EN / RAIO-01 User's Manual
Contents
1. Retaining clips Cover Base Figure 3 1 Removing and refitting the cover Switches Node ID selector S1 Pos 0 1 2 EF A ID 0 1 2 14 15 os amp lo Configuration switch S2 p Alt signal mode y 4 e ESSS Sain Sasi Al1 signal level 123456123456 Al2 signal mode y Al2 signal level x2 X1 Figure 3 2 Top view of the module cover removed 3 2 RAIO 01 User s manual Input mode selection Chapter 3 Installation The operating mode of the analogue inputs can be selected using the configuration DIP switch S2 on the circuit board of the module The drive parameters must be set accordingly In bipolar mode the analogue inputs can handle positive and negative signals The resolution of the A D conversion is 11 data bits 1 sign bit The way the drive interprets the negative range of the inputs depends on the settings of the drive See the Firmware Manual of the drive In unipolar mode default the analogue inputs can handle positive signals only The resolution of the A D conversion is 12 data bits DIP2. 10 222 2681 Internet www abb com ABB Inc Drives amp Power Products 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 8378 800 243 4384 Fax 262 780 5135
3. Standard Application Program version ASXR7000 or later The warranty for your ABB drive and options covers manufacturing defects The manufacturer carries no responsibility for damage due to transport or unpacking In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse abuse improper installation or abnormal conditions of temperature dust or corrosives or failures due to operation above rated capacities Nor shall the manufacturer ever be liable for consequential and incidental damages The period of manufacturer s warranty is 12 months and not more than 18 months from the date of delivery Extended warranty may be available with certified start up Contact your local distributor for details Your local ABB Drives company or distributor may have a different warranty period which is specified in their sales terms conditions and warranty terms If you have any questions concerning your ABB drive contact your local distributor or ABB Drives office The technical data and specifications are valid at the time of printing ABB reserves the right to subsequent alterations RAIO 01 User s manual Chapter 3 Installation WARNING Follow the safety instructions given in this A guide and in the ACS 800 Hardware Manual Mounting The RAIO 01 is to be inserted into the position marked SLOT 1 or SLOT 2 on the drive The module is held in place with plastic retai
4. per input for signal type and level selection Connectors e 38 pin parallel bus connector e Two 6 pin screw type terminal blocks for max 2 5 mm wires non detachable RAIO 01 User s manual A 1 Appendix A Technical data Analogue inputs Signal types 0 4 20 mA 0 2 10 V 0 2 V Input impedance 100 current 200 ka voltage Resolution in unipolar mode 0 024 12 data bits Resolution in bipolar mode 0 048 11 data bits sign Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Isolated from the analogue outputs power supply and earth Test voltage 1 5 kV AC 1 minute Common mode voltage 15 V max HW filtering 2 ms approx Analogue outputs Signal type 0 4 20 mA Load resistance max 700 Q Resolution 0 024 12 bits Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Isolated from the analogue inputs power supply and earth Test voltage 1 5 kV AC 1 minute General Max power consumption 100 mA 5 V 120 mA 24 V Both voltages supplied by the RMIO board Estimated min lifetime 100 000 h All materials UL CSA approved Complies with EMC standards EN 50081 2 and EN 50082 2 RAIO 01 User s manual A ED ED PAID ID SAFE 64484567 REV A EN EFFECTIVE 1 2 2002 RAIO 01 ABB Oy AC Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 22 11 Fax 358
5. switch setting Input signal type Analogue input Al Analogue input Al2 ON 0 4 20 mA PULL 100511 0 104 123456 123456 EN ON ON 0 4 20 mA 0 2 10 V TT TAT 0 2 v 123456 123456 Default RAIO 01 User s manual 3 3 Chapter 3 Installation Input signal type selection Each input can be used with a current or voltage signal The selection is made with the configuration DIP switch S2 on the circuit board of the module Input signal type DIP switch settings Analogue input 1 Analogue input 2 Current signal 0 4 20 mA Default Voltage signal 0 2 10 V ON 111153 TA 9450 Voltage signal 0 2 V 3 4 RAIO 01 User s manual Chapter 3 Installation Terminal The RAIO 01 is equipped with two 6 pole non designations detachable screw type connectors Terminal block X1 provides the connection for the analogue input signals and X2 provides the connection for the analogue output signals Each terminal block includes two terminals for the cable shield see also Figure 3 3 X1 Marking Description 4 AH a Current signal Voltage signal 2 7 0 4 20 mA 0 2 10 V or 0 2 V 5 GA 2 A amp Input impedance 100 Q Input impedance 200 kQ Galvanically isolated as a Galvanically isolated as a 3 A
6. ABB Drives User s Manual Analogue I O Extension Module RAIO 01 AA ED ED AN IDID Analogue I O Extension Module RAIO 01 User s Manual SAFE 64484567 REV A EN EFFECTIVE 1 2 2002 2002 ABB Oy All Rights Reserved Overview General safety instructions A Safety instructions This chapter states the general safety instructions that must be followed when installing and operating the RAIO 01 Analogue I O Extension module The material in this chapter must be studied before attempting any work on or with the unit In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians only The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive m
7. ains power is shut off Exercise appropriate care when working on the unit Neglecting these instructions can cause physical injury or death RAIO 01 User s manual lii Safety instructions iv RAIO 01 User s manual Table of contents Safety instructions OUEINIGW set uuu bs iterate Nes dE le iii General safety instructions iii Table of contents Chapter 1 Introduction Intended audience 1 1 Before v u avn ss at emer eee eee ae oe 1 1 What this manual contains 1 2 Chapter 2 Overview OVOIVIOW al eb ha ide eel a ahha dual ns 2 1 The sRAIO 01 Modules osa wan aa 2 1 Module layout cari o m vita tdo re dw a ace Re 2 1 Delivery check EA AE AA A AIS al as 2 2 Compatibility see E Pad daa SESE ek O AA 2 2 Warranty and liability information 2 2 Chapter 3 Installation MOUNTING 263 48 BS CGO has ace wate eA A sada Da e AA 3 1 Removing and refitting the cover of the enclosure 3 2 SWITCHES ura a dao ie iaa ea 3 2 Input mode selection cepas a Baer 3 3 Input signal type selection 3 4 Terminal designations ss Siege An 3 5 WING case nasales pad ed aaa 3 6 Node ID selection 441 somm eee sd Aisne Rte Ge 3 7 Programming zes aa rear 3 7 RAIO 01 User s manual V Table of contents Chapter 4 Fault tracing Status CED 4 4 pa RS Eee ne an
8. e ole eae 4 1 Option slot installation 4 1 I O Module Adapter installation 4 1 Appendix A Technical data vi RAIO 01 User s manual Intended audience Before you start Chapter 1 Introduction The manual is intended for the people who are responsible for commissioning and using an RAIO 01 Analogue l O Extension module with the ACS 800 drive The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to operate the drive It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document RAIO 01 User s manual 1 1 Chapter 1 Introduction What this manual contains This manual contains information on the wiring configuration and use of the RAIO 01 module Safety instructions are featured in the first few pages of this manual Chapter 2 Overview contains a short description of the RAIO 01 Analogue I O Extension module a delivery checklist and warranty information Chapter 3 Installation contains instructions for module hardware settings mounting and cabling Chapter 4 Fault trac
9. ing explains fault tracing and the LED indications of the RAIO 01 module Appendix A contains technical data RAIO 01 User s manual Chapter 2 Overview Overview This chapter contains a short description of the Analogue I O Extension module a delivery checklist and warranty information The RAIO 01 The RAIO 01 Analogue I O Extension module offers module two bipolar current 0 4 20 mA or voltage 0 2 10 V or 0 2 V inputs and two unipolar current 0 4 20 mA outputs with 12 bit resolution The analogue inputs and outputs are galvanically isolated as a group from each other and the power supply Module layout Fixing screw GND 1 Node ID selector Module status LED 4 s EXTENSIOI CHASSIS ANALOGUE Configuration switch behind cover SOSESEEESEEES Fixing screw 1234561123456 02 Terminal block for analogue outputs X2 ED Terminal block for analogue inputs X1 Figure 2 1 Module layout RAIO 01 User s manual 2 1 Chapter 2 Overview Delivery check Compatibility Warranty and liability information The option package contains e RAIO 01 module e Two screws M3x8 mm e This manual The RAIO 01 is compatible with the ACS 800
10. l2 amp group 1 5 kV AC 1 minute group 1 5 kV AC 1 minute e 3 from the analogue outputs from the analogue outputs a 4 A lt power supply and earth power supply and earth gt SHLD Cable shield AC earthing Connected via an RC circuit to the 6 SHLD frame X2 Marking Description 5 Current signal 5 2 0 4 20 mA 2 AO1 O 2 Load resistance max 700 Q 3 AO2 E N D 5 Galvanically isolated as a group 1 5 kV AC 1 minute from 3 the analogue inputs power supply and earth 4 ao2 8 3 g puts p pply 5 SHLD Cable shield AC earthing via an RC circuit to the frame 6 SHLD RAIO 01 User s manual 3 5 Chapter 3 Installation Wiring 0 5 to 1 5 mm twisted pair cable with individual and or overall shields should be used for analogue signals The shields should be connected to the SHLD terminals on the RAIO 01 module See the example below RAIO 01 Transducer 1 xt X2 Indicator 1 ae 2270 Alt AO1 QA cc P l SO Alt AO1 OL SHLD SHLD E 1 Figure 3 3 Wiring example Note If the transducers or indicators are located far away from each other earth the shield at one unit through a capacitor e g 10 nF 400 V to avoid circulating earth current flow Note X1 and X2 have separate RC circuits as shown above i e the SHLD termi
11. nals on one terminal block are connected together and earthed through a common RC circuit 3 6 RAIO 01 User s manual Node ID selection Programming Chapter 3 Installation If the RAIO 01 module is mounted onto the external I O Module Adapter AIMA 01 choose the proper node ID for the module using the node ID selector S1 range 1 15 Setting the node ID is not required when the module is mounted into SLOT 1 or SLOT 2 on the drive The default setting of selector S1 is 5 The communication between the module and the drive is activated by a drive parameter Ensure that the parameter settings correspond to the mode switch setting of the module The RAIO 01 can replace and or extend certain standard inputs and outputs See the drive Firmware Manual Parameter Group 98 Note The new settings take effect only when the module is powered up RAIO 01 User s manual Chapter 3 Installation 3 8 RAIO 01 User s manual Chapter 4 Fault tracing Status LED There is one status LED WD INIT yellow on the RAIO 01 module The LED is lit when the drive is configuring the module at power up Option slot In case the LED does not go out after one second installation e The configuration has failed Cycle the power supply of the drive e The module has a hardware failure Ensure the 38 pin connector is properly inserted Contact an ABB service representative I O Module Adapter There is
12. ning clips and two screws The screws also provide the earthing of the I O cable shield connected to the module and interconnect the GND signals of the module and the RMIO board On installation of the module the signal and power connection to the drive is automatically made through a 38 pin connector The module can alternatively be mounted on a DIN rail mountable AIMA 01 I O Module Adapter not available at the time of publication Mounting procedure 1 Insert the module carefully into SLOT 1 or SLOT 2 on the RMIO board until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs 3 Remove the cover of the module enclosure directions are given below 4 Set the configuration DIP switches of the module to the required position and refit the cover Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module RAIO 01 User s manual 3 1 Chapter 3 Installation Removing and To choose operating mode and input signal type the refitting the cover cover of the module enclosure must be removed This of the enclosure can be done by carefully bending the two cover retaining clips with a small screwdriver See Figure 3 1 and lifting the cover off Refit the cover by pushing it back into its place until the retaining clips lock it into position Ne
13. no communication with the drive installation Check that the drive is powered Check the module node ID Check that the fibre optic cables are connected correctly transmitters to receivers and the connectors properly inserted Check the fibre optic cables visually for dirt or flaws Ensure the 38 pin connector is properly inserted Try new fibre optic cables Contact an ABB service representative RAIO 01 User s manual Chapter 4 Fault tracing RAIO 01 User s manual Appendix A Technical data Dimensions 34 mm El A a ERRER REER SSSsssssssss o 3 5 amp e 95 mm CT 20 mm 62 mm Mounting Into an option slot of the RMIO board of the drive or onto external I O Module Adapter AIMA 01 Degree of protection IP 20 Ambient conditions The applicable ambient conditions specified for the drive in its Hardware Manual are in effect Hardware settings e Rotary switch for node ID selection range 1 15 e One DIP switch per input for selection between bipolar mode default and unipolar mode e Two DIP switches
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