INSTALLATION MANUAL EN.cdr
Contents
1. 2 Turn the valve core of valve B about 6 7 seconds with an a ee Air side pales angle of 45 anti clockwisely to exhaust the air from valve A then p tighten the union nut A B Liquid side D 3 Open the valve core of check valve B and A completely then Check vive Single joint tighten the valve core cap of the check valve E Wuse refrigerant pot to exhaust the air rave Soy 1 Tighten the union nut C and D of indoor unit also for union nut A of outdoor unit refer to above torqueTable1 2 Connect the charging hose of refrigerant pot with the charging mouth of valve A 3 Loose the union nut B of outdoor unit slightly a ee 4 Open the valve of refrigerant pot charge the refrigerant about 10 15 seconds then close it completely 5 Wait until the sound of air flowing in union nut B was decreased obviously then tighten the union nut B 6 Remove the charging hose from the charging mouth of valve A then push the needle valve of charging mouth with the tool like hexagon spanner to outlet the remain refrigerant from the pipe until no sound of air flowing be heard then tighten the valve cap of charging mouth 7 Open the valve core of check valve Band A of outdoor unit completely then tighten the valve core cap of check valve Union nut Valve core cap W After exhaust air have done should detect leakage according to the possible leakage points during the installation of air conditioner units 1 To scribb2. Shorter side Anti falling block for wall mounting E Anti falling blocks Installation The anti falling block 1 is to be preset on top of the unit When installing loosen the screws and remove it from the unit Turn the block upside down aligning it to the corresponding dimension on the wall and fix it firmly If the top cover of the indoor unit is made of plastics please insert the longer side of the anti falling block into the gap between the top board and the unit body while fixing the shorter side to the wall Indoor floor fixing optional procedure Remove the air return grids drill holes on the base for floor fixing Use expansion bolts on the floor for fixing You have to prepare the needed expansion bolts locally 2 Prepare expansion bolts _ locally and fix at 4 positions Remove all the screws of air return grids or the screws on both top sides of bottom panel for the machine which need not be fixed by the screws you can directly pull out the air return grids or the bottom panel When the walls and floor are made of materials other than wood boards please use M8 x 60 expansion bolts for fixing 34 installation fixture of outdoor unit Try to ship the product to the installation location in its original package As the gravity center of the unit is not at the installation center special caution should be taken when using hoisting cables to lift it up During shipping
3. INSTALLATION AND REPAIR GUIDE 121V FSIA 2410 121V FSA 2410 Air conditioners are pieces of high value In order to ensure your lawful rights and interests please have the professional technicians to do the installation for you This Instruction Guide is the universal purpose version for the models of split floor standing air conditioners manufactured by our Co The appearance of the units that you purchase might be slightly different from the ones described in the Guide but it does not affect your proper operations and usage Please read carefully the sections corresponding to the specific model you choose and keep the Guide properly so as to facilitate your reference at later time Selection of installation positions for indoor unit 1 Selection of installation positions for outdoor unit 2 Installation fixture of indoor unit 3 Installation fixture of outdoor unit 4 Installation of refrigerant pipe and drainage tube Exhaust air and leakage detection Connections of power cables Schematic diagram of electric principles Self diagnosis functions ONOA Selection of installation positions for indoor unit To be installed at the position where the air delivered from the unit can reach every corner of the room To avoid being affected by the outdoor air To avoid blockage to the air inlet or outlet of the unit To avoid too much oil smoke or steam To avoid possible generation inflow lingering or leakage of flammable gases
4. To avoid high frequency facilities such as high frequency arc welders etc To avoid the places where acid solutions are frequently used To avoid the places where some special sprayers sulfides are frequently used Not to install a fire alarming device near the air outlet of the unit during operation the fire alarm device might be erroneously triggered by the warm air from the unit E Make sure of enough space for installation and maintenance To take into consideration the operational convenience and safety in installation it is recommended to ensure enough space between the unit and the walls 100mm 4 min 0mm 4 min j 300mm 12 min Front 1000mm 40 min WR Selection of installation positions for outdoor unit To install the outdoor unit at the places which can stand the load of the machine weight and will not cause big vibrations and noises To install the unit at the places not to be exposed to rain or direct sunshine and the places with good ventilation When installing by the sea or at the site with strong air to ensure the fan can operate normally the air conditioner need be installed close to a wall and use baffle plate The noises generated from the unit will not affect the neighboring places Do not install the unit on non metal frame Not to install the unit at the places where there might occur the generation inflow stay
5. MA HS drainage tube ae connecting pipe Y drainage tube connecting pipe Note 1 Connect the indoor pipes first then the outdor pipes 2 When bending the equipped pipes please be careful not to damage the connection pipes 3 Before tightening the bell mouth nuts a thin layer of anti freezing grease should be placed on the surface of the connection between the pipe and the join 4 Do not screw the connector nut too tightly or it is possible to cause leakeage p Please refer to the below Table 1for the related torque Outer diameter of copper pipe 6 35 1 4 160kgf cm 63kgf inch 200kgf cm 79Kgf inch 9 52 3 8 300kgf cm 118kgf inch 350kKgf cm 138kgf inch 12 7 1 2 500kgf cm 197kgf inch 550kgf cm 216kgf inch 15 88 5 8 750kgf cm 295Kgf inch 800kgf cm 315kgf inch 19 05 3 4 1200kgf cm 472kgf inch 1400kgf cm 551kgf inch Tightening torque Strengthened tightening torque IV Installation of drainage tubes The drainage tubes must be slanted downwards to ensure that water is not accumulated There might be condensing water on the surface of the drainage tubes Please purchase thermal insulation sheath as needed The joints must be firmly adhered together by applying polyvinyl adhesives to prevent from leakage Do not directly insert the drainage tube into the sewer tunnel which might generate sulfate gases or in
6. the outdoor unit must not be slanted to over 45 degrees Do not store the unit in a horizontal way Use expansion bolts to fix the mounting supports on the wall Use bolts and nuts to fix the outdoor unit firmly on the supports and keep on the same level If the unit is installed on the wall or at the rooftop the supports have to be firmly fixed so as to resist earthquake or strong wind as p wwe 300mm 12 min lt ____ __ _ installation of refrigerant pipe and drainage tube in some special cases it is needed to buy thermal insulation materials with a thickness of 12mm minimum and the thermal sheath with good property so as to prevent from dew dropping When the installation of the drainage tube passes the indoor space thermal keeping measures should be taken to prevent from dew dropping Our Co accessories for piping lines are recommended in general Dimensions of refrigerant pipe and drainage tube outer diameter In the case that there is the need to purchase additional refrigerant pipe or drainage tube please refer to the following table unit mm ilem cooling capacity 4100 5100W 6000 7500W 10000 14500W Refrigerant Liquid pipe 6 35 1 4 9 52 3 8 9 52 3 8 12 7 1 2 pipe Gas pipe 12 7 1 2 15 88 5 8 19 05 3 4 Drainage tube PVC tubes VP 20 Outer diameter 26 1 Il High differences of the indoor and outdoor units length li
7. age 1 1 1 1 7000W 7200W 7500W 10000W cooling and heating model series 1 phase Indoor 1 2 3 4 5 A1IN be h Powerleakage SWE protection switch t Outdoor 1 2 3 4 5JM1N1 LINIO SS ee e eer ee ee ee ee ee 7000W 7500W 12000W 12500W cooling and heating model series 1 3 phase Indoor N w A a A1IN1 i Power leakage I i switch protection switch i I oe N w A a ainil La L2 L3 N Outdoor olololole 60006 kej e oO S There are some special control wires as below for indoor and outdoor units 12000W 12500W 14500W cooling only model series 2 3 phase Indoor J A1 N1 1 2 protection switch Outdoor A1 N1 1 2 L1 L2 L3 N e 12000W 12500W 14500W cooling and heating model series 2 3 phase Indoor 1 2 3 4 5 Ne Power leakage f switch protection switch e N wo iN a Outdoor ando Li L2 L3 NJ Note 1 The wirings of the indoor unit and outdoor unit must be matched one by one in accordance with the terminal codes 2 The part with
8. dotted lines in the above diagram is to be prepared by the end users 3 This diagram is only for your reference The actual wiring is subjected to the drawing supplied with the unit you purchased seif diagnosis functions Our company has provided the thoughtful services for customer and the air conditioner had been installed self diagnosis system to display the code for failure Content of defect Seif check code Digital w P Number Abnormality of indoor temperature sensor Flicker 2 times 4s E2 et 11 Abnormality of Indoor coil temperature sensor Flicker 3 times 5s E3 1a 10 Abnormality of outdoor unit Flicker 4 times 6s E4 Lr 12 Abnormality of feeback signal Flicker 7 times 9s E7 EA 13 Over heat protection Defrosting Flicker 8 times 10s E8 Ta 7 Power leakage opowern
9. l platform Wire fixing clamp Cover of electric box Screw Insulation sheath for 7 power cables Fixing wires After the cable connection is completed the removed parts must be installed back to their original places Cable connections for outdoor unit Outdoor unit as shown below figure 1 Remove the screws of the maintenance plate and take the plate off 2 Remove the screws of the cable clamping plate to loosen the clamping plate 3 Connect the power cables and control wires 4 Install the clamping plate tighten the cables and wires and then place the maintenance plate back ower cable clamping plate Tightening screw aintenance plate Outdoor unit as shown below figure 1 Remove the front maintenance plate 2 Connect the power cables and control wires There is a hole for the wires on the back maintenance plate indoor outdoor unit connection terminal Mi 7 Hera I power source terminal Mh ml hole for the wires Note Firmly tighten the screws of the terminal platform Schematic diagram of electric principles Control wires for indoor and outdoor units 4100W 4600W 5100W 6100W cooling only model series1 Please choose the suitable control wires dingram according to the terminal codes features Indoor L N 1 2 S Po
10. le the suds or bubble evenly on the possible leakage points to see if have bubbles comes out 2 Use the probe of leakage detection instrument to check the possible leakage points connections of power cables Special purpose power source should be utilized along with proper breaker installation Make sure of the applicable voltage and cables or wires for the specific model to be used before doing the connections The cable connections must be done in accordance with the requirements specified in the drawings The screws have to be tightened firmly to prevent from being loose Check carefully the wiring codes at the terminal platform Both the indoor and outdoor units have wiring codes which should be matched one by one to avoid wrong connections The wiring terminals of the indoor and outdoor units must not be connected to the 220V power source otherwise faulty performances or hazards might be incurred Cable connections for indoor unit Please tighten the screws at the terminals firmly 1 Remove the fixing screws of the electric box and take the box down 2 Connect the power cables and control cables 3 Fix the connected cables by clamps 4 The grounding wire must be connected firmly 5 If the cables contact the piping lines there might be dew drops Please make proper treatment for the wires Power source terminal platfrom Control terminal platform with groundingterminal indoor outdoor unit connection termina
11. mits to the refrigerant piping lines i j A Length of Piping Line B Height Cooling capacity one way Differences 4100 5100W 10m 32 10 max 5m 16 5 max 6000 7500W 15m 49 2 max 5m 16 5 max 10000 14500W 20m 65 7 max 5m 16 5 max _ Indoor unit Either the indoor unit or the outdoor unit can be higher but the height difference must comply the above stated requirements Try to reduce the bending of the piping line as much as possible so as to avoid possible negative impacts upon the performances of the units outdoor unit lll Refrigerant pipes installation E Prior to connect the refrigerant pipes 1 Remove all the screws on the handle of the air return grids or the screws on both top sides of bottom panel for the machine which need not be fixed by the screws you can directly pull out the air return grids or the bottom panel E Connect the refrigerant pipes 1 Keep the stop valve or ball valve of the outdoor unit in the original closed state Remove the screws nuts dust resistance caps and pipe end screw blocks from the indoor and outdoor pipes 2 Do the bell mouth connections quickly connect all the refrigerant pipes Mi Schematic diagram for the installation of the outdoor unit refrigerant piping system Fig 1 wrapping tape Fig 2 wrapping tape Kir ae e M oi i p Me AN I W am on Ce ut stu Power cable frr
12. or leakage of inflammable gases Pay attention to the drainage of the condensed water from the base plate during operations To avoid the air outlet being directly against the wind Detailed space requirements around the outdoor unit 1 When there are obstacles above 2 When the front air outlet is open 3 When there are obstacles only in the unit the front air outlet 100mm 4 min be Sf 200mm 8 min YULLLILILLLLLL i U Cc VITITITTTTTTTTTT7 777 Space for maintenance 500mm 20 min MOREL LNYA UO Shown as in the following figure Keep the maintenance space in front of the 200nm 8 min 300nm 12 min unit A ip f A co GILES IPT TT EE 200mm UO E 8 inch e mn fs pees 4 When there are obstacles at the front and rear sides 500nm 20 _ Space for maintenance min 5 When there are obstacles all around the unit on four sides Although the top side is open the LLEIIDLL IAT IIIT SM installation is not to be done if there are obstacles all around Jt 1000mm 40 min LITT ILLITE TIT TATE At least two sides should be kept open P installation fixture of indoor unit As the gravity center of the unit is rather high you have to make sure that anti falling measures are taken after the installation position is determined so as to ensure safety _ Screws Longer side
13. to the places which might generate unpleasant smell Exhaust air and leakage detection multiple gauge high pressure n ee ene side gauge W if possible it is better to use pump vacuum Preseurog to exhaust the air The procedures must be vacual mercury column operated by professional technicians main regulation hand regulation valve closed valve closed from high pressure side maintenance joint tI 9 containor Refrigerant charging diagram E If the refrigerant is for R22 you can choose the suitable methods to exhaust air according to following table Remark if have moved the air conditioner unit that have installed and operated to another place then need refrigerant pot to exhaust the air to outdoor unit industrial pipe Pipe length Exhaust air methods Add refrigerant volume SEn Use the refrigerant in me outdoor unit Liquid pipe diameter 6 35 1 4 Connecting pipe length 5m x30g or Connecting pipe length 16 5 x0 76g 5 10m Sates ws i Connecting pipe length 5m x65g or In 340 i Li D952 is 7 16 5 32 10 Use refrigerant pot iquid pipe diameter29 62 3 8 Connecting pipe length 16 5 x1 65g i Connecting pipe length 5m x100g or Liquid pipe diameter 212 7 1 2 Connecting pipe length 16 5 x2 54g Huse refrigerant in outdoor unit to exhaust the air 1 Tighten the union nut B C D with wrenchs according to torque Table 1 then loose half circle after tightening union nut A
14. wer leakage protection switch Outdoor B 4100W 4600W 5100W Indoor L NE S o power Outdoor TE Power leakage protection switch o power o 7000W 7200W 7500W 10000W cooling only model series 1 phase Indoor Outdoor Power leakage protection switch 7000W 7500W Indoor Outdoor 12500W cooling only model series1 3 phase Power leakage protection switch AN 1 216 r i I it i 1 I 1 AN 1 2 L n e 12000W anala 2 Aint 1 2 4100W 4600W 5100W 6100W cooling and heating model series1 Please choose the suitable control wires dingram according to the terminal codes features Indoor L n 1 2 3 4 e Outdoor 11213 419 1 switch i males Power leak a ower lea age power i ra protection switch 5 1 1 d 1 4100W 4600W 5100W 6100W cooling and heating model series 2 Indoor L IN 4 Flesticsaare i i power protection switch Outdoor 1 2 3 4 e 1 1 1 1 Power leak
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