Operating instructions R3G190RB0101
Contents
1. Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied Test the device with DC voltage when you carry out the high voltage test required by law The voltage to be used corresponds to the peak value of the AC voltage required by Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram the standard What has to How to test Frequency Which be tested measure Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 9 10 o ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle2. Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully hold the impeller to remove the device from its packaging Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves gt Check the device for transport damage Damaged devices must no longer be installed gt Install the undamaged device according to your application 4 2 Connecting the electrical system A DANGER A Electric voltage on the device Electric shock Always install a protective earth Check the protective earth A DANGER A Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts A DANGER A Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electri
3. R3G190 RB01 01 ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 7 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Graphic rendition of products 3 2 Nominal data 3 3 Technical description 3 4 Mounting data 3 5 Transport and storage conditions 3 6 Electromagnetic compatibility 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection of the cables 4 4 Connection diagram 4 5 Checking the connections 4 6 Switch on device 4 7 Switching off the device 5 INTEGRATED PROTECTIVE FUNCTIONS 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 6 1 Cleaning 6 2 Safety test Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 1 10 CO DA DAN 0909 099 aAaAteaa4ga tr fF Ww NY NNN NN YY Sa a a oo co Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Obse
4. 3 6 Electromagnetic compatibility EMC interference Acc to EN 61000 6 2 industrial Mass 0 85 kg immunity environment Size 190 mm EMC interference Acc to EN 61000 6 3 household Surface of rotor Thick layer passivated emission environment Material of electronics Die cast aluminium EMC harmonics Acc to EN 61000 3 2 3 housing Material of impeller Plastic PAG fibreglass reinforced Number of blades 7 Direction of rotation Clockwise seen on rotor Type of protection IP 44 Depending on installation and position Insulation class B Mounting position Any Condensate discharge holes None open rotor Operation mode S1 Motor bearing Ball bearing Technical features Over temperature protected motor Soft start Speed adjustment input 230 V Speed steps 2 Leakage current lt 3 5 mA Motor protection Locked rotor protection Cable exit Variable Protection class if protective earth is connected by customer Product conforming EN 60335 1 to standard Approval CCC are designed for maximum one million load cycles If you have oO For cyclic speed loads note that the rotating parts of the device specific questions contact ebm papst for support Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 5 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG
5. Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running roughly Imbalance in rotating Clean the device if parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Operating instructions Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Let the device cool down Unacceptable Correct the operating operating point point Let the device cool down O If you have any other problems contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer
6. the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions DANGER A Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example by reaching into the running device with your hands Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Instantly stop the device once you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts coming into contact with the rotor and impeller can be injured Secure the device against accidental contact Before
7. tips crimped 3 Depth of screw max 6 mm Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 4 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 3 2 Nominal data Operating instructions temperature in C Motor M3G055 BD Phase 1 Nominal voltage in VAC 230 Nominal voltage 200 240 range in VAC Frequency in Hz 50 60 Type of data definition ml Speed in min 2710 Power input in W 57 Current draw in A 0 43 Min ambient 25 temperature in C Max ambient 60 ml max load me max efficiency fa running at free air cs customer specs cu customer unit Subject to alterations 3 3 Technical description 3 4 Mounting data For depth of screw see chapter 3 1 Graphic rendition of products gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary 3 5 Transport and storage conditions gt Use the device in accordance with its protection type Max permissible 80 C ambient motor temp transp storage Min permissible 40 C ambient motor temp transp storage
8. working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 2 10 Operating instructions Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface CAUTION A High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment gt Protect the device from environmental impacts and dirt until the final installation gt We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life gt Even devices explicitly suited for outdoor use
9. 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 Operating instructions Mounting of Visual inspection Atleast every Fasten protective 6 months earth connection Check the Visual inspection Atleast every Replace wires insulation of 6 months the wires for damage Impeller for Visual inspection At least every Clean or wear deposits 6 months replace impeller corrosion and damage Check the ball Manual check Atleast every Replace bearings to by turning the 6 months device in case ensure they rotor in shut off of noise are quiet can state difficulty of move easily movement or and are free of clearance of play the bearings Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 10 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com
10. are to be stored as described prior to being commissioned gt Maintain the storage temperature see chapter 3 5 Transport and storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RBO1 01 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exception
11. cal voltage The fan is a built in component and features no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 6 10 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm 4 2 2 Idle current limits interference emission and interference immunity idle currents i
12. n the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on O Because of the EMC filter integrated for compliance with EMC e The values lie in a range of typical lt 50 mA e The effective power in this operating state readiness for operation is simultaneously at typical lt 2 W 4 2 3 Residual current operated device Only pulse current sensitive and or universal RCD protective oO devices Type A or B are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device When switching on the power supply of the device pulsed charge currents from the capacitors in the integrated EMC filter can lead to the RCD protective devices triggering without delay We recommend residual current devices with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K 4 2 4 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection of the cables External leads are brought out of device gt Connect the PE protective earth connection gt Connect the lines according to your application When doing so observe chapter 4 4 Connection diagram ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpap
13. rve the following warnings to prevent malfunctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification Only specialised electrical personnel may install the device perform the test run and work on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules Any safety hazards s
14. s are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 3 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 3 TECHNICAL DATA 3 1 Graphic rendition of products N 080 027 Operating instructions wo x 3 x He A A 7 r A ade g ge Q d 2 8 aa i i ama xx p Ben K SER y 4 41 EK 1 e S 18 14 68 541 je gt 2 All measures have the unit mm Accessory part Inlet nozzle 09576 2 4013 not included in the standard scope of delivery 1 2 Connection line AWG20 4 x brass lead
15. st com R3G190 RB01 01 4 4 Connection diagram Customer circuit Eu gt CON10 CON70 CON11 CON12 lt CON70 Operating instructions Connection CON10 CON11 lt CON70 lt Fan motor AC1 Line No Signal Colour Function assignment CON 10L black Power supply 230 VAC 50 60 Hz see type plate for voltage range CON 11 N blue Neutral conductor CON 12 PE green yellow Protective earth CON 70 SL brown Speed selection switch open speed 1 switch closed speed 2 Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 7 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 4 5 Checking the connections gt gt gt Make sure that the power is off all phases Secure it from being switched on again Check the correct fit of the connection lines 4 6 Switch on device gt gt WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan Inspect the device for visible external damage and the proper function of the protective features before switching it on Check the air flow paths of the fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage suppl
16. temming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test gt Replace loose connections and defective cables immediately A DANGER A Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure
17. y Start the device by changing the input signal 4 7 Switching off the device gt gt Disconnect the device from the supply voltage at the main switch for the supply line When disconnecting be sure to disconnect the earth wire connection last Operating instructions 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of safety feature Rotor position detection error An automatic restart occurs Locked rotor gt After the blockage is removed the motor restarts automatically Item no 50783 5 9970 Revision 73598 Print out 2012 02 20 Y Uhlmann VM TDO Page 8 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 7938 81 0 Fax 49 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G190 RB01 01 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement O WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure
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