PW-5000 Two Reader Module Installation Manual
Contents
1. 6 Relay 3 NC 2 Relay 4 NO 2 8 Separate _ Relay 4C 219 den us Relay 4 NC C10 fo Re 05 5 or 12V DC Out D75 i Voltage Is Selected By Q1 Configuration leas 1 Salected By BROWN Red LED Slo 2 Dip Switches Jumper J3 On Board YELLOW Beeper o On 1 m WHITE Data 1 Q3 AG 5 Proximity 4 12V 5 3 Reader 9 N J3 Reader2 LI VDC Select 6 7 mum ELE Chassis GND 485 Com 2 1 079 XX CardRack Inside Panel 485 Com Q o D80 PWR amp Com 485 Gnd 2 Qo Harness i For Rack PWR v Termination Mount Only PWR Q 1 2 Jumper ee 212 Rack mount configuration Note For N 485 Communication Connections twist the blue pair together and use as the common use the orange pair as your data pair observing polarity Connect the external drain shield to the appropri ate earth ground on one end PW 5000 Two Reader Module Installation Guide 17 Wiring Diagram for Connectors 6 through 10 ln e 1 Tamper Switch Two Reader Board In Close Position Normally 2 when Cabinet Door Is Closed 12VDC Power 3 Supply 4 C No Charging 1 N C No Charging OC 2 3 Input 7 Common Oe 4 D77 Jnput8 PN Input 8 Common Ble IE PA DC Output 7 Relay 5 NC Z 8 P 2 Relay 5C e 9 3 2 Relay 5 NO e 10 Relay 6 NC D73 E Relay 6 C Q 1 T DX Relay 6 NO e 22. 2 m D78 6 9 2 12 BV 2 3k e 5 Self Powered NO Connect to LOLE oo chassis GND at 1 one side ONLY 2 D74 2 The connectors on 5 this side of the board Ole are not accessible 2 7 when it is rack RS 485 Com mounted Bus Cable 8 From Diff eio Panel e 10 Remote e 1 D75 Configuration Dip Switches Z 3 51 214 5 S 12V 5V 3 e 5 v 1 e 6 7 8 o A a v o Note For N 485 Communication Connections twist the blue pair together and use as the common use the orange pair as your data pair observing polarity Connect the external drain shield to the appropri ate earth ground on one end ENGINEERED A A division of Northern Computers Inc SHAPING SECURITY THROUGH CREATIVE SOLUTIONS 5007 South Howell Avenue Milwaukee WI 53207 USA Tel 414 769 5980 800 323 4576
3. O sassi PW 5000 Two Reader Module Installation Guide 11 LED Operation Power The Reader board uses two on board LEDs D79 amp D80 to provide status information during its Power up sequence as well as normal operation DESCRIPTION Start Power up hardware setup Testing RAM Testing ROM and completing initialization LED D79 flashes 4 times after Power up is completed Power up Sequence This is the processor heart beat LED It flashes once every second A short ON time 20 duty cycle indicates the board is off line or has lost serial communicationwith the Controller board A long ON time 80 duty cycle indicates the board is online and communicating with the Controller board E FLASH Flash when there is activity on its Serial Port In addition to the status LEDs there are 6 additional relay status LEDs on board When any relay is energized or ON its corresponding status LED will become ON also The LED will remain ON for as long as the relay is energized The assignment for each relay status LED is shown in the following table RELAY eo 85 52 Normal Operation The Two Reader Board accepts 12VDC with an operating range of 10 to 16VDC and consumes 400mA of current Locate power source as close to this board as possible Connect power with minimum of 18AWG wire The input voltage is regulated to 5VDC The regulated voltage or the 12VDC pass through is available for powering the readers
4. The selection is made via jumpers and is available at both reader connectors NOTE POLARITY for 12VDC power is important Make sure the 12 VDC is connected to the terminal labeled 12V and the return is connected to the terminal labeled GND Communications The Two Reader Board communicates to host controller via an RS 485 interface The interface allows for multi drop communication of up to 4 000 feet 1 200 m total per port Use two twisted pair minimum 24AWG with shield for communication The default speed of this port is 38 4Kbps but it can be downgraded to 19 2Kbps or 9 6Kbps if the line conditions or receiving equipment require it see jumper and DIP switch settings PB Installation Guide PW 5000 Two Reader Module For Wiring to an RS 485 port 1 TR is the plus side of the transmit and receive differential signal 2 TR is the negative side of the transmit and receive differential signal 3 GND is the signal ground The wiring for this signal is required and NOT optional This signal must NOT be connected to chassis GND 4 Use 24 AWG low capacitance two twisted pair shielded cable Belden 9842 or equiv Orange white stripe White orange stipe Common Note For N 485 Communication Connections twist the blue pair together and use as the common use the orange pair as your data pair observing polarity Connect the external drain shield to the appropriate earth ground on one end 5 When daisy chaining RS 485 po
5. Connectors 1through 7 i 16 Wiring Diagram for Connectors 6 through 10 sanctions tee ee is 17 Installation Guide PW 5000 Two Reader Module Warnings and Cautions WARNING WARNING AN WARNING N WARNING AN Before installation TURN OFF the external circuit breaker which supplies power to the system Before connecting the device to the power supply verify that the output voltage is within specifications of the power supply Do not apply power to the system until after the installation has been completed Personal injury or death could occur and the equipment could be damaged beyond repair if this precaution is not observed Fire Safety and Liability Notice Never connect card readers to any critical entry exit door barrier elevator or gate without providing an alternative exit in accordance with all fire and life safety codes pertinent to the installation These fire and safety codes vary from city to city and you must get approval from local fire officials whenever using an electronic product to control a door or other barrier Use of egress buttons for example may be illegal in some cities In most applications single action exit without prior knowledge of what to do is a life safety requirement Always make certain that any required approvals are obtained in writing DO NOT ACCEPT VERBAL APPROVALS AS THEY ARE NOT VALID Northern never recommends using the N 1000 N 800 N 500 PW 2000 PW 5000 EV
6. eight facility codes may be active in each PW5KxR2 Keypad input must follow the reader input format and is in place of or multiplexed with the reader data Jumper Settings Jumper Setting Default Selected OFF Port 1 RS 485 EOL terminator is not active a oN E rm Port 1 RS 485 EOL terminator is active Reader 1 Power Terminal provides 5 Vdc pue UD Reader 1 Power Terminal provides 12 Vdc Reader 2 Power Terminal provides 5 Vdc ER UE Reader 2 Power Terminal provides 12 Vdc Dipswitch Settings Dv fo S6 S4 S3 1 SELECTION S5 S2 OFF OFF ADDRESS 32 OFF orr ON ADDRESS OFF ADDRESS 2 orr oN on ADDRESSI ON ADDRESS 4 OFF ow ADDRESS OFF ADDRESS 6 ON ADDRESS 7 ADDRESS 8 ON ADDRESS 9 OFF ADDRESS 10 ON ADDRESS 11 ADDRESS 12 ADDRESS 13 ADDRESS 14 ADDRESS 15 ADDRESS 16 ADDRESS 17 ADDRESS 18 rorr ow ow ADDRESS 19 ON ADDRESS 20 rorr ov 085 ON ADDRESS e OFF ADDRESS 22 ADDRESS 23 ADDRESS 24 ADDRESS 25 ADDRESS 26 ADDRESS 27 ADDRESS 28 ADDRESS 29 OFF ADDRESS 30 ION ADDRESS 31 ore or L L Reserved Tov T_T se ses iov Jor t9 2008PS on Tov a coors 62 82 Default O n T z z zizizizizizizizizizizizizimimimimimimimimim mnimimimimimimi imi m S7 aad EN 65 8 6 1 aay a 5523 a az nen Ld R
7. power supply to the circuit boards with the Power Supply Harness WARNING DO NOT CONNECT THE POWER SUPPLY TO THE AC SOCKET UNTIL ALL WIRING HAS BEEN INSTALLED AND RECHECKED 4 Connect wiring to the reader interfaces as appropriate PW 5000 Two Reader Module Installation Guide 15 5 Connect wiring to alarm input sensors or install jumper wire as appropriate 6 Connect relay output wiring as appropriate 7 Connect communications wiring to the Intelligent Controller 8 Recheck wiring for correct connections and continuity 9 When all boards have been installed connect the Power Supply Cord for proper connections and power 10 Setup the panel controls using the host software Specification The Two Reader is for use in low voltage class 2 circuits only Primary power 12VDC 10 400mA with an operating range of 10VDC to 16VDC Relay contacts Relays 1 amp 3 outputs Form C 5A 28VDC resistive Relays 2 amp 4 amp 5 amp 6 outputs Form C 2A 28VDC resistive Inputs 8 supervised End of Line resistors 1k ohm 1 tolerance 2 unsupervised dedicated inputs Reader interface Reader power 5VDC 5 6 2 or 12VDC pass through 150mA max each Reader LED output TTL compatible high gt 3V low lt 0 5V 5mA source sink max Reader buzzer output Open collector 5VDC open circuit max 10mA sink max Reader data inputs TTL compatible inputs Communication RS 485 9 600 to 38 400 bps Wire requirements Power 1 twi
8. 2000 or related products for use as a primary warning or monitoring system Primary warning or monitoring systems should always meet local fire and safety code requirements The installer must also test the system on a regular basis by instructing the end user in appropriate daily testing procedures Failure to test a system regularly could make in staller liable for damages to the end user if a problem occurs EARTH ground all enclosures for proper installation Use suppressors on all door strikes Use S 4 suppressors for installation Northern Computers recommends only DC strikes The information in this document is subject to change without notice PW 5000 Two Reader Module Installation Guide 5 CAUTION CAUTION is NOTICE NOTICE NOTICE IF ANY DAMAGE TO THE SHIPMENT IS NOTICED A CLAIM MUST BE FILED WITH THE COMMERCIAL CARRIER RESPONSIBLE Electro static discharge can damage CMOS integrated circuits and modules To prevent damage always follow these procedures Use static shield packaging and containers to transport all electronic components including completed reader assemblies Handle all ESD sensitive components at an approved static controlled workstation These workstations consist of a desk mat floor mat and an ESD wrist strap Workstations are available from various vendors This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules Th
9. PW 5000 Two Reader Module Installation Manual Part Number PW5KxR2 esteta fue ssa In Inf Qut5 ona Fars we am Mii ae DIP gi o UE a s In5 In amp Boor 1 VO Reader 1 Door 21 0 Reader 2 455 Pw LIRIMTIITITIITPLMILLLAS i i ad pe ENGINEERED Foo A division of Northern Computers Inc TD1119 rev0100 Installation Guide PW 5000 Two Reader Module PW 5000 Two Reader Module Installation Guide 3 Contents Warnings and C auto IS caa va cater edle rete edid Redit vertes 4 511 9 11 1121 I n 6 Product Liability Mutual Indemnificaliolis siente o teo egens 6 Unpacking Procedure dd bte M e op e m 6 Shipping isti de BOFIS etcetera er ord dh ei 7 811 1 6 8 7 100 11 atolli 7 Confidential oerien on dec ott fn bcd Petar dots 8 Description sce Ca Pe o ted ate NN ERAT RAS 9 sadi LT 9 LED O peratiohi ario bet da sa o de etd 11 KORST RR A E RE E 11 CCommultilcalO 1 7 754551 sete CRT D eR NH 11 ReadeP WIRING Lleida 12 Alati GontacEWIRDd seasons cocti eoe Pas ee o REM rb e bx D oa V v ete Fe bd 13 Control Output WITIB sica d gestr e rfe ete 13 MOUNINg OpioiSa scada lla ba tcu D o a 14 Suggested Installation SEQUENCE eti res 14 Specificato eene EE 15 Wiring Diagram for
10. age to the unit a claim must be filed with the commercial carrier If any other defect is apparent call for a return authorization PW 5000 Two Reader Module Installation Guide 7 Shipping Instructions To ship equipment back to Northern Computers Inc 1 Contact the customer service department before returning equipment When you call please have available A description of the problem or reason you are returning the equipment Your original purchase order number invoice number and if the unit is still under warranty Anew purchase order number if the unit is not under warranty 2 Obtain the Return Authorization Number RMA from the customer service department 3 Show the RMA number on all packages shipped Packages which are not marked with an RMA number will be refused at the factory and returned to you COD 4 Carefully pack the equipment for shipment Use the original packing material whenever possible Limited Warranty All Products sold or licensed by Northern include a warranty registration card which must be completed and returned to Northern by or on behalf of the end user in order for Northern to provide warranty service repair credit or exchange All warranty work shall be handled through Customer which shall notify Northern and apply for a Return Mer chandise Authorization RMA number prior to returning any Product for service repair credit or exchange Northern warrants that its Products shall be
11. ation with the Intelligent Controller PW5KxIC The next set of terminals is used to connect reader 2 The next set of terminals is used to connect the I O typically associated with reader 2 namely the Door Status and REX status inputs and the Door Lock and Lock Status relay outputs Continuing up this edge the next two connectors provide the reader and associated I O terminals for reader 1 The last con nector on the rack mount edge provides terminals for two additional general purpose alarm inputs When the board is mounted flat two additional relay outputs and two additional general purpose alarm inputs are available along with two dedicated alarm inputs for cabinet tamper and power fault detection on the opposite edge of the board The reader interface accepts a Wiegand signal of Data 1 and Data 0 or a Clock and Data signal and provides 5VDC or 12VDC reader power a tri stated LED control and buzzer control Two of the six form C relay outputs are sized for the inductive load of door locks and the other four are designed to handle dry circuit signals All of the inputs are capable of four state supervision except the two dedicated inputs Communication to the control panel is accomplished via an RS 485 interface This board requires 12VDC input power When communication to the control panel is lost this board can grant access based on facility code only General purpose outputs will retain the setting at the time communica tion was lost Up to
12. ese limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio fre quency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This document and the data in it shall not be duplicated used or disclosed to others for procurement or manufacture except as authorized by and with the written permission of Northern Computers Inc The information contained in this document or in the product itself is considered the exclusive property and trade secrets of Northern Computers Inc Copyright laws of the United States protect all information in this document or in the software product itself Any use of this product is subject to the terms and acceptance of the Northern Comput ers Inc Software Agreement Please request a copy from Northern Computers Inc and review the agreement carefully Installation Guide PW 5000 Two Reader Module Disclaimer Product Liability Mutual Indemnification In the event that a Customer receives a claim that a Product or any component thereof has caused personal injury or damage to property of others Customer shall immediatel
13. free from defects in materials and workmanship for a period of two years from date of shipment of the Prod uct to Customer The warranty on Terminals Printers Communications Products and Upgrade kits is 90 days from date of shipment Satisfaction of this warranty shall be limited to repair or replacement of Products which are defective or defective under normal use Northern s warranty shall not extend to any Product which upon examina tion is determined to be defective as a result of misuse improper storage incorrect installation operation or maintenance alteration modification accident or unusual deterioration of the Product due to physical environments in excess of the limits set forth in Product manuals THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS IMPLIED OR STATUTORY INCLUDING IMPLIED WARRANTIES OF MER CHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE NO REPRESENTA TION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND THE TERMS OF THIS PROVI SION IN NO EVENT SHALL NORTHERN BE LIABLE FOR ANY RE PROCUREMENT COSTS LOSS OF PROFITS LOSS OF USE INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY PERSON RESULTING FROM THE USE OF NORTHERN S PRODUCTS 8 Installation Guide PW 5000 Two Reader Module Confidentiality All software drawings diagrams specifications catalogs literature manuals and ot
14. her materials furnished by Northern relating to the design use and service of the Products shall remain confidential and shall constitute proprietary rights of Northern and Customer agrees to treat such information as confidential Customer shall acquire no rights in the design of the Products or the related materials except to use such information solely for the purpose of and only during the time it sells the Products Customer shall not copy the design of any of the Products or use or cause to be used any Product design or related materials for its own benefit or for the benefit of any other party The covenants contained in this section shall remain effective throughout the term of this Agreement and thereafter unless specifically waived by Northern in writing PW 5000 Two Reader Module Installation Guide 9 Description Set Up The Two Reader Board provides support for up to two access control doors by providing connections for Wiegand or Clock Data type readers supervised inputs and relay out puts This board can be rack mounted in which case only one edge is accessible for wiring Mounting the board flat increases the amount of available I O slightly but also significantly decreases the number of boards that can be mounted in one enclosure The I O terminals are organized to support two doors Starting at the bottom of the rack mount side of the board the first connector provides power to the board The next connector provides communic
15. rts together connect the TR wires from the upstream and downstream boards to the TR terminal and likewise connect the TR wires from the upstream and downstream boards to the TR terminal By factory default J1 is set open If this board is the last board on the RS 485 bus install jumper J1 across both pins closed Closing J1 provides the bus termination required Reader Wiring Each reader port supports a reader with TTL interface Power to the reader is selectable as 5VDC or 12VDC pass through This selection is done via setting of jumpers J2 for reader 1 and J3 for reader 2 Set jumper at position 5 for 5VDC or 12 for pass through 12VDC The factory defaults set J2 and J3 to 5 For wiring to a reader port Terminal Typ Wire Color Wiegand Reader Clock Data Reader 1 860 Power 5or12 Vdc Power 5 or 12 Vdc LED control LED control 6 Bak Common Common The LED control terminal in each reader port can be configured via host software to support one wire single or bi colored reader LED An example of the most common configuration is shown below If Beeper control is not used its terminal can be pro grammed to be the 2 wire for the two wire bi colored reader LED PW 5000 Two Reader Module Installation Guide 13 Single Wire Reader LED Control Configuration LED Output gt High Tri Stated Low Single Color LED LED On LED Off LED Off Bi Color LED Green LED On Both LEDs Off Red LED On To full
16. sted pair 18BAWG RS 485 24AWG 4 000feet 1 200m max 2 twisted pair with shield 1200 23pf Belden 9842 or equiv Alarm inputs 1 twisted pair per input 30 ohms max Outputs As required for the load Readers 6 conductors 18AWG 500 feet 150m max shield and drain Mechanical Dimension 5 5 140mm W x 9 229mm L x 1 25mm H Weight 12 oz 340g nominal Environment Temperature 55 C to 85 C storage 0 C to 70 C operating Humidity 0 to 95 RHNC Wiring Diagram for Connectors 1 through 7 Door Input 5 zu Short Switch Input 5 Common 2 Two Reader Board Together Li Input 6 2 3 Egress Input 6 Common 2 1 Q EOL 4 210 Switch Input 1 2 1 2 2 Typical Connection Input 1 Common 212 T O Input 2 Common 2 2 9 a Relay 1 NO 215 D77 3 9 eu Hf zea ap E B V Relay 1 NC OT Relay 2 NO 2 8 1 2 Separate Relay 2C 210 Power vpc Q 9 3 o Relay 2 NC 2 10 Supply D73 4 o RED 5 or 12V DC Out 5 2 Voltage Is Selected By Q 1 ix Jumper J2 On Board O 2 1J Dmm D78 6 2 di gt KP 13 Ol 4 2 12V 5V Weigand 215 Reader Keypad 6 VDC Select Chassis GND reg FA 1 Inside Panel 3 Common Ol 2 Input 4 2 3 D74 Input 4 Common 2 4 je Relay 3 NO Door Lock 5 Relay 3C
17. to follow Power Source Power Source Relays 2 and 4 are dry circuit level signal relays typically used to indicate the status of the door lock Relays 5 and 6 are general purpose relay outputs and are not available when the board is rack mounted Use sufficiently large gauge of wires for the load current to avoid voltage loss Mounting Options This board can be mounted on edge in the rack mount enclosure provided by Northern Computers or it can be mounted flat against any surface using standoffs under the mounting holes provided in each of the four corners of this board When this board is rack mounted the connectors for two general purpose inputs two general purpose outputs and two dedicated inputs are not accessible and should not be used The most common reason for mounting a board flat is that it is being installed remotely to be located near the door s being monitored In this case it will be mounted in its own enclosure creating the need to monitor cabinet tamper and power fault detection inputs The two additional general purpose inputs and outputs provided allow for the monitoring of extra alarm sensors and control of local horns or other equipment Suggested Installation Sequence 1 Set Jumpers and DIP switches 2 Mount this board in the appropriate enclosure If this board is being mounted in a rack the component side of the board is to your right as you face the rack 3 Connect the communications and
18. tware Control Output Wiring Six form C relay contacts are provided for controlling door strike or other devices Each may be assigned to door related functions or general purpose output They are configurable as standard energize to activate or fail safe de energize to activate via host software The energized or ON time of each relay can be configured using Pulse control for single or repeating pulses via host software The energized or ON time for a single pulse can be extended up to 24 hours For repeating pulses the on off time can be defined in 0 1 second increments and be repeated up to 255 times PB Installation Guide PW 5000 Two Reader Module Relays 1 and 3 are rated for and normally used to control the door locks associated with readers 1 and 2 respectively While Relays 1 and 3 are sized to handle the typical loads generated by electrical locks load switching can cause abnormal contact wear and premature contact failure Switching of inductive loads i e strike also causes EMI electromagnetic interference which may interfere with normal operation of other equip ment To minimize premature contact failure and to increase system reliability contact protection circuit is highly recommended The following two circuits are suggested Locate the protection circuit as close to the load as possible within 12 inches 30cm as the effectiveness of the circuit will decrease as the distance from the load increases See diagram
19. y notify Northern in writing of all such claims Northern shall defend or settle such claims and shall indemnify and hold Customer harmless for any costs or damages including reasonable attorneys fees which Customer may be required to pay as a result of the defective Product or the negligence of Northern its agents or its employees Customer shall hold harmless and indemnify Northern from and against all claims demands losses and liability arising out of damage to property or injury to persons occasioned by or in connection with the acts or omissions of Customer and its agents and employees and from and against all claims demands losses and liability for costs of fees including reasonable attorneys fees in connection therewith Unpacking Procedure CAUTION If any damage to the shipment is noticed before unpacking a claim must be filed with the commercial carrier All containers should be opened and unpacked carefully in order to prevent damage to the contents The following steps are used to unpack equipment in preparation for installation 1 Open the container and remove the unit s and all packing material Retain the container and all packing materials They may be used again for reshipment of the equipment if needed 2 Inspect the contents for shortage If items are missing items contact the order entry department 3 Visually check contents If damage is discovered perform the following If shipping caused dam
20. y utilize each reader port a 6 conductor cable 1 8AWG is required Reader port configuration is set via host software Alarm Contact Wiring Inputs 1 to 8 may be configured to use normally open or normally closed contacts and non supervised or supervised with standard 1 tolerance 1K ohm Four of these inputs have default functional definitions but all eight can be configured to monitor general purpose alarm sensors By default Input 1 is defined as the Door Status Input corresponding to reader 1 and Input 2 is defined as the REX input corresponding to reader 1 Also by default Input 3 is defined as the Door Status Input corresponding to reader 2 and Input 4 is defined as the REX input corresponding to reader 2 Inputs 5 6 7 and 8 are general purpose inputs that can be used to monitor alarm sensors or can be used as control inputs Inputs 7 and 8 are not accessible when the board is rack mounted Inputs TMP and PFL are typically used for monitoring cabinet tamper and power failure respectively These 2 inputs are not supervised and are not accessible when the board is rack mounted These inputs were primarily provided for the case when this board is mounted remotely and can not take advantage of the tamper and power fail detect inputs on the controller board If these inputs are not used install a short piece of wire at the input to indicated safe condition Input configuration including debounce and hold time is set via host sof
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