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Operation and Service Manual Model Y140b – Rabbit 2 Thermo

Contents

1. PANEL MOUNT FEMALE CONNEC NOTE CONNECTOR PART OF WIRE 12 46716 TOR REAR ELECTRONICS BOX ASSY 446693 39 COVER ISPLY CABLE LCD DISPLAY 20070 16 ELEC ASSY As H PRINT HEAD I PN 20220 31 FRONT VIEW ELECTRONI ASSY 46693 BOX TRANSLATOR BD 5 X 20 MM 043 11 iE PN 2001 COVER EACH SOLDERED U w SHRINK TUBING SZ NK RIBBON SWITCH S 1 10 PN 20081 58 ASSY 46734 4 a Ze DETAIL DETAIL 1 t4 OR COMPLETE tal a u REF ELECTRONICS Y 46693 IN 7 f MANUAL BLACK 2 WHITE 24 CERAMIC HEATER ELEMENT ASSY 46685 DETAIL 2 2 m 5 O 1 6 WIRE Ka w LU N 3 FUNCTION KEY LABEL L5 ASSY 466
2. SONN w SHRINK TUBING SEDENS INK RI SWITCH PN 20081 58 1 1 ASSY 46734 H DETAIL 1 i 1 1 i H O 4 MOUNT 5 2 P FEMALE CONNECTOR NOTE CONNECTOR PART OF WIRE ASSY RAMIC HEATER EL i 46716 H sy 4668 DETAIL H H 2 10 KEYBOARD H 20200 39 EN Z NALE P S 2 CONNECTOR H WIRE 22 PN D 1348 N FRONT VIEW r ELECTRONICS T DISPLY e ASSY 46693 UNCH N DISPLY CABLE i LI i EE TO LCD DISPLAY 5 TT H 20070 16 5 MACHIN ag 7 ASSY 46714 36 PIN CONN 0082 52 ELEC BOX VIEWED w SWI L J ASSY 46715 N 1 DOOR OPEN 2 MATES FT 7 TT ASSY X KEYBOARD H DASHED BLACK 2 20200 39 pono LI 1 kaw 5 2 KEYBOARD DUST COVER H SS 5 2 SEE NOTES 1 AND 2 PN 20200 40 H i 33 PIN FFC CABLE 77 pe TO PRINT HEAD 1 FFC CABLE 33 LEAD KN Ge j 18716 jim PN 20220 31 EE eee d e 16 DETAIL DETAIL o HEADER x H 3 0 5 X 2 H m gt N FROM ELEC M 0 5 X 20 MM E N 720021 48 X Box NN 43 11 H OLENOID VALVE zu 2 ASSY 46750 ak
3. CELSIUS The temperature setting will change respectively Press the END OPERATION ESC key and the display will show the message SAVING OPTIONS The heat sealing temperature is pre set at 380 F 193 C To change the temperature setting press the KEYBOARD OPTIONS F6 key on the keyboard The display will show PRINT LABELS BY QUANTITY or CONTINUOUS press the arrow down Y key twice and the display should now show TEMP SETTING 380 To increase the temperature press the arrow right gt key to decrease the temperature press the arrow left lt key until the desired temperature setting shows Press the END OPERATION ESCAPE key and the display will show the message SAVING OPTIONS The machine may take some time befor it reaches and displays the selected temperature J 15 The cycle time for the seal is factory set There are two different sealing cycle times normal seal time which is 2 7 seconds and heavy seal time which is 4 8 seconds To change the cycle length Press the NORMAL HEAVY F3 key on the keyboard The display will show the message of either NORMAL SEAL TIME or HEAVY SEAL TIME The message shown is the current selection If in heavy seal time mode an H will show on the right side of the display At this point the machine is ready to be operated
4. the READ OPTION ERR message does not clear press the END OPERATION Escape key and normal operation should begin The KEYBOARD OPTIONS may need changes in this case also If this error occurs notify Thermopatch immediately e LOW TEMPERATURE The LOW TEMPERATURE message means the machine has not yet reached operating temperature Wait until the message clears and the temperature has reached the set amount 7140 BUSY When the message Y140 BUSY appears on the display the machine has not yet finished a step It is either looking for label tape to print on or a sealing cycle was missed If the machine is out of label tape reload it If the machine is waiting for a sealing cycle seal it The machine should return to normal operation e END OF TAPE This message appears when the machine has either run out of tape or come to a splice in the label tape splice and end of the roll are marked with a piece of silver tape Press the UNLOAD TAPE F4 key and the label tape will back out of the machine For a splice the silver tape is ahead of the splice remove the silver tape tear it off and discard To reload the label tape insert the label tape into the tape entry guide and press the LOAD TAPE 1 key The tape will load and the machine will return to normal operation Sch
5. DESCRIPTION QTY PARTNUMBER 1 FRONT FASCIA LCD DISPLAY ENCLOSURE 1 46676 2 FLAT HEAD PHILLIPS SCREW 4 40UNC x 5 8 LG 4 21056 08 C 3 FLAT WASHER ZINC PLATE M3 8 21047 03 4 SPACER NYLON 140 ID x 250 OD x 250 LG 4 24015 75 5 HEX NUT ZINC PLATED 4 40UNC 4 21051 03 A 6 LCD ENCLOSURE LID PROVIDED w FRONT FASCIA 1 46676 LID 7 CLAMP PLATE LCD ENCLOSURE 1 46679 8 MOUNTING PLATE LCD ENCLOSURE 1 46678 9 FLAT HEAD SLOTTED SCREW x 0 7 x 12mm 4 21044 06 B 10 LOCKWASHER ZINC PLATED M6 1 21046 07 A 11 THUMB SCREW KNURLED M6 x 1 0 x 16mm 1 21029 43 12 DISPLAY POST LCD ENCLOSURE 1 46677 13 FLAT HEAD PHILLIPS SCREW x 0 5 x 13mm 4 PROVIDED w BOX 14 OVERLAY LCD ENCLOSURE 1 46682 15 ASSEMBLY LCD PANEL w FLEX FLAT CABLE 1 47004 LCD PANEL BOX ASSEMBLY Assembly 46675 LER L SEALING ARM ASSEMBLV Assembly 46627 REVISION 030105 DESCRIPTION QTY PARTNUMBER 1 SIDE PLATE LEFT 1 46628 2 FLANGE BEARING METRIC 12mm ID x 14mm OD 2 24004 35 3 STUD PIVOT 2 46630 4 ARM SEALING 1 46629 5 CUP POINT SET SCREW M10 x 1 5 x 40mm 1 46733 6 SIDE PLATE RIGHT 1 46631 7 HOLDER PLATEN 1 46644 8 FLAT HEAD SLOTTED SCREW M4 x 0 7 x 10mm 2 21044 05 B 9 SEALING PLATEN RUBBER 1 DH 3187 10 HANDLE SEALING ARM 2 46632 11 CUP POINT SET SCREW M10 x 1 5
6. E erte o eliminate typographical errors and comply with machine emhancemens mis Engineering Change Notice effects the following SeraiNos _______________ Machines 4410072 onward LL _ 220 Machines 4420471 onward DRAWINGS AFFECTED TYPE SCHEMATIC ASSEMBLY DWG PARTS KIT USER MANUAL SYSPRO NUMBER 46724 Y140b AFFECTED NO NO NO YES YES STATUS COMPLETE COMPLETE DISPOSITION OF INVENTORY CODE 1 USE AS IS NO ACTION REQUIRED 5 USE ONLY UNTIL NEW PARTS ARE AVAILABLE 2 REWORK PARTS ONLY 6 SCRAP AND REORDER 3 REWORK ALL EQUIPMENT IN HOUSE 7 MANUFACTURING TO ADVICE 4 USE EXISTING INVENTORY TO DEPLETION 8 OTHER ACCOUNTING PRODUCTION ASSEMBLY PRODUCTION MANUFACT CONTROL MANAGER LEADER INSPECTION PURCHASING CUSTOMER RESEARCH SUPPLY SERVICE MANAGER ECNFORM RI 3 14 02
7. tting Air Pressure lin pressure to the Y140b Rabbit 2 Thermo Seal machine should be a minimum of 70 psi 4 9 operating pressure is 100 psi 7 0 pressure follow the instructions le Make sure the air is connect working air filter reg the back right side of the machine Pull up the knob on top of th Slowly turn the knob pressu bars The machine maximum bars The machine comes If you want to change the below ted and the air gauge is ulator gauge is located on e air filter counter clockwise to decrease air re or clockwise to increase air pressure until the gauge shows the desired air pressure Pushin NOTE Periodically check the supp g the knob back down locks the setting in place ly pressure to the machine to ensure a good seal SECTION 3 TROUBLESHOOTING AND MAINTENANCE PROBLEM ANALYSIS Before referring to the information below check for proper set up and operation as outlined in preceding sections of this manual Some repair procedures requir a person with mechanical and electrical skills MESSAGES e READ OPTION ERROR If a READ OPTIONS ERR message appears on the display when the machine is turned ON but the message goes away and the machine continues with normal operation the KEYBOARD OPTIONS were set to default and may have to be changed 5 Page 2 4 for information on this procedure
8. No E gt Th erm opatch ISSUED BY DATE 03 09 2005 p APPROVED BY DATE 03 09 2005 MACHINE MODEL Y140b Rabbit 2 110v amp 220v SERIAL NUMBERS AFFECTED See note below SUMMARY OF CHANGE REVISION TO OPERATOR s MANUAL Sheet 1 of 1 PART DWG E EXPLANATION D DESCRIPTION REASON REV DISP SIZE LTR CODE 46724 JE Miscellaneous revisions to the Operators Manual andrevsed note 4 manual format to PDF on Compact Disc media LL ______________ REVISION _ 11 Added color front cover sheet to manual So p Added color Thermo Seal Supplies sheet to manual between sections anasections Section 4 page 4 5 changed Bill Of Material item 5 from port 45858 to part 47004 new Secton4 412 changed Bil Of Materilitem 35 port 46695 to part 44690 Section 5 pages 5 2 59 and figures 5 1 amp 5 6 J folowngnototion machimesbullpiorio2004navea LL Section 5 page 5 1 changed section LL Heater Shield Replacement to Heater Shield Replacement 2001 _______________ LL Section 5 page 58 section heading Ceramic Heater installation added notation Note this applies to machines built prior to 2004
9. For temperature and time adjustments see below or page 1 7 for temperature and page 1 8 for time 10 may be helpful to keep notes of these settings for future use to save time Setting seal time and temperature Factory settings are shown in Figure 2 5 PRE SET AT eor 193 Air Pressure 60 5 1 4 2 bars Figure 2 5 Factory Settings Heat and Time 11 You can change the time and temperature settings by using keyboard command keys To change the time setting Press the NORMAL HEAVY key on the Keyboard display will show the currently selected seal time To change the setting back press the same key again and the original setting will return When the heavy seal time is selected an H will appear in the lower right corner of the display change the temperature setting Press the KEYBOARD OPTIONS F6 key on the keyboard The display should now show PRINT LABELS BY QUANTITY or CONTINUOUS press the arrow down V key twice and the display will show TEMP SETTING 380 To increase the temperature press the arrow right gt key to decrease th temperature press the arrow left lt key until the desired temperature setting shows Press the END OPERATION Escape key the display will show the message SAVING OPTION and return to the normal screen Th pre set at 60 psi 4 2 bars
10. RABBIT 2 SYSTEM OVERVIEW The Y140b Rabbit 2 Thermo Seal machine prints cuts and applies temporary identification tags to textil items for easy owner identification throughout the laundering process The identification tag is able to withstand commercial wash operation and the tag can be easily removed without leaving marks or adhesive residue The Y140b Rabbit 2 machine is a self contained unit complete with a printer a PS 2 keyboard display tag cutter and heat seal unit The Y140b Rabbit 2 machine features several label identification options SYSTEM SPECIFICATIONS Specifications for the Y140b Rabbit 2 machine are shown in the chart below Dimensions Height 16 0 inches Width 17 3 inches Depth 17 5 inches Weight x 71 pounds 32 2 kg Air Pressure 1 cfm at 60 psi 05 ltr sec at 4 2 bars Electrical 100 VAC 75 amps 50 60 Hz 115 VAC 68 amps 50 60 Hz 230 VAC 34 amps 50 60 Hz Figure 1 1 Y140b Rabbit 2 Specifications INSTALLATION AND SET UP As you install and set up your Y140b Rabbit 2 Thermo Seal refer to the figures and diagrams shown for a visual expl machine anation of the steps involved in set up CHECKING YOUR ORDER Y140b Rabbit 2 Thermo SealG machine includes e 1 Power Cord 115V 20080 70 230V 41969 1 Air Hose Assembly DH 6795 Air Filter Assembly 115V TP 22045 91 230V TP Ink Cartridge TP 0140 15
11. LOCK WASHER 5 EXT TOOTH 20005 45 UPPER CHASSIS TAPE FEED PLATE Ly L REF D HEX NUT M5 0 8 ZINC PLATED 21045 07 WIRING DIAGRAM 100v REVISION 030105 19 POWER ENTRY MODULE FUSED 2 0 AMPS SOLENOID _ VALVE ELEMENT RING TERM NN FROM HARNESS TO TERMINAL SCR INSIDE OF LIMIT SWITCH SS ROLLER LIMIT S INK RIBBON ROM 36 PIN TRANSFORMER ADVANCE CONN ON MACHINE HARNESS CONN TO ELEMENT E WIRING DIAG FOR CONN CONN STEPPER aec CONN _ 2 55 OPTICAL REFLECTOR ME HEX NUT CONN FROM HARNESS N PLATE WIRE HARNESS ROUTING REVISION 030105 20 CONN TO OPTICAL 2 FROM PNEUMATIC COMPONENT ASSEMBLY Assembly 46701 21 DESCRIPTION o lt PARTNUMBER BODY PNEUMATIC CYLINDER 22010 71 BODY 1 2 ASSEMBLY PISTON ROD 1 22010 71 PISTON 3 PLATE SOLENOID VALVE MOUNTING 1 46765 4 SOCKET HEX CAP SCREW M10 x 1 5 x 80mm 1 21043 24 G 5 SOLENOID VALVE 4 WAY MAC VALVE 1 22046 21 6 SOCKET HEX CAP SCREW M10 x 1 5 x 65mm 3 21043 21 G 7 PLA
12. 140 This message will show when the machine is turned on with label tape loaded Load the label tape and continue operating TROUBLESHOOTING PROBLEMS PROBLEM POSSIBLE CAUSE SOLUTION Machine won t Not plugged in Check connection turn on No power to outlet Check Fuse s blown fuse Check Replace drawer or on main control fuse s see page 1 board 4 Sealing Leak in air supply hose Repair Replace pressure Dust or water air Disassemble and drops lines regulator solenoid Clean see section fluctuates valve 4 Pneumatic Assy Sealing cycle Insufficient air Adjust won t lock in pressure See Page 2 11 Start switch dirty bad Clean Replace Solenoid valve not Clean Replace working see section 4 Sealing Arm Assy No power to machine Check connection Heating element defectiv Replace Page 5 9 Main circuit board Replace Page 5 1 defective Replace Page 5 1 Temperature control board See section 4 defective Electronic Box Solid state relay board Assy defective Poor sealing Temperature ting S Page 2 quality wrong Air pressur ting 5 2 wrong Time setting wrong Try heavy seal Heater shield is loose time Page 2 10 Heater shield or sealing Correct Clean ten bad dirty Replace Page 5 1 Poor printing 1 tridge dry quality int ead spac
13. Operation Manual TP 46724 Rubber Platen TP DH 3187 Tape Dispensers TP DH 2817 EZ OFF or JIFFY Iron Cleaner TP DH 6873 Tape Dispenser Storage Rack TP 46681 Tape Dispenser Bracket TP 46673 Clipboard TP 46670 e e e e e e e Unpacking and setting up the machine 22045 94 PS 2 Style Full Function Keyboard TP 20200 39 Les Remove all packaging materials parts and the machine from the box p Have a sturdy work table ready to set the machine up on ER Connect the air filter screwing it into the fitting on the back side of the machine Tighten the air filter so that it is positioned as in Figure 1 2 page 1 3 4 Connect the air hose to the air filter located on the back side of the machine by pushing the receptacle firmly onto the air inlet NOTE Make sure that there is no water or dirt in the air supply line before you attach it TOWARDS AIR PRESSURE IN MACHINE ADJUSTMENT BULKHEAD PRESSURE REGULATOR AIR PRESSURE GUAGE PSI or BARS Y AIR HOSE ADAPTER AIR 2 FILTER Figure 1 2 Assembling the Air Filter The line pressure coming into the machine should be a minimum of 70 psi 4 9 Bars This is not the air gauge pressure To confirm that the machine air pressure is correct check the gauge located on the front of the filter The gauge should regi
14. S tart the next bundle BY PIECE Ihis selection each item that is tagged Esc When the is option allows automatic indexing of the numbering of If this option is right end of the tag will that is uencing no advance not increase th no spaces or the next increase the bundle are tagged BY option is in the QUANTITY mode the bundle ENTER key is pressed INUOUS mode OPERATION ressed to end one bundle and ENTER key is pressed to the key is to increases the tag number for This option is effective only when the PRINT TAGS BY is in the CONTINUOUS mode to Tag Default NO This option creates an extra tag to be attached to the th INVO invoice itself When active will appear when the invoice messag CE TAG tag is being printe NO Disables this option d AFTER TAGS machine prints an extra of each bundle If the PRINT QUANTITY mode amount of tags ntered are all printed and the CONTINUOUS mode the invoice tag will print when key is pressed to stop printing END OPERATION bundle tags 5 tag at TAGS BY option is in the invoice tag will be printed when the end the th sealed If the the BEFORE TAGS The machine prints an extra tag before the bundle is printed In QUANTITY or CONTINUOUS mode the invoice t
15. misuse negligence accident including without limitation use and operation of such machinery or equipment while parts are loose broken out of order or damaged by the elements Parts replaced under this Warranty are warranted only through the remainder of the original Warranty Any and all claims for Warranty service must include such information as Seller designates and shall include specifically the serial number of each unit if appropriate The foregoing shall constitute the sole and exclusive remedy of any using purchaser and the sole and exclusive liability of Seller in connection with this product THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY WARRANTY OR MECHANTABILITY OR FITNESS AND ALL OTHER OBLIGATIONS OR LIABILITIES OF SELLER INCLUDING ANY TORT LIABILITY FOR NEGLIGENT DESIGN OR MANUFACTURE OF THIS PRODUCT OR OTHERWISE ill is expressly agreed that Buyer shall not be entitled to recover any incidental or consequential damages as those terms are defined in the Uniform Commercial Code and that Buyer shall have no right of rejection or of revocation of acceptance of any part or of revocation of acceptance of any part or all of the goods covered hereby If the Keyboard Skin covering is removed from the Keyboard proper the Warranty for Keyboard is null and void iv SECTION 1 INTRODUCTION TO THE 140
16. 266 ID x 562 OD 2 21020 02 22 PAN HEAD SLOTTED SCREW M3 x 0 5 x 5mm 2 21042 03 B 23 SPACER NYLON 38 OD x 166 ID x 125 LG 4 21028 55 MACHINE COVER ASSEMBLY Assembly 46687 14 NOTE CONNECT TO J3 ON V25 EPROM TO J13 ON THE MOTHERBOARD _ CONNECT TO J3 ON V25 EPROM J12 ON THE MOTHERBOARD CONNECT 23 ON MOTHERBOARD DASHED LINE PIN No 1 NOTE OPPOSITE SIDE OF RIBBON ITM No 25 CABLE 5 PIN DIN ADAPTER PLUG SCREWS TO BOX 25 IS PART OF WIRE ASSY 46716 COVER PROVIDED 2 WITH BOX RUN ITM No 23 16 PIN RIBBON CABLE THRU SLOT amp UNDER ITM No 11 STRAIN RELIEF STRAP CONNECT 22 TO 325 ON 2 MOTHERBOARD 36 CONNECT TO J17 MOTHERBOARD CONTACTS FACING UP PIN LOC RUN ITM No 24 No 1 33 PIN FFC CABLE NOTE THRU SLOT amp UNDER PART OF ELECTRONIC BOX ITM No 11 WIRING HARNESS 46715 STRAIN RELIEF STRAP COMPLETE HARNESS IS NOT SHOWN FOR CLARITY CONNECT TO CN1 ON THE MOTHER BRD CONNECT To P2 ON THE RELAY BRD M NOTE 34 ITM No 4 089 CONNECTOR IS PART OF WIRE ASSY 46717 4 CONNECT J2 ON THE YB EPROM V25 BOARD NOTE ITM No 5 PS 2 CONNECTOR IS PART OF WIRE ASSY 46716 INSTALL WITH KEY UP CONNECT TO CN5 ON THE MOTHER BRD CONNECT TO P4 ON THE RELAY BRD ELECTRONIC COMPONENT ASSEMBLY Assembly 46693 REVISI
17. 4 1 SEE NOTE No 2 amp NOTE No 3 SEE NOTE No 4 SEE NOTE 5 SWIVEL ELBOW ON SOLENOID VALVE SEE NOTE No 1 Y140b RABBIT 2 OVERALL ASSEMBLY REVISION 030105 DESCRIPTION QTY PARTNUMBER 1 PLATE CHASSIS BASE 1 46626 2 ASSEMBLY SEALING ARM 1 46627 3 FLAT WASHER PLAIN M6 8 21047 07 4 LOCKWASHER SPLIT LOCK M6 8 21046 07 A 5 SOCKET HEAD CAP SCREW M6 x 1 0 x 35mm 4 21043 15 E 6 STAND OFF MACHINE CHASSIS 4 46663 7 FLAT HEAD CAP SCREW M6 x 1 0 x 16mm 4 21044 07 D 8 ASSEMBLY TAPE FEED AND PRINTER HEAD 1 46647 9 SOCKET HEAD SCREW M6 x 1 0 x 20mm 4 21043 11 E 10 ASSEMBLY MACHINE COVER 1 46687 11 BUTTON HEAD SCREW M8 x 1 25 x 10mm 6 21061 19 O 12 CASSETTE TAPE ROLL 11 DH 2817 13 TAPE ROLL THERMOSEAL 1 TS4635 01 14 AIR FILTER REGULATOR amp PRESSURE GAUGE 1 22045 91 15 LINE CORD SEE NOTE 1 1 20080 70 16 KEYBOARD FULL FUNCTION USB w PS 2 ADAPTER 1 20200 39 17 ASSEMBLY ELECTRONICS BOX 1 46693 18 MODULE POWER ENTRY 1 20056 18 19 SPACER NYLON 2 24015 79 20 BOARD TRANSLATOR 1 46708 21 LOCKWASHER 4 INTERNAL TOOTHED 2 21021 03 A 22 SOCKET HEAD CAP SCREW M3 x 0 5 x 20mm 2 21043 11 B 23 HEX PIPE NIPPLE 1 4 MNPT x 2 LG 2 DH 6786 24 VELCRO HOOK STRIP 8 in 203mm LONG 1 23025 04 25 CONNECTOR MALE 8mm x 1 4 M
18. CERAMIC HEATER ELEMENT ASSEMBLY HEATER SHIELD LABEL TAPE CUTTER ASSEMBLY HEATER ELEMENT MOUNTING BLOCK Iu Figure 5 6 Ceramic Heater Removal and Installation Note machines built prior to 2004 have a Heater Shield MAIN CONTROL CIRCUIT BOARD REPLACEMENT REMOVAL To replace the circuit board three control settings need to be written down These settings will be entered into the new circuit board Thes ar head photosensor printhead cutter cutter heater Call Thermopatch for the password needed to access these settings e Turn the machine ON and load in label tape e Press the PASSWORD OPTIONS F8 key on the keyboard The display will read ENTER PASSWORD type in the password and press the ENTER key the password was entered correctly the display will read PASSWORD CORRECT for two seconds and then will read seal normal If it does not press the F8 key and enter the password again e Press the arrow up key until the display reads head photosensor xxx Record this number e Press the arrow up key until the display reads printhead cutter xxx Record this number e Press the arrow up A key until the display reads cutter heater xxx Record this number e Press the ESCAPE key on the keyboard and the display will read ENTER DO CHANGES F1 Y140 DEFAULTS e Press the ENTER key the display w
19. REF ELECTRONI H I 14 ES Saco BOX ASSY 46693 IN od MANUAL i M PANEL MOUNT PA S lt FEMALE CONNECTOR BLACK 24 Ware 845 ART OF WIRE ASSY WHITE 2 d ELEMENT L t 46716 E 9 y 1 1 5 H Z VALE P S 2 H CONNECTOR 1 WIRE 1 PN jD 1348 N N E HHE FUNCTION KEY LABEL A 44 41 8 5 1 e lt INE WIRING d NESS E i ASSY 46714 I 5 d J d L DOOR OPEN 5 Com LL DASHED BLACK WIRE H 3 1 NOTES 1 AND 2 33 PIN FFC CABLE pem PRINT HEAD PN 0 51 L FFC CABLE 33 LEAD bat 18 10 DISPLAY CABLE PN d 20070 16 d HEADER 2 a P um 1 i IN FROM X 20 MM om D 043 11 8 OPTICAL SENSOR PN 20010 80 SOLID BLUE WIRE 4 14 N OUT TO PRINT HEAD TRANSLATOR BD N Sassy 46708 _ MACH CHASIS PL ei TRANSFORMER SHROUD DISPLAY _ 1 NK CARTRIDGE GEAR K CARTRIDGE MOTOR ASSV 46694 ae N H REF DISPLAY ASSY 46675 I
20. Refer to Section 2 for further instructions and options When you are finished using the machine and would like to save the tag data press the END OPERATION ESCAPE the keyboard The message WANT TO QUIT key Y or N will appear Press Y Yes to save the data or No not to save If y is pressed the tag data will be saved and the message OK TO POWER OFF appears The machine can be turned off with the main power switch If N is pressed the machine will return to the beginning screen It is not necessary to disconnect the air and electricity SECTION 2 MACHINE OPERATION BEFORE YOU BEGIN Before printing and sealing with your Y140b Rabbit 2 Thermo Seal machine make sure you have completed all instructions for installation as listed in Section This includes e Assembling the air filter on the machine e Assembling tape dispenser bracket amp dispenser rack on the back of the machine cover e Installing the ink cartridge Loading the label tape Also make sure you understand the features and messages of the machine 5 the following pages and Page 3 1 When you begin printing and sealing the display should show an F or a C for temperature scale current temperature anda daily count of printed tags If it does not it will show a message To find out what the messages mean see MESSAGES on Page 3 1 If the temperature and time settings show t
21. Thermopatch Corporation for part replacement information Have the machine serial numbers on hand when calling refer to Section 4 for part number and part locations CARTRIDGE OPTICAL SENSOR SEALING ARM ASSEMBLY 2 BLOW AIR HERE PINCH WHEEL ASSEMBLY BLOW AIR HERE Figure 3 1 Periodic Machine Maintenance CLEANING THE PRINT HEAD e Remove the ink ribbon see figure 3 2 page 3 6 e Rotate retainer spring forward away from printer head and lift printer head up and out carefully e Wipe away all debris from the front of the printer head with alcohol and dry rag e Reinstall printer head and return the retainer spring to the lock position on top of the printer head e Reinstall ink ribbon cartridge refer to INSTALLATION AND SET UP page 1 5 INK RIBBON CARTRIDGE RETAINER SPRING CLEAN FRONT SURFACE OF PRINTER HEAD Figure 3 2 Cleaning the Printer Head Y140b RABBIT 2 THERMOSEAL MACHINE SUPPLIES IHERMO SEAL Tape rolls Sold in packages of 6 White TS4635 01 Tan 54635 02 Blue TS4635 03 Gray TS4635 05 Lavender 154635 06 Yellow 54635 07 Green TS4635 08 Red TS4635 09 Orange TS4635 11 Pink TS4635 13 Gold TS4635 14 THERMO FLAG Tags Sold only in White f TFLAGS 01 1000 box Ink Ribbon Cartridge RC0140 15 Iron Cleaner EZ OFF or JIFFY DH 6783 3 6 SECTION 4 PART IDENTIFICATION
22. and the tape will back out of the machine TOTALS Displays the continuous count and the daily count of total tags printed on the display The display will return to the beginning screen after a few seconds KEYBOARD Goes into a menu of machine operating TONS features to change When the changes are made press the END OPERATION Esc key and if changes were made the display will show the message SAVING OPTIONS See Page 2 4 FEATURES DESCRIPTION AND USE PASSWORD OPTIONS REPEAT TAG 1 ON OFF Will reset the daily counter to zeroes Requires a YES or NO response The display will show the message RESET COUNTER key Y or Note that turning the machine off then on will also reset the daily counter For Thermopatch use only Requires a password Use the END OPERATION Esc to leave the password options selection Pressing this key will make a copy of the last tag that was printed This will require another seal Allows a number or letter to be inserted between two characters already typed in without erasing them When this selection is on the display will show the symbol Used with the entering of label characters When this key is pressed it will move the cursor to the last character position of the tag This is where the tag character will be placed
23. front on the m achine chassis base low the instructions on Page 5 3 and 5 4 for removal and installation of the machin print head cable from th straight back out of the connector e covers e connector on the see Figure 5 4 Pull the cable Remove the ink cartridge see Figure 5 4 Push the Ink Cartridge Mounting Clip towards the front of the machine and pull the ink cartridge straight up out of the machine e Rotate the Printer Head Retainer Spring forward away from the Printer Head e Carefully pull the cable out of the slot in the Tape Feed Plate behind the Printer Head and Printer Head Mounting Block The Printer Head can now be removed from the Printer Head Mounting Block NSTALLATION e Place the new Printer Head in where the old one was e Feed the Printer Head Cable down through the slot in the Tape Feed Plate e Plug the cable into the Translator Circuit Board connector push it straight into the connector e Be sure that the Printer Head is placed in the proper position and is level e Rotate the Printer Head Retaining Spring back into place this spring will hold the Printer Head in the correct position e Install the Ink Cartridge make sure that the Ink Cartridge Retainer Clip is engaged e Install the machine case Refer to Pages 5 3 and 5 4 for instructions on case installation e Note the gap bet
24. not include them in the quantity of tags to print The machine will start printing the tags If the machine is set to print tags Continuously the printing will automatically start without asking for a quantity NOTE It is best to test a seal first on a piece of scrap cloth before sealing to garments Place the garment over the sealing platen with the platen directly behind the area where the tag is to be sealed Grasp the garment and handles sealing the face of in and start the sealing cycle at the If the quantity of the next tag will print and temperature is two sealing If a slightly platen the sealing iron or more cycle Raise the arm until but will not advance un dropped to the resting position cycle the next on both sides of the the platen touches The sealing arm will lock se tags t time pressur to be printed during the the arm has the sealing til During garment can be prepared Pu of the tag Wh laundry next th When en the machine the display If the machine is set incrementing by piece Esc key 140 BUSY piece of scrap cloth to will the tag sealin laundry code exactly Press If the contin tags quanti key an machine is set up after the last ty is going to code can b
25. or merrowed borders Hot Paper Transfers in sizes from 1 to 100 square inches in rolls or cut and stacked Custom or stock designs in one to four colors When ordering machine parts please include model and serial number of the equipment Jr U Thermopatch Corporation P O Box 8007 Syracuse New York 13217 8007 Phone 315 446 8110 Fax 315 445 8046 Toll Free 1 800 252 6555 USA only SECTION 6 Thermopatch Canada Inc 25 Groff Park Unit 5 Kitchener Ontario N2E 216 Phone 519 748 5027 Fax 519 748 1543 Toll Free 1 800 265 6416 Canada only In Australia Thermopatch Australia Inc Unit 9 477 Warrigal Road Moorabbin Victoria 3189 Phone 011 61 3 532 5722 Fax 011 61 3 532 5652 Netherlands Thermopatch BV Draaibrugweg 14 P O Box 50052 Almere 1332 AD Netherlands Phone 011 31 36 549 1122 Fax 011 31 36 532 0398 Germany Thermopatch Deutschland GMBH Werner Von Siemens Strasse Postfach 1522 Stuhr 28805 Germany Phone 011 49 421 56481 Fax 011 49 421 56822 France Thermopatch France 7 Rue Chappe Z I Des Garennes B P 1011 Les Mureaux Cedex 78131 France Phone 011 33 1 3022 0808 Fax 011 22 1 3022 1866 Internet address http www thermopatch com Engineering Change Order Number_3034 EPI NEW ITEM
26. what you have written down press the arrow right gt key to increase the number value or press the arrow left lt key to decreas th number value Repeat the same for printhead cutter and cutter heater Press the Esc key and the display will read ENTER DO CHANGES 1 140 DEFAULTS Press the RETURN key and the display will read SAVING CHANGES for a few moments and return to the beginning screen Operate the machine to check that the new circuit board is installed and operating properly TAPE OUT SENSOR ADJUSTMENT To adjust the tape out sensor the only tool needed is a small straight blade screwdriver Turn on the machine and open the lid on the Top Cover exposing the Tape Guide and photo sensors there must be label tape in the Tape Guide to adjust the photo sensor Using a small screwdriver turn the sensitivity adjustment Screw until the sensor reads the tape and the red LED light on the tape sensor goes out UNLOAD the label tape using the F4 key and reinsert the end of the tape into the Entry Guide The label tape will automatically advance into the Tape Guide when the sensitivity of the reflective photo sensor is set correctly See figure 5 8 page 5 14 WHEEL ADJUSTMENT SCREW DRIVE WHEEL SOCKET HEAD FRONT TAPE CAP SCREW FEED GUIDE M3 0 5 x 16mm gt gt REFLECTIVE OPTICAL SENSOR LEFT T
27. 98 5 MACHINE WIRING gta ga NU SAFTEY LIMIT SWITCH 20082 32 1 ASHED BLACK WIRE 1 5 NOTES 1 AND 2 KEYBOARD DUST H d FFC CABLE 33 LEAD d ISPL BLE d DISPLAY PN 20220 31 4 d 24 1 Li man d J PN 20070 16 y DETAIL 3 HEADER k d v m PN 20031 48 N L SOLENOID VALVE ENSOR 5 ASSY 46730 BLACK 3 TIVE BED Ve ia PN 20081 85 _OPTICAL 5 TRANSLATOR PN 20010 SOLID BLUE WIRE ASSY 46708 L L3 S 1 1 LCD DISPLAY ASSY 46675 NOTE FOR COMPLETE Y REF DISPLAY RER ASSY 46675 IN RINT U irrita PN 20205 36 Ze NOTE Jo r M4 0 7x10mm 1 ALL WIRES BLACK UNLESS OTHERWISE SPECIFIED BENE GR H 2 WIRE TIES EVERY 4 INCHES 21043 06 l JHARNESS GND SE 2 AM L HARNESS SEMPER H 20015 28 mmu m WIRE ASST A RING TERMINAL 1 784673 JPN 20003 45 LOCKWASH lt WP 3 PLC H EXT TOOTH all 1 PN 421045 05 5 4 PLC S RR 1 R ENTRY WIRE ASSY 46732 POWER ENTRY MODULE FILTERED 6 AMP PN 20056 18 GND JUMPER S RING TERMINAL PN ASSY 45708 S 5 TO PRINT HEAD NYLON spacer N NACH CHASI DETAIL 4 TRANSFORMER SHROUD H E 46684 H MS SOCKET HEAD 4 PN 21043 D
28. APE GUIDE BLOCK Figure 5 8 Tape Out Sensor Adjustment CUTTING SHEAR ADJUSTMENT The shear cuts the label tape prior to being sealed shear is out of adjustment difficult and possibly effect Figure 5 9 page 5 15 showing When the cutting the label tape may become sealing of the label tape the Cutting shear Refer to To adjust the Cutting Shear first turn off the power to the machine and unplug it from the receptacle The Top Cover to the machine also needs to be removed See Page 5 3 for complete instructions e Loosen the two socket hex metric hex wrench cap screws 3 0 5 using a M2 5 e Rotate the sealing arm forward and slide a small piece of paper Check to see how much of a gap there between the Cutting Shear is between the paper and Cu e Adjust right until the shear just e Tighten the two socket hex cap screws metric hex wrench tting Shear of paper 3 0 5 the of the Cutting Shear sliding it towards the touches the piec using a M2 5 e Reinstall the Top Cover to the machine and plug it back into the power receptacle MOUNTING BLOCK FRONT SHEAR e PLATE CUTTERARM ASSEMBLY BACK SHEAR PLATE HEATER SHIELD SEALING PLATEN PLATEN HOLDER gt P SEALING ARM PP ASSEMBLY d JN SC AS 4 S Te N Figure 5 9 Cutting Shear Adjustment SEALING PLATEN REPLACEMENT U
29. FEED GUIDE RIGHT 1 46657 18 PHOTO OPTIC SENSOR 1 20010 80 19 BLOCK PRINTERHEAD MOUNTING 1 46658 20 FLAT WASHER ZINC PLATED M6 1 21047 07 21 SOCKET HEX CAP SCREW M6 x 1 0 x 20mm 1 21043 11 E 22 PRINTERHEAD 24 PIN 1 20205 36 23 SPRING PRINTERHEAD RETAINING 1 46659 24 SPRING PIN M5 x 50mm 2 21068 20 D 25 ASSEMBLY INK CARTRIDGE GEARMOTOR 1 46694 26 STAND OFF INK CARTRIDGE 2 46660 27 HEX DRIVE COUPLER INK CARTRIDGE 1 46661 28 CUP POINT SET SCREW M3 x 0 5 x 6mm 1 21049 06 C 29 PLATE INK CARTRIDGE MOUNTING 1 46662 30 FLAT HEAD CAP SCREW M4 x 0 7 x 35mm 4 21044 11 B 31 INK CARTRIDGE BLACK 1 0140 15 32 CLIP MOUNTING INK CARTRIDGE 1 45177 33 FLAT HEAD CAP SCREW M4 x 0 7 x 10mm 1 21044 05 B 34 HEX NUT x 0 7 1 21045 06 A 35 ASSEMBLY TAPE FEED STEPPING MOTOR 1 44690 TAPE FEED amp PRINTER ASSEMBLY Assembly 46647 11 ITEM DESCRIPTION QTY PARTNUMBER 36 SOCKET HEX CAP SCREW x 0 7 x 12mm 5 21043 07 C 37 PHOTO OPTIC SENSOR REFLECTIVE 1 2008 1 85 38 SOCKET HEX CAP SCREW M3 x 0 5 x 16mm 2 21043 09 B 39 TRANSFORMER 110v 115v 230v 1 20060 19 40 SOCKET HEX CAP SCREW M5 x 0 8 x 25mm 3 21043 06 D 41 ASM PUSH BUTTON SWITCH INK RIBBON JOG 1 46734 42 SHROUD TRANSFORMER PROTECTION 1 46684 43 BRACKET HOLD DOWN ELECTRONICS BOX 1 46696 44 SOCKET HEX CAP SCREW x 0 7 x 10mm 4 21043 06 C 45 SOCKET HEX CAP SCREW M5 x 0 8 x 25mm 1 21043 13 D 46 HEX N
30. K M4 4 21046 05 30 BINDER HEAD SLOTTED SCREW 4 40unc x 1 2 2 21060 07 C 31 SCREWLOCK FEMALE w ASSEMBLY 46717 2 4 40UNCX1 4 32 ASSEMBLY V25 SERIAL CABLE 2 46719 33 RETAINER DAUGHTER BOARD 1 46697 34 ASSEMBLY POWER TO RELAY WIRE HARNESS 1 46736 35 ASSEMBLY RELAY TO BOARD WIRE HARNESS 1 46735 36 TIE MOUNT NYLON 3 20080 68 37 PAN HEAD SLOTTED SCREW x 0 7 x 12mm 2 21042 07 D 38 BINDER HEAD SLOTTED SCREW 4 40unc x 3 8 2 21060 05 C 39 HEX NUT ZINC PLATED w ASSEMBLY 46717 2 4 40UNC 40 SUPPORT PAD MOTHERBOARD 1 46769 16 TRANSFORMER COVER EA SOLDERED STEPPER 19 X NN w SHRINK TUBING ASSY 4469 LG PN 1 58 EM TL ei e Lee E r NK RIBBON 5 DETAIL 1 ASSY 46734 GEN um REAR VEN H 8 5 IE DETAIL DETAIL 1 roe Ce 10 74 N FOR COMPLETE ASSV 46693 3 5 9 B O M
31. N BRUNT AE MANUAL PN H D LOCK WASHER EXT TOO 2104 2 P 8 M4 0 7x10mm 2 nui H SOC HEX CAP SCR m mE deer cw tne ce PI 441 PN 21043 LEFT SIDE OF MACHINE f 2222 HARNESS ER UPPER CHASSIS a ARNES FUSE 2 GND TAPE FEED PLATE d 2 pho CIUMPER as PN 20015 28 JUMPE R F Le Se RING TERMINAL ECK 4 IN TL HEX NUT 5 0 8 20003 5 ZINC PLATED d Z 3 PLC S 1 H N I3 m got fa a E MM NUN LEFT SIDE POWER ENTRY MODULE ME _FILTERED 6 6 18 PN WIRING DIAGRAM 230v REVISION 030105 17 TRANSFORMER PN 20060 COVER EA SOLDERED
32. NPT 1 22030 62 26 ADAPTER HOSE 1 DH 6797 27 FLAT WASHER PLAIN M5 1 21047 06 28 BUMPER FOOT RUBBER 4 24090 79 29 SOCKET HEAD CAP SCREW 1 4 20UNC x 3 4 4 21063 06 K 30 BULKHEAD FITTING 1 4 FNPT 1 22030 38 31 ELBOW 90 1 4 FNPT 2 DH 6761 32 PIPE NIPPLE 1 4 MNPT x 2 LONG 1 DH 6766 33 TIE MOUNT 3 20080 68 34 TUBING PNEUMATIC 8mm x 254mm LONG 1 22035 18 35 SKIN KEYBOARD PROTECTION 1 20200 40 36 VELCRO LOOP STRIP 8 in 203mm LONG 1 23025 05 GENERAL ASSEMBLY NOTES European machines use line cord Thermopatch part number 41969 European machines use Air Filter Regulator and Pressure Gauge Thermopatch part number 22045 94 0 10 Bars To prevent cracking of Air filter Regulator and Pressure Gauge during installation do not over tighten fittings Apply the loop potion of the Velcro Strip Thermopatch part number 23025 05 to the underside of the keyboard Connect part item number 34 8mm Pneumatic Tubing to part item number 25 Male Connector Connect the other end of the tubing to the swivel elbow on the solenoid valve 13 12 PLACE DROP OF LOC TITE 242 ON THREADS OF EACH SCREW PRIOR TO ASSEMBLY NOTE USE EXISTING SCREWS PROVIDED w ENCLOSURE TO SECURE BACK LID TO FRONT FASCIA BOX x x 42 PLACE A DROP OF LOC TITE 242 _ ON THREADS EACH SCREW PRIOR TO ASSEMBLY LCD PANEL BOX ASSEMBLY Assembly 46675
33. OCKET HEAD CAP SCREW M4 x 0 7 x 35mm 2 21043 15 C 9 1 46641 10 CUTTER DYNAMIC 1 46642 11 SOCKET HEAD CAP SCREW M3 x 0 5 x 10mm 2 21043 06 B 12 DOWEL PIN HARDENED 6mm x 35mm 1 21048 23 E 13 HINGE PIN CUTTER 1 46643 14 SOCKET HEX SET SCR CUP POINT M4 x0 7 1 21049 05 D 15 COMPRESSION SPRING 1 24075 43 16 SOCKET HEX SHOULDER SCREW 6mm x 25mm 1 21067 05 B 17 STRAP WIRE HARNESS 1 46707 HEATER CUTTER ASSEMBLY Assembly 46637 TAPE FEED amp PRINTER ASSEMBLY Assembl 46647 REVISION 030105 10 DESCRIPTION QTY PARTNUMBER 1 PLATE TAPE FEED SUPPOR 1 46648 2 GUIDE FRONT TAPE 1 46649 3 FLAT WASHER ZINC PLATED M4 19 21047 05 4 LOCKWASHER SPLITLOCK M4 20 21046 05 A 5 SOCKET HEX CAP SCREW M4 x 0 7 x 20mm 7 21043 11 C 6 WHEEL TAPE DRIVE 1 46650 7 BLOCK PINCH WHEEL 1 46651 8 SOCKET HEX SHOULDER SCREW 6mm x 25mm 1 21067 05 B 9 WHEEL PINCH 1 46652 10 SOCKET HEX SHOULDER SCREW 6mm x 10mm 1 21067 01 B 11 SPRING COMPRESSION 8 300 x 0 622 3 24075 44 12 BLOCK TAPE GUIDE LEFT 1 46653 13 CUP POINT SET SCREW M4 x 0 7 x 5mm 1 21049 05 D 14 PLATE TAPE FEED COVER MIDDLE 1 46655 15 SOCKET HEX CAP SCREW M4 x 0 7 x 16mm 4 21043 09 C 16 BLOCK TAPE FEED GUIDE RIGHT 1 46658 17 PLATE TAPE
34. ON 15 ITEM DESCRIPTION QTY PARTNUMBER 1 BOX ELECTRONIC COMPONENT BOTTOM 1 46710 2 BOX ELECTRONIC COMPONENT LID 1 46710 3 PLATE ELECTRONIC COMPONENT BOX LID 1 46712 4 ASSEMBLY WIRING HARNESS DB9 CONNECTION 1 46717 5 ASSEMBLY WIRING HARNESS PS 2 ADAPTER 1 46716 6 ASSEMBLY WIRING HARNESS ELECTRONIC BOX 1 46715 7 FLAT WASHER ZINC PLATED M4 8 21047 05 8 SOCKET HEX CAP SCREW x 0 7 x 10mm 4 21043 06 C 9 HEX NUT ZINC PLATED M4 x 0 7 4 21045 06 10 SOCKET HEX CAP SCREW w ENCLOSURE BOX 4 5 0 8 40 11 STRAP CABLE RESTRAINING 1 45373 12 LOCKWASHER SPLITLOCK 4 2 21021 03 C 13 FLAT WASHER ZINC PLATED 4 4 21023 21 14 HEX NUT ZINC PLATED 4 40unc 5 21051 03 A 15 STAND OFF PC BOARD NYLON 6 32unc 3 20081 93 16 PAN HEAD PHILLIPS SCREW 6 32unc x 3 8 3 21029 34 17 ASSEMBLY MOTHERBOARD 1 45829 18 ASSEMBLY RELAY BOARD 1 46709 19 PAN HEAD SCREW SELF TAPPING w ENCLOSURE 2 6 32UNCX1 2 20 SPACER NYLON PC BOARD 1 46711 21 BINDER HD SLOTTED SCREW 4 40unc x 1 1 21060 11 C 22 LOCKWASHER INTERNAL TOOTH 4 1 21021 03 A 23 CABLE RIBBON 16 PIN 1 20070 16 24 CABLE FLEXIBLE FLAT 33 PIN 1 20220 31 25 ASSEMBLY WIRE HARNESS PS 2 ADAPTER 1 46716 26 BOARD 25 EPROM 1 46747 27 BOARD V25 EPROM 1 46749 28 BOARD TEMPERATURE CONTROL w MICRO CHIP 1 46930 29 LOCKWASHER SPLITLOC
35. OUT TO PR AD OUT TO PRINT HEAD 20010 80 SOLID BLUE WRE NYLON SPACER X MACH CHASIS PL a PN 46711 r DETAIL 4 Lop DISPLAW ASSY 46675 INK CARTRIDGE GEAR NOTOR PLETE 0 H 1 assy pena M ro N 5 gt gt 5 5 5 55 e H DCKET L HEAD SC 25 PN 21043 09 D 7 LOCK WASHER H Zei MS EXT TOOTH PN 421046 06 SK RING TERMINA WTO ren H 6 SOC HEX CAP SCR de PN 21043 06 C LEFT SIDE OF f H HARNESS 4 HORN SCH UPPER CHASSIS E LINE FUSE 2 ANP GND UE H 2709 Ey FT 4188 JPN 5 28 JUMPER E d WIRE ASSY REF H RING TERMINAL 1 f 46731 HEX NUT H 20003 45 E H I ZING PLATED _ 3 PLC De 07 4 EXT TOOTH 2 i l eh 1 PN Y 4 5 za NPOWER ENTRY WIRE ASSY MODULE GND 46732 ENTRY MODULE LOWER CHASSIS RED 6 BASE PLATE H 20056 18 WIRING DIAGRAM 115 030105 18 TRANSFORMER
36. Operation and Service Manual Model Y140b Rabbit 2 Thermo Seal Temporary Identification System Thermopatch TABLE OF CONTENTS WARRANTY SECTION 1 INTRODUCTION TO Y140b RABBIT 2 System Overview System Specifications INSTALLATION AND SET UP Checking your order Unpacking and setting up your machine Assembling the Air Filter Checking air pressure Turning on your machine Loading Label Tape Installing the Ink Cartridge Changing temperature to Centigrade Changing temperature setting Changing heat seal time SECTION 2 MACHINE OPERATION Before you begin Keyboard Command Keys Keyboard options Production Counter Running the machine Turning off the machine Setting Time Temperature and Air Pressure SECTION 3 TROUBLESHOOTING AND MAINTENANCE Problem analysis Display messages Troubleshooting problems Maintenance Supplies SECTION 4 PARTS IDENTIFICATION Machine assembly and part listing Machine Wiring Diagrams 111 4 1 SECTION 5 PARTS REPLACEMENT AND ADJUSTMENT Sealing Shield replacement Case removal and installa Printer Head replacement tion Ceramic Heater Element replacement Main Circuit Board rep Tape Out Sensor adjus lacement Cutting Shear adjustment Sealing Platen replacement SECTION 6 CUSTOMER SERVICE il gt WARRANTY Thermopatch Corporation Syracuse New Yo
37. TE CYLINDER ADAPTER 1 46645 8 ELBOW 90 SPC 2 22030 66 9 SOCKET HEX SCREW M3 x 0 5 x 22mm 2 21043 12 B 10 ADAPTER EXHAUST POLYCONN 1 22005 55 11 MUFFLER EXHAUST BRASS ALLIED WITAN 1 22046 19 12 ELBOW 90 SPC 2 22030 64 13 ELBOW 900 SPC LONG 1 22030 65 14 ASSEMBLY MAC JACK PLUG 1 46766 15 TUBING PNEUMATIC 8mm SPC 1 22035 18 16 TUBING PNEUMATIC 8mm SPC 1 22035 18 PNEUMATIC COMPONENT ASSEMBLY Assembly 46701 22 SECTION 5 PARTS REPLACEMENT amp ADJUSTMENT The following procedures may require some mechanical skills only necessary tools required for the following replacements are slotted screwdriver No 2 5 No 3 No 4 and No 5 metric hex wrenches See Page 6 1 for customer service assistance or to order replacement parts HEATER SHIELD REPLACEMENT 2001 to 2003 Models REMOVAL e Unload the label tape from the entry guide using the UNLOAD TAPE F4 function key e Turn the machine off and unplug the power cord disconnect the air hose to the external air filter regulator e Allow the ceramic heater to cool down before removal of the heater shield CAUTION The operating temperature of the heater is around 350 F 177 C Be sure the heater is cool before working on it e Remove the machine top cover by loosening four button hex cap screws M8 1 25 with a No 5 metric hex wrench two each side e Lift the top cover up off of the scre
38. UT M5x 0 8 1 21045 07 A 47 LOCKWASHER 5 4 21046 06 48 SOCKET HEX SCREW 0 7 x 10mm 4 21043 16 C 49 SOCKET HEX CAP SCREW M3 x 0 5 x 12mm 4 21043 07 B 50 LOCKWASHER SPLITLOCK M3 4 21046 03 A 51 LOCKWASHER INTERNAL TOOTH M5 1 21046 06 B TAPE FEED amp PRINTER ASSEMBLY Assembly 46647 12 2 2 229 7 ju OAA _ MACHINE COVER ASSEMBLY Assembly 46687 DESCRIPTION QTY PARTNUMBER 1 ASSEMBLY BOTTOM COVER 1 46666 2 ASSEMBLY TOP COVER 1 46667 3 ASSEMBLY TOP COVER LID 1 46672 4 ASSEMBLY CLIP BOARD 1 46670 5 ASSEMBLY LCD PANEL 1 46675 6 RACK CASSETTE TAPE DISPENSER STORAGE 1 46681 7 PLATE MACHINE BACK PANEL 1 46713 8 PLATE POWER ENTRY MODULE 1 46764 9 PLATFORM TAPE DISPENSER 1 46745 10 GUIDE THERMOSEAL TAPE 1 DH 3562 11 GASKET TOP COVER LID 1 24091 51 12 BUMPER WHITE POLYURETHANE 4 24091 53 13 BUTTON HD SOCKET CAP SCREW M8 x 1 25 x 10mm 9 21061 19 O 14 BUTTON HD SOCKET CAP SCREW M6 x 1 0 x 12mm 12 21061 20 N 15 WASHER WAVE DISC 440ID x 618 OD 1 21028 48 16 FLAT WASHER ZINC PLATE 469 ID x 922 OD 1 21023 05 17 HEX JAM 7 16 14unc 1 21051 17 C 18 FLAT WASHER ZINC PLATE M3 4 21047 03 19 LOCKWASHER SPLITLOCK M3 4 21046 03 A 20 HEX NUT ZINC PLATE M3 x 0 5 4 21045 04 A 21 FLAT WASHER BRASS
39. ag will be printed after the ENTER key is pressed to start the tags printing NOTE Do not include the invoice tag in the quantity of items to be marked Button Tag Size Default TAG TAG This selection will make the tag 1 1 4 inches long This is used when a tag will be sealed on a garment BUTTON This selection is used to print and seal a 3 inch long tag through a button hole It will require two sealing cycles for each tag the first to print and cut the tag and the second to seal the tag ends together through a buttonhole on the shirt Temp Scale Default FAHRENHEIT This option allows the machine temperature scale to be changed between FAHRENHEIT and CELSIUS The display will show either an F or aC after the machine temperature for which ever is selected Changing this option will change the TEMP SETTING accordingly Temp Setting Default 380 This option sets the machine sealing temperature The degree setting is either in Fahrenheit or Celsius depending on the TEMP SCALE setting To increase the temperature press the arrow right gt key To decrease the temperature setting press the arrow left lt key Do so until the desired temperature is displayed Language Default ENGLISH Sets the display to the desired language Not all languages are currently available PRODUCTION COUNTER There are two co
40. cord Disconnect the air hose from the air filter regulator e Allow the ceramic heater to cool down before going any further IMPORTANT Before lifting the case off the machine remember that the air hose and keyboard cable is connected to the case Take caution when removing the case so these items do not get damaged Remove the Tape Dispenser Rack and Top cover first e Remove two button hex socket cap screws M6 1 0 that mount the mount the tape dispenser rack to the bottom cover use a No 4 metric wrench e Loosen four button hex socket cap screws M8 1 25 two each side that holds the top cover to the bottom cover It is not necessary to remove the screws e Unplug the LCD Display box by gently pulling the 16 pin cable up through the cable slot in the back of the machine cover Disconnect the cable at the pin splice e Disconnect the keyboard plugged into the PS 2 connection on the back of the machine electronics box e The top cover is now free to be completely lifted off of the bottom cover Remove the Bottom Cover e Reach down through the top of the bottom cover and disconnect the 8mm air hose connected between the solenoid valve and the bulkhead fitting is easiest to make the disconnection at the solenoid valve air fitting e Loosen six button hex socket cap screws M8 1 25 three each side use a No 5 metric wrench It is not necessary t
41. e entrance hole with the adhesive side shiny side of the tape facing towards the front of the machine e Push the tape into the entrance until it stops e Press the Load Tape 1 key and the tape will load into the machine see Figure 1 4 below TAPE ENTRY 2 GUIDE VL d 7 BRACKET TAPE DISPENSER 220 2 PLATFORM at lt ik N ADHESIVE AN SIDE OUT 2 TAPE DISPENSER CASE 6 AL LEFT FRONT lt SIDE OF lt MACHINE Figure 1 4 Load Label Tape Roll 1 5 Tl If there is label tape loaded in the machine when it is turned on and is not up to operating temperature a LOW TEMPERATURE message will appear When the machine reaches operating temperature the LOW TEMPERATURE message will disappear Install the ink cartridge into the machine Remove plastic wrap from cartridge Advance the ribbon in the ink cartridge by turning the ribbon advance knob in the direction of the arrow on the cartridge for a few turns This is to make sure that the ribbon is advancing freely e Open the cover lid on the top of the machine e Tip the ink cartridge forward slightly so the ink ribbon falls into the print head slot as shown in Figure 1 5 page 1 7 e Lower the cartridge into the machine Push the mounting clip forward so the cartridge is behind it Make sure that the locating pins on the machine are betwe
42. e saved is EN Y pressed informat appear machine D OPERATION or N Esc kev the machine will tion and the message Turn off the machine If there is on the machine will require this seal will appear return to the beginning screen is printed press the REPEAT d tag will reprint for another seal The printing can continue time the machine is turned on without re entering e laundrv code in the beginning screen The message will appear on the displav save OK tag is unsatisfactory wait until the tag has cooled 11 it off the garmen t from the unsealed end up to run with number press the END OPERATION label left to seal The message label to a The display Re enter as it appears on the bad Seal this discard it ENTER and continue printing and to increment by bundle uous or quantity mode without incrementing in the bundle TAG or 9 tag be turned off the tag the press the WANT TO QUIT key If Y Yes is the laundry code TO POWER OFF will is pressed the If N will return to the beginning screen again without saving the laundry code 9 After running few cycles you notice adjustments needed NOTE Together time temperature and pressure settings effect the printing quality Testing of different settings is necessary to determine the correct combination
43. en the arms of the ink cartridge e Set the cartridge onto the mounting plate The cartridge may need to be turned until the cartridge drops into place The mounting clip should now be holding the cartridge in place not pull the end of the mounting clip up until it snaps over the cartridge e the left of the ink cartridge there is a black switch mounted on the transformer shroud Press the switch labeled INK RIBBON the ink cartridge ribbon should now be advancing so until the ribbon has dropped into the print head slot and the ribbon is level with the ink cartridge e Close the cover lid on top of the machine 13 14 INK RIBBON ADVANCE 9 BUTTON GUIDE PIN x b 22 59 1 EACH SIDE x INK CARTRIDGE RIBBON ADVANCE INK KNOB RIBBON N MOUNTING CLIP PRINT HEAD SLOT FOR INK RIBBON NE RIBBON ADVANCE MOTOR Figure 1 5 Installing Ink Cartridge The factory setting for the temperature scale is Fahrenheit To change to Centigrade press the KEYBOARD OPTIONS F6 key on the keyboard The display will show the message PRINT LABELS BY QUANTITY or CONTINUOUS Press the arrow down Y key three times and the display should now show TEMP SCALE FAHRENHEIT Io change the setting press either the arrow left or arrow right gt keys once and the temperature scale will change to
44. ews with the slots in the Transformer Shroud The back face of the Electronics Box should be flush with the edge of the Machine Chassis Plate Connect the FFC cable to the Translator Circuit Board and reconnect the machine harness to the Electronics Box Carefully slide the Electronics Box back into the machine aligning the two pan head slotted screws within the slots of the Transformer Shroud The back face of the box should be parallel and flush with the back edge of the Machine Chassis Plate Tighten the two screws in lid of the Electronics Box holding the box in place Mount the Bottom and load the lab The settings thal was removed mus PASSWORD OPTIONS use a straight blade screwdriver Back Plate and Top Cover turn the machine on el tape into the machine were written down before the old circuit board b ntered into the machine Press the key on the keyboard and the display will read ENTER PASSWORD Type in the password and press the ENTER key If the password was entered correctly the display will read PASSWORD CORRECT for 5 12 two seconds then will read seal normal it does not press the F8 key and enter the password again With the password entered correctly press the arrow up A key until the display reads head_photosensor xxx If the number in the lower left hand corner of the display does not match
45. hose required for the materials being used printing and sealing can begin If you need to change the settings see Installation and Setup steps 11 12 and 13 For air pressure changes see Setting Air Pressure on Page 2 11 KEYBOARD COMMAND KEYS It is important to understand all the controls of the Y140b Rabbit 2 Thermo Seal machine for efficient operation Figure 2 1 shows a diagram of the keyboard function key layout and Figure 2 2 gives a description of each command key and its use 1 2 F4 F5 F6 LOAD EXTRALONG NORMAL UNLOAD TOTALS KEYBOARD TAPE TAPE HEAVY TAPE OPTIONS ESCAPE F7 F8 F9 F10 11 F12 END OF RESETDAY PASSWORD REPEAT INSERT END OF BEGIN OF OPERATION TAW COUNT OPTIONS TAG ON OFF LINE LINE Figure 2 1 Keyboard Command Keys FUNC TIONI KEN DESCRIPTION AND USE Loads the label tape into the machine EXTRA LONG xtra Long Tape Makes the tag being printed TAPE extra long for a button tag only for one seal It will require two sealing cycles one for cutting the tag and one for sealing the tag ends together The display will show the message EXTRA LENGTH NORMAL HEAVY Changes the seal time between normal 2 7 sec and heavy 4 8 sec sealing cycles The display will show the currently selected setting when the key is pressed UNLOAD TAPE Pushes the label tape out of the machine The display will show UNLOAD TAPE
46. ic hex wrench e Reach down through the top of the bottom cover and re attach the air line 5 16 8mm from the bottom cover 5 4 bulkhead fitting to the solenoid valv Re connect the air hose at the solenoid valve fitting Gently plac Install the Top Cover and Tape Dispenser Rack the top cover assembly down onto the bottom cover Make sure that the top cover does not pinch the 16 pin ribbon cable going to the electronics box the cable should be in the slot between the top cover and bottom cover of the machine Plug the short 16 pin ribbon cable from the LCD Display Box into the 16 pin ribbon cable from the Electronics Box Slide the remainder of the cable down through the slot in back of the machine covers Plug in the Keyboard Keyboard Mount the Tape cap screws into the Electronics Box marked Dispenser Rack with two button hex socket M6 1 0 Use MA metric wrench Tighten the four button hex socket cap screws m8 1 25 two each side PRINT HEAD REPLACEMENT Refer to Figure 5 4 and 5 5 REMOVAL To replac removed so print head plate Fol Unplug the Translator Circuit Board with a M5 metric wrench page 5 7 for parts locations th print head the mach cable plugs ine covers must be the cable can be unplugged and reconnected The into the Translator Circuit Board and is located in the
47. ill read SAVING CHANGES e Now the circuit board can be removed Refer to Page 5 3 for machine case removal instructions Only the machine Top Cover Tape Dispenser Rack and Bottom Back Panel needs to be removed e The Main Control Board is accessible from back of the machine and contained in the Electronics Box To remove the Electronics Box remove the six button hex socket caps screws M6 1 0 that hold the Bottom Back Panel in place use a M4 metric wrench From the top loosen do not remove two pan head slotted screws M4 0 7x12mm that mount the Electronics Box to the Transformer Shroud use a straight blade screwdriver Carefully slide the Electronics Box out the back of the machine The box is connected to a Machine Wire Harness and a Flexible Flat Cable FFC The harness and FFC are long enough to completely remove the box from the machine and disconnect the harness from the Electronics Box and the FFC from the Translator Circuit Board Open the lid to the Electronics Box by loosening the four captivated screws mounted in each corner of the box lid Usea Phillips head or straight blade screwdriver The circuit board is mounted in the base of the Electronics Box and held in place with three snap in standoffs and one binder head screw 4 40UNC Remove the thr daughter boards first remove the pan head screw washer and hex nut disconnect the ground wire and wiring harness in the electr
48. ing wrong Check Adjust ini ad defectiv Replace Page 5 5 tridge not moving cartridge TROUBLESHOOTING PROBLEMS continued SOLUTION PROBLEM POSSIBLE CAUSE Shear not Shear needs adjustment Adjust Page 5 16 Cutting 1 A Problem with shear link Label tape Tape guide is dirty Clean out with jamming up in air gun Page 3 5 tape guide rol leq t Remove tear aids Em off bad piece d Adjust Print Head spacing wrong Check Label tape roll bound up tape tray Clean Adjust Tape is hitting the shear shear See Page or the iron shear is 5 16 Replace binding shear if bad Label tape Label tape position sensor Clean tape guide will not load blocked by dirt dust with compressed into machine air Page 3 5 There is a splice in the label tape with reflective tape after the tape splice and load label tape d Page 5 14 out sensor needs Replace if bad adjustment or defective Unreadable or Loose connect Check 5 section no display display cable 4 Display Assy Bad display cabl m dca Replace Bad display Incorrect Print head too close toj Adjust character label tape Spacing on Obstruction in tape guide Clean Page 3 5 label tape 11 Replace See roller worn sectio 4 Tape Drive motor bad and Printer Assy Marks on Build up on the platen Clea
49. n Replace garment after Build up on the Heater Clean Replace sealing shield S Page 5 2 machine requires periodic cleaning of several items e The Heater Shield on the Ceramic Heater should be cleaned at least once a day with a coarse clean cloth Rub briskly while heater is hot being careful not to get burned You may also wish to use Easy Off Cleaner TP DH 6873 available from Thermopatch Corporation e The Sealing Platen should be cleaned daily with a soft clean cloth When the platen becomes compressed or cracked it should be replaced to ensure quality seals with Sealing Platen TP DH 3187 available from Thermopatch Corporation e Maintain a filtered air supply Check the air filter daily Drain if needed by pushing up on the button at the bottom of the filter bowl e The Tape Guide should be cleaned periodically to eliminate tape loading and positioning problems Remove label tape from the tape guide Remove the ink cartridge to prevent damage to or getting debris on the ink ribbon Use an air gun or can of compressed air to clean the tape guide Point the nozzle so the air blows into the tape guide as shown in Figure 3 1 page 3 5 This will remove any dirt or dust from the tape guide which can cover the tap positioning sensor and tape out sensor It is also advised to clean lint and dirt off the rest of the machine Call
50. nt entered has been printed and sealed the cycle will stop and return to the default screen display t amount of tags to be printed and when the CONTINUOUS To print tags continuous means that when a tags characters are entered the machine it will continuously print tags until the END OPERATION Esc on the keyboard is pressed The display will then return to the default screen display Number of Chars Default 7 This option sets how many characters that can be entered for a tag the range to choose from is as follows e Large characters 1 to 7 e Small characters 8 to 12 sequence Numbers Add Invoice E Defaul By Bundle Th tags printed by bundle or by piece used the numbers on the increase by one after for each bundle or sealed depending on which is selected of numbers can be disabled by selecting NO Numbers at the beginning of the label will piece The seg and the numbers have to be side by side wi letters in between at the right end of th 001 tag EXAMPLE If the tag entered is tch tag printed will be ABCDEO02 Disables this option BY BUNDLE This selection will umber after a bundle of garments INT umber will increas when th umber will increase when the END n E n start the next bundle When in the CONT n p
51. o remove the screws e Remove four button hex socket cap screws m6 1 0 from the power entry plate to gain access to the power entry module use a No 4 metric wrench Carefully disconnect the two wires line and neutral on the back of the module e Begin removing the bottom cover by carefully tilting the back towards you and lifting upwards at the same time The configuration of the bottom cover will require working the opening in the top of the bottom cover around the sealing arm and handles NSTALLATION e Install the case in reverse of the case removal When installing the machine case remember the wires and air tubing connected to it Install the Bottom cover first e Begin installing the bottom cover by tilting the back of the cover towards you and working the opening in the top of the bottom cover over the sealing arm and handles Once the cover is over the sealing arm and handles the cover can come to rest upon the button hex socket screws m8 1 25 three each side Reconnect the two wires line and neutral on the back of the power entry module please refer to the wiring diagram SECTION 4 of the manual Attach the power entry plate to the side of the bottom cover with the four button hex Socket screws M6 1 0 e Place the bottom cover back down over the button hex socket Screws M8 1 25 three each side and tighten them with a M5 metr
52. o stainless steel socket hex cap screws M4 to machines built prior to 2004 Remove the two black oxide socket hex caps screws 4 0 that mount the Wire Strap and Ceramic Heater assembly reinstallation Th ntire assembly can be lifted away CERAMIC HEATER INSTALLATION screws 4 0 7 Mount the Heater Shield to the Ceramic Heater refer Heater Shield Installation page 5 1 Note this applies machines built prior 2004 0 7 that mount the Heater Shield the Ceramic Heater Retain these parts for reinstallation Note this applies iu to the Heater Mounting Block Retain these parts for Mount the new Ceramic Heater assembly in the Heater Mounting Block with Wire Strap and two socket hex cap 559 Run the wire bundle from the new Ceramic Heater assembly down the side of the Sealing Arm Side plate and plug connector into the Machine Wire Harness the connect 5 8 the plug will mate one direction only Anchor the wire bundle from the Ceramic Heater to the existing wire tie anchor using a new wire tie Replace the machine covers and plug the machine into the power source SOCKET HEAD CAP SCREW LOCK WASHER SPLIT LOCK M4 0 7 x 35mm SOCKET HEAD CAP SCREW of 4 0 7 30mm FLAT WASHER e PLAIN M4 e WIRE STRAY 1 FLAT WASHER PLAIN M4 d WIRE 55
53. onics box from the Main Control Board noting the connector locations Remove three pan head screws from the underside of the Electronics Box these screws secure the snap in standoffs to the bottom of the box The Main Control Circuit Board can now be lifted from the Electronics Box enclosure NSTALLATION Install the new Main Control Circuit Board with three new snap in standoffs in the correct location pushing the standoffs into the hole until it has snapped into place see figure 5 7 55 12 Reinstall the pan head mounting screw nylon spacer and ground wire washer and hex nut for the Main Control Circuit Board Be careful not to damage the Main Control Circuit Board during installation Plug in all connectors and cables to their original positions they are numbered to match the connector numbers on the circuit board MAIN CONTROL CIRCUIT BOARD NYLON SNAP IN 4 40UNC HEX NUT NYLON SPACER a 2 4 AOUNC x 3 4 LG BINDER HEAD SCREW STANDOFF gt 6 32UNC x 3 8 LG BINDER HEAD SCREW NOTE i THE TAB ON THE NYLON SNAP IN ur STANDOFF MUST EXTEND OUT ON f TOP OF THE CIRCUIT BOARD Figure 5 7 Installing Nylon Snap in Standoff Install the box lid securing the lid with the four captivated Screws Slide the Electronics Box into the back of the machine aligning the two socket hex cap scr
54. rk Seller warrants this product to be free from defects in material and workmanship under normal use and service Any part which proves to be defective in material or workmanship within one 1 year of the date of original purchase for use except for the Printer Head warranty of six 6 months will be repaired or replaced at Seller s option free of service or labor charges with a new functionally operative part Seller s liability under the Warranty shall be limited to repairing or replacing at it s own factory or through an authorized servic distributor or dealer material which is determined by Seller to have been defective in manufacture and upon which a claim has been made by the original purchaser or user to Seller or an authorized distributor or dealer within the warranty period An authorized officer of the Seller will honor claims under this Warranty only upon written approval Approved return of parts or products will be on a prepaid transportation charges basis only Claims under this Warranty will be honored only upon Seller s determination that the claim is covered by this Warranty and Seller shall incur no obligation under this Warranty prior to such determination This Warranty does not apply 1 to any machinery or equipment which has been altered or repaired except by Seller or it s authorized representatives or 2 to any machinery or equipment which has been subject to
55. s don t want return to t should now be The display 111 NUOUS counter shows the number of seals made since the machine was installed F5 To view the continuous key on the keyboard The beginning screen after a few not be reset Printing Cutting Sealing L Make sure you have followed the instruction described in Before You Begin on Page 2 1 understand the features and messages on the machine ALWAYS keep hands clear of the ceramic heater It is HOT and the high pressure during the sealing cycle can cause severe injury The machine must now be set up for the type of labeling system desired Choose the laundry code lot bundle number store day week etc that will be used for the tags Determine the number of characters to be used whether to sequence number the tags by bundle by piece or no numbering Decide whether to print by tags by a set quantity or continuous printing if invoice tags are needed if the tags will be sealed on the garment or through the buttonhole of the garment For changes to any these options see KEYBOARD OPTIONS on Page 2 4 Key in the laundry code for the tags and press the ENTER key If the machine is set to print tags by Quantity then the display will show the message QUANTITY Key in the number tags to be printed and press the ENTER key If printing invoice tags do
56. se a retainer sealing platen into place screwdriver to pry the Being careful not old sealing platen out to cut the edges a few times of the press the new Seal with the power on to make sure the platen is correctly seated Thermo Seal Supplies Available directly from Thermopatch or your local authorized Thermopatch Distributor B Thermopatch SECTION 6 Thermopatch Corporation s U S and International network of sales representatives as well as its internal Customer Servic heat seal Department offer their assistance in the development of effective mending marking and identification programs Thermopatch markets a complete line of heat seal and marking machines as well as a complete line of materials and supplies Label Printing Machines manual automatic and computer controlled Marking Machines high speed permanent imprinting of decorative or informative marks on most woven fabrics Heat Seal Machines manual semi automatic and completely automatic with high inter platen pressure to assure excellent adhesion of label tapes and mending materials Mending Materials hundreds of weights colors weaves and fibers to match most industrial and institutional fabrics Label Tapes Specially woven 100 cotton and blends with adhesives to match specific processing requirements Emblems high quality blank emblems with screen print
57. ster 60 psi 4 2 bars If the setting is incorrect for your process see Setting Air Pressure Page 2 11 Plug in the power cord left hand side of the machine Plug the external PS 2 keyboard into the connector labeled Keyboard on the back of the machine FUSE DOOR POWER ON OFF B KEVBOARD e POWER 5 2 PORT 5 1 lt RECEPTACLE A 6 LEFT SIDE BACK ACCESS PANEL I OF MACHINE MACHINE Figure 1 3 Plug in Power Cord External Keyboard Check that the main power switch is in the OFF position which is marked with a circle If it isn t switch it to the off position Plug the machine into a power source of the correct line voltage for your machine Turn on the machine by pushing the switch in on the side marked with a vertical line which is the ON position The power switch is located on the left side of the machine towards the front When the machine is turned ON and no label tape is loaded it will beep twice and the display will show Y140 BUSY It will beep twice again and if the machine is not up to operating temperature it will display NO 140 TAPE load tape into the machine e Put the desired tape in the tape dispenser case and place the case into the tape dispenser bracket e Pull out approximately one foot 30cm of label tape off of the tape roll e Insert the label tape into the tape guid
58. unters on t machine one for tracking CONTINUOUS product sealing operation display The daily cou machine is in TOTALS F5 will show the CONTINUOUS D00000 The display will after a few seconds s Both nter is DAILY The DAI tion counting of the number of shown as the opening screen on the display key on the keyboard is pressed the display LY production counter shows the nu he Y140b Rabbit 2 Thermo Seal DAILY production and one for total the counters are shown on CNT 00000 the the when If and DAILY count as 0000000 return to the beginning screen of seals made since the RESET DAY COUNT F7 key was last pressed or when the machine is turned on The DAILY production counter automatically restores the last count displayed when you turn the machine off then back on To Reset the Daily counter press the RESET DAY COUNT F7 key on the keyboard The display will show the message RESET DAY COUNT key Y or N e Press the Y key if you want to reset the daily counter The display will show the message RESET DAY CNT and return to the beginning screen The daily production coun to reset the counter the normal screen CONTINUOUS The CONTI count press the TOTALS display will return to the seconds The CONT NUOUS counter can Press the N key on the keyboard if you zeroe
59. ween the Printer Head Mounting Block and the inside face of the Tape Feed Guide is factory set at 0 050 1 25mm OPTICAL SENSOR INK RIBBON INSIDE OF CARTRIDGE PRINTER HEAD 24 PIN PRINTER HEAD TRANSFORMER CABLE SLOT PRINTER HEAD SHROUD 7 RETAINER USE CAUTION d N PRINTER HEAD MOUNTING BLOCK INK RIBBON CARTRIDGE TAPEFEED PLATE Figure 5 4 Removing and Installing Printer Head PRINTER HEAD RETAINER SEAL ARM INK RIBBON D ASSEMBLY CARTRIDGE TAPE FEED PLATE 0 X PRINTER HEAD CABLE 33 PIN PRINTER HEAD TRANSLATOR BOARD MACHINE CHASSIS BASE PLATE Figure 5 5 Removing and Installing Printer Head CERAMIC HEATER REPLACEMENT Refer to Figure 5 1 on Page 5 2 and Figure 5 6 on Page 5 9 for part locations To replace this item the machine covers must be removed Page 5 2 for instructions CERAMIC HEATER REMOVAL See Turn off the machine and unplug it from its power source Allow the Ceramic Heater to cool near room temperature Follow the wire bundle from the Ceramic Heater back and down to the connector plug at the side of the Sealing Arm Side Plate and Chassis Plate Disconnect the connector plug Carefully cut the wire tie that holds the wire bundle to the nylon wire anchor mounted to the side of the Sealing Arm Side Plate Remove the tw
60. when typed in Used with the entering of label characters When this key is pressed it will move the cursor to the first character position of the tag This is where the tag character will be placed when typed in Figure 2 2 Continued KEYBOARD OPTIONS The Keyboard Options F6 selection allow Thermo Seal operating features to s the Y140b Rabbit 2 be changed When this command key is pressed the display will show the first option in the selections which is PRINT TAGS BY QUANTITY or up A or arrow down keys on the keyboard these options will change on the display CONTINUOUS By pressing the arrow Once the option that needs to be changed appears on the or arrow right gt keys until the desired selection appears on the second line of the display Continue until all the desired options have been display press the arrow left 4 changed Press the END OPERATION Esc and the message SAVING OPTIONS will appear on the display The display will then return to the beginning screen Each time the machine is turned on the last option changes made will be restored Print Tags by Default Quantity key on the keyboard QUANTITY To print tags by Quantity means that each time a tag is entered the display will show the message QUANTITY looking for se printed The amount of tags will be amou
61. ws and set the top cover down resting on the heater mounting block behind the ceramic heater and heater shield e Remove the two socket hex cap screws M4 0 7 using a No 3 metric hex wrench Retain the shim plate under the heater shield it must be used again under the new heater shield HEATER SHIELD INSTALLATION e Clean the face of the ceramic heater with a soft rag e Place down a small drop of thermal conductive grease TP 23000 06 spread it on the front face of the ceramic heater creating a thin film e Place your new heater shield on top of the ceramic heater 5 1 aligning the slots the heater shield with the tapped holes in the ceramic heater Place a drop of Anti seize copper grade on each of the socket hex cap screws 4 0 7 before screwing back into the ceramic heater HEATER SHIELD SOCKET HEAD CAP SCREW X 0 7 x 30mm 2 1 FLAT WASHER CUTTER ARM ASSEMBLY HEATER MOUNTING 5 BLOCK x A CERAMIC Ke Figure 5 1 Heater Shield Replacement Note machines built prior to 2004 have a Heater Shield CASE REMOVAL INSTALLATION Refer to Cover Assembly Section 4 for part locations Read the following instructions entirely before starting REMOVAL e Unload the label tape from the entry guide using the UNLOAD TAPE F4 function key e Turn the machine off and unplug the power
62. x 50mm 1 21049 17 H 12 PIN ECCENTRIC 1 46705 13 BUTTON STOP 1 46633 14 SOCKET HEAD CAP SCREW M6 x 1 0 x 16mm 1 21043 09 E 15 BUMPER 1 46634 16 SOCKET HEAD CAP SCREW M6 x 1 0 x 25mm 1 21043 13 E 17 ROLLER SEALING ARM 1 46635 18 SOCKET HEAD SHOULDER SCREW 8 x 20mm 1 21067 04 C 19 ASSEMBLY HEATER CUTTER 1 46637 20 SOCKET HEAD SCREW M8 x 1 25 x 75mm 2 21043 23 F 21 ROD END 1 46636 22 PNEUMATICS KIT BIMBA 1 46701 23 LIMIT SWITCH ROLLER LEVER 1 20082 32 24 SWITCH ACTUATOR 1 46683 25 FLAT WASHER ZINC PLATE M4 2 21047 05 26 LOCKWASHER SPLITLOCK ZINC PLATE M4 2 21046 05 A 27 SOCKET HEAD CAP SCREW MA x 0 7 x 30mm 2 21043 14 C 28 CUP POINT SET SCREW M6 x 1 0 x 12mm 1 21049 09 F 29 O RING 70 DUROMETER METRIC 1 24089 04 30 STRAIN RELIEF NON METALLIC 1 20082 33 31 BUTTON HEAD CAP SCREW M6 x 1 0 x 12mm 1 21061 20 N 32 LOCKWASHER SPLITLOCK ZINC PLATE M6 2 21046 07 A 33 SOCKET HEAD CAP SCREW M8 x 1 25 x 16mm 4 21043 09 F 34 ADAPTER PLATE 1 46645 SEALING ARM ASSEMBLY Assembly 46627 HEATER CUTTER ASSEMBLY Assembly 46637 ITEM DESCRIPTION QTY PARTNUMBER 1 BLOCK HEATER CUTTER MOUNTING 1 46638 2 CUTTER STATIC 1 46640 3 FLAT WASHER ZINC PLATED M4 6 21047 05 4 LOCKWASHER SPLIT LOCK M4 4 21046 05 A 5 SOCKET HEAD CAP SCREW M4 x 0 7 x 30mm 4 21043 14 C 6 SLEEVE BEARING 5mm ID x 7mm OD x 10mm LG 2 24010 14 7 ASSEMBLY HEATER ELEMENT 1 46685 8 S

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