest Strap can provide additional stability and comfort The rear part of the Chest Strap has no stretch and should be attached to the Velcro on the thoracic member The front part of the Chest Strap has controlled stretch and should be attached to the Velcro on the underside of the front lower member with the adjusters on either side of your chest Adjust for comfort and stability Figure 10 May be worn under or on top of body armor as long as thoracic is under t
6. 07 The brace has been tested using various static and dynamic tests but has not been tested on riders under race A di i i i 3 P 0 8 conditions for instrumented impact assessment this product is of a new design Jus ment Screws S ep a a age The brace has been tested on a wide range of users and vehicle types and should fit you and your vehicle if not e Fitting the MotoGPX brace with body OIMOL ccc ccc ccecenucee Page 09 10 minor adjustments may be required for proper fit Failure to properly adjust the brace before use may compromise rider safety and brace effectiveness e Chest Strap oo eececeeccceecceseeeesseessesesenesereeensseassessvenseeseeseenees Page 10 T Always attach your helmet correctly according to seller s guidelines Ensure that all of your safety equipment has not passed beyond its recommended life span Travel race with safety as your primary principle e Manufacturer s instructions Page 1 42 If you have any questions regarding this product or its proper use please contact Leatt Corporation at e Looking after your Leatt Brace ccccccccssceessseesseeesseeenees Page 13 Leatt Corporation RSA No 50 Kiepersol Crescent Atlas Gardens Durbanville Contermanskloof 7550 Cape Town RSA C ea em TOU eas tee en ek dee e Indemnity and warranty disclaimer ccccccccccccecceeeeeeeeeees Page 14 Leatt Corporation USA 5348 Vegas Drive 775 Las Vegas Nevada 89108 USA Tel 702 447 6751 Fax
7. O RESPONSIBILITY FOR THE QUALITY OF THE GOODS EXCEPT AS OTHERWISE PROVIDED HEREIN LEATT CORPORATION TAKES NO RESPONSIBILITY THAT THE GOODS WILL BE FIT FOR ANY PARTICULAR PURPOSE FOR WHICH YOU MAY BE BUYING THE GOODS EXCEPT AS OTHERWISE PROVIDED HEREIN ALL IMPLIED WARRANTIES ARE HEREBY DISCLAIMED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE Copyright 2009 Leatt Corporation CONTACT DETAILS Leatt Corporation No 50 Kiepersol Crescent Atlas Gardens Contermanskloof Durbanville 7550 Cape Town South Africa Tel 27 21 557 7257 Fax 27 21 557 7381 Email info leatt brace com Website www leatt brace com Postal Address Suite 109 Private Bag X3 Bloubergrant 7443 South Africa wincs S FE com SPINAL CORD RESEARCH FOUNDATION 159 09 In co operation with Wings For Life A percentage of your Leatt Brace purchase price is donated to the Wings For Life spinal cord research foundation Copyright 2010 Leatt Corporation www wingsforlife com
8. attach your helmet correctly according to manufacturer s guidelines ensure all your safety equipment has not passed its recommended lifespan and travel race with safety as an important principal As acondition of purchase and or receipt of the Leatt Brace the user waives any claims against Leatt Corporation the inventor manufacturer any subcontractor agent or Global Distributor Leatt Corporation the inventor manufacturer any subcontractor agent of Global Distributor will under no circumstances be liable to any person for any damages direct indirect bodily or otherwise including injury or death that may be sustained by any person as a result of the use of the Leatt Brace any alleged defect therein or its alleged failure to afford the protection offered by it or for any consequential loss of profits or damages suffered by any person however such loss or damage may arise or for any other reason of from any other circumstances of whatsoever nature Leatt Corporation RSA No 50 Kiepersol Crescent Atlas Gardens Durbanville Contermanskloof 7550 Cape Town RSA Tel 27 0 21 557 7257 Fax 27 0 21 557 7381 Leatt Corporation USA 5348 Vegas Drive 775 Las Vegas Nevada 89108 USA Tel 702 447 6751 Facsimile 702 447 6751 Email info leatt brace com WARRANTY DISCLAIMER NO EXPRESS WARRANTIES WITH RESPECT TO THE BRACE OTHER THAN THOSE EXPRESSLY SET FORTH HEREIN HAVE BEEN PROVIDED LEATT CORPORATION UNDERTAKES N
9. comfortably on your shoulders and chest fit the Short Pin see Figure 3 If the brace is too short and therefore too tight simply fit the Long Pin Long Pin 20mm Medium Pin 10mm Short Pin Omm Copyright 2009 Leatt Corporation Copyright 2009 Leatt Corporation Strut and thoracic assembly step 2 Continued Insert the strut into the rear member of the brace starting with one shim on either side of the strut The strut and shim will always be contained within the brace so that you can adjust the brace at any time There is no need to fit the locking cap screw at this time Now refit the brace If the brace is pulled slightly backward place the two shims before the strut towards the front of the brace if the brace has become too loose place the two shims behind the strut towards the rear of the brace If the lowermost portion of the thoracic member is sitting away from your back use the 17 5 degree strut Figure 5 Figure 6 Place one shim on Opening and Closing each side of strut the as it is inserted into Leatt Brace brace You can either hinge open the Leatt Brace from the left or right or remove the front member completely Figure 6 Padding insert When the 10 and 20mm pin is used fit padding insert to cover exposed pin on the inner brace structure 1 Peel back rear padding to expose velcro 2 Place padding insert over exposed pin 3 Re apply padding Tor
10. d med med of 5 8 170 172 sml sml med sml med med 58 5 9 173 175 sml sml sml med med 5 9 5 10 176 178 sml sml sml med med 510 5 11 179 181 sml sml sml med med 5 11 6 181 183 sml sml med med 6 6 1 183 185 sml med med 6 1 6 3 185 190 med ft cm sml med refers to either a medium on the smallest setting or a small on the biggest setting Copyright 2009 Leatt Corporation iUo tole ap E 07 1 o7 elo as Leatt Brace fitment step 1 Strut and thoracic assembly step 2 The brace has been supplied with three different pins the medium pin is in position Fit the brace Now attach the strut onto the thoracic member as shown in Figure 4 You have been supplied with on your shoulders and chest as shown in Figure 2 two struts a 10 degree and 17 5 degree strut We recommend that you start with the 10 degree strut the shallow angled strut Figure 2 This is the most commonly fitted strut the 17 5 degree strut is usually used by thin individuals only Figure 4 3mm Cap Screw fastening strut to thoracic member Thoracic member Strut locates into rear lower member Change pin to Ensure Ensure Brace fitted without strut short or long comfortable comfortable and thoracic member according to fit fit to chest fit to shoulders on rear Adjustment with Pins Figure 3 Pin sizes If the brace is too loose around your neck with the fitted Medium Pin and does not sit
11. ed prior to each use STOP using the Leatt Brace if any components show signs of damage or are worn cracked and or deformed or if the inside padding is e Instruction Manual introduction cecceececeeeeeeeeeeeeeeereeneeeenes Page 03 deteriorated Leatt Corporation recommends that the Leatt Brace be replaced every two 2 years under normal racing conditions sa Leatt Brace sizing chart wsscssissccanecrsncecinteyanxsannetuieieeanaeeceavencs Page 04 Should you experience a collision or if the Leatt Brace or any component shows any signs of damage cracking deformity and or the inside padding is deteriorating return the Leatt Brace to the seller for inspection or destroy and replace the Leatt Brace e Brace fitment rr Fr Fr Fr PP Common substances applied to this brace solvent cleaners hair tonics etc can cause damage that may be e z invisible to the user and compromise the effectiveness safety of the Leatt Brace Wash only with gentle soap or Leatt Brace fitment step ee Page 05 detergent in cold water rinse in cold water and dry with a soft cloth e Strut and thoracic assembly step 2 0 0 0 eeeeeceeeeeeeeeees Page 06 07 Do not drill holes paint cut heat bend apply decals or stickers or make any other modifications to the y p g Leatt Brace unless authorized in advance by the Seller Doing so may compromise the effectiveness safety of the Leatt Brace id Padding IMSEN s EE a emcee Page
12. he back protector Copyright 2009 Leatt Corporation Copyright 2009 Leatt Corporation Voy tole ap E 07 1 o7 elo as Manufacturer s Instructions for use of the Leatt Brace Testing and approval of this product The Leatt Brace has been tested against the manufacturer s specifications and EC Type Examination certification has been issued by SGS United Kingdom Ellesmere Port CH65 3EN England UK Notified Body No 0120 It is CE marked to denote compliance with the EU Personal Protective Equipment Directive 89 686 EEC Manufacturer s Specifications The Leatt Brace you have purchased is based on years of academic research extensive evaluation of the mechanisms of head and neck injuries together with testing both in test facilities and with simulation software and also in conjunction with top drivers and riders The brace has been tested using various static and dynamic tests but has not been tested on riders under race conditions for instrumented impact assessment Test specifications including the following have been used in the evaluation of this product e Eurotype Hybrid Ill instrumented sled tests Land Mobility Technologies document No P 2 00 00431 May 2004 e BMW Pendulum Testing and Validation Model using Lifemod BMW Test Facilities Munich Germany 2006 e Innovations at BMW Motorrad in the development of equipment for motorcycle riders to reduce the risk of injuries based on the exam
13. mity and or the inside padding is deteriorating return the Leatt Brace to the seller for inspection or destroy and replace it Please dispose of it in an environmentally friendly manner Do not drill holes paint cut heat bend apply decals or stickers or make any other modifications to the Leatt Brace unless authorized in advance by the Seller Doing so may compromise the effectiveness safety of the Leatt Brace Use with other Personal Protective Equipment The Leatt Brace is part of the protective equipment ensemble available for use by participants in cycle and motor sports activities It is recommended that this product be used only in conjunction with a compatible full face helmet Always attach your helmet correctly according to manufacturer s guidelines Ensure that all of your safety equipment has not passed beyond its recommended life span Travel race with safety as your primary principle Copyright 2009 Leatt Corporation uoj tole ap 07 1 o7 elo as Looking after your Leatt Brace You may want to wash your Leatt Brace after hard riding The brace and padding can be washed with a gentle soap or detergent in cold water rinsed in cold water and dried with a cloth The Sport and Pro braces have removable padding To ensure that you obtain peak performance from your Leatt Brace please be advised that regular inspection of the various hardware components is recommended We wish you many safe hours
14. of enjoyable racing and riding with your Leatt Brace Please do not hesitate in contacting us with any questions or comments at info leatt brace com We recommend that you replace your Leatt Brace every two to three years of normal use and replace any components that are damaged in a serious accident Copyright 2009 Leatt Corporation INDEMNITY As acondition of purchase receipt of the Leatt Brace the user has fully read and understood the User Manual and understands that although the brace is desgined to help reduce brain head and neck injuries when worn in conjunction with a full faced helmet there is no guarantee that any injury will be prevented by the use of the brace Each brace must be set up for the individual user and be of the correct size and fit As acondition of purchase and or receipt of the Leatt Brace the user has read and familiarized himself herself with the technical aspects research and test results relating to the Leatt Brace provided at Leatt Corporation s website www leatt brace com and understands the nature of the brace and its intended use and correct fitment As acondition of purchse and or receipt of the Leatt Brace the user understands and recognizes that the brace has not been tested on humans in race conditions for instrumented impact assessment and that this is a new design Should you not wish to accept the terms of this Indemnity please return the Leatt Brace Always
15. ple of the Neck Brace System proceedings of the 6th International Safety Environment Future Conference Cologne Germany 9 10 October 2006 e Side impact Simulations Using a Validated Pendulum Test Methodology Leatt Corporation Biomechanics Division Leatt Manufacturing Test Specification Issue 2 e EN 340 Protective clothing General Requirements The first five test specifications listed assess the ability of the Leatt Brace to reduce forwards and backwards movement of the wearer s head and neck in a collision or when impacting 1 the road surface Leatt Manufacturing Test Specification Issue 2 includes evaluations of the resistance of the Leatt Brace fastenings to opening in the event of an impact The chemical content of the materials and components used in the construction of the Leatt Brace has been assessed in accordance with the requirements of EN 340 Protection provided by the Leatt Brace Motor Sports and racing can be dangerous Participation in these activities can result in severe brain head and neck injuries which may result in paralysis or death There is currently no other neck protection system available for motorcyclists that can effectively help prevent all of the above potential injuries The design rationale behind the Leatt Brace is to bring the head to a controlled stop This is achieved by providing a padded rigid structure that acts as an alternate load path for neck forces Helmet
16. que setings for screws All screws except the clip hinge countersunk screws should be maintained at 2Nm The clip hinge screws should be maintained at 1Nm Copyright 2009 Leatt Corporation With the brace sitting comfortably on your shoulders sit on in your vehicle to determine the range of movement you require to ride drive comfortably Both the front and rear members are adjustable to your requirements in terms of range of head movement front Adjustment screws step 3 to back even at extremes this range of movement is acceptable as a general rule set up the brace in the highest position comfortable Once you have determined this by moving the front member up and down hand tighten the locking screws as shown in Figure 7 front and Figure 8 rear Figure 7 Figure 8 Copyright 2009 Leatt Corporation Rear adjustment i Front adjustment screws screws uojo ap 07 1 o7 elo as If you use a chest protector the lower front member should be inside the chest protector and the upper front member should be outside the chest protector Figure 9a The same applies to the rear upper and lower members Figure 9b Fitting the MotoGPX brace with body armor If your chest protector is a smaller size you may have to widen the head opening of the chest protector Most chest protectors allow for this adjustment In the case of very small children allow
17. to info leatt brace com The Leatt Brace MotoGPX Figure 1 has been designed to be set up in stages to suit your requirements Please follow the fitment process which should take you a few minutes to complete Figure 1 Medium pin fitted with brace Be Rear Upper Member Thoracic Member Front Lower Member Front Upper Member Please note The product shown may vary in colour Brace components are illustrated in contrasting colours to indicate individual identification Copyright 2009 Leatt Corporation Leatt Brace sizing chart The size of the brace you have purchased should be correct for your body shape and allows for adjustability to ensure correct fitment and comfort no matter what your application is Please follow the below mentioned sizing chart to ensure that you have purchased the correct size Leatt Brace The sizing chart is based on your height as well as your chest circumference right below the arms therefore make sure that you take the correct measurements before utilizing the chart below Sizing Chart right below the arms Height PIN X Chest circumference Chest circumference dieccecavirascvonectiavwardindevenkodovonedabaedsause 21 6 33 5 33 9 35 35 4 37 37 4 43 3 Inches Height aaee 55 85 86 89 90 94 95 110 cm 36 47 106 139 sml 4 7 5 1 140 155 sml sml med PTP 54 156 163 sml sml med med 5p 5 5 164 166 sml sml med med med 5 6 5 77 167 169 sml sml me
18. treme circumstances it may be necessary to purchase an alternative model of safety helmet in order to achieve the required level of compatibility and safety Please ask the retailer or contact Leatt Brace if you require further advice on sizing adjustment or fitting Cleaning Wash only with gentle soap or detergent in cold water rinse in cold water and dry with a soft cloth Common substances applied to this brace solvent cleaners hair tonics etc can cause damage that may be invisible to the user and compromise the effectiveness safety of the Leatt Brace Always refer to the material content label on the Leatt Brace None of the materials used are known to contain anything that might cause an allergic reaction or be dangerous to health Storage and transportation Place on a clean dry surface and store in a dry well ventilated environment away from direct sunlight and extremes of temperature Do not place heavy objects on top of the Leatt Brace Maintenance and Obsolescence For maximum performance the Leatt Brace must be inspected prior to each use Stop using the Leatt Brace if any components show signs of damage or are worn cracked and or deformed or if the inside padding has deteriorated Leatt Corporation recommends that the Leatt Brace be replaced every 2 years under normal use conditions Should you experience a collision or if the Leatt Brace or any component shows any signs of damage cracking defor

Leatt ® MotoGPX User Manual - Bike

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Leatt &reg; MotoGPX User Manual - Bike

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Leatt ® MotoGPX User Manual - Bike