USER MANUAL FOR EXPLOSION PROOF EMERGENCY
Contents
1. N a 4l L GREEN YELLOW w LED modul FLXE 10 130 eo 2 RESET 7 BLACK 3 TEST k o MOVIE 8 7 TI A L a a 4 3 2 2 1 LED modul FLXE 10 130 L N L TErEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr wing No TEPEX RS 053 Date 02 2015 When commissioning the control insulation measurements should be performed with the test voltage max 1000 V DC and the test current 1 mA and between Neutral and earth conductor Phase conductor L and earth conductor Phase conductor L and earth conductor Testing between phase and neutral conductor is not allowed and will be provided with the wrong values because the electrical control gear is connected to the input circuit For successfully testing it is necessary to disconnect the electrical control gear This can be achieved by switching off the insulating coupling which is achieved by raising the assembly of the window frame 7 N N N om N L lt L L L u L U L go aL AAN PE ce PE PE 11 SPARE PARTS AND ACCESSORIES SN SKICA DESCRIPTION CODE SKETCH DESCRIPTION CODE TP Housing cover FLXE T Ex d cable gland set 10 110 ISO 20 AEA Cover gasket FLXE Ex d cable gland SPUD FLXE 10 120 Ss 3 4 NPT 3 4 NPT FLXE2. The light fitting can be used for general and orientation lighting with mains power supply via L installation switch In case of voltage drop or an interruption in the mains power supply L the light fitting will continue to operate in battery powered mode regardless of the status of installation switch L ON OFFP b Non maintained Bereitschaftschaltung In case of voltage drop or an interruption in the mains power supply L the light fitting will operate only in battery powered mode In both types of the connection in the presence of continuous phase L it is possible to verify the correctness of the emergency system by turning on the switch in the TEST circuit In both types of the connection in the presence or interruption of continuous phase L regardless of the status of the power supply L it is possible to turn OFF the emergency lighting by turning ON the switch in the RESET circuit In case of an interruption in the mains power supply and then recovery of continuous phase L L if the installation switch is turned ON the light fitting will work in operating mode powered by the main power supply Max 20 light fitting in line wiring can be connected per external switch For larger numbers of line wiring of TEST RESET circuits and longer cable lengths please consult the manufacturer The light fitting is equipped with an electronic set for emergency lighting self monitoring function and status signaling function Self monitoring is pe
3. 2 Ex d plug Base plate FLXE 10 130 ISO 20 SPCD 20 __ Protective grid FLXE a i SPCD JIJI FLXEset 20 140 Eee puga ENET 3 4 NPT External FLXE FLXE wall ceiling FLXE reflector FLXE 20 150 mounting set 20 170 Junction box ADP l FLXE ADP 23 10 160 FLXE pipe mounting set 20 180 TErPEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr alte No TEPEX RS 053 Date 02 2015 12 RESPONSIBILITY AND AUTHORIZATION This Manual represents the most relevant information about the product Adequate national laws and regulations supplement it Production usage certification and supervision are determined at the national level with a Regulations of Equipment and protective systems intended for use in potentially explosive atmospheres NN br 34 10 and b Regulations of minimum requirements for safety and health protection of workers and technical Inspection of facilities equipment installations and devices in potentially explosive atmospheres NN br 39 06 106 07 and EU Directive 1999 92 EC ATEX 137 The responsible person shall ensure their implementation at the facility 13 STORAGE AND TRANSPORT Transport and storage is only allowed in the original packaging on the way pointed out on the carton box 14 MARKING Explosion protected fluorescent lighting fitting type FLXE 118 is labeled with a warn
4. 25 V 10VA 200im IPOOIPE Il 2G Ex d IIC T6 Gb a Il 2G Ex d IIC T6 Gb PAE I1 2G Ex d e IIC T6 Gb N 3 N 3 N 3 Il 2D Ex tb IIIC T80 C Db I 2D Ex tb IIIC T80 C Db I 2D Ex tb IIIC T80 C Db L z 4 L 4 L gt 4 T AN i H KN he oJ oJ oJ 5 RESET s RESET DI RESET D EN 60598 2 22 EN 60598 2 22 EN 60598 2 22 a FAULT RED 7 FAULT RED S FAULT RED TEST TEST TEST 8 X 1 ABCD 180 CHARGE GREEN 8 X 1 ABCD 180 CHARGE GREEN 8 X 1 ABCD 180 CHARGE GREEN 1 data according to model code 2 manufacturer data production number number of a single examination date responsible person
5. other safety user s instructions 2 PURPOSE Explosion protected emergency luminaire type FLXE 118 LED with autonomous power supply is intended for emergency and general lighting in areas with a potentially explosive atmosphere of gases vapors and dust as well as their combinations in hazardous areas 1 2 21 22 according to EN 60079 10 1 2 2009 Explosion protected emergency luminaire allows planning and execution of emergency lighting and electrical requirements in accordance with EN 1838 2008 and EN 50172 2008 standard 3 CONFORMITY WITH STANDARDS The product complies with the EN 60598 1 2008 A11 2009 EN 60598 2 22 1998 EN 62034 2012 EN 62031 2008 and EN 62471 2008 and all related regulations The product complies with the ATEX Directive 94 9 EC and standards EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 31 2009 The product is developed manufactured and tested according to the prior art in accordance with EN 9001 2008 and EN ISO IEC 80079 34 2011 The product is in compliance with the LV Directive 2006 95 EC The product is in compliance with the RoHS Directive 2011 65 EU The product is in compliance with the EMC Directive 2004 108 EC 4 DEGREE OF PROTECTION AND TECHNICAL DATA Certificate EXA 13 ATEX Category and 2G ExdIICT6 Gb or II 2G Ex d e IHC T6 Gb explosion protection 2D Ex tb HIC T80 C Db Operating temperature range 20 C 50 C Deg
6. TErEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr wing No TEPEX RS 053 Date 02 2015 1 GENERAL SAFETY INSTRUCTIONS A WARNING The user manual contains basic information about the product Mounting installation usage and maintenance should be carried out under this user manual to provide and ensure safe operation within the nominal characteristics This user manual complement national Regulation and Standards The responsible person shall ensure their implementation Failure off implement this user manual can reduce explosion protection and endanger people property and the environment Any improper and illegal actions as well as non compliance with the provisions of this user manual excludes all responsibility by manufacturer side Before installation commissioning Carefully read all instructions Execute proper training of responsible personnel Check that the contents of these instructions is fully understandable by the responsible personnel Make sure that all the requirements and national Regulations as well as all special security measures are applied In lack of understanding Contact the manufacturer During operation Ensure that this user manual and other work instructions are available to the responsible staff at all times Check the implementation of these instructions and all
7. gh installation switch to the L 4 terminal User should be careful that phase L and L are the same phase Neutral conductor has to be connected to the N 3 terminal and protective earth conductor to the PE 2 terminal Non maintained Permanent main line has to be connected to the L 1 terminal Neutral conductor has to be connected to the N 3 terminal and protective earth conductor to the PE 2 terminal L 4 terminal is not connected External grounding equipotential IP is connected to an external terminal provided with a grounding conductor 6 mm2 solid r s r f Label with a wiring diagram is on the LED module FLXE 10 130 If the electrical connection is performed through Ex de adapter internal wiring is done by the manufacturer The electrical connection to the terminals of adapter have to be performed according to wiring diagram below RESET circuit is connected to the 5 and 6 terminals and TEST circuit to the 7 and 8 terminals In the case of parallel connection more than one RESET or TEST circuit one should be careful that the terminals of the same polarity are always short circuited L1 Li L2 L2 N N PE PE PERMANENT LINE BLACK 71 L 7 L PROTECTIVE EARTH 2 ae Neg GREEN YELLOW 2 2 X NEUTRAL BLUE er ii LINE IN FROM SWITCH BROWN 3 N 3
8. he required charging voltage and capacity It is necessary to replace the LED module type FLXE 10 130 the fuse in the battery circuit 5 x 20 mm 1 25 AT is faulty Should be replaced Faulty fuse indicates the defective batteries You will probably need to replace the LED module type FLXE 10 130 ambient temperature is outside specification limits Self monitoring does not include a control of the LEDs validity 4 Description of tag on the light fitting X 1 ABCD 180 X emergency light fitting with built in batteries 1 emergency light fitting in a permanent connection A emergency light fitting with self monitoring and status signaling function B emergency light fitting with main power supply option and automatically turn ON after power return option C emergency light fitting with RESET function D emergency light fitting for use in areas with special hazards 180 emergency light fitting with autonomy of 3 hours 8 DIMENSION 330 24041 22041 12 160 0 5 x 9 _ according to EN 60598 2 22 _ a gt 180 40 5 9 MOUNTING Standard mounting is performed with suspension or fixing with a screws through an 13 mm hole in the housing Using accessories for quick installation FLXE 20 170 can be directly fixed on the wall or ceiling screw accessories 8 at a distance of 230 mm Using accessories for quick installation FLXE 20 180 can be directly fixed on the pole w
9. ing labels with technical data on the housing WARNING DO NOT OPEN WHEN ENERGIZED DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT a label with a wiring diagram on the LED module FLXE 10 130 Medarska 69 Zagreb Croatia Medarska 69 Zagreb Croatia Medarska 69 Zagreb Croatia Made in Croatia Made in Croatia Made in Croatia FLXE 118 LED 0 V 50Hz 2x1 2W FLXE 118 LED 1 V 50Hz 2x1 2W FLXE 118 LED 2 V 50Hz 2x1 2W 10 VA 200 Im IP 66 IP 67 20 C lt Ta lt 50 C 10 VA 200 Im IP 66 IP67 20 C lt Ta lt 50 C 10 VA 200 lm IP 66 IP 67 20 C lt Ta lt 50 C Il 2G Ex d IIC T6 Gb II 2D Ex tb IIIC T80 Db Il 2G Ex d IIC T6 Gb Il 2D Ex tb IIIC T80 Db 11 2G Ex de IIC T6 Gb Il 2D Ex tb IIIC T80 Db EXA 14ATEX P DAT EXA 14ATEX P DAT EXA 14ATEX P DAT a label with the wiring diagram in the LED module FLXE 10 130 EMERGENCY LIGHTING MODULE C EMERGENCY LIGHTING MODULE C EMERGENCY PGHTING MODULE C rska Za poar eka s a reb Cro rora e A reb Cro be TEP Ex waceincroaia gt 0 722 Lo ef TER Ex tacemeraia Grad L EP Ex taceincraia G08 ayp FLXE 118 LED 0 EXA 14 ATEX rane FLXE 118 LED e EXA 14 ATEX aD FLXE 118 LED 2 EXA 14 ATEX 2 V 10VA 200m IPOOIPG eae ma 10VA 200im IPOOIPG gece
10. ith diameter up to 2 Ex d glands and plugs are not part of the delivery for the types FLXE 118 LED 0 and FLXE 118 LED 1 but it must be provided by users Standard design lamps assumes enclosure with blind cable entry s for volume protection For lamp model with TEST and RESET function lamp shall be equipped with two glands Ex d or Ex de with two adapters 4 TErPEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr Ai esr No TEPEXRS 053 Date 02 2015 When installing the user should comply with the instructions of the manufacturer Performance FLXE 118 LED 2 the factory is equipped with an Ex de adapter and one blind plug If the user requests through wiring it is necessary to use two Ex de adapter or two Ex d glands but in this case TEST and RESET function can not be used The lamp comes with a lid twisted entirely in the housing and mechanically locked screw M5x10 ISO 4027 wich does not allowed self loosening After each opening lamp threat should be protected by protective agent threads 10 INSTALLING AND PUTTING INTO OPERATION Network connection is performed through screwless terminals located on the LED module FLXE 10 130 according to wiring diagram and technical data Maintained Permanent main line has to be connected to the L 1 terminal Phase conductor for power supply has to be connected throu
11. lexible sol r s r f FLXE 118 LED 2 screw terminals of Ex de Adapter ADP for mains supply L L N PE as well as TEST and RESET connectors 2 9mm2 max per terminal solid stranded flexible sol r s r f nominal fastening torque 1 2Nm Ex e cable gland ISO 25 on Adapter ADP for cable 6 15mm nominal fastening torque 2 5 Nm earthing terminal external equipotential 2 x 6mm2 max per terminal solid stranded flexible sol r s r f nominal fastening torque 2 2 Nm max 4 months on temperature 5 C 25 C and humidity 65 5 max month on temperature 20 C 5 C or 25 C 70 C and humidity 65 5 5 ISOCANDELA DIAGRAM I cd TErEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr wing No TEPEX RS 053 Date 02 2015 6 MODEL CODE FLXE 118 LED Basic model type Rated voltage 0 24V AC 1 24VDC 2 110 127V AC 3 220 240 V AC Cable entry 0 Ex d cable entry 2 x M20 ISO 965 1 ISO 965 3 1 Ex d cable entry 2 x 3 4 NPT ANSI ASME B1 20 1 2 Ex d cable entry 2 x M20 ISO 965 1 ISO 965 3 with one mounted Ex d e adapter type ADP 24 1 and one Ex d plug Emergency description pictogram In accordance with DIN 4844 2 7 OPERATING MODES The lamp can operate with two types of connection a Maintained Dauerschaltung
12. ree of protection IP66 IP67 Impact resistance IK 08 USER MANUAL FOR EXPLOSION PROOF EMERGENCY LIGHT TEREX ao 10090 Zagreb Medarska 69 tel 049 222900 fax 049 426450 e mail tepex tepex hr www tepex hr Class of protection Rated operational voltage Rated current Power factor Rated autonomy Rated power and type of luminaire Measuring luminous flux power and battery operation Correlated colour temperature Color rendering index CRI Average rated life of LED Visibility EN 1838 Operation efficiency Change over Battery operation Mains supply operation Battery Battery life Charging time Connection terminals Storage FITTING type FLXE 118 LED No TEPEx RS 053 I protective earthing 24 240 V AC DC 10 see table of version 10 VA cos gt 0 95 3 hours LED 2x 1 2 W chip on board technology 200 Im 6500 K gt 70 gt 50 000 hours 22m 80 U lt 0 8 Un for more than 0 5 seconds U gt 0 9 Un for more than 1 second Ni Mh Saft VHT 3 6 V 2 Ah IEC 61951 2 2011 built in lighting microprocessor controlled charging discharging and battery monitoring min 2000 charging cycles or min 4 years in nominal operating conditions 15 hours 12 hours gt 90 nominal autonomy continuous battery recharge FLXE 118 LED 0 FLXE 118 LED 1 snap in terminals for mains supply L L N PE TEST RESET 2 5 mm2 max per terminal solid stranded f
13. rmanent Status signalization is indicated with red and green indicator LED when the light fitting does not work TErEY USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSION PROOF EMERGENCY LIGHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr wing No TEPEX RS 053 Date 02 2015 Constant green LED indicates the optimal functionality of the emergency system and the nominal autonomy with batteries rated capacity within the rated ambient temperature Batteries are permanently charged in trickle charge mode Blinking green LED indicates the functionality of the emergency system in non nominal autonomy Autonomy is between and 3 hours Batteries are under charging phase with rated current Constant Red LED indicates the dysfunction of the emergency system Reasons for this may include some of the following batteries are empty The lamp should be left on the main power supply After a while the signalization will by itself transfer into green LED blinking lights and emergency lighting will become functional Ex d cover isn t screwed completely Screw until green LED appears blinking lights and emergency lighting becomes functional connection is made incorrectly Connection should be made according to the connection scheme batteries are old permanently charged with rated current and are overheating It is necessary to replace the LED module type FLXE 10 130 batteries are old and can t reach t
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