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SINUMERIK Operate User Guide - Industrial Manufacturing

1. 69 3 8 2 Contour milling with ShopTurn machining step programming 71 3 8 3 Contour milling with DrogramGUlDE E 73 E RE BEER 76 3 10 Measuring in the Automatic mode in process measurement 77 SHEET EE 77 e ORZ EX ANID ERA ee eee tae EE RE a 78 Milling technology een Re TCA EE Gene ie Ol SIE EE DEE EE SES EIN E EU STEE Ga ere Kante E TREIE GE engel Lee Sr Mere tat T 4 2 Manual Machine 4 3 Programming 4 3 1 ShopMill machining step programming 88 EE EEN 90 AAD TIINAGEGY CLES erent E career EE 92 SA lie e De 95 ATERGO tO Dellt 99 4 6 1 Overview of the milling cycles for the contour machining 99 4 6 2 Contour milling with ShopMill machining step programming 101 4 6 3 Contour milling with prograMGUIDE cceeeeeeeceecceeeeeeeeeeeenes 103 A AMIS CEINE OU Ee EE 106 4 8 Measuring in the Automatic mode in process measurement 111 e VIETE NE ee E E E EE EE E ENEN E EE EEE 111 AESOP Nl Gas UGG TEE NEIE 5 Multitasking with SINUMERIK 840D sl EE SE EE EIERE E Ee 116 5 2 Turning milling technology with ShopTurn and programGUIDE 117 PD SIO WIVElAXISHIMPES Mim OG EE 117 52 2 LUI NG AWith Sho pillurmranG Baaxismeseeess tere cee eee tee ee 117 5 2 3 Turning with programGUIDE and B awe 118 5 2 4 Milling with ShopTurn and B AXIS m e eere eee eee 118 5 2 5 Milling with programGUIDE and B avis 120 5 3 Milling turning technology with
2. Enter the feedrate F the final depth X1 and the dwell time DT Then define the drilling position using the positions cycle see below You can define a maximum of eight drill posi tions To program other freely programmable positions you must call the Freely program mable positions function again 3 4 3 Drilling with programGUIDE Geck Drilling To make a drill hole at any position centered or off centered on the end face or the peripheral surface use the Drill cycle Irrespective of whether you want to create a hole on the end face or peripheral surface select the PL machining plane Enter the drill ing depth in the field Z1 Then define the drilling position using the positions cycle see below Turning technology 53 JOG NC UKS PROGRAMGUIDE DRILL You can define a maximum of eight drill posi tions To program other freely programmable positions you must call the Freely program mable positions function again E Note You define the technology data such as tool direction of spindle rota tion feedrate etc before calling the cycle For the machining on the end face activate the TRANSMIT function for machining operations on the peripheral surface activate the TRACYL function The position pattern must be dese lected again with MCALL 3 5 Turning This section provides an overview of the turning cycles in the ShopTurn machin
3. You can specify a scale factor for the scaling in X Y Z The programmed coordinates are then multiplied by this factor Mirroring You have the option of mirroring all axes Enter the axis to be mirrored in each case Cylinder surface You can use this function to mill parallel sided grooves with and without groove side offset 4 8 Measuring in the Automatic mode in process measurement For measurement tasks in automatic mode powerful measuring cycles are avail able for both ShopMill and programGUIDE Input screens with dynamic help dis plays are used for convenient entry of the measuring parameters 4 8 1 Measure workpiece The figure below provides an overview of the measuring variants w n Length RS gt a a ke Corner m iech mmm eem Hole L Ss ia Ramen pen pen Calibr j Spigot P in slot nii miii Ce pm pn pm Reg am kp 5 Leia SS rol mmm i I pe Kaes Measure Ss E Ke lt Back ins Miz Milling technology 111 Measuring cycles for workpiece probe for the milling technology e Calibration length radius in ring radius at edge trim to sphere align ment in groove e Measure edge point surface align edge groovelrib distance e Measure corner right angled corner with 3 points or any corner with 4 internal external points e Measure drill holes circle segment wi
4. 1 4 26 47 PM ShopMill HEEL DL aa one Ser nT Backing up Preview window Multiple clamping for setup data ShopMill 12 programGUIDE Maximum productivity and flexibility in the programming combined with inno vative technology and machining cycles w mum 10 15AM NC UKS PROGRAMGUIDE DEMO_KONTUR Circular pocket Circular pees Turning ShopTurn ShopMill In addition to programGUIDE ShopTurn ShopMill offers the unique machining step programming to achieve the shortest programming times in the single part production T SCHRUPPER_80 FO 4 rev V200n U ROHTEIL LE Contour AUSSEH Dw N25 Stock removal RH T SCHRUPPER_80 FO 4 rev V200m H H30 Residual cutting H T SCHRUPPER_55 FO 3 rev V200m H35 Stock removal ze TeSCHLICHTER_35 FO 15 rev A Wu Groove vunn T STECHER_3 FO 08 rev V100m SY nas Jong T GEUIHDESTAHL_1 5 P2mn rev 7 N50 Rectang pocket Gh T FRAESER_6_ST FO 08 t Zei M120 Centering C gt T ZENTRIERER_ST F500 min S H110 Drilling gt T BOHRER_5_ST F500 min me gt T GEBO_ST Pina rev 35a a m Turning Jog NC UKS UR CALL121 Open slot lel Milling mam 8 20AM Ze NC GRAFIK_EN DEM0_1E P HS Program header Uork offset 654 Is E N15 Face milling T CUTTER_63 FO 4 t 200m X0 80 N20 Contour POCKET 7425 Contour ISLAND H30 Mill pocket T CUTTER_20 FO 3 t V200m 20 0 5 N70 Pocket resid mat T CU
5. G96 1 200 M1 4 G X93 229 CYCLE951 99 1 2 2 1 1 B 1 B 1 22 B B 1 0 2 B 2 1110008 T GN CYCLE62 AS1 1 9 PA CYCLE952 1000 ASIR 2101311 8 2 9 3 O 1 O 1 B 4 B 1 B 1 B 1 99 O GO X380 2300 Y 22 8801 See RES THOTER TOL UND SCHLICHTEN q G54 T ROUGHING_55 G X98 221 YCLE952 1080 AS1R 1161311 CYCLE952 1000 1101321 8 2 B GO X300 2300 Y 22 89001 COTMC 9 E 1 Contour call Ke J 2 Stock removal along contour Turning technology 61 You have the following ways of including a contour call in a programGUIDE program The contour is contained in the main program directly behind M30 CON The contour is contained in a subroutine PRG The contour is contained in the main program between two labels LAB1 LAB2 Call using labels in a subroutine PRG LAB 62 We start by adding the contour call in our example the call is made using the contour name The contour is then written and added at the program end M30 In our example the contour is given the name AS1 07 16 13 10 16 AM NC S EXAMPLE5 BEBA_TAC BEBA_TAC_KOMPLETT Contour call a Cont Cn Contour turn call First insert the contour call at the desired location in the program Note the above fig ure for contour calls Turning technology 63 In the next step we add the cycles for the stock removal 07 16
6. 1034 AM Hame S e Length Date Time C Part programs DIR 88 15 11 9 36 18 AM E Subprograms DIR 88 15 11 9 36 18 AM PUorkpieces DIR 15 11 _ 9 38 49 AM MPF 2212 88 12 11 5 16 26 PM E EXAMPLE2 UPD 88 15 11 9 38 47 AM EXAMPLES UPD 88 15 11 9 38 48 E EXAMPLE4 UPD 88 15 11 9 38 49 EXAMPLES UPD 88 15 11 9 38 49 AM E PROGRAMGUIDE UPD 88 15 11 9 36 11 AM UPD 88 15 11 9 36 12 AM ossy 1029AM Directory ShopTurn Local drive Free 314 5 MB You can use the program manager to manage folders and programs in a similar manner as the Windows Explorer Functions such as copy and select can be found on the vertical softkey bar Active programs have a green background The storage capacity of the external memory media or the NC memory is displayed at the lower right You can directly access all connected drives network drives The shortcuts for program manage ment can be found in the appendix New gt Directory ShopMill or ShopTurn TE You can create folders and programs in a tree structure on local drives and on the NC The program names of the part programs have a maximum length of 24 characters SINUMERIK Operate 25 F_ROUGH ROUGHING_T86_A 8 2 99 1 6 98 8 2 99 8 F_COH DRIVE_SHAFT_CONTOUR 3 555555455333 Date Time 88 84 11 8 88 84 11 88 11 11 88 11 11 8 84 1 88 11 11 11 07 05 AM 11 87 0
7. 0 1 O 1 255 3 N12 TURNOFFT N13 M301 J N14 E_LAB_A FERTIG aen 2 31 Gis G90 DIANIA GP T GO 26 X162 GP T Gi X160 RND 1 GP 2 18 RND 3 GP X154 RND 3 GP T 2 22 X130 RND 1 GP mam Local drive my_operate turning Align turning tool Do not track Swivel ___ tool gt RA P The Align turning tool function provides support for the milling turning centers with multi axis kinematics The position and orien tation of the turning tool can be changed by rotating the swivel axis B angle and rotating at the tool axis y angle You have the following ways of including a contour call in a programGUIDE program The contour is contained in the main program directly behind M30 The contour is contained in a subroutine The contour is contained in the main program between two labels Call using labels in a subroutine CON PRG LAB1 LAB2 PRG LAB1 Multitasking 129 06 22 11 8 05AM Local drive my_operate turningt Straight line 2 Delete E 2 24 888 abs element at 108 000 d a2 315 000 t oa Transition to next element H Z PERN Mi E Ke en evo Kn Ge x sa i windy x ess Xx i ae 130148158168 Xe Ra E Accept 130 2 e cont bk Contour gt Contour call First insert the contour call at the desired location in the program Note the above fig ure for contour calls 2 i pa b gt Conto
8. CH All parameters defined in the program S WW header with the exception of the dimension RP Pm unit can be changed at any location in the mp 5 mmm program gem WEEN The settings in the program header are m a modal i e they remain active until they are changed D E NC UKS TEMP TEST2 Blank input tt RSC z Blank b programGUIDE only i c 3 ee a a d abs mmm The Blank input cycle can be used in pro ken 9ra mGUIDE to enter the blank data You select here the form of the raw part and the clamping etc G 106 SI 73 Select Suivel plane Swivel plane The CYCLE800 swivel cycle is used to swivel to any surface in order to either machine or measure it In this cycle the active workpiece zeros and the zero offsets are converted to the inclined surface taking into account the kinematic chain of the machine by calling the appropriate NC functions and rotary axes optionally positioned To set and align the tool call the Swivel tool function Milling technology 107 JOG Local drive my_operate Opener_ShopMill Surface quality High speed settings mam 932 AM iv M gt men Go NC MPF TEST2 SIEMENS func funet ack missing GJ active 108 HighSpe Settin Machining of free form surfaces involves high requirements regarding velocity precision and su
9. GP OD a eo FS a ee 90 mam a Em The example shown here uses the Mill PRG ks pocket technology cycle from above see SC 1 000 F mmm M CYCLE63 cycle call 20 Ki To tar DZ 5 008 ea tne a Starting point automatically aa i ss Vertical men _ To RP ge zejn eia Milling technology 91 4 4 Drilling cycles An overview of the drilling cycles in ShopMill and programGUIDE with applica tion tips is shown below Cycle for centering at any positions position patterns Cycle for drill holes in Cycle for reaming at an infeed with drill any positions ing depth based on position patterns the shank or tip at any positions posi tion patterns 92 Cycle for drill holes with drilling depth based on the shank or tip at any positions position patterns Cycle for boring drill hole diameters with special boring tools at any positions position patterns Milling technology 93 Cycle for tapping with and without compensating chuck at any positions posi tion patterns Positions Cycle for the input of free positional data Drl thrd illi Cycle for producing a thread with special tapping drill and thread milling cutters at any positions position patterns mon Le Display rotary axis in the position patterns Cycle for entering a Input of a position position pattern pattern
10. Multichannel data EA Edit describe Yes de Open the program header in the editor The program header shows a standard over view of the multi channel data for both ShopTurn and programGUIDE ozre 1631 AM mE i UKS TEMP2 UORKPIECE_1 J08 pi S edit group mm HEH of program The dual editor supports you for the concur rent creation of the programs for both channels as a z5 z Build z Edit group l The block generation is the basis of the multi LG channel programming Text FACE MS en Spindle Addit run in code Ho Generate the program structure with the help of blocks Then enter the appropriate program code within the respective blocks END End of program Autom retraction Yes 134 gt Sen Wa H You can configure the editor You can specify how many programs should be visible etc Ea Ononnn e 0000 09 2 10 10 48AM B en You can insert wait markers for the chrono HIE SCHRUPPEN E WAMO 1 2 G T FRAESER De T T SCHUCHTER_HS Jo mma 1 2 G scHuceen a G Ms EG wame 3 2 wams 1 2 eee D Erasee logical matching of the machining blocks in warms 1 2 BC a S Liese D Cp the various channels e g WAITM 1 1 2 OO END End of program vars 1 2 END End of program WAITM 1 1 2 d Channel 2 Channel 1 Number of wait marker Multitaski
11. SW Thread long mm End of program 93 744 0 000 39 324 KE DRIVE_SHAFT_CONTOUR T ROUGHING_T88_A F8 3 rev V 248m_ T FINISHING_T35 A F8 2 rev V 248m T FINISHING_T35 A F 12 rev V 288m_ T THREADING_T1 5 P1 5mm rev S 888rev Outside Act values Machine mam 1122M SIEMENS NC UKS EXAMPLE2 DRIVE_SHAFT X J 127 9522 Thread long L LL Ezmel 32 142 638 us E unn T THRERZ2 760 888 Rapid trav record If required you can activate the simultaneous recording while machining the workpiece You can select various display formats for the simultaneous recording The shortcuts for the simultaneous recording are described in the appendix Tha gt Ka 08 18 11 829AM NC UKS EXAMPLES PLUNGE_TURNING Preset 0 000 0 000 0 000 6 008 JL Contour y Plunge turning Plunge turning mm End of program L LI P 7137 D Kess B Sie E a You can influence the execution of a program in AUTO and MDA mode e PRT no axis movement You can also activate the program process ing without axis movements also together with the Dry run feedrate function e DRY dry run feedrate The traversing velocity programmed in conjunction with G1 G2 G3 CIP and CT is replaced with a defined dry run feedrate Caution for activated dry run feedrate the modified feedrate values may cause a vio lation of the cutting rate e RG
12. a blank contour and all others as spigots E You can enter as many as 256 geometric elements Define whether the contour is to be created on the end face or the peripheral surface Turning technology 71 72 mam El The contours and the milling cycle are linked in the machining step editor 3 8 3 Contour milling with programGUIDE The contour call for the unmachined and finished part and the call for the Mill spigot milling cycle are explained using the following example program 08 17 11 12 32 PM NC WKS KONTURFRAESEN KONTURFRAESEN_PG SETMS 1 4 GO G53 X400 24007 WORKPIECE CYLINDER 192 200 100 1008 1 T 10MM_FACE Du Wa SETNS 2 G94 2500 N3q G X110 210 F400 TRANSMITT ER CYCLE62 KONTUR_ROHTEIL 1 19 PA CYCLE62 KONTUR_FERTIG 1 19 EJ CYCLE63 TEMP1 1 10 1 10 499 70 10 A 1 2 8 281 111 1 TRAFOOFT GO G53 X400 24001 H ng 1 1 E_LAB_A_KONTUR_ROHTEIL SM 2 29 1 Contour call blank 2 Contour call finished part E For the machining on the end face activate the TRANSMIT function for machining oper ations on the peripheral surface activate the TRACYL function TRAFOOF deselects the transformations again Turning technology 73 You have the following ways of including a contour call in a programGUIDE program The contour is contained in the main program directly j Contou
13. also results in this machin ing step the Residual material parameter can also be set to yes here and a further residual material contour created In the example we select however no Finally the contour is finished To do this select the stock removal cycle again 07 16 13 10 57 AMI H Cont Stock h turn removal _ Enter the name TEMP3 in the PRG input field Select the value no for the Residual material parameter and finish in the Machining field You must still define and add the target contour after the program end M30 05 03 10 J NC WKS PROGRAMGUIDE DEMO_RESTMAT H Cont Heu tur Contour l contour R KE x 16 688 abs 2 abs 1 abs Ls 2 7 S Create a new contour in the contour bi p S calculator Transition to next element R 8 888 Tat ATI PACTE S d el in E You can enter as many as 256 geometric elements Turning technology 65 3 7 Milling This section provides an overview of the milling cycles in the ShopTurn machin ing step programming and programGUIDE 3 7 1 Overview of the milling cycles Rectang Circular ocket ocket Cycle to produce a Cycle to produce a rectangular pocket circular pocket on the on the end face or end face or the the peripheral peripheral surface surface Cycle to produce a rectangular spigot with a rectangular bl
14. as an example 3 6 1 Overview of the turning cycles for the contour machining Cut resi Stock removal cycle for machining any contours with the stock removal tech nology it can be combined with auto matic residual mate rial detection E Note Manual Machine does not sup port residual material detection Groove zeen Grooving cycle for machining any con tours with the plunge cutting tech nology it can be combined with auto matic residual mate rial detection E Note Manual Machine does not sup port residual material detection Plunge Plunge or Plunge turning cycle for machining any contours with the plunge turning tech nology it can be combined with auto matic residual mate rial detection E Note Manual Machine does not sup port residual material detection E Note The technologies can be combined on a contour 3 6 2 Contour turning with ShopTurn machining step programming 05 03 10 NC UKS SHOPTURN DREHKONTUR Circle H Cont Heu tur contour Create a new contour in the contour calculator E You can enter as many as 256 geometric elements TRINE EE Turning technology 59 SLs NC UKS SHOPTURN DREHKONTUR OSFBEKERCE gt ROUGHING 988 D1 Ls EC cb Oe OPTURN DREHKONTUR tool Graphic 08 17 11 TARM DH Select T Wm D 1 Kal N45 Drilling A Weg 081 Positions G H55
15. batch sizes medium to large and batch batch sizes production The user and programming interface is uniform for all cycle screen forms irre spective of whether you use programGUIDE or ShopMill ShopTurn The only difference the tool call and the technological information are directly integrated in the cycle for ShopMill ShopTurn More detailed information on the cycles is contained in the turning and milling sections Tips for working with the editors and the cycle screens such as how to structure programs using blocks follow SINUMERIK Operate 17 Y H38 Contour A N68 Stock removal vvv RAPID C28 m d d E5 Face milling vvv Tel S Contour Contour AC i pockat IC Smil pocket Contour A Contour A Contour Contour rt pockat IC Smil pockat aly Boring A 1002 Positions Thread miling Zei e Positions END End of program 18 COEXAL_2SEITE_INNEN T SCHRUPPER_88_IN F8 1 rev U 158m_ p osyi2 11 Lesen oOo vn T FACEMILLES Raa LEVER RECTANGULAR LEVER_LEVER T CUTTER26 F0 15 t T CUTTER20 F0 08 t LEVER_Lover_Area LEVER_CIRCLE_R15 LEVER_CIRCLE_RS_A LEVER_Circle_R5_B T CUTTER29 F0 15 t eg T CUTTER26 F0 08 t You can configure the editor for ShopMill ShopTurn or programGUIDE Among other things you can set whether for example block numbers should be displayed B Edit b gt ee If for example you want to compare pro grams or transfer pro
16. ed EE TL we Kl E C Subprograms DIR 89 21 18 7 59 83 AM Multi corrects 8 88 44 AM ShopTurn X To structure multi channel programs use the programGUIDE i D za od programSYNC multi channel softkey to cre id tale UPD 69 21 18 8 00 44 AM aano ate a job list Ee EE Free 43 MB x e Select EE You can then assign any ShopTurn or G code Zeg DR 0 Goo AM programs to the appropriate channels SG WI ai BTt_Gc_1 rer LGE JOB ae Job list MC181 JOB MC161_1 MPF MC181_2 MPF Free 4 3 MB Ta 08 22 11 KS Sam CHANT Name Type Length Date Time Archive C Part programs DIR 88 22 11 8 19 23 AM 0 gt C Subprograms DR 88 22 11 8 13 53 AM pen or P Uorkpieces DR 88 22 11 EEN Preview UPD 88 22 11 8 14 45 AM window UPD 88 22 11 8 14 44 AM aaa UPD 88 22 11 8 14 43 AM e UPD 88 22 11 8 14 46 AM Search gt uPD 88 22 11 8 14 46 AM To edit the assigned programs open the job 22 11 8 14 48 AM g TR 2 11 Ara Ei Di D KC S D Si BE list JOB in the program manager The pro ZEN DPD wan EE ae grams open together in the dual editor I PROGRAMSYNG UPD 88 22 11 8 14 49 AM ey SCHORN UPD 88 22 11 8 14 50 AM DIE UPD 88 22 11 8 14 54 AM Properties OTEMP2 UPD 08 22 11 8 14 55 AM VALTER UPD 88 22 11 8 14 55 AM Delete gt R 44 Multitasking 133 5 4 3 Multi channel program data man 10 47AM VS JOG NC UKS TE182 TE162
17. for drills or number of teeth for milling tools e Direction of spindle rotation and coolant level 1 and 2 Tool tist 0 gt Details You can view the tool details such as tool sta tus using the Details softkey The tool is dis played graphically SINUMERIK Operate 21 S 209 I on Den Tool pt Tool IA wear HI wear rm e 6 088 wee Search d S E The tool wear list contains all the information tn required during operation tine tae You can automatically monitor the tools working times via the workpiece count tool Se life or wear B In addition you can disable tools when you no longer wish to use them The following overview shows the used sym bols and explains the tool status X Red x The tool is disabled Yellow triangle pointing The prewarning limit has been reached downward Yellow triangle pointing upward The tool is in a special state Place the cursor on the marked tool A tooltip provides a short description RI Green border The tool is preselected lt Green double arrow The magazine location is positioned at the change position lt Gray double arrow configurable The magazine location is positioned at the loading position X Red Xx The magazine location is disabled 22 Tool list fo New b W
18. hide gradu hide line grid and ated circle full circle frame incl position and position on rotary axes incl position 4 5 Milling cycles An overview of the milling cycles in the ShopMill machining step programming and programGUIDE with application tips is shown below You can use this cycle to face mill any workpiece A rectan j gular surface is always machined You can optionally select the limits using the appropriate softkeys You can select a maximum of three limits in combination otherwise use the pocket LO Li Lo LI Milling technology 95 te Rectang ocket Cycle to produce any circular pocket at any positions or position patterns Machining methods Roughing finishing chamfering Infeed Plane by plane helical Insertion strategies Vertical helical predrilled SE Circular ocket Cycle to produce a circular pocket at any positions or position patterns Machining methods Roughing finishing chamfering Infeed Plane by plane helical Insertion strategy Vertical helical Rectang Cycle for producing a rectangular spigot at any positions posi tion patterns Longit lot Cycle for producing longitudinal grooves with vertical helical and oscillating inser tion strategies at any positions position patterns Circular spi Cycle for producing a circular spigot at any positions position patterns Circumfer s
19. ing step programming and programGUIDE 3 5 1 Overview of the turning cycles bbb Cycle for turning a Cycle for turning a Cycle for turning a shoulder or for shoulder with corner conical shoulder with example for simple rounding or chamfers optional corner face turning rounding or chamfers Turning technology 55 Grooving cycle with out rounding Undercut form E Cycle for external or internal undercuts according to the standard E HK AM ai Extended grooving Extended grooving cycle with optional cycle on conical rounding or chamfers turned parts and additional conicity Undercut Undercut Undercut form F thrd DI thre Cycle for externalor Cycle for externalor Cycle for external or S internal undercuts internal thread internal thread according to the undercuts according undercuts without standard F to the DIN standard any standard freely programmable gt Bp Thread Thread Thread Thread er face chai EE Thread cycle for lon Thread cycle for Thread cycle for face Thread cycle for gitudinal thread tapered threads thread chaining different threads in a single operation Cycle for parting rod parts Turning technology 57 3 6 Contour turning This section provides an overview of the contour machining cycles in the ShopTurn machining step programming and programGUIDE The contour turn ing with ShopTurn machining step programming and programGUIDE is explained
20. rod parts Multitasking 125 5 3 3 Contour turning in the milling technology This section provides an overview of the cycles for contour turning with pro gramGUIDE in the milling technology The contour turning with programGUIDE is explained as an example 5 3 3 1 Overview of the contour turning cycles in programGUIDE Stock removal cycle for machining any contours with the stock removal technology it can be combined with automatic residual material detection G EiZ ecbke i Plunge turning cycle for machining any contours with the plunge turning technology it can be combined with automatic residual material detection Plunge turning cycle for machining any contours with the plunge turning technology it can be combined with automatic residual material detection Multitasking 127 5 3 3 2 Contour turning with programGUIDE in the milling technology The contour call and calls of the stock removal and residual stock removal cycles are explained using the following example program 68 22 11 Local drive my_operate turning1 GN N1 CYCLE8 0 DREHEN 200 57 0 0 1 2 1 N2 G54q N3 WORKPIECE CYLINDER 64 5 100 88 250 1 N4 T 816 D19 EJ Hp CYCLE8 0 DREHEN 200 57 9 0 0 1 2 9 N7 DIANONT N8 LINS 760 N9 GO X255 Y 25 G96 S200 Ha ER N10 CYCLE62 FERTIG 1 19 ES N11 CYCLE952 FERTIG 103112 0 35 O 5 O 1 B 1 0 0
21. 00 2300 YO 22 800 M30 1 1 Program header 4 Approach 2 Tool call 5 Cycle call 3 Technology block 6 Retract 4 mmm 10 46AM Stock removal 1 D As example you see from the above example f ES the technology cycle for stock removal see cycle call ET iting p 7 Turning technology 47 3 4 Drilling This section provides an overview of the drilling cycles in the ShopTurn machining step programming and programGUIDE As an example the cycles for centered and off centered drilling for ShopTurn machining step programming and programGUIDE are explained 3 4 1 Overview of drilling cycles An overview of the drilling cycles in ShopTurn machining step programming and programGUIDE with application tips is shown below Only ShopTurn Drilling Thread centric centric Cycle to generate Cycle for creating centric drill holes centric threads with a with a static tool static tool 48 Cycle for centering at any positions E For ShopTurn only with a driven tool Reaming E El Ce ShopTurn Drilling Reaming Boring l Cycle for drilling Cycle for drilling cor holes in an infeedat rective work with a programGUIDE any positions reamer at any positions Boring E For ShopTurn Cycle for boring only with a P For ShopTurn drilled hole diameters driven tool only with a with special boring driven tool tools at any positions Turning technology 49
22. 13 10 35 AMI NC S EXAMPLES BEBA_TAC BEBA_TAC_KOMPLETT Stock removal Pi Note The contour name for the residual stock removal must be unique because it will be used again in the next stock removal cycle 07 16 13 10 56 AM NC 5 EXAMPLES BEBA_TAC BEBA_TAC_KOMPLETT Cut residual material 64 H Cont Stock turn removal Enter a name in the PRG input field This name is arbitrary but must be unique This means for example that the name must not be the same as the name of the contour to be machined In the example enter the name TEMP1 Because the contour used in our example also has relief cut elements that cannot be machined with the stock removal tool resid ual material results This residual material is cut in the next machining operation Conse quently the Residual material parameter must be set to yes You must also specify a name for the residual material contour in our example AS1R In the further program execution the tool is now changed and the residual material stock removal cycle added a Cont Cut resid tur stock In the residual material stock removal cycle enter a name in the PRG input field in the example TEMP2 You must now enter the name of the stock removal contour from the previous stock removal cycle in the CON input field In our example AS1R If residual material
23. 5 AM 11 87 86 AM 11 87 86 AM 11 87 89 AM 12 59 29 PM P Part programs CR TESTI C Subprograms M Uorkpie Jorkpieces C BENZINGER BTN AC ASIR 26 2683 89 82 18 1 26 35 PM 21988 09 82 10 1 26 34 PM 1282 89 82 18 1 26 35 PM_ Free 2 3 You can manage subdirectories as well as save and display files of any type e g png pdf ini on external storage media and on local drives You can also manage sub directories on the NC gt gt Preview window You use the Preview window softkey to acti vate the display of the preview window You can rename programs and folders in the Properties dialog You can also define access rights for programs and folders such as according to service user etc 09 03 10 Em 99 83 18 11 59 58 AM 19 03 50 51 AM 1282 89 62 18 mem Sam fat programs Subprograms EU z ayari Da Sa Programs_WR S E01 _PROGRAMS_3AXIS PROGRAMS MCP 06 18 11 10 54 53 AM 06 20 11 10 29 01 AM 86 20 11 11 18 19 AM 06 10 11 10 51 07 AM ESPROGRAMS_PROGRAM_GUIDE 06 20 11 10 55 55 AM D pG_3 2_head MPF 882 04 20 11 10 52 58 AM pG_3 2_hidepositions MPF 321 04 20 11 12 03 08 PM D pG_3 2_table MPF 1051 06 20 11 10 55 54 AM E PROGRAMS_SHOPMILL 06 20 11 10 55 17 AM ShopMill_3 2_head MPF 1104 04 20 11 11 57 36 A
24. 8 21 Sinc prog ram IS entered 2 90 X 98 Y 8 TC TC1 T MILL4 T MILL4 F 1 t 280m X8 25 Y8 25 20 0 21 5inc 25 45 X54 796 YO TOTO T FACEMLLGA The following search variants are available Block Sa A ee Targeted at the interruption point even after power off is also possible E Requirement The program is e To any CNC block in the DIN ISO programs selected and the controller is in e To any subroutine levels in DIN ISO Reset status programs e In ShopMill ShopTurn machining step programs e Inthe position patterns for the ShopMill ShopTurn machining step programming e Accelerated block search in large mold making programs inv M 24 e drive _3 2AXIS PROGRAMS _SHOPMILL Progt_ShopMiil_3 2 SIEMENS Reset Block Bik sear search mode Blk sear mode Higher 6 088 ug D T 17 mma ve The block search can be customized Lower e With calculation without calculation GE oes mewt With approach without approach W4 Swivel plane X 98 Y 8 2 8 S H5 Rectang pocket T MILL4 F8 1 t Search H6 Suivel plane Za 3 H7 Rectang pocket T MILL4 FO 1 t NB Swivel plane 2 45 Ka Block search SINUMERIK Operate 31 rw gt Ka 09 15 11 11 05 0M NC UKS EXAMPLE2 DRIVE_SHAFT G active X1 Yi zi 22 Contour M Stock removal Residual cutting D Stock removal
25. A SIEMENS My SINUMERIK Operate Contents 1 Introduction JERSE ee oe RA Pai ae oa Se EE SE 2 SINUMERIK Operate DEE SEELEN BEE 2 1 Uniform user interface for turning and millmg 10 2 2 Help screens animated elements graphic view tooltips help 14 2 3 TSM modei zero offsets BLL Teenager SE lte EE HEI ee EE SE e ME E e EE EE IER DU Ee 2 8 Workpiece visualization simulation and mold making view 29 2 9 CNC operation in Automatic mode AUTO 31 elle E eege ANC E a A A A EAR E A A elated EER 34 3 Turning technology en Ee EE Goes TZ SEET 3 1 1 Setting the zero point BU E Eed DIAC CRZET Ee Seele DEE HUE EE SE DEE EEN EE TEE 3 3 1 ShopTurn S502 leegent E EE SS DIRI kera e nae e A E EA E A E EE O ER A AE EE 3 4 1 Overview of drilling cycles 3 4 2 Drilling centered off centered with ShopTurn seeeeeceeeeeeeeeee 51 See DI Aal Vergies elim GN HOI 53 E DIE 55 S ONAA Uke WU AM AYO ENNES a E S A E A O E 55 Btw GOMEOUTCUTMUNG e E E E a E EE tn RA Neen 58 3 6 1 Overview of the turning cycles for the contour machining 58 3 6 2 Contour turning with ShopTurn machining step programming 59 3 6 3 Contour turning with program om BE fe MT UDO 66 Sek Ovemiewottne millihGiGyGleSma mna ce cessen E nasa eee 66 ZOCO NEO UTANAN O A E A E ene EE 69 3 8 1 Overview of the milling cycles for the contour machining
26. Deep hol drilling b Cycle for creating holes with more than one infeed at any positions E For ShopTurn only with a driven tool Tapping Pree Cycle for tapping at Cycle for thread cut any positions ting with special drill and thread milling cutters at any E For ShopTurn positions only with a driven tool E For ShopTurn only with a driven tool Cycle for the input of Cycle forthe input of Cycle for entering a free positional data a position series circle of holes 3 4 2 Drilling centered off centered with ShopTurn The following example explains how you drill a centered off centered hole with ShopTurn machining step programming mam 18528 fa Sl Drilinap Drilling Sg centric centric Drilling centric You can use this cycle to drill a hole in the center of the end face You can choose between chip breaking during drilling or retraction from the workpiece for stock removal ROPTA CCF 3 ssagoy gs os HI e During machining either the main spindle or the counterspindle rotates You can use a drill a rotary drill or even a milling cutter as the tool E This cycle is available only under ShopTurn Turning technology 51 Drilling Positions EI EH Ya x1 ol X2 vi x3 o X4 Y4 xs e X6 Ye xX vo ERERERRERESERE To make a drill hole at any position on the end face or the peripheral surface use the Drill cycle
27. DrogramGUlDE 122 HSS SRA OMANI G LO Ol Manette comer ree erence rere ar om emer nae 122 5 3 2 Overview of the turning cycles in the milling technology 123 5 3 3 Contour turning in the milling technology 126 5 3 3 1 Overview of the contour turning cycles in programGUIDE 126 5 3 3 2 Contour turning with programGUIDE in the milling technology 128 SA VE EENE aa E Reese eat ee Me A R A h 5 4 2 programSync multi channel 5 4 3 Multi channel program data EELER Ire ee Nee ele SIE HEIEREN HEET EE 5 4 8 Determining the machining time optimization 137 HFA OUP EE HEET 138 El Ee E wl EE Ee EE EE RUE 6 3 Further information Se te gt Cer Oe SO CE SEERC ECE EE 1 Introduction The SINUMERIK Operate user interface provides a clear and intuitive user and programming interface This provides a uniform look amp feel not only for turning and milling but also the connection of machining step and high level language programming under a single system user interface SINUMERIK Operate V4 5 also brings new powerful functions This user guide provides you with an overview of the range of functions of SINUMERIK Operate and gives you useful tips and tricks for your daily work In addition to the SINUMERIK Operate chapter with general operating tips the other chapters give practical expert knowledge for the milling turning and working with multitasking machines The appendix contains an ov
28. M Local drive Programs_WR 61_PROGRAMS_3AXIS PROGRAMS_MC Dh wel corse To backup and archive programs or program directories you can create archives on drives network drives kb arenie stu dat A data backup for the complete setup data such as zero offsets tool data etc can be performed for ShopMill ShopTurn or pro gramGUIDE programs This allows a simple restore of workpiece setups You can use the Multiple clamping function to group the machining programs for the respective clampings to form a complete program The machining programs for the clampings can be identical or differ as necessary The machining steps are sorted in this program so that the number of tool changes and thus the idle times is reduced to a minimum SINUMERIK Operate 27 28 2 8 Workpiece visualization simulation and mold making view To increase the programming reliability and as control capability SINUMERIK Operate provides a user friendly simulation 2D and 3D as well as the fast dis play for mold making applications Local drive PROGRAMS_3 2AXIS BEISPIEL_SCHUENKEN E The machining time is calculated automatically display at the lower right Jog NC UKS EXAMPLE1 TAPER_SHAFT Show tool path man 5 00PM Oe 15 11 10 39AM CAE lik fat The simulation offers the following different views e 3D simulation with 3 level view and vol ume mo
29. O reduced rapid traverse You define the reduced rapid traverse in the settings for Automatic mode e M01 programmed Stop 1 The program processing stops for those blocks in which the MO supplementary function is programmed In this way you can check the previously obtained result during the machining of a workpiece e DRF handwheel offset This selection enables an additional incre mental zero offset with the electronic handwheel while being machined in Auto matic mode e SKP Skip blocks are skipped during machining SINUMERIK Operate 33 2 10 Collision Avoidance Tha m The SINUMERIK Collision Avoidance option provides optimum protection against unwanted collisions of moving machine com ponents with static machine components The collision monitoring is also possible for com plex machining such as 5 axis simultaneous milling and turning with the B axis E Note Prerequisite for use of the colli sion monitoring is the availability of the relevant machine data and the appropriate visualization 08 07713 8 13AM NC UKS TEST TEST SIEMENS 34 Collision avoidance Genera e Collision bY Settings avoidance The collision monitoring can be activated in the Machine operating area for the JOG MDA and Automatic operating modes SINUMERIK Operate 35 36 3 Turning technology In addition to the guidelines for setup and programming this chapter provides an
30. RAESER_18 F2008 min S 12000rev 20 8 T FRAESER_8 F2888 min S 12800rev 20 8 2 102 4 6 3 Contour milling with programGUIDE The following example program explains the contour call for the pocket and the islands and the call of the Mill pocket milling cycle 68 19 11 9 23 AM Local drive my_operate Opener_programGuide_short 1 A tool LONGHOLE 100 1 5 1 10 O O 5 30 O O 1 O 1 0 5 3 O 100 1011 1 T 6541 Build WORKPIECE BOX 48 20 80 15 15 75 45 1 an T FRAESER_10 f s8000m3 6541 g x37 5y 22 5 z21 ER CYCLE62 AUSSENKONTUR_OBEN 1 CYCLE62 OEFFNER1 1 1 EJ CYCLE62 OEFFNER2 1 1 ER CYCLE63 opener 1 100 O 1 18 2000 2000 50 5 0 1 O O B O 2 2 15 1 2 T FRAESER_8 1 neq s8000m3q CYCLE63 opener_rest 1 100 1 10 2000 50 5 1 0 1 0 0 0 FRAESE EIN ES E_LAB_A_AUSSENKONTUR_OBEN SM 2 79 G17 G90 DIANOF GP OD Gi e A Cont 1 8 Turn a Ex SI FE Gi oe 1 Pocket contour call 4 Contour milling 2 Island contour call 5 Contour description 3 Island contour call Milling technology 103 contour can Contourname Cont Contour GON AUSSENKONTUR_OBEN mill Contour gt call p l contour can o CON OEFFNER1 First insert the contour calls at the desired hme i location in the program Contourname d CON OEFFHER2 Note the above figure for cont
31. Rectang pocket emo End of program P Ha Program header la N5 Stock removal T ROUGHING_T88_A F8 25 rev V 240m Face gt T DRILL_S F8 86 rev V 148m 21 18inc C gt 208 XB 16 Y X1 8 Y1 16 X2 16 Y2 0 C gt T CUTTER_8 F0 83 t V 220m XB 8 Y8 8 20 0 F 09 17 11 Search Mark Copy Paste Cut mem st 60 H Cont Stock turn removal The settings that can be selected for stock removal and stock removal residual material include e Align cut segmentation to edges e Alternating cutting depth E Cont Cut resid turn stock The Stock removal residual material cycle automatically performs a residual material detection i The contour and the stock removal cycles are linked in the machining step editor P Before the residual stock removal cycle you must always set a preceding roughing cycle on which the residual stock removal is based You can also program several succes sive residual material cycles when for example different tools must be used 3 6 3 Contour turning with programGUIDE The contour call and calls of the stock removal and residual stock removal cycles are explained using the following example program 08 17 11 11 09 AM NC WKS PROGRAMGUIDE DEMO_RESTMAT l SETMS 1 4 GO X300 2300 Y 22 89001 WORKPIECE CYLINDER 192 1 2198 80 90 T 1 p e DT ANDREHEN UND SCHRUPPEN q G54 T ROUGHING_80
32. TTER_10 FO 3 t V200m 20 0 31H75 Mill pocket B T CUTTER_10 FO 15 t V250m 20 0 3 u Mill pocket T TAP_N12 P1 75mm rev V40m 20 0 X0 0 Y0 0 R 70 H 8 20 0 X0 0 Y0 0 Milling SINUMERIK Operate 13 zess ss e fi H A g 1 S hi hi H B POG A E ge Ka il as 09 12 11 423 PM Vieu D Renumbering Open further 2 2 Help screens animated elements graphic view tooltips Help screens A help screen is displayed for each machining cycle The current parameter is color high lighted in the help screen Animated elements Animated elements help you for the parame terization of cycles with intuitive animation of the motion sequences The animation starts automatically after a few seconds Graphic view The Graphic view softkey can be used to change to the individual cycle screens or to call the broken line graphics for the complete workpiece Current topic SINUMERIK Operate 15 2 3 TSM mode zero offsets 68 19 13 TPM SIEMENS Seet E rs or PR rs In TSM cycle manual mode you can among other things M Jog NC UKS EXAMPLE1 EXAMPLE1 set e perform a tool change T also with spare Spindle M function 1 tool with direct access from the tool table oo oo e define the spindle speed and direction S e enter M f
33. ank on the end face or the peripheral surface Circular Multi spigot edge Cycle to produce a Cycle to produce a circular spigot with a polyhedron on the round blank on the end face end face or the peripheral surface Longit slot Cycle to produce lon gitudinal grooves on the end face or the peripheral surface SU Se Open slot l Ene Cycle to produce any Cycle to produce Cycle to produce number of circumfer open grooves onthe elongated holes on ential grooves on the end face or the the end face or the end face or the peripheral surface peripheral surface peripheral surface using the vortex mill ing or plunge cutting technologies E Only in programGUIDE Turning technology 67 To produce internal or external threads on the end face or the peripheral sur face using the milling technology Engraving cycle for characters and num bers on the end face or the peripheral sur face with any alignment 68 3 8 Contour milling This section provides an overview of the contour milling cycles in the ShopTurn machining step programming and programGUIDE The contour milling with ShopTurn machining step programming and programGUIDE is explained as an example 3 8 1 Overview of the milling cycles for the contour machining Cycle for machining arbitrary contours by milling along the contour path on the end face or the peripheral surface Ta O Cycle for centered Cycle
34. asuring cycles Sample program with measuring cycles in the machining step editor Z Ta Stock removal SCHRUPPER_C1 F8 2 rev V 258m Longitudinal Z Measure outside diameter 78 DFA 3 END End of program ecute mam 1239 PM Meas Measurem a workp turning To automatically determine the workpiece zero at the program start and to write the zero offset the Measure front edge cycle is used in this example Strght Circle 78 Stock removal 1 09 17 11 1239 PM 3D_PROBE Di 5 000 75 088 Offset target Tool offset mm SCHRUPPER_C1 Di 78 008 Positioning w o reversal Stroht Circle 09 17 11 1240 PM A Turn Stock in removal Turn a 70 mm diameter with the stock removal cycle Meas 7 Measurem BI workp turning Automatic measuring of the D70 diameter with the Measure external diameter cycle Any deviations of the specified dimension are automatically written in the wear parameter of the tool and so compensated Turning technology 79 80 4 Milling technology In addition to the guidelines for setup and programming this chapter provides an overview of the technology cycles for drilling milling and contour milling You also obtain information on functions such as cylinder surface transforma tion unmachined part input for simulation swivel plane high speed settings and an overview of the cycle
35. d above Since these are normal NC programs you can con tinue to use them for example to use the calculated code for a cycle free and thus faster program Turning technology 75 3 9 Counterspindle If your lathe has a counterspindle you can machine workpieces using turning drilling and milling functions on the front and rear faces without reclamping the workpiece manually man Counterspindle Complete Workpiece 158 888 188 888 Graphic No 2880 888 rpm 8 688 16 888 36 888 inc 588 888 mm min H Counterspindle Complete Workpiece Graphic 158 888 je No 2 2880 888 rpm 8 888 18 888 ine 588 888 mm min H blank Yes 1888 888 mm min cycle No E Z2W is the position of the counter spindle on which machining is performed after the transfer For the first workpiece move as far right as possible ZV is the workpiece length dimen sion specified on the drawing Caution negative value 76 H DD Vari Counter ous spindle The cycle and contour definition support is identical to that for machining with the main spindle the Z axis values are simply mirrored A dialog provides support for the transfer of the main spindle to the counterspindle You can choose between the following options for the transfer Gripping Grip the workpiece with the counterspindle Withdrawing Withdraw the workpiece from the main spindle with the count
36. del of the finished part The shortcuts for operating the simula tion are contained in the appendix lator 0r i fat Details gt e Details zoom magnifying glass for enlarg ing a workpiece detail rotate view The shortcuts for operating the simula tion are contained in the appendix SINUMERIK Operate 29 mam 709 AM CHANI Cut active e 3D cross section view details The shortcuts for operating the simula tion are contained in the appendix SE a blocks e Mold mak VER Graphic 654600X0 Y 2100 09097 1 Gemeen 2 wen es For especially large part programs the mold CLE making view can be used in edit mode GO and G1 lines as well as the display and kee hiding of points can be used for the Geen representation 13 8572 19 4041 Y15 5442 19 3071 Only GO G1 blocks can be represented in the mold making view no cycle processing No syntax check is performed 30 2 9 CNC operation in Automatic mode AUTO GU 17M Local el 5 200S PROGRRTS_SHOPFLL Proof_StontaL3 2 SIEMENS Block f search You can perform a block search in the Reset machine status The program data is prepared so that all relevant parameters tool zero off g a e XB Y 8 2 8 TC TC1 T MILLA Max tool direction sets M functions etc are available when the T MILL4 F3888 min S 2888rev X8 26 Y8 28 28 8 n X 98 Y 8 2 8 TC TC1 T MILL4 H T MILL4 F8 1 t 288m X8 25 Y8 25 20
37. e After the acceptance start the machining with CYCLE START e654 Be Seiren O Cancel pi ear eS uo 2 Crds E Dring s fom ES rono i 9 Turning technology 43 3 3 Programming This section provides you with an overview of the design of the programs under ShopTurn machining step programming and programGUIDE 3 3 1 ShopTurn Each program line in the ShopTurn machining step editor represents a techno logical machining step example face turning centering or the geometric data required for the machining steps position patterns or contours You do not need any knowledge of DIN ISO for entering the individual machining steps All required technical and geometric parameters are entered in cycle screen forms If necessary you can also enter DIN ISO blocks and control functions in the machining step editor K mam D Stam s The example shows the linking of th n R e exal ples s the g of the co Since somai tours with the associated stock removal T SCHRUPPER_00F4 re 200m cycles T SCHRUPPER_55 F8 3 rev V 268m_ Pest Tue GAEL kc Thread long ee Ae 1 Zen ged Mark Rectang pocket v C gt T FRAESER_6_ST F8 08 t S 2588rev X0 0 ES H120 Centering C gt T ZENTRIERER_ST F588 min S 2008rev 26 5 D Ee H1140 Drilling C gt T BOHRER_5_ST F588 min S 2588rev Copy mim N115 Ta C gt T GEBO_ST Pimm rev V 35m 21 12ir H100 Gia circle gt 28 6 R 18 Gr Seen e AT H105 002 Positions gt 28 5 X8 8 Y8 8 T Paste w End of
38. ed The following functions are available e Measure tool e Traverse axes e Set zero offset ZO e Turn straight line circle e Drill such as centered drilling centering deep hole drilling e Turn such as stock removal grooving thread cutting e Mill such as face milling pocket milling multi edge stud milling e Turn contour User friendly input screens with help screens and animated elements are available for parameterizing the cycles For the manual workpiece machining the axes and spindles are controlled using the fol lowing options e Control of the cross slides using Handwheels of the X and Z axis or Axis direction switches e Spindle control using Spindle rotation direction switches The following example with a stock removal cycle illustrates the operation as a Manual Machine MS KE Ke SIEMENS ze First position the axes in the example eset X 250 Z 100 X 250 000 Lee Z 100 000 i S tom T DIST T a keng e s3 0 000 rpm g t bi gt gt pi Nest Dz vo cree Driino faa TES mse an B rion ton SE zen SIEMENS o a Turn Stock ra Stock removal 1 ZS Graphic in removal T ROUGHING T80A pr view F s 2000 000 rpm Machining H 6 100 mm rev Pos A Longitudinal xo Parameterize the stock removal cycle mX SES E SIEMENS Ei eset E xX 250 000 T ROUGHING_T88 A R 0 800 2 100 000 CES a zal bi e
39. erspindle Rear face Move the workpiece with the counterspindle to the new machining position Complete Grip withdraw optionally with cutting off and rear face steps Front face Zero offset for machining the next front face for bars P Refer also to the information about the setting data in the Tool measurement section 3 10 Measuring in the Automatic mode in process measurement For measurement tasks in Automatic mode powerful measuring cycles are avail able for both ShopTurn and programGUIDE Input screens with dynamic help displays are used for convenient entry of the measuring parameters 3 10 1 Measure workpiece The figure below provides an overview of the measuring variants S it PR Length M Radius i SS SS emm ei Edge gt Radius distanc Ss on face SS C 7 to gen Hol gt Calibr ole Lt in Slot keng Spigot gt B E DEEN em a aa Strght Meas pi Meas Circle workp Turning technology 77 mam 1238 PM Calibr probe on sphere E Meas Calibrate Comp el e ve eg a workp robe 9 sphere g YS w n u BE Lee Ae paraxial 5 Adapttoollength Ho mmm Using this measuring variant a workpiece E e gl aooo probe can be calibrated at any position in Se DFA 1 088 Fee Ce iE T space a z oe vw WS Strght Meas pi Meas Circle workp tool 3 10 2 Example The following example for ShopTurn illustrates the use of the me
40. erview of the SINUMERIK Operate shortcuts and an overview of G code commands Introduction 7 2 SINUMERIK Operate SINUMERIK Operate has a uniform operating and programming interface with powerful functions for turning and milling The functions and operating instruc tions described in this chapter therefore apply irrespective of whether you work on a turning or a milling machine or at a machining center SINUMERIK Operate 9 2 1 Uniform user interface for turning and milling SINUMERIK Operate has a uniform operating and programming interface with powerful functions for turning and milling The functions and operating instruc tions described in this chapter therefore apply irrespective of whether you work on a turning or a milling machine or at a machining center e HMI Advanced ShopMill and ShopTurn combined under a single interface e Intuitive and clear operation and programming including animated elements e Representation in the modern Windows style e New powerful functions Setup programming tool and program management for complete machining Multi channel capability with ShopTurn for multi channel machines among other things synchronization of programs with programSYNC and much more e CNC programming for the highest level of productivity using programGUIDE e Machining step programming for the shortest programming time with ShopMill and ShopTurn 10 The following overview provides an initial intr
41. es EN edu DEE 93 Centering eee eeeceece eee eee eee eeeeee 49 92 Centric drilling 48 Collision Avoidance 1 se eeeeeeeeeeeee 34 Contour call programGUIDE Contour milling eee 74 104 Contour turning seese 62 129 Contour milling programGUIDE eee 103 ShopMill giess EEN 101 Contour turning programGUIDE Coupnterspindle CULOTE ee dee dees CUTTING soimi oine ririn Cycles Parameter Sne EEN Ee EE e Variables eee Cylinder jacket Deep hole drilling Drilling Reaming eee ee eeee Drilling with programGUIDE 53 Drilling with ShopTurn centered off Center 51 Dual editor programMSYNG crisser 134 Editor Open second program 18 Z tteg egen ENN 19 KL LEE 18 Settings multi channel 135 Engraving csere resies 68 98 Face Miling 85 95 Graphic view s sssessssssssssserseeseeeseses 14 GrOOV EEN 56 124 Help context sensitive eee eee eee cece 15 Help Sereen erfeiert 14 HighSpeed settinges eee 108 in process measurement 77 111 Workpiece measurement align ment workpiece probe 112 113 Machine basic screen Multi channel machining 132 Machining time DrogramaihNt ee eeeeee 137 Manual Machine Milling siccscoedsecdocscconcccantecse isss 87 TUNING aae e ee 42 Measuring cycles Example nr enaa Ot Overview Miron gesneriana eisni Mold making view 30 Multi channel program data 134 Multip
42. for drilling for drilling for the spe the specific predrill cific predrilling of a ing of a start hole for start hole for pocket pocket milling milling Turning technology 69 Cycle for machining any pocket contours on the end face and the peripheral sur face it can be com bined with automatic residual material detection Cycle to produce any spigot contours with a defined initial blank on the end face and the peripheral sur face it can be com bined with automatic residual material detection 3 8 2 Contour milling with ShopTurn machining step programming JOG NC UKS KONTURFRAESEN KONTURFRAESEN_ST Circle Pe Direction of rotation De if Sa Ion 8 Ix 50 000 abs S 0 000 abs 48 H 0 008 abs J 0 088 abs 20 jet am OI 90 008 d E 6 000 Transition to next element 2 H 09 17 11 El Delete HC UKS KONTURFRAESEN KONTURFRAESEN_ST Circle P i of rotation W 80 008 x 45 808 abs Y 8 808 abs H 74 401 abs J 74 481 abs at 68 437 a2 136 875 DI 21 563 d 46 875 Transition to next element Radius 28 jR H You can define open contours or closed con tours pockets islands spigots and machine them with path milling or milling cycles In the example a raw and finished part con tour is created in the contour calculator Con tours for spigots must be closed ShopTurn interprets the first specified contour as
43. gram sections from one program to another program you can open two programs concurrently You can use the Next window key to the switch between the windows Sal nis Click the Close softkey to close the second program 68 19 13 Zem LINS 50009 Go X300 2300 Yo 22 8009 UORKPIECE CYLINDER 192 1 100 80 90 9 Search Program header T CUTTER68 V 88m RAPID G48 X118 YO RAPID 2 18 F408 min X 110 T CUTTER16 V 100m RAPID X85 Y22 5 RAPID 2 18 F288 min X 85 RAPID Y 22 5 F200 min X85_ Hz Cegc ld new group BUS F150 35m 21 2 T THREADCUTTER M18 P1 5mm rev S 68rev 21 22inc 083 Position grid T DRILL 18 F158 min V 35m 21 28ine Positions Tapping 37 Repeat position 09 16 40 151 PM E o DESEN ZE Click the Find softkey to start the search in the editors Ctrl F shortcut B Edit Mark Search If you select a line before calling the search screen the selected text will be transferred to the search field e Build B Edit i gt To structure large programs and individual machining steps you can form program blocks in ShopMill ShopTurn and in pro gramGUIDE The lines selected in the editor are grouped to form a program block B cat bp SN a gt a You can open and close the program blocks of the program SECH You can use the arrow keys to open and close individual blocks SINUMERIK Operate 19 S GRAFIK_GR DEMO o allowance
44. hen you create new tools you can select the relevant tool from clearly arranged tables for the associated tool types Among other things the favorites are grouped in a separate table Multitools can also be created when a milling spindle or a dual tool holder is used Click the Find softkey to open the tool search You can search for tools magazine locations or empty locations Ctrl F shortcut Tor b gt l Settings You can select in the settings whether for example the tools should be represented graphically in the magazine SINUMERIK Operate 23 2 6 Zero offset ZS KE Work S offset Active This view lists all zero offsets and frames active at runtime as well as the actual values st of the Machine Coordinate System MCS and Workpiece Coordinate System WCS joe Rotations scaling and mirroring also shown as icons Zei Tool yg a o R User peee P Active zero offsets can be edited in the Reset status w gens oe 8 13PM This view shows an overview of all offsets deiris Tool Tool x pa Work G54 offset G57 e tos tone All settable offsets divided into coarse and 6 000 6 900 eaol Base d s o fine offsets are displayed in the Zero Offset G54 G599 window Rotation scaling and mirroring are displayed Details Tool Tool Cio Kale p Setting 24 2 7 Program management 08 15 11
45. ibrate probe calibration length diameter e Measuring point edgelrib align edge at 2 points e Measure perpendicular any corner e Measure rectangular circular pocket e Measure align at 2 3 or 4 holes e Measure rectangular circular spigot e Measure align at 2 3 or 4 spigots e Align measuring plane in conjunction with multi axis machines Milling technology 83 02 15 10 rv MS gen Local drive SHOPMILL SHOPMILL_3_2 UPD BEISPIEL_SCHUENKEN SIEMENS Select work offs A Reset I X Y 2 A c El Rep comer i EI See pocket l 3 holes gt D TSM Fa pee ms Meas Ke Gene Lei Bela Su 4 1 3 Tool measurement inv SI E Local drive AMS_SAXIS PROGRAMS_MOLD towerwpd CALL_tover SIEMENS seat channel Reset I 25 667 27 244 0 862 ne bd lt 84 Diameter Length You can select favorites for the measuring variant starting at the third softkey of the vertical softkey bar To do so press the softkey to which you want to assign the desired measuring variant Open the selection list with any key and accept the desired mea suring variant see figure with the Input key Meas tool T You are guided graphically for calibrating the tools all tool types The tool compensation value can be directly determined in the machine set up The following versions are available for deter mining the compensation values of the tools e Manually mea
46. ining step editor Str NC UKS EXAMPLE3 MOLD_PLATE mam 321 AM Program header In the program header you define program parameters such as the blank and the zero offset EE E EE 88 Path mi Pat Centering e DO DO el E 2 Drilling E E z E 09 19 11 eal oe emm Helical 2 000 mm rev 9 2 000 ToRP seen bai Se imu a Vari S os E A J Circular pocket H illing Y T CUTTER32 F8 15 t V 128m 2 1 Buld p illing k R32 t V 158m 2 been Search gt 3 t V 158m 28 8 21 15inc s t V 150m 28 8 21 15inc Mark 7 OU OU IU TW J Circular pocket vvv XB 9 Y8 8 20 8 21 18 EZ T CUTTER26 F8 15 t V 128m XB 8 Y8 6 28 18 21 28 Copy J Circular pocket vey T CUTTER29 F0 08 t U 150m XB 0 Y0 0 20 10 21 20 RN 081 Posit row 20 18 XB 42 5 YO 92 5 N 4 a0 90 082 Obstacle 2 1 28 18 XB 42 5 YB 92 5 N 4 0 98 Cut 083 Posit row 804 Obstacle Zei 805 Posit circle Note The conversion when chang ing between feedrate using mm min and feed per tooth and between speed and cutting rate is performed automatically 08 19 11 MOLD_PLATE_OUTSIDE T CENTERDRILL12 F158 min S 500rev 911 T DRILL18 F158 min V 35m 21 28ine Paste 28 18 XB 8 Y8 R 22 5 N 6 ze Vari ay Simu S os E ion The technology data such as the tool call the feedrate via mm min or feed per tooth includi
47. ith automatic residual material detection E Note Manual Machine does not sup port residual material detection Cycle to produce any spigot contours with a defined initial blank it can be combined with automatic residual material detection E Note Manual Machine does not sup port residual material detection 4 6 2 Contour milling with ShopMill machining step programming Straight line X Local drive my_operate Opener_ShopMtll H RES x abs Ble al 0 088 Sal Transition to next element Radius Za R lev Ei e 5 19 11 Som Local drive my_operate Opener_ShopMill Mill pocket T FOB Lens 06 19 11 Cont Heu mill contour You can define open contours or closed con tours pockets islands spigots and machine them with contour milling cycles The example shows the creation of a contour pocket and two contours for the islands This allows you to easily cut the surface pocket outside the islands E You can enter as many as 256 geometric elements comt Pocket gt In the Mill pocket technology cycle you cre ate the tool the feedrate the spindle speed as well as the complete machining and inser tion strategy etc Milling technology 101 VS ae The contours and the mill pocket and ee oe ee pocket residual materia RAPID 2108 milling cycles are linked in the machining step editor OEFFHER2 T F
48. le damping sssssessseeeeeeeeeeees 28 OPS A cid geed EEeE E 109 Index 147 Open Job let 133 Path milling CONTOUR te ele tudes 69 99 Plunge cutting CONTOUR so site ue 58 126 Plunge turning CONTOUR mied anitae anain 59 127 Pocket 66 96 CONTOUL geess REN dE e 70 100 Position 51 94 Program control Drogram Nt 138 Program management 25 Create archive seeeeseeeeeeeeeees 27 Create directorm 25 Create ShopMill ShopTurn program 25 Create tool jpg png bmp PROVIEW naris inosia e eesis programGUIDE create G code 25 Bt pertles ee uegt enr 26 Save setup data 27 Programming Form DIOCKS orisni roetines ISO code oo eee eens programGUIDE PrograMSYNC eee eee eee eens ShopMill cess ececeectedseveeccce eseeee nes ShopMill ShopTurn s ProgramSY NC wrs cos TEE Dual editor ee JOD NISTIOB nt Satis ege eege Machining me program Control Simulation e sans cteveverwevevenes Synchronous VIEW ossee Time synchronization Wait MAarkS sose 148 Rotation iessseve rs ge unea 109 ROUGH dr 69 99 SCAG DEE 110 Settings el TEE 18 Editor multi channel 135 SOEZO EEN 16 38 82 ShopMill Program header sssssesssseseseeeeee 88 ShopTurn Program header oseese 44 Simulation Drogram Nt eens 136 Simultaneous recordimng 32 Slot edd Ed EEE ees 67 97 Spigot CONTOUN edu Adel ees 70 100 Spigot polyhedron ss sssssssese
49. ling tool El 120 mem 216 PM NC UKS EXZENTERUELLE EXZENTERUELLE_V1 gt A e Blank E Programmkopf D Les Vari Swivel b E SYHCHRONISATION H S E PROGRAMMSPRUENGE Sukel p lane E Drehbearbeitung Sektion 1 D duu _ d viel b ZE mum ek i mem To program on the swiveled plane use the COO ESENS mmm Swivel plane function to select the SEA H Ce 5 CYCLE800 In this case a new machining Esch op 2509 CYCLE68 Engraved text 189 6 1 1 6 8 EE plane will be created on which you can now SEH SE i t ME Stechen zu Exenter create all milling functionality also with the JEn help of cycles SE Drehbearbeitung Sektion 2 Be lation ecute ZE Era 07 06 11 JOG 213 PM HC UKS EXZENTERUELLE EXZENTERUELLE_U1 Suivel plane H eu XY Te HSP Multitasking 121 5 3 Milling turning technology with programGUIDE This section provides an overview of the technology cycles in programGUIDE for turning and contour turning with the milling technology The contour turning is explained using an example To check the programming you can also use the Simulation function for the milling turning 5 3 1 Align turning tool 2 23 Local drive my_operate turningt yoy Vari Swivel h Align paraat D CES tool 7 turning tool B ele Tool Do not track L mmm The Align turning tool function provides emm SUpport for the milling turning centers
50. lot Cycle to produce any number of circumfer ential grooves ona graduated circle or full circle Cycle for producing a polyhedron at any positions position patterns x Cycle for producing open grooves with the vortex milling or plunge cutting tech nologies at any positions position patterns Elongated ole Cycle for producing elongated holes Machining types Plane by plane oscillating E Only in programGUIDE Milling technology 97 Cycle for producing internal or external threads with the mill ing technology at any positions position patterns Engraving cycle for characters and numbers with any alignment 4 6 Contour milling This section provides an overview of the contour milling cycles in the ShopMill machining step programming and programGUIDE The contour milling with ShopMill machining step programming and programGUIDE is explained using an example 4 6 1 Overview of the milling cycles for the contour machining Cycle for the machining of arbi trary contours incl radius compensation and approach depar ture movements Cycle for centered Cycle for predrilling drilling for the spe for the specific pre cific predrilling of a drilling of a start hole start hole for pocket for pocket milling milling Milling technology 99 100 Cycle for machining any pocket contours with helical and oscillation insertion strate gies it can be combined w
51. ng 135 5 4 6 Synchronous view 09 22 10 1101 AM NC UKS BT1 BT1_STJOB 3 a Mehrkanaidaten a CHANI BTA_ST_1 GEIER g P Program header P Program header SCHRUPPEN T TESCHUCHTER_HS 3 Stookremoval vv T SCHRUPPER Contour AUSSEN Gen SCHUCHTEN CH tok ema np Li ze en m End of group X stock removal T SCHLICHTER e End of group G T FRAESER D16 Gm e varm2 1 2 e uam 1 2 Dr FRAESEN Swivel plane SL E Synchronisation nicht m glich E tat 5 4 7 Simulation 08 28710 Em Main spindle Counter spindle 13 891 Y 48 186 of group Simu lation 136 B en bp veu Synchron view You can use the Synchronous view function to check the wait markers The wait markers are compared with each other to produce a clear program presentation The result is visualized Without conflict fault Gi Conflict fault Main Counter spindle andior spindle Views b 3D view 3D simulation with 3 level view and volume model of the finished part mo spo um Am ago m 08 28 10 Em spindle Counter spindle 148 186 2 13 891 Y na Hh Saton spindle Jade pma Views d siig Simulation in the side view EAEAN You can also use the simultaneous recording function in Automatic mode 5 4 8 Determining the machining time optimization P Program header EE Face ms GE RoucHNe ms SIE FI
52. ng automatic conversion and the speed or the cutting rate including automatic conversion is integrated directly in the cycle You can also enter parameters in the input fields of the cycles Graphic view During the programming you can use the Graphic view function to dynamically display the workpiece The example shows the linking of the contour with the contour milling cycles Milling technology 89 4 3 2 programGUIDE In programGUIDE in additional to the DIN ISO editor the technology cycles are also available similar to the ShopMill machining step programming This ensures an optimum integration The calls for tool feedrate and cutting rate etc are also entered in the DIN ISO editor The following figure shows the structure of a program 68 19 11 9 23 AM Local drive my_operate Opener_programGuide_short 1 SH tool LONGHOLE 100 1 5 1 10 0 5 30 1 0 1 0 5 3 B 100 1011 1 6541 Build p ER WORKPIECE BOX 48 20 80 15 15 75 45 1 T FRAESER_10 neq EJ ssagamn3q 6541 ER op x37 5y 22 5 z21 CYCLE62 AUSSENKONTUR_OBEN 1 1 CYCLE62 0EFFNER1 1 CYCLEG2 OEFFNER2 1 EM CYCLE63 opener 1 109 1 10 2000 2000 59 5 8 1 B 0 0 0 2 2 15 1 2 T FRAESER_8 neq 8000m3 CYCLE63 opener_rest 1 100 1 10 2000 59 5 8 1 B 1 O O FRAESE m38T E_LAB_A_AUSSENKONTUR_OBEN SM 2 79 G17 G90 DIAMOF
53. oduction to the look amp feel of SINUMERIK Operate Setting up operation A single user interface for almost all SINUMERIK controllers 111 696 39 124 Milling Turning Posi MERIK Operate universal rA Se Yeas d ERIK Operate turning Set g Meas wy Meas Posi ERIK Operate milling SINUMERIK Operate 11 Tool management Efficient management of the tool data including all details and sister tool handling S KE S KE Magazine locat 1 1 Magazine locat ol da MILLA ROUGHING_T86_A 1128 FACECUTTER_63 ST 1 5 ST 1 HumberD1 D 1 Grinding FRASERS de NumberD1 D1 Schaft_D12 CUTTER_20 Cutting CUTTER 32 R Cutting apomucru n APDMUCLU ajam mmm m Wee Zi Toot state RECOURS fer Hemd 1 1 BOHRER 42 loo size Normal 1 Im ZENTRIERER 18 cl Further mm nm D Bn We P 2 2 _KALIBRIERUERKZEUG E p Toot Toot La ei ork p e pj Seting Tool gg aoa Work p User pj Seting Turning Milling Program manager Time savings thanks to user friendly data transmission and simple program handling DIR 88 84 11 8 52 86 AM ety DIR 88 12 11 4 28 36 PM DIR 88 84 11 8 52 86 AM Subprograms DIR 88 12 11 4 28 36 PM Dip el nig 4 30 19 PM New sequential program i Hew sequential program
54. on machine kinematics 86 4 2 Manual Machine Do M al opie m Local drive PROGRAMS_SAXIS KAVITY_SAXIS Prog1_Kavity_5_fxis SIEMENS x F D 1000 808 mm min 8808 888 rpm ew S E Note Overviews of the drilling milling and contour milling cycles are contained in Section 4 3 All important machining actions can be per formed in the Manual Machine operating area without an associated part program needing to be created The following functions are available Measure tool Traverse axes Set zero offset ZO Turn straight line circle Drill such as centering deep hole drilling thread cutting Mill such as face milling pocket milling Programming multi edge stud milling e Mill contours User friendly input screens with help screens and animated elements are available for parameterizing the cycles Milling technology 87 4 3 Programming 4 3 1 ShopMill machining step programming Each program line in the ShopMill machining step editor represents a technolog ical machining step example face milling thread milling or geometric data required for the machining steps position patterns or contours You do not need any knowledge of DIN ISO for entering the individual machining steps All required technical and geometric parameters are entered in cycle screen forms If necessary you can also enter DIN ISO blocks and control functions in the mach
55. or turning turning milling technology Multitasking 115 116 5 1 Tool management LD gt Ca Le H Twe Tol name A 2 SCHRUPPER lt set 1 21 1 3 1 4 1 5 1 6 1 7 1 8 1 9 Hot vit 1 12 1 13 Hatt 1 15 D GEWINDESTAHL S maer 10 EK FRAESER_D16 ze NC ANBOHRER_D16 SS BOHRER_D14 zm GEUINDEBOHRER_M Hew tool favorites 14 30 10 3 09PM Favorites For multitasking machines for turning mill ing or milling turning extended tool man agement for turning and milling tools is avail able You can also deploy complex tools such as multitools Additional parameters such as distance description using location number or angle and different tool types for each loca tion are available for multitools All tools are represented as icons 5 2 Turning milling technology with ShopTurn and programGUIDE 5 2 1 Swivel axis in TSM mode MS Kr Select rau Reset I ee Fe T 5 M Dm H 6 001 In TSM mode you can control the swivel axis by entering a value or with the direction arrows _ 6 888 mm min 70 188 i FRAESER_D16 D1 y a wk g bm YOU Can approach the B angle B axis posi Sinua S E tion and the y angle tool spindle position Reng Machining plane we using input parameters e g to manually set the zero point or calibrate the tool 5 2 2 Turning with ShopT
56. our calls SE mn Local drive my_operate Opener_programGuide_short Straight line X ay Cont Contour gt Hew S gx mill een Transition to next element gt Cham a d FS H H mmm Create the pocket and the island contours in bas n a A B the contour calculator ACF Ka DEIEIRIRORIRIKIKISSEEZR Keen 40 gt gt E E You can enter as many as 256 miiia geometric elements Bf 104 Local drive my_operate Opener_programGuide_short Di pocket PRG PL G17 XY Down cut RP 188 008 sc 1 008 F 2888 008 28 mg 21 18 088 inc OXY 58 008 Im 5 008 ai 0 108 w 0 008 h fi Starting point automatically Insertion Vertical F E Lift mode ToRP mam 928 AM cont Pocket Enter the name for a program to be generated and select the machining plane The program names can be chosen freely During the program execution the G codes for the milling of contour elements using CYCLE952 contour turning or CYCLE63 con tour milling including the residual material removal will be generated in the program described above Since these are normal NC programs you can continue to use them for example to use the calculated code for a cycle free and thus faster program Milling technology 105 4 7 Miscellaneous The Miscellaneous softkey provides the following functions 14 14PM rE 05 15 13 F PONT Setting ShopMill only 9 Zi wi LES S ES S e
57. overview of the technology cycles for drilling turning contour turning milling and contour milling You can also obtain information on the machining of workpieces on a counter spindle and an overview of the cycles for the in process measurement Turning technology 37 3 1 Setting up The following sections contain information for setting the zero offset and mea suring workpieces and tools in JOG 3 1 1 Setting the zero point MS K SIEMENS 20 k Set za_ WO AT ROUGHING_55 RO 888 om st2 Ed 8 888 D CS i oso mmmn o IN the Set ZO dialog box you can write pasero direct position values for individual axes in es Fe the actual value display The difference between the position value in the machine coordinate system MCS and the workpiece coordinate system WCS is saved Back e E Ee tsm 3 ES pi Meas py Post lt Stok in the active zero offset E Requirement A zero offset must be active 38 3 1 2 Workpiece zero 05 03 10 1 27 PM SIEMENS NC WKS TIGER_ABNAHME 6_CODE_MM__BEBA Select work of E Reset o X 74 137 Y 0 000 2 47 672 HEH IT FINSHING_TOOL_35 D R 8 408 8 888 wa A EE 3 1 3 Tool measurement a mm mm min 160 BE j E mam 355 PM SIEMENS 480 000 Meas workp You are guided graphically for setting the workpiece zero To determine the zero
58. point determine the length of the workpiece and save the position of the cylinder face surface in the direction Z in a zero offset When the workpiece zero zero offset is calcu lated the tool length is automatically taken into account If you wish to measure the workpiece zero in Measuring Only mode the measured values are merely displayed without any changes being made to the coordinate system Meas pi tool Manual You are guided graphically for calibrating the tools all tool types Turning technology 39 NS NE 05 03 10 4 18 PM NC WKS TIGER_ABNAHME 6_CODE_MM__BEBA SIEMENS E Reset o X 74 137 Y 0 000 2 47 672 22 6 088 F vm 6 088 mm min 188 Ki MS mmm 9 35AM NC WKS PROGRAMGUIDE DEM0_PROGRAMM SIEMENS ROUGHING_55 Di 2 Ref point Hein spindle chick 40 pi im Automatic If you wish to measure your tools with a tool probe the machine manufacturer must parameterize special measuring functions for that purpose Enter the cutting edge position and the radius or diameter of the tool in the tool list before performing the actual measurement If turning tools with tool carrier that can be oriented are measured around Y using any positions of the swivel axis then it should be taken into consideration that the turning tool is measured with the same tool position in both axes X Z assuming that this i
59. program You can decide in the program header k came Whether a value from the program is to be Ko Blank Cylinder view Ze k a Ki xa aam Pm written to the zero offset This avoids the A6 EI 3 008 y need for the separate back up of the zero y a E R p S K 5000 inc m points EN mm 5 800 inc E Tool change point Uorkpiece ME D 7 w Si dm Wm Ki EECH x eee e Machined dic of rota Up cut 44 eraf HROL SS ROPPYOBES MS mam 1039AM Select tool Graphic view The technology data is directly integrated in the cycle The workpiece is shown dynamically during programming You can also enter parameters in the input fields of the cycles Turning technology 45 3 3 2 programGUIDE In programGUIDE in additional to the DIN ISO editor the technology cycles are also available similar to the ShopTurn machining step programming This ensures an optimum integration You also enter the calls for tool feedrate spindle speed etc in the DIN ISO editor The following figure shows the structure of a program 08 22 13 7 35 AM USB PROGRAMGUIDE WPD DEMO_RESTMAT SETMS 1 GO X300 2300 YO 22 800 UORKPIECE CYLINDER 192 1 100 80 90 4 1 eene 8B ANDREHEN UND SCHRUPPEN 8 88809 G54 T ROUGHING_80 EJ G96 Si 200 M1 4 ER co x93 229 ES CYCLE951 9 1 2 2 0 1 1 0 1 0 1 22 0 O 1 0 2 2 1110000 T LS Go x3
60. r name behind M30 CON The contour is contained in a subroutine PRG ae Subprogram The contour is contained in the main program Labels asl between two labels LAB1 LAB2 Call using labels in a subroutine D Labels in subprogram LAB1 l Contour nami l CON KONTUR ROHTEIL e fr Mill E l Contour a i Contour CON KONTUR_FERTIG call First insert the contour calls at the desired location in the program Note the above figure for contour calls 74 Circle R 58 008 x 58 008 abs v 8 808 abs 1 Am abs J 0 008 abs al 98 008 OI 90 008 H 0 008 Transition to next element Cham FS 0 008 mam 1233 PM Delete element cute mm 29 x 45 008 abs v 8 888 abs 1 74 481 abs J 74 401 abs at 68 437 ei 136 875 B1 21 563 H 46 875 Transition to next element Radius R 54 mam 4233 PM Delete element v v NC UKS KONTURFRAESEN KONTURFRAESEN_PG Ki Create the unmachined and finished part con tour in the contour calculator E You can enter as many as 256 geometric elements Enter the name for a program to be generated and select the machining plane The program names can be chosen freely During the program execution the G codes for the stock removal or the milling of con tour elements using CYCLE952 contour turn ing or CYCLE63 contour milling including the residual material removal will be gener ated in the program describe
61. rface quality You can achieve optimum velocity control depending on the type of processing rough ing rough finishing finishing very simply with the HighSpeed Settings cycle The HighSpeed Settings function is used to specify the tolerance of the machining axes and the machining type You can choose between the following technological machin ing types e Finishing e Rough finishing e Roughing e Deselection default setting All G functions E Note Depending on the Advanced Sur face option you can display in the Automatic operating mode an overview of all G Code functions for the mold making Transfor mation You can use the following functions under ShopMill ossi Dx JOG Local drive my_operate Opener_ShopMill b EI N DG N H n Q be No value entered Offset Simu ME in E e No value entered Rotation N 09 19 11 Work offset You can call zero offsets G54 etc from any program Da For each axis you can program an offset of the zero point Rotation You can rotate every axis through a specific angle A positive angle corresponds to coun terclockwise rotation Milling technology 109 No value entered Scaling Simu ME in 0 19 11 832M man 32 AM Cylinder surface transfor 110 Scaling gt
62. s for the in process measurement Milling technology 81 4 1 Setting up In addition to the guidelines for setup and programming this chapter provides an overview of the technology cycles for drilling milling and contour milling You also obtain information on functions such as cylinder surface transforma tion unmachined part input for simulation swivel plane high speed settings and an overview of the cycles for the in process measurement 4 1 1 Setting the zero point Pai 02 15 18 MS 220 Local EE EE SIEMENS x0 20 Set p E Pm T mu D 4 008 E ow za a oe oso mmmn ve R m In the Set ZO dialog box you can write gots Suz direct position values for individual axes in EH the actual value display Ess sz The difference between the position value in the machine coordinate system MCS and the workpiece coordinate system WCS is saved in the active zero offset P Requirement A zero offset must be active 82 4 1 2 Workpiece zero fa ce E a Calibrate EE EE SIEMENS may o Meas WOrkp HS gamn DI 21 104 950 aes mele The reference point for programming a work S a piece is always the workpiece zero You are guided graphically for setting the workpiece E zero You can perform the measurement using edge finders dial gauges reference tool or switching 3D button The following measuring variants are avail able for selection e Cal
63. s possible pi Meas tool During the tool measurement you can also scratch at the primary or counterclamping holder fixed point in the machine bs Ki Spindle chuck data e F Setting Spindle SD data chuck data many Spindle lata Define the main and counterclamp holder in Spindle Ka the spindle chuck data de 2S1 203 Les ze D zos nono mmm Parameter ZC1 is used as reference point for E Ze SCHER the tool measurement Data lists 7 p 5 mem You must enter this parameter if you are machining with the counterspindle This func E i OP ve i variable tion is available only in the ShopTurn machin ing step programming Turning technology 41 3 2 Manual Machine irwu KRIS Preset e X 0 000 I aa 2 0 000 EI HEN IF am SP3 HN 0 000 E Master 8 50 08 22 13 7430 SIEMENS D i functions Auxiliary R Lech functions X 55 000 7 functions mm min 2 0 Dun Zoom act val name T CH E oo maa All a D Kc D1 ST 4a 50 000 mm min 0 000 rpm 3 6 000 rpm TEED Machine 44 ES miin E Note Overviews of the drilling turning milling and contour turning cycles are contained in Section 3 3 Programming 42 The Manual Machine operating area provides you with machining capabilities as for a cycle turning machine All important machining actions can be performed without an associ ated part program needing to be creat
64. sHnc ms IE anre GE mune rao 0 pec Ms E uma 1 299 uam 1 299 uma 3 209 varmc4 3 209 TAKE OVER arms 3 201 mp E of program ous Bowe 5 HE DRILLING cS uma 1 291 varm 1 201 GE mune 016 180 DEG MS ams 1 201 GE mum ew cs uam 1 201 GO mE over uams 1 21 END End of program Total tine 62 43 3 mam 152PM Close all locks 2 E Synchron view Synchron ize EG After a successful simulation the system determines the execution time of the machin ing steps This allows you to optimize the channels with each other Multitasking 137 5 4 9 Program control gt mam Ma x en Seen eene San Gi Ex E Prog Run in 3 1 3 ecute entrl In Automatic mode you can choose between different approach variants by channel or by spindle hen k Stock removal ran Ee SEN F eb ae ke SR D EES Saarinen L Lamm Gre gt Prog record corr 138 Multitasking 139 140 6 Appendix 6 1 G Code G code G code according to DIN66025 and in ISO dialect mode G Functions GO G1 G2 G71 Language commands extended G functions CIP SOFT FFWON Frame operations programmable work offsets The workpiece coordinate system can be shifted scaled mirrored or rotated with the commands TRANS SCALE MIRROR ROT User variables The user can define his own
65. sseee 67 97 Stock removal CONTOUN aene oneee resisa 58 126 Swivel NEE 86 Swivel axis TSM mode 117 Swivel plane Multitasking machines 119 121 Synchronous view Drogram Nt 136 Thread 50 57 94 125 Thread Milling eeeeeeeeeeeeee 68 98 Time synchronization Drogram Nt ee eeeeee erences 135 Tool FAVOLItCS irs aa 23 Multitools ete ee hac es cod dbs 23 Search ee miiirn rrur ieir 23 TOOSE e e ai 21 IRC 21 Sister LOG ele ENEE dade 21 Tool management Multitasking machines 116 Multitools oo cece cee eee ee eee ee 116 Tool measurement Counterclamping holder 40 JOO cients tibet eat 39 84 Tool Probe ce eeeceeceeeeeeeeeeeeeeees 40 Tool simulation oD EAE AE EAEE EE TET Cross section Details TOOD EE Tool wear Transtormation 109 TSM Cycler nas eaei 16 TSM mode Swivel als 117 Undercut 56 124 Wait marks PrograMSYNC ee eeeeeeeeeeeee 135 Workpiece zero Zero offset oceanens nes Index 149 Siemens AG Industry Sector Motion Control Systems Postfach 31 80 91050 ERLANGEN GERMANY Subject to change without prior notice Order no 6FC5095 OAA84 0BA1 Printed in Germany Siemens AG 2013
66. sure the length diameter e Automatically measure the length diame ter cycle for switching measuring boxes e Fixed point calibration of probe adjust ment t 4 1 4 Face milling esns Sum SIEMENS D1 58 888 mm min 2008 808 rpm 15 688 20 068 Face mill To prepare the blank for machining a face milling cycle is provided in setup mode You can select the tool directly from the tool list In addition to the input of the feedrate and the spindle speed or cutting speed you can specify the machining strategy and direction as well as the machining limitation Because the input values are retained even after the power has been switched off and on the user can restart the face milling operation with minimum effort Milling technology 85 4 1 5 Swiveling in JOG M S ei Local drive MS_3AKIS PROGRAMS MOLD towerupd caLl_tower SIEMENS Sui Channel Reset vel 25 667 IR 27 244 KE The swivel function JOG gives you the capa bility of swiveling a machining plane as Sid plane Ge g pete required 18 plane 5 X 8 000 Ue e Machining inclined surfaces A Active swivel plane xv EL ZG 8 e Measure with approached axes HA Animated elements provide support for the direction selection d kay Se e You can swivel directly and axis by axis including an optional coordinate rotation P Note Support is provided for all com m
67. th 4 or 3 points rectangular pocket e Measure spigots circle segment with 4 or 3 points rectangular e Measure 3D align plane sphere Applications Measuring only zero offset tool offset P Note The CYCLE 995 and CYCLE 996 measuring cycles are available in conjunction with the Measure kinematics option 06 19 11 K CH my_operate Opener_Shop ill Calibr probe on sphere le Meas Calibra Comp workp probe to sphere ms Adapt Ge el mmm Using this measuring variant a workpiece 2 TA LS probe can be calibrated at any position in space ae Circle workp 112 4 8 2 Measure tool SIb Ra Ti Meas Calibra tool robe The following measuring cycles for measuring with measuring box are available for selection e Calibration Length radius complete e Measure Length and radius e Measure with rotating or stationary spindle 09 19 11 9 39AM e Tool offset in geometry or wear Graphic A D i e Measure in machine MCS or workpiece WCS coordinate system Milling technology 113 114 5 Multitasking with SINUMERIK 840D sl This chapter contains useful information regarding the machining of workpieces on multitasking machines This includes the extended tool management multi axis kinematics turning functionality for milling milling turning technology as well as milling functionality f
68. too small 20 You can use parameters and variables to define the ShopMill ShopTurn or pro gramGUIDE cycles For more information about defining variables and the use of parameters consult the documentation In ShopMill ShopTurn the feedrate speed val ues are converted automatically by pressing the SELECT button 2 5 Tool management 08 13 09 321 PM CUTTER 10 41 0 000 0 000 0 SCHRUPPER 0 800 P Tools with the same name are cre ated as sister tools In the ST col umn ST Sister tool the sister tools are identified with an incre menting number 5 ah eS e Al Magazine locat mme Se E her KN FACECUTTER_63 SolidDrill KR FACEMILLE sT 1 E mum HumberD1 D4 BOHRER_42 Em Cutting H cENTER_20 rauen me m2 Tool state Ogo000000 deele MONO PROBE Tool size Normal 1 1 MONOTASTER Lo L_PROBE O by taster bh STAR PROBE ege A STERNTASTER oi STERNTASTER LJ Tool Sg Mase E Uert R User pj Setting Ki zine t Tool list 7 Tool list Tools with their complete operating data can be managed in the tool list This includes e The tool type displayed as an icon e The unique tool name max 24 characters e Number of cutting edges per tool max 9 e Tool length and diameter and or cutting plate geometry e Nose angle
69. unctions M e activate zero offsets e select the machining plane e specify the gear stage For selection fields such as Spindle M func tion or Machining plane you can use the Select key to make a selection clicking any button opens the list fa m ou Local drive SHOPMILL SHOPTTILL_3_2 UPD BEISPIEL_SCHUENKEN SIEMENS x0 Reset Workpiece 20 Set a Set E w o E wo Position mm X E Y 2 In the Set ZO dialog box you can write direct position values for individual axes in Depp the actual value display The difference between the position value in the machine coordinate system MCS and the workpiece coordinate system WCS is saved in the active zero offset P Note More information about setup functions in JOG and for in process measurements can be found in the appropriate chapters for turning or milling 2 4 Programming SINUMERIK Operate provides the appropriate programming method for every field of application workstep DIN ISO amp SINUMERIK multi channel with cycle support programming high level language programming e Designed for e Designed for maxi e Increased produc e Designed for maxi shortest program mal flexibility and tivity for multi mal ISO code ming time shortest machining channel machines compatibility e Tailored for single ume e Suitable for single e Focused on medium parts and small e Tailored for piece small batch to large batch sizes
70. ur gt l Hew b contour Create a new contour in the contour calculator P Create a new contour in the contour calculator 08 22 11 8 08 AM A Turn Cont A SI el ee Enter for grooving the name of a program to be generated PRG The program names can be chosen freely During the program execution the G codes for the stock removal or the milling of con tour elements using CYCLE952 contour turn ing or CYCLE63 contour milling including the residual material removal will be gener ated in the programs described above Since these are normal NC programs you can con tinue to use them for example to use the calculated code for a cycle free and thus faster program Multitasking 131 5 4 Multi channel machining You can use programSYNC to easily synchronize and visualize multi channel machining To this end proceed as follows e Create the structure of the part programs with the help of blocks e Program the individual machining steps e Simulate the part programs e Load the part programs for each channel or spindle The following sections describe the programming under programSYNC 5 4 1 Machine basic screen Du gt 09 09 11 Ma men oe a A You can choose between a one or two chan nel view as machine basic screen The active channel is color highlighted for the two channel view 132 5 4 2 programSync multi channel i
71. urn and B axis SH NC UKS TE102 TE102 09 2210 gem Stock removal 1 Ti Stock 22 SS len remo Ki In all turning cycles under ShopTurn enter the setting angle of the B axis B and the positioning angle of the tool spindle y directly in the technology area of the cycle Use the y angle to specify whether a tool operates as standard or overhead Graphic view H FE Multitasking 117 5 2 3 Turning with programGUIDE and B axis Vari geg ERA mem 204 PM NC UKS EXZENTERUELLE EXZENTERUELLE_U1 HE PROGRAMMSPRUENGE g Drehbearbeitung Sektion 1 E SIERE You can use the Align turning tool function to align the turning tool in the CYCLE800 You can then program the turning 1 2 8 1 8 1 8 1 8 B 0 5 0 1 6 1 0 1 128 0 gt Erd 07 06 41 ei Zum NC UKS EXZENTERUELLE EXZENTERUELLE_V1 Align turning tool Te USP Retract Ho B am Y 8 808 Tool Do not track Align turning tool Align mun Orient p Mill en Pocket Det All milling cycles on the lathe are identical with those in the ShopMill machining step programming SSSRS SN You define in the cycle the selection of the plane when milling on the end face or the peripheral surface 118 Suivel plane P T k RP 1 A ca 25 808 D xo 0 008 a 3 18 oh Swivel mode fis by axis ce Sequence ag XYZ Wei x wem D Y
72. variables by name and type System variables System variables can be read written in all programs They enable access to work offsets tool offsets axis positions measured values controller states etc Arithmetic operations Arithmetic operations are available to combine the variables Computational operations sin cos exp etc Logical operations lt gt gt etc Program control structures BASIC style language commands are available for flexible programming of the user cycles IF ELSE ENDIF FOR CASE Shortcuts Appendix 141 6 2 Shortcuts Functions Softkeys Shortcut keys Appendix 143 a ain ted 4 i v 6 3 Further information CNC equipment of SINUMERIK www siemens com sinumerik lt http www siemens com sinumerik gt Doconweb www automation siemens com doconweb lt http www automation siemens com doconweb gt CNC4you User portal www siemens com cnc4you lt http www siemens com cnc4you gt SINUMERIK User forum www siemens cnc arena com lt http www siemens cnc arena com gt CAD CAM from Siemens www siemens com plm lt http www siemens com plm gt Appendix 145 146 7 Index Aligning milling tool Multitasking machines 120 Aligning turning tool Multitasking machines 118 Animated elements seeeeeeee 14 LEI 106 Block e apch e sccessecisevaccceortese v
73. with multi axis kinematics The position and orien PR tation of the turning tool can be changed by 4 fl rotating the swivel axis B angle and rotating ma atthe tool axis y angle vw nm a ei ag E8 os Le Saton E cue 122 5 3 2 Overview of the turning cycles in the milling technology An overview of the turning cycles in programGUIDE with application tips rE 1 Cycle for turning a Cycle for turning a Cycle for turning a shoulder or for shoulder with corner conical shoulder with example for simple rounding or chamfers optional corner face turning rounding or chamfers Multitasking 123 Grooving cycle with out rounding Mi Lad Extended grooving Extended grooving cycle with optional cycle on conical rounding or chamfers turned parts Undercut form E Cycle for external or internal undercuts according to the standard E 124 and additional conicity Undercut Undercut Undercut rmF thrd D r Cycle for externalor Cycle for externalor Cycle for external or internal undercuts internal thread internal thread according to the undercuts according undercuts without standard F to the DIN standard any standard freely programmable Thread Thread Thread Thread ej ue ail du Wi Thread cycle for lon Thread cycle for Thread cycle for face Thread cycle for gitudinal thread tapered threads thread chaining different threads in a single operation Cycle for parting
74. wm a 2 0 000 1 xt 8 000 e m 0 000 hall y fa 8 000 e de EI k mem Zem Rectangular spigot T F EE EE 09 09 11 Vari Ste For milling on swiveled planes use the CYCLE800 swivel cycle on the turning machine E Note The first choice is normally YXZ according to the hardware for the axis sequence Turning around the Y axis a Mill jes men penang In the milling cycle then select the Face B plane for the combination with swiveling 4 Swivel plane Rectang spigot Multitasking 119 5 2 5 Milling with programGUIDE and B axis mem 3 00 PM Geesen e Vari Swivel b Align E ry SR ol tool l milling tool A FACE Swivel gt RE umm You use the Align milling tool function to eeu aa position the milling tools for machining on 0 1 0 4 0 1 0 1 0 11 0 5 8 3 15 0 the end face or peripheral surface T CUTTER_D8 T net CYCLE880 0 HSP 180808 57 8 8 8 45 8 Ga xa 2207 CYCLEGA Engraved text 180 0 1 1 8 E Note The alignment of the milling tool causes however only a swivel of the B axis and the calculation of the tool tip but no swivel of the plane 07 08 11 2 40PM NC WKS EXZENTERWELLE EXZENTERUELLE_V1 de tool You can then progra mon the end face Te USP DH Retract No for example with TRANSMIT D 8 000 Tool Do not track Align turning tool Align milling tool Orie il

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