E-BIKE DIY USER MANUAL
Contents
1. CNEBIKES CO LTD E BIKE DIY USER MANUAL The simplest e bike conversion kit www cnebikes com www cnebikes en alibaba com Contents Getting SIAN CO iis can oetianncsencdactecesaawaeemmeenes Page 2 3 VOOWLIS siento nso cemseneseteeresgetereenceienaiensh ae A Mounting the Tire cccceeeeeeeeeeeeees Page 5 Preparing the Rear Wheel 0 Page 6 Preparing and installing the Front Wheel Page Installing the wheel 000000eeeeeeee Page 8 Installing brake lever and throitle Page 9 Installing LED or LCD meter 08 Page 10 PAS INStAllAtlOMicindcxansatacaasaintenseevennstaaateete Page 11 Installing Vehicle Speed Sensotr Page 12 Connections of Controllers 00008 Page 13 15 Installing the controller bag 000e8 Page 16 Installing the water bottle tube battery Page 17 Capile VIN G iew t2aions a teeiadare en Eni Page 18 Getting started First open up the box and lay out the contents inside Check that you have 1 A motorized big motor wheel or 2 A mini motor wheel pe iy POWES 4 A pair of power brake 9 Twist throttle or Thumb Throttle Optional items 1 Lithium battery 2 controller s bag Example water bottle li ion battery e 3 LED meter or 4 Multifunction LCD meter Different types of lithium batteries 9IVIT battery without house wat2. ables rotate your handlebars to see if the movement is smooth and undisturbed Finishing the fight Checklist Turn off the battery 1 Wheel is secured in place 2 Back wheel is vertically aligned with front wheel 3 Wheel has no loose parts 4 All components on the handlebar have been secured tightly 5 You are comfortable with the throttle brakes etc 6 The handlebar is able to rotate freely 7 The mechanical brakes work properly 8 The battery cannot slide off without unlocking it 9 Check that the battery poles are connected correctly 17
3. cle speed sensor refers to the pictures below Mount the sensor to the fork using the Mount the magnet to the spokes using a rubber bands Philips screwdriver 11 Installing Pedal Assistance System PAS The Pedal Assistance System also known as pedal system is a compulsory component of an electric vehicle in European countries The system controls the amount of electricity supplied to the motor proportional to the angular velocity of the pedal i e the faster you pedal the faster the motor turns Remove the pedal crank arm Place the sensor ring to the bottom Place the outer magnetic ring next to the bracket and secure it in position using sensor ring Make sure they do not have washers or superglue any contact by spacing them apart using washers Detail of sensor ring and magnetic ring screw back the pedal into place connect the PAS wire with the controller and you are ready to ride legally in Europe 12 Connection of Controllers There are three intelligent controllers for our normal A LED B and LCD C kits So please connect your kits with different controller according to the connection graph below Note please check which controller you have before connecting A Normal controller A Normal controller ABCS motor D postive terminal of battery x E negative terminal of battery p F headlight H PAS M brake levers F Toas K throttle J speed limited E 13 B LCD LED cont
4. erbottle lift rack Basic Tools List P At least 6 Zip Ties For holding wires firmly to your bicycle frame Q 3 Allen Wrench with diameters 2 5mm 3 0mm 5 0mm R Adjustable wrench S Philip Screwdriver Locating the parts on the bike Preparing the Back Wheel Includes Gear and Disc Brake 1 Installing the gear on the back wheel Disc Brake Note Please check your disc brake diameter In most cases 140mm disc brake are used for the rear wheel while 160mm are used for the front wheel Mounting the Tire a a lt lt y aN pee j J o Z a i i First confirm the direction of the thread pattern of your tires Turn the wheel around and insert the tube s valve into the opening of the wheel s rim Place the rest of the tube between the rim and the tire and pull the tire over the rim Then pump it up check for leaks and you re done assembling the wheel Important Note Please choose a tube with a longer valve as CNEBIKES rims are double walled The rims are double walled to be able to with stand the powerful torque from the motor Preparing and installing the Front Wheel 1 Remove your front wheel 2 Insert the motorized wheel insuring that the cables running to the motor are on the right handside in normal driving direction Otherwise the wheel will run backwards Please orient yourself using the following pictures Installing the wheel Place the hub of your motor b
5. etween the dropouts of your bike frame Firmly seat the axle into the dropouts to gain a good fit Tighten the nuts very firmly This is a crucial step in building a good electric bike as the motor provides a very large torque which may otherwise loosen your nuts Installing brake levers Slide the hand brakes into both sides of Then tighten using a 5 0mm Allen the handlebar Find a comfortable Wrench position Installing the thumb throttle twist throttle A Thumb throttle _ Slide the thumb throttle into either side of Place your hand on the bar and find the the handlebar that you f eel comfortable position where your thumb feels most with comfortable pressing down on the throttle B Twist throttle ae Slide the Twist throttle into the right side When you feel comfortable with the of the handlebar and get a feel of twisting position use the 3 0mm Allen Wrench the throttle and secure it into place 9 Installing LED Display ills ll an om H ai N 4 Slide the LED display on either side of the steering bar so you feel comfortable Installing Multifunction LCD Display Slide the display on either side of the steering bar so you feel comfortable 10 Installing Vehicle Speed Sensor When the LCD instrument matches the high speed motor without signal for speed output with built in clutch it requires an external vehicle speed sensor The installation method of the external vehi
6. roller LCD controller A throttle B BCDE motor c F LCD sensor H LCD display mk iT M postive terminal of battery BH M AA gt 7 N negative terminal of battery S brake levers K PAS LCD meter it has two parts one is the LCD display the other is LCD speed sensor LED meter everything is same to LCD just don t care about speed sensor connector 14 Installing the water bottle tube battery Remove screws for bottle holder from Use the screws to fix the battery holder frame to the frame Put the battery into the case And connect the battery to the controller 15 Installing the controller bag i The controller bag kit includes one bag a mounting plate a clip plate two screws and nuts one Allen key Slip the mounting plate under the saddle Fasten the clip plate to the mounting support plate using both screws and nuts A a th PO F i Ne a A A G 4 Q A r OA E ce LAN rs sa b Clip on the controller bag Put the controller in the bag and connect the cables 16 Cable tying It is advisable to use cable ties to secure the cables to your bicycle frame Perhaps you find a way to tie them so that they are almost invisible Remember however to check if they impede the movement of the handlebars Also secure the brake cables running to your front and back brakes accordingly 8 T Note As a suggestion after you tied your c
Download Pdf Manuals
Related Search