Installation and User Guide
Contents
1. Important Before accessing to the electric connection terminal and or access to the other internal electric parts of alternator it is necessary to verify that there is not presence of any voltage Sincro Digital Voltage Regulator dbL is designed to be used on 50 60Hz brushless alternators It regulates the output voltage of a generator by controlling the current into the generator exciter field Modular architecture enables optimisation for different applications Strong points e Simple Voltage reference is adjustable via Personal Computer using the internal potentiometer or at distance using external potentiometer For communication is available RS485 port and GUI Graphic User Interface avrterm Advanced control algorithm is designed to be very stable and precise in steady state with fast response to disturbances and change of the load Precise and stable voltage in all working conditions with different generators and for all types of load picture 1 gt gt 3 2 Management Avrterm is a PC software for communication using Windows Operating System software Strong points User Friendly with interactive help multi Language and fault tolerant Complete monitoring it s monitoring 3 phase voltage frequency and alarm status In trace mode every sampling time it is saving voltages alarm status and time of record Records of trace file have graphical representation Trace file can be saved as another file name All fi2. Installation and User Guide 7 sincro soga e energyteam Dear customer Thank you for purchasing the avrterm the PC management software specifically designed for the new digital automatic voltage regulator AVR dbL with microprocessor that SINCRO S r l has developed for its brushless alternators range Thanks to this software it is possible to view both graphically and numerically the status the alarms and the fundamental measurements of the alternator Furthermore the software allows the modifications of the configurations the threshold and the settings of the characteristic parameters of the machine Data are also memorized and can be downloaded in excel format Contact Information If you need help in installing your digital AVR management software avrterm you can contact our After Sales Service SINCRO S r l Via Tezze 3 36073 Cereda di Cornedo VI Italy Phone 39 0445 450557 Fax 39 0445 446222 info sincro sogagroup com Important Rules for Safe Operation Please read and follow the instructions in this manual Use only the components that are provided with this kit 6 1 1 6 1 2 6 2 6 2 1 6 3 6 3 1 Table of Contents Introduction Safety regulation System description Digital AVR Management software Package Contents Before You Start Modes of operation RUN on board operation Description of the operations for the installation and the connection of the components Description of the i
3. the USB RS485 converter selecting the file Install driver_ VCP htm contained in the folder DOC Install_ driver VCP Follow the installation procedure 3 gt Configure the USB Serial Port parameters selecting the file Configure VCP htm contained in the folder DOC Configure_VCP Follow the installation procedure 4 gt Install the avrterm software selecting the file setup which is contained in the folder AVR 5 gt Proceed with the settings of the program avrterm as described in the user manual contained in the folder DOC UMen01WIN_SW pdf For the characteristics and the user s procedures of the avrterm program please refer to the user manual contained in the CD ref File DOC UMen01WIN_SW pdf This mode of operation allows to install and check all the components the drivers and the software avrterm on an alternator already equipped with a digital AVR but not yet in service It is a provisional operation condition in order to perform some tests The operation of the alternator is simulated supplying the digital AVR with an external battery WARNING gt 6 2 1 Description of the operations for the installa tion and the connection of the components This mode of operation can be performed only on alternators that are already equipped with digital AVR model DBL1 release r07 or higher If the alternator is equipped with an analogic AVR or a digital AVR model DBL1 with a release less than r07 please contact our after s
4. D to the correspondent fastons of the connector placed at the bottom of the AVR These fastons are marked with the letters D and D see picture 5 picture 5 6 gt Close the lateral cover AVR cover and the top cover of the power terminal box which was previously removed see points 2 and 3 7 gt Install on the PC the driver for the converter USB RS485 and the SW avrterm as described on the next chapter 6 1 2 8 gt Connect the cable USB to the converter USB RS485 and to the USB port of PC see picture 6 USB cable Naser Converter N a I Power cables picture 6 gt gt 6 1 2 Description of the installation operations of the driver for the USB RS485 converter and for the avrterm software gt gt 6 2 TEST on board operation 9 gt Switch on the gen set the alternator starts 10 gt Start the program avrterm see CD DOC UMen01WIN_SW pdf and check that there is a communication with the alternator 11 gt If necessary proceed with the settings and configurations described on the user manual of the avrterm software see CD DOC UMen01WIN_SW pdf for a final alternator set up After having performed the installations of all the components and completed the relative wirings you can proceed with the installation of the driver for the converter USB RS485 and of the avrterm software 1 gt Insert the CD on the CD reader of the PC and open the contains folder 2 gt Install the driver of
5. ales service In this mode of operation the alternator must never be put in normal operation condition started the rotation of the rotor For this mode of operation the following components are necessary 1 gt USB RS485 converter 1mt 2 gt USB cable 2mt 3 gt Battery cable 4 gt Battery 9V 5 gt CD containing the file of the supervision sw avrterm and of the drivers 6 gt Installation and user guide Hire 1 OT i nh Pla i Di fim l l USD PC USB port 1 gt Place the PC at a distance from the alternator not superior than 2 mt 2 gt Remove the lateral cover of the power connection box of alternator AVR cover actioning on the fixing screws with a screwdriver see picture 4 3 gt Connect the cables D blue e D blue dark of the USB RS485 converter on the correspondent fastons of the connector place on bottom of AVR These fastons are marked with the letters D and D see picture 7 4 gt Connect the battery cables on the 9V battery which is included in the kit see the connection diagram 5 gt Connect the positive red and the negative black battery cables on the correspondent fastons of the connector placed at the bottom of the AVR These fastons are marked with the letters S4 for black cable and Vbat for red cable see picture 7 Battery WN ia Battery FINN Cables f picture 7 6 gt Install on the PC the driver of the USB RS485 converter and the SW avrterm as desc
6. he kit 1 gt Computer minimum requirements are IBM compatible PC Pentium or higher microprocessor CD ROM Drive and USB port Requested operating system XP XPX64 WIN98 MACb MAC Linux OS X Intel OCX Windows Windows Windows VISTA VISTAx 64 98 Windows Windows Windows XP XPx64 ME Windows 2000 gt gt 6 Modes of operation gt gt 6 1 RUN on board operation WARNING gt gt 6 1 1 Description of the operations for the instal lation and the connection of the components This mode of operation corresponds to that case where the alternator equipped with the digital AVR is already coupled to an engine and to which you want to connect a local PC for the supervision through the software avrterm This mode of operation can be performed only on alternators that are already equipped with digital AVR model DBL1 release r07 or higher If the alternator is equipped with an analogic AVR or a digital AVR model DBL1 with a release less than r07 please contact our after sales service e info sincro sogagroup com For this mode of operation the following components are necessary 1 gt USB RS485 converter 1mt 2 gt USB cable 2mt 3 gt CD containing the file of the supervision 4 gt Installation and user guide so ood s Let ef b s us PC USB port a LI E e w E Lfe ty WARNING DANGER All the operations of installation of the various components of the kit and their connection must be
7. les with the trace file format have a graphical representation Configuration and settings are possible to be read from file When a communication is established the AVRterm receives and displays configuration and settings e Command is available to save actual configuration and settings in file Settings are Set point Excitation limit Under frequency and Control gains It is also possible to save changed settings in AVR flash memory e Sensing is versatile 3 or single phase from 115 to 480V Software drivers for reference input calculate true RMS value using advantages of 3 phases sensing when it is implemented J pher wreg Sh HE UD IVI W De 2 401 7 4018 399 9 50 8 picture 2 gt Management software gt gt 4 Package Check the contents of the package It should contain the items shown in Picture 3 Contents 2 l 9 4 3 6 7 picture 3 gt gt 5 Before You Start 1 gt USB RS485 converter 1mt 2 gt USB cable 2mt 3 gt Battery cable 4 gt Battery 9V 5 gt Digital AVR DBL1 6 gt CD containing the file of a Supervision software avrterm b Drivers for USB RS485 converter port c Documentation 7 gt Installation and user guide Please contact Sincro s After Sales Service if any of the above listed items are missing or damaged e info sincro sogagroup com Before you install your digital AVR management software avrterm you need the following items These items are not supplied with t
8. nstallation operations of the driver for the USB RS485 converter and for the avrterm software TEST on board operation Description of the operations for the installation and the connection of the components TEST on desk operation Description of the operations for the installation and the connection of the components ooo 00 CO N MD oA AASA ll 12 14 14 gt gt 1 Introduction gt gt 2 Safety regulation gt gt 3 System description gt gt 3 1 Digital AVR The objective of these instructions is to indicate correct installing and use operations for the digital automatic voltage regulator AVR dbL and its management software avrterm For the correct installation and use of this product please read and follow carefully the instructions contained within Keep this manual in your hand for rapid and easy consultation These notice have been produced for your and other people s safety We would therefore ask you to read them carefully before proceeding with installation or connecting the items of equipment to be powered Important All the operations of installation of the various components of the kit and their connection must be performed with the rotor of alternator in stationary position In case the alternator is already coupled to the engine all the measures and necessary precautions must be taken because there is not a sudden start of the engine ex automatic start for a mains failure etc
9. performed with the rotor of the alternator in stationary position In A case the alternator is already coupled to the engine all the measures and necessary precautions must be taken because there is not a sudden start of the engine ex automatic start for a mains failure etc 1 gt Place the PC at a distance from the alternator not superior than 2 mt 2 gt Remove the top cover of the power connection box of alternator actioning on the fixing screws with a screwdriver see picture 4 3 gt Remove the lateral cover of the power connection box of the alternator AVR cover actioning on the fixing screws with a screwdriver see picture 4 for cover power connection E AVR cover Ss a IN OUT 2 Power cables picture 4 WARNING DANGER Before accessing to the electric connection terminal and or access to the other internal A electric parts of alternator it is necessary to verify that there is not presence of any voltage 4 gt Insert from the lateral part the two cables D and D of the converter USB RS485 in the same holes of the power cables to the terminal block and then from this sideways up to reach the AVR board Note The cables D blue and D blue dark of the converter USB RS485s are only 2mt long That means that the converter must be positioned at a distance of max 2mt from the alternator If this is not possible the cables D and D can be lengthened up to total max 15mt 5 gt Connect the cables D e
10. ribed on chapter 6 1 2 7 gt Connect the cable USB to the converter USB RS485 and to the USB port of the PC 8 gt Start the program avrterm see CD DOC UMen01WIN_SW pdf and check that there is a communication with the alternator For the characteristics and the user s procedures of the avrterm program please refer to the user manual contained in the CD ref File DOC UMen01WIN_SW pdf gt gt 6 3 TEST on desk operation gt gt 6 3 1 Description of the operations for the instal lation and the connection of the components This mode of operation allows to install and check all the components the drivers and the software avrterm without the availability of any alternator It is a test operation condition for a demonstration showing purpose The operation of the alternator is simulated supplying the digital AVR with an external battery For this mode of operation the following components are necessary 1 gt USB RS485 converter 1mt 2 gt USB cable 2mt 3 gt Battery cable 4 gt Battery 9V 5 gt Digital AVR DBL1 6 gt CD containing the file of the supervision sw avrterm and of the drivers 7 gt Installation and user guide a o aaie ie PC USB port tele E oonan nnannoniuni ik Diay GP 4 dared adire fol I 1 gt Place the PC and all the components of the kit on a table or desk 2 gt Connect the cables D blue e D blue dark of the USB RS485 converter to the corre
11. spondent fastons of the connector placed at the bottom of the AVR These fastons are marked with the letters D and D see picture 8 3 gt Connect the battery cables on the 9V battery which is included in the kit see the connection diagram 4 gt Connectthe positive red and the negative black battery cables on the correspondent fastons of the connector placed at the bottom of the AVR These fastons are marked with the letters 4 for black cable and Vbat for red cable see picture 8 picture 8 5 gt Install on the PC the driver of the USB RS485 converter and the SW avrterm as described on chapter 5 1 2 6 gt Connect the cable USB to the converter USB RS485 and to the USB port of the PC 7 gt Start the program avrterm see CD DOC UMen01WIN_SW pdf and check that there is a communication with the alternator For the characteristics and the useris procedures of the avrterm program please refer to the user manual contained in the CD ref File DOC UMen01WIN_SW pdf 7 sincro Sincro srl Via Tezze 3 36073 Cereda di Cornedo Vicentino Vicenza Italy Phone 39 0445 450500 Fax 39 0445 446222 www sogaenergyteam com sales sincro sogagroup com
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