Home

Operating Instructions - Cont

1. X20 X20 LJ 1f A121 J 119 A121 J 219 A122 J 219 A122 J 3 9 AGND 3 9 AGND X21 gt X21 gt T 1 Aov1 T 1 aov1 e T 219 Aoct 29 aoc1 v IJ 3i AGND 3i9 AGND IJ 49 Aov2 gt J 419 Aov2 J 59 aoc2 2 7 5 aoc2 Hell lacno d v Al el9 AGND Bee n AE 06196AXX Figure 30 Voltage outputs AOV1 and AOV2 Current outputs Assign the analog current outputs AOC1 and AOC2 in accordance with the following fig AOC1 and AOC2 ure DIO11B DIO11B X20 X20 E 149 A121 J 119 A121 219 Alz2 J 2 Al22 3i9 AGND J 39 AGND X21 lt X21 _ lt 0 4 20 mA Li 119 AOV1 J 19 Aov1 lt 29 AOC1 J 219 AOC1 319 AGND T 3 9 AGND 4 il 4 Aov2 0 4 20 mA IT 419 Aov2 5IQ Aoc2 Ll 59 Aoc2 L 6lQ AGND Ll 6l9 AGND 06197AXX Figure 31 Current outputs AOC1 and AOC2 76 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation DFC11B connection and terminal description 4 24 DFC11B connection and terminal description Part number CAN Bus interface type DFC11B 824 317 4 NOTES e The CAN Bus interface type DFC11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B
2. 52278CXX Figure 48 Dimensions for MDX61B size 5 dimensions in mm in 154 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 6 280 11 0 140 5 51 382 15 0 mie 0 79 230 9 06 230 9 06 gt 1000 39 37 970 38 2 230 9 06 230 9 06 294 11 6 318 12 5 58389CXX Figure 49 Dimensions for MDX61B size 6 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 155 156 Technical Data and Dimension Drawings Technical data for options DEH11B DEH21B DER11B and BW T P 8 8 HIPERFACE encoder card option type DEH11B Technical data for options DEH11B DEH21B DER11B and BW T P Option DEH11B Output for incremental encoder simulation or External encoder inputX14 simulation Output for incremental encoder Signal level to RS422 The number of pulses at X14 cor responds to the number of pulses at X15 motor encoder input External encoder input max 200 kHz Permitted encoder types HIPERFA
3. Par A Comment Parametar sat 1 Froon 147 Emergency stop ramp t24 0 2 20s Pee No 149 Ramp monitoring 2 Yes 15_ Motor potentiometer parameter sets 1 and 2 150 Ramp t3 up 0 2 20 50s 151 Ramp t3 down 0 2 20 50s 182 Setpoint ON 16_ Fixed setpoints 1 160 Internal setpoint n11 6000 150 6000 rpm In 161 Internal setpoint n12 6000 750 6000 rpm Iy 162 Internal setpoint n13 6000 1500 6000 rpm In 17_ Fixed setpoints 2 170 Internal setpoint n21 6000 150 6000 rpm In 171 Internal setpoint n22 6000 750 6000 rpm In 172 Internal setpoint n23 6000 1500 6000 rpm In 2 CONTROLLER PARAMETERS 20_ Speed control only parameter set 1 200 i ar slst DOI gis oe Be 201 Time constant n controller 0 10 300 ms 202 ree feedforw abe 203 Filter acceleration feedforward 0 100 ms 204 Filter speed actual value 0 32 ms 205 Load precontrol CFC 150 0 150 206 Sampling time n controller Si 207 Load precontrol VFC 150 0 150 21_ Hold controller 210 P gain hold controller 0 1 0 5 32 22_ Synchronous operation control only parameter set 1 220 P gain DRS 1 10 200 221 Master gear ratio factor 1 3 999 999 999 222 Slave gear ratio factor 1 3 999 999 999 Mode 1 Mode 2 Mode 3 223 Mode selection pirs Mode 6 Mode 7 Mode 8 224 Slave counter 99 999 999
4. 168 Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z 0 0 Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko um IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore As
5. Error Suberror Code Designation Pria Code Designation Possible cause Measure 0 DCS alarm 1 Communication error at The DCS21B 31B option does e Check hardware connec the CAN interface of the not receive any valid data from tion to the inverter inverter the inverter e Check version of the inverter 2 Plausibility error digital e Check configuration of the 3 input at pulse P1 DI1 binary input according to configuration and wiring diagram e Check wiring 4 Plausibility error digital e Check configuration of the 5 input at pulse P2 DI2 binary input according to configuration and wiring diagram e Check wiring 6 Pulse 1 plausibility error at e Check configuration of the 7 binary input DI3 DI3 binary input according to configuration and wiring diagram e Check wiring Pulse 1 plausibility error at e Check configuration of the Emergency binary input D14 DI4 binary input according 109 DCSalarm stop mal to configuration and wiring function P diagram There is no pulse 1 voltage at Check wiring 10 Pulse 1 plausibility error at the DI1 binary input Check configuration of the 11 binary input DI5 DI5 binary input according to configuration and wiring diagram e Check wiring 12 Pulse 1 plausibility error at e Check configuration of the 13 binary input DI6 DI6 binary input according to configuration and wiring diagram e Check wiring 14 Pulse 1 plausibility error at e Ch
6. Front view of Terminal Function DIO11B X20 1 2 _ Al21 22 Setpoint input n2 DC 10 V 0 10 V or DC 0 10 V DIO11B Differential input or input with AGND reference potential X20 3 AGND Reference potential for analog signals REF1 REF2 Al AO Al21 L4 1 9 x X21 1 AOV1 Analog voltage output V1 with factory setting to actual speed Al22 J 219 Y X21 4 AOV2 Analog voltage output V2 with factory setting to output current AGND I 319 Load capacity of the analog voltage outputs limax DC 10 mA X21 2 AOC1 Analog current output C1 with factory setting actual speed AOV1 OT 119 X21 5 AOC2 Analog current output C2 with factory setting output current AOC1 T 219 P642 645 Operating mode AO1 2 sets whether the voltage outputs V1 2 DC 10 AGND EJ 319 x V 0 10 V or the current outputs C1 2 DC 0 4 20 mA are in effect Aov2 09 49 N Selection options for the analog outputs Parameter menu P640 643 AOC 59 Max permitted cable length 10 m max output voltage DC 15 V AGND ald X21 3 6 AGND Reference potential for analog signals REF1 REF2 Al AO X22 1 8 DI19 17 Binary inputs 1 8 with factory setting no function DIN Ed 11 The binary inputs are electrically isolated by optocouplers D111 LY 29 Selection options for the binary inputs Parameter menu P61_ D112 0 319 X22 9 DCOM Reference potential for the binary inputs
7. 124 5 4 9 52276CXX 151 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 308 12 1 200 7 87 105 4 13 7 of 465 18 3 445 17 5 0000 000 O00000 QO0 ae 7 0 52315CXX Figure 46 Dimensions for MDX61B size 3 dimensions in mm in 152 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 4 307 12 1 2 0 08 52277CXX Figure 47 Dimensions for MDX61B size 4 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 153 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 280 11 0 330 13 0 i 140 5 51 2 0 08
8. i 300 11 8 314 12 4 H GOES OOO OOOO OQO COOGEE TOO 6 0 24 52274CXX Figure 43 Dimensions for MDX61B size 1 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 149 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 105 4 13 294 11 6 5 0 2 335 13 2 325 12 8 OICIGIONCICIS OOOO TAO G80 OO 7 0 28 52273CXX Figure 44 Dimensions for MDX61B size 2S dimensions in mm in 150 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 2 285 11 2 7 0 28 130 5 12 105 4 13 335 4 13 2 315 12 4 Figure 45 Dimensions for MDX61B size 2 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 300 11 8 6 5 0 26 9000 6 O GEO EEO OOOO TOO
9. Starting the motor 5 5 Starting the motor Analog setpoint The following table shows the signals that must be present on terminals X11 2 Al1 and selection X13 1 X13 6 DI DI 5 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with an analog setpoint selection X11 2 Al11 X13 4 DI X13 2 X13 3 X13 4 X13 5 X13 6 Function Analoginput Controller DI 1 DI 2 DI 3 DI 4 DI 5 n1 inhibit CW Stop CCW Stop Enable Stop n11 n21 n12 n22 Controller inhibit X o X X X o o Stop X H Xx X oO wg g Enable and stop X qe o o mr o o Clockwise at 50 Nmax 5V A oO nn o o Clockwise with Nmax 10V qe me o gr g o Counterclockwise with 50 Nmax 5V ji o 4 0 0 Counterclockwise with nmax 10V 4 o i g oO o Travel diagram The following travel diagram is an example of how the drive is started with the wiring of terminals X13 1 X13 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 qu Input DIOS Controller inhibit o q Input DI 1 CW stop o Input DI 2 CCW stop o Input DI 3 ao Enable Rapid stop ug 4 Output DB Brake ug 10V 5 Analog input n1 A111 3V 7 ov n lrpmla 111 CWup max Speed IN t11 CW down o f i t11 CW up i 50 Nmax t11 CWiup Nmin J i i i start st
10. b OX yo d A i 1 i 60020AXX Figure 13 Securing the shield clamp on the power section figure shows size 2 1 Power section shield clamp 2 PE connection The shield clamps for the power section provide you with a very convenient way of in stalling the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures No shield clamps for the power section are supplied with MOVIDRIVE MDX61B sizes 3 to 6 Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inverter Operating Instructions MOVIDRIVE MDX60B 61B Inverter 33 4 Installation Shield clamps Shield clamp for Install the shield clamp for the signal cable as follows signal cables e If installed remove the keypad and the front cover e Size 0 Attach the shield clamp on the bottom of the unit e Sizes 1 to 6 Attach the shield clamp on the bottom of the control unit Size 0 MDX 60B MDX 61B 3 62722AXX Sizes 1 to 6 62719AXX 1 Contact clip s 2 Retaining screw s for contact clips 3 Shield plate 4 Retaining screw for shield clamp 34 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Touch guard power terminals 4 6 Touch guard power terminals Uncovered power connections Severe or fatal injuries from electric shock e Install the
11. Suspended load Danger of fatal injury if the load falls of e Do not stand under the suspended load e Secure the danger zone If a crane is not available you can push a carrying bar 2 through the rear panel 4 to facilitate installation included in the delivery scope of size 6 Secure the carrying bar 2 against axial displacement using the split pin 3 3 4 1 2 1 4 3 AO O LLA _ Loe Y D ji Figure 1 Installing MOVIDRI VE size 6 with fixed lifting eye and carrying bar 59892AXX 1 Fixed lifting eye 2 Carrying bar included in the delivery of size 6 3 2 split pins included in the delivery scope of size 6 4 Rear panel Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Installation instructions for the basic unit Tightening e Only use original connection elements Note the permitted tightening torques of torques MOVIDRIVE power terminals Sizes 0 1 and 2S gt 0 6 Nm 5 lb in Size2 gt 1 5 Nm 13 lb in Size3 gt 3 5 Nm 31 lb in Sizes 4 and 5 gt 14 0 Nm 120 Ib in Size6 20 0 Nm 180 Ib in e The permitted tightening torque of the signal terminals is 0 6 Nm 5 Ib in Minimum clear e Leave at least 100 mm clearance above and below the unit for optimum cooling ance and Mount Make sure air circul
12. T BW BW BW eee Ip 9 1 Agus 821 684 3 1 820 416 3 Sizs BW018 035 T lp 13 9 ARMs 1820 138 5 c c BW018 075 T lp 20 4 Arms 1820 139 3 Cc c BW915 T lp 32 6 Apms 1820 413 9 tee so Ip 14 4ARms 821 680 0 1 820 4147 BW012 050 T lp 20 4 ARMs 1820 140 7 BW012 100 T lp 28 8 ARkms 1820 1415 BW106 T lp 47 4 Arms 1820 083 4 BW206 T lp 54 7 Apms 1820 412 0 Line chokes Part number ND045 013 XImains AC 45A 8260133 A ND085 013 XImains AC 85A 8260141 B A ND150 013 Imains AC 150 A 825 548 2 B ND300 0053 lmains AC 300 A 827 721 4 A In rated operation 100 B With variable torque load 125 Cc Connect two braking resistors in parallel and set twice the trip current on F16 2 x IF Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Assignment of braking resistors chokes and filters AC 400 500 V units sizes 5 and 6 MOVIDRIVE MDX61B 503 0550 0750 0900 1100 1320 Size 5 Braking Trip current Part number Part number Part number resistors BW BW BW BW BW BW BWO018 015 Ip 9 1 Arys 821 684 3 1 820 416 3 BW018 035 T Ip 13 9 Arms 1820 138 5 BW018 075 T Ip 20 4 Arms 1820 139 3 BW915 T lp 32 6 Arms 1820 413 9 BW012 025 Ip 14 4 Arys 821 680 0 1 820 4147 BW012 050 T Ip 20 4 Arms
13. 10 10 99 999 999 inc 225 Offset 1 32 767 10 10 32 767 inc 226 Offset 2 32 767 10 10 32 767 inc 227 Offset 3 32 767 10 10 32 767 inc 228 Feedforward filter DRS 0 100 ms oo Hot visibleon 23_ Synchr oper with synchr encoder Off 230 Synchronous encoder Equal ranked Chain 231 Factor slave encoder 1 1000 232 Factor slave synchronous encoder 1 1000 233 Synchronous encoder resolution 128 256 512 1024 2048 234 Master encoder resolution 128 256 512 1024 2048 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 5 97 C xD Startup Complete parameter list Name gt Par Selectable par PAR cine Comment Parameter set 1 2 24_ Synchronous operation with catch up 240 Synchronous speed 6000 1500 6000 rpm 241 Synchronous ramp 0 2 50s 26_ Process controller parameters 260 Operating mode Controller off Control Step response 261 Cycle time 1 5 10ms 262 Interruption No response Move closer to setpoint 263 Factor Kp 0 1 32 767 264 Integrative time Th 0 10 65535 ms 265 Derivative time Ty 0 1 30 ms 266 Feedforward 32767 0 32767 27_ Process controller input values 270 Setpoint source Parameter IPOS variable Analog 1 Analog 2 271 setpoint 327
14. 66 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Connecting option DER11B resolver Permitted encod ers Resolver Terminal pin assignment The following encoders can be connected at X14 external encoder inputs HIPERFACE encoder type AS1H ES1H or AV1H e sin cos encoder type ES1S ES2S EV1S or EH1S e DCSVTTL encoder with DC 24 V voltage supply type ES1R ES2R EV1R or EH1R e DC5VTTL encoder with DC 5 V voltage supply type ES1T ES2T EV1T or EH1T via DWI11A option or encoder with signal level to RS422 2 pole resolvers AC 7 Vor 7 KHz can be connected at X15 resolved input The gear ratio of the resolver amplitudes must be approximately 0 5 The control dynamics de crease if the value is lower the evaluation may be unstable if the value is higher SEW EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B Part number For motor type Fixed installation Cable carrier installation DS56 With plug connector 199 4875 199 319 4 CM71 112 Extension cable 199 542 1 199 541 3 CM71 112 With terminal box 199 589 8 199 590 1 DS56 With terminal box 1332 817 4 1332 844 1 CM motors The resolver connections are located in a plug connector or on a 10 pin Wago terminal strip DS Motors The resolver connections in the terminal box are either located on a 10 pin Phoenix terminal strip or in the plug connector CM pl
15. Us RDBU pag ae GYPK t i e il GY f 48 08 7 PK 54332BXX Figure 23 Connecting the HIPERFACE encoder to DEH11B DER11B as external encoder Part numbers of the prefabricated cables e For fixed routing 1810 695 1 e For cable carrier routing 1810 697 8 sin cos encoder Connect the sin cos encoder as follows connection EH1S EH1R ES1S ES1R abet a DEH11B DER11B EV1S EViR ES2R ES2S i gt i X14 YE 4 s A K1 a i 1 A Kt SN pig 5 ka RO mea a QIIVSGIY BKI K iio C KO 3 e Bin CY i i e uB LK1K2Ko KT K2KO KO i 711 hae UBLABCABC uB WH ie ne 145 BN r i e L 8 e i BK oa 15 08 54333BXX Figure 24 Connecting the sin cos encoder to DEH11B DER11B as an external encoder Part numbers of the prefabricated cables e For fixed routing 819 869 1 e For cable carrier routing 818 168 3 70 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Connecting an external encoder TTL encoder con nection DC 24 V voltage supply DC 5 V voltage supply TTL encoders from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage supply Connect TTL encoders with DC 24 V voltage supply EV1R in the same way as the high resolution sin cos encoders Figure 20 DC 5 V encoders with a DC 5 V voltage supply EV1T EH1T ES1T and ES2T must be conn
16. Veuppiy 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC 3 6 A AC 5 0 A AC 6 3 A AC 8 6 A at Vmains 3 x AC 400 V 125 AC 4 5 A AC 6 2 A AC 7 9 A AC 10 7 A OUTPUT Apparent output power Sn 2 8 kVA 3 8 kVA 4 9 kVA 6 6 kVA at Vmains 3 x AC 380 500 V Rated output current l AC4A AC 5 5 A AC7A AC 9 5 A at Vmains 3 x AC 400 V Continuous output current 125 Iy Ip at Umaine 3 x AC 400 V and foway 4 kHz AC5A AC 6 9 A AC 8 8 A AC 11 9 A Continuous output current 100 Iy Ip at Umains 3 x AC 400 V and fpyry 8 kHz AC4A AC5 5A ACTA AC 9 5 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pyinax 85 W 105 W 130 W 180 W Cooling air consumption 40 m h Weight 3 5 kg 7 7 Ib Dimensions WxHxD 105 mmx314 mm x 234 mm 4 13 in x12 4 in x 9 21 in Unit terminal cross section X1 X2 X3 X4 Separable terminal block 4 mm conductor end sleeve DIN 46228 Tightening torque 0 6 Nm 1 The s
17. 0 1 10 76_ Manual operation No 760 Locking Run Stop keys Yes 77_ Energy saving function 770 Energy saving function mis 78_ Ethernet configuration 780 IP address 000 000 000 000 192 168 10 x 223 255 255 255 781 Subnetwork mask 000 000 000 000 255 255 255 000 223 255 255 255 782 Standard gateway 000 000 000 000 223 255 255 255 102 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Complete parameter list Startup E Name Setting range Par h Comment Parametar sat 1 2 Farto semg 783 Baud rate Display value that cannot be changed 0 100 1000 Mbaud 784 MAC address Display value that cannot be changed 00 0F 69 XX XX XX 785 EtherNet IP startup configuration ET IP parameters oa UNIT FUNCTIONS 80_ Setup 800 User menu On off only in DBG60B 801 Language Dependent on DBG60B version No 802 Factory setting Default standard Delivery status 803 Parameter lock a No 804 Reset statistical data ad plete Operating hours 806 Copy DBG60B gt MDX Yes No Only in DBG60B 807 Copy MDX gt DBG60B Yes No Only in DBG60B 81_ Serial communication 810 RS485 address 0 99 811 RS485 groupsaddress 100 199 812 RS485 timeout delay 0 650 s 819 Fieldbus timeout delay 0 0 5 650 s 82_ Brake operation 820 821 4 quadrant operation 1 2 D 83_ Error respon
18. 5 E Startup Complete parameter list Name Setting range i Par Selectable par Factory setting Comment Parameter set 1 2 es CONTROL FUNCTIONS 70_ Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAKE VFC 1 amp FLYING START VFC n CONTROL VFC n CTRL amp GRP VFC n CTRL amp HOIST VFC n CTRL amp SYNC 700 Operating mode 1 VEC n CTRL amp IPOS CFC CFC amp M CONTROL CFC amp IPOS CFC amp SYNC SERVO SERVO amp M CONTROL SERVO amp IPOS SERVO amp SYNC VFC 2 VFC 2 amp GROUP 701 Operating mode 2 VFC 2 amp HOIST VFC 2 amp DC BRAKE VFC 2 amp FLYING START 71_ Standstill current 710 711 Standstill current 1 2 0 50 Imot 72_ Setpoint stop function 720 723 Setpoint stop function 1 2 T 721 724 Stop setpoint 1 2 0 30 500 rpm 722 725 Start offset 1 2 0 30 500 rpm 73_ Brake function 730 733 Brake function 1 2 Sd On 731 734 Brake release time 1 2 0 2s 732 735 Brake application time 1 2 0 2s 74_ Speed skip function 740 742 Skip window center 1 2 0 1500 6000 rpm 741 743 Skip width 1 2 0 300 rpm 75_ Master slave function Master slave off Speed RS485 Speed SBus speed 485 SBus Torque RS485 750 Slave setpoint Torque SBus Torque 485 SBus Load share RS485 Load share SBus Load share 485 SBus 751 Scaling slave setpoint 10
19. 83 C xD Startup Startup with DBG60B keypad 4 Press the key to begin the startup procedure The first parameter appears The flashing cursor under the parameter STARTUP number indicates that the keypad is in display mode PREPARE FOR STARTUP e Use the 3 key to change to edit mode The flashing cursor disappears e Use the 4 key or the key to select PARAMETER SET 1 or PARAMETER SET 2 e Confirm the setting using the key to confirm your selec tion e Use the 3 key to return to the display mode The flashing cursor appears again e Use the Ga key to select the next parameter PARAMETER SET 1 CO00 STARTUP 5 Select the operating mode you require Use the key to CO1 OPER MODE 1 select the next parameter 6 Select the motor type If a 2 or 4 pole SEW motor is connected select the correct motor from the list If a non SEW motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list Use the key to select the next parameter C02 MOTOR TYPE 1 NON SEW MOTOR DT63K4 DR63S4 7 Enter the rated motor voltage for the selected connection type C03 V according to the value specified on the nameplate RATED MOT VOLT 1 400 000 Example Nameplate 2304 40014 50 Hz A connection gt Enter 400 V A connection transition point at 50 Hz gt enter 230 V A connection transition point at 87 Hz Also enter 230 V However after startup first set
20. AC 3 DB DB LA K12 AEA AC 3 DGND DGND 7 7 wei BG a BG 2 rot BGE fJ 5i BGE 7 5 au a au CT CV DT DV D Cut off in the AC and Cut off in the AC circui F11 F12 F13 K11 AC 3 DC link Section Braking resistor BW connection BW T BW P nection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 kk 62875ADE With sizes 1 2 and 2S there is no PE connection next to the supply system connection terminals and motor con You must adhere to the connection sequence of the brake connector Incorrect connection will cause irrep arable damage to the brake Read the operating instructions for the motors when connecting the brake using the terminal box NOTES Supply via the motor voltage is not permitted e Connect the brake rectifier using a separate supply system lead 38 Always switch off the brake on the DC and AC sides with all hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Wiring diagrams basic unit Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from the control cabinet other power cables when installing the brake rectifier in the control cabinet Joint instal lation is only permitte
21. In the Shell program select the Startup Startup menu command MOVITOOLS opens the startup menu Follow the instructions of the startup assis tant For questions on startup refer to the MOVITOOLS online help Operating Instructions MOVIDRIVE MDX60B 61B Inverter 89 5 90 E Startup Startup with PC and MOVITOOLS Startup for HTL motor encoders Observe the following safety notes when starting up an HTL motor encoder to MOVIDRIVE MDX61B SEW motor type 1 IEC NEMA CSA DX DZ JEC E x Motor type 1 DT90S4 Motor rated voltage 1 400 Motor rated frequency 1 Hz 50 Mains rated voltage 400 SEW encoder type NON SEW ENCODER 1 Encoder type JINCR ENCODER TTL 7 2 Encoder increments Inc rew 1024 x 835 Response TF sensor no RESPONSE v 530 Sensor type 1 no SENSOR x lt Zur ck Abbrechen 60101ADE Figure 33 Settings for startup of a motor with HTL motor encoder 1 Dropdown menu SEW encoder type 2 Dropdown menu Encoder type 3 Dropdown menu PPR count e Choose Non SEW encoder from the SEW encoder type 1 dropdown menu e Choose INCREM ENCODER TTL from the encoder type 2 in the dropdown menu Inthe dropdown menu PPR count 3 select the PPR count 1024 for SEW HTL en coders printed on the HTL motor encoder Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD 5
22. MDX60B 61B Inverter 32 Installation Shield clamps 4 5 Shield clamps Shield clamp for power section size 0 A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX60B 61B size 0 The shield clamps are not yet installed Install the shield clamps for the power section as follows e Secure the contact clips to the shield plates e Secure the shield clamps to the top and the bottom of the unit 62718AXX Figure 11 Securing the shield clamp of the power section size 0 1 Contact clips 2 Retaining screws for contact clip 3 Shield plate 4 Retaining screw for shield clamp Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Shield clamps Shield clamp for power section size 1 Shield clamp for power section size 2S and 2 Shield clamp for power section sizes 3 to 6 A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1 Install this shield clamp on the power section together with the unit s retaining screws 60019AXX Figure 12 Securing the shield clamp on the power section size 1 1 Power section shield clamp 2 PE connection A shield clamp for the power section is supplied as standard with two retaining screws with MOVIDRIVE MDX61B sizes 2S and 2 Install these shield clamp using the two re taining screws 8 9 R AIA 4 U 5 v 6 w aT 8 9R MEA AIE
23. MOVIDRIVE Master MOVIDRIVE Slave X14 X14 Se A 9 BU 2YE 10 GN 3 VI 11 BK 15 1 o n NOON WON O ae Li bg oc e e e e hd a 5 0 e ae foe 6 59308AXX Part number of the prefabricated cable e For fixed routing 817 958 1 NOTES e A maximum of 3 slaves can be connected to the MOVIDRIVE master Important Do not connect X14 7 when connecting the individual MOVIDRIVE slaves together Only jumper the connections X14 7 and X14 8 on the MOVIDRIVE master Operating Instructions MOVIDRIVE MDX60B 61B Inverter 74 Installation DIO11B connection and terminal description 4 23 DIO11B connection and terminal description Part number Terminal expansion board type DIO11B 824 308 5 NOTES The input output board type DIO11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DIO11B option must be plugged into the fieldbus slot If the fieldbus slot is not available you can plug the DIO11B expansion board in the expansion slot The extended handle end of the plug connectors terminals X20 X21 X22 X23 must only be used for removing the plug connectors not for plugging them in
24. uN II x_n Checked documentation amp comprehensible amp complete EURODRIVE safe DocCert v oluntary test according to TPS Standard PPP 13010 MOVIDRIVE MDX60B 61B Edition 03 2008 Operating Instructions 11696613 EN SEW EURODRIVE Driving the world 1 General INFOMATION i iccscccteiess detects see toeteencsnceacdweeubd tact ecndeucssacedeucenasanvasecdanducedscnecseetee 5 1 1 Structure of the safety notes 0 2 2 eee cceceeeeeeeeeeteeeeeeeeeeeaeeeeeaeeeeeeeeeeeaeeeteaeees 5 1 2 Rights to claim under warranty ccceeescceeeeeeeneeeeeeeneeeeeeeesaeeeeeeeeneeeeeeeeaaes 5 To Exclusion of lability a ea gies ataten a A E EEE A A E aes 5 2 Satety NOS EEE E ET T T T TET 6 2 1 General information sioria ane a iaa a a aeea Aaaa SKETT 6 22 VAG St QNOUP eraras N O E eesiat agit ethene basecusieeds 6 23 Designad USC cranar a edd cays de etidansdeadecae dereaincan sues iedhag ee eeme aa secede 6 2 4 Transportation Storage cccceccceeeeseecceeeesseneeeeeeseeaeeeeeseenseeeseteeneeesenseeneees 7 25 Installatiomic ccitesceitetecstsiteeis ctteeetastenceet aeap tees ese ahann e EAA ead 7 2 6 Electrical connection 00 0 eeeeeeeeeeeeeeeeeeeeneeeeeeeeeaaeeeeeeeaaeeeeeeeeaeeeeeseeaaeeeeeeeaaeees 7 2 7 Safe GISCONNECTION ccceceeeceeeeeeeeeceneeeteeeeteaeeeeeeaeeseaaeeeeaeeeseaeeeteaeeeteeeenaas 8 2 8 Operation ser iiei a aa a a aa E aa A Eaa o aa aa AES 8
25. 20 according to EN 61131 2 Binary inputs X13 1 X13 6 and X16 1 X16 2 Internal resistance Signal level Isolated optocoupler PLC compatible EN 61131 sampling interval 1 ms DI DI 5 and DI 6 DI 7 Ri 3 kQ Ip DC 10 mA DC 13 V 30 V 1 Contact closed According to EN 61131 DC 3 V 5 V 0 Contact open Function X13 1 DI fixed assignment with Controller inhibit X13 2 X13 6 X16 1 X16 2 DI 1 DI 5 DI 6 DI 7 Selection option Parameter menu P60_ Binary outputs PLC compatible EN 61131 2 response time 1ms X10 3 X10 7 and X16 3 X16 5 DB DO 2 and DOW3 DO0G5 Signal level O DCOV 1 DC 24V Caution Do not apply external voltage Function X10 3 DB With fixed assignment Brake Imax DC 150 mA short circuit proof protected against X10 7 X16 3 X16 5 external voltage to DC 30 V DO 2 DOW3 DO 5 Selection option Parameter menu P62_ Imax DC 50 mA short circuit proof protected against external voltage to DC 30 V Relay output X10 4 X10 6 DO 1 Load capacity of the relay contacts Umax DC 30 V Imax DC 800 mA Function X10 4 DO 1 C Shared relay contact X10 5 DO 1 NO Normally open contact Selection option Parameter menu P62_ X10 6 DO 1 NC NC contact System bus SBus X12 1 DGND Reference CAN bus according to CAN specification 2 0 parts A and B trans X12 2 potential mission technology according to ISO 1
26. 4 kHz MDX61B Standard version 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number 827 961 6 827 962 4 827 963 2 MDX61B Application version 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number 827 9799 827 980 2 827 981 0 lt Constant load Recommended motor power Pmot 5 5 kW 7 4 HP 7 5 kW 10 HP 11 kW 15 HP Variable torque load or constant load without overload a Recommended motor power Pmot 7 5 kW 10 HP 11 kW 15 HP 15 kW 20 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 3 AC 400 500 V units MOVIDRIVE MDX61B 0150 503 4 0_ 0220 503 4 0_ 0300 503 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Igupply100 AC 28 8A AC 41 4 A AC 54 A at V mains 3 x AC 400 V 125 AC 36 A AC 51 7 A AC 67 5 A OUTPUT Apparent output power Sn 22 2 kVA 31 9 kVA 41 6 kVA at Vinains 3 x AC 380 500 V Rated output current In AC 32A AC 46 A AC 60 A at V mains 3 x AC 400 V 9 ie een ey ne AC OTSA AC TSA Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpwry 8 kHz
27. 75 kW 100 HP Variable torque load or constant load without overload Recommended motor power Pmot 75 kW 100 HP 90 kW 120 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter 137 138 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 6 AC 400 500 V units MOVIDRIVE MDX61B 0900 503 4 0_ 1100 503 4 0_ 1320 503 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC 153A AC 180 A AC 225 A at Vmains 3 x AC 400 V 125 AC 191A AC 225 A AC 281 A OUTPUT Apparent output power Sn 118 kVA 139 kVA 174 kVA at V mains 3 x AC 380 500 V Rated output current In AC 170A AC 200A AC 250A at Vmains 3 x AC 400 V Continuous output current 125 Iy Ip at Umains 3 x AC 400 V with fpwy 4kHz 90 212A ee RSTAS Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpyy 4 kHz AC 170A AC 200A AC 250A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 2 7Q resistor value 4Q operation
28. Line chokes Part number ND020 013 Z lmains AC 20A_ 8260125 Line filter Part number NF009 503 Umax AC 550 V 827 4126 Output chokes Inside diameter Part number HD001 d 50 mm 2 in 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 for cable cross sections lt 1 5 mm AWG 16 Output filter only in VFC operating mode Part number HF008 503 826 029 X A HF015 503 826 030 3 B A HF022 503 826 031 1 B 1 Internal thermal overload protection no bimetallic relay required A In rated operation 100 B With variable torque load 125 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Assignment of braking resistors chokes and filters AC 400 500 V units size 1 2S and 2 choke MOVIDRIVE MDX61B 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2s 2 Braking resistors Trip current Part number Part number BW BW T BW BW BW100 005 Ip 0 8 ARMs 826 269 1 BW100 006 Ir 2 4 Arms 821 7017 1820 419 8 BW100 006 T BW168 BW168 T lf 3 4 ARMs 820 604 X 1820 133 4 BW268 BW268 T lp 4 2 Apms 820 715 1 1820 417 1 BW147 BW147 T lF 5 Arms 820 713 5 1820 134 2 BW247 BW247 T lp 6 5 ARMS 820 7143 1820 084 2 BW347 BW347 T lp 9 2 Apms 820 798 4 18
29. Multiple activation can be activated in the DMC simultaneously module 80 CCW and CW monitoring 81 in JSS module activated simultaneously 82 Timeout error MET Input element with time monitor e Check wiring of the input 33 Time monitoring start sig ling is faulty element nal for confirmation button e Input element is faulty 84 Timeout error MEZ Two hand control with time mon 85 Time monitoring for two itoring is faulty hand button 86 EMU1 monitoring error e Check hardware connec 87 Faulty monitoring of the external Ba Srrelease tinet 88 EMU2 monitoring error disconnection channel short 89 e Check switching contacts Rist p 7 Check project planning 110 Exe protec j Emergency 0 Duration of operation Duration of operation below 5 Shorten duration of opera tion error stop below 5 Hz exceeded Hz exceeded f tion below 5 Hz 113 Open circuit No response 0 Open circuit Al1 analog Open circuit Al1 analog input Check wiring analog input P input Timeout e Check startup Rapid MOVI PLC communica f i 116 RT stop Warning 0 tion timeout Check wiring 126 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service SEW Electronics Service 7 3 SEW Electronics Service Send in for repair Please contact the SEW EURODRIVE electronics service if an error cannot be rec tified Customer and spare parts service When contacting SEW electronics service always quote the digits on the st
30. Output DB Brake g n min n13 n12 n11 0 n11 n12 n13 Speed t11 up CW titiup CW i t11 up CW it11 up CCW Stop ramp t13 05034BDE NOTE The motor is not energized in the event of controller inhibit DI 0 A motor with out brake will coast to standstill Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD 5 Starting the motor Manual operation The inverter can be controlled using the DBG60B keypad with the manual operation function Context menu Manual operation The 7 segment display on the unit shows H during manual mode The binary inputs are then without any functions for the duration of manual operation with the exception of X13 1 DI Controller inhibit Binary input X13 1 DIG Con troller inhibit must receive a 1 signal to enable the drive to be started in manual op eration The drive can also be stopped in manual operation by setting X13 1 0 The direction of rotation is not determined by the CW stop or CCW stop binary in puts Instead you select the direction of rotation using the DBG60B keypad Enter the required speed and then the direction of rotation CW CCW using the sign key Manual operation remains active when the power supply is switched off and on howev er the inverter is then inhibited Use the Run key to enable and start the inverter at Nmin in th
31. System bus SBus eeren 48 Ein Ausgabekarte DIO11B Connection technology 0 eee 158 ANSCMIUSS ARP e EEES 74 D Error listare en eee Le 115 Error MEMON cesca analia ri 113 pEcede a Error message in 7 segment display 114 Delivery condition 00 eeececeeeeeeteeeeeeettteteeeeeesaes 82 Extended storage ccecceeceeeeeseeeeeeeenteeeeeeens 127 Language selection eeececceteeeettteteeeeeeaes 82 Starting up the speed controller 006 86 l Startup procedure ia ana aaa aa Uae an brats 83 Incremental encoder simulation DBG60B keypad Connection adic asa shes baceesaiet cao ak 72 Basic displays adaa aei aaia iaia head Dna anai tes 107 Information messages on DBG6OB aaan 107 Copy FUNCTION siaaa e 108 Installation Edit IPOS parameters 0 111 BW braking resistor ccssaisciccnwitioncaned 23 Functions of the keys assecc 108 Cable cross sections unose 23 Information messages ccccceecesseeeseeees 107 Cables And fUSCS eniigt 21 Parameter MOE neee 109 HD output choke onasini 26 Startup functions cccccceccccsteeeeeessteeeeeeeeaes 83 Mains and brake contactors 00cccccccee 22 USEr MENU sasari ene ti es 110 PE connection oceeececccccccsscccsteceeesseessteeeeeseees 22 Variable mode cccceeeeeeeeseeteceeeeeeeteeeeees 110 Shielded control cables c ccccccccccccceeeeees 24 Wake up parameters cccceceeeeeeeeeeeeees 110 UL compliant oo eeccccccccceee ee eeeeeeeeteceeeeteeee
32. Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 152 Rodovia Fax 55 11 6480 3328 Service Presidente Dutra Km 208 http www sew com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 BG 1606 Sofia Fax 359 2 9151166 bever fastbg net 163 164 i Address List Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de
33. Use P700 or P701 to set able or defined incorrectly correct operating mode 1 Wrong assignment operat P916 was used to seta Use MOVIDRIVE in tech ing mode hardware ramp function that is needed nology version OT by aMOVIDRIVE unitin e From the Startup gt 2 Wrong assignment operat technology version Select technology func 35 Operating Immediate ing mode technology P916 was used to set a tion menu select the mode switch off function ramp type that does not technology function that match the selected technol ogy function P916 was used to set a ramp type that does not match the selected synchro nization time P888 matches P916 Check the settings of P916 and P888 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 117 Service Error messages and list of errors Error Suberror Code Designation Rene Code Designation Possible cause Measure 0 Hardware is missing or not T Use correct option card ype of option card not permitted allowed Set correct setpoint source 2 Eder slol erior x Setpoint source controlsig n A control signal Option miss Immediate 3 Fieldbus slot error nal source or operating 9 36 source P101 ing switch off F mode not permitted for this 4 Expansion slot error option card Set correct operating P mode P700 or P701 e Incorrect encoder type s
34. aoioessnnseeanannn 47 DFC11B AC 400 500 V units size Q nnnnnnnnnnnnann 42 T chnical data ccecceccecccceteccsseteessenteeees 158 AC 400 500 V units size 1 2S 2 43 Terminal description ooo ccccccccccttcceeteeeesseees 77 AC 400 500 V units sizes 3 and 4 wu 44 Dimension drawings AC 400 500 V units sizes 5 and 6 45 MDX60B size OM ccce 146 B MDX60B size OM with mounted braking resi SLOM sth cask E EE E TEE 146 Baud rate soo eeeaneeenneeeseeesieeeneeeaneeenieeeaieesieeeieniaas 158 MDXG6OB size OS oecccccsecsscesssessscessvsssveeseeee 145 Braking resistor BW MDX61B size OM vocccesssssssssssssssssessssssveeees 148 Technical data c ccccccccceseeesecceeceeeeeeeeeeeaees 157 MDX61B size 0S a 147 c MDX61B Size T secesii 149 MDXG6TB SZE 2 re a E a 151 cones a es MDX61B S120 2S sssini 150 Connecting external encoder cscccececeeeseeeees 69 MDX61B S ZE 3 ess seesseesrees trees ineeetneeetectens 152 Connection MDX61B size A a a 153 Encoder and resolver general information 58 MDX61B size a E E A aa 154 meremental ncodersimulation centan 72 MDX61B size 6 onneen 155 Option DEH11B suai 60 DIOMB Option DER11B nnen 66 Connection EE EA taalaces Seueee cnet ade 74 Option DFC11B neen 77 Technical data bolas tius a n a 158 Option DIO11B neen 74 Terminal COSCHDUOI isir 14 RESOIVES inutii hiene taia aa 67 E RS485 iMe aC iannis 49 Earth leakage monitor for IT systems 22
35. are copied to the non volatile memory of MOVIDRIVE 13 The startup procedure is now complete Use the key to MANUAL MODE return to the context menu STARTUP COPY TO DBG COPY TO MDX 14 Use the key to scroll down to the EXIT menu item UNIT SETTINGS EXIT 15 Confirm the setting using the key The basic display 0 00rpm appears 0 000Amp CONTROLLER INHIBIT e Once startup is complete copy the parameter set from MOVIDRIVE to the DBG60B keypad You have the following options Inthe context menu select the COPY TO DBG menu item Confirm the setting using the key The parameter set is copied from MOVIDRIVE to DBG6OB Inthe context menu select the PARAMETER MODE menu item Select param eter P807 MDX DBG The parameter set is copied from MOVIDRIVE to DBG6OB The parameter set can now be copied to other MOVIDRIVE units using DBG6OB Plug the DBG60B keypad into the other inverter You have the following options to copy the parameter set from DBG60B to another inverter Inthe context menu of the new inverter choose the COPY TO MDX menu item and confirm your entry using the s key The parameter set is copied from DBG60B to MOVIDRIVE Inthe context menu select the PARAMETER MODE menu item Select param eter P806 DBG MDX The parameter set is copied from DBG60B to MOVIDRIVE Operating Instructions MOVIDRIVE MDX60B 61B Inverter 87 5 88 E Startup Star
36. iii ce CHL SEW Status 14 11 12 13 10 10 ce EURODRIVE 56491AXX NO 0 GE DON DOA P OA D0 NA IO OA T TA oo Sachnr 18205631 Sernr 6139860 Baust 121110 62882AXX Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design 3 Unit designation nameplates and scope of delivery Scope of delivery Size 0 Sizes 1 6 Size 2S s Connector housing for all signal terminals X10 X17 connected Connector housing for the power terminals X1 X4 connected Pluggable memory card connected 1 set of shield clamps for power cable and signal cable not installed The set of shield clamps comprises 2 shield clamps for power cable 2 contact clips each 1 shield clamp for signal cable 1 contact clip for MDX60B 1 shield clamp for signal cable 2 contact clips for MDX61B 6 contact clips 6 screws for attaching the contact clips 3 screws for attaching the contact clips to the unit 1 set of shield clamps for signal cable not installed The set of shield clamps com prises 1 shield clamp for signal cable 1 contact clip 2 contact clips 2 screws for attaching the contact clips 1 screw for attaching the shield clamp to the unit Only for size 6 Carrying bar and 2 split pins Accessories set not installed The accessories set Following figure comprises 2 mounting feet 1 to be plugged into the heat sink 2 touch guards 2 to be fastened to term
37. necessary Contact SEW ser vice if this error occurs again Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Error messages and list of errors Error Suberror Code Designation i Code Designation Possible cause Measure 0 Read or write error on EEPROM power section 11 Ai BRN Renal e Activate factory settings z Insi e the Unt perform reset and reset 13 NV memory chip card Access to the EEPROM of the parameters 25 EEPROM Rapid stop System module defective memory card has failed Contact SEW service if the 14 NV memory chip card error occurs again Memory card defective Replace memory card 16 NV memory initialization error External ter Emergency Read in external error signal via Eliminate specific gause of 26 0 External terminal error reprogram terminal if minal stop P programmable input necessary 0 eee missing Qpen circuit both limit Check wiring of limit test cla meu switches missing switches 27 a Dati E 2 Limit switch reversed e Limit switches are swapped Swap over limit switch 9 P 3 Both limit switches active over in relation to direction connections simultaneously of rotation of motor e Reprogram terminals 0 Fieldbus timeout error e Check the communication No communication between routine of the master 2 Fieldbus card does not 28 ee sl stop boot master and slave within the pro e Extend fieldbus ti
38. 000 Speed 6100 0 6100 1rpm 051 Binary output DO 1 001 User display Text 052 Binary output DO 2 002 Frequency 0 600 Hz 053 Binary output DO 3 Not in DBG60B 003 lActual position 0 231 1 inc 054 Binary output DO 4 004 Output current 0 250 In 055 Binary output DO 5 005 Active current 250 0 250 In 059 Status binary outputs DB DO 1 DO 5 006 Motor utilization 1 0 200 06_ Binary outputs option 007 Motor utilization 2 0 200 060 Binary output D010 008 DC link voltage 0 1000 V 061 Binary output DO11 009 Output current A 062 Binary output DO12 01_ Status displays 063 Binary output DO13 Not in DBG60B 010 Inverter status 064 Binary output D014 011 Operating status 065 Binary output DO15 012 Error status 066 Binary output DO16 013 Current parameter set 1 2 067 Binary output DO17 014 Heat sink temperature 20 0 100 C 068 Status binary outputs DO1 D017 015 Hours of operation h 07_ Unit data 016 Enable hours h 070 Unit type 017 Work kWh 071 Rated output current 018 KTY capacity utilization 1 0 200 072 Option 1 encoder slot 019 KTY capacity utilization 2 0 200 073 Option 2 fieldbus slot 02_ Analog setpoints 074 Option 3 extension slot 020 Analog input Al1 10 0 10 V 076 Firmware basic unit 021 Analog input Al2 10 0 10 V 077 DBG firmware Only in DBG60B 022 External current limit 0 100 078 Technology function 03_ Binary inputs basic unit 079 Unit type tha 030 Binary input
39. 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 0900 503 4 DV280M4 1100 503 4 D315S4 1320 503 4 D315M4 230 V units MOVIDRIVE MDX60 61B in VFC mode SEW motor 0015 2A3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV112M4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV160L4 0220 203 4 DV180L4 0300 203 4 DV200L4 Hoist applica tions Risk of fatal injury if the hoist falls Severe or fatal injuries MOVIDRIVE MDX60B 618B is not designed for use as a Safety device in hoist appli cations Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions MOVIDRIVE MDX60B 61B Inverter 79 Preliminary work and resources 5 C xD Startup 5 2 Preliminary work and resources e Check the installation Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start unintentionally for example by removing the electronics terminal block X13 e Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Performing startup with the DBG60B keypad Plug the connector of the DBG60B keypad into the XT slot e Performing startup with a PC and MOVITOOLS Plug an interface adapter e g USB11A into the XT slot and connect it to the PC with an interface cable RS232 Install and start MOVITOOLS o
40. 1 CONTROLLER INHIBIT CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW 109 6 110 ae Z Operation a Functions of the DBG60B keypad Variable mode User menu Adding parame ters to the user menu Deleting parame ters from the user menu Wake up parame ters H variables are displayed in the variable mode To call up the variable mode proceed as follows e Use the jkey to call up the context menu Select the VARIABLE MODE menu item and use the key The variable mode display appears e You can use the to edit the variables The DBG60B keypad has a standard user menu containing the parameters that are used most often The parameters in the user menu are displayed with a before the parameter number section Complete parameter list You can add or delete param eters You can save a maximum of 50 parameter entries The parameters are displayed in the order in which they are stored in the inverter The parameters are not sorted au tomatically e Use the jkey to call up the context menu Select the USER MENU menu item and confirm your entry by pressing OK The user menu with the most frequently used parameters appears Proceed in this order to add parameters to the user menu e Use the key to call up the context menu Select the PARAMETER MODE menu item e Choose the parameter you requi
41. 21 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design 3 Size 6 3 9 Size6 MDX61B 503 AC 400 500 V units 0900 1320 62717AXX 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R 8 X2 Motor connection 4 U 5 V 6 W and PE connection 9 Shield clamp for signal cables 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Signal terminal strip system bus SBus 16 Threaded hole for grounding screw M4x8 or M4x10 17 S11 DIP switch S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display 20 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter 19 20 Installation Installation instructions for the basic unit 4 Installation 4 1 Installation instructions for the basic unit Assembly notes The MOVIDRIVE units of size 6 0900 1320 are equipped with a fixed lifting eye 1 for size 6 Use a crane and lifting eye 1 to install the unit
42. 2A3 AC 230 V units 0055 0075 2 4 5 6 62713AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link connection Uz Uz and PE connection 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection 7 Shield clamp for signal cables and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 X17 Signal terminal strip for safety contacts for safe stop 10 X10 Signal terminal strip for binary outputs and TF TH input 11 X16 Signal terminal strip binary inputs and outputs 12 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 13 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 Signal terminal strip system bus SBus 15 Threaded hole for grounding screw M4x8 or M4x10 16 S11 DIP switch S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter 15 Unit Design Size 3 3 6 Size3 MDX61B 503 AC 400 500 V units 0150 0300 MDX61B 203 AC 230 V units 0110 0150 62714AXX 1 PE connections 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R 8 X2 Motor connection
43. 30 V Selection options for binary outputs 1 and 2 DO 1 and DO 2 gt Parameter menu P62_ Do not apply external voltage to binary outputs X10 3 DB O and X10 7 DO 2 X10 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switches X10 9 VI24 Input DC 24 V voltage supply backup voltage depending on options unit diagnosis when supply system X10 10 DGND off Reference potential for binary signals X17 1 DGND Reference potential for X17 3 X17 2 VO24 Auxiliary supply voltage DC 24 V only to supply X17 4 on the same unit X17 3 SOV24 Reference potential for DC 24 V input Safe stop safety contact X17 4 SVI24 DC 24 V input Safe stop safety contact XT Only service interface Option slot DBG60B UWS21B USB11A Operating Instructions MOVIDRIVE MDX60B 61B Inverter 41 Installation Assignment of braking resistors chokes and filters 4 8 Assignment of braking resistors chokes and filters AC 400 500 V units size 0 MOVIDRIVE MDX60 61B 5A3 0005 0008 0011 0014 Size 0 Braking resistors Trip current Part number Part number BW BW BW BW T Bwo090 P52B 824 563 0 BW072 003 Ip 0 6 ARMs 826 058 3 BW072 005 lp 1 0 Arms 826 060 5 BW168 BW168 T lp 3 4 ARMs 820 604 X 1820 133 4 BW100 006 _ BW100 006 T lp 2 4 ARMs 821 701 7 1820 419 8
44. 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong 165 L Address List Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Sales Plot No 4 GIDC Fax 91 265 2831087 Service POR Ramangamdi Vadodara 391 243 http www seweurodriveindia com Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service I 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidja
45. 6 7 8 9 10 Key 11 Key 12 Key Ss 3 Key o Key Key F zZ Key Key Key 0 9 E Key Key Keys t fel Copy functionof The DBG60B DBG60B MOVIDRIVE unit to other MOVIDRIVE units Proceed as follows In the context menu select the COPY TO DBG menu item Use the key After the copying process has finished plug the keypad in the other inverter In the context menu select the COPY TO MDX menu item Use the key 108 Bol 60017AXX Stop Up arrow moves up to the next menu item Start OK confirms the entry Activate the context menu Down arrow moves down to the next menu item Decimal point Sign reversal Digits 0 9 Change menu Select language Delete previous entry keypad can be used to copy complete parameter sets from one Operating Instructions MOVIDRIVE MDX60B 61B Inverter Operation Li Functions of the DBG60B keypad lt ee Parameter mode 10 11 12 13 Proceed as follows to set the parameters in parameter mode 1 Activate the context menu by pressing the key The first menu item is PARAMETER MODE Press the key to start the PARAMETER MODE The first display parameter P000 SPEED appears Use the key or the key to select the main parameter groups 0 to 9 Use the key or the key to select the required main parameter group The flashing cursor is positioned under the number
46. 75 1780 Ernst Blickle StraRe 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Address List L Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro In
47. AC 32 A AC 46 A AC 60 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 15Q 12Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 550 W 750 W 950 W Cooling air consumption 180 m h Weight 15 0 kg 33 Ib Dimensions WxHxD 200 mmx465 mm x 308 mm 7 87 in x18 3 in x12 1 in Unit terminal cross section X1 X2 X3 X4 M6 screw with washer max 25 mm Crimp cable lug DIN 46234 Tightening torque 3 5 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwp 4 kHz MDX61B Standard version 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 827 964 0 827 965 9 827 966 7 MDX61B Application version 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number 827 982 9 827 983 7 827 984 5 Constant load Recommended motor power Pmot 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload See Recommended motor power Pwot 22 kW 30 HP 30 kW 40 HP 37 kW 50 HP Recommended motor power MOVIDRIVE B system
48. DIOS CONTROLLER INHIBIT 08_ Error memory 031 Binary input DI 1 080 Error t 0 032 Binary input DI 2 081 Error t 1 033 Binary input DI 3 082 Error t 2 034 Binary input DI 4 Not in DBG60B 083 Error t 3 035 Binary input DI 5 084 Error t 4 036 Binary input DI 6 09_ Bus diagnostics 037 Binary input DIO7 090 PD configuration 039 Status binary inputs DIO DIG7 091 Fieldbus type 04_ Binary input options 092 Fieldbus baud rate 040 Binary input DI1G 093 Fieldbus address 041 Binary input D111 094 PO1 Setpoint 042 Binary input DI12 095 PO2 Setpoint 043 Binary input DI13 096 PO3 Setpoint z Not in DBG60B 044 Binary input D114 097 PI1 Actual value 045 Binary input DI15 098 PI2 Actual value 046 Binary input DI16 099 PI3 Actual value 047 Binary input DI17 048 Status binary inputs DI1 D117 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 5 96 C 3D Startup Complete parameter list Name Setting range Par Selectable par F Comment t t Parameter set 1 2 actory seting ls SETPOINTS RAMP GENERATORS 10_ Setpoint selection Unipol fix setpt Bipol fix setpt Unipol fix setpt RS485 Fieldbus Motor potentiometer f Motor pot analog 1 100 Setpoint source Fix setpt analog 1 Master SBus1 Master RS485 SBus 1 Frequency input S
49. Damage to the drive system or its environ D E NOTE Useful information or tip Simplifies handling of the drive system 1 2 Rights to claim under warranty A requirement of fault free operation and fulfillment of any rights to claim under limit ed warranty is that you adhere to the information in the operating instructions Read the operating instructions before you start operating the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible 1 3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of the MOVIDRIVE MDX60B 61B inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equip ment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions MOVIDRIVE MDX60B 61B Inverter 2 2 1 2 2 2 3 Safety Notes General information Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and ob served Make sure that persons responsible for
50. MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units Size 3 AC 230 V units MOVIDRIVE MDX61B 0110 203 4 0_ 0150 203 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 200 V 240 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current lsuppiy100 AC 40 A AC 49 A at V mains 3 x AC 230 V 125 AC 50 A AC 61 A OUTPUT Apparent output power Sn 17 1 KVA 21 5 kVA at Vinains 3 X AC 230 0 240 V Rated output current In AC42A AC 54 A at V mains 3 x AC 230 V 9 te ne vedic te Lenn AC OTSA Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC 42 A AC 54 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 7 5Q0 5 6 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pyinax 580 W 720 W Cooling air consumption 180 m h Weight 14 3 kg 31 5 Ib Dimensions WxHxD 200 mm x 465 mm x 308 mm 7
51. Startup with PC and MOVITOOLS 5 4 Startup with PC and MOVITOOLS General informa MOVITOOLS software version 4 20 or higher is required for startup with a PC tion e Terminal X13 1 DI CONTROL INHIBIT must receive a 0 signal Start MOVITOOLS e Select the language you want in the Language selection field From the PC COM drop down menu select the PC port e g COM 1 the inverter is connected to e Inthe Device type field select Movidrive B e Inthe Baudrate field select the baud rate set on the basic unit with the DIP switch 13 standard setting 57 6 kBaud e Press the lt Update gt button The connected inverter is displayed under Connected devices PT MANAGER MOVITOOLSS SEW FURODRIVE GmbH amp Co version a10 iix Language PC Interface Connected Inverters Connect to c Deutsch eon z C Bro Peo C English C Fran ais Pea C Inverter With Address 4 Baudrate 96kBsud e pr c _ a setting Update pion Browse for Project Folder c SprogrammeSsewimovitools proiscts ipoje SS Browse Device Type Execute Program pma Ba nae aa s aea Shet __Compier cam _Busmontor_ Movidive 8 t ISYNC D if C UFs c a Scope __Assembler_ _Aawbuider CoseAlToos 10985AEN Figure 32 MOVI TOOLS initial screen Commencing startup In the Execute Program group box press the lt Shell gt button under Parameters Di agnosis The Shell program is started
52. Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 Munchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah 1000 Tunis Fax 216 71 4329 76 tms tms com tn 169 i Address List Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL http www sew eurodrive c
53. Ww Wake up parameters ceceeeeeeeeceeeeeeeeeeees 110 Wiring diagrams Braking resistor BW BW T BW P 39 Power Section and brake cee 38 Signal tOriMinals rrera ue aa a a a 40 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 161 162 Address List i Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Ernst Blickle Stra e 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251
54. absolute encoder e g power failure connection e Connection cable between e Check connection cables the encoder and DIP11B e Set correct cycle fre does not meet the require quency ments twisted pair e Reduce maximum travel 93 aR ae 0 absolute encoder error shielded ing velocity or ramp P e Cycle frequency for cable e Replace absolute encoder length too high e Permitted max speed acceleration of encoder exceeded Encoder defective 0 Power section parameters 5 Control unit data i i 94 EEPROM Immediate 6 P tion dat OS ENC Send unit in for repair checksum switch off Owe SeclonNdala l F F a defect 7 Invalid version of the con figuration data set No plausible position could be oC correct encoder determined plus e Incorrect encoder type set Check IPOS travel IPOSP4S travel parameter parameters 95 DIP plausibil Emergency 0 Validity check of absolute set incorrect Check traveling velocity ity error stop P position Yee e Correct numerator denom e Numerator denominator fac inator factor tor set incorrectly vis e After zero adjustment e Zero adjustment performed roset Encoder defective e Replace absolute encoder 0 Parameter set upload is was faulty l Download of parameter Memory card cannot be writ gt Repeat copying process set to unit cancelled 97 Copy error Immediate ten or read e Restore default setting switch off 2 Not possible to adopt e Error during data transmis P80
55. accordance with limit value class C2 to EN 61800 3 without additional measures Size 6 in accordance with limit value class C2 to EN 61800 3 with cor responding line filter Ambient temperature Su Derating Ambient temperature Climate class 0 C 50 C when Ip 100 Iy and fpwpm 4 kHz 0 C 40 C when Ip 125 Iy and fpwm 4 KHz 0 C 40 C when Ip 100 Iy and fpyy 8 KHz Derating e 2 5 ly per K between 40 C 50 C e 3 In per K for 50 C 60 C EN 60721 3 3 class 3K3 Storage temperature OL 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Cooling type DIN 41751 Forced cooling temperature controlled fan response threshold 45 C Degree of protection EN 60529 NEMA1 Sizes 0 to 3 Sizes 4 to 6 IP20 IPOO power connections IP10 power connections with e fitted plexiglass cover supplied as standard and e shrink tubing not included in scope of delivery Operating mode Continuous operation with 50 overload capacity size 0 100 Overvoltage category Ill according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Installation altitude h Up to h lt 1000 m 3281 ft without restrictions At h 1000 m 3281 ft the following restrictions apply e From 1000 m 3281 ft to max 4000 m 13120 ft In reduction by 1 per 100 m 328 ft e From 2000 m 6562
56. can be 871 Setpoint description PO2 Speed set No function e speed e current e position LO e max speed e 872 Setpoint description PO3 No function max current e slip e ramp e Control word 1 e control word 2 e speed IPOS PO data 873 Actual value description P11 Status word 1 The following PI assignment can be 874 Actual value description P12 Speed set No function e speed e output current e active current e 875 Actual value description PI3 Output current position LO e position HI e status word 1 e status word 2 e speed e IPOS PI data e reserved e status word 3 876 PO data enable on On 88_ 89_ Serial communication SBus 1 2 880 890 Protocol SBus 1 2 SBUSIMOVICINK CANopen 881 891 SBus address 1 2 0 63 882 892 SBus 1 2 groupaddress 0 63 883 893 SBus timeout delay 1 2 0 650 s 125 kbaud 250 kbaud 884 894 Baud rate SBus 1 2 500 kbaud 1000 kbaud 885 895 Synchronization ID SBus 1 2 0 2047 886 896 CANopen address 1 2 1 127 887 Synchronization ext control i 888 Synchronization time SBus 1 2 1 5 10ms 889 899 Parameter channel 2 A GC IPOS PARAMETERS 90_ IPOS Reference travel 900 Reference offset 231 4 0 27 1 Inc 901 Reference speed 1 0 200 6000 rpm 902 Reference speed 2 0 50 6000 rpm 903 reference travel type 0 8 904 Reference travel to zero pulse iy 905 HIPERFACE Offset X15 231 1 0 2371 Inc 910 Gain X controller 0 1 0 5 32 911 Pos
57. column P indicates that the response is programmable via P83_error response or with IPOSPIus In the event of error 108 P indicates that the response can be programmed via P555 DCS error response In the event of error 109 P indicates that the response can be programmed via P556 DCS alarm response Error Suberror Code Designation ets Code Designation Possible cause Measure 00 No error 0 Output stage e Short circuit at output e Rectify the short circuit 1 Vee monitoring or under Motor too large e connect smaller motor Immediate voltage monitoring ofthe Defective output stage e Contact SEW Service if 01 Overcurrent it dri e Ramp limit is deactivated the output stage is defec switch off unit driver ee i x and set ramp time is too tive 5 Inverter remains in hard short Activate P138 and or ware current limit increase ramp time Ground fault Immediate e In the motor lead e Eliminate ground fault 03 Ground Tault switch off 0 Ground fault e in the inverter Consult SEW Service in the motor 0 ie pac too high in e Te es regenerative Extend deceleration ramps 1 P powe pda e Check braking resistor e Braking resistor circuit inter bl A rupted Supp year e Brake chop Immediate Favre Check technical data of 04 i e Short circuit in the braking per switch off resistor circuit braking resistor Replace MOVIDRIVE if e Resistance of the brake the brake chopper is resistor too high defective e Brake chopp
58. e The DFC11B option must be plugged into the fieldbus slot e The DFC11B option is powered via MOVIDRIVE MDX61B A separate voltage supply is not required Front view of Description DIP switch Function DFC11B P Terminal DFC 11B DIP switch block S1 Sets the terminating R Terminating resistor for the CAN Bus cable resistor nc Reserved X31 3 CAN Low jumpered with X30 2 X31 CAN bus connection X31 2 CAN High jumpered with X30 7 X31 DGND CAN X30 CAN bus connection X30 1 Reserved Sub D9 to CiA standard X30 2 CAN Low jumpered with X31 3 X30 3 DGND CAN X30 4 Reserved X30 5 Reserved X30 6 DGND CAN X30 7 CAN High jumpered with X31 2 X30 8 Reserved X30 9 Reserved 55405AXX 1 DGND of the CAN Bus interface is independent from DGND of the basic unit Connection The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as the MOVIDRIVE to SBus gt section System bus connection SBus 1 in the basic unit X12 In contrast CAN to the SBus1 SBus2 is electrically isolated and made available via option DFC11B Operating Instructions MOVIDRIVE MDX60B 61B Inverter 77 5 78 General startup instructions C xD Startup 5 Startup 5 1 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock e Install the touch guard according to the regulations e Never
59. enable hours parameter set motor utilization There are three switch off responses depending on the malfunction the inverter re mains blocked in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of an error and the brake is applied immediately DBO Brake 0 The drive is braked with the stop ramp t13 t23 The brake is applied once the stop speed is reached DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 The drive is braked with the emergency ramp t14 t24 The brake is applied once the stop speed is reached DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 An error message can be acknowledged by e Switching the supply system off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 e Reset via input terminals that is via an appropriately assigned binary input DI 1 to DI 7 with the basic unit DI1 to DI17 with the DIO11B option e Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG6OB e Auto reset performs up to five unit resets with an adjustable restart time Risk of crushing if the motor starts up automatically after an auto reset Severe or fatal injuries Do not use auto reset with drives where an automatic re
60. encoder connection e Extend ramps e Encoder connected incor ae component to higher rectly Acceleration ramps too Reset speed controller short parameters s i ah te Increase lag error toler 42 Lag error Immediate 0 Lag error positioning P component of positioning ance switch off P controller too small gt g e Speed controller parameters y Oheck encoder wiring set incorrectly motor and mains phase wiring een lag error tolerance Check whether mechani cal system components can move freely or if they are blocked Check RS485 connection e g 43 RS485 Rapid stop 0 Communication time out Error during communication via inverter PC inverter Timeout P at RS485 interface interface RS485 DBG60B If necessary con tact SEW Service 0 Unit utilization error Unit utilization IxT value e Decrease power output 8 UL monitoring error gt 125 Extend ramps 44 Unit utilization Immediate e f proposed actions are not switch off possible use a larger inverter e Reduce load 118 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Error messages and list of errors Error Suberror Code Designation Preia Code Designation Possible cause Measure 0 General error during initial ization 3 Data bus error during RAM check 6 CPU clock error i z ale o parameters set for k 7 vig in the current evalua EEPROM in power section Senos ete 45 Ini
61. eurodrive com ve sewfinanzas cantv net 170 SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Lk 4 Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
62. ft to max 4000 m 13120 ft AC 230 V units Vy reduction by AC 3 V per 100 m 328 ft AC 500 V units Vy reduction by AC 6 V per 100 m 328 ft Over 2000 m 6562 ft only overvoltage class 2 external measures are required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 1 Incase of long term storage the unit must be connected to the mains voltage for at least 5 minutes other wise the unit s service life may be reduced Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings General technical data MOVIDRIVE MDX60B 61B series size 0 51485AXX Figure 35 MOVIDRIVE MDX60 61B series size 0 MOVIDRIVE MDX61B series sizes 1 to 6 52159AXX Figure 36 MOVIDRIVE MDX61B series sizes 1 to 6 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 131 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units 8 3 MOVIDRIVE MDX60 6 1B 5_3 AC 400 500 V units Size 0 MOVIDRIVE MDX60 61B 0005 5A3 4 0_ 0008 5A3 4 0_ 0011 5A3 4 0_ 0014 5A3 4 0_ Size os OM INPUT Rated supply voltage to EN 50160 Vsupply 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC1 8A AC 2 2A AC2 8A AC 3 6A at V mains 3 x AC 400 V 125 AC2 3A AC 2 7 A AC 3 5 A AC 4 5A OUTPUT Apparent output power Sn 1 4 kV
63. kg 60 Ib Dimensions WxHxD 280 mmx522 mm x 307 mm 11 0 in x20 6 in x12 1 in M10 bolt with nut Unit terminal cross section X1 X2 X3 X4 Max 70 mm Press cable lug DIN 46235 Tightening torque 14 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwp 4 kHz MDX61B Standard version 0370 503 4 00 0450 503 4 00 Part number 827 967 5 827 968 3 MDX61B Application version 0370 503 4 0T 0450 503 4 0T Part number 827 985 3 827 986 1 Constant load Recommended motor power Pmot 37 kW 50 HP 45 kW 60 HP Variable torque load or constant load without overload ee Recommended motor power Pmot 45 kW 60 HP 55 kW 74 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 5 AC 400 500 V units MOVIDRIVE MDX61B 0550 503 4 0_ 0750 503 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC 94 5A AC 117A at Vmains 3 x AC 400 V 125 AC 118 1 A AC 146 3 A OUTPUT Apparent output power Sn 73 5 kVA 91 0 kVA at V mains 3 x AC 380 500 V Ra
64. languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode SEW EURODRIVE The symbol for language selection then appears on the display 54533AXX Proceed as follows to select the language Press the key A list of available languages is displayed on the screen Use the keys to select the language you require Confirm your selection using the key The basic display is now shown in your chosen language Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C x 5 Startup with DBG60B keypad Startup The figure below shows the keys required for startup 60010AXX 6 2 5 4 1 Key f Move up to the next menu item 2 Key amp Confirm entry B Key Activate the context menu 4 Key Move down to the next menu item 5 Key 5 Change the menu display mode lt edit mode 6 Key fE Cancel or abort startup Startup proce dure 1 0 signal at terminal X13 1 DI CONTROL INHIBIT e g by disconnecting the electronics terminal block X13 2 Activate the context menu by pressing the key 3 Use the key to scroll down to the STARTUP PARAMET menu item Operating Instructions MOVIDRIVE MDX60B 61B Inverter 0 00rpm 0 000Amp CONTROLLER INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW MANUAL MODE STARTUP COPY TO DBG COPY TO MDX
65. manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter 135 136 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 4 AC 400 500 V units MOVIDRIVE MDX61B 0370 503 4 0_ 0450 503 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isuppiy100 AC 65 7 A AC 80 1 A at Vmains 3 x AC 400 V 125 AC 81 9A AC 100 1 A OUTPUT Apparent output power Sn 51 1 kVA 62 3 kVA at V mains 3 x AC 380 500 V Rated output current In AC 73A AC 89A at Vmains 3 x AC 400 V Continuous output current 125 Iy Ip at Umains 3 x AC 400 V with fpwy 4 kHz AC 91A TTT Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpyy 8 kHz AC 73A AC 89A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 6Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 1200 W 1450 W Cooling air consumption 180 m h Weight 27
66. not been started up Perform startup for the P switch off for the selected operating mode required operating mode 2 Wrong encoder type or defective encoder card e Incorrect command e Check the content of the detected during running of program memory and if eerie IPOSPIUS program necessary correct 10 IPOS ILLOP stop gency jo Invalid IPOS command e Incorrect conditions during e Load the correct program command execution into the program memory Check program sequence IPOSPIUS manual Operating Instructions MOVIDRIVE MDX60B 61B Inverter 115 116 Service Error messages and list of errors Code Error Designation Response P Code Suberror Designation Possible cause Measure 11 Excessive temperature Emergency stop P Heat sink temperature too high or defective tempera ture sensor wo Overtemperature switched mode power supply Thermal overload of inverter Reduce load and or ensure adequate cooling 13 Control sig nal source Immediate switch off Control signal source not available e g control sig nal source fieldbus without fieldbus card Control signal source not defined or defined incorrectly Set correct control signal source P101 14 Encoder Immediate switch off Encoder not connected defective encoder defec tive encoder cable 25 Encoder fault X15 speed ra
67. parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 4004 6904 50 Hz Only A connection possible Enter 400 V A connection is not possible Use the key to select the next parameter 8 Enter the rated frequency specified on the motor nameplate Cc04 Hz Example 2304 4004 50 Hz RATED MOT FREQ 1 Enter 50 Hz in A and A connection 50 000 Use the key to select the next parameter FOR SEW MOTORS 9 The motor values are stored for SEW 2 and 4 pole motors and need not be entered FOR NON SEW MOTORS 9 Enter the following motor nameplate data e C10 rated motor current note the connection type or A e C11 rated motor power e C12 power factor cos e C13 rated motor speed Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD 5 Startup with DBG60B keypad 10 Enter the rated power supply voltage C05 for SEW motor Co5 V C14 for non SEW motor RAT MAINS VOLT 1 400 000 11 If no TF TH is connected to X10 1 2 or X15 Set NO 835 RESP TF SIG RESPONSE If a TF TH is connected set the required error response To select the sensor you must set P530 sensor type NO RESPONSE 1 after startup DISPLAY ERROR 12 Start the calculation for the startup data by choosing YES C06 CALCULATION The process lasts a few seconds No YES FOR SEW MOTORS 13 The calculation is performed After calculation the next menu C06 SAVE it
68. protect the option card from electrostatic charge use discharge strap conductive shoes etc before touching it Before installing the option card remove the keypad section Removing in stalling the keypad and the front cover section Removing installing the front cover After having installed the option card replace the keypad Sec Removing in stalling the keypad and the front cover section Removing installing the front cover Keep the option card in its original packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any components Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Installing and removing options cards Basic procedure for installing removing an option card MDX61B sizes 1 6 A 60039AXX 1 Remove the retaining screws holding the card retaining bracket Pull the card retain ing bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the retaining screws 5 To r
69. signals so that they are congruent Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Error messages and list of errors Error Suberror Code Designation i Code Designation Possible cause Measure DCS alarm Rapid stop 38 Plausibility error incorrect The current position is outside e Check track with the con warning P 39 position range the configured range figured data of the encoder setting e Check position signal cor rect offset if necessary Use the SCOPE function to read off the position and set in ratio to the config ured values 40 Plausibility error incorrect The current velocity is exceeds e The drive moves outside 41 speed the configured maximum veloc the permitted and config ity ured velocity range e Check configuration set max velocity e Analyze the velocity devel opment using the SCOPE function 42 Configuration error Accel The current acceleration is out e Check encoder type and 43 eration side the configured acceleration configuration SSl incre range mental e Check the encoder con nection wiring e Check polarity of the encoder data e Check function of the encoder 44 Plausibility error in The wiring of the encoder does e Check encoder type and 45 encoder interface A3401 not correspond to the configured configuration SSl incre encoder 1 and A3402 data mental encoder 2 e Check t
70. start the unit if the touch guard is not installed Prerequisite VFC operating modes without speed control The drive must be configured correctly to ensure that startup is successful Refer to the MOVIDRIVE MDX60 61B System Manual for detailed project planning notes and an explanation of the parameters MOVIDRIVE MDX60 61B inverters are designed to be taken into operation with the SEW motor which is adapted to the correct power level The motor can be connected and the drive started immediately in accordance with the section Starting the motor gt page 91 NOTE The startup functions described in this section are used for setting the inverter so it can be adapted optimally to the motor that is connected and to suit the basic conditions Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD 5 General startup instructions Inverter motor The following tables indicate which inverter motor combinations this applies to combinations 400 500 V units MOVIDRIVE MDX60 61B in VFC mode SEW motor 0005 5A3 4 DT80K4 0008 5A3 4 DT80N4 0011 5A3 4 DT90S4 0014 5A3 4 DT90L4 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV132S4 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4
71. the stiffness of the control system If the drive tends to oscillate setting lt 1 Transient recovery time is too long gt Setting gt 1 Recommended setting range 0 90 1 1 10 Enter whether the motor has a flywheel fan Z fan FOR NON SEW MOTORS Enter the moment of inertia of the motor Set the stiffness of the control system If the drive tends to oscillate setting lt 1 Transient recovery time is too long Setting gt 1 Recommended setting range 0 90 1 1 10 Enter the moment of inertia of the brake and fan Enter the mass moment of inertia of the load gear unit driven machine extrapolated for the motor shaft VFC1 amp FLYSTART VFC1 n CONTROL VFC n CTRL GRP CO9 STARTUPn CTRL CO00 STARTUP PARAMETER SET 2 VFC n CONTROL C15 ENCODER TYPE INCREM ENCOD TTL SINE ENCODER INCREM ENCOD HTL C16 ENC RESOLUT STIFFNESS 1 000 C19 Z FAN WITHOUT STIFFNESS 10e 4kgm J BRAKE FAN 1 000 C20 10e 4kgm LOAD MOMENT OF INER TIA 0 200 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD 5 Startup with DBG60B keypad oO Enter the time for the shortest ramp you want 10 Start the calculation for the startup data by choosing YES The process lasts a few seconds 1 The calculation is performed After calculation the next menu item appears automatically 12 Set SAVE to YES The data motor parameters
72. the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During operation inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Consult the documentation for additional information Target group Only qualified personnel are authorized to install startup or service the units or correct unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified electricians in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the required qualifications All activity in the other areas of transportation storage operation and disposal must be carried out by persons who are appropriately trained Designated use Inverters are components intende
73. this encoder as follows DEH11B X15 max 5m i 1 A K1 EA G4 _ DWIMA 9 A K1 6 13 o8 2 B k2 RD Lo 10 B Ka BU 7 o 3 C Ko PK 31 o 9 1 Ko GY g gt o 5 15 UBWH eol Soja LBN e53 BK wor J2 K ore u T Sea X ES1T ES2T EV1T EH1T q max 100 m A K1 YE 4 A K1 GN 6 STTSOGVGA B K2 RO ar B K2 BU i i7 s PK Sea GAO 3 8 O T 3 lo UB WH b ig gi K x lt BN Er VT wa 54330BXX Figure 21 Connecting the TTL encoder via DWI11A to DEH11B as a motor encoder Connect the sensor cable VT on the encoder to UB do not jumper on the DWI11A Part numbers of the prefabricated cables HIPERFACE encoder card type DEH11B X15 option DWI11A X1 MOVIDRIVE For fixed routing 817 957 3 e Encoders ES1T ES2T EV1T EH1T gt DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Inverter 63 64 Installation DEH21B option connection and terminal description 4 18 DEH21B option connection and terminal description Encoder card option DEH21B 1820 818 5 Part number NOTES e For detailed information on the DEH21B option refer to the MOVIDRIVE MDX61B DIP11B DEH21B absolute encoder cards e The DEH21B o
74. touch guard according to the regulations e Never start the unit if the touch guard is not installed Size 2S IP20 is achieved for MOVIDRIVE MDX61B size 2S if one of the following conditions is fulfilled e Touch guard on X3 X4 e An adequate cable connected to X3 X4 If neither of the two conditions is fulfilled the degree of protection is IP10 IP10 X4 Uz Uz PE A X4 A aN G00 6 O CGO8 OEO OOOO TAO 54408AXX Figure 14 Touch guard for MOVIDRIVE MDX61B size 2S Operating Instructions MOVIDRIVE MDX60B 61B Inverter 36 Sizes 4 and 5 Installing the DLB11B touch guard Installation Touch guard power terminals IP20 is achieved for MOVIDRIVE MDX61B sizes 4 and 5 AC 500 V units MDX61B0370 0450 0550 0750 AC 230 V units MDX61B0220 0300 as soon as one of the following conditions is fulfilled e Cables with shrink tubing and a cable cross section of gt 35 mm AWG2 are con nected to X1 X2 X3 X4 The additional DLB11B touch guard does not have to be installed Cables with shrink tubing and a cable cross section of lt 35 mm AWG2 are con nected to X1 X2 X3 X4 The DLB11B touch guard must be installed properly
75. unit to its initial delivery condition You must then restart the unit Operating Instructions MOVIDRIVE MDX60B 61B Inverter 111 112 ae ee a Operation Memory card The counter status of the DRS11B option and the data of the DH 1B and DCS B options are not stored on the memory card When you replace the memory card you have to install the DRS11B DH 1B and DCS B option cards from the original unit in the new inverter If the original unit was a MOVIDRIVE B size 0 unit with the option DHP11 you have to use a new DHP11B option card with the configuration data set file name sew copy that you saved previously If an absolute encoder is used as a motor or synchronous encoder you must refer ence the encoder after you have replaced the unit Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Fault information 7 Service 7 1 Fault information Error memory Switch off responses Immediate switch off Rapid stop Emergency stop Reset The error memory P080 stores the last five error messages error t 0 to t 4 The oldest error message is deleted whenever more than five error messages have occurred The following information is stored when the malfunction occurs Error that occurred e status of binary inputs outputs e operating status of the inverter inverter status heat sink temperature speed output current active current unit utiliza tion DC link voltage ON hours
76. 0 Oil aging error aging Bee mends that you change the gear unit oil immediately Oil aging f Display error say as Overtemperature signal from the e Let oil cool down 104 jovertempera P 0 Oil agingovertemperature oil aging sensor Check gear unit cooling ture e Check the voltage supply ee er f of the oil aging sensor 105 Oil aging Display error 0 Oil aging ready signal Oil aging sensor is not ready for Check and if necessary ready signal P operation Seats replace the oil aging sen sor Disolay error Change brake lining gt 106 Brake wear Play 0 Brake wear error Brake lining worn Motors operating instruc P tions Operating Instructions MOVIDRIVE MDX60B 61B Inverter 121 122 Service Error messages and list of errors Error Suberror Code Designation Rene Code Designation Possible cause Measure 0 DCS error Error during transfer of Interruption in connection during Send the configuration files 1 configuration data to the program download again monitoring unit 2 Configuration data for soft Subassembly configured with Configure subassembly with ware version of the subas incorrect software version of the permitted version of the pro sembly is invalid programming interface gramming interface Then switch subassembly off and on again Unit was programmed with Program or configuration data Check t
77. 0 V units MOVIDRIVE MDX61B 0015 2A3 4 0_ 0022 2A3 4 0_ 0037 2A3 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 200 V 240 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC 6 7 A AC 7 8A AC 12 9 A at V mains 3 x AC 230 V 125 AC 8 4 A AC 9 8 A AC 16 1 A OUTPUT Apparent output power Sn 2 7 kVA 3 4 kVA 5 8 kVA at Vinains 3 X AC 230 0 240 V Rated output current In AC 7 3A AC 8 6 A AC 14 5 A at V mains 3 x AC 230 V Continuous output current 125 Iy Ip at Umains 3 x AC 230 V with fpwm 4kHz C 91A eS AE TRAA Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC7 3A AC 8 6A AC 14 5 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 27Q resistor value 4Q operation Output voltage Un Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 10W 126 W 210 W Cooling air consumption 40 m h Weight 2 8 kg 6 2 Ib Dimensions WxHxD 105 mmx314 mm x 234 mm 4 13 in x12 4 in x 9 21 in Unit terminal cross section X1 X2 X3 X4 Separable terminal strip
78. 020 013 E lmains AC 20A 8260125 A ND045 013 XImains AC 45 A 8260133 B A ND085 013 E lmains AC 85A 8260141 B A ND150 013 lmains AC 150 A 825 548 2 B Line filter Part number NF009 503 827 412 6 A NF014 503 827 116 X B A NF018 503 827 413 4 B NF035 503 827 128 3 Umax AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 415 0 A NF115 503 827 416 9 B Output chokes Inside diameter Part number HD001 d 50 mm 2 in 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 3 5in 813 5584 for cable cross sections gt 16 mm AWG 6 A In rated operation 100 B With variable torque load 125 Cc Connect two braking resistors in parallel and set twice the trip current on F16 2 x IF Operating Instructions MOVIDRIVE MDX60B 61B Inverter 47 Installation Connecting the system bus SBus 1 4 9 Connecting the system bus SBus 1 NOTE Only if P884 SBus baud rate 1000 kbaud Do not combine MOVIDRIVE compact MCH4_A units with other MOVIDRIVE units in the same system bus combination The units may be combined at baud rates 1000 kbaud Max 64 CAN bus nodes can be addressed via the system bus SBus Use a repeater after 20 or 30 stations depending on the length of the cables and the cable capacity The SBus supports transmission technology compliant with ISO 11
79. 1820 140 7 BW012 100 T Ip 28 8 Arms 1820 141 5 BW106 T lp 47 7 Arms 1820 083 4 BW206 T lp 54 7 Arms 1820 412 0 Line chokes Part number ND045 013 XImains AC 45 A 8260133 ND085 013 XImains AC 85A 8260141 ND150 013 ZImains AC 150 A 825 548 2 ND300 0053 Imains AC 300 A 827 7214 A In rated operation 100 B With variable torque load 125 03 Connect two braking resistors in parallel and set twice the trip current on F16 2 x lf Operating Instructions MOVIDRIVE MDX60B 61B Inverter 45 Installation Assignment of braking resistors chokes and filters AC 400 500 V units sizes 3 to 6 MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 Size 3 4 5 6 Line filter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 4142 B A NF085 503 827 4150 B A Umax AC 550 V NF115 503 827 416 9 B A NF150 503 827 417 7 B NF210 503 827 418 5 A NF300 503 827 419 3 B Output chokes Inside diameter Part number HD001 d 50 mm 813 325 5 z oy cross sections 1 5 16 mm AWG HD003 output d 88 mm 813 558 4 for cable cross sections gt 16 mm AWG 6 choke HD004 Connection 816 885 7 with M12 bolt Output filter only in VFC operating Part number mode HF033 403 825 785 X A B D A D HF047 403 825
80. 1898 max 64 stations termi X12 3 C11 SBus high nating resistor 120Q can be activated using DIP switch C12 SBus low RS485 interface X13 10 ST11 RS485 EIA standard 9 6 kBaud max 32 stations Max cable length 200 m X13 11 ST12 RS485 i Bew Pane Dynamic terminating resistor with fixed installation TF TH KTY input X10 1 TF1 Response threshold at Rrp 2 2 9 kQ 10 Reference terminals X11 4 AGND Reference potential for analog signals and terminals X11 1 and X11 5 REF1 REF2 X12 1 X13 9 X16 6 X10 2 X10 10 X13 7 Permitted cable cross section DGND Reference potential for binary signals system bus RS485 interface and TF TH DCOM Reference potential for binary inputs X13 1 X13 6 and X16 1 X16 2 DI DI 5 and DI 6 DI 7 One core per terminal Two cores per terminal 0 20 0 2 5 mm AWG 24 0 12 0 25 1 mm2 AWG 22 17 1 The unit provides a current of Ima DC 400 mA for the DC 24 V outputs VO24 binary outputs If this value is insufficient a DC 24 V voltage supply must be connected to X10 9 V124 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 143 144 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data Safety contact X17 1 DGND Reference potential for X17 3 X17 2 VO24 Vout DC 24 V only to supply X17 4 of the same unit it cannot be used to supply other units X17
81. 1A PC The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B Connection cable for MOVIDRIVE MDX60B 61B USB11A cable RJ10 RJ10 CD ROM with drivers and MOVITOOLS The USB11A interface adapter supports USB 1 1 and USB 2 0 Use the connection cable 1 RJ10 RJ10 supplied to connect the USB11A option to the MOVIDRIVE unit Plug the connection cable 1 into the XT slot of MOVIDRIVE MDX60B 61B and into the RS485 slot of the USB11A Note that the DBG60B keypad and the USB11A interface adapter cannot be con nected to the MOVIDRIVE at the same time Use the USB connection cable 2 type USB A B to connect the USB11A to the PC MOVIDRIVE MDX60 61B PC COM 1 4 USB11A 54532AXX Figure 18 Connection cable for MOVIDRI VE MDX60B 61B USB11A Installation Operation with MOVITOOLS Connect the USB11A to a PC and MOVIDRIVE MDX60B 61B using the connection cables supplied Insert the enclosed CD into the CD drive of your PC and install the driver The first free COM port on the PC will be assigned to the USB11A interface adapter After installation the PC recognizes the USB11A interface converter after approxi mately 5 to 10 s Start MOVITOOLS NOTE If the connection between the PC and USB11A is interrupted you will have to restart MOVITOOLS Operating Instructions MOVIDRI
82. 2 and repeat copy parameters sion ing process Not possible to adopt parameters from memory card 98 CRC Error Immediate 0 CRC via internal flash Internal unit fault Send unit in for repair switch off error Flash memory defective Only in IPOSP 4S operating Rewrite the IPOSP4S program mode so that ramp times and travel Positioning ramp is sinusoidal or ing velocities can only be 99 IPOS ramp immediate 0 Ramp calculation error square and an attempt is made altered when the inverter is calculation switch off TERON to change ramp times and trav inhibited eling velocities with enabled inverter 120 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Error messages and list of errors Service Error Suberror Code Designation Rea Code Designation Possible cause Measure Vibration Disolay error Vibrations diagnostics Vibration sensor warns gt Determine cause of vibrations 100 Play 0 9 DUV10A operating instruc Continue operation until F101 warning P warning tions occurs SEW EURODRIVE recom 101 Vibration error Rapid stop 0 Vibration diagnostics error Vibration sensor reports error mends that you remedy the P cause of the vibrations imme diately 102 Oil aging Display error 0 Oil aging warning Warning signal from the oil Schedule oil change warning P aging sensor Display error Error message from the oil SEW EURODRIV E recom 103 Oil aging error P y
83. 20 135 0 See reel IF 5 5 Apms 821 689 4 1820 136 9 BW039 026 T lp 8 1 Apms 1820 415 5 BW039 050 T lp 11 3 Apms 1820 137 7 Line chokes Part number ND020 013 E lmains AC 20A 8260125 ND045 013 E lmains AC 45A 826 0133 Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A Umax AC 550 V NF018 503 827 413 4 B NF035 503 827 128 3 Output chokes Inside diameter Part number HD001 d 50 mm 2 in 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 output d 88 mm 3 5 in 813 558 4 for cable cross sections gt 16 mm AWG 6 Output filter only in VFC operating Part number mode HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B A HF040 503 826 311 6 B A HF055 503 826 312 4 B A HF075 503 826 313 2 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load 125 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 43 AC 400 500 V units sizes 3 and 4 Installation Assignment of braking resistors chokes and filters MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 Size 3 4 Braking resistors Trip current Part number Part number Part number BW BW BW
84. 3 SOV24 Reference potential for DC 24 V input Safe stop safety contact X17 4 SVI24 DC 24 V input Safe stop safety contact Permitted cable cross section Power consumption X17 4 Input capacitance X17 4 Time for restart Time to inhibit output stage One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per terminal 0 25 1 0 mm AWG 23 17 Size 0 3 W Size 1 5 W Size 2 2S 6 W Size 3 7 5 W Size 4 8 W Size 5 10 W Size 6 6 W Size 0 27 uF Sizes 1 6 270 uF ta 200 ms ts 200 ms Signal level DC 19 2 V 30 V 1 Contact closed DC 30 V 5 V 0 Contact open Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX60B dimension drawings 8 6 MOVIDRIVE MDX60B dimension drawings Size 0S D NJN ejg Qjo
85. 3 Unit Desig oiire E et al ed eae ee nian 9 3 1 Unit designation nameplates and scope of delivery 9 3 27 Sie Ooie n nh ean das lana Aiea vid Ga dvb nied nea 12 3 3 SIZO Tieden seieken ee entero eshte pig cere tees ceeded ae 13 8 4 SIZO 2S vi hence cst oe hela aa ti el a ee vane 14 Ds SDIZO E rt decree thes bevel E E AEE 15 3 6 OZE G r shaa vedo a a aeae peels ehands E a aa E tas 16 CATA S 7A A EEEE E EA 17 3B OZE D ar aaa a e tata acne i EE aa gtdeaieessica tess 18 Ce E A E A T AA TES 19 4 Installation soenoe EE EEA EA ATE T 20 4 1 Installation instructions for the basic unit eseeeeeeeeeseeeeereerreeererreeereneees 20 4 2 Removing installing the keypad ccccccceeeseeeeeeeneeeseneeeseeaeeeseaeeeteneeeteenees 27 4 3 Removing installing the front COVEN cccecceeeeeeeeeeeeeeeeeeeeeeeeteeaeeseeneeeeeaeees 28 4 4 UbL compliant installation cc ecceeeeeenneeeeeeecneeeeeeeecaeeeeeeenaaeeeeeeenaeeeeeneaas 30 45 Shield Clamps iiaii hai aie elaine lente dain ee deere lire 32 4 6 Touch guard power terminals cccccscceeeeeeseeeeeeeenneeeeesesaeeeeeeesaeeeeeneaaes 35 4 7 Wiring diagrams basic Unit eeceeeeeeeenneeeeeeeeneeeeeeeeneeeeeeeteaeeeeeneaas 38 4 8 Assignment of braking resistors chokes and filters eceeeeeeeeeeteeeeeeeees 42 4 9 Connecting the system bus SBUS 1 cccceceeseeeeseneeeeeneeeseeeeteneeeteaees 48 4 10 Connecting the RS485 interface cccceceeeee
86. 4 Interval for motor protection 0 1 4 20s 345 346 I U monitoring 1 2 0 1 500A 35_ Direction of rotation of the motor 350 351 Change direction of rotation 1 2 Off Operating Instructions MOVIDRIVE MDX60B 61B Inverter Complete parameter list Startup E Name Setting range Par Selectable par Factory setting Comment Parameter set 1 2 36_ Startup only available in DBG60B 360 Startup Yes No eee R not in MOVI 4 REFERENCE SIGNALS 40_ Speed reference message 400 Speed reference value 0 1500 6000 rpm 401 Hysteresis 0 100 500 rpm 402 Delay time 0 1 98 403 Signal 1 if hi 41_ Speed window signal 410 Window center 0 1500 6000 rpm 411 Range width 0 6000 rpm 412 Delay time 0 2 1229 s 413 Signal 1 if wees 42_ Speed setpoint actual value comparison 420 Hysteresis 0 100 300 rpm 421 Delay time 0 1 9s 422 Signal 1 if oo 5 43_ Current reference signal 430 Current reference value 0 100 200 In 431 Hysteresis 0 5 30 In 432 Delay time 0 1 98 433 Signal 1 if oe ref 44_ Imax signal 440 Hysteresis 0 5 50 In 441 Delay time 0 1 98 442 Signal 1 if Imax l lt Imax om MONITORING FUNCTIONS 50_ Speed monitoring Off 500 502 Speed monitoring 1 2 fees Mot amp regen
87. 4 U 5 V 6 W 9 Shield clamp for signal cables and PE connection 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Signal terminal strip system bus SBus 16 S11 DIP switch S14 17 Threaded hole for grounding screw M4x8 or M4x10 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design 3 Size 4 3 7 Size4 MDX61B 503 AC 400 500 V units 0370 0450 MDX61B 203 AC 230 V units 0220 0300 1 A 3 62715AXX 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz and PE connection 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Shield clamp for signal cables 11 X17 Signal terminal strip for safety contacts for safe stop 12 X10 Signal terminal strip for binary outputs and TF TH input 13 X16 Signal terminal strip binary inputs and outputs 14 X13 Signal terminal strip
88. 4 mm conductor end sleeve DIN 46228 Tightening torque 0 6 Nm 1 The performance data applies to fpwpm 4 kHz MDX61B Standard version 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number 827 994 2 827 995 0 827 996 9 MDX61B Application version 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number 828 003 7 828 004 5 828 005 3 Constant load Recommended motor power Pmot 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 7 kW 5 0 HP Variable torque load or constant load without overload Recommended motor power Pwot 2 2 kW 3 0 HP 3 7 kW 5 0 HP 5 0 kW 6 7 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter 139 Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units Size 2 AC 230 V units MOVIDRIVE MDX61B 0055 2A3 4 0_ 0075 2A3 4 0_ INPUT Rated supply voltage to EN 50160 Veuppiy 3 x AC 200 V 240 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current lsuppiy100 AC 19 5 A AC 27 4 A at V mains 3 x AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Apparent output power Sn 8 8 kVA 11 6 kVA at Vinains 3 X AC 230 0 240 V Rated output current Ij AC 22A AC 29 A at V mains 3 x AC 230 V Continuous output current 125 Iy Ip at Umaine 3 x AC 230 V with fpwy 4kH
89. 53019CXX Figure 37 Dimensions for MDX60B size OS dimensions in mm in Size 0S with mounted braking Pe QJ resistor als olol y y Q222 A l FIT es P en spal E Ba ZJE oo NN gt Bd a oo og OC oo l o H Y ojo Y a 249 9 8 a E 260 10 2 d 71 5 2 81 53020CXX Figure 38 Dimensions for MDX60B size OS with braking resistor dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 145 Technical Data and Dimension Drawings MOVIDRIVE MDX60B dimension drawings Size 0SM ae es Qjo 249 9 8 260 10 2 53022CXX Figure 39 Dimensions for MDX60B size OM dimensions in mm in Size 0M with mounted braking a Q resistor 2T o N so Sjo p 249 9 8 p 260 10 2 53023CXX Figure 40 Dimensions for MDX60B size OM with braking resistor dimensions in mm in 146 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 8 7 MOVIDRIVE MDX61B dimension drawin
90. 646 Bruchsal 0 60Hz 5 Umrichter 6 A aC 4007 E i j ovidriv 407d mr Bd 6 6 W Lastect ff eG Made in Germany Status TE 10 13 11 1A 11 PTE a TTT LT TT AT 52246AXX Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design Unit designation nameplates and scope of delivery Example Nameplate BW090 P52B braking resistor Example System nameplate sizes 1 6 Example Nameplate power section sizes 1 6 Example Nameplate con trol unit sizes 1 6 Example Nameplate option card The BWO090 P52B braking resistor is only available for MDX60B 61B size 0 AINA BREMSWIDERSTAND BW 090 P52B SEW Sach Nr 08245630 Nr 1234 D E R 900hm P 100W 54522AXX For MDX61B sizes 1 6 the system nameplate is attached to the side of the unit TYP MDX61B0110 5A3 4 00 D 76848 Bruchsal P N 08279632 SO 01 0008264724 0001 05 euer ontrolun A A TA Typ MDX61B 00 MOVIDRIVE LISTED IND UMRICHTER P N 08243492 N 0001699 CONT EO 2008 Made in Germany IP 20 Status 18 1A 1B 10 11 i 56493AXX For MDX61B sizes 1 6 the nameplate of the power section is located at the side of the unit THOU AH I 0 M HN DANIMA N win OUTPUT F 50 60M2 4 5 0 CE Paa 400V l 16 P tIQkVA LastartM 56492AXX For MDX61B sizes 1 6 the nameplate of the control unit is located at the side of the unit
91. 67 0 32767 272 IPOS setpoint address 0 1023 273 Time constant 0 0 01 2000s 274 Scaling setpoint 32 767 1 32 767 275 Actual value source Analog 1 Analog 2 IPOS variable 276 IPOS actual value address 0 1023 277 Actual scaling factor 32 767 1 32 767 278 Actual offset value 32767 0 32767 279 Actual time constant 0 500 ms 28_ Process controller limits 280 Minimum offset actual value 32767 0 32767 281 Maximum offset actual value 32767 10000 32767 282 Minimum output PID controller 32767 1000 32767 283 PID controller maximum output 32767 10000 32767 284 Minimum output process controller 32767 0 32767 285 Maximum output process controller 32767 7500 32767 Sh MOTOR PARAMETERS 30_ 31_ Limits 1 2 300 310 Start stop speed 1 2 0 150 1rpm 301 311 Minimum speed 1 2 0 15 6100 rpm 302 312 Maximum speed 1 2 0 1500 6100 rpm 303 313 Current limit 1 2 0 150 BGO 0 200 In 304 Torque limit 0 150 BGO 0 200 32_ 33_ Motor compensation 1 2 asynchronous 320 330 Automatic adjustment 1 2 oF 321 331 Boost 1 2 0 100 322 332 IxR compensation 1 0 100 323 333 Premagnetizing time 1 2 0 2s 324 334 Slip compensation 1 2 0 500 1rpm 34_ Motor protection Off 340 342 Motor protection 1 2 On asynchronous On synchronous 341 343 Cooling type 1 2 Tapani 34
92. 786 8 B A HF450 503 826 948 3 B E D D A In rated operation 100 B With variable torque load 125 D Connect two output filters in parallel In rated operation 100 one output filter With variable torque load 125 two output filters in parallel m Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Assignment of braking resistors chokes and filters AC 230 V units sizes 1 to 4 MOVIDRIVE MDX61B 2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 Braking resis tors Part num Part num BW Trip current ber BW ber BW BW wT BW BW039 003 lp 2 7 Apms 821 687 8 BW039 006 lf 3 9 ARMs 821 688 6 aar ir 5 5 Anus 8216894 18201369 BW039 026 T Ip 8 1 Arms 1820 4155 BWw027 006 lp 4 7 Arms 822 422 6 BW027 012 lp 6 6 Apms 822 423 4 BW018 015 T_ Ip 9 1 Arms 1 820 416 3 c c Cc Cc BW018 035 T Ip 13 9 Arms 1 820 1385 c c Cc Cc BW018 075 T Ip 20 4 Agus 1 820 139 3 c c Cc Cc BW915 T Ip 32 6 Arms 1 820 4139 c c c Cc BW012 025 P Ip 14 4 Arms 1820 4147 BW012 050 T Ip 20 4 Agus 1 820 1407 BW012 100 T lp 28 8 Arms 1820 1415 BW106 T Ir 47 4 Apms 1 820 083 4 Cc Cc BW206 T lp 54 7 Arms 1 820 4120 Cc Cc Line chokes Part number ND
93. 87 in 18 3 in x12 1 in M6 screw and washer assembly with washer Unit terminal cross section X1 X2 X3 X4 max 25 mm Crimp cable lug DIN 46234 Tightening torque 3 5 Nm 1 The performance data applies to fpwp 4 kHz MDX61B Standard version 0110 203 4 00 0150 203 4 00 Part number 827 999 3 828 000 2 MDX61B Application version 0110 203 4 0T 0150 203 4 0T Part number 828 009 6 828 011 8 Constant load Recommended motor power Pmot 11 kW 15 HP 15 kW 20 HP Variable torque load or constant load without overload _ Recommended motor power Pmot 15 kW 20 HP 22 kW 30 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter 141 Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units Size 4 AC 230 V units MOVIDRIVE MDX61B 0220 203 4 0_ 0300 203 4 0_ INPUT Rated supply voltage to EN 50160 Vcuppiy 3 x AC 200 V 240 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current lsuppiy100 AC 72A AC 86 A at V mains 3 x AC 230 V 125 AC 90 A AC 107 A OUTPUT Apparent output power Sn 31 8 kVA 37 8 kVA at Vinains 3 X AC 230 0 240 V Rated output current In AC 80A AC 95 A at V mains 3 x AC 230 V Continuous output current 125 Iy Ip at Umaine 3 x AC 230 V wit
94. 898 The Serial Communication manual contains detailed information about the system bus This manual can be ordered from SEW EURODRIVE SBus wiring diagram Control unit Systembus i 12 Terminating resistor Control unit Systembus E s12 Terminating resistor Control unit Systembus 12 Terminating resistor ON OFF ON OFF ON OFF Systembus x12 Systembus X12 f Systembus X12 Ref DGND 1 Ref DGND 1 Ref DGND 1 Systembus High _SC11 2 Systembus High _SC11_ 2 7 Systembus High _SC11 2 Systembus Low lt SC12 3 Systembus Low SC12 35 Systembus Low SC12 3 tte Tec pe LTT be E iniaeeaino e i birch deliberate me A i a ao H 54534AEN Cable specification Use a 4 core twisted and shielded copper cable data transmission cable with braid ed copper shield The cable must meet the following specifications Cable cross section 0 25 0 75 mm AWG 23 AWG 19 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connecting the e Connect the shield to the electronics shield clamp on the inverter or maste
95. A 1 6 kVA 2 1 kVA 2 8 kVA at Vinains 3 x AC 380 500 V Rated output current In AC2A AC 2 4 A AC 3 1 A AC4A at V mains 3 x AC 400 V Continuous output current 125 Iy Ilp AC 2 5A AC 3A AC 3 8 A AC5A at U mains 3 x AC 400 V and fpwp 4 kHz Continuous output current 100 Iy Ip at U mains 3 x AC 400 V and fpyry 8 kHz AC2A AC 2 4 A AC 3 1 A AC4A Current limitation Imax Motor and regenerative 200 Iy duration depending on capacity utilization Internal current limitation Imax 0 200 adjustable Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Py ion 42 W 48 W 58 W 74W Cooling air consumption 3 m h 9 m h Unit terminal cross section X1 X2 X3 X4 Separable terminal block 4 mm conductor end sleeve DIN 46228 Tightening torque 0 6 Nm 1 The system and output currents must be reduced by 20 from the nominal values for Vinaing 3 x AC 500 V 2 The performance data applies to fpyy 4 kHz MDX61B standard version 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 722 2 827 723 0 827 724 9 827 725 7 MDX61B Application version 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5
96. A3 4 0T Part number 827 726 5 827 727 3 827 728 1 827 729 X Constant load Recommended motor power PMot 0 55 kW 0 74 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 11 5 kW 2 0 HP Variable torque load or constant load without overload AAAA Recommended motor power Pmot 0 75 kW 1 0 HP 11 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP Weight 2 0 kg 4 4 Ib 2 5 kg 5 5 Ib J A 45 mm x317 mm x 260 mm 67 5 mmx317 mm x 260 mm Dimensions WxHxD 1 8 in x 12 5 in x 10 2 in 2 66 in x 12 5 in x 10 2 in MDX61B standard version VFC CFC SERVO 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 730 3 827 731 1 827 732 X 827 733 8 MDX61B application version VFC CFC SERVO 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 734 6 827 735 4 827 736 2 827 737 0 Weight 2 3 kg 5 1 Ib 2 8 kg 6 2 Ib Dimensions WxHxD 72 5 mmx317 mm x 260 mm 95 mm x317 mm x 260 mm 2 85 in x12 5 in x10 2 in 3 7 in x12 5 in x10 2 in Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units size 1 AC 400 500 V units MOVIDRIVE MDX61B 0015 5A3 4 0_ 0022 5A3 4 0_ 0030 5A3 4 0_ 0040 5A3 4 0_ INPUT Rated supply voltage to EN 50160
97. Braking resistor BW T seese 157 Electronics data basic units 00000000 143 General technical data ccccccceecceeee nee 130 Option DEH11B o cccccccceccstececcececeeeeeeeenees 156 Option DEH21B uu ccccccccccecceeeeeetecaeeeeeeeeees 156 Option DER11B uo ccccccccccccecceeseeetecaeceeeeeeees 157 Option DFCI IB noemi aran radas 158 Option DIO1 1B v cccccccscsccessceseeceeeeceeeceeeeees 158 size 0 AC 400 500 V units cceceeeees 132 Terminal description Basic unit power section and control unit 41 DECTAB caus EER A E ne Galante 77 Option DIOT1B oeicccecccecceteetteeeeeenteeeeeeeeaes 74 Tightening torques for power terminals 21 TiMEOUt ACTIVE eisean ioiei a a iT 113 Touch guard power terminals eee 35 VA E he hie ested 35 Sizes 4 and 5 DLB11B icce 36 SIZES a areri elie elite ita hs idan ae 37 U Uleap Prova cect a a tbe dawned tate ca ated 129 UL compliant installation 2 0 30 Unit design MDX60B 61B size Q eeeeeeeeteeteeeeetteeteeeetaees 12 MDX61B SIZO 1 a AAE 13 MDX61B S Z 2 ececcscccddcecseeeetddteneeeeddneenetenten 15 MDX61B SIZ6 28 piei E 14 MDX61B SIZO 3 dreara nonna liaan 16 MDX61B SIZO 4 arna o TEE 17 MDX61B SIZE In EEE 18 MDX61B iZ0 0 cosorecimenti nalea 19 Unit designation sns enr 9 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Index WSR MENU xh fees EIA E tel Zones AE 110 V Variables MOG sirnaa a EE A A 110
98. Bus 2 IPOS setpoint 101 Control signal source Terminals 102 Frequency scaling 0 1 10 65 kHz No response 105 Error response to wire breakage Al1 Au ee ae Rapid stop Warning 11_ Analog input Al1 110 Al1 scaling 10 0 1 0 1 1 10 111 Al1 Offset 500 0 500 mV Ref N MAX Reference 3000 rpm 112 Al1 Operating mode Non Aes N MAX 0 20 mA N MAX 4 20 mA 113 Al1 voltage offset 10 0 10 V 114 Al1 speed offset 6000 0 6000 rpm 0 5 100 ms 115 Filter speed setpoint 0 Filter off 12_ Analog inputs optional No function 0 10 V setpt 1 120 Al2 operating mode 0 10 10 V I limit Actual value PID controller 13_ Speed ramps 1 130 Ramp t11 up CW 0 2 2000s 131 Ramp t11 down CW 0 2 2000s 132 Ramp t11 up CCW 0 2 2000s 133 Ramp t11 down CCW 0 2 2000s 134 Ramp t12 UP DOWN 0 10 2000s 135 S pattern t12 0 3 136 Stop ramp t13 0 2 20s 137 Emergency stop ramp t14 0 2 20s be Yes 138 Ramp limit VFC No fen Yes 139 Ramp monitoring 1 No 14_ Speed ramps 2 140 Ramp t21 up CW 0 2 2000s 141 Ramp t21 down CW 0 2 2000s 142 Ramp t21 up CCW 0 2 2000s 143 Ramp t21 up CCW 0 2 2000s 144 Ramp t22 UP DOWN 0 10 2000 s 145 S pattern t22 0 146 Stop ramp t23 0 2 20s Operating Instructions MOVIDRIVE MDX60B 61B Inverter Complete parameter list Startup E Name Setting range
99. CE encoder sin cos encoder AC 1 Vss TTL encoder with negated tracks Encoder with signal level to RS422 Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA Motor encoder inputX15 11870AXX Permitted encoder types HIPERFACE encoder sin cos encoder AC 1 Vss TTL encoder with negated tracks Encoder with signal level to RS422 e Permitted resolution 128 256 512 1024 2048 Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA 1 Total current load of DC 12 V encoder supply lt DC 650 mA Encoder card option type DEH21B Option DEH21B Encoder input X62 SSI encoder input Motor encoder inputX15 Permitted encoder types HIPERFACE encoder sin cos encoder AC 1 Vss TTL encoder with negated tracks Encoder with signal level to RS422 Permitted resolution 128 256 512 1024 2048 Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA Voltage supply connection X60 11935AXX 24VIN DC 24 V power supply for encoder connected to X62 1 Total current load of DC 12 V encoder supply lt DC 650 mA Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings Technical data for options DEH11B DEH21B DER11B and BW T P Resolver card type DER11B Option DER11B DER 11B Output for incrementa
100. Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Address List L Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Busine
101. Connection page 69 to page 72 X14 5 6 Reserved shes X14 7 switch over x es Pulse count of the incremental X14 8 Reference potential DGND 4 4 encoder simulation X14 9 COS Signal track A K1 e 1024 pulses revolution with X14 10 SIN Signal track B K2 LS HIPERFACE encoder on X15 X14 11 Signal track C KO e as at X51 Motor encoder X14 12 DATA 18 input with sin cos encoder or X14 13 14 Reserved wo i eo TTL encoder on X15 X14 15 DC 12 V tolerance range DC 10 5 13 V a max load X14 15 and X15 15 DC 650 mA go 3 X15 Motor encoder input X15 1 COS signal track A K1 X15 2 SIN signal track B K2 X15 3 Signal track C KO X15 4 DATA X15 5 Reserved 59239AXX X15 6 Reference potential TF TH KTY X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF TH KTY connection X15 15 DC 12 V tolerance range DC 10 5 13 V max load X14 15 and X15 15 DC 650 mA STOP The connections on X14 and X15 must not be installed or removed during operation Electrical components in the encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 NOTES e If X14 is used as an incremental encoder simulation output the swit
102. D11 17 D113 re 49 X22 10 DGND Reference potential for binary signals D114 El 591 x Without jumper X22 9 X22 10 DCOM DGND gt Isolated binary inputs D115 alg S With jumper X22 9 X22 10 DCOM DGND gt Non isolated binary inputs D116 Ld 719 X23 1 8 DO1 17 Binary outputs 1 8 with factory setting no function DI17 ald Load capacity of binary outputs Imax DC 50 mA short circuit proof protected DCOM alg against external voltage to DC 30 V DGND 1019 Do not apply external voltage to the binary outputs po19 Fil 119 X23 9 24VIN Supply voltage DC 24 V for binary outputs D01 D017 non isolated reference DO11 E AN potential DGND D012 3 9 D013 49 D014 a 519 w D015 ay DO16 IAI 7 19 DO17 LI sig 24VIN J 9 9 E 06193AXX Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation DIO11B connection and terminal description Voltage input The 24VIN X23 9 voltage input serves as DC 24 V supply voltage for the binary out 24VIN puts DO1 DO17 Reference potential is DGND X22 10 The binary outputs do not give a level if the DC 24 V supply voltage is not connected The supply voltage DC 24 V can also be jumpered from the X10 8 connection of the basic unit if the load does not exceed DC 400 mA current limitation in X10 8 X22 OV 24V X23 9 24VIN l pnp
103. E B al g o w HD004 62879AXX Figure 6 Connecting the HD004 output choke 1 Motor cable 26 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Removing installing the keypad 4 2 Removing installing the keypad Removing the Proceed as follows keypad 60032AXX Figure 7 Removing the keypad 1 Unplug the connection cable from the XT slot 2 Carefully push the keypad downwards until it comes off the upper fixture on the front cover 3 Remove the keypad forward not to the side Installing the Proceed as follows keypad 60033AXX Figure 8 Installing the keypad 1 Place the underside of the keypad onto the lower fixture of the front cover 2 Push the keypad into the upper fixture of the front cover 3 Plug the connecting cable into the XT slot Operating Instructions MOVIDRIVE MDX60B 61B Inverter 27 28 Installation Removing installing the front cover 4 3 Removing installing the front cover Removing the front cover Proceed as follows to remove the front cover 60034AXX Figure 9 Removing the front cover 1 If a keypad is installed remove it first page 27 2 Press the grooved clip on top of the front cover 3 Keep the clip pressed down to remove the front cover Operatin
104. ENS a e tract Oem at pit aa a O aS l l ale x 133 i al gt 9 a amp TIN IO S X 59219ADE k Factory setting k k DCOM and X13 9 DGND on MOVIDRIVE DGND X10 X12 X13 X16 X17 is electrically isolated as standard The electrical isolation can be disabled by means of a M4 x 8 or M4 x 10 grounding screw tightening torque 1 4 1 61 6 Nm The grounding screw threaded hole chapter Unit Design is not included in the scope of delivery If the binary inputs are connected to the DC 24 V voltage supply X13 8 VO24 install a jumper between X13 7 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Wiring diagrams basic unit Description of terminal functions of the basic unit power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 PE Power supply connection X2 4 5 6 U V W PE Motor connection X3 8 9 R R PE Braking resistor connection X4 Uz Uz PE DC link connection 11 Change I signal DC 0 4 20 mA lt V signal DC 10 V 0 10 V 0 10 V factory setting to V signal 12 Switching system bus terminating resistor on off factory setting OFF 13 Set baud rate for the RS485 interface XT Either 9 6 or 57 6 kBaud factory setting 75 6 kBaud 14 Switch frequency input on or off factory setting switched off X12 1 DGND Reference potential system bus X12 2 SC11 System bus high X12 3 c12 S
105. Figure 27 Voltage input 24VIN X23 9 and reference potential DGND X22 10 06556AXX Voltage input n2 The analog setpoint input n2 Al21 22 can be used as a differential input or as an input with AGND reference potential Differential input D 10 0 10 V X20 DIO11B Figure 28 Setpoint input n2 Al21 Al22 AGND Input with AGND reference potential DIO11B X20 119 219 39 Yaw TD 0 10 V 4 Al21 Al22 AGND O6668AXX Current input n2 You must use an external load if the analog setpoint input n2 Al21 22 should be used as a current input For example Rg 500 Q gt DC 0 20 mA DC 0 10 V 0 20 mA X20 5 gt o 1 c so i k S HBLP lo Oo t DIO11B Figure 29 Current input with external load Operating Instructions MOVIDRIVE MDX60B 61B Inverter O6669AXX 75 4 Installation DIO11B connection and terminal description Voltage outputs Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following fig AOV1 and AOV2 ure DIO11B DIO11B
106. G60B or MOVITOOLS The value of the stator resistance P322 IxR compensation 1 is set for an SEW motor at operating temperature winding temperature 80 C For flying start with a cold motor you have to reduce the stator resistance P322 IxR compensation 1 by 0 34 per Kelvin Note the following when performing startup for a non SEW motor with DBG60B or MOVITOOLS Measure the stator resistance P322 IxR compensation 1 at startup Proceed as fol lows 1 Start up the motor in VFC operation mode Enable the motor in standstill Note the value of P322 IxR compensation 1 stator resistance for step 6 Select the VFC amp Flying start operating mode Set P320 Automatic adjustment 1 to Off In P322 IxR compensation 1 stator resistance enter the value you noted in step 3 oor Ww hd Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup Complete parameter list E 5 6 Complete parameter list General informa e The parameters in the quick menu are marked by a display on the DBG60B key tion pad e The factory setting for the parameter is highlighted in bold Par Name Value range Par Name Value range DISPLAY VALUES 05_ Binary outputs basic unit 00_ Process values 050 Binary output DB BRAKE
107. INE ENCODER 1024 ES1R ES2R EViR EH1R ES T ES2T EVIT EH1T INCREM ENCODER 1024 1 DC 5V TTL encoders ES1T ES2T EV1T and EH1T must be connected via the DWI11A option gt section Installation e Motor data SEW motor Brake yes or no and flywheel fan yes or no Non SEW motor Mass moment of inertia of motor brake and fan Stiffness of the control system factory setting 1 suitable for most applications If the drive tends to oscillate setting lt 1 Transient recovery time is too long gt Setting gt 1 Recommended setting range 0 90 1 1 10 factory setting 1 e Converted mass moment of inertia of the load gear unit driven machine on the motor shaft e Time required for the shortest ramp NOTES Activate encoder monitoring P504 ON after completing startup The function and voltage supply of the encoder will then be monitored e Ifa Hiperface encoder is connected it is always monitored regardless of the set ting of parameter P504 Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE MDX60B 61B Inverter 81 5 82 C xD Startup Startup with DBG60B keypad Select language The figure below shows the keys for selecting the language fee ll 2 4 3 60008AXX 1 Key Move up to the next menu item 2 Key Confirm entry 3 Key Move down to the next menu item 4 Key A list of
108. MOVIDRIVE MDX60B 61B Inverter 119 Service Error messages and list of errors Error Suberror Code Designation Ree Code Designation Possible cause Measure 0 Motor temperature simu lation error Reduce load wok i z Short circuit or open circuit e Motor utilization too high mrs viphue 84 Motor protec Emergency in the temperature sensor U monitoring 1 triggered Dbserve longer pause ton stop P 3 No th mot del P530 set later to KTY umes O merma Motor Mode Check P345 346 available e Select a larger motor 4 UL monitoring error 0 Error in connection with Tighten knurled screw 86 Memory mod Immediate memory module e No memory card Insert and secure memory ule switch off 2 Hardware card detection Memory card defective card wrong memory card Replace memory card Technology Immediate O Technology function A technology function was acti n sr function switch off selected with standard unit vated in a standard unit Di abletechnology function ETIDA 0 Flying start error ei VFC n CTRL operating Inverter not enabled before Be Flying start switch off Actual speed gt 6000 rpm when actual speed is lt 6000 rpm inverter enabled DIP encoder Error display Soiling problem Stahl A Possible cause Encoder is 92 problem P 1 WCS3 Encodersignalsan error dirty clean encoder The encoder signals an error e Check
109. Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 or 8 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 2300 W 2500 W 2700 W Cooling air consumption 600 m h Weight 60 kg 130 Ib Dimensions WxHxD 280 mmx1000 mm x 382 mm 11 0 in x39 37 in x 15 0 in M12 bolt with nut Unit terminal cross section X1 X2 X3 X4 Max 185 mm2 Press cable lug DIN 46235 Tightening torque 20 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwpm 4 kHz MDX61B Standard version 0900 503 4 00 1100 503 4 00 1320 503 4 00 Part number 827 971 3 827 972 1 827 974 8 MDX61B Application version 0900 503 4 0T 1100 503 4 0T 1320 503 4 0T Part number 827 991 8 827 992 6 827 993 4 e Constant load Recommended motor power Pmot 90 kW 120 HP 110 kW 148 HP 132 kW 177 HP Variable torque load or constant load without overload ee Recommended motor power Pmot 110 kW 148 HP 132 kW 177 HP 160 kW 215 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units 8 4 MOVIDRIVE MDX61B 2_3 AC 230 V units Size 1 AC 23
110. Part numbers of the prefabricated cables e For fixed routing 1332 457 8 e For cable carrier routing 1332 454 3 The high resolution sin cos encoders EH1S ES1S ES2S or EV1S can also be connect ed to DEH11B Connect the sin cos encoder to the option DEH11B as follows max 100 m E S E R 7 A k1 E A Ki GN B k2 RD SOSSOSSA B K2 BU c Ko PK C KO GY UB WH BN j BK E EEEE EY PO IPS SII S EEN E IATA E oooo0o 000 54329CXX Figure 20 Connecting the sin cos encoder to DEH11B as a motor encoder Part numbers of the prefabricated cables e For fixed routing 1332 459 4 e For cable carrier routing 1332 458 6 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Terminal description of the DEH11B option HIPERFACE and connection Connecting TTL TTL encoders from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage encoders to supply DT DV motors DC 24 V voltage Connect TTL encoders with DC 24 V voltage supply EH1R ES1R ES2R or EV1R in the supply same way as the high resolution sin cos encoders Figure 20 DC 5 V voltage You must connect TTL encoders with a DC 5 V voltage supply ES1T ES2T EH1T or supply EV1T via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must also be connected to correct the supply voltage of the encod er Connect
111. Toes Not visible on TTL 945 Synchronous encoder type X14 SIN COS HIPERFACE 946 Synchronous encoder counting Normal direction X14 Inverted 947 HIPERFACE Offset X14 231_ 1 0 231 1 Inc 948 Arak encoder replacement On off 95_ Absolute encoder 950 Encoder type No encoder 951 Counting direction a 952 Clock rate 1 200 953 Position offset 231 1 0 2351 1 Inc 954 Zero point offset 231_ 4 0 231 4 Inc 955 Encoder scaling X1 x2 x4 x8 x16 x32 x64 96_ IPOS Modulo function Off Short 960 Modulo function CW CCW 961 Modulo numerator 0 1 297 14 962 Modulo denominator 0 1 297 14 963 Modulo encoder resolution 0 4096 20000 97_ IPOS synchronization 970 DRAM synchronization No Yes 971 Synchronization phase 2 0 2ms Operating Instructions MOVIDRIVE MDX60B 61B Inverter 105 6 SS a Operation a Operating displays 6 Operation 6 1 Operating displays 7 segment dis The 7 segment display shows the operating condition of MOVIDRIVE and in the event play of an error an error or warning code 7 segment display Unit status Meaning high byte in status word 1 0 0 24 V operation inverter not ready 1 1 Controller inhibit active 2 2 No enable 3 3 Standstill current 4 4 Enable 5 5 n control speed control 6 6 M control torque control 7 7 Hold control 8 8 Facto
112. VE MDX60B 61B Inverter 54 Installation Option combinations for MDX61B 4 14 Option combinations for MDX61B Arrangement of Size 0 0005 0014 Sizes 1 6 0015 1320 the option slots 2 1 1 1 Encoder slot for encoder options 3 62725AXX 2 Fieldbus slot for communication options 3 Expansion slot for communication options only sizes 1 to 6 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Option combinations for MDX61B Option card com The option cards are different sizes and can only be installed in the matching option binations for slots The following list shows the possible combinations of option cards for MOVID MDX61B RIVE MDX61B MOVIDRIVE MDX61B Option ncoder slo ieldbus slo xpansion slo eard Designation Encoder slot Fieldb lot E i lot Size 0 size 6 Size 0 size6 Size 1 size 6 DEH11B Encoder input incr Hiperface x DEH21B Encoder input absolute encoder X DER11B Encoder input resolver Hiperface x DFP21B Fieldbus interface Profibus X DFI11B Fieldbus interface Interbus X DFI21B Fieldbus interface Interbus LWL X DFD11B DeviceNet fieldbus interface x DFC11B Fieldbus interface CAN CANopen x DFE11B DFE12B Fieldbus interface Ethernet x DFE13B DFE32B PROFINET IO fieldbus interface xX DFE33B EtherNet IP fieldbus interface x DFE24B EtherCAT fieldbus inte
113. ace adapter UWS21B 1 820 456 2 Scope of delivery The scope of delivery for the UWS21B option includes e UWS21B unit CD ROM with MOVITOOLS e Serial interface cable with 9 pin sub D socket and 9 pin sub D connector to connect the UWS21B option to the PC Serial interface cable with two RJ10 connectors to connect UWS21B to MOVIDRIVE Connecting e Use the connection cable supplied to connect the UWS21B option to the MOVIDRIVE to MOVIDRIVE unit UWS21B Plug the connection cable into the XT slot of the MOVIDRIVE unit e Note that the DBG60B keypad and the UWS21B serial interface cannot be connect ed to the MOVIDRIVE at the same time UWS21B 4 G MOVIDRIVE MDX60 61B 59193AXX Figure 16 Connection cable between MOVIDRI VE and UWS21B Connecting e Use the connection cable supplied shielded RS232 standard interface cable to con UWS21B to PC nect the UWS21B option to the PC PC COM 1 4 jm ce oceans R UWS21B e TxD tin Ses Ni TAL oe Hl max 5 m 16 5 ft 59194AXX Figure 17 UWS21B PC connection cable 1 1 connection assignment 1 9 pin D sub connector 2 9 pin D sub socket 52 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Connecting the USB11A interface adapter 4 13 Connecting the USB11A interface adapter Part number Interface adapter USB11A 824 831 1 Scope of delivery Connecting MOVIDRIVE USB1
114. atic conditions as stated in the section General technical data 2 5 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the inverters from excessive strain Especially during transportation and han dling do not allow the components to be deformed or insulation spaces altered Avoid contact with electronic components and contacts Inverters contain components that can be damaged by electrostatic energy and improp er handling Prevent mechanical damage or destruction of electric components may pose health risk The following applications are prohibited unless the unit is explicitly designed for such use e Use in potentially explosive areas e Use in areas exposed to harmful oils acids gases vapors dust radiation etc e Usein non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 61800 5 1 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live in verters e g BGV A3 Perform electrical installation according to the pertinent regulations e g line cross sec tions fusing protective conductor connection Additional information is contained in the documentation You will find notes on EMC compliant installation such as shielding grounding ar rangement of filters and routing of lines in the documentatio
115. ation in the clearance is not impaired by cables or other installa ing position tion equipment With sizes 4 5 and 6 do not install any components which are sen sitive to high temperatures within 300 mm 12 in of the top of the unit e Ensure unobstructed cooling air supply and make sure that air heated by other units cannot be drawn in or reused e There is no need for clearance at the sides of the unit You may line up the units di rectly next to each other e Only install the units vertically Do not install them horizontally tilted or upside down following figure applies to all sizes 100 mm 4 in 60030AXX Figure 2 Minimum clearance and mounting position of the units Separate cable e Route power cables and signal cables in separate cable ducts ducts Operating Instructions MOVIDRIVE MDX60B 61B Inverter 21 22 Installation Installation instructions for the basic unit Fuses and earth leakage circuit breaker Install the fuses at the beginning of the supply system lead after the supply bus junction Wiring diagram for basic unit power section and brake SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protec tion against contact observe the following note in accordance with EN 61800 5 1 A WARNING Incorrect earth leakage circuit breaker installe
116. atus label so that our service personnel can assist you more effectively Please provide the following information when sending the unit in for repair e Serial number nameplate e Unit designation e Standard version or application version e Digits on the status label Short description of application drive application control via terminals or serial e Connected motor motor type motor voltage A or A connection e Type of error e Accompanying circumstances e Your own presumptions as to what has happened Any unusual events preceding the problem etc 7 4 Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview The following stages are recommended AC 400 500 V units e Stage 1 AC 0 V to AC 350 V within a few seconds e Stage 2 AC 350 V fo
117. ccccceccsceeeeneeeeeeeeeeeneeeeeeeeseeeeeseeeeeseeeesenaeeesaees 130 8 3 MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units eee 132 8 4 MOVIDRIVE MDX61B 2_3 AC 230 V units 0 ceeeeeeeeeeeeeteeeteneees 139 8 5 MOVIDRIVE MDX60 61B electronics data erne 143 8 6 MOVIDRIVE MDX60B dimension drawings ccccceeeeeteeeeteeeeeneees 145 8 7 MOVIDRIVE MDX61B dimension drawings ccccceeeeeteeeeeteeeeeneees 147 8 8 Technical data for options DEH11B DEH21B DER11B and BW T P 156 8 9 Technical data of DIO11B and DFC11B options 158 MAEI saa acne oo occa E we dcemn covesenmatuceeaseaetcees eosin Cecusessuntutedssuutteseseccusecassacuaneses 159 Operating Instructions MOVIDRIVE MDX60B 61B Inverter General Information Structure of the safety notes 1 General Information 1 1 Structure of the safety notes The safety notes in these operating instructions are structured as follows A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded e Measure s to avoid the hazard 9 lt lt gt 5 oy oy S 3 Signal word Meaning Consequences if disre garded Example Imminent hazard Severe or fatal injuries A WARNING Possible hazardous situation Severe or fatal injuries General hazard AN CAUTION Possible hazardous situation Minor injuries Specific hazard e g electric shock STOP Possible damage to property
118. ch over X14 7 must be jumpered with DGND X14 8 e The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encod ers except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Terminal description of the DEH11B option HIPERFACE and connection STOP Do not connect HTL encoders E C to X15 of option DEH11B Doing so can destroy the X15 motor encoder input on the DEH11B option Only connect HTL encoders E C to option DEH11B using the interface adapter DWE11B 12B section Connecting the DWE11B 12B interface adapter Permitted encod ers HIPERFACE encoder connec tion DT DV DS56 CT CV CM71 112 with plug connector The following encoders may be connected to the HIPERFACE encoder card type DEH11B option HIPERFACE encoder type AS1H ES1H AV1H AF1H or EF1H e sin cos encoder type ES1S ES2S EV1S or EH1S e DCSVTTL encoder with DC 24 V voltage supply type ES1R ES2R EV1R or EH1R e DC5VTTL encoder with DC 5 V voltage supply type ES1T ES2T EV1T or EH1T via DWI11A option or encoder with signal level to RS422 HIPERFACE encoders AS1H ES1H and AV1H are recommended for operation with DEH11B Depending on the motor type and motor configuration the encoder is connect ed via plug conn
119. ctor X14 of the DEH11B or DER11B option can also be used as the incremental encoder simula encoder simulation output For this purpose you must jumper switch over X14 7 with tion DGND X14 8 X14 then delivers the incremental encoder signals with a signal level ac cording to RS422 The number of pulses is e With DEH11B as on X15 motor encoder input e With DER11B 1024 pulses revolution DEH11B DER1B X14 max 100 m oeeee eee os E EN E ON A A el S E ett E 59307ADE Figure 26 Incremental encoder simulation connection to DEH11B or DER11B Part number of the prefabricated cable e Option type DEH DER11B X14 incremental encoder simulation For fixed routing 819 768 7 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Master slave connection 4 22 Master slave connection Master Slave con Connector X14 of the DEH11B or DER11B option can also be used for the internal syn nection chronous operation application master slave connection of several MOVIDRIVE units For this purpose you must jumper switch over X14 7 with DGND X14 8 on the master end The following figure shows an X14 X14 connection master slave connection be tween two MOVIDRIVE units
120. d Severe or fatal injuries MOVIDRIVE can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breaker on the power supply end of the MOVIDRIVE unit Mains and brake contactors Only use contactors in utilization category AC 3 IEC 60947 4 1 as mains and brake contactors NOTES e Only use the mains contactor K11 section Wiring diagram basic unit to switch the inverter on and off Do not use it for jog mode Use the commands Enable Stop CW Stop or CCW Stop for jog mode Observe a minimum switch off time of 10 s for the input contactor K11 PE connection EN 61800 5 1 IT systems Earth leakage currents gt 3 5 mA may occur during normal operation To meet the requirements of EN 61800 5 1 observe the following points Supply system cable lt 10 mm AWG 7 Route a second PE conductor with the cable cross section of the power supply line in parallel to the protective earth via separate terminals or use a copper protec tive earth conductor with a cable cross section of 10 mm AWG 7 Supply system cable 10 mm 16 mm AWG 7 AWG 6 Route a copper protective earth conductor with the cable cross section of the supply system cable Supply system cable 16 mm 35 mm AWG 6 AWG 2 Route a copper protective earth co
121. d for installation in electrical systems or machines In case of installation in machines startup of the inverters i e start of designated oper ation is prohibited until it is determined that the machine meets the requirements stipu lated in the EC Directive 98 37 EC machine guideline observe EN 60204 Startup i e start of designated operation is only permitted with adherence to the EMC 89 336 EEC guideline The inverters comply with the low voltage guideline 2006 95 EC The harmonized stan dards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these inverters Technical data and information on the connection requirements are provided on the nameplate and in the documentation these must be observed under all circumstances Operating Instructions MOVIDRIVE MDX60B 61B Inverter Safety Notes Transportation storage Safety functions The MOVIDRIVE MDX60B 61B inverters may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications refer to the information in the following publications Safe Disconnection for MOVIDRIVE MDX60B 61B Conditions Safe Disconnection for MOVIDRIVE MDX60B 61B Applications 2 4 Transportation storage You must observe the notes on transportation storage and proper handling Observe the clim
122. d with shielded power cables Power section i I F16 i 1 l i Wirkt TEE auf K11 1 1 I ai _ BW T a calla arn an a eee T MENES affects RB1 a 7 F16 k11 eat affects C _ K11 98 96 he 4 T d 4 6 l RB2 When the signal contact F16 trips When the internal temperature K11 must be opened and DI Controller A ARA An When the external bimetal relay inhibit must receive a 0 signal The resistor an i j sate erin sped F16 trips K11 must be opened and circuit must not be interrupted mu A a ae e DI Controller inhibit must VOSS Or C ESIE aa 9G receive a 0 signal The resistor interrupted circuit must not be interrupted 62876ADE Overload protection Braking resistor type Design speci Internal temperature switch External bimetallic relay fied T F16 BW Required BW One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted BW090 P52B Adequate Operating Instructions MOVIDRIVE MDX60B 61B Inverter 40 Installation Wiring diagra
123. dustrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Industrial Gears SEW Caron Vector S A Tel 32 84 219 878 Competence Center Rue de Parc Industriel 31 BE 6900 Marche en Famenne Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda
124. e encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation DEH21B option connection and terminal description NOTE The DC 12 V supply voltage from X15 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage STOP Do not connect HTL encoders E C to X15 of the DEH21B option Doing so can destroy the X15 motor encoder input of the DEH21B option Only connect HTL encoders E C to the DEH21B option using the interface adapter DWE11B 12B Sec Connecting the interface adapter type DWE11B 12B Operating Instructions MOVIDRIVE MDX60B 61B Inverter 65 Installation Connecting option DER11B resolver 4 19 Connecting option DER11B resolver Part number Resolver card option type DER11B 824 307 7 NOTES e The resolver card type DER11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B e The DER11B option must be plugged into the encoder slot Front view of Description Terminal Function DER11B X14 Input for external encoder or X14 1 cos signal track A K1 DER11B
125. e power supply and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design Unit designation nameplates and scope of delivery 3 Unit Design 3 1 Unit designation nameplates and scope of delivery Example Unit designation MDX60 B 0011 5 A 3 4 00 00 Standard Design OT Application XX Special unit Quadrants 4 4Q with brake chopper Connection type 3 3 phase Radio interfer B Radio interference suppression C1 ence suppres sion on the ie A Radio interference suppression C2 side 0 No radio interference suppression s i ia 5 AC 380 500 V u voltage Pps 3 2 AC 200 230 V Recommended 0011 1 1 kW motor power Version B 60 No options can be installed Series 61 Options can be installed Example System The system nameplate of MDX60B 61B size 0 is attached to the side of the unit nameplate size 0 MTVU MUM UNI Ts ese N D O TYP MDX60B0005 5A3 4 00 amp SEW PIN 08275661 SO 01 0123456789 0001 03 N Cingang f Input Ausgang Output IND CONT EQ Z006 EURODRIVE lt con CE D 76
126. e selected direction of rotation The speed is increased and decreased using the T and J keys NOTE The signals at the binary inputs take effect as soon as manual operation is finished Bi nary input X13 1 DIO Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to the signals at the binary inputs and the setpoint sources Risk of crushing if the motor starts up unintentionally Severe or fatal injuries e Ensure that the motor cannot start unintentionally for example by removing the sig nal terminal block X13 e Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Operating Instructions MOVIDRIVE MDX60B 61B Inverter 93 5 94 C xD Startup Starting the motor Startup in VFC amp Flying start operating mode The parameter P320 Automatic adjustment is deactivated in the VFC amp Flying start mode It is important that the stator resistance P322 IxR compensation 1 is set correct ly to ensure that the flying start function is performed properly NOTE Due to exact motor data the proper function of the flying start function has only been tested with SEW motors SEW EURODRIVE does not guarantee a proper function of the flying start function for non SEW motors Note the following when performing startup for an SEW motor with DB
127. eck configuration of the 15 binary input DI7 DI7 binary input according to configuration and wiring diagram e Check wiring 16 Pulse 1 plausibility error at e Check configuration of the 17 binary input DI8 DI2 binary input according to configuration and wiring diagram Check wiring Operating Instructions MOVIDRIVE MDX60B 61B Inverter 123 124 Service Error messages and list of errors Code Error Designation Response P Code Suberror Designation Possible cause Measure 109 DCS alarm Emergency stop mal function P 18 19 Pulse 2 plausibility error at binary input DI1 20 21 Pulse 2 plausibility error at binary input DI2 22 23 Pulse 2 plausibility error at binary input DI3 24 25 Pulse 2 plausibility error at binary input DI4 26 27 Pulse 2 plausibility error at binary input DI5 28 29 Pulse 2 plausibility error at binary input DI6 Pulse 2 plausibility error at binary input DI7 32 33 Pulse 2 plausibility error at binary input DI8 There is no pulse 2 voltage at the DI1 binary input Check configuration of the DI1 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI2 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI3 binary i
128. ected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must also be connected to correct the supply voltage of the encoder Connect this encoder as follows DEH11B DER11B X14 max 5m FF a 1 A K1 YE WIA 9 A KT GN 6 1 roa i 2 B K2 RD i 10 B K2 BU 7 3 C KO PK 3 Juw 11 KO GY ale 15 SUB WE r g 2 8 BN i 5 5 i BK i i VT EH1T EV1T mar idom ES1T ES2T on ee ee eS ot A K1 YE ram A K1 i 6 SSSSSVGG s K2 RB a O B K2 T 7 5 UB L K1K2 KO K1 K2 Ko C KO 3 8 UBL A B CA B C G Ko SY i ig G up WH iig s VT y i a ce oe ase athe a ag ee ye N 4 54335BXX Figure 25 Connecting the TTL encoder EV1T to MDX via DWI11A as an external encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables HIPERFACE encoder card type DEH11B X14 DWI11A X1 MOVIDRIVE For fixed routing 818 164 0 e Encoder EV1T gt DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Inverter 71 Installation Connecting an incremental encoder simulation 4 21 Connecting an incremental encoder simulation Incremental Conne
129. ector or terminal box Connect the HIPERFACE encoder to the option DEH11B as follows AS1H ES1H AV1H AF1H EF1H max 100 m 330 ft BIRD hie a eee ae 4BU ie 5YE 6GN 7VT 8 BK 9 BN TF TH KTY 10 WH i 111 GY PK st Us 12 mf 1 5 o o o o o o PK 3 GY 62739AXX NOTE Important for DT DV and CT CV motors The TF or TH is not connected to the encoder cable but must be connected using an additional 2 core shielded cable Part numbers of the prefabricated cables e For fixed routing 1332 453 5 e For cable carrier routing 1332 455 1 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 61 62 Installation Terminal description of the DEH11B option HIPERFACE and connection CM71 112 with terminal box Connecting sin cos encoder to DT DV CT CV motors Part numbers of the prefabricated extension cables e For fixed routing 199 539 1 e For cable carrier routing 199 540 5 Connect the HIPERFACE encoder to the option DEH11B as follows RANE Hee a e SS gt DEH11B X15 cos i 4 lan cos BU i i 9 sin YE 15 08 sin GN o pata 5 YT 2 6 pata 6 BK a TFITHIKTY 9 EN 5 TF THIKTY WH 9 7 LSYPK o4 Us 54440CXX Figure 19 Connecting HIPERFACE encoder to DEH11B as a motor encoder
130. eeeeeneeeeeneeeeeeeeteeeeteneeeeeneees 49 4 11 Connecting the DWE11B 12B interface adapter 50 4 12 Connecting UWS21B RS232 interface adapter 52 4 13 Connecting the USB11A interface adapter cccceeeseeeeteeeeeneeeteneeeteneees 53 4 14 Option combinations for MDX61B cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteneeeeeaees 54 4 15 Installing and removing options Cards ceecseeeeeeeseeeeeetesteeeeeeeeneeeeeetees 56 4 16 Connecting the encoder and resolver ccceeeeeeeeeeeeneeeeeeeeeeeeeeeeeeaeeeeenees 58 4 17 Terminal description of the DEH11B option HIPERFACE and connection 60 4 18 DEH21B option connection and terminal description 64 4 19 Connecting option DER11B resolver cccceeeeeeeeeeeeeeneeeeeneeeeeneeeteneeeeenees 66 4 20 Connecting an external encoder ccccceeeeeeceeeeteneeeeeeeeteeeeseaeeeteeeetennees 69 4 21 Connecting an incremental encoder Simulation ccccceeeeeseeeteseeeteenees 72 4 22 Master slave CONNECTION cc ccceeeeeeeeeeeeeneeeeeeeeeeaeeeseaaeeeseeeseeeeeeeaeeeseaees 73 4 23 DIO11B connection and terminal description cccccceeeeeseeeeseeeeeeeees 74 4 24 DFC11B connection and terminal description c ccccceeeseeeseeeeeees 77 Operating Instructions MOVIDRIVE MDX60B 61B Inverter SEAIEUP PUANA E EET A E A ciaunaasonuustes 78 5 1 General startup inStructions cccceceeeeeeeeeeeeeeeeeeeeeeeeeesene
131. eeseaeeeseaeeeeneeeees 78 5 2 Preliminary work And reSOUICES cceeeeeeeeeeeeneeeeeeeeeaeeeeeeeeaeeeeeeeenaaeeeeseeaaes 80 5 3 Startup with DBG60B keypad eeeceeeeeeeeeeeeeeneeeeeneeeeeneeeseeeeseeeeeeneeeee 81 5 4 Startup with PC and MOVITOOLS 0 eccceeeeceeeteeeeeeeeeteneeeeeneeeteteeeeeneeee 89 5 5 Starting the MOtOP enonciada a aeia Ea 91 5 6 Complete parameter list cccccccccccseeeeeeeeeeeeeeeeeeeeeeeeeseeaeeeeseeeeteaeeeseaeeess 95 001 1 151o APE AEE EE PETTEE TTET 106 6 1 Operating displays prrs aeaaee a a aaa a E aa aN E 106 6 2 Information MessagesS ssesserssesrreesrrnssrirrntererrnaerentnnenennnnentnnnnenennanenna 107 6 3 Functions of the DBG60B keypad ccceeeceeeeeeeeseteeeeeneeeseeeeseeeeseeees 108 64 Memory Card asiana aTa aaa eE GERA AAE S aR S A 111 ee A Te e eE EE A E A EOE TE 113 Zt Faut ntOrmationy sic oeoa aee i N a a a 113 7 2 Error messages and list Of errors ee eeeeceeceeneeeeeeeeneeeeeeeeeaeeeeeeenaeeeeeenaaes 114 7 3 SEW Electronics Service 0 ccccccccesececeeneeeeeeeeeeeaeeeeeaeeeeeeeeseaeeessaaeeesnees 127 7 4 Extended Storage ornct iieii AAEE aa 127 FH Disposal waved iante cet eesaetieees AEAN E E A T KNA EE yee 128 Technical Data and Dimension Drawings ss scccceeeeeeeeeeeeeeeeeeeeeseeeeeeenenes 129 8 1 CE marking UL approval and C iCk eeseeeseeeseeeseseereseirrerrrerrnrsrrnesenens 129 8 2 General technical data c
132. eeteees 30 DEH11B Installing and removing options cards 56 CONNECHION esaerari i i ai raa 60 Interface adapter Technical data oedran doces 156 DWE TIB T2E Ja ren ren E ai 50 Terminal description eee 60 USBIATA sr Aa a aT 53 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 159 Index IWS21B ices e TAAA odaad chek tena eb E 52 L Long term storage ee ccceeeeeeeeeeeeeteeeeeeeeneeeees 130 M Master Slave connection ceeeeeeeeeeeteeees 73 Memory Card saiaren TAE 111 Notes on replacing the memory card 111 Minimum clearance cccceeseeesseseeeeeeeceeeeeeeees 21 Mounting position eeeeeeeeeeeceeeeeeeeeeeeeeeteeteees 21 N Nameplate BW090 P52B braking resistor 0cccee 10 Control unit sizes 1 6 anassen 10 Option Card ciiai eneee eiee A aAa 10 Power section sizes 1 6 l enn 10 Size 0 armoire na a ed 9 Sizes T O aaa a a aain 10 0 Operating displays 7 segment display ccce 106 Basic displays in the DBG60B keypad 107 Option cards Installation and removal ns 56 Option combinations overview ccceeeee 54 Option DWE11B 12B cececceeeeesceeceeeeeeeeeeees 50 Option slots arrangement 0 cceeeeee 54 Option USBATAts oicsci nites aes e alee 53 Option UWS21B 0 eecceccee cece eeceeeeeeeeeceeeeeeeeeeees 52 P Parameter list i 220 a20diitin ede tenths 95 Parameter mode ticeii ccc nace cuts aat a a
133. em appears automatically N YES FOR NON SEW MOTORS 13 For non SEW motors a calibration process is required to per form the calculation e When prompted apply a 1 signal to terminal X13 1 DI CONTROL INHIBIT e Apply a 0 signal to terminal X13 1 again after the calibra tion is complete e After calculation the next menu item appears automatically 14 Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVE DATA IS BEING COPIED 15 The startup procedure is now complete Use the key to MANUAL MODE return to the context menu STARTUP COPY TO DBG COPY TO MDX 16 Use the key to scroll down to the EXIT menu item UNIT SETTINGS EXIT 17 Confirm the setting using the key The basic display 0 00rpm appears 0 000Amp CONTROLLER INHIBIT Operating Instructions MOVIDRIVE MDX60B 61B Inverter 85 Startup Startup with DBG60B keypad 5 qu Starting up the speed controller Startup is performed without the speed controller first gt Section Startup procedure steps 1 through 17 Note Set the VFC n CONTROL mode C01 OPER MODE 1 Commence startup for the speed controller by choosing YES The selected operating mode is displayed If the setting is cor rect go to the next menu item Select the correct encoder type Set the correct encoder resolution FOR SEW MOTORS Enter whether the motor has a brake Set
134. emove the option card follow the instructions in reverse order Operating Instructions MOVIDRIVE MDX60B 61B Inverter 57 58 Installation Connecting the encoder and resolver 4 16 Connecting the encoder and resolver NOTES The wiring diagrams do now show the view onto the cable end They show the con nection to the motor or MOVIDRIVE The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and correspond to the core colors used in the prefabricated cables from SEW General installa tion information The sub D connectors shown in the wiring diagrams have a 4 40 UNC thread Max line length from inverter encoder resolver 100 m 328 ft with a capacitance per unit length lt 120 nF km Cable cross section 0 20 0 5 mm AWG 24 20 If you cut a core of the encoder resolver cable isolate the cut off end of the core Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area At the encoder in the cable gland or in the encoder plug At the inverter in the housing of the D sub plug Route the encoder resolver cables separately from the power cables Connecting the Connect the shield of the encoder resolver cable over a large area shield On the inverter Connect the shield on the inverter end in the housing of the sub D connector follow ing figure 01939BXX O
135. er 501 503 Delay time 1 2 0 1 10s 504 Encoder monitoring motor oe 505 Synchronous encoder monitoring ba es 51_ Synchronous operation monitoring 510 Positional tolerance slave 10 25 32 768 inc 511 Prewarning lag error 50 99 999 999 inc 512 Lag error limit 100 4000 99 999 999 inc 513 Delay Lag error message 0 1 99s 514 Counter LED display 10 100 32 768 inc 515 Delay in position signal 5 10 2000 ms 516 X41 Encoder monitoring Yes No 517 X41 Pulse count monitoring Yes No 518 X42 Encoder monitoring Yes No 519 X42 Pulse count monitoring Yes No Operating Instructions MOVIDRIVE MDX60B 61B Inverter 5 99 5 C xD Startup Complete parameter list Name Setting range i Par Selectable par Factores stinia Comment Parameter set 1 2 52_ Mains off check 520 Mains OFF response time 0 5s 521 Mains OFF response Controller inhibit Emergency stop 522 Phase failure monitoring on 53_ Motor temperature protection No sensor 330 sensor type TF TH KTY KTY only for DS CM motors No sensor 531 Sensor type 2 TF TH KTY KTY only for DS CM motors 54_ Gear unit motor monitoring 540 Response drive vibration warning Display error The following error responses can 541 Response drive vibration error Rapid stop warning be programmed No response e display error i
136. er is defective 06 Mains phase Immediate O DC link voltage periodi Phase failure Check the supply system lead failure switch off cally too low 0 DC link voltage too high in e Extend deceleration ramps F 2Q operation e Check supply cable to the 1 07 Sei Over a DC link voltage too high braking resistor 9 e Check technical data of braking resistor 0 Inverter in current limit or e Speed controller or current e Reduce load in slip limit controller in VFC operating Increase deceleration time 3 System limit Actual mode without encoder P501 or P503 speed exceeded operating at setting limit due Check encoder connec Speed difference between to mechanical overload or tion swap A A and B B ramp setpoint and actual phase failure in the power pairs if necessary l s value for 2xramp time supply or motor Check the voltage supply 08 Speed moni Immediate higher than expected slip Encoder not connected cor of the encoder es toring switch off P rectly or incorrect direction e Check current limitation 4 Maximum rotating field of rotation Extend ramps if necessary speed exceeded _ Nmax is exceeded during Check motor cable and Maximum rotating field fre torque control motor quency with VFC max In operating mode VFC Check mains phases 150 Hz and U f max 600 Output frequency gt 150 Hz Hz exceeded e In operating mode U f Out put frequency 600 Hz 0 Startup missing 09 Startu Immediate 1 Aon Fi mode Inverter has
137. es X13 9 DGND Reference potential for binary signals X13 10 ST11 RS485 baud rate has a fixed setting of 9 6 kBaud X13 11 ST12 RS485 X16 1 DI 6 Binary input 7 factory setting no function The binary inputs are electrically isolated by X16 2 DI 7 Binary input 8 factory setting no function optocouplers X16 3 DO 3 Binary output 3 factory setting IPOS output Selection options for binary inputs 7 and 8 X16 4 DO 4 Binary output 4 factory setting IPOS output DI 6 DI 7 Parameter menu P60_ X16 5 DO 5 Binary output 5 factory setting IPOS output Selection option for binary inputs 3 to 5 Do not connect external voltage to binary outputs DO 3 D0 5 Parameter menu P62_ X16 3 DO 3 and X16 5 DO 5 X16 6 DGND Reference potential for binary signals X10 1 TF1 KTY TF TH connection connect to X10 2 via TF TH factory setting to No response P835 X10 2 DGND Reference potential for binary signals KTY X10 3 DB Binary output DB has fixed assignment Brake load capacity max DC 150 mA short circuit proof pro tected against external voltage to DC 30 V X10 4 DO 1 C Shared contact binary output 1 factory setting Ready X10 5 DO 1 NO Normally open contact binary output 1 max load of relay contacts DC 30 V and DC 0 8A X10 6 DO 1 NC NC contact binary output 1 X10 7 DO 2 Binary output DB 2 factory setting Fault max load capacity DC 50 mA short circuit proof protected against external voltage to DC
138. esaat 109 Power shield clamp ccccceeeeeeeeeeseeeetaeees 32 R Removing installing the front Cover sss 28 Removing installing the keypad 27 Repair eretara nthe da eaa ee ia eet 127 Reset faan cee r a T AN 113 Resolver Connection ce eececceeeeeeeeeeeeeceaaeeeeeeees 67 RS485 interface description and connection 49 S Safety NOES sinket ia rad aa 6 Scope Of delivery orrein aAa E 11 MDX60B 61B size 0 nsnsi 11 MDX60B 61B size 2S oiin 11 MDX60B 61B sizes 1 6 ennenen 11 SEW Electronics Service cccceceeeeeeeeees 127 Starting the motor Analog setpoint selection seeen 91 Fixed setpoints oeer 92 Manual operation 0c ccsecceeeeeeeeeteteeeeeees 93 Startup PC and MOVITOOLS cccccceettteeeteeee 89 Preliminary work and resources u 80 Startup instructions n se 78 With DBG60B keypad ccccccceesteeteteeees 81 Startup with DBG60B Set parameters 0 2 2 ccceceeeeeeteeteceeeeteeteteteees 88 Storage temperature oe eeeeeeeeeeeeeeeteees 130 Switch off responses in the event of a malfunction 113 System bus SBus connection ccceee 48 T Technical data AC 230 V units Size neire nines 139 S22 a aaa a a 140 S ZE O ana a NAN 141 SIZC 4 i atana e a a a 142 AC 400 500 V units Sized laa neck enh n Ee a 133 SIZEELZS 22 aa n nes i 134 J rA S E E LEE ETEF 135 SIZE A eases ei 136 SIZ Oi Dinu un a a a N AE 137 SZE O eean aa A 138
139. et Setth d for DIP11B et the correct encoder type 37 System Immediate 0 System watchdog over Error during execution of system Contact SEW Service watchdog switch off flow error software 38 System soft Immediate 0 System software error System error Contact SEW Service ware switch off e The reference cam is miss Cheek referencecam p E eae Check limit switch connec 39 Reference Imi ediate 0 Reference travel error nected incorrectly tions travel switch off P Check reference travel e Reference travel type was s d ired changed during reference type Setting and reduire travel parameters e Error during boot synchroni Boot f Immediate Timeout at boot synchroni zation between inverter and Install a new option card if this 40 synchroni 0 option switch off zation with option are fault reoccurs zation fault e Synchronization ID not incorrectly transmitted 0 Error Watchdog timer e Error in communication e Contact SEW Service from to option between system software e Check IPOS program 17 Watchdog IPOS error and option software ee Watchdog in the IPOS program Check whether the unit Watchdog Immediate has been activated for the 41 option switch off e An application module with application version P079 out the application version Check the selected tech has been loaded in a nology function P078 MOVIDRIVE B unit The wrong technology func tion has been set if an appli cation module is used e Check
140. fo caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no 167 i Address List
141. g Instructions MOVIDRIVE MDX60B 61B Inverter Installation Removing installing the front cover Installing the Proceed as follows to install the front cover front cover Figure 10 Installing the front cover 1 Insert the underside of the front cover into the support 2 Keep the grooved clip on top of the front cover pressed down 3 Push the front cover onto the unit Operating Instructions MOVIDRIVE MDX60B 61B Inverter 60035AXX 29 30 4 4 AC 400 500 V units Installation UL compliant installation UL compliant installation Observe the following notes for UL compliant installation Only use copper cables with the following rated thermal values as connection ca bles MOVIDRIVE MDX60B 61B0005 0300 Rated thermal value 60 C 75 C MOVIDRIVE MDX61B0370 1320 Rated thermal value 75 C Permitted tightening torques for MOVIDRIVE power terminals Size0 1 and2S gt Size2 Size3 Sizes 4and5 Size6 0 6 Nm 5 lb in gt 1 5 Nm 13 lb in 3 5 Nm 31 lb in gt 14 0 Nm 120 lb in gt 20 0 Nm 180 Ib in MOVIDRIVE inverters are suitable for operation in TN and TT voltage power systems with a directly grounded star point which can supply a max supply cur rent and a max supply voltage in accordance with the following table The fuses list ed in the following tables are the maximum permitted back
142. gs NOTE For MOVIDRIVE MDX61B size 0 installing a braking resistor does not affect the di mensions Therefore MOVIDRIVE MDX61B size 0 dimensions are displayed without an installed braking resistor Size 0S a QRT Slo elo A Y A i T E NJI Nlalo DIIS Yo yY Y 249 9 8 gt p 260 10 2 a 45 1 8 72 5 2 85 51381CXX Figure 41 Dimensions for MDX61B size OS dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Inverter 147 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size OSM Bla Slo olo I 1 i E alel O00 IE hole AR See 000 O00 OOO Ee 3 1 O 0 f I 249 9 8 6 0 24 a 260 10 2 67 5 2 66 95 3 7 51378CXX Figure 42 Dimensions for MDX61B size OM dimensions in mm in 148 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 1 234 9 21 105 4 13 S 0 24 85 3 3 M S y A
143. h fowy 4kHz AC 100A ACIS Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 4 kHz AC 80 A AC 95A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 3 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 1100 W 1300 W Cooling air consumption 180 m h Weight 26 3 kg 57 Ib Dimensions WxHxD 280 mm x 522 mm x 307mm 11 0 in x20 6 in x12 1 in M10 bolt with nut Unit terminal cross section X1 X2 X3 X4 max 70 mm Press cable lug DIN 46235 Tightening torque 3 5 Nm 1 The performance data applies to fpwp 4 kHz MDX61B Standard version 0220 203 4 00 0300 203 4 00 Part number 828 001 0 828 002 9 MDX61B Application version 0220 203 4 0T 0300 203 4 0T Part number 828 0126 828 013 4 E Constant load Recommended motor power Pmot 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload _ Recommended motor power Pmot 30 kW 40 HP 37 kW 50 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection O
144. he design of the subas incorrect programming was loaded into the unit with an sembly Configure again with a 3 interface incorrect programming interface valid programming interface Then switch the unit off and on again 4 Faulty reference voltage e Supply voltage of the subas Check supply voltage 5 sembly is defective e Switch unit off and on e Faulty component in the again 6 Faulty system voltage subassembly 7 8 9 Faulty test voltage Immediate 49 Faulty DC 24 V voltage 108 IDCS error _ stop mal supply function P Ambient temperature of Temperature at the place of Check the ambient tempera 11 the unit is not in the operation is not in the permitted ture defined range range Check ZSC activation Plausibility error position For the position changeover e Check JSS activation 12 y P ZSC JSS or DMC is perma e Check DMC activation changeover i ais nently activated only for monitoring via position Faulty switching of the 13 LOSIDE driver DO02_P DO02_M Faulty switching of the 14 HISIDE driver DOO2_P DO02_M 15 Faulty switching of the ae a LOSIDE driver DOO_M Short circuit of the output Check wiring at the output 16 Faulty switching of the HISIDE driver DOO_P 17 Faulty switching of the LOSIDE driver DO01_M 18 Faulty switching of the HISIDE driver DOO1_P Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Error messages and list of errors
145. he encoder con 109 nection wiring e Check polarity of the encoder data e Check function of the encoder 46 Encoder supply voltage Encoder voltage supply is out e Overload in the supply 47 error A3403 encoder 1 side of the defined range min voltage of the encoder and A3404 encoder 2 DC 20 V max DC 29 V internal fuse has triggered e Check supply voltage of the DCS21B 31B option 48 The reference voltage input of Check reference voltage input 49 Reference voltage error the encoder system is outside of the encoder system the defined range 50 Difference level of RS485 51 driver 1 error INC_B or SSI_CLK is faulty 52 Difference level of RS485 No encoder connection incor Check the encoder connec 53 driver 2 errorINC_Aor _ rect encoder type tion SSI_DATA is faulty 54 Incremental counter devia 55 tion 56 Plausibility error in The wiring of the encoder does e Check encoder type and 57 encoder interface A3401 not correspond to the configured configuration SSl incre encoder 1 and A3402 encoder 2 data mental e Check the encoder con nection wiring e Check polarity of the encoder data e Check function of the encoder Operating Instructions MOVIDRIVE MDX60B 61B Inverter 125 Service Error messages and list of errors Err
146. implemented function 2 NOT IMPLEMENT An incorrect communication service has been selected e Manual operation selected via invalid interface e g fieldbus 3 READ ONLY VALUE Attempt to edit a read only value 4 PARAM INHIBITED Parameter lock P803 ON Parameter cannot be altered 5 SETUP ACTIVE Attempt to change parameters when factory setting is active 6 VALUE TOO HIGH Attempt to enter a value that is too high 7 VALUE TOO LOW Attempt to enter a value that is too low 8 REQ CARD MISSING The option card required for the selected function is missing 10 ONLY VIAST1 Manual mode must be exited via X13 ST11 ST12 RS485 11 ONLY TERMINAL Manual mode must be exited via TERMINAL DBG60B or UWS21B 12 NOACCESS Access to selected parameter denied 13 ee NBIBEC MISS Set terminal DI Controller inhibit 0 for the selected function 14 INVALID VALUE Attempt to enter an invalid value Overflow of EEPROM buffer e g due to cyclic write access Parameter is 16 PARAM NOT SAVED saved in EEPROM and is not protected against loss following POWER OFF Parameter to be changed can only be set in the state CONTROLLER 17 INVERTER ENABLED INHIBIT Attempt to change to manual mode during live operation Operating Instructions MOVIDRIVE MDX60B 61B Inverter 107 i 6 SS Z Operation a Functions of the DBG60B keypad 6 3 Functions of the DBG60B keypad Key assignments for DBG60B 1 2 3 4 5
147. inal 0 25 1 mm AWG 23 17 Unit output STOP MOVIDRIVE B can suffer irreparable damage if you connect capacitive loads e Only connect ohmic inductive loads motors e Never connect capacitive loads 60031AXX Figure 3 Only connect ohmic inductive loads do not connect capacitive loads Installing the e Permitted installation BW braking on horizontal surfaces resistors BW T BW P AConnecting x braking resistors on vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Not permitted on vertical surfaces with brackets at the top right or left Use two closely twisted cables or a 2 core shielded power cable Cable cross section according to trip current Ip of F16 The rated voltage of the cable must amount to at least Ug U 300 V 500 V in accordance with DIN VDE 0298 Protect the braking resistor except for BW90 P52B using a bimetallic relay wir ing diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recommends us ing an overcurrent relay from trip class 10 or 10A in accordance with EN 60947 4 1 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 24 Installation Installation instructions for the basic unit Operating brak ing resistors For braking resistors of the BW T BW P series the integrated temperature switch ove
148. inals X4 U U and X3 R 8 R 9 Degree of protection IP20 is achieved as soon as one of the following conditions is fulfilled The touch guard 2 mounted to X3 X4 chapter Touch guard An adequate cable connected to X3 X4 If neither of the two conditions is fulfilled the degree of protection is IP10 1 2 54587AXX Operating Instructions MOVIDRIVE MDX60B 61B Inverter 11 12 3 2 Size 0 Unit Design Size 0 MDX60 61B 5A3 AC 400 500 V units 0005 0014 1 2 15 3 14 13 12 m p i 10 62710AXX View of the bottom of the unit 1 Power shield clamp for mains connection and connection for DC link connection 2 X4 Connection for DC link connection Uz Uz and PE connection separable 3 X1 Power supply connection L1 L2 L3 and PE connection separable 4 Only with MDX61B Fieldbus slot 5 Only with MDX61B Encoder slot 6 Shield clamp for signal cables MDX61B size 0 7 X10 Signal terminal strip for binary outputs and TF TH input 8 X16 Signal terminal strip binary inputs and outputs 9 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 10 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 11 X12 Signal terminal strip system bus SBus 12 S11 DIP switch S14 13 XT Slot for DBG60B keypad or UWS21B serial interface 14 7 segment display 15 Memo
149. inary inputs basic unit Fixed assignment with CONTROLLER Binary input DIOS INHIBIT 600 Binary input DI 1 CW stop The following functions can be pro 601 Binary input DI 2 CCW stop grammed No function e enable stop e CW stop e 602 Binary input DI 3 Enable stop CCW stop e 603 Binary input DI 4 n11 n21 n11 n21 e n12 n22 e fix setpt sw over e 604 Binary input DI 5 n12 n22 parame Sw ovar s TAMp SWO YOTA n Se Motor potentiometer uo e motor potenti 605 Binary input DI 6 No function ometer down e 606 Binary input DIO7 No function ext error e error reset e hold control e 61_ Binary inputs option CW limit switch e f CCW limit switch e IPOS input e 610 Binary input DI11 No function reference cam e ref trav start e 611 Binary input D111 No function slave free runn e setpoint hold e 612 Binary input D112 No function mains on e set DRS Zero point e DRS slave start e DRS teach in e 613 Binary input D113 No function DRS master stop e 614 Binary input D114 No function oscillation warng e break wear e oil 615 Binary input D115 No function aging warng e oil aging error e oil aging overtemp e oil aging ready 616 Binary input DI16 No function 617 Binary input DI17 No function 62_ Binary outputs basic unit Binary output DBO Fixed assignment with Brake 620 Binary output DO 1 Ready The following signals can be pro 621 Binary output DO 2 Malfunction grammed No function e malfunction e ready e o
150. ion Use a 4 core twisted and shielded copper cable data transmission cable with braid ed copper shield The cable must meet the following specifications Cable cross section 0 25 0 75 mm AWG 23 AWG 19 Cable resistance 100 150 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Connecting the e Connect the shield to the electronics shield clamp on the inverter or higher level con shield troller and make sure it is connected over a wide area at both ends Cable length e The permitted total cable length is 200 m 660 ft Terminating resis e Dynamic terminating resistors are installed Do not connect any external terminat tor ing resistors STOP There must not be any potential displacement between the units connected via the RS485 This may affect the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE MDX60B 61B Inverter 49 50 Installation Connecting the DWE11B 12B interface adapter 4 11 Connecting the DWE11B 12B interface adapter Part number and description DWE11B part number 188 187 6 The interface adapter DWE11B HTL gt TTL in the form of an adapter cable is used to connect single ended HTL encoders to theen DEH11B DEH21B option Only the A B and C tracks are connected The interface adapter is suitable for all HTL e
151. ith eight retaining screws are supplied as standard Install the touch guard on both covers of the power terminals 2 3 06624AXX Figure 15 Touch guard for MOVIDRIVE MDX61B sizes 4 5 and 6 The touch guard comprises the following parts 1 Cover plate 2 Connection plate 3 Screen only size 5 IP10 is only achieved for the MOVIDRIVE MDX61B units sizes 4 5 and 6 when the following conditions are fulfilled e Touch guard is fully installed e Shrink tubing is installed on the power cables of all power terminals X1 X2 X3 X4 see following picture 62925AXX NOTE If the above conditions are not met MOVIDRIVE units sizes 4 5 and 6 have enclosure IPOO Operating Instructions MOVIDRIVE MDX60B 61B Inverter 37 4 Installation Wiring diagrams basic unit 4 7 Power section and brake Wiring diagrams basic unit Grounding conductor shield F14 F15 K11 AOA K11 AC 3 AC 3 DB DGND K12 AC 3 BMK ERARRNE L1 NF line filter option L Brake connector CT CV DT DV D DC circuit CT CV CM71 112 Cut off in the AC and DC circuit Unc Uac ene ere Lt F14 F15 F14 F15 K11 LAA
152. itioning ramp 1 0 01 1 20s 912 Positioning ramp 2 0 01 1 20s 913 Positioning speed CW 0 1500 6000 rpm 914 Positioning speed CCW 0 1500 6000 rpm 915 Speed feedforward 199 99 0 100 199 99 Linear Sine Squared Bus ramp 916 Ramp type Jerk limited Electronic cam Synchronous operation Cross Cutter 917 Ramp mode Mode 1 Mode 2 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C xD Complete parameter list Name gt Par Selectable par PAR R Comment Parameter set 1 2 92_ IPOS Monitoring 920 SW limit switch RIGHT 231 1 0 2341 Inc 921 SW limit switch LEFT 231 1 0 2351 1 Inc 922 Position window 0 50 32767 inc 923 Lag error window 0 5000 231 1 Inc 93_ IPOS Special functions 930 Override On Off 931 IPOS CTRL WORD Task 1 Stop start hold P E e 932 IPOS CTRL WORD Task 2 Start stop Aeey e 933 Jerk time 0 005 2s 938 IPOS speed task 1 0 9 additional commands ms 939 IPOS speed task 2 0 9 additional commands ms 94 IPOS Variables encoder 940 IPOS variables edit On Off Pee ae A ary ant Motor encoder X15 941 Source actual position Ext Encoder X14 Absolute encoder X62 942 Encoder factor numerator 1 32767 943 Encoder factor denominator 1 32767 944 Encoder scaling ext Encoder x1 x2 x4 x8 x16 x32 x64 Re A
153. kVA at V mains 3 x AC 380 500 V Rated output current l AC 12 5 A AC 16A AC 24 A at Vmains 3 x AC 400 V Continuous output current 125 Iy Ilp at Umains 3 x AC 400 V with fpwm 4kHz AC 19 6 A pen AGNA Continuous output current 100 Iy Ip at Umains 3 x AC 400 V with fpwm 8 kHz AC 12 5 A AC 16 A AC 24 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 47 Q 22 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pyne 220 W 290 W 400 W Cooling air consumption 80 m h Weight 6 6 kg 15 Ib Dimensions WxHxD 105 mm x 335 mm x 294 mm 135 mm x 315 mm x 285 mm 4 13 in x13 2 in x11 6 in 5 31 in x12 4 in x11 2 in M4 screw and washer assem s bly with terminal clip z Terminal strips 4 mm conductor end sleeve 4 mm conductor end sleeve Unit terminal cross section X1 X2 X3 X4 DIN 46228 DIN 46228 6 mm2 crimp cable connector DIN 46234 Tightening torque 1 5Nm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpywry
154. l Output for incremental encoder External encoder input max 200 kHz encoder simulation or simulation Permitted encoder types external encoder input Signal level to RS422 HIPERFACE encoder X14 The number of pulses is 1024 sin cos encoder AC 1 Vss pulses revolution TTL encoder with negated tracks Encoder power supply DC 12 V tolerance range DC 10 5 13 V Imax DC 650 mA Motor encoder input X15 Resolver 2 pole User AC 3 5 Ver 4 KHz Uin Uef 0 5 11871AXX 1 Total current load of DC 12 V encoder supply lt DC 650 mA Braking resistor BW T BW P Braking resistor BW T BW P Connection cross section for signal contact 1x 2 5 mm Switching capability of the thermostat s signal contact e DC2A DC 24 V DC11 e AC 2A AC 230V AC11 Switching contact According to EN 61800 5 1 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 157 8 9 Technical Data and Dimension Drawings Technical data of DIO11B and DFC11B options Input output card type DIO11B Technical data of DIO11B and DFC11B options DIO11B option Setpoint input n2 X20 1 X20 2 Mode Al21 Al22 Resolution Internal resistance Al21 Al22 Voltage input Differential input or input with AGND reference potential n2 DC 0 10 V or DC 10 V 0 10 V 12 bit sampling time 1 ms Ri 40 kQ Analog outputs X21 1 X21 4 X21 2 X21 5 Resp
155. meout jected response monitoring time P819 deactivate monitoring 29 Limit switch Emergency 0 Hardware limit switch A limit switch was reached in e Check travel range contacted stop approached IPOSPlus operating mode e Correct user program Emergency Immediate 0 Time violation stop emer e Drive overloaded e Check project planning 30 stop switch off gency stop rate e Emergency stop ramp too e Extend emergency stop timeout short ramp Motor too hot TF TH has Let motor cool down and triggered r reset error TF TH of the motor not con See HAT 31 TF TH trip 5 response id Motor protection error ie BI Connected ingen and TF TH Connection between MOV Ifa TF TH is not con IDRIVE and TE TH on o Jumper X10 1 with motor interrupted e Set P835 to No response IPOS index Emeraenc Programming principles vio Check and correct the IPOS 32 overflow big gency jo IPOS program faulty lated leading to internal stack _ P 4S user program gt IPOS P overflow Plus manual 0 Setpoint source not avail 33 Setpoint Immediate able e g control signal Setpoint source not defined or Set correct setpoint source source switch off source fieldbus without defined incorrectly P100 fieldbus card Ramp Immediate 0 Time violation rapid stop Time of downward ramps Extend the downwards 34 2 ramp ramps timeout switch off exceeded e g due to overload ae e Eliminate overload 0 Operating mode not avail e Operating mode not defined
156. mm 542 Response oil aging warning Display error stop malf e emerg stop malf e 543 Response oil aging error Display error rapid stop malf e rapid stop warng e 544 Response oil aging overtemperature Display error emerg stop warng e rapid stop warng 545 Response oil aging ready signal Display error 549 Response brake wear Display error 55_ DCS safety monitor 550 status DCS safety monitor 551 Binary inputs DCS 1 8 552 Bi ary outputs DOS DSO 1 Display value that cannot be changed DO2_M 553 Serial number DCS 554 CRC DCS 555 DCS error response r The following error responses can immediate stop 556 DCS al malfunction be programmed alarmiresponse No reaction e display error Motor encoder X15 557 DCS source actual position Ext Encoder X14 Absolute encoder X62 56_ Current limit Ex e motor ect i On 560 Current limit Ex e motor off 561 Frequency A 0 5 60 Hz 562 Current limit A 0 50 150 563 Frequency B 0 10 104 Hz 564 Current limit B 0 80 200 565 Frequency C 0 25 104 Hz 566 Current limit C 0 100 200 100 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Complete parameter list gu Startup Name Setting range Par Selectable par F Comment actory settin Parameter set 1 2 y ng 6_ TERMINAL ASSIGNMENT 60_ B
157. ms basic unit Signal terminals Control unit Option Option Switchover signal lt gt U signal J S 11 serial interface keypad System bus terminating resistor J S 12 9 Frequency input active _ S 14 gt XT ON OFF We X12 System bus reference DGND 1 2 System bus high _SC111 2 3 System bus low tw SC12 3 nC R11 000 X11 __ mm DC 10V 4 10V DCO 4 20 mA we DC 10 V gt REF1 1 i Pg ste aie J 000 metov 4an H i A 3 O DC 0 20 mA 4 20 mA q Al12 3 _ z aed wv ag Reference pot analog signals _AGND_ 4 T N nea O DC 10 V _REF2 5 Higher level 00O controller 2 00O X13 ae gt input Socket 0009 Controller inhibit e pig 1 i sub D 9 pin OOO CWistop _ DIg1 2 HH l CCW stop DI 2 3 E Binary s Enable stop lt t DI 3 4 H outputs 2 nitin2t lt t _Di94_ 5 mH A 5 n12in22 _ DI 5 6 mH E Reference g 7 segment display 4 5 Ref X13 DI DI 5 DCOM 7k H binar
158. n coders that were operated on MOVIDRIVE A MDV and MCV and can be connected without any rewiring effort 58748AXX A 5x2x0 25 mm AWG 23 length 1000 mm 39 37 in max cable length in verter encoder 100 m 328 ft B DC 24 V connection for HTL encoder 1 x 0 5 mm AWG 20 length 250 mm 9 84 in Signal Terminal of 9 pin sub D socket C encoder end A 1 B 2 C 3 UB 9 GND 5 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Connecting the DWE11B 12B interface adapter e DWE12B part number 188 180 9 The DWE12B interface adapter HTL TTL in the form of an adapter cable is used to connect push pull HTL encoders to the DEH11B DEH21B options In addition to the A B and C track you will also have to connect the negated tracks A B C SEW EURODRIVE recommends using this interface adapter for any new system 58748XX A 4x2x0 25 mm AWG 23 length 1000 mm 39 37 in max cable length inverter encoder 200 m 656 ft B DC 24 V connection for HTL encoder 1 x 0 5 mm AWG 20 length 250 mm 9 84 in Signal Terminal of 9 pin sub D socket C encoder end A 1 A 6 B 2 B 7 C 3 C 8 UB 9 GND 5 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 51 4 Installation Connecting UWS21B RS232 interface adapter 4 12 Connecting UWS21B RS232 interface adapter Part number Interf
159. n SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bid de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 166 Address List L Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu in
160. n of the inverters Always observe these notes even with inverters bearing the CE marking The manufacturer of the system or machine is responsible for maintaining the limits established by EMC leg islation Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measure grounding the unit Operating Instructions MOVIDRIVE MDX60B 61B Inverter 2 7 2 8 Safety Notes Safe disconnection Safe disconnection Operation The unit meets all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the re quirements for safe disconnection Systems with integrated inverters must be equipped with additional monitoring and pro tection devices if necessary according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Changes to the inverter using the operating software are permitted Do not touch live components or power connections immediately after disconnecting the inverters from the supply voltage because there may still be some charged capacitors Note the respective labels on the inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from th
161. n your PC e Switch on the supply voltage and if necessary the DC 24 V supply e Check that the default parameter settings are correct e g factory setting e Check the terminal assignment that has been set gt P60_ P61_ NOTE A group of parameter values is changed automatically at startup The description of parameter P700 Operating modes explains which parameters are affected by this step Refer to the MOVIDRIVE MDX60 61B System Manual section Parameters for the parameter description 80 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup C x 5 Startup with DBG60B keypad 5 3 Startup with DBG60B keypad General informa tion Required data Startup with the DBG60B keypad is only possible in VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS software The following data is required to ensure startup is successful e Motor type SEW or non SEW motor e Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor coso and rated speed e Rated mains voltage The following data is also needed for startup with a speed controller Encoder type and encoder resolution Startup parameter SEW encoder type Encoder type Encoder resolution AKOH HIPERFACE 128 AS1H ES1H AV1H AF1H HIPERFACE 1024 ES1S ES2S EV1S EH1S EF1H S
162. nductor with a cable cross section of 16 mm Supply system cable gt 35 mm AWG 2 Route a copper protective earth conductor with half the cable cross section of the supply system cable MOVIDRIVE B is designed for operation on TN and TT systems with a directly grounded star point Operation on voltage supply systems with a non grounded star point is permitted In this case SEW EURODRIVE recommends using earth leakage monitors with pulse code measurement for voltage supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor from mis tripping due to the ground capacitance of the inverter No EMC limits have been specified for interference emission in voltage supply systems without grounded star point IT systems Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Installation instructions for the basic unit Cable cross sec tions Supply cable Cable cross section according to rated input current Isuppiy at rat ed load Motor cable Cable cross section according to rated output current Iy Signal cables of basic unit terminals X10 X11 X12 X13 X16 One core per terminal 0 20 2 5 mm AWG 24 13 Two cores per terminal 0 25 1 mm AWG 23 17 Signal cables of terminal X17 and DIO11B terminal expansion board terminals X20 X21 X22 One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per term
163. ne cross section One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per terminal 0 25 1 mm AWG 22 17 CAN bus interface type DFC11B DFC11B option Communication profile SEW MOVILINK e CANopen CAN Layer 2 Number of process data words 1 10 process data words Baud rate Setting using parameter P894 125 kBaud 250 kBaud 500 kBaud 1 MBaud Connection technology Sub D9 plug connector X30 plug assigned to CIA standard or via terminal X31 Permitted line cross section X31 One core per terminal 0 20 2 5 mm AWG24 12 CAN Bus connection Two cores per terminal 0 25 1 mm AWG22 17 Terminating resistor 120 Q setting at DIP switch S1 R Addressing Setting via parameter P891 SBus MOVILINK or P896 CANopen Tools for startup MOVITOOLS software e DBG60B keypad 55728AXX 158 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Index 9 Index Numerics DEH21B 7 segment display error message szauate E EO 114 CONNECCION anane a a 64 Technical data o on nren 156 A Terminal description o on 64 Accessories set size 28 nneeeeeeeeeerrer renee 11 DER11B Arrangement of the option slots 1 0 0 54 Connection gis 2onis cp ad cctedl bite caatidnadeatidotecs 66 Assembly notes for size 6 n 20 Technical data aececi 157 Assignment of braking resistors chokes and filters Terminal description cccccccccecseteteeeeeseteenes 66 AC 230 V units sizes 1 to 4
164. nge exceeded Encoder at X15 turns faster than 6542 rpm 26 Encoder fault X15 defec tive card Error in the quadrant eval uation 27 Encoder fault defective encoder connection or encoder 28 Encoder fault X15 com munication error R8485 channel 29 Encoder fault X14 com munication error R8485 channel 30 Unknown encoder type at X14 X15 31 Plausibility check error Hiperface X14 X15 Increments have been lost 32 Encoder fault X15 Hiper face Hiperface encoder at X15 reports fault 33 Encoder fault X14 Hiper face Hiperface encoder at X14 reports fault 34 Encoder fault X15 Resolver Encoder connection or encoder is faulty Encoder cable or shield not connected correctly Short circuit broken encoder wire e Encoder defective Check encoder cable and shield for correct connection short circuit and open circuit 17 18 19 20 21 22 23 24 System error Immediate switch off Stack overflow error Stack underflow error External NMI error Undefined opcode error Protection fault oO AE DE a AE O Illegal word operand access error Illegal instruction access error Illegal external bus access error Inverter electronics disrupted possibly due to effect of EMC Check ground connections and shielding and correct if
165. nput according to configuration and wiring diagram Check wiring Check configuration of the DI4 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI5 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI6 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI7 binary input according to configuration and wiring diagram Check wiring Check configuration of the DI2 binary input according to configuration and wiring diagram Check wiring 34 35 Plausibility error speed detection The difference between the two speed sensors is higher than the configured speed cut off thresh old Check track again with the data of the encoder config uration Check the velocity sensor Use the SCOPE function to set speed signals so that they are congruent 36 37 Plausibility error position detection The difference between the two position signals is higher than the configured value Check track with the con figured data of the encoder setting Check position signal Are all signals connected correctly to the 9 pin encoder connector Check the encoder con nector for correct wiring Is the jumper between pin 1 and pin 2 on the 9 pin encoder connector closed SSI absolute encoder Use the SCOPE function to set positions
166. nstall the line filter close to the inverter but outside the minimum clearance for cooling Keep the length of the cable between the line filter and inverter to an absolute minimum and never more than 400 mm Unshielded twisted cables are sufficient Also use unshielded cables as the supply system lead SEW EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class C1 and C2 limits Shielded motor cable HD output choke option HF output filter option in operating modes VFC and U f Compliance with category C2 according to EN 61800 3 has been tested on a specified test setup SEW EURODRIVE can provide detailed information on request A WARNING This product can cause high frequency interferences in residential areas which can re quire measures for interference suppression Operating Instructions MOVIDRIVE MDX60B 61B Inverter 25 4 Installation Installation instructions for the basic unit HD output choke Install the output choke close to the inverter but outside the minimum clearance for cooling e For HD001 HDOO3 Route all three phases of the motor cable 1 through the output choke To achieve a higher filter effect do not route the PE conductor through the output choke MOVIDRIVE 1 62878AXX Figure 5 Connecting the HD001 HD003 output choke 1 Motor cable MOVIDRIV
167. of the main parameter group Activate parameter subgroup selection in the main parameter group by pressing the key The flashing cursor moves one position to the right Use the key or the key to select the required parameter subgroup The flashing cursor is positioned under the number of the parameter subgroup Activate parameter selection in the required parameter sub group by pressing the key The flashing cursor moves one position to the right Use the key or the key to select the desired parameter The flashing cursor is positioned under the third digit of the parameter number Press the key to activate the setting mode for the selected parameter The cursor is positioned under the parameter value Use the key or the key to select the desired parameter value Use the key Exit the setting mode by pressing the key The flashing cursor is positioned under the third digit of the parameter number again Use the key or the to select another parameter or go back to the parameter subgroup menu using the key Use the key or the to select another parameter sub group or go back to the main parameter group menu using the key Use the B key to return to the context menu Operating Instructions MOVIDRIVE MDX60B 61B Inverter PARAMETER MODE CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT 13 SPEED RAMPS
168. om tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6433 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew
169. onse time AOV1 AOV2 Voltage outputs DC 10 V 0 10 V Imax DC 10 mA short circuit proof and protected against external voltage to DC 30 V selection option parameter menu P64_ AOC1 AOC2 Current outputs DC 0 4 20 mA short circuit proof and pro tected against external voltage to DC 30 V selection option parameter menu P64 __ Resolution 5 ms 12 bit Binary inputs Isolated optocoupler PLC compatible EN 61131 X22 1 X22 8 DI1 D117 Internal resistance Ri 3 KQ lg DC 10 mA Sampling interval 1 ms DC 13 V 30 V 1 Contact closed Signal level DC 3 V 45V_ 0 Contact open Fulfills EN 61131 Function X22 1 X22 8 DI10 D117 Selection option Parameter menu P61_ Binary outputs X23 1 X23 8 DO1 D017 PLC compatible EN 61131 2 response time 1ms Signal level O DCOV 1 DC 24V Function X23 1 X23 8 DO10 D017 Selection option Parameter menu P63_ Imax DC 50 mA short circuit proof and protected against external voltage to DC 30 V Reference terminals X20 3 X21 3 X21 6 AGND Reference potential for analog signals Al21 AI22 AO_1 AO_2 DCOM Reference potential for binary inputs X22 1 X22 8 DI1 D117 X22 9 DGND Reference potential for binary signals reference potential for DC 24 11872AXX X22 10 V supply Voltage input X23 9 24VIN Supply voltage DC 24 V for binary outputs DO10 D017 Permitted li
170. op At11 CWidown n i H u3 stop ramp 05033BDE NOTE The motor is not energized in the event of controller inhibit DI 0 A motor with out brake will coast to standstill Operating Instructions MOVIDRIVE MDX60B 61B Inverter 91 E Startup Starting the motor Fixed setpoints The following table shows the signals that must be present on terminals X13 1 to X13 6 DIOS to DIGS when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints ee ed IPP x13 2 DI 1 X13 3 DI 2 X13 4 DI 3 X13 5 DI 4 X13 6 DIDS inhibit CW Stop CCW Stop Enable Stop n11 n21 n12 n22 Controller inhibit o X x x x x Stop 4 X x o x x Enable and stop a o o qe x x CW operation with n11 r 4 o me qe o CW operation with n12 siar zk o aan o nae CW operation with n13 q gr o s s As CCW operation with n11 mt 0 4 qe me o Travel diagram The following travel diagram is an example of how the drive is started with the wiring of terminals X13 1 X13 6 and the internal fixed setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 q Input DIOS Controller inhibit g nq Input DI 1 CW stop g nq Input DI 2 CCW stop g Input DI 3 a Enable stop g nq Input DI 4 n11 n21 g 4H Input DIOS n12 n22 o
171. or Suberror Code Designation Ree Code Designation Possible cause Measure 58 Plausibility error SIN COS Incorrect encoder type con e Check the encoder con 59 encoder connection nected nection Check the encoder con 60 nection jumper between 61 pin 1 and pin 2 62 Plausibility error SSI Phase error of the incremental Check the encoder con 63 encoder connection or sin cos encoder nection e Replace the defective encoder 64 Plausibility error SSI Connected encoder type does e Check the encoder con 65 encoder connection not correspond to the configura nection tion e Check connected encoder 66 Plausibility error SSI lis 67 tener encoder connection 68 Faulty switching of the LOSIDE driver DO2_M 69 Faulty switching of the HISIDE driver DO2_P 70 Faulty switching of the LOSIDE driver DOO_M DC 0 V short circuit at the out mp a Check wiring at the output 71 Faulty switching of the put HISIDE driver DOO_P 72 Faulty switching of the LOSIDE driver DO1_M Rapid stop 73 Faulty switching of the 109 DCS alarm Warning P HISIDE driver DO1_P 74 Watchdog undervoltage DC 0 V short circuit at on of the test for LOSIDE driver DC 0 V outputs lt Check wiring at the outputs 75 Watchdog undervoltage DC 24 V short circuit at on of test for HISIDE driver the DC 24 V outputs 76 CCW and CW monitoring 77 in DMC module activated simultaneously 78 CCW and CW monitoring Only one direction of rotation 79 range of the OLC activated
172. ounding screw M4x8 or M4x10 16 S11 DIP switch S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter 13 14 3 4 Unit Design Size 2S Size 2S MDX61B 5A3 AC 400 500 V units 0055 0075 13 12 11 10 9 8 62712AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link connection Uz Uz and PE connection 3 Memory card 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 Shield clamp for signal cables and PE connection 9 X2 Motor connection 4 U 5 V 6 W 10 X17 Signal terminal strip for safety contacts for safe stop 11 X10 Signal terminal strip for binary outputs and TF TH input 12 X16 Signal terminal strip binary inputs and outputs 13 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 14 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Signal terminal strip system bus SBus 16 Threaded hole for grounding screw M4x8 or M4x10 17 S11 DIP switch S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design 3 Size 2 3 5 Size2 MDX61B 5A3 AC 400 500 V units 0110 MDX61B
173. output for incremental encoder sim X14 2 sin signal track B K2 ulation X14 3 Signal track C KO X14 4 DATA oe oe Connection page 69 to page 72 X14 5 6 Reserved lles X14 7 switch over x fes X14 8 Reference potential DGND jse The pulse count of the incremental X14 9 cos Signal track A K1 encoder simulation is always 1024 X14 10 sin Signal_track B K2 pulses per revolution X14 11 Signal track C KO Fs X14 12 DATA X14 13 14 Reserved X14 15 DC 12 V tolerance range DC 10 5 13 V 9 max load DC 650 mA x X15 Resolver input X15 1 sin S2 X15 2 cos S1 X15 3 Ref R1 X15 4 N C X15 5 Reference potential TF TH KTY X15 6 sin S4 59240AXX X15 7 cos S3 X15 8 Ref R2 X15 9 TF TH KTY connection STOP The connections on X14 and X15 must not be installed or removed during operation Electrical components in the encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 2 il NOTES IfX14 is used as an incremental encoder simulation output the switch over X14 7 must be jumpered with DGND X14 8 e The DC 12 V supply voltage from X14 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage
174. perating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B electronics data 8 5 MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data X11 1 X11 5 Power supply for setpoint input REF1 DC 10 V 5 0 Imax DC 3 mA REF2 DC 10 V 0 5 Imax DC 3 mA Reference voltages for setpoint potentiometer Setpoint input n1 X11 2 X11 3 differential input Operating mode AI11 Al12 Resolution Internal resistance AI11 Al12 Voltage or current input can be set with S11 and P11_ sampling interval 1 ms Voltage input n1 DC 0 10 V or DC 10 V 0 10 V 12 bit Ri 40 KQ external voltage supply Ri 20 KQ supply from REF1 REF2 Current input n1 DC 0 20 mA or DC 4 20 mA 11 bit Rj 250 Q Internal setpoints Parameter set 1 n11 n12 n13 6000 0 6000 min Parameter set 2 n21 n22 n23 6000 0 6000 min Time ranges of the speed ramps at An 3000 min 1 Ramp t11 t21 Up 0 2000 s Down 0 2000 s 2 Ramp t12 t22 Up down 0 2000 s Stop ramp t13 t23 Down 0 0 20 s Emergency ramp t14 t24 Down 0 0 20 s Motor potentiometer t3 Up 0 2 0 50 s Down 0 2 0 50 s Auxiliary voltage output X13 8 X10 8 VO24 Vout DC 24 V maximum current carrying capacity Imax DC 400 mA External voltage supply X10 9 VI24 Un DC 24 V 15
175. perating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Connecting the encoder and resolver On the Connect the shield on the encoder resolver side at the respective grounding clamps gt encoder resolver following figure When using an EMC screw fitting apply the shield over a wide area in the cable gland For drives with a plug connector connect the shield on the encoder plug 55513AXX Prefabricated SEW EURODRIVE offers prefabricated cables for connecting encoders resolvers We cables recommend using these prefabricated cables Operating Instructions MOVIDRIVE MDX60B 61B Inverter 59 60 Installation Terminal description of the DEH11B option HIPERFACE and connection 4 17 Terminal description of the DEH11B option HIPERFA CE and connection Part number DEH11B HIPERFACE encoder card 824 310 7 NOTES The HIPERFACE encoder card type DEH11B option is only possible in conjunc tion with MOVIDRIVE MDX61B not with MDX60B e The DEH11B option must be plugged into the encoder slot Front view of Description Terminal Function DEH11B cere X14 Input for external encoder or X14 1 COS signal track A K1 DEH11B output for incremental encoder X14 2 SIN signal track B K2 simulation X14 3 Signal track C KO X14 4 DATA ge a
176. possible route and make sure it is grounded over a wide area at both ends Ground one end of the shield via a suppression ca pacitor 220 nF 50 V to avoid ground loops If using double shielded cables ground the outer shield on the inverter end and the inner shield on the other end 60028AXX Figure 4 Correct shield connection using metal clamp shield clamp or cable gland Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Installation instructions for the basic unit You can also use grounded sheet metal ducts or metal pipes to shield the ca bles Route the power and signal cables separately Ground the inverter and all additional units to ensure high frequency compati bility wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel NOTES MOVIDRIVE B is a product with restricted availability in accordance with EN 61800 3 It may cause EMC interference In this case the operator may need to im plement appropriate measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE NF line filter Interference emis sion category The NF line filter option can be used to maintain the class C1 limit for MOVIDRIVE MDX60B 61B units size 0 to 5 Do not switch between the line filter and MOVIDRIVE MDX60B 61B I
177. ption card can be installed in MOVIDRIVE MDX61B sizes 0 to 6 Only SEW EURODRIVE staff may install or remove the DEH21B option for MOVIDRIVE MDX61B size 0 e The DEH21B option card must be plugged into the encoder slot e The DC 24 V power supply of an encoder connected to X62 is ensured when X60 is supplied with DC 24 V Observe chapter Project Planning chapter in the MOVIDRIVE MDX60B 61B system manual Front view of DEH21B Description Terminal Function X62 Connection absolute X62 1 Data DEH21B encoder X62 2 Reserved X62 3 Cycle X62 4 Reserved _ X62 5 DGND ae o X62 6 Data SIl X62 7 Reserved iy X62 8 Pulse X62 9 DC 24 V output 2 Ef X60 Power supply X60 1 24VIN x lt 2 X60 2 DGND KA X15 Motor encoder input X15 1 COS signal track A K1 150 28 X15 2 SIN signal track B K2 w go X15 3 Signal track C KO giles X15 4 DATA of X15 5 Reserved Q2 of X15 6 Reference potential TF TH KTY X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 See X15 11 Signal track C KO 62700AXX X15 12 DATA X15 13 Reserved X15 14 TF TH KTY connection X15 15 DC 12 V tolerance range DC 10 5 13 V max load X15 15 DC 650 mA STOP tion Encoders connected to X15 and X62 must not be installed or removed during opera Electrical components in th
178. r 15 minutes e Stage 3 AC 420 V for 15 minutes e Stage 4 AC 500 V for 1 hour AC 230 V units e Stage 1 AC 170 V for 15 minutes e Stage 2 AC 200 V for 15 minutes e Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Operating Instructions MOVIDRIVE MDX60B 61B Inverter 127 Service Disposal 7 5 Disposal Dispose of materials separately in accordance with the current regulations in force for example e Electronics scrap circuit boards e Plastic housing e Sheet metal Copper 128 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Technical Data and Dimension Drawings CE marking UL approval and C Tick 8 Technical Data and Dimension Drawings 8 1 CE marking UL approval and C Tick CE marking CE UL cUL GOST R C Tick e Low voltage directive MOVIDRIVE MDX60B 61B inverters comply with the regulations of the Low Voltage Directive 200695EC Electromagnetic compatibility EMC MOVIDRIVE inverters and regenerative power supply units are designed for use as components for installation in machinery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the instal lation instructions are complied with they satisfy the appropriate requirements for CE marking of the entire machine system in which
179. r controller shield and make sure it is connected over a wide area at both ends Cable length e The permitted total cable length depends on the baud rate setting of the SBus P884 125 kbaud gt 320 m 1050 ft 250 kbaud gt 160 m 525 ft 500 kBaud gt 80 m 260 ft 1000 kbaud gt 40m 130 ft Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Connecting the RS485 interface Terminating resis e Switch on the system bus terminating resistor S12 ON at the start and end of the tor system bus connection Switch off the terminating resistor on the other units S12 OFF STOP There must not be any potential displacement between the units connected with the SBus This may affect the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead 4 10 Connecting the RS485 interface The RS485 interface X13 ST11 ST12 can be used for connecting max 32 MOVIDRIVE units e g for master slave operation or 31 MOVIDRIVE units and a master control system PLC The baud rate is set to 9 6 baud by default Wiring diagram of the RS485 interface X13 gt jojo 54535AXX Cable specificat
180. rcurrent relay can be connected using a shielded 2 core cable as an alternative to a bimetallic relay Flat type braking resistors have internal thermal overload protection fuse which cannot be replaced Install the flat type braking resistors together with the appro priate touch guard The connection leads to the braking resistors carry a high pulsed DC voltage during rated operation A WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P ated Risk of burns and fire Choose a suitable installation location Braking resistors are usually mounted on top of the control cabinet Do not touch the braking resistors Binary inputs binary outputs EMC compliant installation The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof and protected against external volt age to DC 30 V External voltages gt DC 30 V can cause irreparable damage to bi nary outputs All cables except for the supply system lead must be shielded As an alternative to the shielding the option HD output choke can be used for the motor cable to achieve the emitted interference limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest
181. re and confirm your entry using the key e Use the key to return to the context menu In the context menu select the ADD Pxxx menu item xxx is the parameter you selected previously Use the 4 key The selected parameter is stored in the user menu Proceed in this order to delete parameters from the user menu e Use the key to call up the context menu Select the USER MODE menu item e Select the parameter that is to be deleted Use the key e Use the key to return to the context menu In the context menu select the DE LETE Pxxx menu item xxx is the parameter you selected previously Use the key The selected parameter is deleted from the user menu The wake up parameter is the parameter that is displayed when the DBG60B is switched on The factory setting for the wake up parameter is the basic display You can select which parameter should be the wake up parameter The following options can be used as the wake up parameter e Parameter Parameter mode e Parameter from the user menu User menu e H variable Variable mode e Basic display Operating Instructions MOVIDRIVE MDX60B 61B Inverter Ge SS Operation Memory card lt IPosPlus Proceed as follows to save a wake up parameter e First select the required parameter in parameter mode In the context menu select the XXXX WAKE UP PARAM menu item XXXX is the selected wake up parameter Use the key MOVITOOLS is
182. required to program IPOSP S You can only use the DBG60B keypad to edit or change IPOSP S variables H__ The IPOSPUs program is also stored in the DBG60B keypad when it is saved and is consequently also transferred when the parameter set is copied to another MOVIDRIVE unit Parameter P931 can be used to start and stop the IPOSPlus program from the DBG60B keypad 6 4 Memory card Notes on repla cing the memory card The pluggable memory card is installed in the basic unit The basic data is stored on the memory card and is always up to date If a unit has to be replaced the system machine can be operated again quickly without a PC and data backup simply by replugging the memory card You can install as many option cards as required 52335AXX Figure 34 MDX60B 61B memory card e Only plug in the memory card when the MOVIDRIVE B unit is switched off e You can install the memory card from the original unit in a new inverter The following combinations are permitted Original unit MOVIDRIVE MDX60B 61B New inverter MOVIDRIVE MDX60B 61B 00 00 or OT OT OT The same options that were available in the original unit must be installed in the new inverter If this is not the case the error message 79 HW configuration hardware configu ration appears You can remedy the error by calling up the DELIVERY CONDI TION menu item from the context menu P802 factory setting This resets the
183. rface X DFS11B Profibus fieldbus interface with x PROFIsafe safe stop DFS12B Profibus fieldbus interface with x PROFIsafe DFS21B PROFINET IO fieldbus Interface with xX PROFIsafe Safe Stop DCS21B Safety monitor X 31B DIO11B I O expansion xX x DRS11B Phase synchronous operation X DIP11B SSI encoder interface X DHP11B User programmable MOVI PLC X basic controller DHE41B User programmable MOVI PLC X x advanced controller DHF41B User programmable MOVI PLC X advanced controller DHR41B User programmable MOVI PLC X advanced controller DHP11B DHP11B OST11B RS485 interface OST11B DHP11B DHP11B OST11B only in combination with DHP11B OST11B 1 When fieldbus slot is not available 2 When encoder slot is not available Operating Instructions MOVIDRIVE MDX60B 61B Inverter 56 Installation Installing and removing options cards 4 15 Installing and removing options cards NOTES e For MOVIDRIVE MDX61B size 0 only SEW EURODRIVE is authorized to install or remove option cards You can install or remove the option cards yourself for MOVIDRIVE MDX61B sizes 1to6 Before you begin Read the following notes before installing or removing an option card STOP Electrostatic charge Damage to electronic components e Disconnect the inverter from the power Switch off the DC 24 V and the supply volt age Take appropriate measures to
184. ry card 16 Threaded hole for grounding screw M4x8 or M4x10 17 X17 Signal terminal strip for safety contacts for safe stop 18 X2 Motor connection U V W and PE connection separable 19 X3 Braking resistor connection R R and PE connection separable 20 Power shield clamp for motor connection and braking resistor connection Operating Instructions MOVIDRIVE MDX60B 61B Inverter Unit Design 3 Size 1 3 3 Size MDX61B 5A3 AC 400 500 V units 0015 0040 MDX61B 2A3 AC 230 V units 0015 0037 4 gt R JR 9 a 5 7 S DE g 5 D i S t D 1 a 3 p 3 i E a S if eL 62711AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 separable 2 X4 Connection for DC link connection Uz Uz separable 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection separable 7 Shield clamp for signal cables and PE connection 8 X2 Motor connection 4 U 5 V 6 W and PE connection separable 9 X17 Signal terminal strip for safety contacts for safe stop 10 X10 Signal terminal strip for binary outputs and TF TH input 11 X16 Signal terminal strip binary inputs and outputs 12 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 13 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 Signal terminal strip system bus SBus 15 Threaded hole for gr
185. ry setting 9 9 Limit switch contacted A 10 Technology Option c 12 IPOSPS reference travel d 13 Flying start E 14 Adjust encoder F 11 Error display flashing H Manual operation t 16 Inverter is waiting for data U 17 Safe Stop active e blinking dot IPOSPS program is running Flashing display STOP via DBG60B 41 49 RAM defective A WARNING Incorrect interpretation of display U Safe stop active Severe or fatal injuries The display U Safe stop active is not safety related and may not be used as a safety function 106 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Operation gt ANZ Information messages lt DBG60B keypad Basic displays 0 00rpm 0 000Amp CONTROLLER INHIBIT 0 00rpm 0 000Amp NO ENABLE 950 00rpm 0 990Amp ENABLE VFC NOTE 6 VALUE TOO HIGH ERROR DEL Quit 9 STARTUP 6 2 Information messages Display when X13 1 DI CONTROLLER INHIBIT 0 Display for X13 1 DI CONTROLLER INHBIT 1 and dis abled inverter ENABLE STOP 0 Display for enabled inverter Information message Error display Information messages on the DBG60B ca 2 s long or in MOVITOOLS SHELL mes sage can be acknowledged No Texto Description DBG60B SHELL P 1 ILLEGAL INDEX Index addressed via interface not available Attempt to execute a non
186. see section Installing the DLB11B touch guard The DLB11B must be connected to power terminals that are not connected The DLB11B does not have to be connected to the PE terminals If neither of the conditions is fulfilled the degree of protection is IP10 The DLB11B 12 pieces included in the scope of delivery is available via the part number 0823 111 7 Proceed as follows when installing the DLB11B touch guard Figure Power terminal with connected power cable with a cable cross section of lt 35 mm AWG2 Remove the plastic saddle 1 and push the DLB11B touch guard 3 on the respec tive stud 2 of the power terminal Make sure that the cable output is straight Install the cover for the power terminals Figure Il Power terminal without connected power cable Push the DLB11B touch guard 1 on the respective stud 2 Install the cover for the power terminals 63208AXX 63206AXX 1 Plastic saddle 1 Touch guard 2 Terminal stud 2 Terminal stud 3 Touch guard properly installed 3 Touch guard properly installed For additional information on the X1 X2 X3 and X4 power terminals refer to chapter Technical Data Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation Touch guard power terminals Sizes 4 6 For MOVIDRIVE size 4 AC 500 V units MDX61B0370 0450 AC 230 V units MDX61B0220 0300 size 5 MDX61B0550 0750 and size 6 MDX61B0900 1100 1320 two touch guards w
187. sembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200 SK 83554 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Address List 1 Slovakia Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape
188. ses 830 Response EXT ERROR Emergency stop malfunction The following error responses can 831 Response FIELDBUS TIMEOUT Rapid stop warning be programmed No reaction e display error e imm 832 Response MOTOR OVERLOAD Emergency stop malfunction stop malf e emerg stop malf e 833 Response RS485 TIMEOUT Rapid stop warning rapid stop malf e Rapid stop warng e 834 LAG ERROR response Emergency stop malfunction emerg stop warng e rapid stop warng 835 Response TF sensor SIGNAL No response 836 837 Response SBus TIMEOUT 1 2 Emergency stop malfunction 838 SW limit switch Emergency stop malfunction 84_ Reset behavior 840 Manual reset oan 841 Auto reset ay 842 Restart time 1 3 30s 85_ Scaling actual speed value 850 Scaling factor numerator 1 65535 851 Scaling factor denominator 1 65535 Can only be set using MOVITOOLS 852 User travel unit rpm 86_ Modulation 4 kHz 860 861 PWM frequency 1 2 VFC at 16 kHz 862 863 PWM fix 1 2 me 4 kHz 864 PWM frequency CFC 8 kHz 16 kHz Operating Instructions MOVIDRIVE MDX60B 61B Inverter 103 5 104 C 3D Startup Complete parameter list Name Setting range Par Selectable par F A Comment 5 t t Parameter set 1 2 actory seting 87_ Process data description 870 Setpoint description PO1 Control word 1 The following PO assignment
189. ss Centrum Praha Fax 420 220121237 Lu n 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http Awww copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251
190. start represents a danger to people or units Perform a manual reset Inverter is waiting for data If the inverter is controlled via a communication interface fieldbus RS485 or SBus and the power was switched off and back on again or an error reset was performed then the enable remains ineffective until the inverter receives valid data again via the interface which is monitored with a timeout Operating Instructions MOVIDRIVE MDX60B 61B Inverter 113 Service Error messages and list of errors 7 2 Error messages and list of errors Error message in The error code is shown in a 7 segment display The following display sequence is used 7 segment dis e g error code 100 play m Lg Flashes ca 1s en HJ Display off ca 0 2 s E LI Hundreds if available ca 1 s ba DER Display off ca 0 2 s m Lt Tens ca 1 s en HJ Display off ca 0 2 s e S Ones ca 1 s fr Ut Display off ca 0 2 s 59208AXX Following a reset or if the error code resumes the value 0 the display switches to the operating display Display suberror The suberror code is displayed in MOVITOOLS as of version 4 50 or in the DBG60B code keypad 114 Operating Instructions MOVIDRIVE MDX60B 61B Inverter Service Error messages and list of errors Error list The factory set error response appears in the Response P
191. ted output current In AC 105A AC 130A at Vmains 3 x AC 400 V Continuous output current 125 Iy Ip at Umains 3 x AC 400 V with fowy 4kHz AC 131A AGE Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpyy 8 kHz AC 105A AC 130A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 6Q 4Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 1700 W 2000 W Cooling air consumption 360 m h Weight 35 kg 77 Ib Dimensions WxHxD 280 mmx610 mm x 330 mm 11 0 in x24 0 inx13 0 in M10 bolt with nut Unit terminal cross section X1 X2 X3 X4 Max 70 mm Press cable lug DIN 46235 Tightening torque 14 Nm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwp 4 kHz MDX61B Standard version 0550 503 4 00 0750 503 4 00 Part number 827 969 1 827 9705 MDX61B Application version 0550 503 4 0T 0750 503 4 0T Part number 827 988 8 827 989 6 e Constant load Recommended motor power Pmot 55 kW 74 HP
192. terminal strip for binary inputs and RS485 interface 15 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Signal terminal strip system bus SBus 17 S11 DIP switch S14 18 Threaded hole for grounding screw M4x8 or M4x10 19 XT Slot for DBG60B keypad or UWS21B serial interface 20 7 segment display 21 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Inverter 17 Unit Design Size 5 3 8 Sizes MDX61B 503 AC 400 500 V units 0550 0750 62716AXX 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz and PE connection 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Shield clamp for signal cables 11 X17 Signal terminal strip for safety contacts for safe stop 12 X10 Signal terminal strip for binary outputs and TF TH input 13 X16 Signal terminal strip binary inputs and outputs 14 X13 Signal terminal strip terminal strip for binary inputs and RS485 interface 15 X11 Signal terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Signal terminal strip system bus SBus 17 S11 DIP switch S14 18 Threaded hole for grounding screw M4x8 or M4x10 19 XT Slot for DBG60B keypad or UWS21B serial interface 20 7 segment display
193. they are installed on the basis of the EMC Directive 89 336 EEC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with limit classes C1 or C2 has been tested on a specified test setup SEW EURODRIVE can provide detailed information on request The CE mark on the nameplate indicates conformity with the low voltage directive 2006 95 EC We can provide a declaration of conformity on request UL cUL approval USA and the GOST R certificate Russia have been approved for the entire MOVIDRIVE unit series CUL is equivalent to CSA approval C Tick approval has been granted for the entire MOVIDRIVE range of units C Tick certifies conformity with ACMA Australian Communications and Media Authority stan dards Operating Instructions MOVIDRIVE MDX60B 61B Inverter 129 130 Technical Data and Dimension Drawings General technical data General technical data The following table lists the technical data applicable to all MOVIDRIVE MDX60 61B inverters regardless of their type version size and performance MOVIDRIVE MDX60B 61B All sizes Interference resistance Complies with EN 61800 3 Interference emission with EMC compliant installation Sizes 0 to 6 meet EN 61800 3 Sizes 0 to 5 According to limit value class C1 to 61800 3 with a corre sponding line filter Sizes 0 1 and 2 in
194. tializati Immediate 3 or parameters set incor till tb t ni alizalon witch off 10 Error setting the flash pro rectly n E e Ka tection Option card not in contact sere ine Oplon card Col rectly 11 Data bus error during RAM with backplane bus check 12 Parameter setting error synchronous operation internal synchronous operation 46 System bus 2 Rapid stop 0 Timeout system bus CAN2 Error during communication via Check system bus connection timeout P system bus 2 47 System bus 1 Rapid stop 0 Timeout system bus CAN1 Error during communication via Check system bus connection timeout P system bus 1 Only with DRS11B e Check encoder signals of e Encoder signal from mas master synchronous 48 Hardware Immediate 0 Hardware synchronous ter synchronous encoder encoder DRS switch off operation faulty e Check encoder wiring e Hardware required for syn e Install a new synchronous chronous operation is faulty operation card plus sa IPOS operating Check serial connection to 3 external control 77 POS control No response g invalid control word IPOs An attempt was made to set Check write values of word P an invalid automatic mode a extemal contac Serna COO for pore P916 BUS RAMP is set i Only in IPOSP 4S operating ae si A mode e Check the user program 78 IPOS SWilimit No response 0 Software limit Switch Programmed target position is Check position of the soft switch P reached ce ale 2 ou
195. tion HIPERFACE encoder AV1H e High resolution sin cos encoders with signal voltage 1 Vss e Encoder with signal level to RS422 SEW encoders with DC 24 V voltage supply max DC 180 mA are connected directly to X14 These SEW encoders are then powered by the inverter SEW encoders with a DC 5 V voltage supply must be connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 Connect the HIPERFACE encoder AV1H as follows AV1H aooo 2 a a COS3 RD ee F REFCOS 4 BU r 5 SIN 5YE gt REFSIN 6 GN Eas DATA 8BK i 7 DATA 7 VT olee Us 12RDBU _ E alia L 11GYPK_ Dei Se ta ani SY 15 08 i l PK a 54332BXX Figure 22 Connecting the HIPERFACE encoder AV1H to DEH11B DER11B as external encod er Part numbers of the prefabricated cables e For fixed routing 818 015 6 e For cable carrier routing 818 165 9 Part numbers of the prefabricated extension cables e For fixed routing 199 539 1 e For cable carrier routing 199 540 5 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 69 4 Installation Connecting an external encoder You may still connect HIPERFACE encoders via a prefabricated cable with conductor end sleeves max 100 m 330 ft ee Cosa ee ee REFCOS BU Ce SIN YE 4 i i 2 el REFSIN GN 2s DATA BK e DATA VT lies H ji i
196. tside travel range delimited by ware limit switches software limit switches The following items do not match anymore after having replaced the memory card Deviating hardware config Power Ensure identical hardware or Hardware Immediate A e Rated voltage 79 confiauration switch off 0 uration when replacing the Variant identification restore factory setting param 9 memory card eter factory setting Unit series Technology or standard ver sion e Option cards 80 RAM test Immediate 0 RAM test error Internal unit fault RAM defec Contact SEW Service switch off tive Only in VFC hoist operating mode e Check startup data and The motor could not be supplied perform new startup if with the correct amount of cur necessary oe rent during the pre magnetizing Check connection 81 Start condition immediate 0 Error start condition at time between inverter and switch off VFC hoist e Rated motor power too motor small in relation to rated e Check cross section of inverter power motor cable and increase if Motor cable cross section necessary too small Onyi VEC hoist operating Check connection Two or all output phases between invertef and 82 Open output Immediate 0 Output open with VFC interrupted motor P P switch off hoist pled e Check startup data and Rated motor power too small in relation to rated inverter power perform new startup if necessary Operating Instructions
197. tup with DBG60B keypad A HAZARD Parameter settings incorrect due to unsuitable data sets Severe or fatal injury Make sure that the data set you copy is suitable for the application Setting parame ters e Enter parameter settings that differ from the factory setting in the parameter list page 95 Inthe case of non SEW motors set the correct brake application time P732 P735 e For starting the motor refer to the Starting the motor section page 91 e With A connection and transition point at 87 Hz Set parameter P302 312 Maxi mum speed 1 2 to the value for 87 Hz e Activate encoder monitoring for TTL and sin cos encoders P504 ON Encoder monitoring is not a safety function Proceed in this order to set the parameters e Call up the context menu using the key In the context menu select the PARAMETER MODE menu item Confirm your selection using the key The flashing cursor under the parameter number indicates that the keypad is in parame ter mode e Use the key to change to edit mode The flashing cursor disappears e You can use the key or the key to select or set the correct parameter value e Use the key to confirm the selection or setting e Use the key to return to the parameter mode The flashing cursor appears again e Use the t key to select the next parameter Operating Instructions MOVIDRIVE MDX60B 61B Inverter Startup qu 5
198. ug connector DS56 Intercontec type ASTA021NNO0O0 10 000 5 000 Terminal pin Description Core color in prefabricated cable 1 Ref Pink PK Reference 2 Ref Gray GY 3 cost red RD Cosine signal 4 COs blue BU 5 sin yellow YE Sine signals 6 sin green GN 3 TE ATKI Brown BN violet VT Motor protection 10 TF TH KTY White WH black BK in the plug connectors Operating Instructions MOVIDRIVE MDX60B 61B Inverter The resolver signals have the same numbering on the 10 pin Phoenix terminal strip and 68 Installation Connecting option DER11B resolver Connection Connect the resolver as follows i max 100 m ji CM71 112 7 Ref PK A eee 5 ERs X15 pss 2 Ref GY B 3 cCos RD i i 2 4 cos BU ri 7 5 sin YE it 1 6 sin GN ei 6 7 N C i i ig 8 N C Lieti 5 9 TF TH KTY BN i4 10 TF TH KTY WH pe 2 i VT it BK er 1 Plug connector 2 Terminal strip 54331BXX Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation A Connecting an external encoder 4 20 Connecting an external encoder External encoder Voltage supply HIPERFACE encoder connec tion The following external encoders can be connected to connector X14 of the DEH11B op tion and the DER11B op
199. up fuse of the respective inverter Only use UL approved fuses MOVIDRIVE Max supply current Max supply voltage Fuses MDX60B 61B 5_3 0005 0008 0011 0014 AC 5000 A AC 500 V AC 15A 600 V 0015 0022 0030 0040 AC 10000 A AC 500 V AC 35 A 600 V 0055 0075 AC 5000 A AC 500 V AC 60 A 600 V 0110 AC 5000 A AC 500 V AC 110 A 600 V 0150 0220 AC 5000 A AC 500 V AC 175 A 600 V 0300 AC 5000 A AC 500 V AC 225 A 600 V 0370 0450 AC 10000 A AC 500 V AC 350 A 600 V 0550 0750 AC 10000 A AC 500 V AC 500 A 600 V 0900 AC 10000 A AC 500 V AC 250 A 600 V 1100 AC 10000 A AC 500 V AC 300 A 600 V 1320 AC 10000 A AC 500 V AC 400 A 600 V Operating Instructions MOVIDRIVE MDX60B 61B Inverter Installation UL compliant installation AC 230 V units MOVIDRIVE Max supply current Max supply voltage Fuses MDX61B 2_3 0015 0022 0037 AC 5000 A AC 240 V AC 30 A 250 V 0055 0075 AC 5000 A AC 240 V AC 110 A 250 V 0110 AC 5000 A AC 240 V AC 175 A 250 V 0150 AC 5000 A AC 240 V AC 225 A 250 V 0220 0300 AC 10000 A AC 240 V AC 350 A 250 V NOTES e Use only tested units with a limited output voltage Umax DC 30 V and limited output current I lt 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIDRIVE
200. ut 622 Binary output DO 3 IPOS output put stage on e 623 Binary output DO 4 IPOS output rotating field on e brake rel e 624 Binary output DO 5 IPOS output brake engaged e motor standstill e parameter set speed Reference e 63_ Binary outputs option speed window e nom act val comp e 630 Binary output D0O1 No function current reference e imax signal e motor 631 Binary output DO11 No function utilization 1 e motor utiliz 2 e DRS prewarn e DRS lag error e 632 Binary output DO12 No function DRS slave in pos IPOS in position e 633 Binary output D013 No function IPOS reference e IPOS output e 634 Binary output D014 No function NROS malfunctions reserved sexe current limit e LSM commutation e S 635 Binary output DO15 No function pattern e safe stop 636 Binary output DO16 No function 637 Binary output DO17 No function 64_ Optional analog outputs 640 Analog output AO1 Actual speed The following functions can be pro 641 Scaling AO1 10 0 1 10 grammed l No function e ramp input setpoint 642 Operating mode AO1 OFF 10 10 V O 20 mA 4 20 mA speed e actual speed e 643 Analog output AO2 Output current actual frequency e output current e 644 Scaling AO2 10 0 1 10 active current e unit utilization e IPOS a output e relative torque e 645 Operating mode AO2 OFF 10 10V 0 20mA 4 20 MA IPOS output 2 Operating Instructions MOVIDRIVE MDX60B 61B Inverter 5 101
201. y outputs Operating status 5 DC 24 V output gt vO24 8 It 0 Inverter not ready Reference pot binary signals _DGND_ 9 4 DGND Ls N71 1 Controller inhibit active Pe RS485 _ST11_ 10 it 2 No enable RS485 ST12 11 Lei I 3 Standstill current X16 el 4 VFC operation No function t pige 1 5 n control No function e DI 7 2 i IPOS output gt DO 3 3 1 i e IPOS output gt Dogs 4 1 OIECONMOL IPOS output DO 5 5 ty 8 Factory setting Reference pot binary signals DGND 6 1 9 9 Limit switch contacted 1 7 n A Technology option X10 EI c IPOS reference travel Iput TEYTHYKTYE lt T1 i a 2 Reference pot binary signals DGND 2 A E rey fe 1 d Flying start a Iprake gt f pB g 3 4 4 4 H K12 E Calibrate encoder S 2 Relay contaci DO 1 C 4 EE AC 3 6 oO eady i m F Fault display S Relay NO contact DO 1 NO 5 i H Manual operation S Relay NC contact DO 1 NC 6 Li 1 t Waiting for data ea 2 iFault _Do 2 7 Pe U Safe stop active a 35 DC 24 V output _VO24 8 rt ait IPOS program g G3 x e 2 DC 24 V input VI24 9 ryt UD Runnning flashing ra asta Reference pot DGND 10 fel t x gr Qs e binary signals 1 1 Connect external DC 24 V supply dot 2 I en CN i Eee A Se ee bay i Q S g 5 5 5 2 H oe depending on the options used oS esarags 1 1 MOVIDRIVE electronics data S gt w VB
202. ystem and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwp 4 kHz MDX61B Standard version 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number 827 957 8 827 958 6 827 959 4 827 960 8 MDX61B Application version 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number 827 9756 827 976 4 827 977 2 827 978 0 E Constant load Recommended motor power 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 4 HP Pmot Variable torque load or constant load without overload _ Recommended motor power Pmot 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 4 HP 5 5 kW 7 4 HP Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Inverter 133 134 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 2S 2 AC 400 500 V units MOVIDRIVE MDX61B 0055 5A3 4 0_ 0075 5A3 4 0_ 0110 5A3 4 0_ Size 2s 2 INPUT Rated supply voltage to EN 50160 Vsupply 3 x AC 380 V 500 V Supply frequency fsupply 50 Hz 60 Hz 5 Rated supply current Isupply100 AC 11 3 A AC 14 4 A AC 21 6 A at Vmains 3 x AC 400 V 125 AC 14 1 A AC 18 0 A AC 27 0 A OUTPUT Apparent output power Sn 8 7 kVA 11 2 kVA 16 8
203. ystem bus low X11 1 REF1 DC 10 V max DC 3 mA for setpoint potentiometer X11 2 3 Al11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11_ S11 X11 4 AGND Reference potential for analog signals REF1 REF2 Al AO X11 5 REF2 DC 10 V max DC 3 mA for setpoint potentiometer X13 1 DIDS Binary input 1 with fixed assignment Controller The binary inputs are electrically isolated by X13 2 DI 1 inhibit optocouplers X13 3 DI 2 Binary input 2 factory setting to CW stop e Selection options for binary inputs 2 to 6 DI 1 X13 4 DI 3 Binary input 3 factory setting to CCW stop DI 5 gt Parameter menu P60_ X13 5 DIG4 Binary input 4 factory setting to Enable Stop X13 6 DI 5 Binary input 5 factory setting to n11 n21 Binary input 6 factory setting to n11 n22 X13 7 DCOM Reference for binary inputs X13 1 to X13 6 DI DI 5 and X16 1 X16 2 DI 6 DI 7 e Switching binary inputs with DC 24 V external voltage Connection X13 7 DCOM must be connected to the reference potential of the external voltage Without jumper X13 7 X13 9 DCOM DGND gt Isolated binary inputs With jumper X13 7 X13 9 DCOM DGND gt Non isolated binary inputs e The binary inputs must be switched with DC 24 V from X13 8 or X10 8 VO24 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switch
204. z AC 275A PORES ES Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC 22 A AC 29A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 9 150 adjustable Minimum permitted braking Rgrmin 12Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 300 W 380 W Cooling air consumption 80 m h Weight 5 9 kg 13 Ib Dimensions WxHxD 135 mm x 315 mm x 285 mm 5 31 in x12 4 in x11 2 in M4 screw and washer assembly with terminal clip Unit terminal cross section X1 X2 X3 X4 4 mm conductor end sleeve DIN 46228 6 mm crimp cable connector DIN 46234 Tightening torque 0 6 Nm 1 The performance data applies to fpwp 4 kHz MDX61B Standard version 0055 2A3 4 00 0075 2A3 4 00 Part number 827 997 7 827 998 5 MDX61B Application version 0055 2A3 4 0T 0075 2A3 4 0T Part number 828 006 1 828 008 8 Constant load Recommended motor power Pmot 5 5 kW 7 4 HP 7 5 kW 10 HP Variable torque load or constant load without overload _ Recommended motor power Pmot 7 5 kW 10 HP 11 kW 15 HP Recommended motor power

Operating Instructions - Cont

Contents

Download Pdf Manuals

Related Search

Related Contents