HS2/F1/HKE/HSE/ECO Operating Instructions
Contents
1. 1 2 3 4 5 6 7 8 Signal PICIIN Signal from H L to customer PLC CNC Electrical schematic HSE HKE mechanical UT Source Dest PLC OUT Signal from customer PLC CNC to H L HD CHARGE 1A all others 0 1 A PLC PWR 24V power supply This schematic is focused on electrical connections For mechanical hydraulical details see mechanical drawing and or hydraulical schematic Ul s Pilot Valve PLC IN NOERR NOERR S 5 x3 ov PLC IN READY READY Soe We HS2 F1 m 2o ense ELS ov RM DE Se gt ES SIMPLIFIED senge Punching Cylinder AINO US ov PUMP P A A S ot x2 9 x2 TANK T B UT X2 8 Du XI onn X1 8 STEN START2 START2 X2 7 P s X1 7 RUN gt START1 STARTI X2 6 Du E X1 6 F UP v SCODE1 SCODE1 X2 5 o e Ca X1 S F DN i SCODEO SCODEO X2 4 See GE X1 4 DN 2 DOUT3 24V ies ev PLC IN RAM UT RAM UT SE DV X1 2 ov SIZE 04 ov PE Xi HS2 F1 OT Proxy Mounted to copy valve B U2 a BN VS oT 4 BK OUT PUNCHING CYLINDER PNP BU OV BERO PNP UT Proxy B Mounted to pilot valve U3 4 2m d BN VS UT 4 1 PLC OUT STEN ER QUE PNP PLC OUT RUN Ov 3 BU OV PLC PWR 24V 4 BERO PNP PLC PWR ov St ERSTELLT GEPR FT Bemerkung 14 11 02 Hai Design 2 19 11 02 Bra HKE dedicated version A Hartmann L mmle GmbH amp Co KG Projekt HKE HSE ECO Olhydraulik Untergruppe Hs2 Fl SCHUTZVERMERK NACH DIN 34 BEACHTEN Schuck Be 1 Bezeichnung LOGIKPLAN BAUTEILWERTE NUR ZUR ORIENTIERUNG chuckertstraBe 15 Zeichn Nr 79 00002. 0007 20 LPE2 ES GILT DIE ST CKLISTE BEST CKUNGSREFERENZ L D 71277 Rutesheim Blatt 2 VON 3 File T PROJ H_L 0000 0007 20 DOK MAN LPE SCH 1 2 3 4 5 6 7 8 gt D a 1 2 3 4 5 6 7 8 E 1 7 e signal PLCiIN Signal from H L to customer PLC CNC Electrical schematic ECO Source Dest PLC OUT Signal from customer PLC CNC to H L 0 1 A PLC PWR 24V power suppl A 1 B E B Boyer Sheeley This schematic is focused on electrical connections S For mechanical hydraulical details see mechanical drawing and or hydraulical schematic UL s Pilot Valve PLC IN NOERR NOERR S x3 ov PLC IN READY READY Soe We HS2 F1 m A F UP 2 1 ae F DN 3 gt AIN2 m 1 gt d SIMPLIFIED ScHEMazic Punching Cylinder AINO US oN PUMP P A A S or X2 9 X2 TANK T B UT X2 8 Du XI onn X1 8 STEN START2 START2 X2 7 P s X1 7 RUN gt START1 STARTI X2 6 Du E X1 6 F UP v SCODE1 SCODE1 X2 5 o e Ca X1 S F DN SCODEO SCODEO X2 4 See GE X1 4 DN DOUT3 gay 53 22V PLC IN RAM UT RAM UT SE DV X1 2 ov SIZE 04 ov PE ae HS2 F1 OT Proxy Mounted to ram B U2 a BN
3. connect shield with PE in electronics cabinet Ground PE max 0 2 m to earth point 1 mm Please note all I O for HS2 is DC coupled Take care to have a low impedance connection on the OV rail for the HS2 as well as for your CNC PLC This is also important for the RS 232 interface If you expierience connection problems you might need an additional RS 232 coupler with opto isolation very seldom Please note the specifications for the power supply in the technical data Note using a DC power supply with hard control characteristic electronic current limiter can result in erroneous voltage drops due to peak current limiting Using a DC power supply with soft control characteristic is preferred Please also note document no 79 0039 0019 00 and chapter Diagnosis Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra ki hydraulic 79 0000 0007 20 MAN3GB Operating Instructions Page 5 19 a Our precision Your success 6 Operation 6 1 General Information The HS2 is activated with the signal RUN With RUN O the device can be reset All outputs and internal data will be cleared For normal operation RUN must be high HS2 will autonomously control all processes like punching forming etc The status codes in chapter 5 2 are valid for all different hydraulic systems Depending of the hydraulic version the correct mode of Ope
4. might be requested OT and UT can be programmable when there is a set of proxies installed for UT and UT The position of a single proxy decides for a selectable set point Depending on the required position the signal of a given proxy can be routed to the HS2 This can be done with a multiplexer or simple relays The following schematic shows a simple setup with two sensors for OT and UT OT Selection Relay N HS2 X2 9 e y h a GJ P 2 OT Position emt h 1 OT Position UT Selection Rela 1 UT Position uc HS2 X2 8 2 UT Position 6 5 3 ECO Axis Position The unit ECO use proximity switches for UT and OT The axis position can not be read as a digital number value Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 13 19 Our precision Your success 6 5 4 ECO Machine Cycles The following gives the description of different machine cycles After power up or an error condition an init cycle must be conducted After that working cycles like punching or forming can be started 6 5 4 1 ECO Init Cycle After power up or in case of an error the init cycle must be started After power on give RUN 0 1 The ram will be commanded into the top position OT until the OT proxy switch gives a signal If the signal OT gives a 1 level the HS2 w
5. power on give RUN 0 1 The ram will be commanded into the top position OT until the OT proxy switch gives a signal If the signal OT gives a 1 level the HS2 will output the READY 1 signal The system will now be ready to start a cycle To enable the starting via START1 or START2 the signal STEN STart Enable must be high When the gating function of STEN is not needed it can be hard wired to 24V 6 4 4 2 HSE HKE mechanical UT Punching Signal START1 gives the command PUNCH See the following flow chart for punching with HKE RAM POS N a Z See ERES OT Signal TEn zZ ue D XC TS F DN I a ae RAM UT Ka STARTI READY 79 LAE NEN ERN EA SCODE 1 0 00 X o X 001 X11 X40 X 900 Signal with boosting TH 5ms RAM POS is the pos time trace of the punch axis This signal is not available it is shown only for better understanding Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 11 19 Our precision Your success 6 4 4 3 HSE HKE mechanical UT Forming Signal START2 gives the command PUNCH See the following flow chart for forming with HKE RAM POS OT Signal F DN F UP RAM UT START2 READY SCODE 1 0 00 X 00 X 001 X TT X 00 Signal with boosting Notice with active mech
6. 0 mm Device mounts on 35 mm DIN rail IP 00 device has metal cover against coarse contacts Max 100 VA Storage conditions 25 C 70 C Humidity 5 95 not condesing Operating conditions 5 50 C Humidity 5 95 not condesing pese E 28VDC incuding max 2 Vss ripple Power On current peak max 10 A 10 ms 24V logic outputs 24V 50 mA Analog output Analog output 8 1 Dimensions X3 96 0 Reserved to change Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com D gt X 2 3 4 5 6 7 8 signal PLC IN Signal fron HL to customer PLC CNC Electrical schematic HSE HKE electrical UT Source Dest PLC Signal from customer PLC CNC to H L HD CHARGE 1A all others A PLC PWR 24V power supply This schematic is focused on electrical connections For mechanical hydraulical details see mechanical gt drawing and or hydraulical schematic UL P Pilot Valve PLC IN NOERR NOERR X3 10 DOUT7 x3 ov PLC IN READY READY GE ed HS2 F1 u
7. 3 HSE HKE electrical UT 6 3 1 HSE HKE electrical UT Mode of Operation The rotary switch must be set to position 2 OT upper deadpoint is controlled mechanically through the copy valve UT lower deadpoint is controlled electrically through a proxy switch monitoring tha ram 6 3 2 HSE HKE electrical UT Position Sensors HSE uses two proxy switches one for OT upper dead point and an other one for UT lower dead point The UT proxy must alway be mounted externally In case of a HSE with a main valve size 10 the OT proxy is mountet on the main valve For other main valve sizes 6 and 25 the OT proxy must also be mounted externally to direclty monitor the ram position OT and UT proxies must be connected to the HS2 according to the electrical schematic 6 3 2 1 HSE HKE electrical UT Programmable Position for UT The OT position of the stroke is fixed by the copy valve Even if there is an external proxy for OT this one must always be mounted to the position defined by the copy valve If it is desired to have a programmable stroke length this can be accomplished by using more than one proxy switch for UT A relay that is switched under control of the PLC can be used to route the appropriate UT signal to the HS2 controller The following schematic shows a simple setup with two sensors for UT OT proxy not shown Mounted either on main valve or directly to monitor ram __ Ram UT Selection Relay a i 1 UT Position
8. 4 RXD DN 20 1 TXD UP 3 3 ov wa all EDS gt SIMPLIFIED scuematic Punching Cylinder SE US PUMP P A A x2 TANK T B g DINS X1 X1 8 STEN START2 DINA Bao X1 7 RUN gt ARTI DOUTL X1 6 F UP v SCODE1 21 5 F DN SCODEO SCODEO ui X1 4 DN nae X1 3 24V PLC IN RAM UT RAM UT SCH X1 2 OV SIZE PE X1 1 HS2 F1 OT Proxy Mounted to copy valve B U2 zv i BN VS OT 4 BK OUT J PUNCH CYLINDER PNP ay 7 BU OV BERO PNP UT Proxy Mounted to ram E U3 ziv i BN VS UT 4 J STEN BK GUT PNP RUN ov 3 den dy PLC PWR 24V 4 BERO PNP PLC PWR DN 4 St ERSTELLT GEPR FT Bemerkung i 14 11 02 Hai Design 2 19 11 02 Bra HSE dedicated version A Hartmann Lammle GmbH amp Co KG Projekt HKE HSE ECO Olhydraulik Untergruppe Hs2 Fl SCHUTZVERMERK NACH DIN 34 BEACHTEN Schuck Be 1 Bezeichnung LOGIKPLAN BAUTEILWERTE NUR ZUR ORIENTIERUNG chuckertstraBe 15 Zeichn Nr 79 0000 0007 20 LPE2 ES GILT DIE ST CKLISTE BEST CKUNGSREFERENZ D 71277 Rutesheim Blatt D I VON 3 File T PROJ H_L 0000 0007 20 DOK MAN LPE2HSE SCH X 2 3 4 5 6 ki D a
9. 92 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra ki hydraulic 79 0000 0007 20 MAN3GB Operating Instructions Page 15 19 a Our precision Your success 7 Signals and Pin Assignments Throughout this document all signals are referred to with the given mnemonic Connector types see chapter Accessories Connector X1 Pm Signal Mnemonic Function xmi jp f Proeven xs omg FDN Valve output start cycle move down xre omg ku Valve output terminate cycle move up xr INO RUN Emer OSSSSSSSSSSSS S Connector X2 Pim asi mnemonic Function ooo si p peewd x2 pourm bei o xes pourm Jee o Connector X3 Pin Signal Mnemonic Function xoi WAND jeewd SoS xoa fano esena xos ovANo bei aa bm iesened xs be p o Jesewe Oooo xe ovicow feee o o xor xp Jeewd ag xo p fema xo10 bour woen SausowpurHS2isrumigwihoueror Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra ki hydraulic 79 0000 0007 20 MAN3GB Operating Instructions Page 16 19 a Our precision Your success 8 Technical Data Dees JHSUFT HKE HSE ECO 79 0000 0007 20 Size approx 112 mm 96 mm 6
10. HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 1 19 L Our precision Your success HS2 F1 HKE HSE ECO Operating Instructions Optimum Control for Punching Unit HKE HSE oder ECO Cycle Time 0 2 ms Fast valve switching by Boosting Mounts on 35 mm DIN Rail Data Interface RS 232 Option Input Output Status Indication on LED Ident No 79 0000 0007 20 for HKE HSE ECO O O O Oo oO oO Hartmann L mmle GmbH Co KG Schuckertstra e 15 D 71277 Rutesheim Phone 49 7152 992 3 Fax 49 7152 992 400 e mail hl hl hydraulic com www hl hydraulic com Reserved to change Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB Operating Instructions Page 2 19 LE Our precision Your success Contents PECIA rM Information E oot 3 NS EU mE 3 3 OVEVIEW T H 3 4 Scope of Delivery and Accessories e 4 4 1 Scope of DellV6ry rre tele ertet ree ive uci ia a ER Seegen eege 4 42 eeiam EET 4 satu e RR m Trete 4 SN rl MER L aioe 5 GREEN 5 6 2 Status EE 5 6 9 HSE HKE electrical JT etit rx eter tee tatto bae abe xu see Boe dece te svete 6 6 3 1 HSE HKE electrical UT Mode of Operation enne 6 6 3 2 HSE HKE electrical UT Position Gens
11. OS is the pos time trace of the punch axis This signal is not available it is shown only for better understanding Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 8 19 Our precision Your success 6 3 4 3 HSE HKE electrical UT Forming Signal START2 gives the command PUNCH See the following flow chart for forming with HSE RAM POS OT Signal F DN F UP RAM UT START2 READY D SCODE 1 0 o X 00 X Y o X10 X 00 Signal with boosting Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 9 19 Our precision Your success 6 4 HSE HKE mechanical UT 6 4 1 HSE HKE mechanical UT Mode of Operation The rotary switch must be set to position 0 OT upper deadpoint is controlled mechanically through the copy valve UT lower deadpoint is controlled mechanically through the copy valve 6 4 2 HSE HKE mechanical UT Position Sensors HKE uses two proxy switches one for OT upper dead point and an other one for UT lower dead point Both proxies are mounted to the HKL unit OT proxy is mounted on the copy valve UT proxy is mounted on the piloting valve size 04 OT and
12. SE t ag 2 UT Position 6 3 3 HSE HKE electrical UT Axis Position The unit HSE HKE uses proximity switches for UT and OT The axis position can not be read as a digital number value You can use the status codes digital signals SCODE 1 0 to monitor the ram position Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 7 19 Our precision Your success 6 3 4 HSE HKE electrical UT Machine Cycles The following gives the description of different machine cycles After power up or an error condition an init cycle must be conducted After that working cycles like punching or forming can be started 6 3 4 1 HSE HKE electrical UT Init Cycle After power up or in case of an error the init cycle must be started After power on give RUN 0 1 The system will now be ready to start a cycle To enable the starting via START1 or START2 the signal STEN STart Enable must be high When the gating function of STEN is not needed it can be hard wired to 24V 6 3 4 2 HSE HKE electrical UT Punching Signal START1 gives the command PUNCH See the following flow chart for punching with HSE RAM POS gt vi Senf abbas f OT Signal L Signa E L6 I p a F UP H EF pm NEED w ben SCODE 0 00 X o X 01 X i X 1 X o Signal with boosting RAM P
13. UT proxies must be connected to the HS2 according to the electrical schematic 6 4 2 1 HSE HKE mechanical UT Programmable Position for OT and UT The upper stop position OT and lower stop position UT are defined by the setup of the mechanical feedback system Since the stroke length is defined by the difference between OT and UT it will also be predefined by the mechanical setup If OT and UT need to be programmable under PLC control there is a solution for electro pneumatic adjustment of the mechanical setup The thwo proxy switches fo OT and UT will remain unchanged for this solution 6 4 3 HSE HKE mechanical UT Axis Position The unit HKE use proximity switches for UT and OT The axis position can not be read as a digital number value You can use the status codes digital signals SCODE 1 0 to monitor the ram position Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 10 19 Our precision Your success 6 4 4 HSE HKE mechanical UT Machine Cycles The following gives the description of different machine cycles After power up or an error condition an init cycle must be conducted After that working cycles like punching or forming can be started 6 4 4 1 HSE HKE mechanical UT Init Cycle After power up or in case of an error the init cycle must be started After
14. VS ge ey ze PUNCH CYLINDER PNP BU OV BERO PNP UT Proxy B Mounted to ram U3 4 2m d BN VS UT 4 J PLC OUT STEN ER QUE PNP PLC OUT RUN Ov 3 BU OV PLC PWR 24V 4 BERO PNP PLC PWR ov 4 St ERSTELLT GEPR FT Bemerkung 14 11 02 Hai ign 2 19 11 02 Bra ECO dedicated version a Hartmann L mmle GmbH amp Co KG Projekt BKE HSE ECO lhydraulik Untergruppe HS2 F1 SCHUTZVERMERK NACH DIN 34 BEACHTEN Schuck he 1 Bezeichnung LOGIKPLAN BAUTEILWERTE NUR ZUR ORIENTIERUNG chuckertstraBe 15 Zeichn Nr 9 0000 0007 20 LPE2 ES GILT DIE ST CKLISTE BEST CKUNGSREFERENZ L D 71277 Rutesheim Blatt VON 3 File T PROJ H_L 0000 0007 20 DOK MAN LPE2ECO SCH 1 2 3 4 5 o ed gt
15. ange and correct the affected products at its own judgement 2 Revisions Revisions of this document 18 11 03 Bra from 79 0000 0007 20 man2de 3 Overview The device HS2 F1 HKE HSE ECO called HS2 in this document is used to control H L punching systems like HSE HKE and ECO All specific processes of the hydraulics are defined in the firmware of HS2 Thus the user control CNC PLC does not need to implement these processes The benefits of this approach are The user saves the effort time money to implement the punching control flow The critical task of punching control is offloaded from the user CNC HS2 is running at 0 2 ms cycle The hydraulics is used in an optimum way all optimisations are implemented in the HS2 firmware By using the boost outputs of HS2 valve switching is much faster than with standard PLC outputs approx 7 ms compared to 17 ms Ooooo Integration of the punching system into the user machine is very simple The following diagram shows the system structure from the CNC PLC view Steuerung rbeitszylinder 24VDC DC7 7 Anwender DCi ubsteuerung Digital Steuerung pen p Digital LA X i i PLC CNC icro START MP ital Processor READY a S Sensor oT n Out Input Positions jUT Sensor Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 R
16. anical UT control it is not possible to execute the forming cycle Do do so the mechanical feedback in UT most be physically de activated Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 12 19 Our precision Your success 6 5 ECO 6 5 1 ECO Mode of Operation The rotary switch must be set to position 3 OT upper deadpoint is controlled electrically through a proxy switch monitoring tha ram UT lower deadpoint is controlled electrically through a proxy switch monitoring tha ram 6 5 2 ECO Position Sensors ECO uses two proxy switches one for OT upper dead point and an other one for UT lower dead point Both proxies must be mounted to directly monitor the ram position The machine manufacturer must make the design for the correct proxy positions OT and UT proxies must be connected to the HS2 according to the electrical schematic 6 5 2 1 ECO Programmable Position for OT and UT The cycling of the cylinder is steered by the HS2 between OT and OT These positions are defined by the mounting position of the OT and UT proxy Depending on the application it may be desirable to have these positions under flexibel control For OT this might be one position for tool change and an other one as the start position during normal punching For UT different stroke lengths
17. ill output the READY 1 signal The system will now be ready to start a cycle To enable the starting via START1 or START2 the signal STEN STart Enable must be high When the gating function of STEN is not needed it can be hard wired to 24V 6 5 4 2 ECO Punching Signal START1 gives the command PUNCH See the following flow chart for punching with ECO RAM POS gt NM 12110 e OT Signal E ANE UT Signal 2S Ets o FON i Cae i F UP LP sw RAM UT a G START READY d Li x SCODE 1 0 00 X00 X o X11 X 1 X 9 Signal with boosting RAM POS is the pos time trace of the punch axis This signal is not available it is shown only for better understanding Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 14 19 Our precision Your success 6 5 4 3 ECO Forming Signal START2 gives the command PUNCH See the following flow chart for forming with ECO RAM POS OT Signal F DN F UP RAM UT START2 READY a o SCODET 1 0 00 39 4 OF X O o y 00 Signal with boosting Notice during this cycle a substantial amount of oil heating will occur Use this cycle only for setup and testing For machine application consult H L Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 9
18. ntat abuse sucer e can sp csi EE 15 8 Technical BL m T 16 8 1 DIMENSIONS iiie e et De EE egene EE AES es 16 Addendum Electrical schematic for HSE HKE electrical UT Electrical schematic for HSE HKE mechanical UT Electrical schematic for ECO Hartmann L mmle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 3 19 Our precision Your success 1 General Information o The intended application of the device is described in this document and must be observed Contact manufacturer supplier for different applications o Installation configuration and operation of the device must be under supervision of a skilled electrician National regulations must be observed for Prevention of accidents Electromagnetic compliance o Please note the technical data of the device environmental requirements and requirements for power supply o ESD rules must be complied with when handling the device o The device ist to be regarded as a component in terms of EMC regulations Use appropriate measures for shielding filtering to fulfill EMC requirements for the machine o The process of development and verification for software and firmware sw fw is carried out with the necessary care and understanding However sw fw can not be guaranteed to be error free H L reserves the right to ch
19. ors nnne 6 6 3 2 1 HSE HKE electrical UT Programmable Position for UT 6 6 3 3 HSE HKE electrical UT Axis Position sssssssssssse eene nennen nnne 6 6 3 4 HSE HKE electrical UT Machine Cvces emen enne 7 6 3 4 1 HSE HKE electrical UT Init Cwvcle nennen 7 6 3 4 2 HSE HKE electrical UT Punching nnne nennen nnns 7 6 3 4 3 HSE HKE electrical UT Fomimg eee nnns n nnns enn 8 6 4 HSE HKE mechanical UT rettet Ratte tdeo o eq er Eege datus ENKER crees 9 6 4 1 HSE HKE mechanical UT Mode of Operation 9 6 4 2 HSE HKE mechanical UT Position Gensors enne 9 6 4 2 1 HSE HKE mechanical UT Programmable Position for OT and UT 9 6 4 3 HSE HKE mechanical UT Axis Position 9 6 4 4 HSE HKE mechanical UT Machine Cycles 10 6 4 4 1 HSE HKE mechanical UT Init Cycle 10 6 4 4 2 HSE HKE mechanical UT Punchimg enne 10 6 4 4 3 HSE HKE mechanical UT Fomimg eee 11 Jgziec M 12 6 5 1 ECO Mode of Operation 12 6 5 2 EGO POSION ET 12 6 5 2 1 ECO Programmable Position for OT and UT eee eee eeeeeeteeeeeeeeteeeaaees 12 6 5 3 ECO Ee le EE 12 6 5 4 ECO Machine Cyclas c cre ee tdi e seed iud ease eni aate abex yas CLR tRR RE ELE e Fe ER AT aur EE ERXX uu nda 13 6 5 4 EGO Init GyCle EE 13 56 5 4 2 EGO P richlng Iter rer erre esee eet reiterated eae aie ee 13 6 5 4 3 EGO Forming DEET 14 7 Signals and Pin Assignments contre mm tnnt p
20. ration must be selected This selection is made on rotary switch SW1 This switch has 16 positions named 1 F See mechanical drawing in Chapter 8 1 to identify switch SW1 Mode 2 HSE HKE with electrical UT control Mode 0 HSE HKE with mechanical UT control Mode 3 ECO The operation with HSE ECO and HKE will be described in separate chapters For one version of hydraulic you need only to read one specific chapter For HSE HKE with electrical UT control gt chapter 6 3 For HSE HKE with mechanical UT control gt chapter 6 4 For ECO gt chapter 6 5 6 2 Status Codes The status codes will be output on the digital outputs SCODE 1 0 READY and NOERR SE el Wormmsuue memo 00000007 tof aR ROY Jn van er START STARTED gesin if of ep eyiinderhasieOT 9 feve ur oimderhasreahedUT of 0 1 CYCUP Cylinder has left UT oo o O ERR STA Error Cylinder didn t leave OT ol ol o ERR_DN ui has left OT but not reached UT ml o0 o ERR_UT Cyl has reached UT but did not leave it again wo 0 o ERR_UP Cy has left UT but not reached OT In an error state a low high transition on Run will clear the state and restart the HS2 Hartmann Lammle GmbH Co KG SchuckertstraBe 15 D 71277 Rutesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 6 19 Our precision Your success 6
21. utesheim fon 49 7152 992 3 fax 400 info hl hydraulic com HS2 F1 HKE HSE ECO 21 11 03 Bra hudraulic 79 0000 0007 20 MAN3GB D Operating Instructions Page 4 19 Our precision Your success 4 Scope of Delivery and Accessories 4 1 Scope of Delivery The scope of delivery contains the device HS2 F1 HKE HSE ECO The scope of delivery does not contain external connectors this manual 4 2 Accessories The device HS2 is to be mounted to a 35 mm DIN rail in the electronics cabinet To connect the necessary supply and l Os the following plugs are needed not in the scope of delivery For X1 Type MSTB2 5 8 ST 5 08 Phoenix No 17 57 07 7 1 piece For X2 Type MSTB2 5 9 ST 5 08 Phoenix No 17 57 080 1 piece For X3 Type MSTB2 5 10 ST 5 08 Phoenix No 17 57 093 1 piece Manuf Phoenix Contact D 32825 Blomberg fon 49 5235 3 00 www phoenixcontact com Onrequest ltem Plug Set HS2 F1 IdNo 79 0041 0008 00 Contents 1 MSTB2 5 8 ST 5 08 1 MSTB2 5 9 ST 5 08 1 MSTB2 5 10 ST 5 08 5 Installation Setup all connections as shown in the logic diagram addendum Meet the following requirements for the wire diameter Valves up to 10 m min 0 5 mm up to 20 m min 0 75 mm Position Sensor min 0 25 mm shielded cable connect shield with PE in electronics cabinet Supply up to 1 m from DC supply min 1 mm up to 2 m from DC supply min 1 5 mm Control lines up to 2 m min 0 25 mm RS 232 up to 3 m min 0 25 mm shielded cable
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