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Operating Instructions - Cont

1. 47 Wiring diagram 3 x AC 400 500 V PE 1xAC 230 V N PE 3 x AC 230 V PE L1 N PE l i K11 K11 AC 3 AC 3 Uz Uz x1 L N oo x1 L1 La 3 PE 7 PE X4 Changeover g ve I Signal lt gt U Signal mA X10 AI11 AI12 R S11 X10 0V M10V 0 4 20mA 10V REF1 1 NQ iu gie 0 10 V An 2 14 A Cl Cm MOVITRAC B 0 20 mA 4 20 mA an2 3 3 DNA GI Reference potential analog signals 1 GND 4 B E 81 S2 i Higher level control ON W X12 Binary input X44 9r a Fault reset a4 1 Digg 1 CWistop a DIO1 2 CCW stop 4 DI 2 3 Binary FSC11B Enable stop a DI 3 4 outputs i n11 n21 19 DIOA 5 1 n13 n1 R12 P222 ae DIOSTE 6 i Hilh 2r Supply voltage forTF TH 4 VOTF 7 d 24V input output can be disabled 4 1 24VIO 8 Reference Reference potential binary signals GND 9 F binary outputs X13 Reference potential GND l1 ae J b AC 3 Brake released gt DO 2 2 tot l Ready
2. F16 Poet KM 5 BW P TN 97 95 dT s I gt K11 p I 98 96 ek EXE 4 Te i BW l m A terminal must be set to Controller inhibit K11 must be opened and Controller inhibit must receive a 0 signal in the following cases e BW P The auxiliary contact trips BW T The internal temperature switch trips BW The external bimetallic relay F16 trips The resistor circuit must not be interrupted Overload protection for braking resistors BW 34 Overload protection Braking resistor type Design Internal temperature External bimetallic specified Switch T relay F16 BW Required BW T1 One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted 1 Permitted mounting options On horizontal or vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted On vertical surfaces with brackets at the top right or left Operating Instructions MOVITRAC B Installation 4 Connecting the brake rectifier 4 10 Connecting the brake rectifier NOTE The connection of the brake rectifier requires a separate supply system cable
3. 280 11 0 330 13 0 140 5 51 V IV ag e G 7 0 3 MOVITRAC MC07B 3 phase supply system 0550 503 4 00 0750 503 4 00 Part number 829 527 1 829 529 8 INPUT Rated supply voltage Vsupply 3 x AC 380 500 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 94 5 A AC 117 A Rated mains current 125 operation leupply 125 AC 118 1A AC 146 3 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 55 kW 74 HP 75 kW 100 HP Recommended motor power 125 operation PWot 125 75 kW 100 HP 90 kW 120 HP Rated output current 100 96 operation IN AC 105A AC 130A Rated output current 125 96 operation IN 425 AC131 A AC 162A Apparent output power 100 operation SN 73 5 kVA 91 0 kVA Apparent output power 125 operation SN 125 90 8 kVA 112 2 kVA Minimum permitted braking resistance value 4 Raw min 60 4Q quadrant operation GENERAL INFORMATION Power loss 100 operation Py 1700 W 2000 W Power loss 125 operation Py 125 2020 W 2300 W Current limitation 150 Iw for at least 60 seconds Terminal cross section tightening torque Terminals 35 mm AWG2 50 mm AWGO 14 Nm 120 Ib in Dimensions WxHxD 280 x 610 x 330 mm 11 0 x 24 0 x 13 0 in Mass m 35 kg 77 Ib Operating Instructions MOVITRAC B Technical Data Technic
4. 200 mob d F d l FKB11 12 13B FHS11 12 13B I r7 A I N OO000 E 43 UL compliant installation Please note the following points for UL compliant installation 24 Use only copper cables with the following temperature ranges as connection cables MOVITRAC B 0003 0300 temperature range 60 75 C 140 167 F MOVITRAC B 0370 and 0450 temperature range 75 C 167 F Necessary tightening torques of MOVITRAC B power terminals See installation notes Operate the inverters on supply systems with a maximum phase to earth voltage of AC 300 V only The inverter can only be operated on IT systems if the phase to earth voltage of AC 300 V cannot be exceeded either during operation or in case of an error MOVITRAC B frequency inverters are only allowed to be operated on supply systems which can supply maximum values in accordance with the following table Only use melting fuses The performance data of the fuses must not exceed the values in the following table Operating Instructions MOVITRAC B Installation UL compliant installation 4 3 1 Maximum values fuses The following maximum values fuses must be observed for UL compliant installation 230 V units 1 phase Max supply curre
5. No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio eb startup 64 Analog outputs AO1 optional 640 8568 Analog output 0 No function AO1 1 Ramp generator input 2 Setpoint speed 3 Actual speed 4 Actual frequency 5 Output current 6 Active current 7 Unit utilization r 11 Actual speed signed or 12 Actual frequency signed 641 10248 5 AO1 reference 0 3000 rpm 100 Hz 150 1 Nmax 2 Nset reference 642 8570 AO1 Operating 0 No function mode 2 0 20 mA 3 4 20 mA 4 0 10V 646 10246 1 AO1 Characteris 100 96 0 100 96 tic curve x1 647 10246 2 AO1 Characteris 0 100 96 tic curve y1 648 tonb 10246 3 AO1 Characteris 100 96 O 100 tic curve x2 649 10246 4 AO1 Characteris 0 100 tic curve y2 qe Control functions on FBG only parameter set 1 70 Operating modes 1 2 700 701 m 8574 Operating mode 1 0 VFC 8575 12 2 VFC amp HOIST 3 VFC amp DC braking 4 VFC amp flying start function 21 V f characteristic curve 22 V f amp DC braking 71_ Standstill current 1 2 710 711 8576 Standstill current 0 50 96 Inot Lani 8577 1 2 72 Setpoint stop function 1 2 720 723 8578 Setpoint stop Off Off 8581 function 1 2 On On 721 724 8579 Stop setpoint 1 2 0 30 500 rpm Lont 8582 7221725 8580 Start offset 1 2 0 30 500 rpm 8583 73 Brake function 1 2 731 734 8749
6. Installing HDO12 output choke Install output choke under the corresponding inverter Leave a ventilation space of at least 100 mm 3 94 in below and above the output choke Provide a clearance of 10 mm 0 39 in on each side Three alternative connection options are provided for connecting the protective earth You can connect the PE line of the motor cable directly on the frequency inverter Operating Instructions MOVITRAC B Installation 4 Installing the optional power components 4 2 6 FKE12B FKE13B EMC modules Use the supplied screws to mount the EMC module together with the MOVITRAC B frequency inverter onto the conductive mounting surface in the control cabinet The connections U V W are labeled U V W and have to be connected accordingly The connections L1 L2 L3 brown orange white can be connected in any order 4 2 7 PTC braking resistors BW1 BW3 with FKB10B BW1 and BW3 PTC braking resistors can be mounted to the shield plate underneath the inverter using the angle bracket FDB10B part number 18216218 available as option Operating Instructions MOVITRAC B 23 4 Installation UL compliant installation 4 2 8 Flat design resistors with FKB11 12 13B and FHS11 12 13B Flat design resistors can be mounted between inverter and control cabinet with FKB11 12 13B or FHS11 12 13B
7. No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 0 Display values read only 00 Process values 000 8318 Speed signed rpm z 001 8501 User display for Text DBG11B 002 8319 Frequency Hz signed 004 ha 8321 Output current 96 In amount 005 8322 Active current In signed 008 8325 DC link voltage V Shook 009 8326 Output current A z 01 Status displays 010 8310 Inverter status Text 011 8310 Operating state Text 012 8310 Error status Text 013 8310 Current Current parameter set parameter set 014 8327 Heat sink C Long temperature 02_ Analog setpoints 020 8331 Analog input Al1 V 021 Lang 8332 Analog input Al2 V optional 03_ Binary inputs 030 8844 Binary input DIOO Fault reset 031 8335 Binary input DIO1 CW STOP fixed assignment 032 8336 Binary input DIO2 CCW stop 033 8337 Binary input DIO3 Enable stop 034 8338 Binary input D104 n11 n21 035 8339 Binary input DIO5 n12 n22 Operating Instructions MOVITRAC B 65 5 66 Startup ago Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio b startup 039 8334 Binary inputs DIOO Collective display of binary inputs Lonk DIOS 05_ Binary outputs 051 8349 Binary output IFAULT DO01 052 8349 Bina
8. sssseeeeen 97 8 5 Front option FBG11B keypad sssssssssseeeeneeeeees 116 8 6 FSC11B communication module ssssssssse 117 8 7 FIO11B analog module sse een 118 Address L ist octets 119 Index itn ene aee eee Sie ugeuid um 128 Operating Instructions MOVITRAC B Important Notes Structure of the safety notes 1 Important Notes 1 1 Structure of the safety notes The safety notes in these operating instructions are structured as follows General hazard Symbol SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard Symbol Signal word Meaning Consequences if disre garded Example HAZARD Imminent hazard Severe or fatal injuries Electric shock WARNING Possible hazardous situation Severe or fatal injuries CAUTION Possible hazardous situation Minor injuries STOP Possible damage to property Damage to the drive system or its environment NOTE Useful information or tip Simplifies handling of the drive system 1 2 Rights to claim under warranty Adhering to the operating instructions is a prerequisite for fault free operation and the fulfillment of any right to claim under warranty Read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the syste
9. 15 16 Installation Installation notes 4 1 5 EMC compliant installation 4 1 6 IT systems 4 1 7 Contactor 4 1 8 Cross sections All cables except for the supply system lead must be shielded For the motor cable you can use the HD option output choke instead of the shielding to meet the interference emission limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends If using double shielded cables ground the outer shield on the inverter end and the inner shield at the other end You can also use earthed sheet metal ducts or metal pipes to shield the cables Route the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel SEW recommends using earth leakage monitors with a pulse code measuring process in voltage supply systems with a non earthed star point IT systems Use of such devices prevents the earth leakage monitor mis tripping due to the earth capacitance of the inverter For size 0 SEW recommends deactivating the interference suppressor filter using
10. 159 5 6 280 MOVITRAC MCO07B 3 phase supply system 0011 2A3 4 00 0015 2A3 4 00 0022 2A3 4 00 Part number 828 503 9 828 504 7 828 505 5 INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 5 1A AC 6 4 A AC 7 6 A Rated mains current 125 operation leupply 125 AC 6 3 A AC 7 9 A AC 9 5 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 96 operation Pwot 1 1kW 1 5HP 1 5kW 2 0 HP 2 2 kW 3 0 HP Recommended motor power 125 operation Pwot 125 1 5kW 2 0HP 2 2kW 3 0 HP 3 0kW 4 0 HP Rated output current 100 operation In AC 5 7 A AC 7 3 A AC 8 6 A Rated output current 125 operation N 125 AC 7 1A AC 9 1 A AC 10 8 A Apparent output power 100 operation SN 2 3 kVA 3 0 kVA 3 5 kVA Apparent output power 125 operation SN 125 2 9 kVA 3 7 kVA 4 3 kVA Minimum permitted braking resistance value 4 Raw min 27 Q quadrant operation i GENERAL INFORMATION Power loss 100 operation Py 75W 90 W 105 W Power loss 125 operation Py 125 90 W 110 W 140 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 2 kg 4 9 Ib Operating Instructions MOVITRAC B Technica
11. 5 2 2 Hoist applications Risk of fatal injury if the hoist falls Severe or fatal injuries MOVITRAC B may not be used as a safety device in hoist applications Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions MOVITRAC B 43 5 g Startup Preliminary work and resources 5 3 Preliminary work and resources Check the installation m HAZARD Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery such as monitoring systems or mechanical protection devices 5 3 1 Preliminary work and resources on the MOVITRAC B basic unit Connect the supply system and the motor e Connect the signal terminals Switch on the power supply system 5 3 2 Preliminary work and resources on MOVITRAC B with keypad Connect the supply system and the motor Do not connect signal terminals Switch on the power supply system The display shows Stop Program the signal terminals Setthe parameters correctly e g ramps Check the set terminal assignment P601 P622 Switch off the power supply system e Connect the signal terminals Switch on the power supply system
12. 65 DBG60B keypad 6 5 1 Basic displays 6 5 2 Information messages Information messages on the DBG6OB ca 2 s in duration or in MOVITOOLS Motion Studio SHELL message that can be acknowledged Display when CONTROLLER INHIBIT 0 Display when inverter is not enabled ENABLE STOP 0 Display for enabled inverter Information message Fault display No Text DBG60B SHELL Description 1 ILLEGAL INDEX Index addressed via interface not available Attempt to execute a function that is not implemented 2 NOT IMPLEMENT An incorrect communication service has been selected Manual operation selected via invalid interface e g fieldbus 3 READ ONLY VALUE Attempt to modify a read only value 4 PARAM LOCKED Parameter lock P803 ON Parameter cannot be altered 5 SETUP ACTIVE Attempt to change parameters when factory setting is active 6 VALUE TOO HIGH Attempt to enter a value that is too high 7 VALUE TOO LOW Attempt to enter a value that is too low 8 REQ CARD MISSING The option card required for the selected function is missing 10 ONLY VIA ST1 Manual mode must be completed using X13 ST11 ST12 RS 485 11 ONLY TERMINAL Manual mode must be exited via TERMINAL DBG60B or UWS21B 12 NO ACCESS Access to selected parameter denied 13 Fa HIB MISS Set terminal DI Controller inhibit 0 for the selected function 14 INVALID VALUE Attempt
13. DO 3 3 EF Reference potential GND l4 NE Relay contact fault DO1 C 5 Pid NCC relay DOG1 NO 6 i i i X17 NCC relay DO 1 NC 7 bot i X17 Safe stop Os Xx prd only with 400 V 925 T 5 5 75 KW alla eo and zi 0 55 4 0 KW n n Fn Pg X2 MCO7B S0 H1 1 Section Connecting the brake rectifier Section Connecting braking resistor BW BW T BW P Factory setting 1 In sizes 1 2S and 2 there is no PE connection next to the power supply connection terminals and motor connection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 From size 3 onwards there are two additional PE terminals Operating Instructions MOVITRAC B 33 Installation TF thermistor and TH bimetallic switch 48 TFthermistor and TH bimetallic switch The winding temperature is monitored using TF thermistors or TH bimetallic switches The connection is made at the TF output VOTF and the TF input DIOSTF of MOVITRAC The binary input DIOSTF must be set to TF message The temperature will then be monitored by MOVITRAC no additional monitoring unit is required A connection can also be made to 24VIO and a binary output when using TH bimetallic Switches Set the binary input to External fault 49 Connecting braking resistors BW BW T BW P to X3 X2
14. X44 FSC11B FIO11B Hd bls Hide s Connection unit FIO11B FSC11B RS 485 service interface X44 Yes Yes RS 485 terminal connection X45 Yes Yes SBus connection X46 No Yes Analog input output X40 Yes No 4 11 1 Mounting and installation on FSC11B FIO11B Always attach the option to the unit with the screw that is included For size 0 mount the spacer bolt first The bolt is already mounted in sizes 1 and greater Fitting the screw secures the high frequency EMC connection between the basic unit and the option Function Termi Description Data FSC11B FIO11B nal Service inter X44 Via RJ10 plug Only for service pur Yes Yes face connector poses Maximum cable length 3 m 10 ft RS 485 inter X45 H ST11 RS 485 Yes Yes Toe X45 L ST12 RS 485 X45 L GND Reference potential System bus X46 1 C11 SBus high CAN bus to CAN Yes No i specification 2 0 X46 2 SC12 SBus low parts A and B X46 3 GND Reference Max 64 stations potential Terminating resistor X46 4 SC21 SBus high 120 0 can be acti X46 5 SC22 SBus low vated via DIP switch X46 6 GND Reference potential DC 24 V X46 7 24VIO Auxiliary volt Yes No age external voltage supply Analog input X40 1 Al2 Voltage input 10 10 V No Yes X40 2 GND Reference Ri gt 40 kO potential Resolution 10 bit Sampling time 5 ms 36 Operating Instructions MOVITRAC B Installation Inst
15. 167 F Cooling type Self cooling 230 V lt 0 75 kW 1 0 HP 400 500 V lt 1 1 kW 1 5 HP Forced cooling 230 V gt 1 1 kW 1 5 HP temperature controlled fans 400 500 V gt 1 5 kW 3 0 HP Response threshold 45 C 113 F Degree of protection EN 60529 NEMA1 Sizes 0 3 IP20 Sizes 4 5 power connections P00 e With the supplied Plexiglas cover mounted and mounted shrinking tube not supplied IP10 Duty type Continuous duty Overvoltage category Ill according to IEC 60664 1 VDE 0110 1 Mains voltage tolerance EN 50160 10 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Operating Instructions MOVITRAC B 93 94 T dut lt Technical Data _ gt General technical data MOVITRAC B All sizes Installation altitude Up to h x 1000 m 3281 ft without restrictions At h 2 1000 m 3281 ft the following restrictions apply e from 1000 m 3281 ft to max 4000 m 13120 ft In reduction by 1 per 100 m 328 ft e from 2000 m 6562 ft to max 4000 m 13120 ft AC 230 V units Reduction of the rated mains voltage Vsuppiy by AC 3 V per 100 m 328 ft AC 500 V units Reduction of the rated mains voltage Vsuppiy by AC 6 V per 100 m 328 ft Over 200 m 6562 ft only overvoltage class 2 external measures are required for over voltage class 3 Overvoltage classes according to DIN VDE 0110 1
16. 5 1 4 Procedure 5 1 2 Notes The MOVITRAC B frequency inverter can be connected directly to a motor of the same power For example A 1 5 kW 2 0 HP motor can be connected directly to a MCO07B0015 1 Connect the motor to MOVITRAC B 3x400 500V PE 1x230V c N PE terminal X2 S phase ibus 7 3 X1 L1 L2 L3 PE X1 JL N 2 You have the option of connecting a braking resistor terminal X2 X3 el e 3 The following signal terminals must be controlled with your control system Changeover v l Signal lt gt U Signal mA Enable DI 3 1 X10 10V REF1 1 AI11 2 As required CW Stop DIZ1 or CCW Sond MA A23 Stop DIC2 Reference potential analog signals GND 4 Setpoint X12 1 Fault reset a 1 DI 1 Analog input X10 and or Chie AER CCW stop 2 13 DIM 4 n11 150 rpm or and Enablelstop a SS 4 n13 n11 n12 P1227 Olea 18 n n DI 5 n12 750 rpm or and 12 n22 DI STF 6 Supply voltage TF TH VOTF 7 24V input output 24VIO 8 DI 4 F DIOS n13 1500 rpm Reference potential binary signals GND 9 For brakemotors DO 2 Brake control systems using brake rectifiers X13 Reference potenti
17. Operating Instructions MOVITRAC B 5 61 Starting the motor go Startup The following travel cycle shows by way of example how the motor is started with the assignment of terminals X12 1 X12 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit Q q Input DIO1 CW Stop Q q Input DI 2 CCW Stop Q Input DIO3 2 Enable Stop ng Output DB Brake Q 10V Analog input n1 Al11 9V OV n rpm n Speed TRA 50 Nmax Ngcasen 50 Nmax Nmax NOTE The motor is not energized in the event of controller inhibit A motor without brake will coast to standstill Operating Instructions MOVITRAC B Startup go Starting the motor 5 13 2 Fixed setpoints The following table shows which signals must be present on terminals X12 1 X12 6 DIG DIG5 when the unipolar fixed setpoint setpoint is selected P100 in order to operate the drive with the fixed setpoints X12 1 X12 2 X12 3 X12 5 X12 6 Function TSAA DI 1 DI 2 AD oan DI 4 DI 5 nro CWistop CCW stop P nii n21 n12 n22 ler inhibit Controller inhibit 9 n x 5 Stop 1 X X 0 X X Enable and 1 0 0 1 X X stop CW opera tion with n14 1 1 CW opera tion with n12 1 1 9 1 CW opera tion with n13 1 1 0 1 1 1 CCW opera tion with n
18. Series and generation MOVITRAC type 00 Standard SO Safe stop 4 4Q with brake chopper 3 3 phase 1 1 phase 0 No radio interference suppression A Radio interference suppression C2 B Radio interference suppression C1 2 AC 200 240V 5 AC 380 500 V 0022 2 2 kW HINARI ems Tvpe MCO7BOU22 2B1 4 00 FSC11B DFE24B 1 P 08284989 SO 21 8508099801 0001 06 Eingang Input Ausgang Output U 1x200 240V AC U 3xQ UN a EURODRIVE I 19 7R AC 230V I 8 6A AC Uus oly Made in Germany f 50 60Hz f 0 600Hz LISTED IND _ MOVITRAC B T 10 450 C P Motor 2 2KW 3 0HP IP20 CONT EQ 2D06 Umrichter Freitextzeile mit zur Zeit max 51 Zeichen r Inverter 12 10 13 MLOOO1 G lt gt X HOHER AN M cHo1 The unit status is indicated above the lower barcode Operating Instructions MOVITRAC B 13 14 Installation Installation notes 4 Installation 4 1 Installation notes NOTE Comply with the safety notes during installation 4 1 1 Mounting the front options 2 Observe the following sequence when mounting the front options To mount the FBG11B A keypad first insert it on top of the housing 1 Next press the socket on the keypad onto the connector of the unit 2 When using the FSC11B communication module or the FIO11B module B you have to mount the space
19. the enclosed insulation discs see Deactivating EMC capacitors size 0 only Only use contactors in utilization category AC 3 EN 60947 4 1 Supply system lead Cross section according to rated input current l mains at rated load Motor lead Cross section according to rated output current ly Electronics cables Maximum 1 5 mm AWG16 without conductor end sleeves Maximum 1 0 mm AWG17 with conductor end sleeves Fine wired cables may not be installed without conductor end sleeves Operating Instructions MOVITRAC B Installation 4 Installation notes 4 1 9 Cable lengths for individual drives The cable lengths depend on the PWM frequency The permitted motor cable lengths are listed in the Project Planning section of the MOVITRAC B system manual 4 1 10 Unit output Only connect an ohmic inductive load motor do not connect a capacitive load 4 1 11 Braking resistor connection e Cut the lines to the required length Use 2 tightly twisted leads or a 2 core shielded power cable Cross section according to the rated output current of the inverter Protect the braking resistor with a bimetallic relay with trip class 10 or 10A wiring diagram Set the trip current according to the technical data of the braking resistor For BW T braking resistors you can connect the integrated thermostat using a 2 core shielded cable as an alternative to a bimetallic relay Flat type braking resistors
20. Multi motor drives are possible with installed identical SEW motors only Set the multi parameter of the motor startup to the number of connected motors 5 8 6 Startup of group drives Group drives are mechanically decoupled from each other e g different conveyor belts In this operating mode the inverter operates without slip compensation and with a constant V f ratio You can operate a group of asynchronous motors on one inverter in V f characteristic curve operating mode Important Select V f operating mode Setthe power of the largest motor Disable automatic adjustment P320 330 Set boost P321 331 to zero Set IxR compensation P322 332 to zero Set slip compensation P324 334 to zero Set current limitation P303 313 to 1 5 times the total current of all motors Set lrateq UL monitoring P345 346 to the total current of the connected motors Implement motor protection individually In this operating mode the inverter operates without slip compensation and with a constant V f ratio NOTE The parameter settings apply to all connected motors 5 9 Startup with DBG60B 5 9 41 Required data The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor cos q and rated speed Rated mains voltage 52 Operating Instructions
21. Operation of the drive in the V F characteristic curve operating mode Parameter 700 701 V f characteristic curve 21 Disable automatic adjustment Parameter 320 330 Off 0 Set IxR adjustment to 0 Parameter 322 332 0 Set boost to 0 Parameter 321 331 2 0 Minimize slip compensation and set to 0 if required Parameter 324 334 Increase ramp times Parameters 130 140 and 131 141 Deactivating the slip compensation might require that you specify a higher setpoint speed to achieve the required air volume flow 60 Operating Instructions MOVITRAC B Startup go Starting the motor 5 13 Starting the motor 5 13 1 Analog setpoint specification The following table shows which signals must be present on terminals X11 2 Al1 and X12 1 X12 4 DI DI 3 when the unipolar fixed setpoint setpoint is selected P100 in order to operate the drive with an analog setpoint entry X12 1 WT DIOO X12 2 oia Dig X12 5 X12 6 Function ARIS Control DI 1 CCWI Enable DI 4 DI 5 dn S ler CWistop Zio ke n11 n21 n12 n22 P inhibit P P Control ler inhibit X 0 X X X 0 0 Stop X 1 X X 0 0 0 Enable x 1 0 0 1 0 0 and stop Clock wise at 50 5V 1 1 0 1 0 0 Nmax Clock wise with 10 V 1 1 0 1 0 0 Nmax Counter clock wise with 5V 1 0 1 1 0 0 50 96 Nmax Counter clock wise with 10 V 1 0 1 1 0 0 Nmax 1 No default setting
22. Rated mains current 125 operation Isupply 125 AC 36 0A AC 51 7A AC 67 5 A OUTPUT Output voltage UA 3 x 0 Veupply Recommended motor power 100 operation Pwot 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Recommended motor power 125 operation Pwot 125 22 kW 30 HP 30 kW 40 HP 37 kW 50 HP Rated output current 100 96 operation IN AC32A AC 46 A AC 60 A Rated output current 125 operation IN 125 AC 40A AC 57 5 A AC 75A Apparent output power 100 operation SN 22 2 kVA 31 9 kVA 41 6 kVA Apparent output power 125 operation SN 125 27 7 KVA 39 8 kVA 52 0 kVA Minimum permitted braking resistance value 4 Raw min 150 120 quadrant operation T GENERAL INFORMATION Power loss 100 operation Py 550 W 750 W 950 W Power loss 125 operation Py 125 690 W 940 W 1250 W Current limitation 150 Iw for at least 60 seconds Terminal cross section tightening torque Terminals 6 mm AWG10 10 mm AWG8 16 mm AWG6 3 5 Nm 31 Ib in Dimensions WxHxD 200 x 465 x 251 mm 7 87 x 18 3 x 9 88 in Mass m 15 kg 33 Ib Operating Instructions MOVITRAC B 103 Technical Data Technical data of MOVITRAC 07B 8 4 8 AC 400 500 V 3 phase size 4 37 45 kW 50 60 HP P 280 11 0 250 9 84 140 5 51 246 9 69 A3 5 Pi
23. Take appropriate measures to avoid electrostatic charges use discharge strap conductive shoes etc before removing the cover Touch only the unit frame and heat sink Do not touch any electronic components Proceed as follows to deactivate the EMC capacitors for MOVITRAC B 1 Open the unit Remove all connectors Remove the electronics shield clamp Remove the housing retaining screw in the center of the housing front Remove the housing Operating Instructions MOVITRAC B 31 Installation Deactivating EMC capacitors size 0 only Remove the two screws A securing the circuit board Install the screws in the plastic insulations provided B Fasten screws to the unit C Close the unit ona A ODN Attach the sticker provided to the unit Deactivating the EMC capacitors stops earth leakage currents from flowing over the EMC capacitors Please ensure that the earth leakage currents are essentially only determined by the level of the DC link voltage the PWM frequency the applied motor cable and its length and the motor used When the suppression capacitors are deactivated the EMC filter is no longer active NOTE IT systems No EMC limits are specified for interference emission in voltage supply systems without a grounded star point IT systems Operating Instructions MOVITRAC B Installation Wiring diagram
24. 20 Factory setting in progress 82 23 Option card missing sssesssss 82 27 Option card missing 82 28 Controller inhibit required 82 29 Invalid value for parameter 82 32 Enable ccc ED Aiea seeks der 82 34 Error during execution ssssss 82 38 FBG11B incorrect data set 82 Return codes io eden 82 RS 485 installation eeseseeeeeess 42 129 RUN FBG11B keypad riirii 47 S Safety contact essei 101 Safety Notes icm accent AEREO Re 6 Set direction of rotation ssssssusss 51 Setpoint input sesssssssssssses 100 Setpoint selection external 51 Setpoint specification analog 63 Setpoint speed ssssssssssssssssseeses 51 Setting parameters with the DBG60B keypad 60 Shield plate for control electronics 28 Speed control module MBG1414A 43 Speed control module MBG11A startup 61 Speed control module manual 50 Startup Brief description cccccccceeeeeeeeeeeeeeecteeeeeeeeees 44 Hoist applications eeessssssssssss 45 Mors 45 Preliminary wo
25. AC 230 V 3 phase size 4 120 AC 400 500 V 3 phase siez 3 108 AC 400 500 V 3 phase siez 4 109 AC 400 500 V 3 phase size OL 105 AC 400 500 V 3 phase size OS 104 AC 400 500 V 3 phase size OXS 103 AC 400 500 V 3 phase size 2 107 AC 400 500 V 3 phase size 28 106 AC 400 500 V 3 phase size 5 110 Technical data general ssssssssssss 98 Technical data overview sessss 102 Terminal response times ususesssss 101 n 100 TEsthermistOE di itt ese ettet uas 36 TH bimetallic switch 36 Thermistor TF ie nerve zem te s 36 Timeout warning 91 Touch guard ii ien eed 31 Transportation temperature ssssss 98 U UL approvali 3 2 ice tette teer estet t 97 UL compliant installation ssssse 25 ULF foldable ferrites cccecceeeeeeeeeeeeeeetees 22 Unit design Size OXS OS OL 10 Size 1 29 2 nete a tu 11 jr o 12 SIZE 51 4 dits estis 13 Unit designation uena 14 Unit Status temet 14 Unit status codes sssssssssse 84 V MEG uenis orem 53 MI ctus uri cioe recedere Pte ttt erede good 53 Ww Warnings FBG11B keypad ssessss 49 Wiring diagra
26. AWG 28 16 section Two cores per terminal 0 25 1 0 mm AWG 23 17 Power consumption Size 0 3 W X17 4 Size 1 5 W Size 2 2S 6 W Size 3 7 5 W Size 4 8 W Size 5 10 W Input capacitance Size 0 27 uF X17 4 Sizes 1 5 270 uF Time for restart ta 200 ms Time to inhibit output ts 200 ms stage Signal level DC 19 2 V 30 V 1 Contact closed DC 30 V 5 V 0 Contact open Terminal response Binary input and output terminals are updated every 5 ms times Max cable cross 1 5 mm AWG15 without conductor end sleeves section 1 0 mm AWG17 with conductor end sleeves 1 If the setpoint input is not used it should be set to GND Otherwise a measured input voltage of 1 V 1 V is set 2 The MCO7B S0 unit type must always be supplied with external voltage 8 3 1 DC 24 V power demand for 24 V backup mode Pa Basic unit power DBG60B FIO11B Fieldbus option DHP11B demand 0 MCOZB 00 5 W 0 MCO7B S0 12W 1 2S 2 17W 1W 2W 3W 45W 3 23W 4 5 25W 1 FBG11B FSC11B UWS11A USB114 included Take account of the additional load of the binary inputs with 2 4 W per 100 mA 2 Fieldbus options are DFP21B DFD11B DFE11B 3 These options must always be externally supplied 96 Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 8 4 1 400 500 V i 0XS 0S r Technical data
27. INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 2 8 A AC 3 3 A Rated mains current 125 operation leupply 125 AC 3 4 A AC 4 1 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 0 55 kW 0 74 HP 0 75 kW 1 0 HP Recommended motor power 125 operation Pwot 125 0 75 kW 1 0 HP 1 1 kW 1 5 HP Rated output current 100 96 operation IN AC 3 3 A AC 4 2 A Rated output current 125 operation IN 125 AC 4 1 A AC 5 3 A Apparent output power 100 operation SN 1 4 kVA 1 7 KVA Apparent output power 125 operation SN 125 1 7 kVA 2 1 kVA Minimum permitted braking resistance value 4 Raw min 270 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 50 W 60 W Power loss 125 operation Py 125 60 W 75W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 185 x 163 5 mm 3 1 x 7 28 x 6 437 in Mass m 1 5 kg 3 3 Ib 110 Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 15 AC 230 V 3 phase size OL 1 1 2 2 kW 1 5 3 0 HP 163 5 6 437 149 5 87 o 273 5 10 77 308 5 12 15 284 5 11 20 zi _ ge lt aw e E e N e
28. Leakage current ssssssseeeeenn LED flash codes nian hendaia aa Limit class erede aed Line choke ue een tien es Line filters c IA dem iiie Operating Instructions MOVITRAC B Line length SBus ssssssssssee 41 Line protection icio ere oe a eed 20 M Manual operation with FBG11B keypad 50 Manual operation DBGO6OB 60 Manual speed control module 50 MBG11A speed control module 43 61 Minimum clearance sseeeeeeeenennee 16 Motor lead aet eet e eie 17 Mounting Posion e eer eea E AEREA 16 MOVITOOLS MotionStudio startup 61 Multi motor drive ccccccccccccceeeeeeeceseeaeaeseaeaeenes 54 N Nameplate sssssssssssssseeeeeenne 14 ND linie choke i etes 21 NF line filter rettet 21 0 out FBG11B keypadq seeeee 47 Overvoltage category sssseeeeeee 98 P Parameter list edet cete 67 PGStart p einer hr n Eee i ar 61 PE mains connection 0cccccccceeceeeeeeeeeeeeenenes 20 Pollution 6l sS ii eerte tenu 98 Power shield clamps Installation 28 R Relay o tput ende ire e 100 Reset Basic unit E E E 91 Interface o Rn 91 Keypad editt ntc eu d eade 91 Return code 19 Parameter lock activated 82
29. MOVITRAC B m Im S1 s2 ON 8orr 8 FSC11B X45 x46 HIL 111 2 3 4 5 6 7 Line length The permitted total cable length depends on the baud rate setting of the SBus P884 125 kBaud 320 m 1050 ft 250 kBaud 160 m 525 ft 500 kBaud 80 m 260 ft 1000 kBaud 40 m 130 ft You must use shielded cables NOTE Terminating resistor Switch on the system bus terminating resistor 81 ON at the start and end of the system bus connection Switch off the terminating resistor on the units in between S1 OFF Certain units have a permanently integrated terminating resistor that cannot be switched off This is the case for UFx and DFx UOH These gateways form the end of the physical line Do not connect any external terminating resistors Operating Instructions MOVITRAC B 39 40 Installation Installing FSC11B FIO11B 4 11 3 Installing RS 485 interface to FSC11B The RS 485 interface can be used for connecting max 32 MOVITRAC units or 31 MOVITRAC units and a higher level controller PLC MOVITRAC B RS 485 connection MOVITRAC B FSC11B FIO11B MOVITRAC B FSC11B FIO11B MOVIDRIVE B Cable length The permitted total cable length is 200 m You must use shielded cables NOTE Terminating resistor Dynamic te
30. NOTE The inverter automatically changes parameter values once you perform a startup 44 Operating Instructions MOVITRAC B Startup g 5 Optional keypad FBG11B 5 4 Optional keypad FBG11B Key arrangement and symbols on keypad 5 4 1 Keypad functions The UP DOWN and ENTER OUT buttons are used for navigating through the menus Use the RUN and STOP RESET buttons to control the drive The setpoint control module is used for setpoint specification Use UP DOWN to select symbols and change values ou Ente ENTER OUT to activate and deactivate the symbols or parameter menus Press RUN to start the drive E STOP RESET is used for resetting errors and for stopping the drive The STOP RESET button has priority over a terminal enable or an enable via the inter face If you stop a drive using the STOP RESET key you have to enable it again by pressing the RUN key NOTE After switching off the power supply press the STOP key to lift the lock The STOP RESET key can be used for performing a reset after a fault has occurred with a programmed error response The drive is then inhibited and must be enabled using the RUN key You can deactivate the STOP function with parameter 760 using FBG11B If you stop the drive with the STOP RESET key the display Stop is flashing This signal indicates you have to enable the drive using the RUN key After copying th
31. Parameter mode 1 10 Proceed as follows to set the parameters in parameter mode Press the context key to activate the context menu The first menu item is PARAMETER MODE Press the OK key to start PARAMETER MODE The first display parameter P000 SPEED appears Use the f or 4 key to select main parameter groups 0 to 9 Use the f or 4 key to select desired main parameter group The flashing cursor is positioned under the number of the main parameter group Press the OK key to activate parameter subgroup selection in the required main parameter group The flashing cursor moves one position to the right Use the f or J key to select desired parameter subgroup The flashing cursor is positioned under the number of the parameter subgroup Press the OK key to activate parameter selection in the required parameter subgroup The flashing cursor moves one position to the right Use the f or J key to select the desired parameter The flashing cursor is positioned under the third digit of the parameter number Press the OK key to activate the setting mode for the selected parameter The cursor is positioned under the parameter value Use the f or J key to set the required parameter value Press the OK key to confirm the setting To exit setting mode press the lt key The flashing cursor is positioned under the third digit of the parameter number again Operating Instructions MOVITRAC B PARAMETER MODE VARIABLE
32. supply from the motor voltage is not permitted Use contactors of utilization category AC 3 for K11 and K12 only Always switch off the brake on the DC and AC sides in All hoist applications Drives which require a rapid brake response time If the brake rectifier is installed in the control cabinet route the connecting leads between the brake rectifier and the brake separately from other power cables Routing together with other cables is only permitted if the other cables are shielded Wiring diagrams Vac F14 F15 Uac Uac l F14 F15 F14 F15 K11 LA AC 3 7 DO 2 DOG2 K12 K12 A 1 AC 3 AC 3 2 GND 3 DO22 Bukit GND H 13 L eD BG 3 RD TALL WH BGE gj 15 4 BU 5 Cut off in the Cut off in the Cut off in the AC and DC circuits AC and DC circuits AC circuit Note the corresponding connection regulations for brakes without BG BGE or BME Refer to the SEW publication Drive Engineering Practical Implementation SEW disk brakes for detailed information about this topic Operating Instructions MOVITRAC B 35 4 Installation Installing FSC11B FIO11B 4 11 Installing FSC11B FIO11B You can enhance the basic units with the FSC11B and FIO11B modules
33. tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib Operating Instructions MOVITRAC B Technical data of MOVITRAC 07B Technical Data 8 4 11 AC 230 V 1 phase size 0S 0 55 0 75 kW 0 74 1 0 HP 6 0 2 j of __ 196 7 72 220 8 66 dl 80 3 1 285 11 2 163 5 6 437 149 5 87 185 7 28 159 5 6 280 MOVITRAC MC07B 1 phase supply system Part number 0008 2B1 4 00 828 495 4 0005 2B1 4 00 828 494 6 INPUT Rated supply voltage Vsupply 1 x AC 200 240V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 8 5A AC 9 9 A Rated mains current 125 operation leupply 125 AC 10 2 A AC 11 8 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 0 55 kW 0 74 HP 0 75 kW 1 0 HP Recommended motor power 125 operation Pwot 125 0 75 kW 1 0 HP 1 1 kW 1 5 HP Rated output current 100 96 operation IN AC 3 3 A AC 4 2 A Rated output current 125 operation IN 125 AC 4 1 A AC 5 3 A Apparent output power 100 operation SN 1 4 kVA 1 7 KVA Apparent output power 125 operation SN 125 1 7 kVA 2 1 kVA Minimum permitted braking resistance value 4 Raw
34. 08 OL 3 Unit Design 3 1 Size0XS 0S 0L 2 1 17 16 15 14 13 11 12 10 9 7 5 18 1 PE connection 2 X1 Power supply connection 3 phase L1 L2 L3 1 phase L N 5 X2 Motor connection U V W Brake connection R R 7 Shield clamp fixing strap below 8 X13 Binary outputs 9 X12 Binary inputs 10 X10 Analog input 11 Switch S11 for V mA toggle analog input in sizes OXS and OS behind removable connector 12 X Option card slot cannot be retrofitted not for BGOXS 13 Connection for optional communication analog module 14 X Optional keypad 15 Status LED visible without optional keypad 16 Fixing strap Operating Instructions MOVITRAC B 10 Unit Design Size 1 2S 2 3 2 Size1 2S 2 1 7 4 8 5 1 X1 Power supply connection 3 phase L1 L2 L3 PE screw 4 X2 Motor connection U V W PE screw 5 X3 Braking resistor connection R R PE 7 Space for power shield clamp 8 X13 Binary outputs 9 X12 Binary inputs 10 X10 Analog input 11 Switch S11 for V mA toggle analog input 12 X Option card slot 13 Connection for optional communication analog module 14 X Optional keypad 15 Status LED visible without optional keypad Operating Instructions MOVITRAC B Unit Design Size 3 3 3 16 15 14 13 12 11 10 9 1 2 3 4 5 6
35. 485 ass 3 SBus 1 4 3 wire control 102 8840 Frequency scaling 0 1 10 120 00 kHz 103 10247 15 FI1 reference 0 Nmax 1 Nreference 104 10247 10 Setpoint 0 3000 6000 rpm reference speed l reference 105 10416 1 Wire breakage 0 No response detection 2 Immediate stop fault 4 Rapid stop fault 7 Rapid stop warning 106 10247 11 FI1 char curve x1 0 100 96 107 10247 12 FI1 char curve y1 100 96 0 100 96 108 _ 10247 13 Fl1 characteristic O 100 Lanb x2 109 10247 14 FI1 characteristic 100 96 O 100 curve y2 11 Analog input 1 0 10 V 110 8463 AI1 scaling 0 1 1 10 E A 112 shark 8465 Al1 Operating 1 10 V reference maximum speed mode 5 0 20 mA reference maximum speed 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 113 8466 Al1 voltage offset 10V 0 10 V 116 10247 6 Al1 characteristic 0 100 96 curve x1 117 10247 7 Al1 characteristic 100 96 0 100 96 curve y1 118 10247 8 Al1 characteristic O 100 curve x2 119 10247 9 Al1 characteristic 100 96 O 100 96 curve y2 Operating Instructions MOVITRAC B 67 5 68 Startup ago Parameter list No FBG Index Name
36. 5 GENERAL INFORMATION Power loss 100 operation Py 80 W 95 W 125 W Power loss 125 operation Py 125 95 W 120 W 180 W Current limitation 150 Iw for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 1 kg 4 6 Ib 1 The MCO7ZB SO unit type must always be supplied with external voltage Operating Instructions MOVITRAC B Technical data of MOVITRAC 07B Technical Data 8 4 5 AC 400 500 V 3 phase size 2S 5 5 7 5 kW 7 4 10 HP 325 12 8 7 0 3 335 13 2 238 9 37 234 9 21 MOVITRAC MC07B 3 phase supply system 0055 5A3 4 00 0075 5A3 4 00 Part number 828 524 1 828 526 8 INPUT Rated supply voltage Vsupply 3 x AC 380 500 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 11 3A AC 14 4 A Rated mains current 125 operation leupply 125 AC 14 1A AC 18 0A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 5 5 kW 7 4 HP 7 5 kW 10 HP Recommended motor power 125 operation Pmot 125 7 5 kW 10 HP 11 kW 15 HP Rated output current 100 96 operation IN AC 12 5A AC 16A Rated output current 125 96 operation IN 125 AC 15 6A AC 20A Apparent outp
37. 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Ch
38. 8492 n11 n21 161 171 8490 Internal setpoint 0 750 5000 rpm 8493 n12 n22 162 172 8491 Internal setpoint 0 1500 5000 rpm 8494 n13 n23 163 173 Ff 8814 n11 n21 PI 0 3 100 96 8817 controller 164 174 8815 n12 n22 PI 0 15 100 96 8818 controller 165 175 8816 n13 n23 PI 0 30 100 96 8819 controller Operating Instructions MOVITRAC B Startup Parameter list ago 9 No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio aren startup 23 Controller parameters 25 PI controller 250 8800 PI controller 0 Off 1 Normal 2 Inverted 251 8801 P gain 0 1 64 252 8802 l component 0 1 2000 s 253 8465 PI actual value 1 10 V reference maximum speed mode 5 0 20 mA reference maximum speed Lonk 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 254 8463 PI actual value 0 1 1 0 10 0 scaling 255 8812 PI actual value 0 0 100 0 96 offset ap Motor parameters on FBG only parameter set 1 30 31 Limits 1 2 300 310 8515 Start stop speed 1 0 150 rpm 8519 12 301 311 tenb g516 Minimum speed 1 0 15 5500 rpm 8520 12 302 312 E 8517 Maximum speed 1 O 1500 5500 rpm B 8521 2 3
39. 96 operation IN AC80A AC 95A Rated output current 125 96 operation IN 125 AC 100A AC 118 8A Apparent output power 100 operation SN 31 9 kVA 37 9 kVA Apparent output power 125 operation SN 125 39 9 kVA 47 4 kVA Minimum permitted braking resistance value 4 Raw min 30 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 1100 W 1300 W Power loss 125 96 operation Py 425 1400 W 1700 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 25 mm AWG4 35 mm AWG2 14 Nm 120 Ib in Dimensions WxHxD 280 x 522 x 250 mm 11 0 x 20 6 x 9 84 in Mass m 27 kg 60 Ib Operating Instructions MOVITRAC B 115 Technical Data Front option FBG11B keypad 8 5 Front option FBG11B keypad The FBG11B front option can be used for simple diagnostics and startup Part number 1820 6352 Display process values and status Error memory and error reset queries Displaying and setting parameters Back up and transfer of parameter sets Easy to use startup menu for SEW and non SEW motors Manual control for MOVITRAC B 5 digit 7 segment display 6 buttons 8 icons setpoint control module Selection of short or long menu Can be plugged onto the inverter during operation Degree of protection IP20 EN 60529 Functions Features 116 Operating Instructions MOVITRAC B Technical Data FSC11B communication module 8 6 FSC11B communicatio
40. Brake release 0 2 s 8750 time 1 2 732 735 9 5 8585 Brake application 0 2 s 8587 time 1 2 Operating Instructions MOVITRAC B Startup Parameter list ago 9 No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio cub startup 74 Speed skip function 740 742 8588 Skip window cen 0 1500 5000 rpm 8590 ter 1 2 7411743 9 5 8589 Skip width 1 2 0 300 rpm 8591 75 Master slave function 750 8592 Slave setpoint 751 Lan amp 8593 Scaling slave setpoint 76 Manual operation 760 8798 Lock RUN STOP Off Off Lonk buttons On On 77_ Energy saving function 770 8925 Energy saving Off Off Lonk function On On 8 Unit function on FBG only parameter set 1 80 Setup 800 Short menu long short 801 DBG language 802 8594 Factory setting no 0 No Shark Hours 1 Standard ALL 2 Delivery status NEMA 4 NEMA delivery status 803 8595 Parameter lock Off Off On On 804 8596 Reset statistics No action data Error memory 805 Rated mains volt 50 500 V age 806 Copy DBG gt Yes MOVITRAC B No 807 Copy MOVIT Yes RAC B DBG No 808 8660 24 V output volt Off age On 809 10204 1 IPOS enable Off On 81_ Serial communication 810 8597 RS 485 address 0 99 811 8598 RS 485 group 100 199 address 812 8599 RS 485
41. MODE BASIC VIEW P 000 SPEED CONTR INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTR INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTR INHIBIT 13 SPEED RAMPS 1 CONTR INHIBIT 13 SPEED RAMPS 1 CONTR INHIBIT 132 T11 UP CCW CONTR INHIBIT 132 T11 UP CCW 0 13_ CONTR INHIBIT 132 T11 UP CCW 0 20_ CONTR INHIBIT 132 T11 UP CCW CONTR INHIBIT Operation E a DBG60B keypad lt D User menu Adding parame ters to the user menu Deleting parameters from the user menu 13 SPEED RAMPS 1 11 Use the or J key to select another parameter or press the DEL key to switch to the menu of the parameter subgroups CONTR INHIBIT P 1 SETPOINTS RAMP GENERATORS 12 Use the T or J key to select another parameter subgroup or press the DEL key to switch to the menu of the main parameter groups CONTR INHIBIT 13 Use the context key to return to the context menu PARAMETER MODE VARIABLE MODE BASIC VIEW The DBG60B keypad has a standard user menu containing the parameters that are used most often The parameters in the user menu are displayed with a before the parameter number Sec Complete parameter list You can add or delete parame ters You can save a maximum of 50 parameter entries The parameters are displayed in the order in which they are stored in the inverter The parameters are not sorted automatically Use the
42. MOVITRAC B Startup go 5 Startup with DBG60B 5 9 2 Selecting a language The figure below shows the keys for selecting the language iam 2 4 3 1 1 key Move up to the next menu item 2 OK key Confirm entry 3 key Move down to the next menu item 4 Language key A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode SEW EURODRIVE The symbol for language selection then appears on the display e Proceed as follows to select the language Press the language key A list of languages is displayed on the screen Select the desired language using the 7 4 keys Confirm your language selection by pressing the OK key The basic display is now shown in your chosen language Operating Instructions MOVITRAC B 53 Startup with DBG60B 5 go Startup 5 9 3 Startup The figure below shows the keys required for startup 6 2 5 4 1 tT key Move up to the next menu item 2 OK key Confirm entry 3 Context key Activate the context menu 4 key Move down to the next menu item 5 key Change the menu display mode edit mode 6 DEL key Cancel or abort startup 5 9 4 Startup procedure 1 Enter 0 signal at terminal X12 2 DIO1 CW STOP e g 0 00rpm by disconnecting X13 the electronics terminal block 0 000Amp CONTR INHIBI
43. MUERE 14 4 1 nstallation notes ic e eee ee EA lata 14 4 2 Installing the optional power components sssssse 19 4 3 UL compliant installation 24 4 4 Scope of delivery and installation of loose items sssssssssse 26 4 5 Installing cold plate ssssssem emm emm 31 4 6 Deactivating EMC capacitors size 0 only sseee 31 4 7 Wiring diagralmi iecit bett ite tee tite MENO I aep ge pA a ddg 33 4 8 TF thermistor and TH bimetallic switch 34 4 9 Connecting braking resistors BW BW T BW P to X3 X2 34 4 10 Connecting the brake rectifier 35 4 11 Installing FSC11B FIO11B sssssssssssseememeenenenne 36 4 12 Installing MBG11A speed control module eeesesess 41 5 iStart p oce tenete eee etin reco ee bein ac imer 42 5 1 Brief description of the startup process ssssssssssss 42 5 2 General startup instructions ssssssssssssessem 43 5 3 Preliminary work and resources sssssse eene 44 5 4 Optional keypad FBG11B ssssssssssssseeeeeee en 45 5 5 Basic operation of the FBG11B keypad sss 46 5 6 Manual operation with FBG11B speed control module 48 5 7 External setpoint selection ssssssssssseseeeneeeenee 49 5 8 Startup using the FBG11B keypad sssseeem e 50 5 9 Startup
44. Or simply dial 018057394357 7 3 2 Sending unit in for repair Please contact the SEW Electronics Service if you cannot rectify a fault Please always specify the unit status code number when you contact the SEW electronics service so that our service personnel can assist you more effectively Please provide the following information when sending the unit in for repair Serial number nameplate Unit designation Short description of application application control via terminals or serial Connected motor motor voltage star or delta connection Nature of the fault Accompanying circumstances Your own presumptions as to what has happened Unusual events preceding the problem Operating Instructions MOVITRAC B be SS Service ES Extended storage lt 7 4 Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the electrolytic capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This c
45. Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVITRAC B 127 A Ambient temperature ssssssssseee 98 Analog module FIO11B suusuusss 38 42 Analog setpoint specification ssssss 63 Auxiliary voltage output 100 B Bimetallic switch TH ssssssesssess 36 Binary inputs sssssssssseee 19 100 Binary output sseeenn enn 100 Binary outputs eic ee o bebe ns 19 Brake rectifier connection ssss 37 Braking resistor BW connection 36 Braking resistor connection ssusses 18 C Cable cross sections sssssss
46. The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these frequency inverters Technical data and information on the connection requirements are provided on the nameplate and in the documentation these must be observed under all circumstances 2 3 1 Safety functions Frequency inverters from SEW EURODRIVE may not perform any safety functions unless the inverters are subordinate to other safety systems Use higher level safety systems to ensure protection of equipment and personnel When using the Safe stop function you must observe the following publications MOVITRAC B Safe Disconnection Conditions MOVITRAC B Safe Disconnection Applications 2 44 Transportation storage You must observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data 2 5 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the frequency inverters from excessive strain Ensure that components are not deformed and or insulation spaces are maintained particularly during transportation Avoid contact with electronic components and contacts Frequency inverters contain components that can easily be damaged by electrostatic energy and improper handling Prevent mechanical da
47. again or the timeout is set to 0 s Behavior of the inverter when it is controlled via a communciation interface RS 485 or SBus Power off and on Enable has no effect Valid data to an interface monitored with timeout Enable An error message can be acknowledged by e Reset via input terminals with an appropriately assigned binary input DIO DI22 DI 5 DIOGO is factory set to fault reset An error message can be acknowledged by Manualreset on the keypad STOP RESET key The STOP RESET button has priority over a terminal enable or an enable via the interface The STOP RESET key can be used for performing a reset after a fault has occurred with a programmed error response A reset inhibits the drive To enable the drive press the RUN key An error message can be acknowledged by e Manual reset in MOVITOOLS MotionStudio P840 Manual reset Yes or in the status window of the reset button Operating Instructions MOVITRAC B Service M be List of faults F 00 F 113 lt i 7 2 List of faults F 00 F 113 No Designation Response Possible cause Measure 00 No fault 01 Overcurrent Immediate switch Short circuit at output Rectify the short circuit off with inhibit cath PE Ene e Output switching Switching with inhibited output stage only Motor too large Connect a smaller motor Faulty output stag
48. fault terminal programmable input reprogram terminal if necessary 31 TF TH sensor Stop with inhibit Motor too hot TF sensor has Let motor cool off and reset fault tripped tripped TF sensor of motor not connec Check connections links bet ted or connected incorrectly ween MOVITRAC B and TF Connection of MOVITRAC B and TF on motor interrupted 32 IPOS index Stop with inhibit Programming principles violated Check user program and correct overflow leading to internal stack over it flow 34 Ramp timeout Immediate switch Setramp time exceeded Extend the ramp time Ork witi inib Ifyou remove the inhibit and the Extend the stop ramp time drive exceeds the stop ramp time t13 by a certain time the inverter will signal F34 36 Option missing Immediate switch Type of option card not allowed Use correct option card offwitihinhibit Setpoint source control signal Set correct setpoint source source or operating mode not Set correct control signal source permitted for this option card Set the correct operating mode Check parameters P120 and P121 37 System Immediate switch Error during system software e Check grounding and shielding watchdog off with inhibit execution and improve if necessary e Contact SEW Service for advice if this fault reoccurs 38 System Immediate switch System error Check grounding and shielding software off with inhibit and improve if necessary e Cont
49. following input terminals must be connected with 24 V DI01 CW Stop positive negative direction of rotation are possible by selecting the sign on the MBG11A e DIO3 Enable Stop Operating Instructions MOVITRAC B 59 5 go Startup Starting up pumps and fans of non SEW motors 5 11 3 Settings for process data word If you do not change the PO2 process data word you can also use the MBG11B In this case the conversion is 1 32 rom The results from the relationship 4000 hex 100 speed Refer to the following tables for the respective value PO2 Speed standard parameter setting P871 speed Percent Hex Decimal Speed 1 A4 hex 164 dec 32 10 96 666 hex 1638 dec 328 25 96 1000 hex 4096 dec 819 2 33 96 1555 hex 5461 dec 1092 3 50 96 2000 hex 8192 dec 1638 4 75 96 3000 hex 12288 dec 2457 6 100 96 4000 hex 16384 dec 3276 8 PO2 Speed 96 changed parameter setting P871 speed Percent Hex Decimal Speed 1 96 A4 hex 164 dec n max 100 10 96 666 hex 1638 dec n max 10 25 96 1000 hex 4096 dec n max 4 33 1555 hex 5461 dec n max 3 50 2000 hex 8192 dec n max 2 75 96 3000 hex 12288 dec n max 1 333 100 4000 hex 16384 dec n max 5 12 Starting up pumps and fans of non SEW motors We recommend that you adjust the following parameters when using pumps fans and non SEW motors due to the physical conditions of the application
50. following options can be used as the wake up parameter Parameter Parameter mode Parameter from the user menu User menu Basic display Proceed as follows to save a wake up parameter First select the required parameter in parameter mode n the context menu select the menu item XXXX WAKE UP PARAM XXXX is the selected wake up parameter Confirm your selection by pressing OK Operating Instructions MOVITRAC B d SS Service M Unit information lt 7 Service 7 1 Unit information 7 1 4 Fault memory The inverter stores the error message in fault memory P080 The inverter does not save a new fault until the error message has been acknowledged The local operating panel shows the most recent fault Whenever double faults occur the value stored in P080 does not correspond to the value displayed on the operating panel This is an example of what happens with F 07 DC link overvoltage followed by F34 Ramp timeout The inverter stores the following information when a malfunction occurs Error occurred e Status of the binary inputs binary outputs Operating status of the inverter Inverter status Heatsink temperature Speed Output current Active current Unit utilization DC link voltage 7 1 2 Switch off responses Immediate switch off Stop There are 3 switch off responses depending on the fault This fault response causes immediate locking of the output
51. have internal thermal overload protection fuse which cannot be replaced Install the flat type braking resistors together with the appropriate touch guard 4 1 12 Installing the braking resistor The supply cables to the braking resistors carry a high voltage approx DC 900 V during rated operation The surfaces of the braking resistors get very hot when the braking resistors are loaded with P ateg Choose a suitable installation location Braking resistors are usually mounted on the control cabinet roof 4 1 13 Binary outputs The binary outputs are short circuit proof and protected against external voltage to 30 V Higher external voltages can destroy the binary outputs 4 1 14 Interference emission Use shielded motor cables or HD output chokes for EMC compliant installation Operating Instructions MOVITRAC B 17 18 Installation Installation notes 4 1 15 Switched inductances NOTE The minimum distance of switched inductances to the inverter must be at least 150 mm 5 91 in 4 1 16 Line filters Use suppressors to suppress interference on contactors relays solenoid valves Suppressors are for example diodes varistors or RC elements Do not connect any suppressors directly on MOVITRAC B Connect suppressors as closely as possible to the inductance MOVITRAC B frequency inverters have an integrated line filter as standard They comply with the following lim
52. on the unit shows H during manual operation The binary inputs will be without any functions for the duration of manual operation with the exception of a Controller inhibit A binary input Controller inhibit must be assigned a 1 signal to enable the drive to be started in manual operation The direction of rotation is not determined by the CW stop or CCW stop binary in puts Instead you select the direction of rotation using the DBG60B keypad Enter the required speed and then the direction of rotation CW CCW using the sign key Manual operation remains active when the power supply is switched off and on how ever the inverter is then inhibited e Use the Run key to enable and start the inverter at nmin in the selected direction of rotation The speed is increased and decreased using the f and Y keys NOTE The signals at the binary inputs take effect as soon as manual operation is finished A binary input Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to the signals at the binary inputs and the setpoint Sources nm HAZARD Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid inj
53. out lt Enter gt FBG speed control module Display initial frequency Display output current Operating Instructions MOVITRAC B Startup go 5 5 1 5 5 2 5 5 3 5 5 4 5 5 5 5 5 6 Basic operation of the FBG11B keypad Menu system The LED integrated in the symbol lights up when you select a symbol If a symbol only represents display values the current display value appears immediately on the display Changing parameters You can select the required parameter by selecting a symbol and pressing the ENTER key Press the ENTER button again to edit the parameter value You can alter the value when the LED in the corresponding symbol flashes When pressing the ENTER key again the value becomes active and the LED does not flash any longer Status display If the status is Drive enabled the display will show the calculated actual speed Fault display In the event of an error or fault the display changes and flashes the fault code for example F 11 refer to the fault list in the Operation and Service section This situation will not occur during active startup Warnings You may not alter any parameter in any operating mode If you try to do so the display r 19 r 32 will appear The display shows a code depending on the action e g r 28 controller inhibit required You find a list of warnings in the Operation and Service section Parameter menu change short
54. outside the minimum clearance for cooling Restrict the cable between the line filter and the inverter to the absolute minimum length required and never more than 400 mm 15 7 in Unshielded twisted cables are sufficient Also use unshielded lines for the supply system lead Connecting NF line filters L1 L1 L2 L2 MOVITRAC B L3 L3 PE PE 4 2 3 Foldable ferrites ULF11A Place the supply system cable L and N in the foldable ferrite and press the foldable ferrites together until they snap in place Compliance with EMC limit class C1 has been tested on a specified test setup Compli ance with class C1 for signal interference is achieved by the proper installation of the foldable ferrites ULF11A Operating Instructions MOVITRAC B Installation 4 Installing the optional power components 4 2 4 HF output filter NOTE Install output filters next to the corresponding inverter Leave a ventilation space of at least 100 mm 3 94 in below and above the output filter No clearance is required on the sides Limit the connection cable between inverter and output filter to the absolutely necessary length Maximum 1 m 3 ft with unshielded cable 10 m 33 ft with shielded cable e Several motors can be connected to one output filter when operating a motor group from one inverter The total value of the rated motor currents must not exceed the rated throughput current of the output
55. selection External setpoint selection Control via Terminals Serial interface Setpoint potentiometer connected to Al11 Al12 5 7 1 Set direction of rotation You can specify the set direction of rotation a 5 CW Stop and CCW Stop in P101 control signal source terminals or P101 control signal source 3 wire control The polarity of the setpoint in the process data word in P101 Control signal source RS485 or SBus and P100 Setpoint source RS485 or SBus 5 7 2 Setpoint speed You can specify the set speed Speed control module if P121 Addition FBG speed control module is set to ON P100 Setpoint source Fixed setpoints Fixed setpoints with analog input Process data word from SBus or RS 485 Motor potentiometer 5 7 3 Direction of rotation enable with RS 485 or SBus Unipolar setpoint sources Unipolar fixed setpoint Motor potentiometer fixed setpoint Fixed setpoint AI1 Fixed setpoint Al1 Frequency setpoint input fixed setpoint The direction of rotation is set with the CW or CCW terminals Bipolar setpoint sources Bipolar fixed setpoint RS 485 fixed setpoint SBus 1 fixed setpoint The direction of rotation is determined by the setpoint Enable with terminal CW or CCW Operating Instructions MOVITRAC B 49 5 50 5 8 go Startup Startup using the FBG11B keypad Level1 Enter gt Level 2 Startu
56. shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed Size 2S SEW EURODRIVE supplies two touch guards for the DC link and braking resistor ter minals as standard with MOVITRAC B size 2S Without touch guard MOVITRAC B size 2S has degree of protection IP10 When the touch guard is installed the unit has degree of protection IP20 HHH Cc CJ m x y N e elle lr je vin eb B gll e g OQ Operating Instructions MOVITRAC B 29 Sizes 4 5 Installation Scope of delivery and installation of loose items Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC sizes 4 5 Install the touch guard on both covers of the power section terminals Touch guard for MOVITRAC B sizes 4 5 2 3 The touch guard comprises the following parts 1 Cover 2 Connection plate 3 Screen only for size 4 The MOVITRAC B unit sizes 4 5 can only achieve degree of protection IP10 when the following conditions are met Touch guard is fully installed The shrink tubing is installed on all power terminals X1 X2 X3 X4 NOTE If the above conditions are not met MOVITR
57. stage with simultaneous control of the brake output so that an existing brake is applied The fault message is set and the ready message is revoked This status can only be exited by an explicit fault reset This fault response causes a stop at the set stop ramp This fault stop is subject to time monitoring If the drive does not reach the start stop speed within a specified time period the unit jumps to the fault state the output stage is inhibited and an existing brake is applied The fault message F34 Ramp timeout is generated The original fault message is overwritten If the drive reaches the start stop speed the unit jumps to the fault status the brake is applied and the output stage is inhibited The fault message is set and the ready message is revoked This status can only be exited by an explicit error reset Operating Instructions MOVITRAC B 85 7 86 A _ lt Service Unit information Timeout warning 7 1 3 Reset Basic unit reset Keypad reset Interface reset The switch off response causes a stop at the set rapid stop ramp The stop is subject to time monitoring as for the fault stop If the drive reaches the start stop speed the unit jumps to the warning state the brake is applied and the output stage is inhibited The fault message is set and the ready message remains set An explicit fault reset is not possible The fault is reset when communication is made
58. with DBG60B sssssssssseee eme eere ennemis 52 5 10 Startup with PC and MOVITOOLS MotionStudio ee 59 Operating Instructions MOVITRAC B 5 11 Startup for MBG11A speed control module ceceeceeeeeeeeeeeeeees 59 5 12 Starting up pumps and fans of non SEW motors sssssssss 60 D13 Starina the Motor ardere eet t ru tenet d e re EE nna tn ooa 61 5 14 Parameter liSt co footer eee Lcd He ee 65 Operation ao nde resedit ce cen aa aeaa a te Su rear esi s T 76 0 1 Data backup diete t ot iret lar ote endete 76 6 2 Return codes r 19 r 38 ssssssssssssse eene 77 6 3 Status dIsplays ionem nno oe E bod e hdi eee te 78 6 4 Unitstatus codes aa iea aeaeaei laaan aa a aaa Tanara naa Ea aea LEE ha dSn 79 6 5 DBG60B keypad nini eei eaa aede dn eed a a eH EP teenet 80 Service 5 oen d uen ener E TTT 85 T T Unitinformatlon cuite sette Fete cds ile aiaa 85 7 2 List of faults F 00 F 113 ssesssssssssseeem 87 7 3 SEW Electronics Service sssssssssssssseeeeeeee 90 7 4 Extended storage obe eese 91 Technical Data cnn ee Deere cel edocet diee ivi nie de eta ae 92 8 1 CE marking UL approval and C Tick sssssssssssssssee 92 8 2 General technical data sssssssssssssseeeeeeeeen 93 8 3 MOVITRAC B electronics data eese 95 8 4 Technical data of MOVITRAC 07B
59. 03 313 8518 Current limit 1 2 0 150 ly Lang 8522 32 133 Motor adjustment 1 2 320 330 8523 Automatic Off Off 8528 adjustment 1 2 On On 321 331 8524 Boost 1 2 0 100 96 8529 3221332 8525 IxR compensa 0 100 96 ton 8530 tion 1 2 323 333 8526 Pre magnetiza 0 2 s 8531 tion time 1 2 324 334 8527 Slip compensa 0 500 rpm 8532 tion 1 2 34 Ij UL monitoring 345 346 9114 Ij UL monitoring 1 0 1 500A Loans 9115 12 Operating Instructions MOVITRAC B 69 5 70 Startup ago Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio dub startup Ais Reference messages 40_ Speed reference message 400 8539 Speed reference 0 750 5000 rpm value 401 8540 Hysteresis 0 100 500 rpm 402 tonb 8541 Delay time 0 1 9 s 403 8542 Signal 1 when 0 n lt nier 1 n gt Nref 43_ Current reference signal 430 8550 Current reference O 100 150 Ix value 431 8551 Hysteresis 0 5 30 96 In 432 Land 8552 Delay time 0 1 9s 433 8553 Signal 1 when 0 IS lier 1 I lrer 44 Imax signal 440 8554 Hysteresis 0 5 50 96 In 441 8555 Delay time 0 1 9s 442 tonb 8556 Signal 1 wh
60. 1 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 126 Operating Instructions MOVITRAC B Address List Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL http Awww sew eurodrive com tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Cooporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC
61. 11 1 E 1 1 1 0 Operating Instructions MOVITRAC B Starting the motor 5 go Startup The following travel cycle shows by way of example how the drive is started with the assignment of terminals X12 1 X12 6 and the internal fixed setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit Q Input DIO1 CW Stop o qa Input DIO2 CCW Stop o InputDiga j Enable Stop p CD Input DIO4 n11 n21 o qa Input DIOS n12 n22 o qa Output DBOO Brake o n rpm n13 an Speed n12 4 n11 J 0 4 n11 4 i n12 4 ttt tip Stop famp t13 n13 i NOTE The motor is not energized in the event of controller inhibit A motor without brake will coast to standstill 64 Operating Instructions MOVITRAC B Startup Parameter list 5 14 Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the FBG keypad column nh 2 L Short Ld H Selection in long menu Selection in short or long menu Selection using symbol on keypad and in long menu Selection within FGB motor startup If a choice is offered the factory setting is indicated in bold ago 5 9
62. 17 Enter FBG11B keypad 47 Extended Storage eccccccessueeeeeeeesieeeeeeetnneeeeeees 96 External setpoint selection sssuuse 51 External voltage supply sese 100 F Fault F01 Overcurrent ssssssssssssss 92 F03 Ground fault 92 F04 Brake chopper ecceceeeeeeeeeseeeeeeeees 92 F06 Mains phase failure 92 F07 DC link overvoltage sees 92 F08 Speed monitoring ssss 92 F09 Startup error ssessssee 92 LOBO ITI 92 F11 Overtemperature sssssssusss 93 F113 Wire breakage analog input 94 F17 F24 System error 93 E25 EEPROM iere em ebd 93 F26 External terminal ssssssssse 93 F31 TF sensor tripped sssssssse 93 F32 Index overflow ceceeceeeeeeeeeeeeteeseees 93 F34 Ramp timeout 93 F36 Option missing eeeeeee 93 F37 Wachtdog timer i 93 F38 System software sssssssss 93 F43 RS 485 timeout ssssssssssssuss 93 F44 Unit utilization sssssssssssss 93 F45 Initialization ssseeeee 93 F47 System bus 1 timeout eee 93 F77 Control word 2 cecceceeceeeeeeeeeeeeeeeseees 93 F81 Start condition ssssssssssssss 94 F
63. 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens jhainsworth sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown hengela sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http Awww imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 45428
64. 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Operating Instructions MOVITRAC B 123 124 Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982
65. 3 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector S A Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodri
66. 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 kompeks inet hr Operating Instructions MOVITRAC B 121 Address List Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Lt
67. 77 6 go Operation Status displays 6 3 Status displays 6 3 1 FBG11B keypad If the status is Drive enabled the display will show the calculated actual speed Status Display Drive Controller inhibit oFF Drive No enable StoP Drive Enable 8888 actual speed Factory setting SEt Set Standstill current dc 24 V operation 24U Status of binary Parameter P039 binary inputs and parameter P059 binary outputs are adopted in the inputs outputs parameter menu as display parameters The status is displayed as binary Every binary input or output has two segments vertically on top of one another of the 7 segment display assigned to it The upper segment lights up when the binary input or output is set and the lower segment lights up when the binary input or output is not set The two 7 segment displays on the right are displayed if P039 di binary inputs or P059 do binary outputs are output Examples Top Input status DIOO 1 DIO1 0 DIO2 1 DIO3 1 DIO4 1 DIO5 O Bottom Output status DO01 1 DO02 0 DO03 1 78 Operating Instructions MOVITRAC B Operation go 6 3 2 LED flash codes The LED on the front of the unit signals the following states Unit status codes Status Display optional with LED flash code status of basic FBG unit ENABLE Speed Constant green light ENABLE at current limit Speed
68. 8 9 10 11 12 13 14 15 Size 3 X2 PE connection X1 Power supply connection 3 phase 1 L1 2 L2 3 L3 X4 DC link connection X2 PE connection X2 Motor connection U 4 V 5 W 6 X3 Braking resistor connection R 8 R 9 and PE connection X13 Binary outputs X12 Binary inputs X10 Analog input Switch S11 for V mA toggle analog input Option card slot Connection for optional communication analog module Optional keypad Status LED visible without optional keypad Operating Instructions MOVITRAC B 11 12 3 4 1 2 3 4 5 6 8 9 10 11 12 13 14 15 Unit Design Size4 5 Size 4 5 X2 PE connection X1 Power supply connection 3 phase 1 L1 2 L2 3 L3 X4 DC link connection X2 PE connection X2 Motor connection U 4 V 5 W 6 X3 Braking resistor connection R 8 R 9 and PE connection X13 Binary outputs X12 Binary inputs X10 Analog input Switch S11 for V mA toggle analog input Option card slot Connection for optional communication analog module Optional keypad Status LED visible without optional keypad Operating Instructions MOVITRAC B Unit Design Unit designation nameplate B 3 5 MC 07 B 0004 2 B 1 Unit designation nameplate 4 00 Design Quadrants Connection type Radio interference suppression Connection voltage Recommended motor power Version B
69. 82 Open output ssssssee 94 F84 UL motor protection ssesssse 94 F94 EEPROM checksum sss 94 F97 Copy error 94 I ault list oos cer ct EIE 92 Fault memory iecit i e e ge e ERE HSE R 90 Fault FBG11B keypad sssssssssss 49 Operating Instructions MOVITRAC B FEBG141B uie etm o teles 1 FBG11B keypad sss 47 1 FUNCUONS ooo ER FIO11B analog module 38 42 1 Fixed setpoints ssssssssssssssess FKE EMC modwule essen Front option FBG11B keypad 1 Front option FIO11B analog module 1 Front option FSC11B communication 1 FSCTIB oed Dis eae 1 FSC11B communication interface 38 1 G H HD output choke ssssssssseseeeeeee HF output filter niei l Immediate switch off esses Installation altitude ssssees Installation notes eeeeeeeenne Interference emission essesesss 19 Interference immunity seeeeeeeeee IT Systeris pee ets 17 K Keypad Status of binary inputs outputs Keypad DBG60B Setting parameters sssssseee Keypad FBGT141B ac R R EUFIGLIOTIS n oett Ir eee te bea L
70. 828 519 5 828 520 9 Part number Safe stop S0 828 995 6 828 996 4 828 997 2 828 998 0 INPUT Rated supply voltage Vsupply 3 x AC 380 500V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 1 8A AC 2 2 A AC 2 8 A AC 3 6 A Rated mains current 125 operation Isupply 125 AC 2 3 A AC 2 6 A AC 3 5 A AC 4 5 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 opera Prot 0 55 kW 0 75 kW 1 1 kW 1 5 kW tion 0 74 HP 1 0 HP 1 5 HP 2 0 HP PWot 125 0 75 kW 1 1 kW 1 5 kW 2 2 kW Recommended motor power 12596 opera 1 0 HP 1 5 HP 2 0 HP 3 0 HP tion Rated output current 100 96 operation IN AC 2 0 A AC 2 4 A AC 3 1 A AC 4 0 A Rated output current 125 operation N 125 AC 2 5 A AC 3 0 A AC 3 9 A AC 5 0 A Apparent output power 100 operation SN 1 4 kVA 1 7 KVA 2 1 KVA 2 8 kVA Apparent output power 125 operation SN 125 1 7 KVA 2 1 kVA 2 7 KVA 3 5 kVA Minimum permitted braking resistance value Raw min 68 Q 4 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 40W 45W 50W 60W Power loss 125 operation Py 425 45 W 50 W 60 W 75 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHx 80 x 185 x 163 5 mm 3 1 x 7 28 x 6 437 in D Mass m 1 5 kg 3 3 Ib 1 The MCO7B SO unit type must always be supplied with external voltage Operating Instructi
71. AC units sizes 4 and 5 have degree of protection IPOO Operating Instructions MOVITRAC B Installation Installing cold plate 45 Installing cold plate The dissipation of the frequency inverter power loss can take place via coolers that work with different cooling media air water oil etc This can be useful for example in re stricted installation spaces When adhering to the usual installation notes 40 C 104 F 100 mm 3 94 in space above and below cold plate technology is not necessary A good thermal connection to the cooler is important for safe operation of frequency inverters The contact area between cooler and frequency inverter has to be the size of the frequency inverter cooling plate Level contact surface deviation max up to 0 05 mm 0 0002 in Connect cooler and cooling plate with all necessary screw connections The mounting plate must not exceed 70 C 158 F during operation This must be ensured by the cooling medium Cold plate installation is not possible with FHS or FKB 4 6 Deactivating EMC capacitors size 0 only Only electricians are allowed to convert the unit Once converted the unit must be marked with the sticker provided in the accessory bag A HAZARD Severe or fatal injuries from electric shock Disconnect the inverter from the power Switch off the DC 24 V and the mains voltage Wait 10 seconds Ensure that the unit is de energized
72. ARAMETER SET 1 PARAMETER SET 2 C22 MOTORS SINGLE MOTOR IDENT MOTORS DIFFERENT MOTORS C01 OPER MODE 1 STANDARD V f VFC1 C28 DC BRAKING NO C36 OPER MODE SPEED CONTROL HOIST DC BRAKING FLYING START C02 MOTOR TYPE 1 DT71D2 DT71D4 DT80K2 C02 MOTOR TYPE 1 NON SEW MOTOR DT63K4 DR63S4 55 5 go Startup Startup with DBG60B 8 10 10 11 11 12 56 Enter the rated motor voltage for the selected connection type according to the value specified on the nameplate Example Nameplate 230 400 1 50 Hz A connection gt enter 400 V A connection transition point at 50 Hz enter 230 V A connection transition point at 87 Hz Also enter 230 V However set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz after startup first Then start the drive Example Nameplate 400 A 690 1 50 Hz Only A connection possible enter 400 V A connection is not possible Use the f key to choose the next parameter Enter the rated frequency specified on the motor name plate Example 2304 4001450 Hz Enter 50 Hz in A and A connection Use the f key to choose the next parameter FOR SEW MOTORS The motor values are stored for SEW two and four pole motors and need not be entered FOR NON SEW MOTORS Enter the following motor nameplate data e C10 Rated motor current connection type A or A e C11 rated motor power e C12 power factor cos o e C13 rate
73. Dimensioning According to DIN ISO 276 v Size 0 Restrictions for continuous duty with 125 Iw Maximum ambient temperature 94 40 C 104 F Maximum rated mains voltage Veuppiy 400 V No DIN rail mounting submounting resistor With 1 x 230 V Provide line choke ND 1 Electrical installation in compliance with applicable regulations is necessary for maintaining the EMC limit value class Comply with the installation notes Operating Instructions MOVITRAC B Technical Data A MOVITRAC B electronics data lt i 8 3 MOVITRAC B electronics data Function Terminal Designa Default Data tion Setpoint input differ X10 1 REF1 10 V Ri min 3 KQ ential input X10 2 AI1 0 10 V R gt 200 KQ X10 3 Al12 0 20 mA 4 20 mA Ri 250 Q 10 bit resolution sampling time 1 ms X10 4 GND GND Reference potential for binary and analog signals PE potential Binary inputs X12 1 DI0O Fault reset Ri 3 kO lg 10 mA sampling time 5 ms PLC X12 2 DIO1 CW stop compatible X12 3 DIO2 CCW stop Signal level according to EN 61131 2 type 1 or 3 X12 4 DI03 Enable stop e 11 30 V gt 1 contact made X12 5 DIOA n11 n21 s 3 5 V 0 contact open X12 6 DIOBTF n12 n22 e X12 2 D101 with fixed assignment CW Stop e X12 5 DI04 can be used as frequency input e X12 6 DIO5 can be used as TF input Supply voltage for TF X12 7 VOTF Speci
74. Drive Technology Drive Automation System Integration Services MOVITRAC B Edition 02 2008 Operating Instructions 16602013 EN SEW EURODRIVE Driving the world 1 Important Notes 4 need orden dedere efe ect edo aaa aine mene aaaeaii 5 1 1 Structure of the safety notes sssssssssssssssssssseeeeeneennneen 5 1 2 Rights to claim under warranty ssssssssssseeeeemee 5 1 3 Exclusion of liability oeil ceci eel ene 5 2 Safety Notes eere Eee te desdssassvesus etecttvcectece teers 6 2 1 General information sss eene 6 2 2 Target group sien eee Ee ced e deed wa tec esed eee ee dede 6 2 9 Besignated use niei niaboinpedae tuam edniabeuew 6 2 4 Transportation storage eene 7 2 5 Installation e e e ei de eus s 7 2 6 Electrical connection deoti daaa a ie aa aia Ee nene 8 2 7 Safe disconnection eesssssssssssssssseseseeeeene nne 8 2 0 ODSrati n i cien a a ra e o ee bees 8 3 UnitDesign 5 inerte nne et rn OENAR NE NAR rentre Ia sR en Era ea vans 9 3 1 Size OXS 4 OS TOL een RARI ee ena RE 9 29 2 c9i26 1729 2 ot ox on alge th oe toda iun huie 10 3 9 OIZ6 9 con ena UE causato aeeie Mari ddp e meat 11 3 4 Size 4 1 5 so Re tie ue eee ee 12 3 5 Unit designation nameplate ssesssssee een 13 4 Installation oe cela ei eorr coven acie ao rcr a eve e Rl REL EE ER AN NEU
75. G COPY TO MCO7B EXIT UNIT SETTINGS 0 00rpm 0 000Amp CONTR INHIBIT Make sure that the data set you copy is suitable for the application Enter any parameter settings which differ from the factory settings in the parameter list nthe case of non SEW motors set the correct brake application time P732 P735 Observe the notes for starting the motor in the section Starting the Motor With A connection and transition point at 87 Hz set parameter P302 312 Maximum speed 77 to the value for 87 Hz Operating Instructions MOVITRAC B 57 5 58 ago Startup Startup with DBG60B 5 9 5 Setting parameters Proceed in this order to set the parameters Use the context key to call up the context menu In the context menu select the PARAMETER MODE menu item Press the OK key to confirm your selection The flashing cursor under the parameter number indicates that the keypad is in parameter mode Usethe o key to switch to edit mode The flashing cursor disappears Using the f or 4 key you can select or set the correct parameter value Press the OK key to confirm the selection or setting Usethe o key to switch back to parameter mode again The flashing cursor appears again Use the f key to choose the next parameter 5 9 6 Manual operation The inverter can be controlled using the DBG60B keypad in manual operation Context menu Manual operation The 7 segment display
76. HP Rated output current 100 96 operation IN AC 24A Rated output current 125 operation IN 125 AC 30A Apparent output power 100 operation SN 16 6 kVA Apparent output power 125 operation SN 125 20 8 kVA Minimum permitted braking resistance value 4 Raw min 220 quadrant operation T GENERAL INFORMATION Power loss 100 operation Py 400 W Power loss 125 operation Py 125 500 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm ANG12 1 5 Nm 13 Ib in Dimensions WxHxD 130 x 335 x 229 mm 5 12 x 13 2 x 9 02 in Mass m 6 6 kg 15 Ib 102 Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 7 AC 400 500 V 3 phase size 3 15 30 kW 20 40 HP 200 7 87 105 4 13 T en oO as al T Dl lt i x o 7 0 3 Le 251 9 88 La 247 9 72 i 465 18 3 MOVITRAC MC07B 3 phase supply system 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 828 528 4 828 529 2 828 530 6 INPUT Rated supply voltage Vsupply 3 x AC 380 500V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 28 8A AC 41 4 A AC 54 0A
77. RAC 07B 8 4 17 AC 230 V 3 phase size 2 5 5 7 5 kW 7 4 10 HP 130 5 12 105 4 13 i e TA 30 Q U GE zi eo o eo e gay 2 Ss L1 Y E 6 5 0 26 229 9 02 225 8 86 335 13 2 315 12 4 MOVITRAC MC07B 3 phase supply system Part number 0055 2A3 4 00 828 507 1 0075 2A3 4 00 828 509 8 INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 19 5A AC 27 4 A Rated mains current 125 operation leupply 125 AC 24 4 A AC 34 3 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 96 operation Pwot 5 5 kW 7 4 HP 7 5 kW 10 HP Recommended motor power 125 operation Pwot 125 AC 7 5 kW 10 HP 11 kW 15 HP Rated output current 100 operation IN AC 22 A AC 29 A Rated output current 125 operation IN 125 AC 27 5 A AC 36 3 A Apparent output power 100 operation SN 8 8 kVA 11 6 kVA Apparent output power 125 operation SN 125 11 0 kVA 14 5 kVA Minimum permitted braking resistance value 4 Raw min 120 quadrant operation 5 GENERAL INFORMATION Power loss 100 96 operation Py 300 W 380 W Power loss 125 operation Py 425 375 W 475 W Current limitation 150 I
78. Range factory setting Value dec Display MOVITOOLS MotionStudio eb startup 12 Analog input AI2 FBG speed control module option 120 8469 Al2 operating 0 No function mode 1 0 10 V Setpoint 2 0 10 V current limitation 121 8811 Addition FBG 0 Off setpoint control 1 On ae module 2 On without fixed setpoint 122 8799 Direction of rota 0 Unipolar CW tion FBG manual 4 Unipolar CCW operation 2 Bipolar CW and CCW 126 10247 1 Al2 char curve x1 100 96 0 100 96 10 V 0 10 V 127 10247 2 Al2 char curve y1 100 0 100 Nmax 0 tna 0 Imax 128 10247 3 Al2 characteristic 100 96 O 100 10 V O 10 V Lonh curve x2 129 10247 4 Al2 characteristic 100 96 O 100 Nmax O Mmax O Imax curve y2 13 14 Speed ramps 1 2 130 140 8807 Ramp t11 t21 up 0 1 2 2000 s 9264 131 141 f 8808 Ramp t11 t21 0 1 2 2000 s 9265 down 134 144 8474 Ramp t12 t22 0 1 10 2000 s 8482 135 145 8475 S pattern t23 t22 0 Off 8483 1 Weak 2 Medium Lan 3 Strong 136 146 8476 Stop ramp t13 0 1 2 20 s 8484 t23 139 149 8928 Ramp monitoring 0 YES 8929 1 2 1 NO 15 Motor potentiometer function 150 8809 Ramp t3 up 0 2 20 50 s down 152 tonh 8488 Save last setpoint Off Off On On 16 17 Fixed setpoints 160 170 8489 Internal setpoint 0 150 5000 rpm
79. T 2 Press the context key to activate the context menu PARAMETER MODE VARIABLE MODE BASIC VIEW 3 Scroll down with the J key until you have selected the MANUAL MODE menu option STARTUP STARTUP COPY TO DBG COPY TO MDX 54 Operating Instructions MOVITRAC B Startup go 5 Startup with DBG60B 4 To startup select the OK key The first parameter appears The flashing cursor under the parameter number indicates that the keypad is in display mode Use the o key to switch to edit mode The flashing cur sor disappears Use the f or J key to select PARAMETER SET 1 or PARAMETER SET 2 Press the OK key to confirm your selection Usethe o key to switch back to display mode The flas hing cursor appears again Use the f key to choose the next parameter 5 Setthe motor type 6 Select the operating mode you require Use the f key to choose the next parameter VFC operating mode is required for activating the flying start or hoist function a When selecting STANDARD V f operating mode b When selecting VFC operating mode 7 Select the motor type If a 2 or 4 pole SEW motor is connected select the correct motor from the list If a non SEW motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list Use the f key to choose the next parameter Operating Instructions MOVITRAC B STARTUP PREPARE FOR STAR TUP COO STARTUP P
80. TRAC size 0 Mount the shield plate for the power section using the two retaining screws 1 PE connection 2 Shield plate Operating Instructions MOVITRAC B 27 Size 1 Sizes 28 2 Sizes 3 5 Installation Scope of delivery and installation of loose items SEW EURODRIVE supplies a shield plate for the power section as standard with MOVITRAC B size 1 Mount the shield plate for the power section using the unit s two retaining screws 1 Shield clamp 2 PE connection SEW EURODRIVE supplies a shield plate for the power section with two retaining screws as standard with MOVITRAC B sizes 2S 2 Mount the shield plate for the power section using the two retaining screws The illustration shows size 2 8 9R 2686 1 Shield clamp 2 PE connection The shield plate for the power section provides you with a very convenient way of installing the shield for the motor and brake cables Apply the shield and PE conductor as shown in the illustrations With MOVITRAC B sizes 3 5 no shield plates are supplied for the power section Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inverter Operating Instructions MOVITRAC B Installation Scope of delivery and installation of loose items 4 4 4 Installing the touch guard Uncovered power connections Severe or fatal injuries from electric
81. Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves X44 Service interface Connection Only for service purposes exclusively for RJ10 point to point connection Maximum cable length 5 m 20 ft 1 If the setpoint input is not used it should be set to GND Otherwise a measured input voltage of 1 V 1 V is set Operating Instructions MOVITRAC B FIO11B analog module Address List 9 Address List Ernst Blickle Straf e 42 D 76646 Bruchsal Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Strae 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de We
82. UTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 operation Pwot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 100 96 operation IN AC 1 7 A AC 2 5 A Rated output current 125 operation N 125 AC 2 1 A AC 3 1 A Apparent output power 100 operation SN 0 7 kVA 1 0 kVA Apparent output power 125 operation SN 125 0 9 kVA 1 3 kVA Minimum permitted braking resistance value 4 Raw min 270 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 35 W 40 W Power loss 125 operation Py 125 40 W 50 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 14 AC 230 V 3 phase size 0S 0 55 0 75 kW 0 74 80 3 1 6 0 2 n of __ 196 7 72 220 8 66 E 285 11 2 1 0 HP 163 5 6 437 149 5 87 159 5 6 280 185 7 28 MOVITRAC MC07B 3 phase supply system 0005 2A3 4 00 0008 2A3 4 00 Part number 828 5012 828 502 0
83. V S ea as e o e e o N 3 aix is m e G ji ft 7 0 3 L MOVITRAC MC07B 3 phase supply system 0370 503 4 00 0450 503 4 00 Part number 828 531 4 828 532 2 INPUT Rated supply voltage Vsupply 3 x AC 380 500 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 65 7 A AC 80 1A Rated mains current 125 operation leupply 125 AC 81 9A AC 100 1 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 37 kW 50 HP 45 kW 60 HP Recommended motor power 125 operation Pmot 125 45 kW 60 HP 55 kW 74 HP Rated output current 100 96 operation IN AC 73A AC 89A Rated output current 125 96 operation IN 125 AC 91 3A AC 111 3A Apparent output power 100 operation SN 50 6 kVA 61 7 kVA Apparent output power 125 operation SN 125 63 2 kVA 77 1 KVA Minimum permitted braking resistance value 4 Raw min 60 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 1200 W 1400 W Power loss 125 96 operation Py 425 1450W 1820W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 25 mm AWG4 35 mm AWG2 14 Nm 120 Ib in Dimensions WxHxD 280 x 522 x 250 mm 11 0 x 20 6 x 9 84 in Mass m 27 kg 60 Ib 104 Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 9 AC 400 500 V 3 phase size 5 55 75 kW 74 100 HP
84. W motor Rated current rated power power factor cos q and rated speed Nominal mains voltage 5 8 2 Activating startup Requirements Drive No enable Stop If a smaller or a larger motor is connected maximum difference one size then you have to choose the value closest to the rated motor power The complete startup procedure is not complete until you have returned to the main menu level by pressing the OUT button You can then perform the startup only with motor parameter set 1 NOTE SEW motor startup is designed for 4 pole motors It may be useful to startup 2 pole or 6 pole SEW motors as non SEW motors 5 8 3 VIf 5 8 44 VFC The default setting for the operating mode is V f Use this operating mode if you have no particular requirements and for applications where a high maximum speed is required Startup the inverter in VFC or VFC amp DC brake operating mode for the following require ments e High torque Continuous duty at low frequencies Accurate slip compensation More dynamic behavior For this purpose you will have to choose the VFC or VFC amp DC brake operating modes from P 01 at startup Operating Instructions MOVITRAC B 51 5 go Startup Startup with DBG60B 5 8 5 Startup of multi motor drive Multi motor drives are mechanically connected to each other e g chain drive with several motors Observe the notes in the publication Multi Motor Drives
85. act SEW Service for advice if this fault reoccurs 43 RS 485 timeout Stop without Connection between inverter Check connection between inhibit and PC interrupted inverter and PC 88 Operating Instructions MOVITRAC B Service M d List of faults F 00 F 113 lt i No Designation Response Possible cause Measure 44 Unit utilization Immediate switch Unit utilization Ixt value excee Decrease power output off with inhibit ded Extend ramps fthese points are not possible Use a larger inverter 45 Initialization Immediate switch Error during initialization Contact SEW Service for off with inhibit advice 47 System bus 1 Stop without inhibit Error during communication via Check system bus connection timeout System bus 77 IPOS control Stop with inhibit System error Contact SEW Service for word advice 80 RAM test Immediate switch Internal unit fault RAM defective Contact SEW Service off 81 Start condition Immediate switch Only in VFC hoist operating off with inhibit mode The motor could not be supplied with the correct amount of current during the pre magnetizing time Rated motor power too small in Check connection between relation to rated inverter power inverter and motor Check startup data and perform new startup if necessary Motor cable cross section too e C
86. al GND 4 4 You have the option of connecting the fol Brake released DO 2 2 Ready DO 3 3 lowing signal terminals Reference potential GND 4 Relay contact fault DO 1 C 5 NOC relay DO 1 NO 6 DIOG Fault reset CCS SOT NCS DOO Fault designed as relay contact i Q x2 DO 3 Ready x3 LYI IV IW T T 1 5 Check the controller for the required functionality Shield clamp 6 Connect the frequency inverter to the mains X1 Factory setting Signal terminal functions and setpoint settings can be modified using the FBG11B key pad or a PC A PC connection requires the FSC11B front option or one of the following interface adapters UWS21B UWS11A USB11A NOTE The MOVITRAC B frequency inverter must only be operated in strict obser vance of the detailed operating instructions Operating Instructions MOVITRAC B Startup General startup instructions 5 2 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed 5 2 1 Prerequisite The drive must be configured correctly to ensure that startup is successful MOVITRAC B frequency inverters are factory set to be taken into operation with the SEW motor adapted to the correct power level 4 pole 50 Hz in V f control mode
87. al characteristics for TF according to DIN EN 60947 8 trigger value 3 kQ Auxiliary voltage output X12 8 24VIO Auxiliary voltage output V DC 24 V current external voltage sup carrying capacity Imax 50 mA ly2 ply External voltage supply V DC 24 V 15 20 to EN 61131 2 See section Project planning external DC 24 V voltage supply Reference terminal X12 9 GND Reference potential for binary and analog signals PE potential Binary outputs X13 1 GND PLC compatible response time 5 ms X13 2 DO02 Brake released Imax DOO2 150 mA Imax DO03 50 mA X13 3 DOO3 Ready Short circuit proof protected against external X13 4 GND voltage up to 30 V GND Reference potential for binary and analog signals PE potential Relay output X13 5 DO01 C Shared relay contact X13 6 DO01 NO NO contact X13 7 DO01 NC NC contact Load capacity Vmax 30 V Imax 800 mA Operating Instructions MOVITRAC B 95 8 MY a Technical Data 2 MOVITRAC B electronics data Function Terminal Designa Default Data tion Safety contact X17 1 DGND Reference potential for X17 3 X17 2 VO24 Voyt DC 24 V only to supply X17 4 of the same unit it cannot be used to supply other units X17 3 SOV24 Reference potential for DC 24 V input Safe stop safety contact X17 4 SVI24 DC 24 V input Safe stop safety contact Permitted cable cross One core per terminal 0 08 1 5 mm
88. al data of MOVITRAC 07B 8 4 10 AC 230 V 1 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 54 5 2 15 49 5 1 95 163 5 6 437 149 5 87 220 8 66 196 7 72 MOVITRAC a mi E 285 11 2 185 7 28 159 5 6 280 MOVITRAC MC07B 1 phase supply system Part number 0004 2B1 4 00 828 493 8 0003 2B1 4 00 828 491 1 INPUT Rated supply voltage Vsupply 1 x AC 200 240V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 4 3A AC 6 1A Rated mains current 125 operation leupply 125 AC 5 5A AC 7 5 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 operation Pwot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 100 96 operation IN AC 1 7 A AC 2 5 A Rated output current 125 operation N 125 AC 2 1 A AC 3 1 A Apparent output power 100 operation SN 0 7 kVA 1 0 kVA Apparent output power 125 operation SN 125 0 9 kVA 1 3 kVA Minimum permitted braking resistance value 4 Raw min 270 quadrant operation B GENERAL INFORMATION Power loss 100 96 operation Py 30 W 35 W Power loss 125 operation Py 425 35 W 45W Current limitation 150 Iw for at least 60 seconds Terminal cross section
89. alling FSC11B FIO11B Function Termi Description Data FSC11B FIO11B nal Analog out X40 3 GND Reference 0 10V No Yes put potential Imax 2 mA X40 4 AOV1 Voltage output 0 4 20 mA X40 5 AOI Current output Resolution 10 bit Sampling time 5 ms Short circuit proof protected against external voltage up to 30V The DC 24 V function of X46 7 is identical to X12 8 of the basic unit All GND terminals of the unit are connected to each other and to PE Cable specification Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 25 0 75 mm AWG 23 AWG 18 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connecting shield Connect the shield to the electronics shield clamp on the inverter or master controller and make sure it is connected over a wide area at both ends There is no need for a ground connections between MOVITRAC B and gateways or MOVITRAC B and MOVITRAC B with shielded cables A 2 core cable is permitted in this case When connecting MOVIDRIVE B and MOVITRAC B always make sure that the electrical isolation between the reference potential DGND and ground is neutralized in MOVIDRIVE B STOP Potential displacement Possib
90. an be done for example by using a variable transformer for which the output voltage has been set according to the following overview SEW EURODRIVE recommends that you increase the voltage from 0 V to the first stage after a few seconds SEW EURODRIVE recommends the following stages AC 400 500 V units Stage 1 AC 350 V for 15 minutes Stage 2 AC 420 V for 15 minutes Stage 3 AC 500 V for 1 hour AC 230 V units Stage 1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Operating Instructions MOVITRAC B 91 8 92 A ue lt Technical Data CE marking UL approval and C Tick 8 Technical Data 8 1 CE marking UL approval and C Tick 8 4 4 CE marking CE MOVITRAC B frequency inverters comply with the regulations of the Low Voltage Directive 73 23 EEC MOVITRAC B frequency inverters are designed for use as components for installation in machines and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they satisfy the relevant requirements for the CE marking for the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EMC For detailed information on EMC compliant installa
91. ation Pwot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 operation Pmot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 10096 operation IN AC 1 0A AC 1 6A Rated output current 125 operation IN 125 AC 1 3A AC 2 0A Apparent output power 10096 operation SN 0 7 kVA 1 1 kVA Apparent output power 12596 operation SN 125 0 9 kVA 1 4 kVA Minimum permitted braking resistance value 4 Raw min 68 Q quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 30 W 35 W Power loss 125 operation Py 425 35 W 40 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 3 6 0 2 j of E 220 8 66 196 7 72 E N z Q c N AC 400 500 V 3 phase size 0S 0 55 1 5 kW 0 74 2 0 HP 163 5 6 437 149 5 87 159 5 6 280 185 7 28 MOVITRAC MC07B 3 phase supply system 0005 5A3 4 0008 5A3 4 0011 5A3 4 0015 5A3 4 x0 x0 x0 x0 Part number standard unit 00 828 517 9 828 518 7
92. context key to call up the context menu Select the menu item USER MENU and press the OK key to confirm The user menu with the most frequently used parameters appears Proceed in this order to add parameters to the user menu Use the context key to call up the context menu Select the PARAMETER MODE menu item Select desired parameter and press the OK key to confirm Use the context key to return to the context menu In the context menu select the menu item ADD Pxxx xxx is the parameter you selected previously Confirm your selection by pressing OK The selected parameter is stored in the user menu Proceed in this order to delete parameters from the user menu Use the context key to call up the context menu Select the menu item USER MENU Select the parameter that is to be deleted Confirm your selection by pressing OK Use the context key to return to the context menu In the context menu select the menu item DELETE Pxxx xxx is the parameter you selected previously Confirm your selection by pressing OK The selected parameter is deleted from the user menu Operating Instructions MOVITRAC B 83 6 84 A ue Wake up parameter a Operation DBG60B keypad The wake up parameter is the parameter that is displayed when the DBG60B is Switched on The factory setting for the wake up parameter is the basic display You can select which parameter should be the wake up parameter The
93. d Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong 122 Operating Instructions MOVITRAC B Address List Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Sales Plot No 4 GIDC Fax 91 265 2831087 Service POR Ramangamdi Vadodara 391 243 http www seweurodriveindia com Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B
94. d motor Maximum speed for VFC Reduce maximum speed operating modes exceeded 09 Startup Immediate switch Inverter not started yet Start up the inverter off with inhibit Unknown motor selected Select another motor Operating Instructions MOVITRAC B 87 A 7 gt N Service 5 List of faults F 00 F 113 No Designation Response Possible cause Measure 10 IPOS ILLOP Stop with inhibit Incorrect command during Check the program With IPOS only command execution Incorrect conditions during Check program run command execution Function does not exist is not Use another function implemented in the inverter 11 Overtempera Stop with inhibit Thermal overload of inverter Reduce load and or ensure ture adequate cooling e Ifa braking resistor is integrated in the heat sink Install braking resistor externally 17 System error Immediate switch Inverter electronics is faulty Check grounding and shielding A off with inhibit possibly due to EMC influence and improve if necessary 24 e Contact SEW Service for advice if this fault reoccurs 25 EEPROM Stop with inhibit Error while accessing EEPROM Activate factory settings per form reset and reset parame ters e Contact SEW Service for advice if this fault reoccurs 26 External Programmable e Read in external fault signal via Eliminate specific cause of
95. d motor speed Enter the rated power supply voltage C05 for SEW motor C14 for non SEW motor Start the calculation for the startup data by choosing YES The process lasts a few seconds FOR SEW MOTORS The calculation is performed After calculation the next menu item appears automatically FOR NON SEW MOTORS C03 V RATED MOT VOLT 1 400 000 C04 Hz RATED MOT FREQ 1 50 000 C47 4 Q OPERATION NO YES C47 4 Q OPERATION NO YES C05 V RAT MAINS VOLT 1 400 000 C06 CALCULATION NO CO06 SAVE NO Operating Instructions MOVITRAC B Startup go 5 Startup with DBG60B 12 Fornon SEW motors a calibration process is required to perform the calculation When prompted apply a 1 signal to terminal X12 2 DIO1 CW STOP Apply a 0 signal to terminal X12 2 again after the calibration is complete After calculation the next menu item appears automatically 13 Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVE 14 The startup procedure is now complete Use the DEL key to return to the context menu 15 Use the key to scroll down until the menu item EXIT is selected 16 Confirm your selection by selecting OK The basic display appears Parameter settings incorrect due to unsuitable data sets Severe or fatal injury DATA IS BEING COPIED MANUAL MODE STARTUP COPY TO DB
96. e Consult SEW Service if the fault cannot be reset 03 Ground fault Immediate switch Ground fault in motor Replace motor CIERRE e Ground fault in inverter Replace MOVITRAC B Ground fault in the motor supply Eliminate ground fault lead e Overcurrent see F 01 See F 01 04 Brake chopper Immediate switch Too much regenerative power Extend deceleration ramps otf withinhibit Braking resistor circuit Check supply cable to the bra interrupted king resistor Short circuit in the braking Rectify the short circuit resistor circuit Brake resistor has too high Check technical data of braking resistance resistor Brake chopper defective Replace MOVITRAC B Ground fault Eliminate ground fault 06 Mains phase Immediate switch Phase failure Check the supply system lead failure off with inhibit only with 3 phase Supply voltage too low Check the supply voltage inverter 07 DClink Immediate switch DC link voltage too high Extend deceleration ramps overvoltage off with inhibit Check supply cable to the bra king resistor Check technical data of braking resistor Ground fault Eliminate ground fault 08 Speed Immediate switch Current controller works at the set monitoring off with inhibit limit due to Mechanical overload Reduce load Check current limitation Extend deceleration ramps Increase set deceleration time P501 Phase failure in supply system Check mains phases Phase failure in motor Check motor cable an
97. e parameter set in MOVITRAC B the unit is also stopped Operating Instructions MOVITRAC B 45 5 46 go Startup Basic operation of the FBG11B keypad 5 5 h 7 t Nxx Nmax Par Ont v T Basic operation of the FBG11B keypad Level 2 Display inverter status speed Display e 24 Aa Modify Ente Modify accept ramp up ji cu 1t lt 2 ramp up s 7 value Display e ES gt Modify Enter Modify accept ramp down y Vt t H ramp down s value Fixed setpoint menu 6C RN 1 Edit mode Selection out Ey NE t MUJ out uz n H MUJ fixed setpoint menu el th t Y m t LOL t Y Ente Modify accept eu cra cl value yt DC Display out eS UL P790 4 Modify Ente Modify accept maximum setpoint SE gt CN t maximum speed value rpm Parameter menu Edit mode Select ec ES rt z m MUJ out E3 rm parameter menu NEID Lt tx j t Enis Modify accept m Grr i KOA value Select out d Enter gt motor startup Motor statup menu Select data backup out m Enter 7 Data backup menu Select FBG speed ctr module
98. en 0 lt Imax 1 i Imax 45 PI controller reference signal 450 8813 PI actual value reference 451 Lani 8796 Signal 1 when 0 PI Actual value PI ref 1 PI Actual value gt PI ref 52 Monitoring parameters on FBG only parameter set 1 50 Speed monitoring 1 2 500 502 8557 Speed monitoring 0 Off 8559 1 2 3 Motor regenerative 501 503 8558 Delay time 1 2 0 1 10 s 8560 54 Gear unit motor monitoring 540 9284 Response to drive Factory setting Display fault vibration warning 541 9285 Response to drive Factory setting Rapid stop warning vibration fault 542 9286 Response to oil Factory setting Display fault aging fault 543 9287 Response to oil Factory setting Display fault Laon aging warning 544 9288 Oil aging over Factory setting Display fault temperature 545 9289 Oil aging ready Factory setting Display fault signal 549 9290 Response to Factory setting Display fault brake wear Operating Instructions MOVITRAC B Startup Parameter list ago 9 No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio aren startup Cus Terminal assignment 60_ Binary inputs 601 8336 Binary input DIO2 0 No function assignment 1 Enable stop factory setting DIO3 602 8337 Binary input DIO3 2 CW stop assignment 3 CCW stop factory setti
99. filter Two identical output filters can be connected in parallel to one inverter output to double the rated throughput current To do this connect all like connections to the output filters in parallel Output filter connection V5 with HF 503 or 7 with HF 403 must not be connected when the inverter is operated with fpwm 4 or 8 kHz No Vp tink Connection is permitted for unit sizes OXS HF output filter connection without Vpc jin connection PWM frequency only 4 or 8 kHz 7 4 5 6 IPEHU VW V5 U1 V1IWT1 PE U2 V2W2 d MOVITRAC B L1 L2 L3 PE HF output filter connection without Vpc link connection PWM frequency only 12 or 16 kHz 1 1 1 L1 L2 L3 PE Operating Instructions MOVITRAC B 21 22 Installation Installing the optional power components 4 2 5 HD output choke Install the output choke close to MOVITRAC B outside the minimum clearance Always route all three phases not PE together through the output choke Ifthe cable is shielded do not route the shield through the output choke When using the HD output choke the cable must be wrapped around the choke 5 times Only 5 loops are possible if the cable has a large diam eter To make up for this 2 or 3 output chokes should be connected in series SEW recommends connecting in series 2 output chokes in case of 4 windings and 3 out put chokes in case of 3 windings
100. flashes Rapid green flashing CURRENT AT STAND dc Slow green flashing STILL Timeout Errors 43 46 47 Flashing green yellow NO ENABLE Stop Constant yellow light FACTORY SETTING SEt Rapid yellow flashing CONTROL INHIBIT oFF Rapid yellow flashing 24 V operation Flashing 24U Slow yellow flashing SAFE STOP Flashing U Slow yellow flashing FGB manual operation active or inverter stopped using stop button FGB manual operation symbol or stop is flashing Yellow on long off briefly Copy Fault 97 Flashing red yellow System fault Faults 10 17 24 25 32 Constant red light 137 138 45 77180 94 Overvoltage phase failure Faults4 6 7 Slow red flashing Overload Faults 1 3 11 44 84 Rapid red flashing Monitoring Faults 8 26 34 81 82 2 x red flashing Motor protection Faults 31 84 3 x red flashing A Incorrect interpretation of display U Safe stop active Severe or fatal injuries The display U Safe stop is not safety related and must not be used as a safety function 6 4 Unit status codes Use status word 1 to determine the unit status code Code Meaning 0x0 Not ready 0x1 Controller inhibit 0x2 No enable 0x3 Standstill current active no enable 0x4 Enable 0x8 Factory setting is active Operating Instructions MOVITRAC B 6 79 6 SS a Operation 22 DBG60B keypad
101. heck cross section of motor small cable and increase if necessary 82 Open output Immediate switch Only in VFC hoist operating off with inhibit mode 20r all output phases Check connection between interrupted inverter and motor Rated motor power too small in Check startup data and perform relation to rated inverter power new startup if necessary 84 Motor Stop with inhibit Motor utilization too high Check P345 346 INUL monito protection ring Reduce load Extend ramps Longer pause times 94 EEPROM Immediate switch EEPROM defective Contact SEW Service checksum off with inhibit 97 Copy error Immediate switch Parameter module is removed Before acknowleding the fault off with inhibit during copying process Load factory setting or complete e Switching off on while copying data set from parameter module 98 CRC error flash Immediate switch Internal unit fault Flash memory Send unit in for repair off defective 100 Vibration Display fault Vibration sensor warns gt Determine cause of vibrations warning DUV10A operating instructions Continue operation until F101 occurs 101 Vibration fault Rapid stop Vibration sensor reports fault SEW EURODRIVE recommends that you remedy the cause of the vibrations immediately 102 Oil aging Display fault Oil aging sensor warns Schedule oil change warning 103 Oil aging fault Display fault Oil aging sensor reports fault SEW EURODRIVE recommend
102. includes a bag for loose items Its contents depends on the inverter size Scope of delivery of loose items for size 0XS 0S OL 1 28 2 3 415 Shield plate for control electronics with clamps and screws 1 e 3connectors for electronics terminals 2 e Grounding terminals with screws 4 Shield plate for the power section Shield plate for Touch guard with clamps and screws 3 the power section e Shield plate for the Connector for mains 2 or 3 pole without screws power section with and motor 5 Screws Plastic insulations with stickers 6 Fixing straps Touch guard Loose items for size 0 2x M4x20 7 x M4x10 o EMV Kondensatoren deaktiviert EMC Capacitors de Condensateurs CE ives 819673 Operating Instructions MOVITRAC B Installation 4 Scope of delivery and installation of loose items 4 4 2 Installing shield plate for control electronics all sizes MOVITRAC B includes a shield plate for the control electron ics with a retaining screw as standard Install the shield plate for control electronics as follows 1 Loosen the screw first 1 2 Push the shield clamp through the slot in the plastic housing 3 Fasten the shield clamp 1 4 4 3 Power shield clamp Size 0 A power shield plate for the power section with 2 retaining screws is supplied as standard with MOVI
103. ing P870 description PO3 Control word 2 Setpoint speed 96 IPOS PO data v PI controller setpoint 96 873 i 8307 Actual value No function description P11 Actual speed factory setting P874 874 8308 Actual value Output current factory setting P875 description PI2 Active current 875 8309 Actual value Status word 1 factory setting P873 description PI3 Actual speed IPOS PI DATA PI controller actual value 876 8622 PO data enable No Learnt Yes Operating Instructions MOVITRAC B Startup Parameter list ago 9 No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio cub startup 88 Serial communication SBus 880 8937 SBus protocol 0 MoviLink 4 1 CANopen 881 oe 8600 SBus address 0 63 882 8601 SBus group 0 63 address 883 8602 SBus timeout 0 650 s interval 884 8603 SBus baud rate 125 125 kbaud 250 250 kbaud Lon 500 500 kbaud 1000 1 MBaud 886 8989 CANopen Var 2 2 127 address Operating Instructions MOVITRAC B 75 ldo i 6 ad Operation 6 Operation 6 1 Data backup 6 1 1 Data backup with FBG11B Use the FBG11B keypad to download parameter data from the MOVITRAC B to the keypad or copy from the keypad to the MOVITRAC B After copying the parameters check for accuracy Data backup with FBG11B Level 1 Level 2 Level 3 S Start gt l
104. it value class to EN 55011 on the line side without further measures Single phase connection C1 cable conducted Three phase connection C2 No EMC limits are specified for interference emission in voltage suply systems without an earthed star point IT system The efficiency of line filters is severely limited 4 1 17 Line protection and earth leakage circuit breaker Install the fuses at the beginning of the mains cable behind the supply bus junction Basic unit wiring diagram SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protec tion against contact observe the following note in accordance with EN 61800 5 1 A Wrong type of earth leakage circuit breaker installed Severe or fatal injuries MOVITRAC can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breaker on the power supply end of the MOVITRAC unit Operating Instructions MOVITRAC B Installation 4 Installing the optional power components 4 1 18 PE mains connection EN 61800 5 1 Earth leakage currents gt 3 5 mA may occur during normal operation To meet the requirements of EN 61800 5 1 observe the following Supply system lead lt 10 mm AWG7 Route a
105. itted braking resistance value 4 Raw min 7 50 5 60 quadrant operation H GENERAL INFORMATION Power loss 100 operation Py 580W 720W Power loss 125 operation Py 425 720W 900 W Current limitation 150 Iw for at least 60 seconds Terminal cross section tightening torque Terminals 6 mm AWG10 10 mm AWG8 3 5 Nm 31 Ib in Dimensions WxHxD 200 x 465 x 251 mm 7 87 x 18 3 x 9 88 in Mass m 15 kg 33 Ib 114 Operating Instructions MOVITRAC B Technical Data Technical data of MOVITRAC 07B 8 4 19 AC 230 V 3 phase size 4 22 30 kW 30 40 HP D 280 11 0 250 9 84 140 5 51 246 9 69 H 5 Pi V S ea as e o e e o N o N T aix n m e G ji ft 7 0 3 L MOVITRAC MCO07B 3 phase supply system 0220 203 4 00 0300 203 4 00 Part number 828 513 6 828 514 4 INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 72 A AC 86 A Rated mains current 125 operation leupply 125 AC 90 A AC 107 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 22 kW 30 HP 30 kW 40 HP Recommended motor power 125 operation Pwot 125 30 kW 40 HP 37 kW 50 HP Rated output current 100
106. l Data Technical data of MOVITRAC 07B 8 4 16 AC 230 V 3 phase size 1 3 7 kW 5 0 HP 105 4 13 177 6 97 85 3 3 173 6 81 gg iem g 1EB T eo ew gs 8 SEM c e e 3 O F 6 0 2 MOVITRAC MC07B 3 phase supply system 0037 2A3 4 00 Part number 828 506 3 INPUT Rated supply voltage Vsupply 3 x AC 200 240V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation Isupply AC 12 9 A Rated mains current 125 operation Isupply 125 AC 16 1A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation P Mot 3 7 kW 5 0 HP Recommended motor power 125 operation P Mot 125 5 5 kW 7 4 HP Rated output current 100 operation IN AC 14 5 A Rated output current 125 operation IN 425 AC 18 1 A Apparent output power 100 operation SN 5 8 kVA Apparent output power 125 operation SN 125 7 3 kVA Minimum permitted braking resistance value 4 Rgw min 27 Q quadrant operation GENERAL INFORMATION Power loss 100 operation Py 210 W Power loss 125 operation Py 425 270 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 105 x 315 x 173 mm 4 13 x 12 4 x 6 81 in Mass m 3 5 kg 7 7 lb Operating Instructions MOVITRAC B Technical Data Technical data of MOVIT
107. le consequences include malfunctions that could lead to irreparable damage to the unit There must not be any potential displacement between the connected units Take appropriate measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Operating Instructions MOVITRAC B 38 Installation Installing FSC11B FIO11B 4 11 2 Installing system bus SBus to FSC11B Max 64 CAN bus stations can be addressed using the system bus SBus The SBus supports transmission technology compliant with ISO 11898 1 2 SC11 SC12 SC21 SC22 off off CAN1 CAN1 on off CAN1 concluded X On Reserved MOVITRAC B System bus connection 1 82 N g orc FSC11B Hit eH pra on 1 S2 ON Sors FSC11B MOVIDRIVE B System bus connection MOVITRAC B with UFx MOVITRAC B S1 S2 ON Gora FSC11B Mdh eer Br EAR LET Operating Instructions MOVITRAC B Installation Installing FSC11B FIO11B System bus connection MOVITRAC B with DFX UOH11B gateways or DFx integrated in MOVITRAC B UOH11B DFP21B Q RUN BUS e FAULT x lt ay o m m La m
108. lt long Using parameter P800 you can switch back and forth between short menu and long menu It is indicated in the parameter description and parameter list which parameters are accessible via short and long menu Operating Instructions MOVITRAC B 5 47 5 48 ago 5 6 Startup Manual operation with FBG11B speed control module Manual operation with FBG11B speed control module FBG11B speed control module of the keypad local manual operation LED Z flashes The only relevant parameters in FBG speed control module operating mode are P122 Direction of rotation FBG manual operation RUN and STOP RESET buttons Speed control module When the FBG speed control module is activated the symbol flashes You limit the smallest speed with P301 Minimum speed and the largest speed with the Nmax Symbol After a fault a reset can be performed using the STOP RESET button via the terminal or the interface After a reset the manual speed control module operating mode will be active once again The drive remains stopped The Stop display flashes to indicate that you have to re enable the drive by pressing RUN The P760 Locking RUN STOP keys parameter does not have any effect in manual speed control module operating mode Removing the FBG11B keypad will trigger a stop response Operating Instructions MOVITRAC B Startup External setpoint selection 5 7 External setpoint
109. m 230 V 3 7 30 kW 400 V 5 5 75 KW istis repe esr ver edite Ue 35 Operating Instructions MOVITRAC B SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Lk 1 Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
110. m and its operation as well as to persons who work independently on the unit 1 3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of frequency inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions MOVITRAC B 2 2 1 2 2 2 3 Safety Notes General information Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation or if you require further information please contact SEW EURODRIVE General information Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation drives with this type of enclosure may have live uninsinuated and sometimes moving or rotating parts as well as hot surfaces Removi
111. mage or destruction of electric components may pose health risk The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive areas Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 Operating Instructions MOVITRAC B 2 6 2 7 2 8 Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters e g BGV A3 Electrical installation is to be carried out in compliance with pertinent regulations e g cable cross sections fusing protective conductor connection Additional information is contained in the documentation You will find notes on EMC compliant installation such as shielding grounding the arrangement of filters and the routing of lines in the documentation of the frequency inverters Always observe these instructions even for frequency inverters bearing the CE marking The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measure grounding the unit Safe disconnecti
112. min 270 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 45 W 50 W Power loss 125 operation Py 425 50 W 65 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 185 x 163 5 mm 3 1 x 7 28x 6 437 in Mass m 1 5 kg 3 3 Ib Operating Instructions MOVITRAC B 107 108 Technical Data Technical data of MOVITRAC 07B 308 5 12 15 284 5 11 20 C Ol L EIL 373 5 14 70 163 5 6 437 149 5 87 159 5 6 280 273 5 10 77 MOVITRAC MC07B 1 phase supply system 0011 2B1 4 00 0015 2B1 4 00 0022 2B1 4 00 Part number 828 496 2 828 497 0 828 498 9 INPUT Rated supply voltage Vsupply 1 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 13 4 A AC 16 7 A AC 19 7 A Rated mains current 125 operation leupply 125 AC 16 8A AC 20 7 A AC 24 3 A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 96 operation Pwot 1 1kW 1 5HP 1 5kW 2 0 HP 2 2 kW 3 0 HP Recommended motor power 125 operation Pwot 125 1 5kW 2 0HP 2 2kW 3 0 HP 3 0kW 4 0 HP Rated output current 100 operation In AC 5 7 A AC 7 3 A AC 8 6 A Rated output cur
113. n module The FSC11B communication module enables communication with other units These may include PC operator terminals MOVITRAC or MOVIDRIVE Part number 1820 716 2 Functions Communication with PLC MOVITRAC B MOVIDRIVE PC e Operation parameter setting service PC The options FSC11B and FIO11B are installed at the same fastening place and therefore cannot be used simultaneously Features e RS 485 one interface Plug in terminals and service interface RJ10 socket e CAN based system bus SBus plug in terminals Supported protocols MOVILINK SBus RS 485 CANopen Function Terminal Designation Data System bus X46 1 SC11 SBus High CAN bus according to CAN specification 2 0 parts A SBus X46 2 SC12 SBus Low and B transmission technology according to ISO 11898 X46 3 GND Reference potential max 64 stations terminating resistor 120 Q can be activated using DIP switches Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves X46 4 SC21 SBus high X46 5 SC22 SBus low X46 6 GND Reference potential X46 7 24VIO Auxiliary voltage external voltage supply RS 485 X45 H ST11 RS 485 EIA standard 9 6 kbaud max 32 stations interface X45 L ST12 RS 485 Maximum cable length 200 m 656 ft X45 L GND Reference potential Dynamic terminating resistor with fixed installation Terminal cross section 1 5 mm AWG15
114. nStudio When you use MOVITOOLS MotionStudio to transfer data to the MOVITRAC B frequency inverter you must re enable the inverter as follows Select unit in the network Right click to open the context menu Select menu RUN STOP via software keypad 1 Select RUN in the software keypad 2 EAE Te m MyNetwork 2 52 1 Serial SEW Figo MCO7BO008 2y os Datenhaltung oa RUN STOP via Software Keypad 4 Handbetrieb 1 zl Inbetriebnahme EE Parameterbaum 2 6 2 Return codes r 19 r 38 Return codes MOVITRAC B No Designation Meaning 19 Parameter lock activated Parameters cannot be changed 20 Factory setting in progress Parameters cannot be changed 23 Option card missing The option card required for the function is missing 27 Option card missing The option card required for the function is missing 28 Controller inhibit required Controller inhibit required 29 Invalid value for parameter Invalid value for parameter FGB manual operation selection invalid as PC is in active manual operation 32 Enable You cannot perform this function in ENABLED status 34 Error during execution Error while saving in FBG11B Startup not performed with FBG Perform FGB startup with MotionStudio or select a new motor 38 FBG11B incorrect data set Stored data set does not match the unit Operating Instructions MOVITRAC B
115. nas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http Awww sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1
116. ng DIO2 603 8338 Binary input DIO4 4 n11 n21 factory setting D104 assignment 5 n12 n22 factory setting DIO5 604 8339 Binary input DIO5 n13 n11 n12 assignment 6 Fixed setpoint switchover 608 8844 Binary input DIOO 7 Parameter set switchover assignment 8 Ramp switchover 9 Motor potentiometer up 10 Motor potentiometer down Ghort 11 External fault 12 Fault reset factory setting DIOO 19 Slave free running 20 Setpoint acceptance active 26 TF signal only with DIO5 27 Vibration warning 28 Vibration fault 29 Brake wear 30 Controller inhibit 33 Oil aging warning 34 Oil aging fault 35 Oil aging overtemperature 36 Oil aging ready 62_ Binary outputs 620 8350 Binary output 0 No function DO01 assignment 1 Fault factory setting DOO1 621 8351 Binary output 2 Ready factory setting DOO3 DOO02 assignment 3 Output stage on 622 8916 Binary output 4 Rotating field on DOO3 assignment 5 Brake released factory setting DOO2 not with DOO3 8 Parameter set 9 Speed reference message 11 Comparison message setpoint actual Shark value 12 Current reference message 13 Imax signal 21 IPOS output 22 IPOS fault 23 Pl controller actual value reference 24 Ex e current limit active in preparation 27 Safe stop 30 Ixt warning 31 Ixt fault Operating Instructions MOVITRAC B 71 l ns list
117. ng covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Target group Only a qualified electrician is authorized to transport install startup or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified electricians in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the required qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Designated use Frequency inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the drive inverters meaning the start of proper use is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine directive observe EN 60204 Startup i e the start of designated use is only permitted under observance of the EMC 2004 108 EC directive Operating Instructions MOVITRAC B Safety Notes Transportation storage The frequency inverters comply with the requirements of the Low Voltage Directive 2006 95 EC
118. nt Max supply voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 240 V 15A 250V 0011 0015 0022 AC 5000 A AC 240 V 30 A 250 V 230 V units 3 phase Max mains current Max mains voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 240 V 15A 250V 0011 0015 0022 AC 5000 A AC 240 V 20A 250V 0037 AC 5000 A AC 240 V 30 A 250 V 0055 0075 AC 5000 A AC 240 V 110 A 250 V 0110 AC 5000 A AC 240 V 175 A 250V 0150 AC 5000 A AC 240 V 225 A 250 V 0220 0300 AC 10000 A AC 240 V 350 A 250 V 400 500 V units Max mains current Max mains voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 500 V 15A 600 V 0011 0015 0022 0030 0040 AC 5000 A AC 500 V 20 A 600 V 0055 0075 AC 5000 A AC 500 V 60 A 600 V 0110 AC 5000 A AC 500 V 110 A 600 V 0150 0220 AC 5000 A AC 500 V 175 A 600 V 0300 AC 5000 A AC 500 V 225 A 600 V 0370 0450 AC 10000 A AC 500 V 350 A 600 V 0550 0750 AC 10000 A AC 500 V 500 A 600 V NOTES Only use tested units with a limited output voltage Vmax DC 30 V and limited output current I x 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions MOVITRAC B Installation Scope of delivery and installation of loose items 44 Scope of delivery and installation of loose items 4 4 1 Scope of delivery of loose items The scope of delivery
119. oading Select data backup rF net out Ente _ Enter n lal LIO dll II gt O Parameter data from FBG11B gt MOVITRAC B run Ente Start Iere saving IL SIT ES n ht Eu E 5 ru Parameter data from MOVITRAC B gt FBG11B After copying data the MOVITRAC B is inhibited The inhibited status is indicated by a flashing STOP in the status display The status LED also slowly flashes yellow You can lift the inhibit by taking one of the following measures Pressing the RUN button on the FBG11B Switching the mains off waiting 10 seconds and switching the mains back on 6 1 2 Data backup using DBG60B Copy the parameter set from MOVITRAC B into the DBG60B keypad You have the following options Inthe context menu select the COPY TO DBG menu item Confirm your selection by pressing OK The parameter set is copied from MOVITRAC B to DBG60B Inthe context menu select the PARAMETER MODE menu item Select parameter P807 MCB DBC The parameter set is copied from MOVITRAC B to DBG60B 6 1 3 Data backup using UBP11A Copy the parameter set from MOVITRAC B to the UBP11A parameter module To do so press the button at the lower end of the module You need a pointed object for this purpose 76 Operating Instructions MOVITRAC B Operation g 6 Return codes r 19 r 38 6 1 4 Data backup using MOVITOOLS Motio
120. of MOVITRAC 07B Overview MOVITRAC B Power supply connection 400 500 V 3 phase Size 0XS 0S OL 2s 2 3 4 5 Power kW 0 55 0 74 HP 0 25 0 34 0 75 1 0 2 m 5 5 7 4 41 415 yes 37150 55174 0 37 0 50 1 1 1 5 f 7 5 10 45 60 75 100 4 0 5 4 30 40 1 5 2 0 Power supply connection 230 V 1 phase Size 0XS os OL ape Ina 0 25 0 34 0 55 0 74 x be 0 37 0 50 0 75 1 0 22130 Power supply connection 230 V 3 phase Size 0XS 0S OL 1 2 3 4 ee KW 025 034 0 55 0 74 o f 2 35d 55 74 11 15 22130 0 37 0 50 0 75 1 0 22 30 7 5 10 15 20 30 40 Operating Instructions MOVITRAC B 97 Technical Data Technical data of MOVITRAC 07B 8 4 AC 400 500 V 3 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 163 5 6 437 149 5 87 6 0 2 185 7 28 220 8 66 196 7 72 159 5 6 280 MOVITRAC MC07BB 3 phase supply system 0003 5A3 4 00 0004 5A3 4 00 Part number 828 5152 828 516 0 INPUT Rated supply voltage Vsupply 3 x AC 380 500 V Rated frequency fsupply 50 60 Hz 5 Rated mains current 10096 operation leupply AC 0 9 A AC 1 4 A Rated mains current 125 operation leupply 125 AC 1 1A AC 1 8A OUTPUT Output voltage UA 3 x 0 Veupply Recommended motor power 100 oper
121. on Operation The unit meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection Systems with integrated frequency inverters must be equipped with additional monitoring and protection devices as applicable according to the relevant safety guide lines and regulations such as legislation governing technical equipment accident pre vention regulations etc Changes to frequency inverters using the operating software are permitted Do not touch live components or power connections immediately after disconnecting the frequency inverters from the supply voltage because there may still be some charged capacitors Note the respective labels on the frequency inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the mains and no longer carries any voltage Mechanical blocking or safety functions inside the unit may result in the motor coming to a standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Operating Instructions MOVITRAC B Unit Design Size OXS
122. ons MOVITRAC B 100 Technical Data Technical data of MOVITRAC 07B 308 5 12 15 284 5 11 20 J o _ pests EX eo p t I iQ co N ceo 5 4 HP 163 5 6 437 149 5 87 159 5 6 280 273 5 10 77 MOVITRAC MC07B 3 phase supply system 0022 5A3 4 x0 0030 5A3 4 x0 0040 5A3 4 x0 Part number standard unit 00 828 521 7 828 522 5 828 523 3 Part number Safe stop S0 828 999 9 829 000 8 829 001 6 INPUT Rated supply voltage Vsupply 3 x AC 380 500V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 5 0 A AC 6 3 A AC 8 6 A Rated mains current 125 operation leupply 125 AC 6 2 A AC 7 9 A AC 10 7 A OUTPUT Output voltage UA 3 x 0 Veupply Recommended motor power 100 operation Pwot 2 2kW 3 0HP 3 0kW 4 0 HP 4 OKW 5 4 HP Recommended motor power 125 operation PWot 125 3 0 kW 4 OHP 4 0kW 5 4 HP 5 5 kW 7 4 HP Rated output current 100 96 operation IN AC 5 5 A AC 7 0 A AC 9 5 A Rated output current 125 operation IN 125 AC 6 9 A AC 8 8 A AC 11 9 A Apparent output power 100 operation SN 3 8 kVA 4 8 kVA 6 6 kVA Apparent output power 125 operation SN 125 4 8 kVA 6 1 kVA 8 2 kVA Minimum permitted braking resistance value 4 Raw min 68 Q quadrant operation
123. p using the FBG11B keypad Level 3 Motor selection SEW DT DV motor Non SEW motor out lt lt Enter gt 4 SEW DRS motor in preparation SEW DRE motor in preparation Choose operating mode V f characteristic curve VIf DC braking VFC out ts tu p e Enter gt VFC DC braking VFC flying start function VFC hoist out pue Enter gt Power in KW HP kW x 1 33 gt e out Enter 5 Motor voltage V e 9 out Enter gt Rated motor frequency Hz gt i El out E Enter Rated motor speed rpm D ed out Enter gt Rated motor current A gt El only available for startup of non SEW motors out m Enter gt gt c out E Enter 5 Motor non SEW cos phi g 4Q operation D el out E Enter gt Number of motors for multi motor drives MY D ed Operating Instructions MOVITRAC B Startup go 5 Startup using the FBG11B keypad 5 8 1 Necessary data A successful startup requires the following data Motor type SEW motor or non SEW motor Motor data Rated voltage and rated frequency Additional for non SE
124. ponding filters folding ferrites C1 C2 to EN 61800 3 Leakage current gt 3 5 mA Ambient temperature 94 up to 60 C 140 F with current reduction Derating ambient temperature current reduction Climate class 230 V 0 25 2 2 kW 0 34 3 0 HP 400 500 V 0 25 4 0 kW 0 34 5 4 HP With overload capacity max 150 for 60 s Ip 100 Iu fpwm 4 kHz 10 C 40 C 14 F 104 F Without high overload capacity Ip 100 96 In fpwm 4 KHz 10 C 50 C 14 F 122 F Ip 100 In fpwm 8 KHz 10 C 40 C 14 F 104 F Ip 125 96 In fpwm 4 kHz 10 C 40 C 14 F 104 F e 3 x 230 V 3 7 30 kW 5 0 40 HP 400 500 V 5 5 75 kW 7 4 100 HP With overload capacity max 150 for 60 s Ip 100 In fpwm 4 kHz 0 C 40 C 32 F 104 F Without high overload capacity Ip 100 In fpwm 4 KHz 0 C 50 C 32 F 122 F Ip 100 In fpwm 8 KHz 0 C 40 C 32 F 104 F Ip 125 96 In fpwm 4 KHz 0 C 40 C 32 F 104 F Mounting plate with cold plate lt 70 C 158 F 2 5 IN per K at 40 C 50 C 104 F 122 F 3 Iy per K at 50 C 60 C 122 F 140 F EN 60721 3 3 class 3K3 Storage temperature Transportation temperature 25 C 75 C 13 F 167 F 25 C 75 C 13 F
125. r bolt 1 first for size O Insert the FSC11B communication module or the FIO11B module B first at the bottom of the housing 2 before pressing the socket of the front option onto the connector of the unit 3 Finally secure the front option using the screw on the unit 4 Before mounting the cover C at its final position place it about 5 mm in front of the final position 1 and then slide it upwards 2 Operating Instructions MOVITRAC B Installation Installation notes 4 1 2 Recommended tools Use a screwdriver with a 2 5 mm 0 098 in wide blade for connecting the electronics terminal strip X10 X12 X13 4 1 3 Minimum clearance and mounting position Leave 100 mm 3 94 in clearance at the top and bottom of the housing for optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another It is important that air circulation is not impeded by cables and other installation material Prevent the heated exhaust air from other units from blowing onto this unit Install the units vertically only You must not install them horizontally tilted or upside down Proper heat dissipation of the rear side of the heat sink improves the thermal utilization of the unit 100 mm 3 94 in Ageu 100 mm 3 94 in 4 1 4 Separate cable ducts Route power leads and electronics leads in separate cable ducts Operating Instructions MOVITRAC B
126. rent 125 operation N 125 AC 7 1A AC 9 1 A AC 10 8 A Apparent output power 100 operation SN 2 3 kVA 3 0 kVA 3 5 kVA Apparent output power 125 operation SN 125 2 9 kVA 3 7 kVA 4 3 kVA Minimum permitted braking resistance value 4 Raw min 27 Q quadrant operation i GENERAL INFORMATION Power loss 100 operation Py 70W 90 W 105W Power loss 125 operation Py 425 90 W 110 W 132 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 2 kg 4 9 Ib Operating Instructions MOVITRAC B Technical data of MOVITRAC 07B Technical Data 8 4 13 AC 230 V 3 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 54 5 2 15 6 0 2 49 5 1 95 163 5 6 437 149 5 87 Em 220 8 66 196 7 72 V EA ES uovruc 285 11 2 185 7 28 159 5 6 280 MOVITRAC MC07B 3 phase supply system Part number 0004 2A3 4 00 828 500 4 0003 2A3 4 00 828 499 7 INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 1 6A AC 2 0A Rated mains current 125 operation leupply 125 AC 1 9A AC 2 4 A O
127. rg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ ulica M R Stef nika 71 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk Operating Instructions MOVITRAC B 125 Address List Slovakia Bansk SEW Eurodrive SK s r o Tel 421 48 414 6564 Bystrica Rudlovsk cesta 85 Fax 421 48 414 6566 SK 974 11 Bansk Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83
128. ristchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Operating Instructions MOVITRAC B Address List Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW sewis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersbu
129. rk and resources 46 Preliminary work and resources basic unit 46 Preliminary work and resources using keypad 46 Prerequisite ccccccecceeeeeeeeeeeeeeeeensaneeeees 45 Startup for MBG11A speed control module 61 Startup with FBG11B keypad sss 52 Startup with PO eende e ae 61 Status displays Keypad epp eme aue 83 LED flash cod68 iii ater ats 84 Status of binary inputs outputs 83 Status display FBG11B keypad 49 OO Dt em dada endete eer aea tae 90 STOP RESET FBG11B keypadq 47 Storage temperature sssesseeees 98 Supply system contactor sss 21 Supply system lead sse 17 Switch off response Immediate switch off sssssssssus 90 Fiere 90 Switch off responses sssssssssssss 90 Systembus SBus installation 40 T Technical data AC 230 V 1 phase size OL 113 AC 230 V 1 phase size 0S 112 AC 230 V 1 phase size OXS 111 AC 230 V 3 phase size OL 116 AC 230 V 3 phase size OXS 114 AC 230 V 3 phase size 2 118 AC 230 V 3 phase size 3 119
130. rminating resistors are installed external terminating resistors Do not connect any 4 11 4 Wiring analog module FIO11B Bipolar analog input Unipolar analog Current analog out Voltage analog out Al2 input Al2 put AOC1 put AOV1 X45 X40 X45 X40 X45 X45 X40 Bld iub lA Bld 0 00 e 00 e 00 co 00 00 lt Y Yo noo Yol olll FIA yiyo no2o0 ooliziwzzzolo Qoooiz emzzoio NN Z Quorzezzoo c Oo Ojo vivo oojaa jo vi ooo HIL i L 1 2 34 5 HIL L11 12133415 HL HIL L 1 21331415 rie mall eae LGND DmDUUgvvUN GND RESAN 10 V 10 V 10 V external external external RL lt 750Q X10 1 Operating Instructions MOVITRAC B Installation 4 Installing MBG11A speed control module 4 12 Installing MBG11A speed control module Mounting A from the rear using 4 tapped holes Mounting B from the front using 2 retaining holes 4 12 1 Connection MOVITRAC B S1 S2 ON Sors FSC11B 522224 A 56 2 1 I 68 2 7 MBG11A Operating Instructions MOVITRAC B 41 42 Startup Brief description of the startup process 5 Startup 5 1 Brief description of the startup process
131. ry output Brake released DO02 053 8349 Binary output Ready DO03 059 8349 Binary outputs Collective display of binary outputs Lond DO01 DO03 07_ Unit data 070 8301 Unit type Text 071 8361 Rated output A current 076 8300 Firmware basic Part number and version unit 077 DBG firmware Only in DBG60B 08_ Error memory 080 084 8366 Error t 0 t 4 Error Background information for previous faults Loni 8370 code 09 Bus diagnostics 094 8455 PO1 setpoint hex 095 Lonb 8456 PO2 setpoint hex 096 8457 PO3 setpoint hex 097 8458 PI1 actual value hex 098 8459 PI2 actual value hex 099 8460 PI3 actual value hex Operating Instructions MOVITRAC B Startup Parameter list ago 5 9 No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio aren startup qum Setpoints ramp generators on FBG only parameter set 1 10 Setpoint selection frequency input 100 8461 Setpoint source 0 Bipolar fixed setpoint 1 Unipolar fixed setpoint 2 RS 485 fixed setpoint 4 Motor potentiometer fixed setpoint 6 Fixed setpoint AI1 7 Fixed setpoint Al1 8 MASTER SBus1 9 MASTER RS 485 10 SBus 1 fixed setpoint 11 Frequency setpoint input Fixed setpoint 14 Bipolar Al2 Fixed setpoint 101 8462 Control signal 0 Terminals source 1 RS
132. s that you change the gear unit oil immediately Operating Instructions MOVITRAC B 89 a d Service ai SEW Electronics Service No Designation Response Possible cause Measure 104 Oil aging over Display fault Oil aging sensor signals overtem e Let oil cool down temperature perature Check if the gear unit cools properly 105 Oil aging Display fault Oil aging sensor is not ready for e Check voltage supply of oil ready signal operation aging sensor e Check and if necessary replace the oil aging sensor 106 Brake wear Display fault Brake lining worn Replace brake lining gt Motors operating instructions 110 Ex e protec Stop with inhibit Duration of operation below 5 Hz Check project planning tion fault exceeded Shorten duration of operation below 5 Hz 113 Analog input Programmable Al1 analog input open circuit Check wiring open circuit 1 Speed monitoring is set by changing parameters 500 502 and 501 503 The sagging of hoists cannot be avoided safely when monitoring is deactivated or the delay time is set too long 2 Noreset required error message disappears after communication is reestablished T 3 SEW Electronics Service 7 3 1 Hotline Call the Drive Service Hotline to talk to an SEW EURODRIVE service specialist on 365 days a year 24 hours a day Simply dial the prefix 01805 and then enter the key combination SEWHELP
133. second PE conductor with the same cross section as the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm AWG7 Supply system lead 10 mm 16 mm AWG7 AWGS Copper protective earth conductor with the cross section of the supply system lead Supply system lead 16 mm 35 mm AWG5 AWG2 Copper protective earth conductor with a cross section of 16 mm AWG5 Supply system lead gt 35 mm AWG2 Copper protective earth conductor with half the cross section of the supply system lead 42 Installing the optional power components When more than five 3 phase units or more than one 1 phase unit are connected to a supply system contactor designed for the total current Connect a line choke for limiting the inrush current 4 2 1 ND line choke ND series line choke connection L1 L1 L2 L2 4 MOVITRAC B L3 L3 PE PE Operating Instructions MOVITRAC B 19 Installation Installing the optional power components 4 2 2 NE line filter The NF line filter can be used to maintain the limit value class C1 B for MOVITRAC B units sizes O to 4 STOP Possible damage to property Switching is not allowed between line filter and MOVITRAC Consequences if disregarded Damage to the input level Install the line filter close to the inverter but
134. sssssss 17 Cable lengths eene nne 18 Cable length RS 485 ssssssssssss 42 Cable specification SBus ssssssss 39 GE marking iiiet eerte pee ET 97 Changing parameters FBG11B keypad 49 class Bites te o re neptis 19 Climate class sssssssseeeee 98 Cold plate een adie dienes 33 Communication interface FSC11B 38 Connection braking resistor sssusss 18 Contactor rait ea dede idu es 17 Goolingitype en tein tate 98 Copy parameter data ssesssssssssssss 80 SA acus d rn en ttbi edes 97 CUL eti e e eins 97 D Data backup irre ee etie eene 80 DBGO60OB n atest tet es eas ert os 80 MOVITOOLS MotionStudio 82 UBR TIA oh e Mosca 81 DBG60B keypad Setting parameters ereere 60 DBG60B manual operation 60 Deactiving EMC capacitors sssssss 33 Degree of protection ssssseeee 98 Direction of rotation 51 Duty type tace eee d ee d tee 98 E Earth leakage circuit breaker ss 20 Earth leakage monitor eessesss 17 Electronics data ssssssssssssses 100 Electronics shield clamps ssssssse 28 EMG limits a a onte e hee 19 EMC compliant installation ssusse
135. st SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Operating Instructions MOVITRAC B 119 120 Address List Algeria Sales Alger R ducom Tel 21
136. timeout 0 650 s interval Operating Instructions MOVITRAC B 73 5 74 ago Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio aen startup 82 Brake operation 1 2 820 821 qr 9607 4 quadrant Off Off 8608 operation 1 2 On On 83 Fault responses 830 8609 Response termi 2 Immediate stop fault nal external fault 4 Rapid stop fault 830 833 8612 Response to RS 7 Rapid stop warning 833 836 Lanb 485 timeout 836 8615 Response to SBus timeout 84 Reset behavior 840 8617 Manual reset Yes No 85 Scaling actual speed value 850 8747 Scaling factor 1 65535 can be set with SHELL only numerator 851 8748 Scaling factor 1 65535 can be set with SHELL only denominator 852 tonb 8772 User defined unit Text 8773 853 9312 Scaled speed 0 Speed FBG 1 Scaled speed 86_ Modulation 1 2 860 861 8620 PWM frequency 1 4 4 kHz 8621 12 8 8 kHz 12 12 kHz Lonb 16 16 kHz 862 863 8751 PWM fix 1 2 On On 8752 Off Off 87_ Process data parameter setting 870 8304 Setpoint No function factory setting P872 description PO1 Setpoint speed factory setting P871 871 8305 Setpoint Max speed description PO2 Ramp 872 8306 Setpoint Control word 1 factory sett
137. tion refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with limit classes C2 and C1 has been tested on a specified test setup SEW EURODRIVE can provide detailed information on request The CE mark on the nameplate indicates conformity with the low voltage directive 73 23 EEC We can provide a declaration of conformity on request 8 1 2 UL approval CSA GOST R certificate C Tick c UL us G C UL and cUL approval USA has been granted for the following MOVITRAC B units 230 V 1 phase 230 V 3 phase e 400 500 V 3 phase 0 25 45 kW 0 34 60 hp CUL approval has been applied for the other units cUL is equivalent to CSA approval The GOST R certificate Russia is approved for the MOVITRAC B unit series C Tick approval has been granted for the entire MOVITRAC B series C Tick certifies conformity with ACMA Australian Communications and Media Authority standards Operating Instructions MOVITRAC B Technical Data A General technical data lt T 8 2 General technical data The following technical data applies to all MOVITRAC B frequency inverters indepen dent of size and power MOVITRAC B All sizes Interference immunity Meets EN 61800 3 Interference emission with EMC compliant installation According to limit value class e Sizes 0 2 C2 without further measures e Sizes 0 5 C1 with corres
138. to enter an invalid value Overflow of EEPROM buffer e g due to cyclic write access Parameter is 16 PARAM NOT SAVED saved in EEPROM and is not protected against loss following POWER OFF Parameter to be changed can only be set in the state CONTROLLER 17 INVERTER ENABLED INHIBIT Attempt to change to manual mode during live operation 80 Operating Instructions MOVITRAC B Operation E a 6 DBG60B keypad lt 2 6 5 3 Functions of the DBG60B keypad Key assignments for DBG60B 1 Stop key Stop 2 key Up arrow moves up to the next menu item 3 RUN key Start 4 OK key OK confirms the entry 5 Context key Activate the context menu 6 key Down arrow moves down to the next menu item 7 key Decimal point B key Sign reversal 9 KeysO 9 Digits 0 9 10 lt key Change menu 11 Language key Select language 12 DEL key Delete previous entry Copy function of The DBG60B keypad can be used for copying complete parameter sets from one the DBG60B MOVITRAC unit to other MOVITRAC units Proceed as follows to do so In the context menu select the menu item COPY TO DBG Confirm your selection by pressing OK After the copying process has finished plug the keypad in the other inverter In the context menu select the menu item COPY TO MCO7B Confirm your selection by pressing OK Operating Instructions MOVITRAC B 81 6 82 SS a Operation 22 DBG60B keypad
139. ury to people and damage to machinery Operating Instructions MOVITRAC B Startup C p Startup with PC and MOVITOOLS MotionStudio 2 5 9 5 10 Startup with PC and MOVITOOLS MotionStudio Start MOVITOOLS MotionStudio in the Windows start menu Programs SEW MOVITOOLS MotionStudio 5 x MotionStudio 5 x Press the MOVITOOLS MotionStudio Scan button to list all connected units in the unit tree B MOVITOOLS MotionStudio ambrus sewproj E nl x Projekt Bearbeiten Ansicht Plugins Einstellungen Hilfe ao ele I et XI CS bl z Ger tebaum A B lt gt Serial B 1 MOvITRACe 07 B uineqajeaat 4 3 You can perform a startup by right clicking on one of the units You can find additional information in the online Help 5 11 Startup for MBG11A speed control module You cannot simultaneously establish communication between MOVITRAC B MBG11A and MOVITRAC B PC The MBG11A can simultaneously specify a setpoint for up to 31 MOVITRAC B units 5 11 1 Parameter settings The following parameters must be set other than the factory setting in MOVITRAC B When you use a FBG11B for setting the parameters set the values indicated in parenthesis P100 RS 485 2 e P101 RS 485 1 P871 Set PA2 to Speed then P876 PA data enable to Yes The speed is now displayed 100 100 correspond to n max Nmax 5 11 2 Input terminals The
140. ut power 100 operation SN 8 7 kVA 11 1 kVA Apparent output power 125 operation SN 125 10 8 kVA 13 9 kVA Minimum permitted braking resistance value 4 Raw min 47 Q quadrant operation z GENERAL INFORMATION Power loss 100 operation Py 220 W 290 W Power loss 125 operation Py 125 290 W 370 W Current limitation 150 Iy for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 1 5 Nm 13 Ib in Dimensions WxHxD 105 x 335 x 238 mm 4 13 x 13 2 x 9 37 in Mass m 5 0 kg 11 Ib Operating Instructions MOVITRAC B 101 Technical Data Technical data of MOVITRAC 07B 8 4 6 AC 400 500 V 3 phase size 2 11 kW 15 HP 130 5 12 229 9 02 105 4 13 225 8 86 i A gg Sem io am a 2 q Es 3 S BS 3 Ss LI y E 6 5 0 26 i T MOVITRAC MCO07B 3 phase supply system 0110 5A3 4 00 Part number 828 527 6 INPUT Rated supply voltage Vsupply 3 x AC 380 500V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 21 6 A Rated mains current 125 operation leupply 125 AC 27 0A OUTPUT Output voltage UA 3 X 0 Veupply Recommended motor power 100 operation P Mot 11 kW 15 HP Recommended motor power 125 operation Pwot 125 15 kW 20
141. ve be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 6480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa B P 2024 Douala Fax 237 33 431137 Operating Instructions MOVITRAC B Address List HR 10 000 Zagreb Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Enci
142. without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves X44 Service interface Connection Only for service purposes exclusively for RJ10 point to point connection Maximum cable length 3 m 10 ft Operating Instructions MOVITRAC B 117 118 Technical Data FIO11B analog module 8 7 FIO11B analog module Part number 1820 637 9 8 7 1 Description The FIO11B analog module adds the following interfaces to the basic version Setpoint input Analog output e RS 485 interface The options FIO11B and FSC11B are mounted on the same fastening place and therefore cannot be used simultaneously 8 7 2 Electronics data FIO11B analog module X44 FIO11B Function Terminal Designation Data Setpoint input X40 1 Al2 Voltage input 10 10 V X40 2 GND Reference potential Rj gt 40 kQ Resolution 10 bit Sampling time 5 ms Analog output X40 3 GND Reference potential alternative as X40 4 AOV1 Voltage output 0 10 V Imax 2 mA Mode Wade X40 5 AOC1 Current output 0 4 20 mA Resolution 10 bit Sampling time 5 ms Short circuit proof protected against external voltage up to 30 V Load impedance R x 750 Q RS 485 interface X45 H ST11 RS 485 EIA standard 9 6 kbaud max 32 stations X45 L ST12 RS 485 Maximum cable length 200 m 656 ft X45 L GND Reference potential Dynamic terminating resistor with fixed installation
143. y for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 1 5 Nm 13 Ib in Dimensions WxHxD 130 x 335 x 229 mm 5 12 x 13 2 x 9 02 in Mass m 6 6 kg 15 Ib Operating Instructions MOVITRAC B 113 Technical Data Technical data of MOVITRAC 07B 8 4 18 AC 230 V 3 phase size 3 11 15 kW 15 20 HP 200 7 87 S 251 9 88 105 4 13 B 247 9 72 i TOR E _ ab a Q 3 S 7 0 3 MOVITRAC MCO07B 3 phase supply system 0110 203 4 00 0150 203 4 00 Part number 828 510 1 828 512 8 INPUT Rated supply voltage Vsupply 3 x AC 200 240 V Rated mains frequency fsupply 50 60 Hz 5 Rated mains current 100 operation leupply AC 40 0A AC 48 6 A Rated mains current 125 operation Isupply 125 AC 50 0A AC 60 8A OUTPUT Output voltage UA 3 x 0 Vsupply Recommended motor power 100 operation Pwot 11 kW 15 HP 15 kW 20 HP Recommended motor power 125 operation Pwot 125 15 kW 20 HP 22 kW 30 HP Rated output current 100 96 operation IN AC 42 A AC 54 A Rated output current 125 operation IN 125 AC 52 5 A AC 67 5 A Apparent output power 100 operation SN 16 8 kVA 21 6 kVA Apparent output power 125 operation SN 125 21 0 kVA 26 9 kVA Minimum perm

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