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FBs-PLC User's Manual【Hardware】 Contents

1. 1 7 10 Expansion Power Module essent tenente tenente tn tentent tenente tente tenente tenens 13 44 Voice Output Module ccc 1 7 12 Potential Meter Module eee tentent tette tnnt t tret t ten 1 73 Load Module e eee e epe eta 1 7 14 Communication Module 1 7 15 Communication Board 0 1 7 16 Analog Expansion Board essent tenente tenente A 1717 Simple HM s oii geo unde 1 8 Drawings with External Dimensions ere inert tet ectetuer ense ados Chapter 2 System Configuration 21 Single Unit System 2 2 Formation of Multi Unit System sess eese tente tnnt tatnen H2 2 2 24 Connection of Multiple FBs PLC CPU Link esses esent trente trente H2 2 2 2 2 Connection of FBs PLC with Host Computer or Intelligent Peripherals sss H2 3 Chapter 3 Expansion of FBs PLC aL tate a H3 1 3 1 1 Digital I O Expansion and Numbering sisse tentent tente ttnn tet H3 1 3 1 2 Numeric Expansion and I O Channel Mapping eerte H3 3 3 2 Expansion of Communication
2. H3 5 Chapter 4 Installation Guide 4 1 Installation EPVIFODIETIUTES _ H4 1 4 2 PLC Installation Precautions sss esesene nennen tenente tenth tnnt tenete nent 4 1 42 1 Placement e ro pes H4 1 4 22 eek H4 2 4 3 Fixation by DIN RAIL H4 3 4 4 SCIeWSS din H4 4 4 5 Precautions on Construction H4 6 Chapter 5 Power Supply Wiring Power Consumption Calculation and Power Sequence Requirements 5 1 Specifications and Wiring of AC Power Sourced Power H5 1 5 2 Specifications and Wiring of DC Power Sourced Power H5 2 5 3 Residual Capacity of Main Expansion Unit and Current Consumption of Expansion Module uet tatu Wt tete dece detta f H5 4 5 31 Residual Capacity of Main Expansion Unit 5 4 5 3 2 Maximum Current Consumption of Expansion Module esterne H5 5 5 3 3 Calculation Example of Power Capacity 5 7 5 4 Requirement of Power Sequence Unit and Expansion Unit Modu
3. E FBs 32DGI aa 10 AG 05 oT LCD esha a luin i CHO 234 IN X m y y Pow a Pow a Pow OUT Y 3 4 Em rp d fi S 7 JISTIS PIN SU V Q 11 1 5e Bg Ba B 1 B 1 1 0 I I I I N oO A 2 3 3 2 5 28 oOo 288 IR IR OR During the startup stage FBs PLC will automatically detect the types and CH numbers of expansion units modules While operation the FBs PLC will read the CH input values from the NI module and stores them into corresponding IR R3804 R3903 and outputs OR values R3904 R3967 to channels on the NO module No pre configuration or setting by users is required 3 2 Expansion of Communication Port The main unit of FBs PLC has one built in communication port port 0 with optional USB or RS232 interface Expansion of communication ports can be achieved by employing Communication Board CB or Communication Module CM The available models of CB and CM for FBs are Model Number Specifications FBs CB2 FBs CB22 FBs CB5 5 55 5 25 o 3 3 c o 5 00 o 1 5232 port2 communication board 2 RS232 port amp port2 communication boards 1 RS485 port2 communication b
4. hol Output expansion Screw hole header cover plate 4 5 2 gt 12345678 1 9 10 Ill l2 I3 M I5 16 Front view of output expansion I7 18 19 20 21 22 23 24 header with cover plate Input status 0 indicator a Expansion cable 4 connector 88 xt x2 x3 x4 X FG 5 52 X10 P X12 X13 X15 X16 FG 5 53 17 X18 x19 X20 5 Output expansion DIN RAIL tab Header socket 1 3 Appearance of Communication Expansion Module The Communication Module CM of FBs PLC has a 25mm width case which can be used in the following seven modules 22 25 55 25 55 CM25C CM5R Screw hole 4 5 2 Communication indicator 1 Ethernet network Port 4 Terminator Switch ote 5 i Port 4 2 m Communication Socket 8 _ Communication module expansion cable connector to be plugged in main unit a v gt gt e m Port 3 Communication DIN RAIL tab Port3 Communication H1 4 14 Listof FBs PLC Models Module Name Specifications stun 10 6 points 24VDC digital input 4 points medium speed 20 2 2 points medium speed total 5 2 4 points relay or transistor output 4 points medium speed 20KHz 1
5. 8232 USB Communication Speed 4 8Kbps 921 6Kbps 8 9 6Kbps 3 Port1 Port4 Communication Speed 4 8Kbps 921 6Kbps 4 talk FATEK or Modbus RTU a 5 85232 5485 or Ethernet 9 6Kbps Master Slave Communication Protocol Maximum Connections 254 5 Number of Axes Up to 4 NC 200KHz single output single 100KHZ way Positioning Output Frequency 920KHz single way and 460KHz A B way Output differential output PSO Output Pulse Mode 3 U D KIR Positioning Language Special Positioning Programming Language HSPWM Number of Points Up to 4 Output 72 2 18 432 2 with 0 1 resolution put Output Frequency 720Hz 184 32KHz with 1 resolution Points Max 36 points all of main units have the feature gt 10 S super high speed high speed input Captured input Captured pulse gt 47 S medium speed input width gt 470 u S mid low speed input Frequency 14KHz 1 8MHz Chosen by frequency at high frequencies 0 15 Tine constant 0 1 5mS 0 15mS adjustable by step 1 Setting of Digital Filter of 0 1mS 1mS Chosen by time constant at low frequencies X16 X35 Time constant 1mS 15mS adjustable by step of 105 Maximum expandable module 32 1 6 Environmental Specifications Item Specification Note Enclosure Minimum 5 Operating Ambient equipment Maximum
6. D LNK m Li ETHERNET FUCA PORT4 24V OUT 2 x4 X6 x8 x10 x12 RX 400 5 5 xi 5 7 X9 Xi X13 012 79 T RX 456 2 8 9 10 PORT4 gt RX EL PROGRAMMABLE 7 NX CONTROLLER E Pow W RUN TXO ORX v PORTI PORT3 2 FBs 24MCR2 AC 8 AC100 240V Y6 Y8 Y7 v9 va vs co Yo c2 FBs CM25E PORT2 PORT1 PORTO H3 6 Chapter 4 Installation Guide Danger 1 Turn off all power during installation of FBs PLC or related equipments to prevent electric shock or damage to equipment 2 Upon completion of all installation wiring put the protective cover back on the terminal block before turning on the power to avoid electrical shock 3 During installation never remove the dust cover sheet that were surrounded the PLC before wiring is completed to avoid complications such as fire hazards breakdown or malfunction caused by drill dust or wire shreds falling inside PLC 4 Upon completion of installation and wiring remember to remove the dust cover sheet to avoid fire breakdown or malfunction caused by overheating 4 1 Installation Environment A Caution 1 Environmental specifications of FBs PLC cannot exceed those listed in this manual In addition
7. ma c nm T xo VETO TT Y17 Y19 4m C3 9 17 Y18 Y20 24 OUT xi x3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 55 6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 DC Power FBs 60XY C D24 D12 24VDC 12VDC jov Y6 vio 4 8 Ciz Yi8 20 H1 13 1 7 4 Digital I O Expansion Module 7 62mm fixed terminal block 8 point digital I O module 4 points IN 4 points OUT 5 20 Xi 5 X9 2 16 X18 X20 8 point digital module 8 points IN 16 point digital I O module 8 points IN 8 points OUT 5 5 x3 X5 X7 X2 4 X6 FBs 16XYO Y Y1 3 4 Y5 C1 Y2 C5 Y6 Y8 16 point digital output module 16 points OUT Y2 C5 Ye Y8 Yi Y4 Y5 Y7 FBs 16Y lt gt 12 Y13 Y15 C13 Y14 Y16 FBs 40XYC 60 point digital module 36 points 24 points OUT FBs 60XYO H1 14 1 7 5 High Density Digital I O Expansion Module 30Pin 2 54mm Header connector 24 point high density input module 24 point high density transistor output module 24 points IN 24 points OUT FBs 24X FBs 24YT FBs 24YJ Vis y1 Vie Y2 Y3 Y4 Y5 Y6 Y7 Y8 V1 V2 Y9 Y10 11 Y12 Y13 Y14
8. SINK output von SRCE output R 20 50 7 5 Output Device Protection and Noise Suppression in DO Circuit Since the digital output circuits are mainly used for the ON OFF switching operation the output components such as relays transistors and TRIAC can be deemed as kinds of switch components Normally surge currents or counter electromotive force voltages are generated during the ON OFF operation of these switch components The effect of surge currents or counter electromotive force voltages is particularly serious when heavy capacitive or inductive loads are incorporated which may cause damage to the output components or generate noises in other electronic circuits and equipment Among those three FBs PLC output components where TRIAC require no special treatment because of their features of smaller rated current zero cross in ON OFF and built in protection circuits special consideration should be given to relays and transistors when they are used in high power applications or connected with capacitive or inductive loads and are described in the following 7 5 1 Protection of Relay Contacts and Noise Suppression Because the relay contacts are used to contact switch components having extremely low resistance the surge current IR generated instantly upon turning on the relay is normally pretty strong even if the steady load current is very small Under such strong surge the contact tends to melt and stick due to
9. 5 T Internal Relay M1400 M1911 512 Retentive M800 M1399 600 be configured as non retentive type Special Relay M1912 M2001 90 54 5 Non retentive 50 5499 500 92075199 Fan be configured as lt 5 Step Relay retentive type Retentive 5500 5999 500 Can be configured as non retentive type T Timer Time Up Status Contact TO T255 256 Counter Count Up Status Contact C0 C255 256 Current 0 01S Time base TO T49 50 TMR Time 0 18 Time base T50 T199 150 T255 Numbers for each time base Value can be flexibly adjusted Register 1STime base 200 1255 56 61 36 51 Retentive C0 C139 140 Can be configured as non retentive type urren DIR Counter Non retentive C140 C199 60 Can be configured as retentive type cdi Lou Retentive C200 C239 40 Can be configured as non retentive type egister Bi 8 C240 C255 16 be configured as retentive type RO R2999 3000 Can be configured as non retentive type HR Retentive DR DO D3999 4000 2 Non retentive 3000 3839 840 Can be configured retentive type a Data Register When not configured as ROR it can 2 X Retentive ROIS REOT serve as normal register for read Write HR R5000 R8071 can be configured ROR ROR is stored in special ROR area and ROR Register default setting is 0 not consume program space 5 z File Register 0 8191 81
10. FBs 32DGI 14 mA 36mA FBs 7SG1 24 mA 213 mA FBs 7SG2 24 mA 396 mA 8 lt 25 mA 53 mA 2 FBs 2DA 33 mA 90 mA FBs 4DA 35 137 5 4 2 35 103 mA 2 FBs 2TC 30 mA 21 2 56 30 29 6 32 16 mA 5 16 30 mA 58 mA FBs 16RTD 32 mA x 19 FBs 6NTC 33 mA 16 mA H5 5 neglected H5 6 FBs 2A4TC 39 mA 52 mA FBs 2A4RTD 39 mA 32 mA FBs B4AD 25 mA FBs B2DA 223 mA FBs B2A1D 158 mA Voice Output FBs VOM 500 mA Module Special FBs 4PT 25 mA 82 mA Modules FBs 1LC 32 mA 48 mA FBs CB2 13 mA p 9 FBs CB22 26 mA 8 FBs CB5 51 mA 9 8 FBs CB55 95 mA ES o FBs CB25 55 mA FBs CBE 50 mA FBs CM22 18 mA e FBs CM55 95 mA S FBs CM25 70 mA 3 d FBs CM25E 110 mA g 55 120 5 FBs CM25C 41 FBs CM5R 26 FBs CM5H 135 mA FBs BDAP 47mA FBs BPEP 58 mA 22 75 FBs DAPC 193 08 125 The above table lists the required current for the maximum consumption each expansion module The 24VDC input circuit consumes 4 5mA less per point of OFF state DI in DI O module while the 24VDC output circuit consumes 5mA less per point of OFF state DO The effect of power consumption variation regarding the ON OFF state of D
11. Sensor d Input devices Internal Common R1 RI Low speed Terminal R1 5 6K FBS R2 R2 R2 R2 Lor le bw R24KQ PLC 24VDC d d not available in CEST TNT 27 gt Middle speed expansion modules x EN R13 3KQ 1 i R2 1 2K Q 1 2 Wiring of single end common SOURCE input External Common Wiring External 24VDC Sensor lt Input Circuit Internal Common 1 R1 R1 R1 Terminal FBS R2 R2 R2 R2 PLC 24VDC Tc WENT sl TET ope Pe not available in 4 TES expansion modules 5 x 1 2 H6 3 Chapter 7 Digital Output DO Circuit The digital outputs of FBs PLC are available in the following two structures the 5VDC ultra high speed Line driver type differential output i e one output occupying two terminals and the single end output circuit for saving terminals There are three kinds of output device for the single end output which are relays TRIAC and transistors Since the relay and TRIAC are bilateral even when used in single end output they can serve as SINK or SOURCE output The transistor however because of its polarities after being used as single end common output its SINK and SOURCE polarities are exactly the opposite common point Cn of SINK output must connect to negative end of DC power Therefore the product model of transistor output of FBs PLC for SINK and SOURC
12. 3 Hole for screw fixation 04 5 2 pes AR 4 Terminals of 24VDC power input and digital input Pitch 7 62mm 5 Terminals of power input and digital output 123 Pitch 7 62mm PORT2 PORTI 4567 E aM 6 Standard cover plate without communication IN AC100 240V v Y2 Y4 Y5 Ye Ya Yo 2 2 4 4 C6 Y7 Ye board 7 Cover plate of built in communication port Port 0 Front view with CB 22 Board installed 1 1 Goo 1 2 Indicators for transmit TX and receive RX status of built in communication port PortO Indicator for Digital Input Xn Indicator for Digital Output Yn Indicator for system status POW RUN ERR output expansion header cover units of 20 points or beyond only with esthetic purpose and capable of securing expansion cable FBs CB22 Communication Board CB FBs CB22 CB cover plate each CB has its own specific cover plate Screw holes of communication board Connector for communication board for 7 types CB of CB2 CB22 CB5 CB55 CB25 CBE CBCAN 3 types AIO of B2DA B2AD B4AD and 2 types DAP of BDAP and BPEP Left side communication expansion header only available in MC MN model for CM22 CM25 CM55 CM25E CM55E and CMGSM connection Connector for Memory Pack Connector for built in communication port Port 0 With USB and RS232 optional shown in the figure is RS232 Right side I
13. 24V 1 250mA max E x output circuit 24VDC input circuit 24V 10 400mA max 24V 10 400mA max 24V 10 250 Note The 5VDC for logic circuit output power and the 24VDC for output circuit power can be accessed from the I O expansion output header located on the right side of the main expansion units for expansion modules And the 5VDC power is also used by communication board CBxx or communication module CMxx The 24VDC power for input circuits is provided from the farthest 2 upper left terminals labeled 24V OUT on the input terminal block of main expansion unit to input circuit in expansion module or other sensors H5 1 Note The 5VDC power of 10 14PTs main unit is generated from the 24VDC power in the output circuit with specifications of 5VDC 10 and 400mA max Circuit is located on the I O board of 10 14PTs main unit Note 3 Without any I O expansion interface the 24VDC power in 10 14PTs main unit is for its output circuit alone and cannot be used for other purposes Caution The schematic diagram of AC power supply wiring in main expansion units is shown below Also be cautious about the following Please follow the wiring schemes regulated by local national standards to use single pole switch break hot wire L or double pole switch break both L N to turn on or off the AC input power In wiring hot wire L mus
14. 40 C Temperature Em m Permanent Installation equipment Maximum 55 C Storage Temperature 25 C 70 C Relative Humidity non condensing RH 2 5 95 Pollution Level Degree II Corrosion Resistance By IEC 68 Standard Altitude 2000 1 Fixated by DIN RAIL 0 5G for 2 hours each along the 3 axes Vibration Secured by screws 2G for 2 hours each along the 3 axes Shock 10G 3 times each along the 3 axes Noise Suppression 1500Vp p width 1us Withstand Voltage 1500VAC 1 minute L N to any terminal Warning The listed environmental specifications are for FBs PLC under normal operation Any operation in environment not conform to above conditions should be consulted with FATEK H1 9 1 7 Connection Diagrams of Various Models 1 7 1 NC Control Main Unit 7 62mm Detachable Terminal Block 20 point digital main unit 12 points IN 8 points OUT Pe 44 point digital I O main unit 28 points IN 16 points OUT oa 1 1 0 21 eae ee 55 gt X8 X21 AC Power FBs 44MNOA AC aD DC Rower FBS 4AMNC D24 D12 24VDC 12VDC H1 10 7 62mm Terminal Block fixed in model MA detachable in models MB MC 1 7 2 Basic Advanced Main Unit 14 point digital main unit 8 points
15. 80mA 80mA 45 mA OK 3 Calculate current consumption of external 24VDC Sensor power supply 295mA 162mA 45mA 88 mA OK In conclusion the total current consumption of the above six modules cannot exceed the total current consumption of the main unit so do not need to expand any power supply module Example 2 The below diagram is a system modules try to calculate the power supply used of the system FBs FBs CM55E 16YR Unit mA Result Internal 5VDC logic 120 150 722 120 39 39 30 39 195 OK Internal 24VDC logic 325 120 80 80 80 35 overload power supply External 24VDC 295 162 45 88 OK Sensor power supply H5 7 Result 1 First calculate current consumption of internal 5VDC logic power supply 722 120mA 150mA 120mA 39mA 39mA 30mA 39mA 195 mA 2 And then calculate current consumption of internal 24VDC logic power supply 325 120mA 80mA 80mA 80mA 35 mA overload 3 Calculate current consumption of external 24VDC Sensor power supply 295 162mA 45mA 88 mA OK In conclusion the total current consumption of internal 24VDC logic power supply of above seven expansions exceeds power capacity of the main unit so needs to expand power supply module as in example 3 Example 3 The below diagram is a system modules try to calculate the power supply use
16. Trainina B FBs TBOX RS232 RS485 Ethernet network 14 simulated input switches 10 external relay output Doctor raining Box terminal outlet I O peripherals such as stepping motor encoder 7 segment display 10 of 10mm LED indicator thumbwheel switch and 16 key keyboard 1 QO R Relay output T Transistor SINK NPN output J Transistor SOURCE PNP output 2 A 2 built in RS232 port U built in USB port non standard 3 AC 100 240VAC power supply D12 12VDC power supply D24 24VDC power supply 4 C Blank Standard C add in 5 The unmarked frequencies of Digital Input DI or Digital Output DO are low speed H1 7 1 5 Specifications of Unit Item Execution Speed Specification 0 33 Sequence Command Note Space of Control Program 20K Words Program Memory FLASH ROM or SRAM Lithium battery for Back up Sequence Command 36 Application Command 326 126 types Include Derived Commands Flow Chart SFC Command 4 X Output Contact DI 255 256 2 to External Digital Input Output Relay DO YO Y255 256 E to External Digital Output 2 TR Temporary Relay TRO TR39 40 0 799 800 be configured as retentive type
17. do not operate this equipment in environments with oil smoke conductive dust high temperatures high humidity corrosion gases inflammable gases rain or condensation and high vibrations and shock 2 This product has to be housed appropriately whether it s used in a system or standalone The choice and installation of housing must comply with local national standards 4 2 PLC Installation Precautions To avoid interference the PLC should be installed to keep from noise sources such as high voltage or high current lines and high power switches Other precautions are 4 2 1 Placement of PLC Fixation of FBs PLC which can be fixed by DIN RAIL or screws should place vertically and start from the main unit on the left to the expansion unit on the right A typical figure of placement is shown below a x xis 55 wx FATEK FATEK PATEK FATER m m EE 69 CLR Ye xe m 1 1 5 1 4 Suggested arrangement multiple unit expansion HE E gt SS meow a Pow H4 1 4 2 2 Ventilation Space The heat in FBs PLC is ventilated via air circulation There should reserve more than 20mm space both below and above PLC and with vertical installation fo
18. 1 RS232 or USB port expandable up to 5 built in RTC detachable terminal block FBs 32MCOA 20 points 24VDC digital input 6 points high speed 200KHz 2 points medium speed 20KHz 8 points medium speed total 5KHz 12 points relay or transistor output 6 points high speed 200 2 2 points medium speed 20KHz 1 5232 or USB port expandable up to 5 built in RTC detachable terminal block 4 6 24 points 24VDC digital input 6 points high speed 200KHz 2 points medium speed 20 2 8 points medium speed total 5KHz 16 points relay or transistor output 6 points high speed 200 2 2 points medium speed 20KHz 1 5232 or USB port expandable up to 5 built in RTC detachable terminal block 36 points 24VDC digital input 8 points high speed 200 2 8 points medium speed total 5 2 24 points relay or transistor output 8 points high speed 200 2 1 RS232 or USB port expandable up to 5 built in RTC detachable terminal block FBs 20MN A 2 sets 1 axis 920KHz 5VDC digital differential input 10 points 24VDC digital input 4 points high speed 200KHz 6 points medium speed total 5KHz 2 sets 1 axis 920KHz 5VDC digital differential output 6 points relay or transistor output average high speed 200 2 1 RS232 USB port expandable up to 5 built in RTC detachable terminal block NC Positioning Main Units FBs 32MNOA O 4 sets 2 axes 920KHz 5VDC digit
19. 24V IN RO Ri H1 16 1 7 9 Analog Temperature Combo Module 7 62mm fixed terminal block 2channel A D analog input 4 4 channel thermocouple input module 5 10 FBs 2MTC 1 7 10 Expansion Power Module 24V OUT 5 250 FBs EPW AC Power AC100 240V 1 7 11 Voice Output Module 2 channel A D analog input amp 4 channel RTD input module Vi ue sr FBs 2A4RTD 7 62mm fixed terminal block 24V OUT 250 B FBs EPW D24 Power 7 62mm fixed terminal block 1 7 12 Potential Meter Module 7 62mm fixed terminal block 1 7 13 Load Cell Module 7 62mm fixed terminal block 24V IN H1 17 1 714 Communication Module DB 9F connector 3Pin or 4Pin spring terminal block 2 85232 ports 2 85485 ports 88 58 11504 gt 8 a3 3 8 8 8 26258 1H0d 88 68 21404 FBs CM22 FBs CM55 e 1 5232 1 85485 ports 1 232 1 85485 Ethernet L3NY3H13 pLuOd 2 4 88 68 vLu0d 25258 26254 61404 25 FBs CM25E 2RS485 ports Ethernet RS232 lt gt 5485 5222 Converter Externa 1
20. 48 26 2240 06 06 EN 1 00000000 g 4 192 02 E 37 85 gt 1016 4 37 85 gt 1016 4 37 85 10 16 37 85 ny ch Ty eh eh A C 000000 s sle 90000000 00000000 82 80 9144 DBAN2 3 4R H1 25 Chapter 2 System Configuration 2 1 _ Single Unit System of FBS PLC Intelligent Peripherals Load Cell a 5 FBs 1HLC i 5 FBs CMGSM 5 FBs CM25E 8 FBs CM55E S FBs CM22 8 FBs CM55 5 FBs CM25 Port4 Port3 0 Port2 Port1 Data Access Port FBs BDAP FBs BPEP FBs CB2 FBs CB22 FBs CB5 FBs CB55 5 25 5 FBs CBCAN FBs B4AD FBs B2DA FBs B2A1D FBs DAP R Ethernet Port1 2 OIV Al AO s y RFID Card E Cell Phone FBs 10MA MC FBs 14MA MC FBs 20MA MC FBs 24MA MC FBs 32MA MC 5 40 FBs 60MA MC FBs 20MN FBs 32MN FBs 44MN Digital Output DO H2 1 FBs 24XY FBs 40XY FBs 60XY FBs 8XY FBs 8X FBs 8Y FBs 16XY FBs 16Y FBs 20X FBs 24X FBs 24YT FBs 24YJ FBs 6AD FBs 2DA FBs 4DA FBs 4A2D FBs 2A4TC FBs 2A4RTD FBs 2TC 5 6 6 FBs 16TC FBs 16RTD FBs 6NTC FBs 7SG1 FBs 7SG2 FBs 32DGI Numeric I O Expansion FBs VO
21. FBs CM5R All modules have the same type of base with different top cover Top cover of Module CM25E is shown in the figure 90 7 5 units mm H1 22 5 Outlook V Programming Panel FP 08 55 5 53 25 32 units mm 6 Outlook VI Data Access Panel FB DAP 112 14 8 148 1 1 23 7 Outlook VII 7 segment 16 segment LED display board DB 56 8R DB 8 8R DB2 3 8R DB4 0 4R DBAN 8 4R DBAN2 3 4R 5 08 41 27 s 41 27 5 08 Y 8 i 32 8 69999999 Q C 89096909 O SS ao gt gt J 5 Sc gt C5 lt gt oe 3 41 91 8 6 5 4 UTR DB 56 8R on 68 9 106 68 9 32 8 8 ool og CL COLO U T zi z DB 8 8R LJ LJ L D LJ 109 16 81 84 lt gt SS gt lt gt 2 3 8 H1 24 145 92 78 53 12 98 78 18 78 18 mE e 82342888 010 83333833 04 64 lt gt 8 8 lt lt lt gt lt lt lt 4 3 2 1 1 c gt gt gt L 1 33 91 38 1
22. IN 6 points OUT 10 point digital main unit 6 points IN 4 points OUT max EIDEM NEG FBs 14MAC AC FBs 10MAC AC FBs 14MC lt gt A AC AC CHE FBs 10MCOA AC AC100 240V AC100 240V L UNE vi j Y2 co Yo c2 vs 14 024 012 FBs 10MCC D24 D12 24VDC 12VDC pes vi jJ v2 va vo co vs vs 24VDC 12VDC 11171 20 point digital main unit 12 points IN 8 points OUT max 24V OUT FBs 20MAC AC FBs 20MCO AC 24V OUT 0 LSS _ x FBs 20MAC D24 D12 FBs 20MCO D24 D12 24VDC 12VDC EN 7 Ee 4 24 point digital main unit 14 points IN 10 points OUT max 24V OUT 5 5 FBs 24MAOA AC Power 2 DC Power FBs 24MA lt oA D24 D12 FBs 24MCO D24 D12 32 point digital I O main unit 20 points IN 12 points OUT 24V OUT X4 X6 X8 X10 X12 X14 X16 X18 55 1 1 1 x3 5 X7 X9 X11 X13 X15 X17 X19 FBs 32MACA AC AC FBs 32MBOA AC Power FBs 32MCOA AC AC100 240V ee aoe ee 88 24V OUT x4 X6 X8 X10 X12 X14 X16 X18 55 1 1 x3 X5 X7 X9 X11 X13 X15 X17 X19 5 32 024 012 FBs 32MBOA D24 D12 FBs 32MCC D24 D12 24VDC 12VDC 40 point digital main unit 24 points IN 16 points OUT max L 24vour X
23. O output expansion header only available in units with 20 points or beyond for connecting with cables from expansion units modules Appearance of Expansion Unit Module There are three types of cases for expansion units modules One type uses the same case as main unit that of the 90mm 130mm and 175mm while the other two have thinner 40mm and 60mm cases which are for expansion modules All expansion cables left of expansion units modules are flat ribbon cables bcm long which were soldered directly on the PCB and the expansion header right is a 14Pin Header with this to connect the right adjacent expansion units modules In the following each of the three types of expansion units modules is described as an example Expansion unit module with 90mm 130mm or 175mm width case 24XY lt 40XY lt 60 16 16RTD Digital input Inputstatus Output expansion Screw hole terminal block indicator p p 4 5 2 1 VIZTTSN X DSTI Front view of output expansion header with cover plate removed Xr XM xt Expansion cable Tss gt x x4 6 xs X12 X14 connector 1234 56 7 8 9 011 7 IN X FATEK PROGRAMMABLE CONTROLLER E OUT Y 1234 5678 2 vs Ye v9 Ya c5 cz vto
24. Operand of Sequential Instructions mmm mm n 4 1 4 2 Element Description mmm 4 2 4 2 1 Characteristics of A B TU and TD Contacts mmm nene 42 4 2 2 OPEN and SHORT Contact memet eene 4 3 4 2 3 Output Coil and Inverse Output Coil nnne 4 4 4 2 4 Retentive Output Coil nennen 44 4 2 5 Sat Coil and Reset Cailcsssteeteuu 4 5 4 3 Node Operation Instructions de EUR RUE oA Kine Dra Rx cfe wie Re RON 4 5 Chapter 5 Description of Function Instructions 5 1 The Format of Function 1 eorr rente eee 5 1 5 1 1 Control 5 1 5 1 2 Instruction Number and Derivative Instructions 5 2 5 1 3 este e tt SE 5 8 5 1 4 F nctions Output ect 5 6 5 2 Use Index Register XR for Indirect Addressing 2 5 6 5 3 Syslemi socis oo pee prt i i oc ee eius 5 9 5 3 1 Binary Code and Related Terminologies 02220400 5 9 5 3 2 The Coding of Numeric Numbers for 5 10 5 3 8 Range of Numeric 5 10 5 34 Representation of Numeric Value 5 10 5 3 5 Representation of Negative Numb
25. Output expansion Digital output terminal block and DIN RAIL tab Output status indicator Main power input for XY H1 2 Expansion unit module with 60mm width case 16XY 2 16Y lt 20 Screw hole terminal block Output expansion 4 5 2 cover plate 7 NIE Output expansion slot a Front view of output expansion slot 2 with cover plate removed s s x1 5 X7 Output status A123 45 indi indicator E IN X POW N i 2345 h 678 N v1 v4 Y5 Y7 C1 Y2 c3 c5 Y6 Y8 j Ao Output expansion slot 1817 N i Expansion cable connector terminal block DIN RAIL tab e Expansion module with 40mm width case 8XY 2 8Y 2 8X 6AD 2DA 4DA 4A2D 2A4TC 2A4RTD 7SG1 7SG2 2 6TC 6RTD CM5H 6NTC 4PT 1LC 1HLC VOM Output expansion header Screw hole terminal block cover plate 4 5x2 Input status indicator 5 Front view of output expansion slot with cover plate removed Output status lt 12 4 indicator POW our m m 1234 q 1 y C1 wd 4 b B Zanes 6 3B Output expansion head Expansion cable E i connector terminal block DIN RAIL tab H1 3 Expansion module with 40mm width case 24 24 24YJ 32DGl
26. RS232 or USB port expandable up to 3 1 is not expandable 14 8 points 24VDC digital input 4 points medium speed 20 2 4 points medium speed total 5 2 6 points relay or transistor output 6 points medium speed 20 2 1 RS232 or USB port expandable up to 3 I O is not expandable 20 12 points 24VDC digital input 6 points medium speed 20KHz 6 points medium speed total 5KHz 8 points relay or transistor output 8 points medium speed 20KHz 1 RS232 or USB port expandable up to 3 Basic 24 Main Units 32 32 14 points 24VDC digital input 8 points medium speed 20 2 6 points medium speed total 5 2 10 points relay or transistor output 8 points medium speed 20 2 1 RS232 or USB port expandable up to 3 20 points 24VDC digital input 8 points medium speed 20 2 8 points medium speed total 5 2 12 points relay or transistor output 8 points medium speed 20KHz 1 RS232 or USB port expandable up to 3 MB is detachable terminal block 4 40 24 points 24VDC digital input 8 points medium speed 20 2 8 points medium speed total 5 2 16 points relay or transistor output 8 points medium speed 20 2 1 RS232 or USB port expandable up to 3 MB is detachable terminal block 6 5 60
27. Relay output Inductive load 099997 R 100 1200 C 0 1 0 24uF Scheme of AC power load PLC Relay output Inductive load 9979 D 1N4001 diode or VDC equivalent device ov Suppress by a diode in DC power load for low power PLC Relay output Inductive load 00 D 1N4001 diode R lt gt VDC equivalent device 28 48 ZD 9V Zener 5W Suppress by a diode Zener in DC power load for high power and frequent ON OFF H7 7 7 5 2 Protection of Transistor Output and Noise Suppression The transistor output in FBs PLC already includes Zener diode for counter electromotive force which is sufficient for low power inductive load and medium frequency of ON OFF application In conditions of high power or frequent ON OFF please construct another suppression circuit to lower noise interference and prevent voltage from exceeding the limit or overheating that may damage the transistor output circuit PLC Relay output Inductive load 00700 D 1N4001 diode or VDC equivalent device oy Suppress by a diode for low power PLC Relay output Inductive load D 1N4001 diode or 4 gt VDC equivalent device ZD 9V Zener 5W Suppress by a diode Zener high power and frequent ON OFF H7 8 Chapter 8 Test Run Monitoring and Maintenance IN Warning During maintenance be sure to turn off the input pow
28. While for high inductive or capacitive load with cos to 0 2 and current within 1A the lifetime decreases rapidly to about 50 thousand times AC200V or 80 thousand times AC120V H7 3 3 d E FBs PLC ee AC DC AC DC L power power 4A 4A FUSE FUSE GX N lt X N N Ne 5 v K ANE N N oo 1 5 4 123 T 3 5 MCN QN 0 NON 5 0 XM NON o 5 gt MA gt gt 7 2 YAX 8 8 SER Contact Current A 7 3 2 Structure and Wiring of Single End Transistor SINK and SOURCE Output Circuit A Transistor Single End SINK Output lt lt lt lt 4 lt ANC FBs PLC Law qu pex p Pp C2 2 C4 4 5 YF YI 88 1 2 FUSE FUSE 2PTs Common Output Block 4PTs Common Output Block H7 4 Transistor Single End SOURCE Output gt gt gt 2 gt gt FBS PLC AX DA VA DAY 12222 124 lt lt lt e 027 2 Y3 Y4 Y5 1 2 FUSE FUSE DC power 2PTs Common Output Block 4PTs Common Output Block The figure above uses output block s of 2PTs common and 4 common as an example to explain the differences in structural and wiring for SINK and SOURCE
29. Y15 Y16 2 V3 17 Y18 Y19 Y20 21 Y22 Y23 Y24 v3 1 7 6 Numeric Expansion Module 2 54 Header connector 7 segment LED display module Thumbwheel switch multiplex input module 8 digits 7SG1 16 digits 7SG2 4 digitsx8 16 pin 2 54mm Header connector 30Pin 2 54mm Header connector FBs 32DGI CHO FBs 7SG1 2 CH1 1 7 7 Analog I O Expansion Module 7 62mm fixed terminal block 6 channel A D analog input module 2 channel D A output module 5V10V UB 5 10 FBs 6AD FBs 2DA 14 15 12 13 14 15 H1 15 4 channel D A output module 4 channel A D input 2 channel D A output module 24V IN U B 510 d 0 5vitov 5 FBs 4A2D TOT 113 10 1 12 13 1 7 8 Temperature Input Module 7 62mm fixed terminal block 2 6 channel thermocouple input module 16 channel thermocouple input module O Ti T Lo Le 14015 Ta 186 196 1126 1136 Tor To Tit TS 6 channel RTD input module 16 channel RTD input module 24V IN 24V IN PO _ 1 P3 4 5 Por P Pr P2 P amp P5 FBs 6RTD 51 Pra Pide Plot Pt ul Pe Pio Pii Pi2 PIS
30. code will also be indicated in the CPU status register R4049 A Warning 1 The maximum length of the I O expansion cable for FBs PLC is 5 meters Cables longer than that will cause incorrect I O operation because of excess signal delay in hardware or noise pickup resulting in damage to equipment or posing hazard to operating personnel Since this kind of situation cannot be detected by the PLC main unit users are advised to take extra cautions and necessary measures 3 1 1 Digital Expansion and I O Numbering Digital means with the discrete type status including digital input with initial X in DI numbering and digital output with initial with Y in DO numbering The DI and DO of FBs PLC can both be expanded up to 256 points numbered as X0 X255 and YO Y255 each with 256 points The status of input contacts X0 X255 of PLC come from the input signal connected to the digital input terminal block on main unit or expansion unit module while the status appears at digital output terminal block of main unit and expansion unit module reflects the digital output relay YO Y255 status inside PLC On FBs PLC main unit at the position below the digital input terminal block and the position above the output terminal block there have labels indicate the corresponding signal name They label each terminal with numbers representing the corresponding digital input contact Xn and digital output relay Yn In th
31. distributors 8 5 The Charge of Battery amp Recycle of Used Battery Every FBs main units have inside one re chargeable lithium battery to safely maintain program and data during main power shut down Each lithium battery was fully charged when the FBs PLC ship out from the factory capable to retain program and data at least 6 months There is risk to miss program and data when battery exhaust over 6 months the users should mind the date marked on each FBs PLC In case exceeding 6 months users can do battery re charging by themselves through keeping FBs PLC be powered for over 12 hours then more 6 months can work smoothly on the data saving A Warning Any recharge disassembly heating burning on defective or discarded battery is prohibited T1 Otherwise may cause danger of explosion or fire The chemical material of battery will lead to 233 environment pollution easily throw away or treat as normal garbage is prohibited Please follow after the local or government s regulation to make proper treatment on discard battery H8 4
32. extreme temperature in such a way that the relay cannot trip when it is disconnected In addition when the relay connections are OFF large di dt is generated because of the instantaneous change from low resistance to open circuit soon after following the tripping of contact As a result an extremely strong counter electromotive force voltage is induced which creates sparks between the electrodes of two relay contacts and results in poor contact due to carbon deposits Among those three output components either in ON or OFF state very serious interference can be caused by the surge current or the counter electromotive of the relay The solutions to this problem are listed as follows H7 6 VDD 5 30 VDC Connect a small resistor R series to lower surge current A Suppression of Surge Current but note that too large R will affect the driving capability or cause too much voltage drop PLC output relay Surge current welds contacts Lv VDD Ly 58 50 98 VDD R note power dissipation P Is R and voltage drop V IsR INV Ir max Ir max of relay in FBS PLC 5A B Suppression of Counter Electromotive Force For the inductive load whether in AC or DC power suppression devices must be connected in parallel to both its ends to protect the relay contacts and lower noise interference The schematic diagrams for AC and DC powers are shown below respectively PLC
33. mA 315mA 262mA E FBs 40MC 688 mA 295mA 244mA R FBs 60MC 644 mA 255 190 FBs 20MN 710mA 310mA 325 mA FBs 32MN 670mA 297mA 280 mA FBs 44MN 627 mA 276 mA 250 mA FBs 24XY O 948 mA 350mA 337mA Expansion Eg 40XY 918 mA 320mA 292mA m FBs 60XY 880 mA 280 238 FBS 10 14MA D24 300mA 270mA FBS 20MA D24 753 Total295mA FBS 24MA D24 722mA Total270mA DC FBS 32MA D24 712mA Total227mA FBS 40MA D24 688 Total 189 P 85 6 024 644 95 Unt FBS 10 14MC D24 300mA z 270 FBS 20MC D24 753 Total 295mA R FBS 24MC D24 722 270 FBS 32MC D24 712 227 FBS 40MC D24 688mA Total 189mA FBS 60MC D24 644mA Total 95mA H5 4 FBS 20MN D24 710mA Total 285mA FBS 32MN D24 670 Total 227mA FBS 44MN D24 627 Total 176mA Expansion FBS 24XY 948mA Total 337 Unit FBS 40XY 918mA Total 262mA FBS 60XY 880mA Total 168mA the above table the residual capacity is calculated according to the most power consuming model for example MCT of in each main expansion unit by its point number under the maximum load condition with both DI and DO ON The basic units for calculation are 7 5 PT for high medium speed DI 4 5mA PT for low speed DI Ultra high speed DI does not use the 24VDC power in input circuit 10mA PT for high speed DO 7 5mA PT for medium speed DO and
34. power source Otherwise AC power source is used Caution In industrial environments main power may irregularly experience a surge current or high voltage pulse caused by the start or shut down of high power equipment Users are advised to take necessary measures for example the use of isolation transformer or other MOV suppression devices for the protection of PLC and its peripherals 5 1 Specifications and Wiring of AC Power Sourced Power Supply The available AC power supplies of FBs PLC are the 14 Watt SPW14 AC supply for 10 14 PTs main unit the 24 Watt SPW24 AC supply for 20 60PTs main expansion unit and the 14 Watt expansion supply FBs EPW AC for expansion modules Except that the FBs EPW AC is an independent module SPW14 AC and SPW24 AC are to be installed on a main unit or inside an expansion unit where their appearances are invisible The following table lists the specifications Model Spec SPW14 AC SPW24 AC FBs EPW AC Item Voltage 100 240VAC 15 10 Input Range Frequency 50 60HZ 5 Power Consumption 21W 14W 36W 24W 21W 14W Inrush Current 20 264 Allowable Power Interrupt lt 20ms Fuse Spec 2A 250V Isolation Type Transformer Photocouple Isolation 1500VAC minute 5VDC logic circuit 5V 5 1 5V 5 0 4A max 2 24VDC o 43 3 5 utl 24V 10 200mA max 24V 10 400mA max
35. specification as 6AD 2 channels 14 bit analog output same specification as 2DA combo module FBs 6AD 6 channels 14 bit analog input module 10 10V 0 10V or 20 20mA 0 20mA FBs 2TC 2 channels thermocouple temperature input module with 0 1 C resolution FBs 6TC 6 channels thermocouple temperature input module with 0 1 C resolution Temperature FBs 16TC 16 channels thermocouple temperature input module with 0 1 resolution FBs 6RTD 6 channels RTD temperature input module with 0 1 C resolution FBs 16RTD 16 channels RTD temperature input module with 0 1 C resolution FBs 6NTC 6 channels NTC temperature input module with 0 1 C resolution Temperature 2 4 SE n Se fick 1117 as 6AD 4 channels thermocouple temperature FBs 2A4RTD 5 22 6AD 4 channels RTD temperature input same Voice modules Wa 4GB SD card play continuously up Load Cell Module 11 1 channel load cell measurement module with 16 bit resolution including sign bit FBs 4PT 4 channels 14 bit potential meter input module Impedance range 1 10K Q FBs CM22 2 ports RS232 Port3 Port 4 communication module FBs CM55 2 ports RS485 Port3 Port 4 communication module FBs CM25 1 port RS232 Port3 1 port RS485 port 4 communication module FBs CM25E 1 port RS232 Port3 1 port RS485 port 4 Ethernet network interface communication module FBs CM55E 1 port RS485 Port3 1 port
36. 2 X4 X6 X8 X10 X12 X14 xi6 xia X20 X22 X3 X5 X7 X9 X15 X17 X19 X23 FBs A40MAC AC FBs 40MBOA AC FBs 40MCO AC FBs 40MAC D24 D12 FBs 40MBC D24 D12 FBs 40MCC D24 D12 60 point digital I O main unit 36 points IN 24 points OUT 24 1 AG FBs 60MAOCA AC FBs 60MBO AC Power FBs 60MCOA AC AC100 240V ope e je e E 400mA SS 1 1 Xi X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 DC Power FBs 60MA lt A D24 D12 FBs 60MBC D24 D12 FBs 60MCC D24 D12 24VDC 12VDC 7 Yo TJ vo vo _ C6 8 Y9 Cio Yi7 19 0 H1 12 1 7 3 Digital Expansion Unit 7 62mm fixed terminal block 24 point I O expansion unit 14 points IN 10 points OUT AC Power x2 X4 X6 X8 X10 X12 X14 DC Power 40 point expansion unit 24 points IN 16 points OUT max 24V OUT xi x3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 AC FBs 40XYO AC Power 60 point I O expansion unit 36 points IN 24 points OUT max 24 OUT X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 5 6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 AC FBs 60XYc AC Power AC100 240V L
37. 30VDC Maximum Resistive 0 5A 2A single 4A common Load 50 0 5 0 5 0 1 Current Inductive 24YT J 80VA AC 24VA DC Maximum Voltage Drop conducing resistance 0 6V 2 2V 2 2V 0 06V initial Minimum Load 2 Leakage Current lt 0 1 mA 30VDC Maximum ON OFF 15508 2001 2us 10mS Tin ay 305 ime Output Status Indication Over Current Protection LED is bit when dark when OFF N A Isolation Type Photocoupler Isolation 500VAC 1 minute Electromagnetic Isolation 1500VAC 1 minute SINK SOURCE Output Type Independent Dual Terminals for arbitrary Choose SINK SOURCE by models and non exchangeable Bilateral device can be arbitrarily set to SINK SOURCE output connection FBs 20MNR T J 0 1 Y2 7 2 7 FBs 32MNR T J Y0 3 Y4 7 Y8 11 Y4 11 FBs 44MNR T J 0 7 8 15 8 15 FBs 10MCR T J YO 1 Y2 3 5 FBs 14MCR T J 0 1 Y2 5 2 FBs 20MCR T J 0 3 4 7 FBs 24MCR T J 0 3 4 7 Y8 9 FBs 32MCR T J Y0 5 Y6 7 Y8 11 5 FBs 40MCR T J 0 5 6 7 8 15 3 FBs 60MCR T J YO 7 Y8 23 5 10 Y0 3 All output points 5 FBs 14MAR T J Y0 5 FBs 20MAR T J 0 7 3 FBs 24MAR T J 0 7 8 9 FBs 32MARIT J 0 7 8 11 FBs 40MAR T J 0 7 8 15 FBs 60MAR T J 0 7 Y8 23 Expansion All output Units Modules R T J points Half of the maximum freq
38. 36 points 24VDC digital input 8 points medium speed 20KHz 8 points medium speed total 5 2 24 points relay or transistor output 8 points medium speed 20KHz 1 RS232 or USB port expandable up to 3 MB is detachable terminal block FBs 10MCO A 14 6 points 24VDC digital input 2 points high speed 200 2 2 points medium speed 20KHz 2 points medium speed total 5KHz 4 points relay or transistor output 2 points high speed 200KHz 2 points medium speed 20KHz 1 5232 or USB port expandable up to 5 built in RTC I O is not expandable 8 points 24VDC digital input 2 points high speed 200KHz 2 points medium speed 20KHz 4 points medium speed total 5KHz 6 points relay or transistor output 2 points high speed 200KHz 4 points medium speed 20KHz 1 5232 or USB port expandable up to 5 built in is not expandable 20 12 points 24VDC digital input 4 points high speed 200 2 2 points medium speed 20 2 6 points medium speed total 5KHz 8 points relay or transistor output 4 points high speed 200KHz 4 points medium speed 20KHz 1 5232 or USB port expandable up to 5 built in RTC detachable terminal block Advanced Main Units 24 14 points 24VDC digital input 4 points high speed 200KHz 4 points medium speed 20KHz 6 points medium speed total 5KHz 10 points relay or transistor output 4 points high speed 200KHz 4 points medium sped 20KHz
39. 4422 ogogo ot cgo 244 88 58 1 0 4 9 E 3 2 8 E FBs CM25C FBs CM55E H1 18 e RS485 Repeater GSM GPRS e RS485 HUB FBs CMGSM COMMUNICATION GSM MODULE FBs CM5R 1 7 15 Communication Board CB 1 5232 FATEK PROGRAMMABLE CONTROLLER FBs CB2 1 5485 port PROGRAMMABLE CONTROLLER FBs CB5 1 RS232 1 5485 ports PROGRAMMABLE CONTROLLER FBs CB25 7 62mm fixed terminal block ERE GND2 RS485 HUB FBs CM5H cH GND4 7 GND3 4 DB9F 3Pin spring terminal block Below are outlooks of and the corresponding cover plates 2 5232 ports PROGRAMMABLE CONTROLLER FBs CB22 2 5485 ports FATEK PROGRAMMABLE CONTROLLER FBs CB55 1 Ethernet port TX FATEK PROGRAMMABLE FBs CBE H1 19 e CANopen CONTROLLER FBs CBCAN 1 7 16 Analog Expansion Board 5Pin European terminal block 4channel A D analog input board 2channel D A analog output board PROGRAMMABLE CONTROLLER PROGRAMMABLE CONTROLLER FBs B4AD FBs B2DA 2channel A D analog input amp 1 channel D A analog output bo
40. 4VDC inputs which use the common terminal to save terminals The response speeds of single end common input circuits are available in high medium and low Because the double end input circuit has two independent terminals it can be connected either in SINK or SOURCE for input or in differential input wiring for line driver source The single end input circuit can be set to SINK or SOURCE type by varying the wiring of the common terminals S S inside PLC and external common wire of input circuits see Sec 6 3 for details 6 1 Specifications of Digital Input DI Circuit Item 5VDC Differential 24VDC Single end Input Input Note Ultra High High Speed Specifications Speed HSC HSC Medium Speed HSC Mid Low Speed Low Speed Maximum input frequency 920KHz 200KHz 20KHz HHSC Total 5KHz SHSC 0 47 mS 4 7 mS accumulated time Input Signal Voltage 5VDC 10 24VDC 10 Input cet gt 11 gt 8 gt 4 gt 2 3mA 2 Current See Half of Threshold lt 2mA lt 1 5 lt 0 9 maximum Current frequency while phase input Maximum Input 20 10 5 7 6 4 5 mA 4 P current input status Displayed by LED Lit when ON dark when OFF Indication Isolation Type Photocoupler signal isolation SS S MERGE Independent Via variation of internal common terminal S S and external common w
41. 5 for low speed DO and relay output excluding the SSR model See Sections 5 1 and 5 2 for the residual capacity of expansion power EPW AC and EPW D24 Warning Either for the built in power supply of the main expansion unit or the expansion power supply for the expansion unit the total amount of current cannot exceed the value listed in the above table Any violation will cause a voltage drop by overloading the power supply or intermittent powered with the supply in protection mode either of which will result in unexpected action of PLC and cause harm to people or damage to equipment 5 3 2 Maximum Current Consumption of Expansion Module Without its own power supply expansion modules must be supported by the main expansion unit expansion power or external power supply 24VDC input circuit alone The following table lists the maximum consumption current of each expansion module Current 5VDC Logic Circuit 24VDC Output Circuit 24VDO Input Circuit Model input expansion cable input terminal block FBs 24XY 54 mA 85mA 63mA FBs 40XY 83 mA 136 108 FBs 60XY 119 mA 124mA 162 5 FBs 8XY 30 34 18 m 8 30 36mA 8 FBs 8Y 29 mA 68mA 2 FBs 16XY 40 mA 68 36mA FBs 16Y 40 mA 136 8 20 35 90 FBs 24X 54 108 FBs 24YT 66 mA
42. 50 MD4M to DB9F communication cable FBs main unit Port 0 RS232 connect to standard DB9M length 150cm T Ww FBs 232P0 9M 400 MD4M to DB9M communication cable FBs main unit Port 0 RS232 connect to DB9F length 400cm t ommunication TET cables FBs 232P0 MD 200 2 to MD4M communication cable FBs main unit Port 0 85232 connect to FBs PEP PEPR length 5 FBs 232P0 MDR 200 MD4M to 90 communication cable FBs main unit Port 0 RS232 connect to FBs PEP PEPR length 200cm gt 5 High density DIO HD30 22AWG 200 High density modules FBs 24X FBs 24YT J FBs 32DGl connector gt 30pin Socket 22AWG I O cable length200cm DBAN 8 0 8 4 digit 16 segment LED display n means R Red 16 segment LED characters display installed 2 8 nR can be 1 4 DBAN 2 3 nR ae LED display means R Red 16 segment LED characters display installed DB 56 nR i Eh 7 segment display n means R Red 7 segment LED characters display installed DB 8 nR 0 8 8 digit 7 segment display n means R Red 7 segment LED characters display installed can be 1 8 DB2 3 nR 2 3 8 digit 7 segment display n means R Red 7 segment LED characters display installed can be 1 8 DB4 0 nR 4 0 4 digit 7 segment display n means R Red 7 segment LED characters display installed can be 1 4 46cm x 32 cm x 16cm suitcase containing FBs 24MCT main unit FBs CM25E communication module
43. 6RTD 100 240 L 4 gt N gt 52 OE PE l 5 2 Specifications and Wiring of DC Power Sourced Power Supply The available DC power sourced power supplies of FBs PLC are the 14 Watt SPW14 D12 D24 supply for 10 14PTs main unit the 24 Watt SPW24 D 12D24 supply for 20 60PTs main expansion unit and the 14 Watt expansion supply FBs EPW D24 for expansion modules Besides the FBs EPW D24 is an independent module SPW14 D12 D24 and SPW24 D12 D24 are to be installed on a main unit or inside an expansion unit where their appearances are invisible The following table lists the specifications H5 2 SPW14 D12 D24 SPW24 D12 D24 FBs EPW D24 Item Rated Voltage 12 or 24VAC 15 20 24VAC 15 20 Max Power Consumption 21W 14 26W 24W 21W 14W Inrush Current 20A 12 or 24VDC 20A 24VDC Allowable Power Interrupt lt 20ms Fuse Spec 3A D12 1 5A D24 125V 5A D12 2 5A D24 125V 1 5A 125V Isolation Type Transformer Photo Coupler Isolation 500VDC minute ow 5VDC logic circuit 5V 5 1A max 5V 5 0 4A max 5 E 24VDC output circuit 24V 10 200mA max 24V 10 400mA max 24V 10 250mA max E 24VDC input circuit 24 10 400mA max 24V 10 400mA max 24V 10 250mA max Note The 5VDC for logic circuit output power and the 24
44. 92 Must save retrieved via special S commands gt IR Input register R3840 R3903 64 Corresponding to external numeric input OR Output Register R3904 R3967 64 ae M o focis numere SR Special System Register R3968 R4167 197 R4000 R4095 96 P 0 1mSHigh Speed Timer register R4152 R4154 3 High Speed Hardware 4 sets DR4096 DR4110 4x4 a Counter 2 Register Software 4 sets DR4112 DR4126 4x4 Real Time Calendar Register R4128 sec R4128 min R4130 hour R4131 day Not available in MA model R4132 Optional for MA module Not available in model R4133 year R4134 week month XR Index Register V Z 2 PO P9 10 External Interrupt Control 32 16 point input positive negative edges Interrupt Control Internal Interrupt Control 0 1mS High Speed Timer HST 8 1 2 3 4 5 10 50 100mS 1 1661 4 32bits derived from HHSC H1 8 Channels Up to 4 Hardware High Speed Counting 8 U D U Dx2 KIRx2 2 A Bx3 amp Counter mode AIB x 4 HHSC 32 bits Counting Up to 200KHz single end input or 920KHz Total number of HHSC and SHSC is E frequency differential input 8 8 Channels Up to 4 HHSC can change into High Speed Software High Speed Counting ee Timer with 32 bits 0 1mS Time base 2 Counter mode n SHSC 32 bits Counting frequency Maximum sum up to 5KHz
45. E is distinct At the right side of terminal block of FBs PLC there is a place for making SINK or SOURCE label IN Warning No over current protection is available in the FBs series PLC Except for the 5V differential output circuit all other output circuits have to be added with over current or short circuit protections externally such as fuses in applications with safety concern Terminals labeled by on the terminal block are empty contacts which cannot be connected with any wire to maintain the required safety clearance and to avoid damage to the unit In situations where simultaneous operations of outputs such as reverse forward action of motor pose safety concerns besides the interlock in PLC programs additional interlock circuits are needed outside PLC as shown below PLC Forward Forward Interlock Magnetic output limit switch contact Switch or NC Relay A e Output YS T Output Se Reverse Interlock Magnetic PLC Limit contact switch or Reverse switch NC Relay B output H7 1 7 1 Specifications of Digital Output Circuit item Differential Single End Transistor Output Output J Single End C Ultra High High Medium Low Relay Output Specification Speed Speed Speed Speed Tong 920 2 200KHz 20KHz For ON OFF not for frequent exchange Working Voltage 5VDC 10 5 30VDC lt 250VAC
46. FBs PLC User s Manual Hardware Contents Chapter 1 Introduction of FATEK FBs Series PLC T 4 Appearance or Main 12 Appearance of Expansion Unit Module 1 3 Appearance of Communication Expansion Module eene 15 45 16 2 ptu taro Pete ne faena 1 5 Specifications of Main 1 6 Environmental Specifications 4 10100 000 1 7 Connection Diagrams of Various Models sse tentent 171 NC Control Main Unit MN 1 7 2 Basic Advanced Main Unit sees te ttt 1 73 Digital Expansion 1 7 4 Digital VO Expansion 1 75 High Density Digital O Expansion Module sse esee trente trente 1 7 6 Numeric Expansion 9 1 7 7 Analog VO Expansion Module eese tette terrent 1 7 8 Temperature Input Mod le ersan a RR RA 1 7 9 Al AO Temperature Combo Module
47. I DO of expansion modules other than DI O are less significant and can be neglected The effect of residual capacity variation regarding the ON OFF state of DI DO for 5VDC logic circuit can be 5 3 3 Calculation Example of Power Capacity Power module selection is depending on the sum of current consumption of all modules Therefore user must know the current consumption of each module Please refer to Table which has the maximum current consumption of each expansion module Before power module selection we need to calculate the total current consumptions Calculations need to be divided into two sections DC5V Bus Power current consumption and DC24V Bus Power current consumption User must consider the match between power and expansion modules cannot cause BusPower output power of any one group of overload use Example 1 The below diagram is a system modules try to calculate the power supply used of the system FBs FBs FBs 60XYR 16YR 16YR Unit mA Result Internal 5VDC logic power 120 150 722 120 39 39 30 244 Internal 24VDC logic power 325 OK supply External 24VDC Sensor T 295 power supply Result 1 First calculate current consumption of internal 5VDC logic power supply 722 120mA 150mA 120mA 39mA 39mA 30mA 244 mA 2 And then calculate current consumption of internal 24VDC logic power supply 325 120mA
48. M Voice Output Module FBs 1LC BEN Load Cell Module Analog Expansion Module Digital I O Expansion Unit Module Load cell The Single Unit system means a system built only single FBs PLC and its expansion unit modules and communication boards modules Such system have a limited capability refer beyond that capability can incorporate CPU communication via LINK function for expansions please refer to the next paragraph The figure below shows the block diagram of the Single Unit system of FBs PLC where besides the available main units the available communication peripherals resources and I O expansion resources are depict on the left and the right respectively For the I O of FBs PLC it can achieve a maximum of 256 point digital input DI 256 point digital output DO 64 word numeric input NI and 64 word numeric output NO Combined with various special interface modules it can directly connect with devices such as Thermocouple RTD 7 segment LED display and the Thumbwheel switch which are shown on the right in the above figure Regarding communication resources the FBs PLC hardware can accommodate up to 5 communication ports with a maximum speed of 921 6Kbps In addition to providing the standard FATEK communication protocol it also supports the Modbus master slave protocol or any user defined protocol This functionality easily renders the connections with intelligent per
49. Output Status Yn When the Yn output of PLC is ON its corresponding output indicator will also be on and its external load will be ON If ON OFF condition of external load is inconsistent with output indicator please check the wiring of the load power and terminal for secure connection If the connection is good then it should be the PLC output component failure The main reasons to cause the output component failure are 1 Overload or short circuit that burns output component and results in permanent open or short circuit H8 3 2 Not overloaded but Inrush current from capacitive load welds relay contacts at ON resulting in permanent ON or burns transistor or TRIAC resulting in permanent ON or OFF 3 Not overloaded but the inductive load without proper Snubber circuit causes high voltage sparks between relay contact at OFF and generate carbon deposition which separates contacts and causes permanent OFF or intermittent ON OFF or punches through transistor or TRIAC with high voltage resulting in permanent ON or OFF 8 4 Maintenance FBs PLC itself has no user serviceable parts and all maintenance has to be conducted by professional personnel During use in case of any defective unit please first try to find out the defect from the above error codes on the main unit followed by performing maintenance over the entire unit or on the Board level Send the unit that is still not functioning well to local
50. PLC can only be used in slave mode Port1 4 can be used in master mode Therefore during its operation PLC must first receive external signals RX on before it can transmit signals back to external equipment TX on now When the communication is fail one can tell if its PLC is not receiving signals or PCL is not replying by looking at the these two indicators The currents in these two LED are constant and their lighting duration is proportional to the reception or transmission time The more received transmitted data or the slower bps reception transmission the longer the reception transmission time and so is the indication time brighter visually If in high speed but small amount of data only short and dim brightness is observed Therefore the communication condition can be easily distinguished by these two indicators Indicator of Input Status When external input Xn is ON the corresponding LED indicator Xn will be on otherwise it will be off If it fails to respond to external input please check if the terminal wiring is securely connected or measure the voltage between and common to see if it has a change of 0V 22V with ON OFF of input If it does it means that an error occurs in PLC input circuit or LED indicator Or you can locate the problem by using the monitor mode of the programmer to check if this input status works correspondingly with the external input state Indicator of
51. RS485 port 4 Ethernet network interface communication module ee FBs CMZB ZigBee communication module FBs CMZBR ZigBee communication repeater FBs CMGSM IGSM wireless communication module FBs CM25C General purpose RS232 to R8485 RS422 communication interface converter with photocouple isolation 9 FBs CM5R General purpose RS485 repeater with photocouple isolation 5 5 General purpose 4 ports RS485 HUB with photocouple isolation RS485 can be connected as star connection m FBs CB2 1 port RS232 Port 2 communication board 22 2 ports RS232 Port 1 Port 2 communication board 2 FBs CB5 1 port RS485 Port 2 communication board Communication FBs CB55 2 ports RS485 Port 1 Port 2 communication board 25 1 port RS232 Port 1 1 port RS485 Port 2 communication board FBs CBE 1 port 10 Base T Ethernet communication board ii FBs CBEH 1 port 100 Base T Ethernet communication board FBs CBCAN 1 port CANopen communication board FBs B2DA 2 channels 12 bit analog output board 0 10 or 0 20mA AIO FBs B2A1D 2 channels 12 bit analog input 1 channel 12 bit analog output combo analog board 0 10V boards 0 20 FBs B4AD channels 12 bit analog input board 0 10 or 0 20mA 2 FBs 1HLC 1 channel high precision weighing control module with 24 bit resolution 3 5 with linear and circular interpolation advanced motional control module 3 sets of 200 high 3 Axis Motion FBs 30GM s
52. The Analog Input Temperature Input and Analog Output is of analog voltage or current while the Thumbwheel switch Input or 7 Segments Display Output uses user friendly BCD number signal Either the magnitude of voltage or current or the value of BCD number is represented by the 16 bit value of the corresponding register The corresponding current voltage signal or BCD value of any IR or OR on the NI O module is named as a Channel CH The channels on the NI module are called numeric input channels NI channels and those on NO module numeric output channels NO channels The number of IR OR used by NI and NO channels on each module varies depending on the module type or working mode The following table lists the numbers of IR and OR used by NI and NO channels on each NI O module NI O Module Name The voltage and current inputs can t be used at the same time in the same channel It only one V or available Both voltage and current will be outputted at the same time 0 0 The voltage and 40 _____ current inputs can t be used at the same time in the same channel It FBs B2A1D n only one V or available VOO V Both voltage and current will be outputted at the same time FBs 6TC 6RTD 5 FBs 16TC 16RTD 15 2A CHO CH1 FBs 2A4TC u HEN 2 E FBs 8 Or unused The corresp
53. VDC for output circuit power can be accessed from the I O expansion output header located on the right side of main expansion units for expansion modules The 24VDC power for input circuit is provided from the farthest 2 upper left terminals labeled 24 OUT on the input terminal block of main expansion unit to input circuit in expansion module or other sensors Note The 5VDC power of 10 14PTs main unit is generated by the oscillations of the 24VDC power in the output circuit with specifications of 5 DC 10 and 400mA max Circuit is located on the I O board of 10 14PTs main unit Note used for other purposes Without any expansion interface the 24VDC power in 10 14PTs main unit is for its output circuit alone and cannot be Caution following the The larger than 2mm terminal Please use wires with diameters of 1 2mm The schematic diagram of DC power supply in main expansion unit is shown below Also be cautious about the Please follow the wiring schemes regulated by local national standards to choose single pole switch break 24V or double pole switch break both 24 and 24V in order to turn on or off DC input power Wiring of 24V input power must be connected to the terminal labeled by while the 24 end is connected to terminals on main unit and all digital expansion units modules must be connected to the EG Earth Ground terminal
54. al differential input 16 points 24VDC digital input 4 points high speed 200KHz 8 points medium speed total 5KHz 4 sets 2 axes 920KHz 5VDC digital differential output 8 points relay or transistor output 4 points high speed 200KHz 1 RS232 or USB port expandable up to 5 built in RTC detachable terminal block FBs 44MNOA 8 sets 4 axes 920KHz 5VDC digital differential input 20 points 24VDC digital input 8 points medium speed total 5KHz 8 sets 4 axes 920KHz 5VDC digital differential output 8 points relay or low speed transistor output 1 RS232 USB port expandable up to 5 built in RTC detachable terminal block uoisuedx3 apis 10814 Expansion Power FBs EPW AC D24 Power supply of 100 240VAC or 24VDC input for expansion module 3 sets output power with 5VDC Supply 24VDC and 24VDC 14W capacity FBs 24XYO 14 points 24VDC digital input 10 points relay or transistor output built in power supply Units FBs 40XYO 24 points 24VDC digital input 16 points relay or transistor output built in power supply FBs 60XYO 36 points 24VDC digital input 24 points relay or transistor output built in power supply FBs 8X 8 points 24 VDC digital input FBs 8Y 8 points relay or transistor output FBs 8XY lt 4 points 24VDC digital input 4 points relay or transistor output FBs 16Y 16 points relay or transistor output DIO Expansion FBs 16XY lt 8 points 24VDC d
55. ard PROGRAMMABLE CONTROLLER FBs B2A1D 1 7 17 Simple HMI Board type e Stand alone Sor Dp OK FBs PEP FBs BDAP FBs BPEP H1 20 1 8 Drawings with External Dimensions 1 Outlook Main Unit FBs 10MA FBs 14MA Expansion Module FBs 16Y FBs 16XY FBs 20X Main Unit and Expansion Module have the same type of base with different top cover as shown in the figure 4 1 FATEK PROGRAMMABLE CONTROLLER 2 045 a 75 80 units mm 2 Outlook 1 Main Unit FBs 20MA FBs 24MA FBs 32MA FBs 40MA FBs 60MA Expansion Module FBs 24XY FBs 40XY 60 0 FBs 16TC FBs 16RTD CONRO S 2 045 7 5 80 units mm FBs 20MA FBs 24MA FBs 24XY 6 FBs 16TC 16 130mm __ FBs 32M FBs 40MA FBs 40XY FBs 60MA FBs 60XY 6 H1 21 3 Outlook III Expansion Module FBs 8X FBs 8Y FBs 8XY FBs 7SG1 FBs 7SG2 FBs 6AD FBs 2DA FBs 4DA FBs 4A2D FBs 2TC FBs 6TC FBs 6RTD FBs CM5H FBs 2A4TC FBs 2A4RTD FBs 4PT FBs 1LC FBs 1HLC FBs 6NTC FBs VOM 2 FBs 24X FBs 24YT FBs 24YJ FBs 32DGI Modules 2 have the same type of base with different top cover Top cover of Module D is shown in the following figure 90 90 Y _ 7 5 80 units mm 4 Outlook IV Communication Module FBs CM22 FBs CM55 FBs CM25 FBs CM25E FBs CM55E FBs CM25C
56. ardware high speed counter HHSC with a maximum working frequency up to 920 KHz In practice to ensure the high speed and high noise immunity please use Line Driver for differential line driving In environments with small noise and medium working frequency lt 200KHz however it can be changed to the 5VDC single end SINK SOURCE input or to the 24VDC single end SINK or SOURCE input by connecting a 3KQ 0 5W resistor in series as shown in the figure below A Wiring of 5VDC differential input for Line Driver driving with frequency up to 920KHz for high speed and environments with large noise FBs MN main unit External differential output _ Dual end input Twisted pair B Wiring of 5VDC differential input to 5VDC single SINK or SOURCE input FBs MN main unit R1 R2 SINK input N NPN SENSOR 0 R1 1 SOURCE PNP W input SENSOR C Method of converting 5VDC differential input to 24VDC single end SOURCE input FBs MN main unit SINK input SENSOR 3K Q 0 5W 1 R1 1000 R2 1 2KQ 24 e 1 AN SOURCE 22177 input SENSOR X1 pei H6 2 6 3 24VDC Single End Input Circuit and Wiring for SINK SOURCE Input The 24VDC single end digital input circuits of FBs PLC are available for high medium and low speed They all have the
57. ator will go on and off for 2 seconds respectively When it s in the RUN state the indicator will go on and off for 0 25 seconds respectively To make PLC enter into Run state or switch from RUN to STOP state it has to be done through the programmer FP 08 or WINPROLADDER Once PLC is set to RUN or STOP it will keep that state even after power off The only exception is when using the ROM PACK no matter if it s running or stopped before power off PLC will automatically enter RUN state with correct ROM PACK syntax check when power is back In normal operation of PLC upon errors e g errors in WDT timer and program PLC will automatically switch to STOP state and light the ERR error indicator If it is a minor error the RUN state can be resumed as long as the power is back after an outage In case of serious errors the PLC cannot be operated again with the programmer until the problem is solved If PLC cannot be resumed to RUN state after all please send it to your local distributor for repair Error Indicator ERR In normal PLC operation either in RUN or STOP state this indicator will not show any signal off If it is on it means that the system has an error e g WDT time out program error communication error etc If it is constantly on please reset the power If the situation is still the same it implies a hardware failure in CPU and has to be sent to the distributor for repair When the ERR indicat
58. d of the system FBs CM55E Internal 5VDC Unit mA logic power supply Internal 24VDC logic power supply External 24VDC Sensor power supply Result 1 First calculate the current consumption of expansion modules which provided from the main unit current consumption of internal 5VDC logic power supply 722 120mA 150mA 120mA 39mA 39mA 30mA 244 mA current consumption of internal 24VDC logic power supply 325mA 120mA 80mA 80mA 45 OK current consumption of external 24VDC Sensor power supply 295 162mA 45mA 88 mA 2 then calculate the current consumption of expansion modules which provided from expansion power supply module current consumption of internal 5VDC logic power supply 400mA 39mA 361 OK current consumption of internal 24VDC logic power supply 250mA 80mA 170 current consumption of external 24VDC Sensor power supply 250 250 In conclusion add one expansion power supply FBs EPW AC in this way it can satisfy the total current consumption of seven expansion modules H5 8 5 4 Requirement of Power Sequence Main Unit amp Expansion Unit Module When the power is on the FBs PLC main unit first detects the type and number of expansion unit module attached to its expansion interface and get the actual I O configuration Therefore while the main unit performs detection th
59. e power in expansion unit module should be already UP otherwise the detected I O configuration will not correct Namely the power of expansion unit module should be ON simultaneously or even earlier There will be no time sequence error when main unit expansion unit module are connected together to one power If the expansion unit and main unit powered by different powers or the same power but different switches or external power supply is used for expansion modules time sequence of both powers should be considered To solve the problem of the expansion unit module power not get ready before main unit power does FBs PLC provides a special R4150 register which can delay the detection time of I O configuration The time base of R4150 is 0 01sec with a default value of 100 namely a 1sec delay which can be set from 100 500 1 5sec as shown in the figure below If the expansion unit power cannot be UP within 1sec after main unit power is ON the R4150 time needs to be set longer to delay the detection by CPU It cannot exceed 5sec however otherwise the configuration of expansion interface cannot be detected 0 1 5 sec sec sec Main Unit Power Expansion Unit Module Power No adjustment Adjustment Unable to detect required requiredR4150 H5 9 Chapter 6 Digital Input DI Circuit The FBs PLC provides the ultra high speed differential double end 5VDC inputs i e single input with two terminals without common and the single end 2
60. e example of the main unit in FBs 24MCR the corresponding digital input contacts on the input terminal block are labeled 0 13 and the corresponding digital output relays on the output terminal block YO Y9 Users only need to locate the printed label for each terminal to find out its number The LED status display region also indicates the ON OFF status for all DI X0 X13 and DO YO Y9 H3 1 the main unit Users can easily find each terminal with its number and LED status indication shown in the figure below using X10 and Y6 as an example max _ 2 Xo X2 Xe X12 400mA ss xi X3 Xs X7 XH X13 X1 0 12 3 4567 8 9 07 l2 13 ING FATEK E POW PROGRAMMABLE E RUN CONTROLLER ORX 0123 PORTO 45 64 Y6 89 FBs 24MCR2 AC IN 4 AC100 240V 131601 _ 1 y Ya YS Ys Yo c2 ce Y7 Yo N N x y While the various expansion units modules other than the main units have the same printed labels on the input output terminals as the main units do these labels are only relative numbers different from the absolute I O numbers main units The number of a terminal only represents its order on the expansion unit module For example the first contact is X1 or Y1 the second X2 or Y2 etc All numbers on the expa
61. er mener 5 11 5 3 6 Representation of Floating Point Number 1 5 11 5 4 Overflow and Underflow of Increment 1 or Decrement 1 5 12 5 5 Carry and Borrow in Addition Subtraction 5 13 Chapter 6 Basic Function Instructions T Set Reset Master control loop start Master control loop end Skip start Skip end Differential up Differential down Bit shift Up down counter Move Move inverse Toggle switch Addition Subtraction Multiplication Division Increment Decrement Compare Logical and Logical or Binary to bcd conversion Bcd to binary conversion 6 28 6 30 6 32 EE 25 6 33 RE REN 6 34 1 6 35 PUNTO 6 36 FUNZO 6 37 21 6 38 Chapter 7 Advanced Function Instructions Flow Control Instructions Arithmetical Operation Instructions Multiple Linear Conversion Logical Operation Instructions Comparison Instruction Data Movement Instructions Shifting Instructions Code Conversion Instructions Flow Control Instructions 11 Instructions Cumulative Timer Instructions Watchdog Timer Instructions High Speed Counting Timing Re
62. er of PLC in case the actions to touch any terminal on PLC or insert and extract accessories e g expansion ribbon cables is required Otherwise electric shock short circuit damaged PLC or PLC malfunction will be caused if the power is on 8 1 Inspection After Wiring and Before First Time Power on 1 Before power on clean all unnecessary objects such as iron chippings and screws and remove the dust cover sheet that surround the FBs PLC 2 Make sure that the input power and PLC required power is of the same type When input power is AC power please pay attention to connect the hot wire L to the L terminal on PLC and the ground wire N to the N terminal Mistakenly connect to DC powered PLC or to terminals other than L and will result in electric shock serious damage or malfunction 3 Make sure the load power and PLC output circuits are consistent Connection of AC power to transistor output or DC power to TRIAC output will damage PLC or result in malfunction 4 Make sure the DC24V input and polarities of SINK SOURCE in transistor output are consistent with those of your existing wiring Any mismatch will result in failure of PLC input and damage to the output circuit 8 2 Test Run and Monitoring The FBs PLC provides a convenient feature to Disable Enable the I O points by whole or individually Namely while PLC performs the normal logic scan operation and refreshment it does not
63. igital input 8 points relay or transistor output Modules FBs 20X 20 points 24VDC digital input lt 24 14 points 24VDC digital input 10 points relay or transistor output FBs 40XY lt 24 points 24VDC digital input 16 points relay or transistor output FBs 60XY lt gt 36 points 24VDD digital input 24 points relay or transistor output FBs 24X 24 points high density 24VDC digital input 30 pins header with latch FBs 24YT J 24 points high density transistor SINK T or SOURCE J output 0 1A max 30 pins header with latch H1 5 Module Specifications Thumbwheel switch 8 sets 4 digits total 32 digits thumbwheel switch or 128 points independent switch multiplex input Simple HMI module module 30 pins header connector 7 1 1 set 8 digits 7 segment 4 digits 16 segment LED display or 64 points independent LED output display 16 7 Segment LED module 16 pins header connector display modules 7 2 2 sets 8 digits 7 segment 4 digits 16 segment LED display or 128 points independent LED output display module 16 pins header connector FBs 2DA 2 channels 14 bit analog output module 10 10V 0 10V or 20 20mA 0 20mA FBs 4DA 4 channels 14 bit analog output module 10 10V 0 10V or 20 20mA 0 20mA AIO modules FBs 4A2D 4 channels 14 bit analog input same
64. ipherals such as electronic scale bar code reader and various meters and gauges 2 2 Formation of Multi Unit System By connections through communication ports and specific communication drivers multiple Single Unit PLC systems can be integrated to achieve resources sharing among multiple PLC or PLCs and its host computer It is described as follows 2 2 1 Connection of Multiple FBs PLC CPU Link RS 485 Network FBs PLC FBs PLC FBs PLC Main Unit Main Unit Main Unit Peripherals Peripherals Peripherals As shown the figure through the usage of high speed RS 485 network can easily establish the connections of 2 254 main units each PLC with its own station number All need to do is to write and execute CPU Link commands in one of the main units which makes it the Master of the CPU Link network No other command is necessary for other Slave units The Master CPU will automatically collect the information or data in the specific areas of all units including the Master and put it into the Common Data areas CDM of all units Thus all the units connected by network can share the data for each other and turning the finite Single Unit system with limited I O into a huge system H2 2 Telephone line MODEM FBs PLC FBs PLC FBs PLC Main Unit Main Unit Main Unit Besides the above area network connection FBs PLC can also be connected using MODEM via the phone line either leased line o
65. iring Wiring Wiring FBS 20MNR T J X0 1 X4 5 8 9 X2 3 6 7 10 11 FBS 32MNR T J X0 1 4 5 X8 9 12 13 X2 3 6 7 10 11 14 15 X16 19 FBS 44MNR T J a aaa X2 3 6 7 10 11 14 15 X16 27 FBS 10MCR T J X0 1 X4 5 X2 3 FBS 14MCR T J X0 1 X4 5 X2 3 6 7 FBS 20MCR T J 0 1 4 5 8 9 2 3 6 7 10 11 FBS 24MCR T J 0 1 4 5 8 9 12 13 2 3 6 7 10 11 8 FBS 32MCR T J X0 1 4 5 8 9 X12 13 X2 3 6 7 10 11 14 15 16 19 1 Limit of input 8 2 FBS 40MCR T J 0 1 4 5 8 9 12 13 2 3 6 7 10 11 14 15 16 23 model is FBS 60MCR T J X0 1 4 5 8 9 12 13 X2 3 6 7 10 11 14 15 16 35 10KHz 8 FBS 10MAR T J X0 1 4 5 X2 3 lt FBS 14MAR T J X0 1 4 5 X2 3 6 7 5 FBS 20MAR T J X0 1 4 5 8 9 X2 3 6 7 10 11 o FBS 24MAR T J X0 1 4 5 8 9 12 13 X2 3 6 7 10 11 9 FBS 32MAR T J X0 1 4 5 8 9 12 13 X2 3 6 7 10 11 14 15 16 19 FBS 40MAR T J X0 1 4 5 8 9 12 13 X2 3 6 7 10 11 14 15 16 23 FBS 60MAR T J X0 1 4 5 8 9 12 13 X2 3 6 7 10 11 14 15 16 35 Expansion Unit Module R T J DHF 0 DHF Digital Noise Filtering Time DHF 0 15mS DHF 0 15mS 15mS AHF 4 7ms Hardware Filter Constant AHF 0 47us AHF 4 7us Analog AHF 0 47us Hardware Filter 6 1 6 2 Structure and Wiring of 5VDC Ultra High Speed Differential Input Circuit Only the MN main unit of FBs provides the 5VDC ultra high speed differential input circuit which is mainly used for the input of h
66. le H5 9 Chapter 6 Digital Input DI Circuit 6 1 Specifications of Digital Input DI Circuit esses tentes H6 1 6 2 Structure and Wiring of 5VDC Ultra High Speed Differential Input Circuit H6 2 6 3 24VDC Single End Input Circuit and Wiring for SINK SOURCE lInput H6 3 Chapter 7 Digital Output DO Circuit 7 1 Specifications of Digital Output 2 22 H7 2 72 5VDC Ultra High Speed Line Driver Differential Output Circuit and its Wiring H7 3 7 3 Single End Output Circuit casi eot ett eerte rci RO e tU eed e tds H7 3 7 3 44 Structure and Wiring of Single End Relay Output Circuit eee 7 3 7 3 2 Structure and Wiring of Single End Transistor SINK amp SOURCE Output H7 4 7 4 Speed up the Single End Transistor Output Circuit only applicable to high and medium speed 7 6 75 Output Device Protection and Noise Suppression in DO Circuit H7 6 7 5 1 Protection of Relay Contacts and Noise Suppression essere tns H7 6 752 Protection of Transistor Output and Noise Suppression sees H7 8 Chapter 8 Test Run Monitori
67. le of Step Ladder Diagram 8 1 82 Basic Formation of Step Ladder Diagram 8 2 8 3 Instruction of Step Instructions STP FROM TO and STPEND 8 5 84 Notes for Writing a Step Ladder Diagram wate 8 11 8 5 Application Examples lt lt emen 8 15 8 6 Check Error Codes for Step 8 22 Appendix 1 FBs PACK Operation Instruction 1 1 Write Ladder Program and Register Data to FBs PACK with 1 1 2 Write Ladder Program and Register Data to FBs PACK with Special Register Operation 4 1 3 Assigning the Retrieval of Register Stored FBs PACK PARTERRE 6 1 4 Read and Write FBs PACK by Function Instruction Hardware 1 Chapter1 Introduction of FATEK FBS Series PLC The FATEK FBs Series PLC is a new generation of micro PLC equipped with excellent functions comparable to medium or large PLC with up to five communication ports The maximum I O numbers are 256 points for Digital Input DI and Digital Output DO 64 words for Numeric Input NI and Numeric Output NO The Main Units of FBs are available in three types MA Economy Type MC High Perfo
68. ng and Maintenance 8 1 Inspection After Wiring and Before First Time Power on sene H8 1 8 2 Testhurrand caet teet stone decet rtr est H8 1 8 3 LED Indications on PLC Main Unit and Troubleshooting sss H8 2 9 4 ch imd H8 4 85 Charge of Battery amp Recycle of Used Battery sss H8 4 Instruction 1 Contents Chapter 1 PLC Ladder Diagram and the Coding Rules of Mnemonic 1 1 The Operation Principle of Ladder Diagram Messessesesssesseseesessessessessessesssesessesoe sesso senes 1 1 114 Combination 14 1 2 1 2 Differences Between Conventional and PLC Ladder Diagram 1 3 1 3 Ladder Diagram Structure and Terminology mH 1 5 1 4 The Coding Rules of Mnemonic HMM 1 8 1 5 The De Composition of a Network mmm meme 1 11 1 6 Using Temporary Relays nennen nennen nennen 1 12 1 7 Program Simplification Techniques mmm Hee 1 13 Chapter 2 FBS PLC Memory Allocation 2 1 FBs PLC Memory Allocation 2 1 22 Digital and Register 2 2 2 3 Special Relay Details 2 3 2 4 Special Registers Details MH 2 7 Chapter 3 FBS PLC Instruction Lists 3 1 Sequential Instructions ES 3 1 3 2 Function Instructions IU RN 3 2 Chapter 4 Sequential Instructions 4 1 Valid
69. nsion Module Besides its own circuits usage the residual capacities of three sets of built in power supply of main expansion unit are big enough for other expansion modules usage In addition the expansion power FBs EPW module can also provides the power for expansion modules usage As each model of the main expansion unit has AC DC power or modules it has different residual capacity various models of expansion modules also consume different amounts of current In practice one has to consider the match between the two to avoid overload in any of the three sets of output power In the following the worst case of the available residual capacity in each main expansion unit and the maximum power consumption of expansion modules are described below spare 5 3 1 Residual Capacity of Main Expansion Unit Extra Capacity Output Power 5VDC logic circuit 24VDC output circuit 24VDC input circuit output communication block output expansion cable output terminal block or expansion cable FBs 10 14MA 300mA 340 FBs 20MA 753 mA 335 310 24 722 325 295 32 712 315 262 FBs 40MA 688 mA 295mA 244mA FBs 60MA 644 mA 255mA 190 FBs 10 14MC 300 m 340mA Unit FBs 20MC 753 mA 335mA 310mA P FBs 24MC 722 mA 325mA 295mA M FBs 32MC 712
70. nsion unit module begin with 1 The actual number of digital input contact or the output replay however is determined by summing the numbers on all previous expansion units modules and the main unit See the following figure and its calculation X49 X23 X24 X37 X38 X61 FBs 40MA FBs 24XYR FBs 40XYR Main Unit 1 expansion 2 expansion unit module unit module Yo 15 Y16 Y25 Y26 vai As shown in the above figure because the top X numbers of the previous two units are 23 and 14 respectively the number of input contact X12 on second expansion unit should be X 23 14 12 X49 H3 2 3 1 2 Numeric Expansion and I O Channel Mapping The numeric I O in FBs PLC treat 16 single bit data as one 16 bit numeric data Word ranging from the 0 65535 Since all numeric data of FBs PLC are stored in the register inside PLC 16 bit width therefore numeric I O is also called register I O The Input Register IR has 64 Word R3840 R3903 for inputs from external numeric input NI module and the Output Register OR also has 64 Word R3904 R3967 for outputs to external numeric output NO module Analog Input Module Temperature Module and Thumbwheel switch multiplex input module are of Numeric input NI modules which use input register IR to convey the status Analog Output Module 7 Segments Display Module are of Numeric output NO modules which output is directly from the Output register OR
71. oard 2 85485 port 4 port2 communication boards 1 RS232 port1 1 RS485 port2 communication board FBs CBE 1 Ethernet communication board FBs CBCAN 1 communication board H3 5 FBs CM22 2 RS232 port3 amp port4 communication modules FBs CM55 2 RS485 port3 amp port4 communication modules FBs CM25 1 RS232 port3 1 85485 port4 communication expansion module ce 3 8 o 5 FBs CM25E 1 RS232 port3 1 85485 port4 communication module with Ethernet FBs CM55E 1 RS485 port3 1 85485 port4 communication module with Ethernet Communication boards which can be directly installed on FBs main units are employed for expansion of communication ports port and port2 Communication modules are independent modules used for the expansion of communication ports port3 and port4 and need to be mounted against the left side of FBs main unit and connected to the main unit via a 14pin connector The labels of communication ports are marked on the cover plate of communication boards and modules from which users can easily identify each port Except that the built in communication port Port0 can only be used for USB or RS 232 interface all the other ports Port 1 4 can be used for RS232 or RS 485 interface in CB and CM The following figure shows an example of expansion of 5 maximum allowed number communication ports 22 25 The most expansion of communication port diagram
72. on main power system according to the scheme shown in the following figure using wire diameters Warning 24VDC output for Sensor input Sensor Sn external power 24VDC 24VDC output for Sensor E Sensor 4 o 24VDC output for Sensor input Sensor 1 1 Output of 24VDC power for input circuit cannot be connected parallel with other powers in which the conflict between two sets of power will decrease their lifetime or cause immediate damage This will induce unexpected malfunction of PLC and cause serious or even deadly damage to people or equipment 24VDC external power 11111 1 CONVERTER rae Input Input eres Input 0000 2024 D24 24 0 24 0 2 OV pepe CPU control control sv H 1 Poner Y 185321 Poner control PY V t Supply 0V p Supply 0 24V r 24V sf t Output Output 7 2 Output Al 4 8 Main unit Expansion modul Expansion unit Expansion Expansion module FBs xxMA D Sion ACTU power supply FBs 6AD 2DA FBs xx A FBs xx XY D24 FBs EPW D24 6TC 6RTD 120r24VDQ gt 1 1 4 4 H5 3 5 3 Residual Capacity of Main Expansion Unit Current Consumption of Expa
73. onding IR or OR number calculation of the NI O module starts from the first expansion unit module main unit itself does not have any NI O The first NI channel corresponds to the first IR register R3840 Adding R3840 with the number of IR used by the first NI channel gives the IR number of the second NI channel Adding the IR number of the second NI channel with the number of IR used by the second NI channel gives the IR number of the third NI channel All other numbers can be obtained accordingly Similarly the first NO channel corresponds to the first OR R3904 Adding R3904 with the number of OR used by the first NO channel gives the OR number of the second NO channel In the cumulative calculation of NI channels care only for NI channels and disregard DI O and NI Similarly in the case of NO channels disregard DI O and NI channels The following figure helps users find out the relation between NI O channels and PLC s IR and OR H3 4 2 2 6 x8 X12 XS xr X9 Xi E RUN W ERR Ya Y5 6 Y7 Y9 5 ZIN our v Y6 Y8 AIN 117 7 FBs 24MCR2 AC IR OR 5 zu c m I I I m 2 3 8 On O 3 20 X 20 85 298 2 9 2 2 585 28 o 2 9 6 2 e Pow JD ET 1 Ti L ril UL oe e L ss x
74. or flashes with a 0 5 sec interval it means that some anomaly occurs to PLC At the same time status indicators YO Y3 switch to serve as indications of 15 error codes the corresponding outputs are disabled which H8 2 are described in the following 1 Description 0 0 0 1 1 Application program contains the functions not supported by this CPU 0 0 1 0 2 Mismatch of PLC ID VS program ID 0 0 1 1 3 Checksum error in LADDER program 0 1 0 0 4 System STACK abnormal 0 1 0 1 5 Watch Dog occurs 0 1 1 0 6 Exceed main unit I O 0 1 1 1 7 Syntax check error occurs 1 0 0 0 8 Expansion I O modules over limit 1 0 0 1 9 Expansion I O points over limit 1 0 1 0 10 System FLASH ROM CRC error 1 0 1 1 11 Reserved 1 1 0 0 12 Reserved 1 1 0 1 13 Reserved 1 1 1 0 14 Reserved 1 1 1 1 15 Reserved Indicator on Transmit Receive of Built In Communication Port TX RX These two LED indicators are used for the status of transmit receive of the built in communication port The RX indicator green is for indication when PLC receives external signals while the TX indicator red is for indication when PLC transmits signals both of which are very helpful in monitoring communication condition and debugging When PLC communicates with external equipment computer programmer intelligent peripherals etc PortO in FBs
75. output circuits respectively 8PTs common has the same block structure and wiring except with different point number The single end SINK output and SOURCE transistor output in FBs PLC are different models The user must check whether it is SINK output model or SOURCE output model when purchasing H7 5 7 4 Speed up the Single End Transistor Output Circuit only applicable to high and medium speed Either with the SINK or SOURCE structure in single end output transistor circuit when the transistor switches from ON to OFF the junction capacitor between transistor CE electrodes should be charged to near the load voltage VDD before it can stop the current running through the photocoupler inside the load which increase the OFF time and decrease the response speed This problem can be solved by adding a Dummy load to accelerate charging rate and speed up the working frequency of transistor output For the transistor output in FBs PLC Dummy load that are added to the high and medium speed transistor output and generate a load current of 20 50mA is adequate For low speed transistor where its driving capability 0 5A but speed is concerned adding a Dummy load only decreases its driving capability without any significant improvement and hence is not recommended The following diagram shows how to add a Dummy load to SINK and SOURCE transistor output FBs PLC FBs PLC Load Load VDD 5 30 VDC R
76. peed pulse input 3 sets of 500 2 high speed pulse output 14 points main unit 16M Bytes program Control Module capacity 20K Words retentive file register built in RS485 and Ethernet 7 62mm detachable terminal block FBs BDAP Board type Data Access Panel FBs BPEP Board type Parameter Entry Panel FBs PEP PEPR Multi characters with graphics based Parameter Entry Panel built in RFID Read Write module with PEPR FBs DAP B BR 16 X 2 LCD character display 20 keys keyboard 24VDC power supply RS485 communication interface built in RFID Read Write module with BR FBs DAP C CR 16 X 2 LCD character display 20 keys keyboard 5VDC power supply RS232 communication interface built in RFID Read Write module with CR H1 6 Module RFID Card CARD H Specifications Read Write wireless card for FBs DAP BR CR and FBs PEPR Programming FP 08 FBs Series PLC handheld programmer Devices Winproladder FATEK PLC Winproladder Programming software Memory Pack FBs PACK FBs PLC program memory pack with 20K Words program 20K Words register write protection switch PWMDA module PWMDA 10 bit single channel pulse width modulation PWM 0 10V analog output AO module USB RS232 Communication converter cable with standard USB AM connector to RS232 MD4M connector used in Converter Cable FBs U2C MD 180 standard USB to FBs main unit Port 0 RS232 length 180cm FBs 232P0 9F 1
77. port Printing Instructions Slow Slow Down Instructions Table Instructions Matrix Instructions I O Instruction NC Positioning Instructions Enable Disable Instructions NC Positioning Instructions 11 Communication Instructions Data Movement Instructions In Line Comparison Instructions Other Instructions Floating Point Instructions 7 1 FUN23 N33 7 2 7 18 148 I satus labbra 7 19 7 24 35 36 7 25 7 26 tt tat tote hee 7 27 cn 7 28 7 38 FUN51 A 7 39 7 42 55 64 7 43 7 59 7 60 7 67 7 68 7 84 F NS87 89 _ 7 85 7 86 FUNQO 91 7 87 7 88 FUN92 N93 cc cess 7 89 7 90 FUN94 ete 7 91 7 92 FUN95 98 7 93 7 98 100 114 7 99 7 117 0 tod 7 118 7 129 FUN139 7 130 7 131 FUN140 143 7 132 7 135 FUN145 146 2220 04 7 136 7 137 147 148 222 2 2 122112 7 138 7 139 FUN150 151 7 140 7 141 160 162 7 142 7 147 170 175 kets Sate ee 7 148 7 153 FUN190 225222 7 154 7 155 FUN200 220 7 156 7 177 Chapter 8 Step Instruction Description 8 1 The Operation Princip
78. r Indicator POW 4 5 6 7 8 9 101 Receive Indicator RX 28 i PROGRAMMABLE W RUN Operation Indicator RUN CONTROLLER EER Transmit Indicator TX OUT Y Error Indicator ERR FBs 24MCR2 AC AC100 240V 5 vi Y2 Ye ys Se yo Ec E aie RER 17 21 23 Output Status Indicator Yn 7 2 error Indicator when ERR occurs Power Indicator POW After the PLC is power on with correct power source and wiring the POW LED indicator in the middle of the PLC nameplate will turn on indicating that power supply is normal If the indicator is not on please try to temporarily remove the wiring of 24VDC output power for Sensor If the LED is back to normal it means that the load on the power for the 24VDC input circuit is too large so that PLC enters overload low voltage protection mode When PLC enters overload low voltage protection mode POW LED is off and there are slight and intermittent low frequency hissing sounds from which one can tell if the 24VDC power is overloaded or shorted When the above method still cannot turn on the POW LED if it is confirmed that correct power input exists between PLC power input L N terminals or DC power please send the unit to your local distributor for repair Operation Indicator As long as the CPU is working properly in the STOP state this indic
79. r public phone line to form remote multiple PLC Link When using a public phone line the Master PLC will perform consecutive dialing for all its Slave PLC 2 2 2 Connection of FBs PLC with Host Computer or Intelligent Peripherals Any one of the five communication ports on FBs PLC can be used to connect to an upper level computer or other systems with this architecture the FBs PLC is playing the Slave role FBs PLC supports the FATEK and Modbus protocol Connection can be established as long as the upper level computer or intelligent peripherals use either one of the two protocols In the application in which driver for FATEK or Modbus is not available FATEK also provide standard DDE communication server which enables FBs PLC to connect with any computer system supporting DDE The following is the block diagram 1 FATEK communication driver third party 1 Modbus communication driver third party 1 DDE FATEK Communication Sever Host Computer FBs PLC FBs PLC FBs PLC FBs PLC FBS PEO H2 3 Chapter 3 Expansion of FBS PLC If the I O point of the Main unit of the applied FBs PLC is not enough for a specific application then can expand it with the additional expansion units modules Besides I O point there also have the requirements to expand the communication port in some occasions 3 1 Expansion The expansion of FBs PLC consists of Digital I O which status is
80. r ventilation as shown in the figure below Heat ventilation On floor gt lt Vertical with Horizontal x front facing out Wiring slot Distance 50mm AN lan 68 2515 916 2AVOUT X2 xa Xe XB Xi0 Xi2 400 5 5 1 x3 X5 X7 X9 x X13 0123 4567 8 9 I0 Il 218 NO FATEK PROGRAMMABLE 8 RUN CONTROLLER BER Ta RX OUT Y 0123 PORTO 4567 8 3 FBs 24MCR2 AC IN ACI00 240V L N yi Y Ys Y c2 Ys C4 C6 Ys 7j gt gt 211 Fi Distance gt 50mm Wiring slot H4 2 4 3 Fixation by RAIL In an environment with slight vibration less than 0 5G this is the most convenient way of fixation and is easy for maintenance Please use DIN EN50022 DIN RAIL as shown in the figure below 1 0mm 35mm 0 039 in 7 1 38 in gt Mount gt Hold PLC facing its front press it down with a 15 degree tilt onto the DIN RAIL Swing it down until the upper edge of DIN RAIL groove on PLC back touches the upper tab of DIN RAIL Then use this locked in point as a pivot to press the PLC forward on the bottom and lock it in position The procedure is illustrated below Make sure the tab is pressed in or it cannot be locked into position Dismount gt Use a long
81. represented by a single bit and the Numeric which status is represented by a 16 bit Word Either the DI O or the expansion is realized through expansion units or modules cascaded thru the usage of the I O Output Expansion Connector located at the right side of FBs PLC or expansion unit module The I O points of FBs PLC system are limited to 512 points of DI O 256 points for DI and DO respectively 128 words of NI O 64 words for NI and NO respectively Besides this there are two limits imposed by hardware A maximum number of 32 units or modules can be used in the expansion The total length of the expansion cables cannot exceed 5 meters IN Caution 1 If the I O points of the application system exceed one of the limitations 256 01 256 DO 64 NI 64 NO while startup the main unit of FBs PLC will treat this as an illegal configuration which in return will flag as an error situation by turn on the ERR LED and put the error code in YO Y3 LED refer the page 8 2 Chapter 8 The corresponding error code will also be indicated in the CPU status register R4049 2 The maximum number of expansion units modules of FBs PLC is 32 Beyond this numbers will be treated as an invalid configuration and the main unit will stop its operation which in return will flag as an error situation by turn on the ERR LED and put the error code in YO Y3 LED refer the page 8 2 Chapter 8 The corresponding error
82. rmance Type and MN High Speed NC Type With the combination of I O point ranges from 10 to 60 a total of 17 models are available Fifteen DI DO and 19 NI NO models are available for Expansion Units Modules With interface options in RS232 RS485 USB Ethernet CANopen Zigbee and GSM the communication peripherals are available with 15 boards and modules 1 1 Appearance of Main Unit All the Main Units of FBs PLC have the same physical structure The only difference is the case width There are four different case sizes which are 60mm 90mm 130mm and 175mm The figure below will use the Main Unit case of the FBs 24MC as an example for illustration 18 20 x2 xa X6 xe Xi2 ama SIS x 38 Xs X Xe 24V OUT x x x x xe Xi Xi x 28 OUT sis Xr Xs 0 1255 FATEK PROGRAMMABLE CONTROLLER PORTO ET M 4567 1 8 9 FBs 24MCR2 AC AC100 240V YET 5 j Y amp vs Y Yo 66 YT YS H cz Yi c6 YT r 3 17 15 19 5 7 2 40 Front view without Communication Board Front view with cover plate removed max 2VOUT X xe X8 xio x2 400 58 5 xr X13 7 35mm width DIN RAIL ae 2 DIN RAIL tab 4
83. screwdriver to reach in the hole on the DIN RAIL tab Pull out the tab to pulled out position to remove PLC as shown in the figure below Tab in pulled out position H4 3 4 4 Fixation by Screws In environments with larger vibration more than 0 5G the unit must be secured by M3 or M4 screws Positions and sizes of screw holes in various models of FBs PLC are illustrated in the following Ami 60mm Size A 0 157in 90mi 8 54 2 045 0 177 21 0 82711 4 90mm Size B 57m 3 543in 1 90mm 3 543 2 045 0 177 1 21 0 827 1 130mm Size C 5 118 1 90mm 3 543 2 045 0 177 21 0 82711 4 4 3 1750 52060 6 890in 4mm m 0 157in 90mm 3 543 2 045 mm 0 177 in 21mm 0 8271 40 20 Size E 07871 1575 90mm 3 543 2 04 5 0 177 21 0 827 3 8mm Size F 90 3 5431 2 045 0 177 in 4 5 4 5 Precautions on Construction and Wiring Po During the wiring of FBS PLC please follow local national standards or regulations for installation Please choose the wires with proper wire gauge for I O wiring according to the current loads input possible adopt vertical cros
84. similar circuit structures but with different response speeds To save input terminals the circuit of single end input is implemented by connecting one end of all input points photo coupler inside the PLC to the same internal common point labeled as S S The other end of each input circuit is connected to corresponding terminals such as XO X1 X2 etc The S S common terminal and single end inputs comprise of digital inputs i e only N 1 terminals are used for N terminals Therefore we call this type of input structure the single end input The user also needs to do the same thing when making the connection of external digital input devices Namely the one end of all input devices e g buttons switches are connected together and called the external common wire while the other ends of input circuits are connected to the input terminals X1 X2 etc of PLC Then finish it by connecting the external common wiring and internal common terminal S S to the positive negative terminals of the 24VDC power When connect the internal common terminal S S to 24V positive and the external common wire to 24V negative then the circuit serve as SINK input On the contrary while exchange the wiring of the above internal and external common will serve as a SOURCE input The above wiring schemes can illustrated below Wiring of single end common SINK input External Common Wiring gt External i 1 Power ET 24
85. sing no parallel wiring is allow Shorter wires are preferred It is advised that the length of wiring does not exceed 100m 10m for high speed Input wiring should be separated from output or power wiring at least 30 50mm apart In case separation is not The pitch of FBs PLC terminal block is 7 62mm The torque for screw and suggested terminal is shown below 7 62 mm terminal block lt 6mm M3 1 6mm M3 torque 6 8kg cm 5 2 6 9 In Ibs H4 6 Chapter 5 Power Supply Wiring Power Consumption Calculation and Power Sequence Requirements FBs PLC internally has three kinds of circuit a 5VDC logic circuit a 24VDC driver circuit driver output devices for example relay transistor and etc and a 24VDC input circuit Only the 5VDC logic circuit and 24VDC output circuit are powered by the built in power supply for main expansion units or powered by expansion power supply modules FBs EPW AC FBs EPW D24 and the 24VDC input circuit can be choose to powered by the external power supply or the built in power supply of main expansion units or 24VDC sensor of FBs EPW AC D12 D24 Expansion modules other than main expansion units do not contain any power supply and are powered by the power supply inside the main expansion units or expansion power supply FBS EPW AC FBs EPW D24 Main expansion units or expansion power supply with their model numbers suffixed with D12 D24 means is operated by DC
86. t be connected to L terminal on unit while the ground line connected to the terminal Please use wires with diameters 1mm 2mm All terminals on main unit and expansion unit module have to be connected to the EG Earth Ground terminal of main power system as shown in the figure below with wire diameters larger than 2mm Warning Output of power for sensor cannot be connected in parallel with other powers in which the conflict between two sets of power will decrease their lifetime or cause immediate damage This will induce unexpected malfunction of PLC and cause serious or even deadly damage to people or equipment 24VDC output 24VDC 24VDC output 24VDC output 24VDC for Input Sensor external power for Sensor for Sensor external power 4 gt input input input Gk Sensor en gt Sensor Sensor gand 11114411 IN CONVERTER Input enc 24 oV J CPU 1 control 8 sn _ Eee 5 control 4 4 m Ht Supply V 1 1 4 al Output Output EU Output Al VV V Y LV V VV VY Amy 22121111 Main unit dul it Expansion Expansion module FBs xxMA module ae power supply FBs 6AD 2DA FBs xx A FBs xx XY AC FBs EPW AC 6TC
87. uency while A B phase output H7 2 7 2 5VDC Ultra High Speed Line Driver Differential Output Circuit and its Wiring The 5VDC ultra high speed Line Driver differential output circuit of FBs PLC is only available for the main unit of the MN model Its output can connect to general photo coupler circuit or Line Receiver input circuit with the connection shown in the figure below To improve noise immunity and maintain signal quality please use twisted pair with shield or aluminum foils for connection and connect the shield with SG of PLC and FG of the driver Please also operate in 2 phase driving mode because 2 phase driving can automatically cancel interferences from noise pulses FBS MN Main Unit Load cQ Photocouple input KOO pF EY Twisted pair gt e Output t Line Driver l n 41 gt Line Receiver input With frequency up to 920 2 for high speed or high noise environments 7 3 Single End Output Circuit Except that the 5VDC ultra high speed output circuit has independent dual terminal outputs all other output circuits such as relays transistors or TRIAC are single end output structure A single end output in each digital output DO takes up only one terminal But since any output device has two ends the one end of several output devices have to be connected together to one common point called output common for single end output Then each o
88. update the status of the disabled input points according to the actual external input For the disabled output points the result of logic scan can t override the disable status of outputs only the user can force the state to on or off in order to simulate its operation The user only needs to utilize the disable function combined with Monitor to achieve simulating the input or output via FP 08 or WINPROLADDER and observe the result Upon the finish the simulation revert all the inputs or outputs to Enable state will bring back normal operation Refer the instructions of WINPROLADDER or FP 08 for the operation of RUN STOP PLC Disable Enable I O and monitoring of I O status and content of register Warning The disable function is to let the input or output status out of PLC program control and switched to the control of the user tester to freely set the disabled input or output to be ON or OFF In normal PLC operation when dealing with input or output with safety issues such as upper lower limit of detected input or output emergency stop the user must make sure whether it can be disabled or overridden to ON OFF before starting the disable or override control to avoid damage to equipment or harm to people 8 1 8 3 1 Indicators on PLC Main Unit and Troubleshooting Input Status Indicator Xn 24V OUT 2 X6 X8 5 5 1 x x 0123 Powe
89. utput point can output via this common point The more output device share a same common points the more terminals are saved while relatively increasing the current running through the common point Combination of any output common with its individual single end outputs are called a Common Output Block which is available in 2 4 and 8PTs high density module in FBs PLC Each Common Output Block is separated from one another The common terminal has a label initiated with letter C while its numbering is determined by the minimum Yn number which comprise the output block In the example of the figure below the number of common terminal of output block Y2 and Y3 is C2 while the number of common terminal of output Block Y4 Y5 Y6 and Y7 is C4 The various single end common output circuits are described below 7 3 1 Structure and Wiring of Single End Relay Output Circuit Because relay contacts have no polarity it can be applied for AC or DC load power Each relay can provide current up to 2A The maximum rated current in all output commons of FBs PLC is 4A Its mechanical lifetime can reach up to 2 million times while the contacts have a shorter lifetime The lifetime also varies depending on working voltage load type power factor cos and contact current The relation between them is plotted in the figure below In the case of pure resistive load cos 71 0 at 120VAC and 2 the lifetime of contacts is about 250 thousand times

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