INSTALLATION MANUAL
Contents
1. a p 8 3 4 Electrical connections and initial power up p 9 3 5 d p 12 3 6 Temporary dismantling sise p 12 3 6 1 DISCONNECTING the equipment ss p 12 3 6 2 REMOVING the unit p 12 ou Scrapping the equipment sise p 12 4 ELECTRICAL DIAGRAMS p 12 5 exequi ite E p 15 Automatic Systems TR491 Ninstall EN 02 15 AUTOMATIC Al 1 INTRODUCTION We thank you for having chosen the TR491 dropping arm tripod turnstile designed and manufactured by Automatic Systems We are confident that your purchase will fully meet your requirements However in order to obtain maximum satisfaction from this equipment for a maximum period of time we strongly advise you to read this manual carefully before installing the equipment Although this manual has been prepared with great care some information may seem erroneous or unclear to you In this case please do not hesitate to contact us with your remarks or questions WARNING YOUR TR491 DROPPING ARM TRIPOD TURNSTILE COMPRISES A MECHANISM AND VARIOUS ELECTRICAL COMPONENTS ANY NEGLIGENCE DURING AN INTERVENTION IN THE MACHINE MAY SERIOUSL2. cSOIS Abog ABM OLOId ah Wat SNIdOSNU GIONS IOS LS dS B ADM NOT LOS l J4J919ueJed o4 wasay a ADM NOT LOS NBd TONLNOD 440 NO f 13 SealSsBH CeO EW 009 p14 15 TR491 Ninstall EN Automatic Systems Automatic Systems AUTOMATIC Al 5 EC CERTIFICATE AUTOMATIC SISYSTEMS FAR GROUP D claration CE de conformit Nous soussign s AUTOMATIC SYSTEMS s a Avenue Mercator 5 B 1300 WAVRE Belgique D clarons que la machine Tourniquet tripode TR490 TR491 est conforme aux dispositions des Directives normes et autres sp cifications suivantes Directive S curit des Machine 2006 42 CE Directive Basse Tension 2006 95 CE Directive Compatibilit lectromagn tique 2004 108 CE EN 12100 1 2003 S curit des machines Terminologie de base et m thodologie EN 12100 2 2003 S curit des machines Principes techniques et sp cifications EN 60204 1 2006 S curit des machines Equipement des machines R gles g n rales EN 61000 6 3 2001 Compatibilit lectromagn tique Norme g n rique mission R sidentiel commercial industrie l g re EN 61000 6 2 2001 Compatibilit
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4. AUTOMATIC SISYSTEMS FEAR GROUP TR491 dropping arm tripod turnstile INSTALLATION MANUAL Rev 05 Automatic Systems s a Head office amp factory Avenue Mercator 5 1300 Wavre Belgium Tel 32 10 23 02 11 Fax 32 10 23 02 02 Automatic Systems reserves the right to change the characteristics of its products without notice Automatic Systems TR491 Ninstall EN 01 15 AUTOMATIC Al Document revisions Rev Written Checked by by 02 2009 05 29 MFy Replacement of AS1025 r02 board illustrations by AS1025 r08 included F1 fuse modification gt 2 5 A slow 2009 08 27 KITI Ambient operating t modification K 2010 01 05 LI EC certificate update 2011 03 24 ZEN Electric diagram 2TR604 006 gt rev B Table of contents 1 INTRODUCTION ua p 3 2 G N RAL P p 4 2 1 RS VEW p 4 2 2 Switching off the equipment nennen nennen nnn nnns p 5 2 3 General conditions of use iii p 5 2 4 In case of power failure iii p 5 2 5 Overall dimensions and installation plan p 6 3 INSIALLATIO Se p 7 3 1 ali m c p 7 3 2 Preliminary work on site arrsa p 8 3 3 Installing the tripod turnstile
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6. Y ENDANGER YOUR SAFETY AS SOON AS YOU OPEN THE HOUSING PUT OFF THE MAIN SWITCH 2 1 ON THE ELECTRICAL CONTROL LOGIC 2 2 LOCATED UNDER THE HOOD BE CAREFUL IN HANDLING ANY INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER OR COULD BE SET IN MOTION WHEN WORKING ON THE CIRCUITS IT IS RECOMMENDED NOT TO DISCONNECT WIRES WITHOUT MARKING THEIR TERMINALS NOT TO REMOVE THE CONNECTOR WITHOUT MARKING ITS PRECISE POSITION IMPORTANT BECAUSE OF THE SHOCKS THE TURNSTILE COULD CAUSE WE ADVISE YOU TO PROHIBIT THE ACCESS TO UNACCOMPANIED YOUNG CHILDREN AS WELL AS TO ANIMALS Automatic Systems TR491 Ninstall EN p3 15 AUTOMATIC SISYSTCMS LAR GROUP 2 GENERAL 2 1 General view Lua La 1 12 1 3 1 8 E S u N Z O Green arrow PASSAGE IN SERVICE Red cross PASSAGE OUT OF SERVICE 4 Approach _ pictogram option 4 T0 4 7 4 4 1 j Sae NEN A 1 1 E N 1 6 Legend i 1 1 Frontend section A hinged 1 2 Rear end section B hinged 1 3 Hood 1 4 Approach pictogram option s 1 5 Card reader option 1 6 Tripod obstacle with stainless steel arms 1 7 Tripod turnstile mechanism See Field manual A 1 8 Electrical control logic 1 9 Floor fixing 1 10 Steel housing 1 11 Commercial identification plate 1 12 Lock Fig 1 Conventionally and as a general rule the user will be considered in direction A when the turnstile is at h
7. ation and installation of the equipment In this case refer to the Field manual Automatic Systems TR491 NInstall EN p10 15 AUTOMATIC Al 3 6 Temporary dismantling e If the equipment has to be temporarily dismantled e g if you need to change its location follow the procedure below 3 6 1 Disconnecting the equipment Unlock and open the front doors 4 1 and 4 2 Unlock and remove the hood 4 3 Make sure that the power supply cables are not live Put off the main switch 2 1 near the electrical control logic Disconnect the power supply wires 2 4 from the main switch 2 1 as well as the earth cable 2 5 Disconnect any other cabling control wires etc 3 6 2 Removing the unit Loosen the four expansion bolts inside the front and rear end sections at the bottom of the housing Remove the two fixing brackets from the turnstile Either remove or cut off floor fixing expansion bolts and make good the floor surface protruding fixings are a dangerous risk to the health and safety of persons using the area Using manual handling or fork lift truck remove the tripod turnstile to safe or its new location for installation 3 7 Scrapping the equipment e When the equipment is withdrawn from use proceed with the dismantling procedure as described in paragraph 3 6 Temporary dismantling Ensure that the various components of the equipment metals electrical components plastics
8. e user will consequently be free in both directions in an emergency situation Automatic Systems TR491 Ninstall EN 05 15 480 2 6 00 26 20 26 i i 145 620 145 620 145 N ur ion plan tallat Ins d i 8401220 Y ui 00 al p6 15 3G x 2 5 Cable ducting Power supply and command cable inlet area 6 920 800 Imensions an 800 repared 3413 000 recommended model EXPANSION BOLT B15 30 Overall d 15 V p MUP uec 950 Power supply 230V single phase earth Control wiring according to specifications 2 Cabling to be 1000 VINS MQQA MV C T 2 5 JI ZIxC Pd 13 V S rs JA P AUTOMATIC f LL C l Al TR491 Ninstall EN Automatic Systems AUTOMATIC SISYSTEMS FER GROUP 3 INSTALLATION 3 1 First step 4 2 b 8 gt x _ 4 i lt T A X B Legend 4 1 Front end section A 4 2 Rear end section B 4 3 Hood A Fig 4 The tripod turnstile has been packaged suitable for transport Move the material to the installation site with the as
9. es if supplied and other access control devices when applicable will also be required installed to conform with relevant regulations and control device specifications Note All cables to have a 2 meter tail Note If you add any flammable elements see EN60950 paragraph 4 4 5 standard into the end sections of the turnstile make sure that the floor is fireproof 3 3 Installing the tripod turnstile e Position the turnstile on site precisely e Fix the 4 expansion bolts to the floor e Putthe two fixing brackets inside the front and rear end sections at the bottom of the housing as illustrated in Fig 3 The fixing brackets are supplied as accessories e Carefully pull the power or control cables into the end sections of the turnstile ensure cables are not trapped between the floor and the end sections or the fixing brackets e Check turnstile for alignment and level and tighten fixing brackets firmly e When the turnstiles are fitted in banks rows of more than 1 unit attention should be given to the linear vertical and horizontal alignment Packing shims can be used Automatic Systems TR491 Ninstall EN 08 15 AUTOMATIC SISYSTCMS LER GROUP 3 4 Electrical connections and initial power up e The electrical connections must be made according to the diagrams affixed inside the housing gt Make sure that the power supply cables are not live All internal connections are factory made gt If necessa
10. etc are handled recycled or disposed of in the appropriate method to comply with regulations and codes of practice in the country where the unit is to be scrapped Automatic Systems TR491 Ninstall EN 011 15 AUTOMATIC 5 4 Electric diagrams For information only The reference diagrams are inside the equipment sumjsKs Jeudy J LOISSWWad BUM JNOULM pajnup id Kuarus si unjeuajur u sap JO jueumnoop SL ja uoyeandng ueuony JO AjJedu d auj si D UIP UD3 UOYEWLOW su Te pue DuweJp SUL suijs s 3jeunjny ap sug ungesupjne sues gsrjn na jnpauda jsnjjp asg ynad au jp sua s s aueunjny p gjgudaud P sa Led a dO gg ppo 2 N 9NIMBBU rizeg ILB awe SHEN go SUPN UOLSA45A Jequnu Buimeug Eom 62 238u5 ume a aol puI SY ue d np oJaunnN red 914149A 2uissa AEZ IML 901 NOLSIS3M 5SNIIB3H SLYLSOWNSHL TITI 9 3 1 suqly uo2 cnoaB sua3s Ksai1310uo01ne mmm UU SS 2neulo ne enusAt S NOILBNLIS SML 901 a JMOd dOISIS34 DONIIBJH LBLSONWSGHA zN NOT Le BaNu sS n ag 920 29 p12 15 TR491 Ninstall EN Automatic Systems AUTOMATIC SLAJS S IPWOYNY JD LO
11. is right hand side in direction B when the turnstile is at his left hand side Automatic Systems TR491 Ninstall EN 04 15 AUTOMATIC Al 2 2 Switching off the equipment Automatic Systems A Prod TR430 IT 45 B5 pem N N TUE 5214578 RTS m 2 1 Phase EE 50 60 I N Kg Amp Legend 2 1 Main switch 2 2 Control logic 2 3 Earth connector 2 4 Customer power supply cables 2 5 Customer earth cable Fig 2 e As soon as you open the housing put off the main switch 2 1 near the electrical control logic 2 2 located under the hood 2 3 General conditions of use e Your TR491 dropping arm tripod turnstile has been designed to operate in any climatic environments of 10 C to 60 C with up to 90 of relative humidity 2 4 In case of power failure e Whatever the control mode set up the dropping arm tripod turnstile has been developed to leave the walkway clear when the electrical power supply is interrupted Access by th
12. lectromagn tique Norme g n rique immunit R sidentiel commercial industrie lourde Fait WAVRE le 2009 12 03 Nom du signataire Denis VANMOL Fonction Directeur du d veloppement Signature TR491 Ninstall EN EC declaration of conformity We undersigned AUTOMATIC SYSTEMS s a Avenue Mercator 5 B 1300 WAVRE Belgium Herewith declare that the machinery Tripod turnstile TR490 TR491 is in accordance with the conditions of the following Directives standards and other specifications Machinery Directive 2006 42 CE Low voltage Directive 2006 95 CE Electromagnetic compatibility Directive 2004 108 EC EN 12100 1 2003 Machinery Basic terminology and methodology EN 12100 2 2003 Machinery Technical principles and specifications EN 60204 1 2006 Safety of machinery Electrical equipment of machines General requirements EN 61000 6 3 2001 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments Made in WAVRE Date 2009 12 03 Name Denis VANMOL Function Director of Development Signature x p15 15
13. ry cut off the excess cable length Connect the 230V single phase power supply wires 2 4 to the terminals on the main switch 2 1 and the earth wire 2 5 to the adjoining terminal 2 3 Make sure the equipment is correctly earth bonded housing amp associated metalwork Proceed with all other electrical connections depending on the equipment specifications control wiring etc Route all cables via the cable entry holes and secure in the cable fastenings provided ensuring that they are held clear of the turnstile mechanism s moving parts After the power supply from the remote isolator has been energised test for correct polarity supply voltage and earthing power up the equipment by putting the main switch 2 1 to the ON position Note When the turnstile is connected to an IT power system a 2A two pole circuit breaker must protect the 230V power supply TR6 CONTROL LOGIC 6 3 6 16 66 g 47 6 7 6 8 6 9 6 18 6 10 6 11 5 12 6 1 AS1025 board 1 230V main power supply connector 10 Programming push button and LED 2 Fuse 1 T2 5AL 250V 230V power supply 11 RS232 line TTL 5V level 3 60VA multivoltage transformer 12 Customer input output connector 6 12C expansion connector 13 Signal relay 7 Parameter programming DIP switches 14 Direction A and B limit switches connector 8 DIP switches for selecting operation mode 15 Direction A and B electromagnets connector and programming parame
14. sistance of a fork lift or manual hand truck and remove the packing material Unlock and open the front doors 4 1 and 4 2 Keys are supplied as accessories in a separate bag Open and remove the hood 4 3 Check the state of the material Though it has been carefully packed damage may have occurred during transport Any transportation damage should be repaired or components replaced Automatic Systems TR491 Ninstall EN o 15 AUTOMATIC Al 3 2 Preliminary work on site e This is basically the following Check the positioning and location of the equipment according to the site s general lay out Preparation of fixing holes in the floor as in Fig 3 Make sure to drill holes with the diameter adapted to the expansion bolts that will be used type recommended model B15 30 ref 3413 000 Ensure that the drilling positions do not conflict with any cables pipes ducts or steelwork in the floor structure If this does occur a slight repositioning of the turnstile may be needed Preparation of electrical supply and control cabling all power and control cables enter the turnstiles through the floor at either end section rear or front Mark and drill entry holes in floor as described for the fixing holes A single phase 230V 2Amp max power supply is required installed to the country Regulations relevant for this installation complete with earth bonding for the metalwork Control cables for remote desk consol
15. ters 16 Application microcontroller 9 AS LINK connector for programming console 17 Microcontroller reset button 18 Direction A and B simulation buttons Fig 6 Automatic Systems TR491 Ninstall EN 09 15 I UTOMATIC We r ADAI In IR GROUP Legend 6 1 Walkway arm Fig 6 gt Lift up the walkway arm 6 1 manually and make sure this holds in the horizontal position 3 5 Check list O Before commissioning the dropping arm tripod turnstile proceed with the various mechanical tests as described in the Field manual paragraph 2 1 First service at 50 000 cycles then electrical proper operation of the optional readers pictograms etc In case of a mechanical problem please refer to the corresponding paragraph Check if all wires are firmly connected to their respective terminal blocks Check if the tripod s walkway arm 6 1 falls down when the electrical power supply is interrupted Check if all screws and nuts have been tightened firmly Inspect the inside of the turnstile to ensure no tools remain to cause equipment failures Remove any foreign body from the inside of the tripod turnstile packing debris etc and clean Q UU 0 0 0 Position the hood back 4 3 and lock it Close and lock the front doors 4 1 and 4 2 The dropping arm tripod turnstile is now operational Although all adjustments have been carried out in our factory a final adjustment may be required following transport
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