USER MANUAL PROLYFT CONTROLLERS FOR DIRECT
Contents
1. HOHINOO lJA Otd Lh eseud Agoz uo ejeJedo oj ejqejins 1 o l 1 1 i H3 V3H8 LINDIO 24 1 1 yeg 4JA00 mS DVADOP UIE H3XV3H8 LINDIO L3 1 1 2 NES a eng LYV LS NOLLNG HSNd ZS e ud 9015 AON3OH3W3 LS wog as SH andi mcn ee 0 062 jueunz uoneredo VON3931 oE 1 1 25 1 1 1 1 MEM el 22 1992976 JASE gt LS E 6 N Ne OB Z HOLOW OL 2 3s L 222 zv vu LIH 18 Lo HOLON HOLOW 8 8 8 8 IH 4 4 1910 00 Uaseud 9 t 9 498 tes ES HOLON HOLON e HOLON HOLOW LAU Aq e1pue 21 ssoJo eq o1 Jejoquoo eu 90 234 eui sr ueu Aj T 2 gt f eee DET ENG ET NEM eens Z 2E 7H pumps 3 hi 7 uogeedo A 802 10 J 3 8 g v Electrical plan for all controllers manufactured before july 2010 whith serial number 0000 til 0034 which need to be operated with remote handset PLE 30 043U pages 7 of 18 Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change o2. eu SPW o usod g Aq siu 1090000 0 pue v eur SUM SLY J2euuocsp 0151 PEDO 0000 HAUNN ples su uum sielpquo UEIN eu Ag T OM BONOOSDUEHREH PEH H3 O29 NIG i tH H H LP 2009000 gl i 8 pit 1 FLH i tH d Ry 1 1 1 1 7 1 H E PX 1a rr EL 77 JojosuoO Dis vL iz NI 5 4 L 8 Y 8 8 Y 8 8 e 8 LH R RH 64 899 amp H LH gH eH 4 2 i i z 2 2 9 9 Bt sp 9t y TT dns us us qus us 16 15 ZL HOLOW 84010 PHOLOW LL HOLION 2 HOLON EHOIOMI OL BOJON 9 H010 GHOION GHOLOW HOLOW ee ee ea _ __ fe cf EEE Er eee eee T_T eee SSS Ly LL 6 H010 84010 GHOIOMN 1 EYOLOM BOLON cc rs cm se usseud Lau fa pue 77 9019 UL eje SOO xA Burn s uay pages 13 of 18 Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15
3. Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST LIFTING CAPACITY 1 5mm32 cords 2 5mm2 cords PROLYFT HOIST 400 50 230v 60hz 400V 50hz 230v 60hz 250KG 230 75 255 80 The table above gives an indication of the maximum length of cables between controller and hoist Lengths are calculated in accordance to EN 60204 and for the worst case situation If power cords with 1 5q mm wires are connected to 2 5q mm wired cords the one with the smallest cross section determines the maximum length The charts have been calculated with a maximum voltage drop of 596 pages 4 of 18 0 5 AND DON TS o s Use the controller within the technical scope of the FEM class of the Prolyft hoist Longer operating time could severely damage controller and hoist Mount the controller in a protective casing Handle the controller only by the grips of the case Store the controller in its normal operating position away from aggressive atmospheres dust humidity Make sure that the controller is always clean an
4. uorisod v eui eJiM eui SULOOSIP 0 SI 00 0000 JequinN ELES eui YLA ure A eui Kg OMIBDRUOSDUBHDUH 68 mimimimimimimimimimimimi e enig UMoJg 8 1 T HO1OMN HO1O by a4 Ag z1 5901284 ay jspuaa ui RY eno eu 51 usui HOLOV INOO PM U33V3U8 64 U33V3UWg LINIO 14 JHVIS NOLING HSfld 65 dOLS LS VOIN3931 9 HOLOW G HOLLOW e HO1OMN HO1O ueseud ical plan for all controllers manufactured before july 2010 whith serial number 0000 til 0034 Electr which need to be operated with remote handset PLE 30 043U pages 10 of 18 Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST UMOJ SIAINYSY A Z39 olor 70 z unma eid oc 31d IM Q alla N Xur1 jou oq 9 N 8a PUB 3290002510 RET TUI aes susy JJp4uo2 PUSI
5. allows you can daisy link two or more controllers by means of the link cable The emergency breaker only works for the controller from which the breaker is pushedl Note NEVER change the running direction of a hoist when the run button is pushed A WARNING Use only cable and connectors which are in good condition Never connect more than one hoist per channel Not respecting this manual can cause severe injury or even death pages 12 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST ErLTIE AAI SIGINVISVIN 249 002 Z0 8c uned 9 9JIM PUB N JUN PU oq 9 Jequiny OF N JOSULIOD PUB N peuucostq uMoJg UO1OV INOO LY ume CS DAGUOUUSIRERMOISKENSJSDRbOSRUO LINO Z4 Mm uaa LINOL L3 2 n 1UV1S NOLLNE HSNd ZS PB 9015 AON3OW3IAG LS YaN f1 t0 0 31d UIIYM 00 0000 Jequinu YUM 0102 paanppjnuDW s1o 041uo2 D up d p514429 3 ores ejouie PLEH uj apelado 0
6. 12 WAY high and has a black powder coated finish All selected electrical components meet the needs for industrial use and requirements stated in the EC machine directive EN standards and IEC and FEM regulations All controllers can be daisy linked to create a multi channel con troller By means of cable article code PLA 35 001 LIMITATION OF USE All controllers are designed work in conjunction with the Prolyft chain hoist It is also allowed to use them with other brands of Direct controlled chain hoists if provided they fit within the electrical limits of this equipment Controllers may only be used in areas which are secured against environmental influences and with operating temperatures from 20 degree Celsius till 40 degree Celsius IP factor 40 VOLTAGES MODELS PLE 30 044 PLE 30 083 PLE 30 123 Operating voltage 400V 3p N G at 50Hz Max voltage drop is 20 and 10 Maximum switching capacity 3 3 amps 1 5kw at 400V 4 6 amps l 1kw at 230V To operate controllers on 208 230v 3P N G at 60Hz Please reconnect wires as per the electrical scheme on page 7 drawing 4 1 NB Inside the controllers these wires are marked Prolyte Products Group 2009 USER MANUAL PLE 30 DIRECT CONTROLLED HOIST IDENTIFICATION Prolyft controllers can be identified by the model number on the front side These numbers refer to the information in the user manual and the CE declaration of conformity PL
7. OTHERS READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT BEFORE ATTEMPTING TO OPERATE YOUR PROLYFT HOIST Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com pages 5 of 18 PLE 30 044 4 WAY FOR DIRECT CONTROLLED HOIST 7 2 FRONT SIDE 1 19430 rack housing 2 Front plate release bolts 3 Mains switch phase short circuit breaker 4 Short circuit protection for power and control 5 0 switch for pre selecting the individual hoist direction 6 Emergency button 7 Run button 8 Phase failure protection BACKSIDE 9 10 11 Power cable of 150cm with 32A 5p CEE plug with phase reverse plug Output HARTING 16p connector Link option to daisy link multiple controllers for operating lager quantity of hoist with Hirschmann CASLS connector Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be re
8. PUEH ull OJSIGEINS eui udxvdug n p 1A Oud sseug ABO uo sado o1 eigens exeuro orld eui q SIUI 0900000 H34V3H LIfIOIO 14 T OVRAUOUP UTESTS UTTT pue uonsod x eui uj eJr eui joeuucos Ip 01 SI HVIS NOLLNG HSAd ZS 1600 0000 JequunN ELES eui uy UE W 8U Kg yeg Jap uo e puby UMOIG OVAUCC Tom Oer VOIN3931 H3 OO NIG ME LI Li tX o gt 12 8 HOLOW 9 HOLOW 1 H H L LI pu p OPOLO BEEN g i 8 ple LHA 6 1 5 i H 1 c J i Z S HOLOW LI LI LI gt i 1 1 H L LI Z BREW t HOLION Z MOLON fo Jl LU Pss 1 YOLOW YOLOW 8 8 8 8 8 8 3 3 88H 8 41H QOH 9H GGH GM 2 y 2 d 2 4 UO UBSEUd 9 27 32 27 9 v 9 t 1215 6s 155 ru 8 HOLOW t HOLION 4 YOLON HOLOW EN 9 HOION Z YOLOW ity CO O G HOIOM an L HO1ON HH I Ms A Yen ofr E Sle sle T a Hy ay gei pue zi au 5501294 q eeu 02 ay ui eed OAN eu si 1 0 0 gt ees s s 15 IT T 4 1 pages 11 of 18 Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to c
9. lf lf lH J i aga eS 2 5 TT LL Bdr LB B T ZFHOION OF HOLOW m DL HL HOLOW 6HOLOW E YOLOW _ Use Ud 13 Ag puez 1 ssa aq a eeu reed eu S usu a a pages 14 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com Prolyte Products Group 2009 USER MANUAL PLE 30 Di RECT CONTROLLED HOIST PHASE FAILURE PROTECTOR REMOTE CONTROL A remote control for the PLE 030 series is available The master and connected slaves can be controlled with this remote unit The remote should be plugged into link connector The remote works as a run button and emergency stop only Individual presets for each hoist have to be made with the pre set switches first PHASE FAILURE This document describes the phase failure protector inside the
10. 0 010 Power input Power cable 5 m PLA 32 05 10m 32 10 20m PLA 32 20 Prolyte Products Group 2009 pages 17 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST 2 WAY HANDHELD Motor cable 5 m PLA 30 05 PLA 30 10 20m PLA 30 20 PLE 30 020 Power input Power cable 5 m PLA 32 05 10 32 10 20m PLA 32 20 Prolyte Products Group 2009 pages 18 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST 4 WAY BASIC Motor cable 5 m PLA 30 05 lOm PLA 30 10 20m PLA 30 20 BREAK OUT PLA 34 02 Multi cable 5 m PLA 33 05 lOm 33 10 20m PLA 33 20 Direct contr
11. 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST 0505374 SIOINVIS W 7229 0102740762 9 alla PUB N ur jou oq 9 Jequanp 01 N pauuco PUB N aa Jo9uucosi UMOJA YOLOWINOOD LM SWNUO EEI 21 astu CAGE WSR EXD O EEEO HAM 388 LINO 24 mm 337348 LINON LJ 1 15 HSNd z5 eng 9015 AON39H3II3 LS vVON3931 ero E 31d Jel o3uoo SOLUSI pue B uj Spado Jeljoquoo eur SPW 0 uonisod g Aq siu pue uogod S4 LOJ eJ SU JOSUUOOSIP 0151 200 0000 HAUNN ELES eu um SPIPU VEW eu Ag SIUE pueH eumu gut TOM y i ot E y 1 1 umuuum i a i 8 munn 2 c9 H E LY 18 H H p EL zA Z Jojeuoo SEN Dis kk iz E 42 2 8 8 8 8 8 8 8 Ob OW Old 8ed ed id ed 4 p 7 2 2 n 2 4 2 2 Uer s B Ts icm H HHT 50 H 3HH 6 8010 Bae SET SHOLOW HOLOW NAS zi iu ANA AAA M S og ap c Je ee ciel ag NX zu AY o r z oft Jz afr Tz m E E LL H H H LL H I
12. E 30 044 4 way controller basic 19 version Width 483mm 15 5 Kg Height 134mm Depth 440mm PLE 30 083 8 way controller basic 19 version Width 483mm 17 5 Kg Height 134mm Depth 440mm 12 way controller basic 19 Width 483mm 20 5 Kg version with thermal motor Height 178mm protectors Depth 440mm ELECTRICAL CONNECTIONS Prolyft can supply a full range of cabling to make your system work Cabling should comply with the applicable standards Decent plugs should be used All cabling should be tested on functionality and resistance in Ohms Failures in cabling and plugs could cause mall function of the hoist and controllers CONNECTION DATA OF C FORM PLUGS AND MULTI PLUGS WARNING Wiring tables should be respected at any time to avoid damage to the hoist and controllers e Re L1 UI L2 V1 L3 WI PE ground Zero Wire Colour EU Colour US Pin _ 1 Red s ground Yellow Green ND pages 3 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com PE ground Yellow Green 7 3
13. PLA 30 05 PLA 30 10 PLA 30 20 5 o W So Eg 5E 4 co O N c Ppp 2555 2 5 5 52 EJ ab kou n 5 lt lt lt l Ll Q 5 0o eg 5 Eoo e N o e uy ou CN 25 lt 1 E 2 5 ea 5 gt ir 4i z I C qu Prolyte Products Group 2009 pages 21 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com
14. Prolyft PLE 30 and 40 series controllers Phase Failure When all phases are present and in correct order LED no 1 On and LED no 2 Out are lighten ON When phases are not in correct order LED no 1 On and LED no 3 Phs Seq are lighten ON In this case the phases shall be turned This can be done by disconnecting the controller The power cord is equipped with a phase reverse plug Use a screwdriver to turn phases In case of missing phases or when there is a voltage unbalance of 15 or more between phases LED no 1 On and LED no 4 Asm are lighten ON In this case the controllers main relay is not activated Voltage Unbalance When the phase to phase voltage unbalance is less than the adjusted value by the user the output relay is activated If the unbalance value exceeds the limit value 5 15 to be set by the user the output relay is switched OFF at the end of delay time 0 1 10s also to be set by the user LED No 2 Out is lighten OFF and Asymmetry error LED no 4 Asm is lighten ON If the fault disappears within the delay time the output relay is not switched OFF Remote control PLE 30 043 The voltage unbalance occurs if the L1 L2 L3 are loaded unequally This can be caused by a non uniform distribution of loads on the lines The voltage asymmetry causes a rise of the motor temperature and a reduction of the rated motor power Voltage asymmetry limit values can be adjusted between 5 an
15. USER MANUAL PROLYFT CONTROLLERS FOR DIRECT CONTROLLED HOIST PLE 30 123 APREILYF T Should you have any questions or have problems with this product please call Prolyft at 31 0 594 85 15 15 Before using the controller hoist fill in the information below Model No Purchase Date Service point CONTENT SYSTEM DESCRIPTION LIMITATIONS OF USE INDENTIFICATION ELECTRICAL CONNECTIONS DO S AND DON TS PLE 30 044 4 WAY FOR DIRECT CONTROLLED HOIST PICTURE FUNCTIONAL DESCRIPTION WIRING DIAGRAM PLE 30 083 8 WAY FOR DIRECT CONTROLLED HOIST PICTURE FUNCTIONAL DESCRIPTION WIRING DIAGRAM PLE 30 123 12 WAY FOR DIRECT CONTROLLED HOIST PICTURE FUNCTIONAL DESCRIPTION WIRING DIAGRAM PHASE FAILURE PROTECTOR REMOTE CONTROL GUARANTEE TROUBLE SHOOTING 1 WAY HANDHELD DIAGRAM 2 WAY HANDHELD DIAGRAM 4 WAY BASIC DIAGRAM 8 WAY BASIC DIAGRAM 12 WAY BASIC DIAGRAM 15 15 16 SYSTEM DESCRIPTION Prolyte has designed a range of controllers that can be used in conjunction with the Prolyft chain hoist but also with most other types of Direct controlled chain hoists provided they will fit the electrical limits of this equipment To be able to control your chain hoist on low voltage control please contact your nearest Prolyft Service Point They can supply you with adequate controllers and manuals All controllers have a custom build sturdy steel 19 rack hous ing The housing is 3HE OR 4HE
16. be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 RECT CONTROLLED HOIST PLE 30 083 FUNCTIONAL DESCRIPTION 8 WAY FOR DIRECT CONTROLLED HOIST 3 4 8 5 6 2 FRONT SIDE 19 3U rack housing Front plate release bolts Mains switch 3 phase short circuit breaker Short circuit protection for power and control OQ ON direction Run button po Du Rn BACKSIDE 19 9 Power cable of 100cm with 32A 5p CEE plug with phase reverse plug 10 2 x Output HARTING 16p connector 11 Link option to daisy link multiple controllers for operating Up 0 Down switch for pre selecting the individual hoist 9 Emergency button 10 Phase failure protection 11 12 13 14 15 16 17 18 Measure the main power supply to be sure the operating voltage is correct and all the phases are present Release the emergency button by turning it anti clockwise Connect the controller to the power supply and switch it on using the main switch Connect power cords to each of the hoists to be operated 4 single cords can be conneded to one multi cord Connect the power cords to the controller by using a break out HARTING 16p gt 4x 16A 4p or connect th
17. cabling and connections Connect properly measure 2 Corresponding switch is pre selected in the 0 position Select up or down This can be any of the switches from the connected masters slaves Set to 1 9amp for Prolyft hoist 5 Mains switch is switched of Switch on 3 Thermal motor protector is switched off 4 The thermal motor protector has the wrong setting 6 Emergency button is activated Turn button clockwise to release 7 There is to much resistance in one of the connectors Measure the resistance in Ohm s of the connectors 9 Phase failure indicator shows red 9 Power supply is switched of 10 Control circuit breaker is switched off 11 Mains switch is switched of Switch on 13 Environmental temperatures are to high 14 There is to much resistance in one of the connectors Measure the resistance in Ohm s of the connectors Prolyte Products Group 2009 pages 16 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST 1 WAY HANDHELD Motor cable 5 m PLA 30 05 10m PLA 30 10 20m PLA 30 20 PLE 3
18. d 15 The Hysteresis is fixed at 20 Example Given 3x380V supply with 10 asymmetry relay switches OFF at 380 380 x 10 342V Relay switches ON at 342 342 x 10 x 20 348V Prolyte Products Group 2009 pages 15 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST GUARANTEE 1 Prolyft controllers are delivered with a one year guarantee 2 If for a reason outside the control of the vendor the delivery is delayed the time lag cannot exceed three months 3 If the use installation of the controller is delayed the corresponding extension of the guarantee a single extension limited to three months must be requested and written confirmation obtained 4 The vendor undertakes to eliminate all operating errors originating from the concept the execution the components or the materials themselves 5 The guarantee does not cover normal wear or the failures resulting from abnormal use It does not cover damage due to a lack of supervision to false operation or to a bad utilisation of the controller particularly due to o
19. d protected from corrosion Only a competent person may install and operate the controller Make sure that connecting cables are in good condition and connectors are fitted properly Make sure that connecting cables are always symmetrical fitted If the hoist direction is different from the Up down indicators on the controller check intermediary cabling and change phases by means of phase reverse facility in the CEE plug at the main power cord Use only original parts in case of repair or replacements During operation of the control always remain alert In case of emergency press the emergency stop button this will inactivate all functions of the control Before operation check if the load is correctly fastened and at tached to the hook Do make sure the hook latches if used are closed and not supporting any part of the load Make sure you have an unobstructed view on the full travel path of the load Make sure that the load is in the correct position before moving it Make sure that each hoist is an exact vertical position to the load and that the load chain is unobstructed before operating the controller If used out doors use sufficient protection against bad weather conditions Use the material under normal working conditions ambient temperature atmosphere Moving a single load or truss system requires experienced and competent operators All the necessary precautions should be taken to ensure a correct distributi
20. e multi cord to the controller Link the controllers if you want to operate more than 4 channels using one run button Check if the pre selection switches for all hoist are in the 0 position Select a hoist and switch it in the up or down direction Press the run button for 2 seconds to make sure the hoist has power and if the running direction of the hoist matches the selected direction on the controller Up is green LED down is red LED If the direction of the hoist is not correct change phases using the phase change plug on the power cable If individual hoist run in the wrong direction check intermediate cabling or check the hoist Make sure that the load to be lifted is in the correct position Clear the area from obstacles No people are allowed under the load Make sure all people have left the operating area before you start to move any load Make sure you have an unobstructed view on the full travel path of the load Pre Select all hoist needed in the up or down direction Press the run button to activate all hoists and hold it till the load has reached the desired height It may be necessary to level the rig at certain stages Never press the run button staccato This can severely damage controller and hoist If the desired height is reached release the run button and switch of the mains power switch In case more hoist need to be operated than the controller allows you can daisy link two or more controllers by mean
21. hange or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com PLE 30 123 12 WAY FOR DIRECT CONTROLLED HOIST FRONT SIDE MASTER 1 19 AU rack housing 2 Front plate release bolts 3 Mains switch 3 phase short circuit breaker 4 Short circuit protection for power and control 5 Up 0 Down switch for pre selecting the individual hoist direction 6 Emergency button 7 Run button 8 failure protection BACKSIDE MASTER 9 Power cable of 100cm with 32A 5p CEE plug with phase reverse plug 10 3x Output HARTING 16p connector 11 Link option to daisy link multiple controllers for operating lager quantity of hoist with Hirschmann CASLS connector Prolyte Products Group 2009 USER MANUAL PLE 30 RECT CONTROLLED HOIST FUNCTIONAL DESCRIPTION 15 10 11 12 13 14 18 16 Li 18 19 Measure the main power supply to be sure the operating voltage is correct and all the phases are present Release the emergency button by turning it anti clockwise Connect the controller to the power supply and switch it on using the main switch Connect power cords to each of the hoists to be operated 4 single cords can be conneded to one multi cord Connect the power cords to the controller by us
22. ing a break out HARTING 16p gt 4x 16A 4p or connect the multi cord to the controller Link the controllers if you want to operate more than 4 channels using one run button Check if the pre selection switches for all hoist are in the 0 position Select a hoist and switch it in the up or down direction Press the run button for 2 seconds to make sure the hoist has power and if the running direction of the hoist matches the selected direction on the controller Up is green LED down is red LED If the direction of the hoist is not correct change phases using the phase change plug on the power cable If individual hoist run in the wrong direction check intermediate cabling or check the hoist Make sure that the load to be lifted is in the correct position Clear the area from obstacles No people are allowed under the load Make sure all people have left the operating area before you start to move any load Make sure you have an unobstructed view on the full travel path of the load Pre Select all hoist needed in the up or down direction Press the run button to activate all hoists and hold it till the load has reached the desired height It may be necessary to level the rig at certain stages Never press the run button staccato This can severely damage controller and hoist If the desired height is reached release the run button and switch of the mains power switch In case more hoist need to be operated than the controller
23. ion does not allow it Never use the controller if it is in bad condition Never use suspected spare parts or parts whose origin is not known Do not subject the controller to brutal shocks Never distract the operator s attention while he is operating the system Do not use the controller for a purpose or in an area for which it is not intended Do not expose the controller to an aggressive atmosphere temperature acidity Do not use the safety components as operation components emergency button main fuse switch etc Do not use the controls needlessly avoid inching stop start operation of the buttons This can cause overheating and even damage to the hoist Do not change the operating direction whilst the RUN button is pressed hoist under power If the hoist direction doesn t match with the indications on the controller don t change phases inside the controller but check the interconnecting cables or the individual hoist after having disconnected all power cables Never use hoists who are running in the opposite direction of the selected direction Do not connect the controller to an unknown power supply check if the power source matches the specifications of the controller and the hoists under voltage or over voltage 5 absence of phase A WARNING THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND OR PROPERTY OF YOURSELF AND
24. ol PLE 30 044 PLE 30 083 PLE 30 123 Power cable 5 m PLA 32 05 10 PLA 32 10 20m PLA 32 20 Prolyte Products Group 2009 pages 19 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST PLA 30 05 PLA 30 10 PLA 30 20 Motor cable 5 m 10m 20 m PLA 33 05 PLA 33 10 PLA 33 20 Multi cable PLA 32 05 PLA 32 10 PLA 32 20 es Se EE o LO N 30 083 BREAK OUT PLA 34 02 ny Prolyte Products Group 2009 pages 20 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 Di RECT CONTROLLED HOIST PLA 30 05 PLA 30 10 PLA 30 20 Motor cable 5m 10m 20 m
25. on of the load and to avoid overloading of a single hoist when multiple hoists are used on one grid The hoists should be checked individually before they will be moved Notify the responsible and competent person after a dangerous operation or if the hoist seems no to function properly Clear the area from obstacles and people and switch working lights on before operating the controls No people are being allowed under the load USER MANUAL PLE 30 DIRECT CONTROLLED HOIST Don ts Never connect a Prolyft controller to a power source other than specified on the unit Never modify the controller unless the manufacturer has authorised the modification Never modify the values and adjustments of the safety components outside the limits provided in the manual or without the approval of the manufacturer Never try to repair or intervene on the controller without the authorisation of the manufacturer or a qualified electrician No unqualified personnel should operate the controller Never connect more hoists then the available number of outlets channels or number of selector switches available Do not use additional splitters to connect more than one hoist per channel Avoid shocks or accidental collision with other objects Never open the controller as long as the system is under power Never block or lock the RUN button in order to continue a movement without manual interference Do not operate the controller if your physical condit
26. produced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST FUNCTIONAL DESCRIPTION 15 10 11 12 13 14 15 16 je 18 19 Measure the main power supply to be sure the operating voltage is correct and all the phases are present Release the emergency button by turning it anti clockwise Connect the controller to the power supply and switch it on using the main switch Connect power cords to each of the hoists to be operated 4 single cords can be connected to one multi cord Connect the power cords to the controller by using a break out HARTING 16p gt 4x 16A 4p or connect the multi cord to the controller Link the controllers if you want to operate more than 4 channels using one run button Check if the pre selection switches for all hoist are in the 0 position Select a hoist and switch it in the up or down direction Press the run button for 2 seconds to make sure the hoist has power and if the running direction of the hoist matches the selected direction on the controller Up is green LED down is red LED If the direction of the hoist is not correct change phases using the phase change plug on the power cable If individual hoist run in the wrong direction check intermediate cabling or check the hoist Make sure that the load to be lif
27. r alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST 0 Ald dAL SIGINY ISV IN 249010270526 ume l4AlOud L eyes 8 UOA 1VNNV t 10H INOO HJAOO NIG HOLON 6 HOLON HOLOW Z 1012002 9 aum pue N JOU oqr9 Jaquiny N jpeuuoo pue joeuuoosi q eseud Agoz uo exeledo o1 ejqeiins ero 0 Ald ejouieJ pue e uim e1eJedo 0 eur oj uonisod eui Aq siy pauu 0 pue uonisod v eJ eu j9euuoosIp 0 SI 7600 0000 Jequinw jeues uy sJeroJjuot ur eui Kg lt J9 ONUOD eyouleu V YOLOW HOLON Lx Aq 67 pue 21945800 eq o1 eneu ei Ul repu 90 234 eui Bursn sr ueu jk OVAOe amp xep JUANG yora OVADOP Weng ang 060 uomneledo HO LOV INOO L5 H3 vau LIII 24 H3Vvaua LINDIO LA LYV LS NOLLNG HSNd 25 dOLS AON39H3I B LS VOIN3931 6 HOLOW HOLOIN 18J0 u0y ueseud pages 8 of 18 Prolyte Products Group 2009 Prolyte has made every effort to ensure the accuracy of this manual No liability will
28. s of the link cable The emergency breaker only works for the controller from which the breaker is pushedl lager quantity of hoist with Hirschmann CA3LS connedor Note NEVER change the running direction of a hoist when the run button is pushed Prolyte Products Group 2009 A WARNING Use only cable and connectors which are in good condition Never connect more than one hoist per channel Not respecting this manual can cause severe injury or even death pages 9 of 18 Prolyte has made every effort to ensure the accuracy of this manual No liability will be accepted for errors Prolyte reserves the right to change or alter their products or manuals without prior notice No part of this manual may be reproduced in any form or by any means without prior written permission Prolyte Products Group Phone 31 0 594 85 15 15 Fax 31 0 594 85 15 16 www prolyte com USER MANUAL PLE 30 DIRECT CONTROLLED HOIST SIOINVISV A 239 8 IOHLNOO 8 YOLOW Z 9 YOLO G HOLOW 800 3ld 4 1 70 z WIE 1A 9 pue N JUN jou Jequiny N PUB j2euuoosiq ABOZ UO e1eJedo o1 erqegns Seu OL H3 OO Td NIG tH 74 T HO1OMN HO1IOMN 2 HOLOW HOLOW c 0109000 BEEN r0 0 31d SPUS puer SPW o1e geins HIPU eui amp exeuio1uonsod Aq 8101 1
29. ted is in the correct position Clear the area from obstacles No people are allowed under or on the load Make sure all people have left the operating area before you start to move any load Make sure you have an unobstructed view on the full travel path of the load Pre Select all hoist needed in the up or down direction Press the run button to activate all hoists and hold it till the load has reached the desired height It may be necessary to level the rig at certain stages Never press the run button staccato This can severely damage controller and hoist If the desired height is reached release the run button and switch of the mains power switch In case more hoist need to be operated than the controller allows you can daisy link two or more controllers by means of the link cable The emergency breaker only works for the controller from which the breaker is pushed Note NEVER change the running direction of a hoist when the run button is pushed A WARNING Use only cable and connectors which are in good condition Never connect more than one hoist per channel Not respecting this manual can cause severe injury or even death pages 6 of 18 USER MANUAL PLE 30 DIRECT CONTROLLED HOIST SIGINV ISV N Z390L0Z2 Z0 z L 9HeS UOA Vv0 0 Ald dAL 9 aum N yur JOU oq 9 JequinN N am jeuuoo pue y am j euuoosi
30. verload inching under 8 The guarantee excludes any other services or indemnities The repairs covered by the guarantee are carried out as a rule in the workshops of the vendor or authorised agent When servicing of the equipment is done outside these workshops the labour costs for disassembly or assembly of these parts are borne by the vendor when these are done exclusively by his staff or by an authorised agent 9 The replaced parts become the property of the vendor and must be returned to the vendor at his expense 10 For components of a relative particular importance that are not manufactured by the vendor and which carry the brand name of specialised manufacturers the manufacturer s guarantee which can vary according to the manufacturer is applicable voltage or over voltage or conneding errors The guarantee does not apply for expendable parts defined by the 6 The guarantee does not apply when there is disassembly manufacturer modification or replacement of parts mechanical or electrical Fuses by an unauthorised party or without our prior agreement Centactoresrfacis 7 The guarantee only applies for original factory installed spare parts For the duration of the guarantee the vendor undertakes to replace or repair free of charge the parts in his workshop that are acknowledged to be damaged following examination by a qualified and authorised service Hoists do not respond to the run signal 1 Check
Download Pdf Manuals
Related Search