3908064 ODYSSEY ER UK Owners manual.indd
Contents
1. its OCV The graph shows that a healthy fully charged ODYSSEY Extreme Racing battery will have an OCV of 12 84V or higher at 25 C www odysseybattery com B How long can the battery be stored Refer to Figure 3 below At 25 C 77 F these batteries can be stored for up to 2 years The lower the temperature the longer the storage time The battery must be charged before storage Roughly every 10 C 18 F increase in temperature cuts storage time in half If the temperature rises to 35 C 95 F the battery may be stored for only 1 year before a recharge becomes necessary Figure 3 will apply only if the battery is fully charged before storage 100 re e25 c easc 65 AA Ses Percent of 0 05C capacity o 10 20 30 40 50 60 70 Open circuit storage time in weeks Figure 3 ODYSSEY Extreme Racing Battery storage time at temperatures Publication No 2602 0094 EN ODY ER OM 001 October 2008 5 MAINTENANCE ODYSSEY Extreme Racing batteries are very different from standard liquid acid batteries that are openly vented The ODYSSEY Extreme Racing battery is and operates as a sealed battery recycling all gases internally There is no corrosion of the positive terminal or corrosion to the surrounding area ODYSSEY Extreme Racing batteries are shipped fully charged from the factory but prior to installation check the battery s voltage to see if it is2. of EnerSys and its affiliates except General Motors which is not Power Full Solutions the property of EnerSys uj fe amp Wy g S fe S Z Q i gt O n S 5 gt L 2 O S wn i S N y v Q xs o fe S Q D 9 amp z Q 9 a xt aD 8 Ss N S 2 Q S T amp 3S 3 Qa OWNER S MANUAL TPPL THIN PLATE PURE LEAD TECHNOLOGY THE EXTREME BATTERY 2 WHY USE ODYSSEY EXTREME RACING BATTERIES GUARANTEED LONGER SERVICE LIFE With an eight to twelve year design life float and a three to ten year service life ODYSSEY Extreme Racing batteries save you time and money because you do not have to replace the battery as often ODYSSEY Extreme Racing batteries are warranted against factory defects for two 2 years SUPERIOR CRANKING AND FAST CHARGE CAPABILITY The 5 second cranking power of ODYSSEY Extreme Racing batteries is double to triple that of equally sized conventional batteries even when the temperature is as low as 40 C 40 F Also with simple constant voltage charging alternator or independent charger there is no limitation on the inrush current so the user is assured of fast charge recovery MOUNTING FLEXIBILITY The ODYSSEY Extreme Racing battery may be installed in any orientation except inverted without sacrificing any performance attributes There is no fear of any acid spillage as ODYSSEY Extreme Racing batteries recycle
3. other electrical devices that require continuous battery power to support active memories this power drain must be offset with a maintenance float charger periodic charging or disconnecting the battery to prevent the establishment of irreversible crystallised sulphation in the battery plate oxide Failure to address this destroys battery capacity and voids the warranty as this is not a warranted defect in materials or workmanship www odysseybattery com Publication No 2602 0094 EN ODY ER OM 001 October 2008 3 4 Power Full Solutions oyssey Extreme Racing Battery Model Nominal Capacity Ah 20Hr Rate 10 Hr Rate Ah Operating temperature range 40 C 40 F to 45 C 113 F without metal jacket Reserve Capacity Minutes 40 C 40 F to 80 C 176 F with metal jacket Cold Start Performance S A E J537 JUNE 82 t Can be fitted with brass automotive terminal tt Can be supplied with metal jacket Pulse Current 138 0 86 0 101 0 27 M4 1 0 Extreme 8 12 310 100 8 7 9 5 43 3 39 3 98 5 9 Receptacle 89 27 1 455A 200 0 77 0 140 0 5 7 M6 3 9 Extreme 15 12 370 156 15 14 25 79 3 0 55 125 Stud 35 13 5 891A 170 2 99 1 157 0 5 4 M6 45 Extreme 18 12 535 200 14 13 21 67 9 618 120 Stud 40 8 1000A M6 177 8 85 6 131 4 5 7 Receptaclet 5 6 Extreme 20tt 12 545 185 13 12 18 7 0 3 37 6 17 12 6 orSAE se 50 10 1200A
4. the internal gas during operation or charging The valve regulated design of the ODYSSEY Extreme Racing battery eliminates the need for an acid vent tube eliminating the fear of acid burns or damage to expensive chrome or paint SUPERIOR VIBRATION RESISTANCE ODYSSEY Extreme Racing batteries are of military grade technology and have endured rigorous tests that demonstrate their overall ruggedness and exceptional tolerance of mechanical abuse READY OUT OF THE BOX ODYSSEY Extreme Racing batteries are shipped fully charged If the ODYSSEY Extreme Racing battery s voltage is 12 65V or greater simply install the battery in your vehicle and you are ready to go If below 12 65V boost charge following the instructions in the ODYSSEY Extreme Racing battery Owner s Manual and or Technical Manual Putting a boost on the battery will not damage it even if its voltage reads higher than 12 65V WORRY FREE SHIPPING Owing to the drycell design the US Department of Transportation USDOT has classified the ODYSSEY Extreme Racing battery as nonspillable so it may be shipped worry free by express service or by air LONGER STORAGE LIFE Unlike conventional batteries that require a recharge every six to twelve weeks the ODYSSEY Extreme Racing battery can be stored for up to two years at 25 C 77 F from a fully charged state These batteries can be stored for two years or when the open circuit voltage OCV drops to 12 00V whichever comes first DEEP DI
5. via a parasitic load or mishandling of the Battery such as but not limited to using the terminals for lifting or carrying the Battery Trickle chargers that do not have a regulated trickle charge voltage between 13 5V and 13 8V no lower than 13 5V and no higher than 13 8V will cause early failure of the Battery Use of such chargers with the Battery will also void the Battery s warranty Failure to properly install the Battery or lack of metal jacket for high temperature or vibration applications e Normal deterioration in the electrical qualities or the acceleration of such deterioration due to conditions that accelerate such deterioration e If the Battery is used for an application that requires higher cranking power or a greater reserve rating than the Battery is designed to deliver or the Battery capacity is less than the Battery capacity specified by the vehicle manufacturer or the Battery is otherwise used in applications for which it was not designed B To obtain warranty service 1 Return the Battery to any authorised ODYSSEY Extreme Racing battery wholesaler or dealer 2 If the Battery is determined to be defective for material or workmanship under terms of this limited warranty it will be replaced THIS LIMITED WARRANTY IS IN LIEU OF AND MANUFACTURER DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES STATUTORY EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE MANUFACT
6. 12 65 volts or greater If not recharge it using the procedure below NOTE Do not charge in an air tight compartment Never attempt to remove the top decal cover as it will cause the battery to fail CHARGING The state of charge in an ODYSSEY Extreme Racing battery can be determined from the following chart Voltmeter Reading State of Charge 12 84 Volts or higher 100 12 50 Volts 75 12 18 Volts 50 11 88 Volts 25 To get long life from the ODYSSEY Extreme Racing battery it is important that the battery is kept near full charge approximately 12 8 volts If there are electrical loads during storage then the negative battery cable should be disconnected or an independent float charger used Low power 2 0 amp chargers that reach final charging voltages of 13 5V to 13 8V for storage charge will keep a fully charged battery fully charged but cannot deep cycle recharge if the ODYSSEY Extreme Racing battery becomes discharged Racing Vehicles using total loss no alternator standard automotive type chargers are not designed to return 105 108 of the energy removed They normally boost charge to 80 95 and expect the alternator to complete the charge Chargers listed on our website at www odysseybattery com are specifically designed for ODYSSEY Extreme Racing batteries that are routinely deeply discharged They provide the 105 108 recharge and then switch to storage charge An intelligent voltage dedicated charger is spec
7. Receptacle 170 2 99 1 175 0 6 0 M6 45 Extreme 22 12 625 265 18 17 27 67 39 6 89 13 2 Stud 40 7 1800A M6 184 7 79 0 169 4 7 0 Receptaclet 5 6 tt s Extreme 25 12 680 220 16 16 24 27 3 11 667 15 4 orshE3e 50 7 1800A Receptacle 250 0 97 0 156 0 9 0 M6 3 9 Extreme 30 12 950 450 34 32 60 9 8 3 8 61 200 Stud 35 7A 1700A M6 168 6 179 0 128 0 11 8 Receptaclet 68 Extreme 35tt 12 925 380 28 27 52 6 64 7 05 5 04 26 0 orSAE sve 60 5 2400A Receptacle 250 0 97 0 206 0 125 M6 3 9 Extreme 40 12 1100 500 45 43 87 9 8 3 8 et 275 Stud 35 51 2450A www odysseybattery com Publication No 2602 0094 EN ODY ER OM 001 October 2008 ODYSSEY EXTREME RACING BATTERY STORAGE AND DEEP DISCHARGE RECOVERY Figure 2 shows the relationship between open circuit voltage OCV and state of charge SOC for the ODYSSEY Extreme Racing battery A How do I know the state of charge of the battery T T 12 84V or higher indicates 100 SOC lt 5 Open circuit voltage OCV V State of Charge SOC Figure 2 ODYSSEY Extreme Racing Battery OCV vs SOC As long as the battery has not been charged or discharged for 6 or more hours Figure 2 can be used to determine the SOC of the ODYSSEY Extreme Racing battery Use a high quality digital voltmeter to measure
8. SCHARGE RECOVERY Should the ODYSSEY Extreme Racing battery become deeply discharged simply recharge following instructions in this manual www odysseybattery com Publication No 2602 0094 EN ODY ER OM 001 October 2008 INSTALLATION Your ODYSSEY Extreme Racing battery is normally ready to install right out of the box Measure the battery voltage if it is 12 65 volts or greater install if less then refer to the charging section ANY OF THE FOLLOWING WILL VOID YOUR WARRANTY e EXPOSING BATTERY TO GASOLINE OR DIESEL FUEL e REMOVING THE LABELED COVER e REMOVING OR DESTROYING THE BATTERY S DATE CODE DO NOT SHORT CIRCUIT YOUR ODYSSEY EXTREME RACING BATTERY S TERMINALS Remove any metallic items such as watches bracelets and other personal jewelry to ensure safe installation B Helicoil Insert M6x1 M6 x THREAD C Accessory Bolt f 3 8 16 Thread not included A A D Battery A Bolt gt 87 Terminals B Washer C Battery All Other Models A Brass Post A D Optional Accessories see page 4 for applications Extreme Racing Extreme Racing 22 a EENT 15 30 and 40 18 Bolt installation is horizontal orientation Delivered with wing nuts Using proper procedures as recommended by the vehicle manufacturer carefully disconnect the cables from your old battery and remove it from the vehicle Return the spent battery to the battery dealer for proper recycl
9. URER S EXCLUSIVE LIABILITY FOR BREACH OF WARRANTY SHALL BE TO REPLACE THE BATTERY WITHIN THE EFFECTIVE WARRANTY PERIOD IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR ANY LOSS OR DAMAGES OF ANY OTHER KIND WHETHER DIRECT INCIDENTAL CONSEQUENTIAL EXEMPLARY SPECIAL OR OTHERWISE NOR SHALL MANUFACTURER BE LIABLE FOR ANY REMOVAL OR INSTALLATION EXPENSE OR THE LOSS OF TIME OR PROFITS Some countries and or states do not allow limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights which may vary from country to country and or state to state Keep your receipt Receipt is required for longest Warranty Protection For your convenience this space is provided for Always properly recycle your lead acid attaching your original receipt battery by returning to an authorised recycling centre or automotive dealer NEVER PLACE USED BATTERIES IN THE BIN EnerSys P O Box 14145 Reading PA 19612 4145 Tel 1 610 208 1991 1 800 538 3627 Fax 1 610 372 8613 Regional Sales EnerSys Ltd EnerSys Europe Rake Lane Lowenstrasse 32 Clifton Junction Swinton 8001 Zurich Manchester M27 8LR UK Switzerland Tel 44 0 161 727 3952 Fax 44 0 161 727 3809 Website www odysseybattery com www enersys emea com Ener 5 2008 EnerSys All rights reserved Trademarks and logos are the property
10. WARRANTY EnerSys Energy Products Inc Manufacturer warrants its ODYSSEY Extreme Racing batteries hereafter referred to as Battery to be free of defects in material and workmanship for the Applicable Warranty Period The Applicable Warranty Period is two 2 years The Applicable Warranty Period begins from the date of purchase with original receipt or if no receipt is available from Manufacturer s shipping date Within the Applicable Warranty Period the Battery will be replaced free of charge if adjustment is necessary due to defect in material or workmanship not merely discharged Simply return the Battery to any authorised ODYSSEY Extreme Racing battery dealer with the original receipt for a replacement This warranty may vary from country to country contact your authorised ODYSSEY Extreme Racing battery wholesaler or dealer for the applicable warranty GENERAL PROVISIONS A Manufacturer has no obligation under the limited warranty set forth above in the event the Battery is damaged or destroyed as a result of one or more of the following e Willful abuse or neglect or if the top decorative cover has been removed e Natural forces such as wind lightning hail damage due to fire collision explosion vandalism theft penetration or opening of the Battery case in any manner e Overcharging undercharging charging or installing in reverse polarity improper maintenance allowing the Battery to be deeply discharged
11. ifically designed for ODYSSEY Extreme Racing batteries and are required for routine deep discharge applications They provide 105 108 recharge and then switch to a storage charge If a standard automotive charger is used to boost charge a discharged battery because of an accessory left on it is important to make sure the charging voltage does not exceed 15 volts during charge A hand held voltmeter can be used to monitor this periodically The following chart indicates the time needed to bring batteries to 85 90 state of charge when using an automotive charger that puts out 14 5 15 0V To fully charge the battery allow an additional 4 8 hours on charge at 14 5 15 0V www odysseybattery com Publication No 2602 0094 EN ODY ER OM 001 October 2008 ODYSSEY Extreme Racing Time to get fully discharged battery to 90 charge Battery Model 10 amp charger 20 amp charger Extreme Racing 8 48 minutes 24 minutes Extreme Racing 15 1 hours 45 minutes Extreme Racing 18 2 hours 1 hour Extreme Racing 20 2 hours 1 hour Extreme Racing 22 2 4 hours 1 hours Extreme Racing 25 2 Y2 hours 1 hours Extreme Racing 30 3 hours 1 v2 hours Extreme Racing 35 3 v2 hours 1 3 4 hours Extreme Racing 40 4 hours 2 hours WINTER STORAGE The ODYSSEY Extreme Racing battery does not lose its charged energy during cold storage temperatures so there is no need to trickle or float charge during winter months To store off sea
12. ing 2 Inspect existing battery cables for corrosion acid damage or insulation deterioration Replace if deterioration is present Position your ODYSSEY Extreme Racing battery in the battery holder and fasten firmly to the vehicle Connect the positive cable from your ignition to the Positive terminal Connect the negative cable from your engine or chassis to the Negative terminal Di gr e 28 Torque the bolt screw or nut per the specification noted in table If you re using the Accessory Bolt C hold the Brass Post A with vise grips and counter torque Do the same with General Motors automotive battery cable installation NOTE This is a valve regulated sealed battery and never needs to have water or electrolyte acid added Warranty will be void if opened SPECIAL NOTICE e CUSTOM V TWIN MOTORCYCLE INSTALLATIONS USING ODYSSEY EXTREME RACING 18 20 25 AND 35 BATTERIES If your V Twin motorcycle is equipped with a standard 32 amp single phase stator alternator the appropriate ODYSSEY Extreme Racing battery may run out of charge after about 150 miles of riding To avoid this situation we strongly recommend an intelligent voltage dedicated charger for existing 32 amp equipped bikes with the charger being operated continuously during the non use of the bike and or installing a 3 phase 40 amp or higher stator alternator especially in new bikes e Prolonged storage of vehicles with fuel injection computers alarms GPS and
13. son measure the battery voltage to make sure it is fully charged 12 84 volts or greater recharge if necessary Disconnect the negative battery cable to prevent any applied electrical load during storage The ODYSSEY Extreme Racing battery cannot freeze down to 40 C 40 F so it can be left in the vehicle It can be stored for 2 years or more below 77 F A 12V 3 amp trickle charger can also be left connected to the battery if it is kept in storage for extended periods or if the battery is subject to parasitic loads during storage The trickle charge voltage measured at the battery terminals must be between 13 5V and 13 8V We recommend using an intelligent voltage dedicated charger for your battery For more information on these chargers including where to buy them can be found on our website at www odysseybattery com www odysseybattery com Publication No 2602 0094 EN ODY ER OM 001 October 2008
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