User Manual
Contents
1. Q Wall holder Interior equipment R Contactor 40 A S Screw type terminals T Transformer U Relays V Control electronics system 4 2 Constructional design Housing dimensions 200 x 200 x 200 mm H x B x D Weight approx 6 kg Material Stainless steel 1 4301 Material thickness 1 5mm Enclosure type IP54 4 3 Functions The EV Charge box is for charging electric vehicles Vehicles can be charged with a compliant charging cable through the Type 2 socket Charging begins automatically as soon as the cable is connected to vehicle and EV Charge box and the vehicle is ready for charging Charging can be interrupted at any time by pressing the push buiton i e it can also be done by third parties That is why the EV Charge box is provided for the private and semi public area The EV Charge box is fitted either on the wall holder included in the scope of Supply or optionally at a pillar which can be obtained as an accessory Special functions Thanks to a key switch on the underside of the housing the EV Charge box can be locked to prevent any unauthorized use The plug is interlocked during charging with its interlocking deactivated on push button termination or in the case of a power failure Water getting into the socket is directed outwards through an integrated water draining hose This stops any standing water from freezing inside the socket and Causing damage at low temperatures Scope2. Those who are not in a position owing to their physical sensory or mental abilities or their lack of experience or knowledge to reliably operate the EV Charge box must not use it without supervision or instruction from a person who is responsible Supervise any children who are in the vicinity of the EV Charge box Never let children play with the appliance 6 2 User operation Initial state The vehicle is connected to the charging cable Push button illumination active Method of proceeding Connect the charging cable to the EV Charge box socket The plug is mechanically interlocked Charging begins automatically as soon as the vehicle is ready for charging Push button flashing Press the push button to end charging Plug interlocking is deactivated The push button illumination is active Remove the plug from the EV Charge box socket 17 6 3 Protection of people A DO NOTE Those who are not in a position owing to their physical sensory or mental abilities or their lack of experience or knowledge to reliably operate the EV Charge box must not use it without supervision or instruction from a person who is responsible Please make sure that children or unauthorized persons have no access to the EV Charge box They should not be allowed to remain near the EV Charge box for safety reasons Mounting wiring and repair work is only to be carried out by qualified specialists 18 7 Corrective M
3. location on a firm base The mounting location must be accessible at all times 11 4 8 Safety information gt Mounting and electrical connection only to be undertaken by qualified specialists The appliance is only to be wired to the power supply grid by a qualified electrician who is precisely aware of the customary regulations prevailing in the country and the additional provisions of the local power supply companies and who adheres to them with all due diligence Check the EV Charge box before mounting as to any visible signs of damage Never start up an appliance which is damaged A damaged EV Charge box could jeopardize your own safety i Preparation of Product for Use 5 1 Transport and storage Secure the packaged EV Charge box during transport to prevent any damage Only store the EV Charge box at dry locations Transport amp storage temperature range 25 C to 40 C 5 2 Unpacking Check the EV Charge box as to any visible damage once it is unpacked Never start up an appliance which is damaged A damaged EV Charge box could jeopardize your own safety Check to see that all accessories and other delivered parts are present As it is a potential hazard keep the packaging material away from children This packaging material can be re used as a protection from possible transportation damage if the appliance is again to be packed 5 3 Reliable disposal of the packaging material The packaging is
4. oy Item specification EV Charge box 3 2 Conformity statement with the product standards The EV Charge box bears the CE symbol and fulfills the RoHS directive TeleWell oy is in possession of the corresponding statements of conformity 3 3 Safety instructions A In general Attentively read through the user manual before starting the EV Charge box It includes vital information for the installation safety and use of the appliance This will protect you and avoid any damage to the appliance The operator must respect the national regulations in force in his country on operation functional test repairs and maintenance of electrical equipment Keep this manual and pass it on to any subsequent owner The appliance is only to be wired to the power supply grid by an electrician who is precisely aware of the customary regulations prevailing in the country and the additional provisions of the local power supply companies and who adheres to them with all due diligence Incorrect assembly and wiring work or repairs may result in considerable hazards for the user hazards which the manufacturer is not liable for Do not carry out the wiring under rainy snowy or icy conditions Always take along a mobile telephone in case of emergencies A Use as originally intended Those who are not in a position owing to their physical sensory or mental abilities or their lack of experience or knowledge to reliably operate the EV Ch
5. 100 recyclable and has the recycling label on it Adhere to the local ordinances which are in force regarding packaging material disposal 5 4 Preparatory work before wiring gt The appliance is only to be wired in a non energized state to the power supply grid by a qualified electrician who is precisely aware of the customary regulations prevailing in the country and of the additional provisions of the local power supply companies He adheres to them with all due diligence To avoid any static discharges undertake earthing before touching a component 13 Follow the 5 safety rules in acc with DIN VDE 0105 Disconnect Secure the appliance from being inadvertently switched on again Establish absence of voltage at all the poles Earth and short circuit Cover or cordon off any adjacent energized parts These five safety rules should be applied in the order as given above before any work proceeds on electrical systems They are cancelled in the reverse order once the work is over 5 5 Mounting and wiring gt Mounting and electrical connection only to be undertaken by qualified specialists 1 Mounting the wall holder included in the scope of supply Mounting is prescribed for a stable concrete wall If possible undertake mounting near to an electrical connection Mounting height bottom edge approx 100 cm above the floor Fixing with 3 plugs and 3 screws 2 Secure EV Charge box in the wall ho
6. 11 2013 Name and position of the person signing CEO Mr Markku Aberg TeleWell Oy
7. 5 RG This statement loses its validity given that a modification or a conversion takes place which we have not agreed to Manufacturer TeleWell Oy Product Designation EV Charge box Conformity with other directves requeements as applying to the products on hand EMC Directive 2004 108 EG of 15 December 2004 ROHS Directive 2011 65 EU of 8 June 2011 Associated harmonczed standards in partlcuer DIN EN 61851 1 Electric vehicle conductive charging system Part 1 General requirements DIN EN 61851 22 Electrical equipment of electric road vehicles Eectrc vehicles conductive charging system Part 2 2 AC electric vehicle charging station DIN EN 60529 Degrees of protection provided by enclosures IP code DIN EN 60950 1 Informationtechnology equipment Safety Part 1 General requrements DN EN 60664 1 Insulation coordination for equipment within lbw voltage systems Part 1 Principles requirements and tests DIN EN 61439 1 Low voltage switchgear and controgear assembles Part 1 General rules DIN EN61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generc standards Emission standard for residential commercial and light industrial environments DIN EN 61000 6 1 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residental commercial and light industrial environments DIN EN 61000 3 2 Electromagnetic compatibilty EMC Part 3 2 Limits Limits for harmonic cur
8. User Manual in keeping with DIN EN 62079 2001 Designation EV Charge box Do read through the user manual before any mounting wiring and start up This will protect you and avoid any damage to your appliance 1 Contents Te COMENS srucsesee sete ees ee 2 Fi POV ACS sis creasetiesectaa nian arrereueenatunsaies E E E ENS 3 3s Tdent ncaloMsossima tire ae eh ates a a se ueee doce teteubacuatit 3 3 1 Product brand and type deSIQNatiOn cccccceececeeeeceeeeeeeeeeceeseseeeesseeeeseeeeeas 3 3 2 Conformity statement with the product Standards ccccseeeeeeeeeeeeeeeeeeeeeeees 3 J3 SOGIELY INSU UCHONS e anaa A 4 A Prod CtopeciNcalONeek nn tee cGuteuiiaatieken mete iaks 7 AN es SCODE Ol SUD ONY ser a cesta tase ese og nee see ioectediatee 7 AZ GONSWUCHOMAl desig ize cu ceterse E OE 8 Aso FUNCIONS size cect avergeete n evans geben tetum te ive leet ees A aon 8 AA POW GSI SUDD Venn a E E 9 AO ENGTOVCONSUMDUON sanean EE 9 4O ProrCCIOINCGIAS SOS inorren tars e E E E R 9 Al lt SUPFOUNGING CONAIONS sseni disn iani A E S 9 4 8 Salem Malo eane A a 10 5 Pr paration OF Productor USC mcan a 11 S gt Transportandslorage senne a nati eeteceotigied 11 52 UNPACKING sauer ee enn on er E E E ae eee 11 5 3 Reliable disposal of the packaging material cccccsceccsseeeeseeeeeeeeeeesaeeess 11 5 4 Preparatory work before wiring ccccseceeseececeeeeceeseeceeeeseeeessueeseeeeeseuee
9. aintenance and Cleaning 7 1 Corrective maintenance and cleaning Cleaning Clean the appliance with a soft slightly moistened or anti static cloth Do not use any cleaning agents or chemical substances for cleaning Maintenance No maintenance is required on the appliance Any repairs arising must be carried out by the manufacturer 7 2 Malfunctions and faults Turn to the manufacturer should one of the solutions listed not solve the problem Power failure Malfunctions gt The EV Charge box automatically detects malfunctions and reverts to the initial state once the malfunction is rectified The EV Charge box does not charge gt Depress the RCD in your service wiring to re start Mechanical components do not return to the initial state Please turn to the manufacturer Obvious damage to the EV Charge box gt Do call up a specialist and refrain from using the EV Charge box 19 8 Service Telewell Oy Kinnarinkatu 1 04430Jarvenpaa Tel 358927900469 email myynti telewell fi 9 Placing Out of Service Disposing of used appliances X The symbol shown makes it clear that electrical products are not to be disposed of as part of the usual domestic refuse a The appliance is provided with a branding in compliance with the requirements of the European 2002 96 EC directive on used electrical and electronic equipment WEEE By having this appliance disposed of under a separate waste collec
10. arge box must not use it without supervision or instruction from a person who is responsible Never open the housing Any contact with energized components and changes to the electrical and mechanical set up put you at risk and possibly result in interruptions to the functioning of the appliance Only qualified electricians are to open the housing Please make sure that children or unauthorized persons have no access to the EV Charge box They should not be allowed to remain near the EV Charge box for safety reasons Only operate the product between 25 C and 40 C The EV Charge box housing is in fact weather proof IP54 However in view of the fact that moisture might get into the socket it should be set up and operated at a dry location Therefore protect your appliance from wetness thick dust and corrosive liquids and vapours A specialist is to be contacted should there be any damage to the EV Charge box and its components There is a risk to life and limb on the EV Charge box not being correctly used The EV Charge box should not be used as a shelf seat or for leaning on risk of it being wrecked Do not mount the EV Charge box directly next to sources of heat A Technical safety Mounting wiring and repair work is only to be undertaken by qualified specialists who on account of their training Knowledge and track record as well as their knowledge of the relevant standards and conditions are in a position to c
11. arry out work on electrical systems and independently detect and avoid possible hazards Check the EV Charge box before mounting as to any visible signs of damage Never start up an appliance which is damaged A damaged EV Charge box could jeopardize your own safety The electrical safety of the EV Charge box is only ensured when it is connected to a protective conductor system which is wired as prescribed It is essential that this basic safety requirement is in place If in doubt about the service wiring have it checked by an electrician The manufacturer is not liable for damage caused by an interrupted protective conductor or by the absence of a protective conductor e g electric shock It is absolutely vital that the EV Charge box connection data comply with that of the power supply grid In the service wiring circuit oreakers and residual circuit breakers must be arranged upstream of the EV Charge box The manufacturer assumes no liability for damage arising within the warranty period as caused by Incorrect operation Faulty set up False or incorrect connection which arise from unauthorized modifications or non observance of his recommendations or which are derived from using accessories replacement parts which the manufacturer has neither recommended nor supplied 4 Product Specification 4 1 Scope of supply Technical features L Housing M Cover N Push button O Key switch underside P Type 2 socket
12. for charging The following illustrates the inter relationship between the charging current and the charging time J Type 2 socket 230 400 V eer Output rating max 22 kW Charging mode 3 3 Vehicle communication Charging time 22 kWh battery Applications e g residence place of work and all other private and semi public areas 4 4 Power supply Refer to Chapter 6 on this Power supply Three phase current max 32 A 400 V max 22 kW It is absolutely vital that the EV Charge box connection data comply with that of the power supply grid RCD l 30 mA and the corresponding circuit breaker must be connected on line side when effecting the connection 4 5 Energy consumption Power supply at 32 A and 400 V three phase current Max 22 kWh MAIN FUSE has to be 3 x 53A Power supply at 16 A and 400 V three phase current Max 11 kWh MAIN FUSE has to be 3x 25A 4 6 Protection classes Protection Class 4 7 Surrounding conditions Transport amp storage temperature range 25 C to 40 C Outdoor installation Arrange safe location recommendation is electrical heater or infrared heater in the box and add warning for high electrical shock risk Permanent operating temperature range 25 C to 40 C 10 Place for mounting Recommendation Covered mounting position garages or car ports The place and type of mounting need to be appropriate for the weight and dimensions Mounting
13. lder There are 4 holes of the same size on the underside of the EV Charge box for pillar mounting purposes Two of them can also be used for the wall holder 3 Fix EV Charge box with wall holder Secure the stud bolts of the wall holder with 2 nuts 4 Remove cover from housing Remove the 4 safety screws on the underside of the EV Charge box and then in an upward direction slowly take off the cover 14 5 Electrical connection 1 phase connecting the supply lead to the screw type terminals L1 to terminal L1 N to terminal N and PE to terminal PE 3 phase connecting supply leads L2 and L3 to contactor L2 to connection 4 and L3 to connection 6 Core cross section depending on installing method and fusing 6 Setting the charging current The bridged box header permits the maximum charging current to be set between 16 A and 32 A A tittie Settings only by qualified specialists Accordingly adjust the fusing provided by others if there is any change 15 7 Examine all the connections 8 Close cover 9 Checking Again ensure that everything has been properly closed and bolted Remove tool and auxiliary devices Firstly cancel short circuiting and earthing at the place of work and then at the other places Only cancel protective steps taken at the switches after receiving a clearance notification from the places of work 16 6 Operating Instructions 6 1 Safety instructions gt
14. rent emissions equipment input current lt 16 A per phase 21 Otherassociated standards andtechnical specifications DIN VDE 0100 410 Low voltage electrical installations Part 4 41 Protection for safety Protection against electric shock IEC 60364 4 41 2005 modified DIN EN 61000 4 2 Electromagnetic compatibility EMC Part4 2 Testingand measurement techniques Ekctrostatic discharge immunity test DIN EN 61000 2 2 Electromagnetic compatibility EMC Part2 2 Environment Compatibility levels for low frequency conducted disturbances and signalling in public bw voltage power supply systems DIN EN 61000 4 1 Electromagnetic compatibility EMC Part 4 1 Testing and measurement techniques Overview of IEC 61000 4 series DIN EN 61000 4 1 1 Electromagnetic compatibility EMC Part4 1 1 Testing and measurement techniques Voltage dips short interruptions and voltage variations immunity tests DIN EN 61000 4 4 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transienUourst immunity test DINEN61000 4 5 Electromagnetic Compatibility EMC Part 4 5 Testing and measurement techniques Surge immunity test DIN EN61000 4 3 Electromagnetic compatibility EMC Part4 3 Testing and measurement techniques Radaated radio frequency electromagnetic field immunity test RoHS Supporting records in the product file Year of CE designationssue 2012 Place Date Jarvenpaa 30
15. saaees 11 S9 Mounino and WINING sivcssarestaudaneatiaci E 12 6 Operating WASWUCHONS corssier aa disown 15 Ole Salely INSWUCTONS eree staewuenmemresseeaaes 15 02a MISSI ODCTAU oncas aa ieee urease aasd os ee teste eee ee 15 63 PIOLECHOMO DE ODI esnaera n a ae Reese 16 7 Corrective Maintenance and CI ning cccccccccsssseeeeeceeeeeeeeeesaeseeeseaeaeeseees 17 7 1 Corrective maintenance and CICANING ccccccseeeeeeeeceeeeeeeeeseaeeseeesssaaaeeeeess 17 7 2 Mal nc onsand TAUNS sieht teowscensin rics gedca nbn e eer tetanus onleamnuneaeleens 17 9 ST VICE asia jccpsis cans aestarcintaadeass an vasaties E gaan awe ee 18 D2 RIACHO OUE OMS CIVICS seca cecetcssanaaceetance A 18 Information We reserve the right to undertake modifications promoting progress in technical engineering development TeleWell oy cannot ensure that all the included requirements instructions and standards are not subject to the industrial property rights of third parties 2 Preface Publisher TeleWell oy In preparing these operating instructions we have endeavoured to the best of our abilities to ensure the precision and completeness of the information contained herein Please let us know about any suggestions you would make to improving the user manual TeleWell oy Kinnarinkatu 1 04430 Jarvenpaa Finland tel 358927900469 Email myynti telewell fi 3 Identification 3 1 Product brand and type designation Manufacturer TeleWell
16. tion system you make a positive contribution to the general health of the population and environmental protection In unsorted municipal waste an appliance like this could have negative consequences as result of inappropriate disposal The symbol of a crossed out waste bin is shown either on the product or in the attached product documentation It points to the fact that disposal as part of household refuse is not permitted Do dispose of this product at a recycling yard with a separate collection for electrical and electronic equipment Disposal must be carried out in keeping with the local conditions for the removal of refuse Please turn either to the departments responsible of your local authority to the local recycling yard for household refuse or to the trader from whom you purchased the appliance for more information on handling recycling and further processing of this product The EV Charge box consists of re usable materials Electrical and electronic products including cables plugs and accessories must be separately disposed of in keeping with the local provisions 20 TELEWELL OY EC Declaration of Conformity in keeping with the EC Low Voltage Directive 2006 95 EC of 12 December 2006 We hereby declare with sole responsibilty that the product specified below in its concept and design type and inthe version which we have brought onto the market complies with the basic safety and health requirements of EC Directive 2006 9
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