Operating Instructions / Parts List
Contents
1. 9 7 SPN1016G part list SPN1016G list Description Description 1015 Holding plate O lt Washer Cap Seal Washer Bearing Elbow Bend Vitta Elbow Bend Qty 1 102 Locking Ring 2 155 Washer 1 103 Bearing 2 156 Nut 1 104 105 106 107 108 109 Roller 4 Bolt 1 110 Locking Ring 4 Sprocket Wheel 2 111 Seat of Turning Wheel 1 112 Big Wheel 2 As 766 a 114 1167 2 15 Washer a 16 1 169 Locking Nut ______ 2 1175 118 1 Loading Roller 4 119 3 Bearing 8 120 1 Washer 8 121 2 4 Shaft 4 122 123 Protecting Washer 4 176 Elastic Pin 8 124 125 126 127 1 Pin 4 128 Charging Plug 1 Cotter pin 8 129 Urgent Switch 1 Chain 2 130 Pump Station 1 O Ring 1 131 132 133 134 135 1 1 1 1 1 2 1 1 E 4 4 139 140 141 142 143 Washer 144 Shaft 145 Locking Ring 146 Shaft 147 148 149 150 Turning Shaft 1 151 152 Washer 1 210 Side mat 153 Chain 1 211 Washer BST AST AST SST 081 SHI RT AHI 101 101 901 Su 9 8 1016 part list SPN1012. NN SPM10 Technical Data Model of manufacture 5 1016 5 1025 5 1030 Drive electric battery mains diesel petrol fuel gas manual manual manual manual Type of operation hand pedestrian standing seated order picker pedestrian pedestrian pedestrian Load capacity rated load 1000 1000 1000 Load centre distance Wheelbase Characteristics Weight including battery Types solid rubber superelastic nylon polyurethane Type size front 180x50 180x50 180x50 2 4 2 4 2 4 Wheels number front rear Weight Wheels Chassis Track width front mm 658 658 658 Track width rear mm 390 490 390 490 390 490 Lowered mast height hi mm Lift height h3 mm Extended mast height h4 mm 1980 3070 3570 Height of handle min max hi4 mm Fork height lowered his mm 85 85 85 Overall length Li mm Length to face of forks L2 mm Overall width bind 60 180 1100 60 180 1100 60 180 1100 60 150 900 60 150 900 60 150 900 570 570 570 330 640 330 640 330 640 Aisle width for pallets 1000 X 1200 crossways Ast mm 2 45 2 45 2145 Aisle width for pallets 800 1200 lengthways Ast mm 2175 2175 2175 Turning radius Wa mm 1280 1280 1280 Lift speed laden unladen 90 140 90 140 90 140 Basic Dimensions Fork dimensions s e L mm Width over forks bs mm Lowering speed laden unladen 120 100 120 100 120 100
3. SPN1025G and SPN1030G part list Bolt Seal Washer Cap Elbow Bend Bearing Vitta Elbow Bend No Description Description Qty 101 Inner Mast 1 Washer 1 102 Locking Ring 2 155 Washer 1 103 Bearing 2 156 Nut 1 104 105 106 107 108 109 Roller 4 Bolt 1 109A Roller 4 Sprocket Wheel 2 110 Locking Ring 8 Seat of Turning Wheel 1 111 Bolt 2 Big Wheel 2 112 113 114 115 116 117A Mast 1 Loading Roller 4 118 1 172 Bearing 8 119 3 1173 Washer 8 120 1 74 Shaft 4 121 122 Protecting Meshwork 1 176 Elastic Pin CT 8 123 124 125 126 Handle 2 1183 Pin 4 127 Cover 1 Cotter pin 8 128 Charging Plug 1 185 Chain 2 129 Urgent Switch 1 186 O Ring 1 130 131 132 133 134 1 1 1 1 1 2 1 1 8 8 138 138A 139 140 141 142 Locking Ring 2 143 Washer 2 144 Shaft 1 145 Locking 2 146 147 148 149 150 151 Washer 2 210 Side mat 152 Washer 1 211 Washer 153 Chain 1 9 6 1025 and SPN1030 list 61 81 1081 EST BST UST 9ST SST PHI SHI SEPT AN 691 aso c i 891 IH i Le 9917 gy E 0ST gt 0 y 1 ac 61 ud 1ST 1 LST
4. 104 166 167 168 169 170 198 1065 1015 1179 12 123 124 15 SPM1016G part list No Description Qty Description Qty 1015 102 103 104 105 1065 Retaining ring 161 Spring 1 107 Locking Ring Bolt 1 108 Bearing Sprocket Wheel 2 109 Roller Seat of Turning Wheel 1 110 111 112 113 114 115 2 116 Loading Roller 4 1175 1 Bearing 8 118 Hoop 1 1 Washer 8 119 120 Bot 1 175 Linking Plate 121 Nut 2 176 Elastic Pin BT 122 123 124 Washer 4 182 2 125 Bolt 4 4 126 Handle 2 Cotter pin 8 127 Cover 1 1 2 128 129 187 Body of Adjusting Valve 130 Pump Station 1 188 Adjusting Bolt 131 132 133 Bolt 4 191 N 1 134 Battery 1 Seal Washer 1 135 Bolt 2 Elbow Bend 1 136 2 11 Vitta 1 137 138 139 140 141 142 Locking Ring 1 1200 Piston Rod 1 143 Seat of gas spring 1 Piston 1 144 1 2 145 Bolt 2 i 1 146 147 148 149 150 Bot A j 151 2 209 Fixed Plank 1 152 1 Round cover 1 153 1 154 1 155 ha nN 9 4 SPM1016 part list lt gt o lt gt c gt 17 SPM1016 part list No Description Description 1015 Holding plate Nut 102 Locking Ring 2 157 Foot Plate 103 Bearing 2 1158 Locking Ring 104 105 1065
5. 901 SPN1025 5 PN1030 part list Bolt Spindle of Valve Cap Nut No Description Description Qty 101 Inner Mast Washer 1 102 Locking Ring 2 Nut 1 103 Bearing 2 Foot Plate 1 104 Roller For Chan 2 158 Locking Ring 105 106 107 108 109 4 Sprocket Wheel 2 109A Roller 4 Seat of Turning Wheel 1 110 Locking Ring 8 Big Wheel 2 111 Bolt 2 Bearing 4 112 113 114 115 116 117 1 8 118 1 8 119 3 4 120 1 4 121 7 Elastic Pin 8 122 123 124 125 126 Handle 2 4 127 Cover 1 2 128 Charging Plug 1 4 129 Urgent Switch 1 1 in 8 130 131 Voltage Meter_________ 1 186 O Ring 132 187 Body of Adjusting Valve 133 134 1 1 1 1 1 1 1 2 1 1 8 8 Bearing Seal Washer 9 Elbow 138 138A 139 140 141 142 Locking Ring 2 Cover 143 Washer 2 Piston Rod 144 Shaft 1 Piston 145 Locking 2 O Ring 146 147 148 149 150 151 Washer 2 208 Connect shank 152 Washer 1 209 Fixed Box 153 Chain 1 210 Side mat 154 Washer 1 211 Washer 016 581 501 A EEE id A OLI 6 691 891 9 991 Lat LOT 907 so Gra 9 100 01 LE 002 107 n ee c 1 9 5 T 2000 81 ud el 15 D dl OST SST BEL SHI Ii i WI st 4 To 11 IST
6. 107 108 109 Roller 4 Seat of Turning Wheel 110 Locking Ring 4 Big Wheel 111 Bearing 112 Shaft of Wheel 13 168 Washer 114 1 15 Bot 1 116 1 Loading Roller 172 Bearino 6 169 Locking Nut 7 3 Qty 1 1 1 1 1 1 1 2 1 2 4 2 4 2 2 4 1 8 118 1 Washer 8 119 Sha t 4 120 1 Linking Plate 4 121 6 Elastic Pin 8 122 1 123 4 124 2 125 4 126 8 127 1 Chain 2 128 Charger 1 186 O Ring 1 129 Urgent Switch 1 187 Body of Adjusting Valve 1 130 Pump Station 1 188 Bolt 1 131 1 132 1 133 1 134 1 135 1 136 Vitta 1 137 Elbow 1 138 Bearing Earthen Pipe 1 139 Seat of Wheel 1 Sleeve 1 140 1 141 1 142 1 143 1 144 2 145 03 O Ring 1 146 204 Seal 1 147 205 Washer 1 148 Elastic Washer 1 149 1 150 151 1 152 1 153 2117 Retaining ring 2 154 Washer 1 212Y Long shaft 1 155 Washer 1 213Y Fork 2 9 5 SPN1025G and SPN1030G part list OTT 012 1 701 27 YWI 011 OST SST 91 691 el 801 js Ly 0917 59 051 891 091 5 811 151 4 i 11 vel IS 1 Ul sit 001 OD 661 867 71 901 STT I v AI al JA
7. Parking brake manual manual manual Lift motor rating at S3 15 LS 1 5 1 5 Battery voltage nominal capacity Ks 12 150 12 150 12 150 Battery weight 45 45 45 Performance E Motor SPN10 Technical Data Weight including battery 1 2 Model of manufacture 2 1 3 Drive electric battery or mains diesel petrol fuel gas manual E 1 4 Type of operation hand pedestrian standing seated order picker 1 5 Load capacity rated load Q 1 6 Load centre distance c mm 600 600 600 Lift speed laden unladen Lowering speed laden unladen 3 1 Types solid rubber superelastic nylon polyurethane Nylon PU Nylon PU Nylon PU 2132 Type size front mm 3 5 Wheels front rear 3 6 Track width front bio mm 3 7 Track width rear mm 4 2 Lowered mast height h1 mm 44 Lift height hs mm 4 5 Extended mast height ha mm 4 0 Height of handle min max hi4 mm 770 1153 770 1153 770 1153 4 15 Fork height lowered hi3 mm E 4 19 Overall length mm 1720 1570 1720 1580 1720 1580 5 4 20 Length to face of forks L mm 610 670 610 670 610 670 421 Overall width bi mm 762 762 762 3 160 11 160 11 60 160 1100 422 Fork dimensions ren 60 150 900 4 25 Width over forks bs mm 4 33 Aisle width for pallets 1000 1200 crossways Ast mm 4 34 Aisle width for pallets 800 X 1200 lengthways Ast mm 4 35 Turning radius Wa mm 90 140 90 140 90 140 120
8. 1 130 Pump Station 1 187 Body of Adjusting Valve 1 131 Voltage Meter 1 188 Adjusting Bolt 1 132 Bolt 4 189 Spring 1 133 Bolt 4 190 Spi 1 1 1 1 137 1 1 139 Seat of Wheel 1 196 Earthen Pipe 1 140 Draw Bar for Turning 1 197 Sleeve 1 141 Gas spring 1 198 Dust Ring 1 142 Locking Ring 1 199 Cover 1 1 2 146 1 1 148 Shaft 1 205 Washer 1 149 Seat of Draw Bar 1 206 Elastic Washer 1 150 Bolt 1 1 151 Washer 2 1 1 1 154 Washer d 12 9 2 SPM1025 and SPM1030 parts list lt 13 SPM1025 and SPM1030 part list Description Qty Inner Mast 1 Locking Ring Roller For Chain Sha t Locking Ring Brake Screw Bolt Shaft of Wheel Crutch of Idler Pulley Washer Locking Nut Bolt 118 119 120 121 Elastic Pin 122 Protecting Meshwork Fork Carriage 123 Protecting Washer Nut 124 Washer Bolt 125 Pump Station 1 Adjusting Bolt Voltage Meter 1 Spring Bolt Spindle of Valve 133 Bolt 19 Nut 134 135 136 137 138 139 Seat of Wheel Sleeve 140 Draw Bar for Turning Dust Ring 141 Gas spring Cover 142 Locking Ring Piston Rod 143 144 145 146 147 148 Shaft Elastic Washer 149 Seat of Draw Bar Nut 150 Bolt Connect shank 151 Washer Fixed Plank 152 153 154 155 9 3 SPM1016G part list
9. 100 120 100 120 100 o gt Parking brake manual manual manual E 6 2 Lift motor rating at S3 15 kw 1 5 1 5 1 5 6 4 Battery voltage nominal capacity Ks V Ah 12 150 12 150 12 150 65 Battery weight kg 45 45 45 1 3 Residual Capacity at Different Lifting Height Uptoh3 mm ACTUAL CAPACITY Q kg 1500 1000 2500 1000 3000 600 Load centre distance C 600 mm 2 Safety Guidance 2 1 The operator should read all warning signs and instructions here on the stacker before using it 2 2 The operator should not operate a stacker unless s he are familiar with it and have been trained or authorized to do so 2 3 S he should not operate a stacker unless s he has checked its condition S he should pay special attention to the chain the wheels the handle the guide frame the pilot wheel the mast battery etc 2 4 S he should not use the stacker on a slopping ground or on a barbaric or explosive danger environment 2 5 S he should not take up or carry any people on the forks 2 6 When forks lifting the operator should forbid anyone to stand under the forks or pass through the forks 2 7 S he had better take on and wear gloves for labor protecting 2 8 S he not move the stacker when the goods are lifted to the height more than 300mm 2 9 While the goods have been carried transported or lifted all people should be away from the forks for 600mm 2 10
10. 6 part list No Description 101S Holding plate 102 Locking Ring Foot Plate 103 Bearing 158 Locking Ring 104 105 106 107 108 Sprocket Wheel Roller 164 Seat of Turning Wheel Locking Ring Big Wheel Bearing 167 Shaft of Wheel 16 Washr 09 LocigNu ________ 2 Description lt 9 lt PO N lu gt SIND PN DD Loading Roller 117YS 173 Washer 174 Shaft 175 Linking Plate Nut 176 Elastic Pin 122 123 124 125 126 Cover 182 Bolt Charging Plug Pin Urgent Switch Cotter pin Pump Station 185 Chain 131 132 133 134 135 Cap 191 Nut Bearing 192 Seal Washer Bearing 193 Elbow Bend Bearing 194 Vitta 138 139 140 141 142 Washer 200 Piston Rod Shaft 201 Piston Locking Ring 202 Sha t 203 147 148 149 gt 09 N 0 gt N AIN AIN 4 104 105 106 107 108 109 110 111 112 117YS 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 1 135 136 D al ll ul l N DO DIN od mb h ob mb al 150 151 Washer 102 208
11. The weight of goods should be evenly distributed on the two forks do not use only one fork The center of gravity of goods should be in the center of both two forks 2 11 The stacker should not be loaded over its maximum capacity 2 12 Before using or charging it the operator should check the cell liquid if not enough full it with distilled water 2 13 Charging should be in dry and ventilated location and far away from any source of fire 2 14 Keep the forks in the lowest position possible when the stacker is not in use 2 15 At other special condition or places the operator should be careful when operating the stacker 3 Maintenance 3 1 Hydraulic oil Please check the oil level every six months The oil should be hydraulic oil ISO VG32 its viscosity should be 32cSt at 40 C total volume is about 4 01 Use at the temperature between 20 C 50 C and replace the hydraulic oil every 12 months 3 2 Daily check and maintenance It is necessary to check the stacker daily Special attention should be paid to the wheels the axles the thread and the rags etc it may block the wheels the forks and the mast the chain the battery should be checked too The forks should be unloaded and lowered in the lowest position when the job 15 over 3 3 Lubrication The operator should use motor oil or grease to lubricate all movable parts 3 4 Maintenance of battery Keep all the screw caps on each cell battery dry and clean Each connecting t
12. WARNING Do not use the stacker before reading and understanding these operating instructions NOTE Keep for future reference Operating Instructions Parts List SPM10 SPN10 Welcome to use our electric stacker Your stacker is made of high quality steel and 5 mast was designed to give a durable reliable and easy to use product For your safety and correct operation please carefully read this instruction book and warnings on the stacker before using it These Operation Instructions of the stacker are edited for you to completely acquire and master the safety operations of the stacker Specifications of different types of stackers are described in this Operation Instruction book During operation and maintenance please apply the relevant parts for the type of the stacker We reserve the right to modify our own products at any moment without notice and liability in any sanctions Therefore it is suggested to always verify possible updates and changes the information reported herein is based on data available at the moment of printing 1 Technical Specifications 1 1 Specification sheet for SPM10 a gt
13. Washer 1 209 Fixed Box 1 153 Chain 1 210 Side mat 4 154 Washer 1 211 Washer 4 1 155 Washer
14. alve to be unable to close tight Sealing parts worn or damaged The release damaged valve is e Replace with new ones e Replace with new ones e Change the oil Replace with new ones e Replace with a new one 6 Hydraulic Flow Diagram Hydraulic Cylinder LM Valve Pumping Station E Woring pressure Pz122Bar 7 Electric Wires Diagram 8 1 Circuit Diagram SPM10 GB B a EE FU DI DLO KM 45 2 KM M 8 2 Connection Diagram SPM10 8 3 Circuit Diagram SPN10 CHARGER 8 4 Connection Diagram SPN10 8 Parts List 9 1 SPM1025G and SPM1030G part list 11 SPM1025G and SPM1030G part list No Description lt lt Description 1 1 103 Bearing Foot Plate 1 104 Roller For Chain Locking Ring 1 105 Locking Ring Sha t 1 106 Screw 1 1 1 2 1 2 Bolt g 4 Crutch of Idler Pulley shaft of Wheel 2 Shaft Washer 4 Idler Pulle Locking Nut 2 2 4 8 8 4 121 Nut 2 175 Linking Plate 4 122 Protecting Meshwork 1 176 Elastic Pin 8 123 Protecting Washer 4 180 Fork Carriage 1 124 Washer 4 181 4 Bolt 2 4 127 8 2
15. erminal and cable terminal should be tightened and painted with clean grease The exposed connecting terminal and connecting rod of battery should be covered with anti slip insulated cover 3 5 Recharging the battery fully and carrying out usual battery maintenance Maintain charging the battery every third month and check the fluid level 4 How to Charge Storage Battery 4 1 Charge storage battery when its voltage is less than 10 Volt 4 2 Please check the battery liquid before charging if it is not enough add some distilled water 4 3 The charging environment should be ventilated and far away from any possible source of fire 4 4 f the stacker was not in use for a long time it should be charged for not less than two hours every week 4 5 The voltage on the indicator should not be over 15 Volt when charging 4 6 Do not use the stacker during charging 5 Control Panel SPM10 Battery indicator Control stick Urgent button Charger socket Charger indicator 5 10 Control Stick 5 1 Urgent button When the operator presses down this switch it will switch off the power and then s he turns it clockwise to switch on the power 5 2 Battery indicator It indicates the voltage of battery When its voltage is less than 10 Volt the operator should not use this stacker before charging it 5 3 Control stick This stick controls the forks to move down and up to lower and lift 5 4 Charger socket 6 Tr
16. ouble Shooting Trouble The forks can not be lifted e Motor is rotary The motor cannot run The forks cannot be descended Clause Without hydraulic oil The oil has impurities The urgent switch 15 pressed down cut off the power The voltage 15 too low The connectors of electrical wire 15 loose The contactor of DC motor 15 broken The piston rod or mast is deformed resulting from partial loading slanting to one side or over loading The forks were kept in the high position for long time with piston rod bared to arise in rusting and jamming of the rod The release valve of pump 15 not opened Fixing Methods The forks can not be lifted The hydraulic oil is not e Pourin the oil to the maximum height enough e Fil in the oil e Change the oil e Turn it clockwise switch on the power e Charge it e Turn it firm e Replace with a new one e Replace with a new one e Keep the forks in the lowest position if not in use and pay more attention to lubricate the rod e Check it if damaged replace with a new one The forks without the valve worked descend release 7 The battery cannot be Battery is broken e Replace with a new one charged e The charging plug is loose e Turn it firm ANIDO NOT TO REPAIR THE STACKER UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO Sealing parts worn or damaged Some part cracked or worn into small The impurities in the oil causes the release v
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