Magnum 2500HZ user manual
Contents
1. P N 92765033 Specifications Notes Notes 25 26 Notes 27 g Martin Martin Professional A S Olof Palmes All 18 DK 8200 Aarhus N Phone 45 87 40 00 00 Internet www martin com2. ENGAGE button briefly DMX address setting Change DMX address page Machine can be fired from incorrect 13 the remote control but not by DMX controller Poor connection in DMX line Peck OMX cables and connections Smoke output is weak Machine requires priming Prime machine page 14 Wet greasy non uniform smoke output fluid drips or spits from nozzles or very Incompatible smoke fluid Use only approved fluid loud noise when firing machine Mains fuse blown Replace fuse page 19 Machine appears dead No power at AC cable inlet u Se circuit breaker Machine will not produce haze when remote control Fog button pressed Machine not powered up or heaters disabled 22 Troubleshooting Specifications Physical llillu aa D a A a 455mm A det a 285mm IE in s n u ee ee E aus E TET 280mm DIV WEIN ver sanu a O ne ee 11 9Kg Performance Fl IGO GE een 2500m min OPERATING UNS ee tos continuous Warm UD UMO siressa en ua ds 6 8 minutes SAEI device oa DTP device Control and programming Control options DMX optional accessory timer remote DMA Gre 9 F216 0 2 SS u uy R Q diia 1 Fluid system Capac A o Eee 3 8 litre FING CONSUIMPIOM sessssrristus relucir npdnia at 10 5ml min COMPDES roroa daa Pro Haze Connections DMX OptlonalaCCeSsOny cecer a 3 pin XLR Remote Machine link onie u uu E a nennen nennen nennen RJ45 x2 AG DOWELINDUL zu IEC plug Electrical AC VO e
3. Product overview The Magnum 2500HZ from Martin provides a uniquely flexible and convenient solution to a wide range of atmospheric requirements whether permanently Installed or taken on the road The machine features a unique new design that encompasses what the Magnum range is all about state of the art technology high quality and ruggedness Congratulations on your purchase of the Magnum 2500HZ from Martin Details of the full range of Martin products are available on our website at www martin com Features at a glance e Attractive and rugged design e Remote storage e Machine to machine link e Continuous operation e Fast heating reheat time e 3 8 litre fluid capacity e Optional DMX interface module e Timer output level remote e DTP direct thermal fault protection device 6 Product overview Product details Heat Red Ready Green indicators Remote machine link sockets DMX address selection switches Power inlet plug Main power switch Hinged door to fluid compartment DMX through socket DMX input plug Fluid level gauge Haze output nozzle Warning high temperature vapour and surfaces Product overview 7 Quick Start You are no doubt eager to switch on the machine and try it out by making a lot of haze This section tells you how to do that However please also make the time to read the safety and servicing instructions in the remainder of this manual Locate
4. the machine in a suitably large area with nothing in front of the haze output Fill the fluid tank with MARTIN approved haze fluid see page 18 The fluid compartment is opened by pulling outwards on the cover pull using a finger in the round hole Connect a suitably rated power supply to the machine The power requirements are 4 15A at 230V EU or 8A at 120V US Connect the remote control to the REMOTE IN connector on the rear panel Turn on the power switch The red Heat indicator on the remote and the rear of the unit will light After about 6 8 minutes the green Ready indicator on the remote and the rear of the unit will light The machine is then ready to produce haze To obtain maximum haze output wait another couple of minutes for the Heat indicator to go out Making haze Once the machine has heated up press the FOG button on the remote to start the haze output The green ON light will come on Press the FOG button again to turn off the haze You can set the haze density by turning the knob If the knob is turned fully anticlockwise no haze will be produced 8 Quick Start Installation and setting up DANGER DO NOT operate the Magnum 2500HZ until you have read and observed all the precautions listed under Safety information on page 3 The Magnum 2500HZ should be located on a solid surface such as the floor The machine can operate in any orientation from 30 degrees upwards to 30 degrees downwards Steeper
5. tilting may cause fluid leakage Do not suspend the machine over areas where people will be underneath Ensure that there is at least 100mm clearance all round the machine and at least 600mm in front of the haze output Before using the machine ensure that a grounding type earthed power plug that fits the local power outlets is installed on the power cable DANGER Make sure the power plug is correctly rated For EU 230V use fit a plug rated 6 amp minimum e US 120V models must be fitted with a plug rated 10 amp minimum When installing the plug follow the plug manufacturer s instructions and connect pins as follows yellow and green wire to ground earth blue wire to neutral and brown wire to live The table below shows some common pin identification schemes wire function marking screw colour brown live a e yellow or brass blue neutral N silver Before connecting the Magnum 2500HZ to power verify that the AC supply is adequately dimensioned for the current draw of the machine The machine requires 4 15A at 230V EU or 8A at 120V US Check that the local AC voltage is appropriate as indicated on the machine s serial number label If your AC voltage is outside the appropriate range do not use the machine Contact Martin Service for assistance Installation and setting up 9 Setting up Fill the fluid tank with MARTIN approved haze fluid see page 18 The fluid compartment is opened by pulling o
6. P N 35010030D Magnum 2500HZ user manual DGPELY FON MALI OW ver uyu Zx uyu OO 0 pesoaseueaten ase saemaceoaganteceeeanaaaeuctas auaamee sy sacentee 3 Produ Gr OVCIM OW S umuy ee ee ee 6 PFOGUCECCSCHIDNOM atic u tere u su ein 6 Features ala GIANG ss Ural 6 Produc actas uu uu u 2 uu a aS u Zuna 7 OU O II ee ass A au Saa T 8 o aan 8 Making NAZI uted aatiere tod a RO aid fasted iaa 8 isian On are SEEN EURE Eee ee aan ee 9 LOCO am mpu aed ete eee terme a at 9 AO DOWEr nen 9 SEUNG ee error 10 Alice ee ee ee ee ee 11 ini OR INS DOWO aara 11 Gontolseting Sesen ee een 12 OVEVISW ER leneiiileieie 12 CONTAINS ee ee 12 Setting THE Automate Timer uru u u ee 12 Setting the one shot timer l dietas cui 13 Priming the machine after fluid QD UU UU uuu u u uuu S s ul 14 What TAS status oms Me Nini sisa 15 DNPSCONIOL 2 ee ee een 16 WENEN ee a 16 CONNOR 16 DMX TU COINS ee ile 16 Selling ino DMX address usu Z near 17 i AY OTET unun Ue o ne een leiten ee 18 BASI SONICO ii iii ee a serien 19 A r es 19 FuseTeopiIa6eelmelil kuu u ci de au a qusqa qapa es qasata skua qua Qba tasqa 19 Shutting down the machine a 20 SIIUICOWR DIOCOECHIIS u L uu ae east 20 Long term storage instructions tated a 20 Optional acces Soles aia ee 21 Fitting the DM
7. X decoder module 21 Troubleshooting este ee eee ace ee 22 Sp ir ol ee ee Se ee er sus 23 NOTOS 2 CO O esse eek ee 25 2 Safety information Safety information The following symbols are used to identify important safety information AA AA Caution Safety Caution Burn Danger Caution Fire hazard Risk of hazard Hot Hazardous hazard personal injury surface Do not voltage Contact touch will cause electric shock Warning This product is not for household use It presents risks of injury due to electric shock burns falls and respiratory problems Read this manual before operating the machine follow the safety precautions listed below and observe all warnings in this manual and printed on the machine Use the system only as described in this manual and in accordance with local laws and regulations If you have questions about how to operate the machine safely or if you have followed the instructions in this manual and the machine is malfunctioning please contact Martin Service Preventing electric shocks Always ground earth the machine electrically Use only a source of AC power that complies with local building and electrical codes and that has both overload and ground fault protection Before connecting the Magnum 2500HZ to power check that the voltage indicated on the machine s serial label matches your local AC powe
8. ch switch 10 on the DMX address setting dipswitch is used for the test function not address 512 Setting this switch to on will produce a timer 10 second burst of smoke allowing the machine to be tested without the remote control being present DMX control Setting the DMX address Each unit on a DMX system must be allocated an address so that the DMX controller can send separate commands to the unit On the Magnum 2500HZ the DMX address is set using the bank of switches dip switches on the back panel next to the DMX connectors The switch settings for each possible DMX address are given in the table below RHEIN CHE IEC CAES EBEN EHEN EHEN EHER FIESESESESESESESESESESESESESERERES oeorr arto fof afolofr rfolofs 1folofi r 1s0n fasfolsfolsfol foltfolsfol folsfolr rer ae as we as 0 oO oO oO OO N O O O Naad Q n gt gt 2 2 a 2 a a 2 a a a 2 gt O O O O O CO CO CO OS O C C CO O O 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 a gt O O O O na 2 O O CO CO a na 22 9 O Ona gt gt O O O Q XX 2 2 2 XX gt gt O O O O CO CO CO CO a 2 2 2 2 2 gt O O O O OC O DMX control 17 Fluid types 18 The following types of Martin Jem haze fluid are suitable for use in this machine Martin supplies high quality haze fluids that are based on ultra pure deionized water Use only the following genuine Martin Jem haze fluids No other
9. chine will idle 12 Control settings 1 Press the TIMER SET button The ON light will flash You are now setting the On Run time 2 Turn the knob to the required run time as shown on the outer scale of the knob OFF 255 seconds 3 Press the TIMER SET button once The ON light will come on static and the OFF light will flash You are now setting the Off Wait time 4 Turn the knob to the required wait time 5 Press the TIMER SET button once more Both ON OFF lights will come on to show the timer is programmed The run and wait times are now stored and will be remembered even after the unit has been switched off To start the timer using the times you ve set press the FOG TIMER ENGAGE button briefly To turn off the timer press the FOG TIMER ENGAGE button briefly again When the timer is engaged the ON light will come on during the On Run time and the OFF light will come on during the Off Wait time unchanged press TIMER SET twice This will take you directly to setting the Off time without changing the On time O If you only want to change the Off Wait time leaving the On Run time To find out what the current time settings are press TIMER SET then rotate the knob slowly until the ON light begins to flash very rapidly The knob is now set to the current run on time Press TIMER SET once and rotate the knob slowly again until the OFF light begins to flash very rapidly The knob is now set to th
10. e haze output is continuous Note that you must turn the knob to start O During PRIME mode the machine will prime for 10seconds if any the prime process If the machine is left to run when out of fluid damage may be caused to the pump leading to premature pump failure The automatic fluid sensing system will shut the machine down within approximately 5 minutes of running dry Control settings What the status lights mean The four lights on the remote have the following functions The red HEAT light and the green READY light are also duplicated on the rear of the machine itself HEAT READY no lights heat heat ready ready ready flashing OFF ON no lights both on OFF lit ON lit ON flashing ON lit OFF flashing meaning Machine is not powered or remote is not connected Machine is heating but is not yet up to operating temperature Machine is heating and has reached minimum operating temperature Haze output level may be reduced while heating Machine has finished heating and is at full operating temperature If the ready LED is flashing refer to the following code table Calibration Error Fluid Out Error Single pulse Double pulse Triple pulse Overheat Error meaning Timer is disabled Timer is programmed but not enabled Timer is running currently in Off Wait period Timer is running currently in On Run period or continuous mode Th
11. e current wait off time Press TIMER SET again to get back to normal Setting the one shot timer The one shot timer allows you to pre program the length of the haze burst This can be useful if you want to have a fixed time burst of haze which you can repeat at will by pressing the haze button 1 Press the TIMER SET button The ON light will flash You are now setting the On Run time 2 Turn the knob to the required run time as shown on the outer scale of the knob OFF 255 seconds 3 Press the TIMER SET button once The ON light will come on and the OFF light will flash 4 Turn the knob lully right to where OS One Shot is marked 5 Press the TIMER SET button once more The timer is now programmed to one shot mode and this will be remembered even after the unit has been switched off To produce a timed burst of haze press the FOG button briefly To stop the timed haze output early press the FOG button briefly again Control settings 13 14 Priming the machine after fluid out If the machine runs out of fluid it may not pump properly after refilling the fluid due to airlocks in the fluid pipes To prime the machine hold down the FOG button and turn the knob to maximum Keep the button held until the haze output is strong and steady Then turn the knob back to the required output level and release the FOG button airlock is still visible on the fluid line prime machine again until th
12. e ee 120V 230V 50 60Hz Main fuse 120V US version a a 10AT Main fus 230V EU version car asien 6 3AT Pump tuse 29041120 Wii 3 15AT Power usage 120V US version 920W 8A Power usage 230V EU version 920W 4 15A Thermal Maximum ambient temperature Ta max 40 C 104 F Exterior surface temperature steady state at 20 C ambient 40 C 104 F Approvals European EMC EN61000 6 3 EN61000 3 2 EN61000 3 3 EN50366 EUFODCAM SAIClYy aa ide EN 60 335 1 EN 50366 A a EN61000 6 1 EN61000 4 2 EN61000 4 3 ETL approvals cETLus UL60335 1 CSA E60335 1 Pending Specifications 23 24 Included items EU Model 3m 9 8ft IEC power cable 3x1 0mm2 with no male connector US Model 2m 6 5ft US power cable 18AWG with US male connector UL approved 1 x fluid container empty Accessories DMX decoder module c ccccececececececcecacecaeacaeaeneaeaeseneneneneneneneneness P N 91612011 Ordering information Martin Magnum 2500HZ 120V a P N 92225400 Martin Magnum 2500HZ 230V al a P N 92225450 Martin Magnum 2500HZ Remote control
13. e timer ON time is currently being programmed The timer OFF time is currently being programmed Control settings 15 DMX control 16 Overview DMX is a digital control system widely used in entertainment and architectural lighting Any controller meeting the DMX 512 standard may be used to control and program the haze output of the Magnum 2500HZ The Magnum 2500HZ requires the optional DMX control module to allow DMX operation Connection The Magnum 2500HZ provides a 3 pin XLR plug and socket on the rear panel for DMX connection The wiring is shown below Connector pin function 1 Ground 2 Data Cold 3 Data Hot For best results use cable designed for high speed digital data transmission Suitable DMX cable is available from your Martin dealer DMX functions The Magnum 2500HZ operates from a single DMX channel which gives proportional control of haze density from 0 100 DMX Level function 0 29 No haze 30 255 Haze at variable density 30 minimum 255 maximum When the machine is receiving valid DMX data the indicator light next to the address switches will light It is possible to control the machine by DMX and using the remote control at the same time the highest setting will take precedence No provision is made for resetting the fluid out condition via the DMX system Reset this using the remote or by powering down the machine to perform a full reset Note that the last swit
14. fluid is suitable for use DANGER The Magnum 2500HZ can run safely only on the specific haze fluids it is designed for Use ONLY the Martin Jem haze fluids designated in this manual NEVER use any other type of fluid or toxic gas may be produced You will probably also cause damage to the system that is not covered by the product warranty Do not dilute haze fluid with water or any other liquid Discard haze fluid if it becomes contaminated Pro Haze Fluid A fine optically transparent airborne medium is produced with a light to medium index of refraction ideal for beam projection Fluid types Basic service Before servicing the Magnum 2500HZ read and observe all the precautions listed in Safety information on page 3 Any service not described in this section must be carried out by a Martin service technician Excessive dust smoke fluid and dirt buildup will degrade performance and cause overheating and damage to the machine that is not covered by the product warranty To maintain adequate cooling dust must be cleaned from the outer casing and air vents of the machine periodically Isolate the machine from power and allow to cool completely before cleaning The haze output nozzle remains hot for up to 10 hours after use e Remove dust from the air vents with a soft brush cotton swab vacuum or compressed air e Clean smoke fluid residues from the fog output of the machine using a damp cloth e Clean the outer casin
15. g with a damp cloth only Fuse replacement The main fuse for the Magnum 2500HZ is located on the electronics board Inside the unit DANGER Disconnect the power supply before removing any covers Live parts inside To replace the fuse disconnect the power cord from the supply unscrew the screws holding the top cover of the unit and remove the cover The electronics board is located at the back of the unit near the remote control sockets Remove the fuse holder cover and pull out the fuse Remove the spent fuse and replace with one of exactly the same size and rating The fuse type is indicated below Contact Martin Service if the fuse blows repeatedly F1 120V 10AT 230V 6 3AT F2 120V 3 15AT 230V 3 15AT Basic service 19 Shutting down the machine IMPORTANT To ensure both the performance and life of you Magnum 2500Hz is maximised the following procedures should always be followed Shutdown procedure When shutting down the machine always allow a 5 minute period with the output set at zero before removing the power Long term storage instructions When the machine is expected to be out of use for more than 7 days you must drain the fluid system To do this follow the following sequence of operations e Switch on the machine and wait for the operating temperature to be reached Green ready LED will illuminate e Remove the fluid feed pipe from the fluid bottle and invert it while holding it above the
16. machine e Prime the machine repeatedly until no more haze is emitted e Replace the fluid pipe in the bottle and allow the machine to reheat very important for at least five minutes e Remove the power from the machine and place into storage 20 Shutting down the machine Optional accessories Fitting the DMX decoder module The optional DMX decoder replaces the blanking plate on the rear of the Magnum 2500HZ DANGER Disconnect the power supply before removing the blanking plate Live parts inside 1 Remove and keep safe the two screws holding in the blanking plate and remove the plate 2 Locate the DMX interface ribbon cable inside the rear of the unit and plug onto the connector on the DMX interface circuit board PL5 3 If you cannot locate the ribbon cable you will need to remove the main covers of the unit The ribbon cable connects the main circuit board to the DMX interface 4 Fitthe new DMX module into the rear panel and tighten the screws 5 Refit any covers you have removed before reconnecting the power supply Optional accessories 21 Troubleshooting Problem Probable cause s Suggested remedy Machine not at operating Wait 10 to 15 minutes temperature Ensure mains power switch on enable heaters by pressing FOG Output level control set to zero Increase setting Machine continues to Disengage the timer by produce haze when Fog Timer is engaged pressing the FOG TIMER button is not pressed
17. ng children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or Instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Smoke machines can cause condensation Do not point the output at smooth floors Floors and surfaces may become slippery Check these frequently and wipe dry as necessary to avoid any danger of slipping Ensure at least 2m visibility in areas where smoke is being produced Smoke fluid contains food grade glycols in solution but may present health risks if swallowed Do not drink it Store it securely If eye contact occurs rinse with water If fluid is swallowed give water and obtain medical advice Safety information Preventing breathing problems e A smoke machine can operate safely only with the smoke fluid it is designed for Use the machine only with fluids specified under Smoke fluid options on page 18 or you may cause the release of toxic gases presenting a severe health hazard You will also probably damage the machine e Donot create dense smoke in confined or poorly ventilated areas e Do not expose people with health problems including allergic and or respiratory conditions such as asthma to smoke output e Do not point smoke output directly at a person s face or at face height Safety information 5
18. ot enough to cause burns when it leaves the nozzle and very hot droplets of fluid escape occasionally Keep people and objects at least 1 meter 39 inches away from the smoke output nozzle Do not touch the smoke output nozzle during or after use it becomes extremely hot and remain hot for several hours after the machine has been shut down Smoke output contains glycol a flammable alcohol that burns with an almost invisible blue flame Do not point smoke output at sources of ignition such as open flames or pyrotechnic effects Do not attempt to bypass thermostatic switches fluid sensors or fuses Replace fuses only with ones of the type and rating specified in this manual for the machine Provide a minimum free space of 100mm 4 inches around the machine Provide a minimum free space of 500mm 20 inches around fans and air vents and ensure free and unobstructed air flow to and around the machine Keep the machine at least 600mm 24 inches away from combustible and heat sensitive materials Do not operate the machine if the ambient temperature Ta is below 5 C 41 F or above 40 C 104 F Do not operate the machine if the relative air humidity exceeds 80 Preventing injuries Ensure that the surface on which the machine is located or installed can safely hold the weight of the machine Do not install the machine over areas where people are present This appliance is not intended for use by persons includi
19. r voltage If your AC power voltage does not match do not use the machine Contact Martin Service for assistance Before using the machine check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices If the machine or any cables connected to it are in any way damaged defective wet or show signs of overheating stop using the machine and contact Martin Service for assistance If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or it s service agent Disconnect the machine from AC power before servicing and when not In use This system is not waterproof and should not be exposed to wet outdoor conditions Do not immerse in water or any other liquid Do not expose to high pressure water jets Do nat spill fluid over or inside the machine If fluid is spilled disconnect AC power and clean with a damp cloth If fluid is spilled onto electronic parts take the system out of service and contact Martin for advice Safety information 3 Do not remove the covers or attempt to repair a faulty machine Refer any service not described in this manual to Martin Do not operate the machine if any parts are damaged defective or missing Moisture and electricity do not mix Do not aim smoke output at electrical connections or devices Preventing burns and fire The smoke produced by the machine is h
20. the rear of the machine will light for about 6 8 minutes as the machine heats up to operating temperature When the green Ready indicator comes on the machine is ready to make haze To obtain maximum output wait another few minutes for the red Heat indicator to go off as haze output is reduced while the unit is heating up Installation and setting up 11 Control settings Output level timer programming knob Machine ready to fog Fog Timer engage button g 4 Timer On light Timer set button The unit is controlled using the remote control You can control it in these ways e Automatic Continuous run mode e Automatic haze bursts using a repeating timer e Youtrigger atimed burst of haze using the one shot timer You can also set the haze output level using the knob Continuous Run Mode Press the FOG button once for less than one second to enter continuous run mode or timer mode If the timer is set the timer mode will run automatically otherwise continuous mode will be enabled and the machine will produce haze until the button is pressed again The green timer LED will light when in continuous run mode Setting the Automatic Timer The Automatic Timer allows you to set the machine to keep producing timed bursts of haze without anyone having to press any buttons You need to set two times the run on time during which the machine will produce haze and the wait off time during which the ma
21. utwards on the cover pull using a finger in the round hole The cover is held closed by a magnetic catch and hinges upwards If the optional DMX input is fitted and DMX control is being used connect the machine to the DMX line see page 16 Connect the remote to the REMOTE IN socket on the back panel If you are operating several machines using the machine to machine link function connect up the machines in a daisy chain using RJ45 computer network type cables The maximum total length of cable including the remote cable is 50 metres To additional machines Do not connect a computer network to the RJ45 remote link sockets on the Magnum Although the connectors are compatible the electrical signals are not and equipment may be damaged Installation and setting up Final checks Before applying power to the Magnum 2500HZ verify the following e the machine is safely located or installed and meets the location requirements stated on page 9 e the operator is familiar with and able to comply with the requirements for safe operation listed on page 3 e the haze fluid is genuine Martin fluid listed under Smoke fluid options on page 18 e the machine is electrically grounded earthed e the AC power distribution circuits and lines are adequately rated for the current load Turning on the power Turn on the main power switch located next to the power cable inlet The red Heat indicator on the remote and on
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