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2080-UM001A-EN-E Micro810 Controllers User Manual

1. L1 L2 230V AC lt gt Disconnect Fuse MCR 230V AC 1 0 Circuits Isolation T Operation of either of these contacts will Dan rae Vester Canio cy ER x1 LIEVAC x2 os Cat No 700 PK400A1 or 230V AC Emergency Stop Stop Start Suppressor Fuse Push Button Overtravel Cat No 700 N24 m Limit Switch m l f AT MCR of SF D S MCR ppr MCR 115V AC or 230 AC hg 1 0 Circuits DC Power Supply Use IEC 950 EN 60950 MCR F 24V DC Lo Hi i f 0 Line Terminals Connect to terminals of Power Circuits Supply Line Terminals Connect to 24V DC terminals of Power Supply 44564 16 Rockwell Automation Publication 2080 UM001A EN E November 2010 About Your Controller Chapter 2 Schematic Using ANSI CSA Symbols L1 L 230V AC gt Disconnect Fuse MCR 230V AC La T T t Output Circuits Isolation Operation of either of these contacts will ini Transformer remove power from the external 1 0 Master Control Relay MCR x1 IV AC or circuits stopping machine motion Cat No 700 PK400A1 30V AC Emergency Stop Suppressor Fia Push Button Gvertravel Start Cat No 700 N24 ae Limit Switch OC O MCR Suppr MCR MCR 115V AC or IF 230 ac o 1 0 Circuits DC Power Supply Use NEC Class 2 for UL Listing MCR Lo Hi lp 24 DC
2. 21 Mounting Dimensiongceic re tengcedmetemeehanin autor ete 21 Wiring Your Controller Wiring Requirements quencies oe Sate celal ai Peta eee la 23 Wiring Recommendation wet ass st tan a 23 Using Surge SUPPOSE sia halal ch Nil hee tie dazio 24 Recommended Surge Suppressors ss ones ae ione 25 Grounding the Contour 26 Winne Dida Lied 26 Mictos10Contrellefes ritieni iaia Er 27 Controller I O Wining osses tyci tinio iane nier 27 Minimize Electrical Noise citi 27 Analog Channel Wiring Guidelines 28 Rockwell Automation Publication 2080 UM001A EN E November 2010 1 Table of Contents Minimize Electrical Noise on Analog Channels 28 Ground Your Analog Cable arcata 29 About Plug In Modules and Accessories uri lea ri 31 Accessories External AC Power Supply OR A RE 31 Wire the Modules EN enr Sins 31 1 5 LCD Display and Keypad Module 32 Insert the LCD Modules ee nine teres 32 Remove the LCD Module 32 Access the Main Menu te aa aio hot aio 32 TUS BAA iets ules Muli a ol A eae hla daria haa ne 33 Specifications Micro810 Controllers rr e 35 Troubleshooting Status Indicators on the Controller sens prin pi 4 Micro810 Controllers fia des nr oi Mia dr en 41 Status Indicators on the LCD Module 41 Error Conditions Enr RS de lla 41 Liforcod es polietilene 42 Controller Erro
3. Device CoilVoltage Suppressor Catalog Number Bulletin 509 Motor Starter 120V AC 599 K04 1 Bulletin 509 Motor Starter 240V AC 599 KAg4 Bulletin 100 Contactor 120V AC 199 FSMA1 2 Bulletin 100 Contactor 240V AC 199 FSMA2 2 Bulletin 709 Motor Starter 120V AC 1401 N102 Bulletin 700 Type R RM Relays AC coil None Required Bulletin 700 Type R Relay 12V DC 199 FSMA9 Bulletin 700 Type RM Relay 12V DC Bulletin 700 Type R Relay 24V DC 199 FSMA9 Bulletin 700 Type RM Relay 24V DC Bulletin 700 Type R Relay 48V DC 199 FSMA9 Bulletin 700 Type RM Relay 48V DC Bulletin 700 Type R Relay 115 125V DC 199 FSMA10 Bulletin 700 Type RM Relay 115 125V DC Bulletin 700 Type R Relay 230 250V DC 199 FSMA11 Bulletin 700 Type RM Relay 230 250V DC Bulletin 700 Type N P or PK Relay 150V max AC or DC 700 N24 2 Miscellaneous electromagnetic 150V max AC or DC 700 N24 2 devices limited to 35 sealed VA 1 Varistor Not recommended for use on relay outputs 2 RC Type Do not use with Triac outputs Rockwell Automation Publication 2080 UM001A EN E November 2010 25 Chapter4 Wiring Your Controller Grounding the Controller This product is intended to be mounted to a well grounded mounting surface Wiring Diagrams 26 such as a metal panel Refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for additional information Additional grounding connections from the mounting tab or DIN rail if u
4. Catalog Number 2080 LC10 120WB OK Serial Number FFFFFFFF Current Revision 0 30 View Log New Revision 0 30 I n HEE Rockwell Automation Publication 2080 UM001A EN E November 2010 49 Appendix C Using ControlFLASH to Upgrade Your Operating System Notes 50 Rockwell Automation Publication 2080 UM001A EN E November 2010 Using ControlFLASH to Upgrade Your Operating System Appendix C Notes Rockwell Automation Publication 2080 UM001A EN E November 2010 51 Appendix C Using ControlFLASH to Upgrade Your Operating System 52 Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Between RSLinx and Micro810 via USB Appendix C Establish Communications Using RSLinx Classic version 2 55 and higher This section shows you how to get RSLinx RSWho communicating with a Micro8 10 controller via USB You can install the necessary driver files for the 2080 USBADAPTER in two ways You can download and install the latest VCP Driver Kit from the Silicon Labs website at http www silabs com products mcu pages usbtouartbridgevcpdrivers aspx or you can allow Windows to search the Internet for the proper files through the Found New Hardware Wizard This section describes the installation by using the Found New Hardware Wizard 1 Ifnot already installed install RSLinx Classic version 2 55 or higher 2 Power up the Micro810 12 point controller 3 Plug USB adapter
5. 1747 CP3 or 1761 CBL AC00 1 DB 9 RS 232 port 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series A or later cables are required 76 Rockwell Automation Publication 2080 UM001A EN E November 2010 Modbus Communication Protocol ASCII Connecting to Networks via RS 232 RS 485 Interface Appendix E Typical 3 Node Network PanelView 550 PanelView Im mm MicroLogix 1400 RJ45 port 1761 CBL AS09 or 1761 CBL AS03 x 1747 CP3 or T T7G1 CBL AMOO SH fl or 1761 CBL HM02 De CE Ld ca 1761 CBL AC00 44599 TIP This 3 node network is not expandable Modbus is a Half Duplex master slave communications protocol The Modbus network master reads and writes coils and registers Modbus protocol allows a single master to communicate with a maximum of 247 slave devices Micro830 controllers support Modbus RTU Master and Modbus RTU Slave protocol For more information on configuring your Micro830 controller for Modbus protocol refer to the Connected Components Workbench online Help For more information about the Modbus protocol see the Modbus Protocol Specifications available from http www modbus org ASCII provides connection to other ASCII devices such as b
6. e with resistive load Relay life with reactive load cos 0 4 i F No of operations X10 Niens cospeo a 1 0 2 0 3 0 0 5 1 0 20 301 Switching capacity A to be re oriented Rajesh please confirm if these are up to date Maximum IEC 947 Amperes Amperes Volt Amperes Volts Continuous Make Break Make Break 120V AC AC 15 30 A 3A 5A 3600 VA 360 VA 240V AC AC 15 15 0A 1 5A 5A 3600 VA 360 VA 125V DC DC 13 0 22A 1 0A 28 VA 250V DC DC 13 0 11 A 1 0A 28 VA 24V DC DC 13 1 2 A 5 0 A 28 VA Environmental Attribute Value Temperature IEC 60068 2 1 Test Ad Operating Cold operating IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 20 55 C 4 131 F Temperature 55 C 131 F surrounding air max Temperature storage IEC 60068 2 1 Test Ab Unpackaged Non operating Cold IEC 60068 2 2 Test Bb Unpackaged Non operating Dry Heat IEC 60068 2 14 Test Na Unpackaged Non operating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing 38 Rockwell Automation Publication 2080 UM001A EN E November 2010 Certifications Certification whe product is marked c UL us i Specifications Appendix A Environmental Attribute Value Vibration IEC 60068 2 6
7. 17 Select the Comm Port previously identified for the USB adapter and click the Auto Configure button Configure RS 232 DF1 Devices 18 After several seconds the Auto Configuration Successful message appears Note that if the Station Number is 00 change it to 01 Configure Dialer 19 Click OK and then Close to complete the driver configuration 20 Run RSWho by clicking on the dl icon 58 Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Using RSLinx Classic version 2 55 and higher Appendix D 21 Verify that the Micro810 controller shows up under the DF1 driver Otherwise the proper EDS file may not be installed If so refer to Upload the EDS file from the controller on page 59 to get the correct EDS file FM Autobrowse Workstation ROCKWELL D80AEF s Linx Gateways Ethernet gg AB_DF1 1 DFI 01 Micro810 2080 LC10 12QWB AB_VBP 1 1789 A17 A Virtual Chassis USB Upload the EDS file from the controller If the Micro810 shows up as an unrecognized device then the proper EDS for this major revision of firmware has not yet been installed 2 Micro810 controllers support embedded EDS files Right click this device and select Upload EDS file from device Remove Driver Diagnostics Configure Driver Upload EDS file from device Device Properties 3 This launches the EDS wizard Click Ne
8. preventing excessiv D DF1 Full Duplex protocol description 65 example system configuration 66 using a modem 68 DF1 Half Duplex protocol description 66 DH485 communication protocol configuration parameters 70 DH485 network configuration parameters 73 devices that use the network 70 example system configuration 75 planning considerations 71 disconnecting main power 11 E Electronics Industries Association EIA 65 EMC Directive 7 error recovery model 43 European Union Directive compliance 7 EMC Directive 7 G will be populated after content is signed off input states on power down 13 12 loss of power source 13 other line conditions 13 12 power supply inrush 12 power distribution 11 power source loss of 13 power supply inrush power considerations 12 preventing excessive heat 13 relays surge suppressors for 25 remote packet support 74 RS 232 communication interface 65 RS 485 communication interface 65 S safety circuits 11 safety considerations 10 disconnecting main power 11 hazardous location 10 Rockwell Automation Publication 2080 UM001A EN E November 2010 79 master control relay circuit periodic tests 12 periodic tests of master control relay circuit 12 11 safety circuits 11 surge suppressors for contactor 25 recommended 25 using 24 system configuration DF1 Full Duplex examples 66 75 U using emergency stop switches 15 W wiring diagrams 26 wiring recommendation 23 8
9. proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 WARNING If you insert or remove the module while power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding WARNING The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous WARNING When used in a Class I Division 2 hazardous location this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes WARNING If you connect or disconnect wiring while the field side power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding WARNING The USB port is intended for temporary local programming purposes only and not intended for permanent connection If you connect or disconnect the USB cable with power applied to this module or any device on the USB network an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding The USB port is a nonincendive field wiring connection for Class Division2 Groups A B C an
10. t vo Circuits Line Terminals Connect to terminals of Power Supply Line Terminals Connect to 24V DC terminals of Power Supply 44565 Rockwell Automation Publication 2080 UM001A EN E November 2010 Chapter2 About Your Controller Micro800 Catalog Number Details 2080 LC 30 240 VB L Input Power Bulletin Number A 120 240V AC B 24V DC Base Unit N 24V AC LC10 Micro810 D 12 VDC LC30 Micro830 LC50 Micro850 Output Type B V 24VDC source sink W relay Number of 1 0 X Y mix source sink 24VDC and relay 10 12 16 24 48 Input Type A 110V AC or 110 220V AC B 24V DC N 24V AC or 24V DC 18 Rockwell Automation Publication 2080 UM001A EN E November 2010 About Your Controller Chapter 2 Notes Rockwell Automation Publication 2080 UM001A EN E November 2010 19 Chapter 2 20 About Your Controller Rockwell Automation Publication 2080 UM001A EN E November 2010 Controller Mounting Dimensions Chapter 3 Installing Your Controller Mounting Dimensions Mounting dimensions do not include mounting feet or DIN rail latches Micro810 Controllers 2080 LC10 12AWA 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 12DWD 59 mm 2 32 in 45054 74 85 mm 2 95 in Module Spacing Maintain spacing from objects such as enclosure walls wireways and adjacent equipment Allow 50 8 mm 2 in of space on all sides for adequate ventilation An exception to this spacing
11. une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles 10 Rockwell Automation Publication 2080 UM001A EN E November 2010 About Your Controller Chapter 2 Disconnecting Main Power WARNING Explosion Hazard Do not replace components connect equipment or disconnect equipment unless power has been switched off The main power disconnect switch should be located where operators and maintenance personnel have quick and easy access to it In addition to disconnecting electrical power all other sources of power pneumatic and hydraulic should be de energized before working on a machine or process controlled by a controller Safety Circuits WARNING Explosion Hazard Do not connect or disconnect connectors while circuit is live Circuits installed on the machine for safety reasons like overtravel limit switches stop push buttons and interlocks should always be hard wired directly to the master control relay These devices must be wired in series so that when any one device opens the master control relay is de energized thereby removing power to the machine Never alter these circuits to defeat their function Serious injury or machine damage could result Power Distribution There are some points about power distribution that you should know e The master control relay must be able to inhibit all machine motion by removing po
12. 2080 WD001 Micro810 USB Adapter Plug in Module Micro800 1 5 LCD Display and Keypad Module Information on mounting and wiring the Wirng Diagrams 2080 WD009 Micro800 1 5 LCD Display and Keypad Module Industrial Automation Wiring and Grounding Provides general guidelines for installing a Guidelines publication 1770 4 1 Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other certification details Preface Resource Application Considerations for Solid State Controls SGI 1 1 Description A description of important differences between solid sta e programmable controller products and hard wired electromechanical devices National Electrical Code Published by the National Fire Protection Association of Boston An article on wire sizes and types for grounding electrica equipment Allen Bradley Industrial Automation Glossary AG 7 1 A glossary of industrial automation terms and abbrevia You can view or download publications at http www rockwellautomation com literature To order paper copies of ions technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 2080 UM001A EN E November 2010 Table of Contents Preface Who Should Use this Manual lella eee 3 Purpose of this Manual 2625252007 23 sites minis
13. AC orDC Outputs DC COM or L2 If the outputs are DC we recommend that you use an 1N4004 diode for surge suppression as shown below For inductive DC load devices a diode is suitable A 1N4004 diode is acceptable for most applications A surge suppressor can also be used See page 25 for recommended suppressors As shown below these surge suppression circuits connect directly across the load device 24V DC VAC DC ut 0 ut 1 ut 2 Relay or Solid Dut3 State DC Outputs Dut 4 Qu 5 A IN4004 Diode ut 6 A surge suppressor Dut 7 24V DC common can also be used COM Suitable surge suppression methods for inductive AC load devices include a varistor an RC network or an Allen Bradley surge suppressor all shown below These components must be appropriately rated to suppress the switching Rockwell Automation Publication 2080 UM001A EN E November 2010 Output Device Wiring Your Controller Chapter 4 transient characteristic of the particular inductive device See Recommended Surge Suppressors on page 25 for recommended suppressors Surge Suppression for Inductive AC Load Devices Output Device Output Device gt lt Varistor Surge Suppressor RC Network Recommended Surge Suppressors Use the Allen Bradley surge suppressors shown in the following table for use with relays contactors and starters Recommended Surge Suppressors
14. Any transformer used with the controller must have a sufficient power rating for its load The power rating is expressed in volt amperes VA Power Supply Inrush During power up the Micro800 power supply allows a brief inrush current to charge internal capacitors Many power lines and control transformers can supply inrush current for a brief time If the power source cannot supply this inrush current the source voltage may sag momentarily The only effect of limited inrush current and voltage sag on the Micro800 is that the power supply capacitors charge more slowly However the effect of a voltage sag on other equipment should be considered For example a deep voltage sag may reset a computer connected to the same power source The following considerations determine whether the power source must be required to supply high inrush current e The power up sequence of devices in a system e The amount of the power source voltage sag if the inrush current cannot be supplied e The effect of voltage sag on other equipment in the system If the entire system is powered up at the same time a brief sag in the power source voltage typically will not affect any equipment Rockwell Automation Publication 2080 UM001A EN E November 2010 Preventing Excessive Heat About Your Controller Chapter 2 Loss of Power Source The power supply is designed to withstand brief power losses without affecting the operation of the system The time
15. Classic version 2 55 and higher 8 Click Finish Rockwell Automation s EDS Wizard You have successfully completed the EDS Wizard 9 Verify that the Micro810 controller shows up under the DF 1 driver If the Micro8 10 still shows up as an unrecognized device then you are probably running pre release firmware which is reporting itselfas Major Revision 0 which does not match the embedded EDS file To confirm the firmware revision right click the device and select Device Properties firmware Revision is Major Minor AB_VBP 1 16 Device Name 2080 Lc30 240wWB8 Vendor Allen Bradley Company Product Type fa Product Code vv LL Revision 0 20 Serial Number FFFFFFFF Faults 62 Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Using RSLinx Classic version 2 55 and higher Appendix D Notes Rockwell Automation Publication 2080 UM001A EN E November 2010 63 Appendix D Establish Communications Using RSLinx Classic version 2 55 and higher 64 Rockwell Automation Publication 2080 UM001A EN E November 2010 RS 232 Communication Interface RS 485 Communication Interface DF1 Full Duplex Protocol Appendix D Connecting to Networks via RS 232 RS 485 Interface The following protocols are supported from the RS232 RS485 non isolated combo serial port e DFI Full Duplex e DFI1 Half Duplex Master Slave e DF1 Radio Modem e DH 485 e Modbus RTU Maste
16. DC 12 24V DC Class 2 Class 2 Class 2 Power consumption EVA 5W 1 0 rating Input 120 240V AC 8 4V A Input 24V DC 8 mA Input 12V DC 8 mA Input 24V DC 8 mA Output C300 R150 8A Output C300 R150 8A Output C300 R150 8A Output 24V DC 1A 25 C 250V AC General Use 250V AC General Use 250V AC General Use 24V DC 0 5A 55 C Shipping weight approx 0 203 kg 0 448 Ib Wire size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated at 90 C 194 F insulation max Wiring category 2 on signal ports 2 on power ports Wiring torque 1 085 Nm 8 Ib in Wire type use Copper Conductors only Fuse type Rated 250V 3 15 A RADIAL Enclosure type rating None open style North American temp T5 code Insulation stripping 7 mm 0 28 in length Isolation voltage 250V continuous Reinforced Network Inputs to Outputs 1 0 to Aux and Network Inputs to Outputs 250V continuous Reinforced Insulation Type 1 0 to Aux Insulation Type 1 0 to Aux and and Network Inputs to Outputs Type tested for 60 s at 720V DC Inputs to Aux and Network Type tested for 60 s 3250V DC 3250V DC Outputs to Aux and Network Inputs to Outputs 50V continuous Reinforced Insulation Type 1 0 to Aux and Network Inputs to Outputs Type tested for 60 s at 720V DC 1 0 to Aux and Network Inputs to Outputs 1
17. New Hardware Wizard 5 Completing the Found New gt gt Hardware Wizard SS The wizard has finished installing the software for CP2101 USB Composite Device Click Finish to close the wizard lt Back Cancel 54 Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Using RSLinx Classic version 2 55 and higher Appendix D 7 When Microsoft Windows discovers more new hardware click Yes this time only Then click Next Found New Hardware Wizard Welcome to the Found New D Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only C Yes now and every time connect a device C No not this time Click Next to continue lt Back Cancel 8 When this dialog box appears choose the Install the software automatically Recommended option then click Next Found New Hardware Wizard Completing the Found New Hardware Wizard gt The wizard has finished installing the software for ad CP2101 USB Composite Device Click Finish to close the wizard lt Back Rockwell Automation Publication 2080 UM001A EN E November 2010 55 Appendix D 56 Establish Communications Using RSLin
18. See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www ab com for Declaration of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UM001A EN E November 2010 39 AppendixA Specifications Notes 40 Rockwell Automation Publication 2080 UM001A EN E November 2010 Status Indicators on the Controller Status Indicators on the LCD Module Error Conditions Appendix A Troubleshooting Micro810 Controllers Status Indicator Ta I Di NU Status Indicator on the Controller State During Normal Operation During Firmware Update or Program Data Transfer Off No power applied to device or in Fault No power applied to device or in Fault mode mode Solid green Device operating normally Program transfer successful Flashing green Operating System error Firmare update in progress Show Screenshots of LCD with I O indicators pending build 10 with new UI O O PRO LGB 14 46 T I Q00
19. The valid range for the MicroLogix controllers is 1 31 controllers cannot be node 0 The default setting is 1 The node address is stored in the controller Communications Status file CS0 5 0 to CS0 5 7 Setting Controller Baud Rate The best network performance occurs at the highest baud rate which is 19 200 This is the default baud rate for a MicroLogix device on the DH 485 network All devices must be at the same baud rate This rate is stored in the controller Communications Status file CS0 5 8 to CS0 5 15 Setting Maximum Node Address Once you have an established network set up and are confident that you will not be adding more devices you may enhance performance by adjusting the maximum node address of your controllers It should be set to the highest node address being used IMPORTANT All devices should be set to the same maximum node address MicroLogix Remote Packet Support MicroLogix controllers can respond and initiate with communications or commands that do not originate on the local DH 485 network This is useful in installations where communication is needed between DH 485 and DH networks The example below shows how to send messages from a device on the DH network to a MicroLogix controller on the DH 485 network This method uses an SLC 5 04 processor as the bridge connection When using this method as shown in the illustration below e PLC 5 devices can send read and write commands to MicroLogix
20. feet then remove the controller 3 Drill the holes at the markings then replace the controller and mount it Leave the protective debris strip in place until you are finished wiring the controller and any other devices Rockwell Automation Publication 2080 UM001A EN E November 2010 Chapter 4 Wiring Your Controller Wiring Requirements Wiring Recommendation WARNING Before you install and wire any device disconnect power to the controller system and common wire Observe all electrical codes dictating the maximum current allowable for each wire size Current above the maximum ratings may cause wiring to overheat which can cause damage United States Only If the controller is installed within a potentially hazardous environment all wiring must comply with the requirements stated in the National Electrical Code 501 10 b WARNING Calculate the maximum possible current in each power e Allow for at least 50 mm 2 in between I O wiring ducts or terminal strips and the controller e Route incoming power to the controller by a path separate from the device wiring Where paths must cross their intersection should be perpendicular TIP Do not run signal or communications wiring and power wiring in the same conduit Wires with different signal characteristics should be routed by separate paths e Separate wiring by signal type Bundle wiring with similar electrical characteristics together e Separate input wiring
21. guideline is allowed for the side at which you are connecting the optional power supply 2080 PS120 240VAC DIN Rail Mounting The module can be mounted using the following DIN rails 35 x 7 5 mm x 1 mm EN 50 022 35 x7 5 TIP For environments with greater vibration and shock concerns use the panel mounting method instead of DIN rail mounting Before mounting the module on a DIN rail use a flat blade screwdriver in the DIN rail latch and pry it downwards until it is in the unlatched position Rockwell Automation Publication 2080 UM001A EN E November 2010 21 Chapter 3 22 Installing Your Controller 1 Hook the top of the DIN rail mounting area of the controller onto the DIN rail and then press the bottom until the controller snaps onto the DIN rail 2 Push the DIN rail latch back into the latched position Use DIN rail end anchors Allen Bradley part number 1492 EA35 or 1492 EAHJ35 for vibration or shock environments To remove your controller from the DIN rail pry the DIN rail latch downwards until it is in the unlatched position Panel Mounting The preferred mounting method is to use four M4 8 screws per module Hole spacing tolerance 0 4 mm 0 016 in Follow these steps to install your controller using mounting screws 1 Place the controller against the panel where you are mounting it Make sure the controller is spaced properly 2 Mark drilling holes through the mounting screw holes and mounting
22. into the Micro810 then plug the USB A B cable directly to your PC and the adapter 4 When Microsoft Windows discovers the new hardware click Yes this time only Then click Next Found New Hardware Wizard Welcome to the Found New D Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only C Yes now and every time connect a device C No not this time Click Next to continue lt Back Cancel Rockwell Automation Publication 2080 UM001A EN E November 2010 53 Appendix D Establish Communications Using RSLinx Classic version 2 55 and higher 5 When this dialog box appears choose the Install the software automatically Recommended option then click Next Found New Hardware Wizard This wizard helps you install software for CP2102 USB to UART Bridge Controller If your hardware came with an installation CD E or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue lt Back Cancel 6 When the installation is complete click Finish in the following dialog box Found
23. the system is operational during power loss is called program scan hold up time after loss of power The duration of the power supply hold up time depends on the type and state of the I O but is typically between 10 milliseconds and 3 seconds When the duration of power loss reaches this limit the power supply signals the processor that it can no longer provide adequate DC power to the system This is referred to as a power supply shutdown The processor then performs an orderly shutdown of the controller Input States on Power Down The power supply hold up time as described above is generally longer than the turn on and turn off times of the inputs Because of this the input state change from On to Off that occurs when power is removed may be recorded by the processor before the power supply shuts down the system Understanding this concept is important The user program should be written to take this effect into account Other Types of Line Conditions Occasionally the power source to the system can be temporarily interrupted It is also possible that the voltage level may drop substantially below the normal line voltage range for a period of time Both of these conditions are considered to be a loss of power for the system For most applications normal convective cooling keeps the controller within the specified operating range Ensure that the specified temperature range is maintained Proper spacing of components within an e
24. 0 New Revision 0 30 More Info 8 Click Yes in the dialog box that appears to begin the flash update Summary lt Back Finish Cancel Help DANGER The target module is about to be update with new firmware During the update the module will be unable to perform its normal control function Please make sure that all processes affected by this equipment have been suspended and that all safohi critinal hmetinns ara nat ControlFLASH 2 Are you sure you want to begin updating the target device More Info A dialog box showing the progress of the update appears Catalog Number Serial Number Current Revision New Revision Progress 2080 LC10 120WB FFFFFFFF 0 30 0 30 Transmitting update 2 of 2 block 153 of 2253 CS Rockwell Automation Publication 2080 UM001A EN E November 2010 Using ControlFLASH to Upgrade Your Operating System Appendix C 9 Ifyou get the following error message instead make sure the controller is not faulted and that the mode switch is switched to Program AB_ASA DLL x Failed to update firmware Either the target device does not support Flash updates using this programming tool or the target hardware revision is not compatible with the selected version of firmware w 10 When the flash update is complete you should get a status screen similar to the following Click OK then Yes to complete Update Status x
25. 0 Rockwell Automation Publication 2080 UM001A EN E November 2010 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http Amww rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However ifyour product is not functioning a
26. 00000 01234567 000 If an error exists within the controller the controller indicator operates as described in the following table Rockwell Automation Publication 2080 UM001A EN E November 2010 41 Appendix B Troubleshooting Indicator Probable Error Probable Cause Recommended Action Behavior Any indicator behavior for error conditions 2229 Operating system fault Firmware upgrade Refer to Using ControlFLASH to Upgrade Your Operating System on page 45 unsuccessful Error codes This section lists possible error codes for your controller as well as recommended actions for recovery If an error persists contact your local Rockwell Automation technical support representative For contact information go to http support rockwellautomation com MySupport asp List of Error Codes for Micro800 controllers Error Code Description Recommended Action OxF000 The controller was unexpectedly reset e Download the program into the controller again due to a noisy environment or an internal 7 hardware failure Controller program is Refer to Wiring Requirements on page 23 cleared OxF001 The controller program is cleared This Download or transfer the program to the controller using the Micro800 Data Log Recipe can occur if Backup and High Accuracy RTC Plug In Module You can also use Connected s Components Workbench CCW to download or transfer the program e a power down occurred du
27. 4 BASIC to interface the 3 channels 2 RS232 and 1 DH 485 to printers 1746 PM001 modems or the DH 485 network for data collection 1746 RM001 2760 RB Flexible Interface 1771 PLC Provides an interface for SLC 500 using protocol cartridge 2760 SFC3 to 1747 6 12 Module Chassis other A B PLCs and devices Three configurable channels are available to 2760 ND001 interface with Bar Code Vision RF Dataliner and PLC systems 1784 PKTX PC DH 485 IM PCI Computer Provides DH 485 using RSLinx 1784 6 5 22 PKTXD Bus 1784 PCMK PCMCIA IM PCMCIA slot in Provides DH 485 using RSLinx 1784 UM519 computer 2711 K5A2 PanelView 550 and Panel Mount Provides electronic operator interface for SLC 500 processors 2711 UM014 B5A2 K5A5 PanelView 900 B5A5 K5A1 Operator Terminals B5A1 K9AZ T9A2 K9A5 T9A5 K9A1 and T9A1 Important DH 485 Network Planning Considerations Carefully plan your network configuration before installing any hardware Some of the factors that can affect system performance are The major hardware and software issues you need to resolve before installing a e amount of electrical noise temperature and humidity in the network environment e number of devices on the network e connection and grounding quality in installation e amount of communication traffic on the network e type of process being controlled e network configuration network are discussed in the fol
28. 5 Interface DF1 Half Duplex Protocol 66 The MicroLogix controller supports the DF1 Full Duplex protocol via RS 232 connection to external devices such as computers or other controllers that support DF1 Full Duplex DF1 is an open protocol Refer to DF1 Protocol and Command Set Reference Manual publication 1770 6 5 16 for more information DF1 Full Duplex protocol also referred to as DF1 point to point protocol is useful where RS 232 point to point communication is required DF1 protocol controls message flow detects and signals errors and retries if errors are detected Example DF1 Full Duplex Connections For information about required network connecting equipment see Chapter 4 Communication Connections MicroLogix 1400 A Personal Computer Personal I Computer A Hie Moder cable 1761 CBL PM02 mo Null mod em dk CE LC 0 CRE ni Tay Modem 1761 CBL PM02 11608 DF1 Half Duplex protocol is a multi drop single master multiple slave network DF1 Half Duplex protocol supports data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 In contrast to DF1 Full Duplex communication takes place in one direction at a time You can use the RS 232 485 port on the MicroLogix as both a Half Duplex programming port and a Half Duplex peer to peer messaging port DF1 Half Duplex Opera
29. 73 NumbereiNod scsisnaia rhino caus mans 73 Setting NodeAddiessesszaiali piena sane enctd 74 Setting Controller Baud Ratei 74 Setting Maximum Node Address 74 MicroLogix Remote Packet Support ui 74 Example DH 485 Connections sare ii 75 Typical 3 Node Network so cicoria here 77 Modbus Communication Protocol TA ASCII RER rece hdr AS Nr NS A ef 77 Index Rockwell Automation Publication 2080 UM001A EN E November 2010 3 Table of Contents 4 Rockwell Automation Publication 2080 UM001A EN E November 2010 Hardware Features Chapter 1 Hardware Overview The Micro800 controller is an economical brick style controller with embedded inputs and outputs Micro810 12 point controllers cannot use Micro800 plug in modules but do support a USB adapter and an LCD module which can be used as a backup memory module It also accomodates any 24V DC output power supply that meets minimum specifications such as the optional Micro800 power supply Micro810 12 Point Controllers Controller Description Description J Description 1 Optional power supply 5 USB port for use with USB Adapter only 2 Status indicator 6 DIN rail mounting latch 3 Input terminal block 7 Output terminal block 4 Mounting screw hole mounting foot Rockwell Automation Publication 2080 UM001A EN E November 2010 5 Chapter 1 Hardware Overview Micro810 Controlle
30. AIC catalog number 1761 NET AIC as shown in the illustrations below because Channel 0 has isolation and RS 485 built in However you may need to use an AIC to connect Channel 2 of the Micro830 controller to a DH 485 network For more information on the AIC see the Advanced Interface Converter and DeviceNet Interface Installation Instructions Publication 1761 5 11 Rockwell Automation Publication 2080 UM001A EN E November 2010 75 Appendix E Connecting to Networks via RS 232 RS 485 Interface DH 485 Network with a was Controller AIC AIC E PanelView e nmm E SLC 5 04 DH 485 Network AIC MicroLogix MicroLogix 1400 ni 1000 any MicroLogix MicroLogix 200 1500 DH 485 Network Belden shielded twisted pair cable Belden shielded twisted pair cable AIC 3 1763 NC01 4 1761 CBL AP00 or 1761 CBL PM02 d 1 DC user supplied port 1 or port 2 nil to PC
31. Allen Bradley products support DF1 Half Duplex master protocol They include the SLC 5 03 and higher processors enhanced PLC 5 processors MicroLogix 1200 1500 and Rockwell Software RSLinx version 2 x and higher DF1 Half Duplex supports up to 255 devices address 0 to 254 with address 255 reserved for master broadcasts As a DF1 Half Duplex slave device the MicroLogix supports broadcast reception Asa DF1 Half Duplex master the Micro830 supports both the reception and initiation of broadcast write commands via the MSG instruction The MicroLogix also supports Half Duplex modems using RTS CTS hardware handshaking Example DF1 Half Duplex Connections RS 232 DL DF1 Half Duplex Protocol 44596 MicroLogix MicroLogix 1000 Slave 1400 Slave Modem Sn ig MicroLogix MicroLogix SLC 5 04 SLC 5 03 with 1200 Slave 500 Slave Slave 1747 KE Interface Module Slave Rockwell Automation Publication 2080 UM001A EN E November 2010 67 Appendix E 68 Connecting to Networks via RS 232 RS 485 Interface Considerations When Communicating as a DF1 Slave on a Multi drop Link When communication is between either your programming software and a MicroLogix Programmable Controller or between two Micro830 Programmable Controllers via slave to slave co
32. Chapter 2 TIP Do not control the master control relay with the controller Provide the operator with the safety of a direct connection between an emergency stop switch and the master control relay Using Emergency Stop Switches When using emergency stop switches adhere to the following points e Do not program emergency stop switches in the controller program Any emergency stop switch should turn off all machine power by turning off the master control relay e Observe all applicable local codes concerning the placement and labeling of emergency stop switches e Install emergency stop switches and the master control relay in your system Make certain that relay contacts have a sufficient rating for your application Emergency stop switches must be easy to reach e In the following illustration input and output circuits are shown with MCR protection However in most applications only output circuits require MCR protection The following illustrations show the Master Control Relay wired in a grounded system TIP In most applications input circuits do not require MCR protection however if you need to remove power from all field devices you must include MCR contacts in series with input power wiring Rockwell Automation Publication 2080 UM001A EN E November 2010 15 Chapter2 About Your Controller Schematic Using IEC Symbols
33. ControlFLASH again and continue up to the previous step 5 Select the Micro810 controller to be updated from the RSWho display and click OK Workstation ROCK WELL D804EF 5 Linx Gateways Ethernet x AB_DF1 1 DFI 01 Micro810 2080 LC10 12QWB 5 AB_VBP 1 1789 A17 A Virtual Chassis USB 1 4 2080 LC10 F 5 6 Select the firmware revision and click Next Firmware Revision Catalog Number 2080 LC10 120WB Serial Number FFFFFFFF Current Revision 0 30 Con trol r ma the new wee for this update how All Flestictions r Current Folder c program files controlflash E Cancel Help Rockwell Automation Publication 2080 UM001A EN E November 2010 47 Appendix C 48 Using ControlFLASH to Upgrade Your Operating System 7 Review the information shown in the dialog box that appears If you want to proceed click Finish Control Summary DANGER The target module is about to be update with new firmware During the update the module will be unable to perform its normal control function Please make sure that all processes affected by this equipment have been suspended and that all safety critical functions are not affected To abort this firmware update press Gale now To begin the update now press inish Catalog Number 2080 L010 120 WB Serial Number FFFFFFFF Current Revision 0 3
34. Programmable Controllers Clause 8 Zone A amp B e EN 61131 2 Programmable Controllers Clause 11 e EN 61000 6 4 EMC Part 6 4 Generic Standards Emission Standard for Industrial Environments e EN 61000 6 2 EMC Part 6 2 Generic Standards Immunity for Industrial Environments This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 2006 95 ECLow Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications Rockwell Automation Publication 2080 UM001A EN E November 2010 7 Chapter2 About Your Controller e Industrial Automation Wiring and Grounding Guidelines for Noise Immunity publication 1770 4 1 e Guidelines for Handling Lithium Batteries publication AG 5 4 e Automation Systems Catalog publication B115 Installation Considerations Most applications require installation in an industrial enclosure Pollution A Degree 201 to reduce the effects of electrical interference Over Voltage Category 110 and environmental exposure Locate your controller as far as possible from power lines load lines and other sources of electrical noise such as hard contact switches relays and AC motor drives For more information on
35. Test Fc Operating 2 g 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 30g Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g DIN Rail Mounted 30 g Panel Mounted Emissions CISPR 11 Group 1 Class A ESD immunity IEC 61000 4 2 4 kV contact discharges 8 kV air discharges Radiated RF IEC 61000 4 3 immunity 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B immunity IEC 61000 4 4 2 kV at 5 kHz on power ports 2 kV at 5 kHz on signal ports Surge transient IEC 61000 4 5 immunity 1 KV line line DM and 2 kV line earth CM on power ports 1 KV line line DM and 2 kV line earth CM on signal ports 2 KV line earth CM on shielded ports Conducted RF IEC 61000 4 6 immunity 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Voltage variation IEC 61000 4 11 60 dip for 5 and 50 periods on AC supply ports 30 dip for 0 5 period at 0 and 180 on AC supply ports 100 dip for 0 5 period at 0 and 180 on AC supply ports 10 fluctuations for 15 min on AC supply ports gt 95 interruptions for 250 periods on AC supply ports Value UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Li ce sted for Class Division 2 Group A B C D Hazardous Locations rtified for U S and Canada
36. Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Rockwell Automation Publication 2080 UM001A EN E November 2010 35 AppendixA Specifications Non isolated AC Inputs 2080 LC10 12AWA Attribute Value On state voltage nom 120 240 V AC On state voltage min 79V AC On state voltage max 265 V AC Off state voltage max 40 V AC Operating frequency nom 50 60 Hz Input impedence 423 7 KQ Operating frequency 47 63 Hz DC Inputs 2080 LC10 120WB 120BB 12DWD Isolated Inputs 0 3 Attribute Non isolated shared with analog inputs Inputs 4 7 Voltage category 24V DC sink source On state voltage nom 12 24V DC On state voltage min 9 8V DC On state voltage max 28 8V AC Off state voltage max 5V DC Off state current max 0 5 mA 1 5mA On state current min 0 75 mA 10 8V DC 1 8 mA 10 8V DC 1 0 mA 15 V DC 2 7mA 15V DC On state current nom 1 7mA 24V DC 6 mA 24V DC On state current max 2 1 mA 28 8 V DC 7 5 mA 28 8 V DC Nominal impedance 14 1 KQ 3 74 kQ isolated IEC input compatibility Type 1 Type 3 Analog Inputs 2080 LC10 120WB 120BB 12DWD Inputs 4 7 Attribute Value Input type DC voltage Input voltage range 0 10V DC Input voltage max 26 4V DC Value of LSB 2 5 mV I
37. User Manual Allen Bradley Micro810 Programmable Controllers Catalog Numbers 2080 LC10 12AWA 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 12DWD 5 e Il ast a e o r FT Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Roc
38. a common data circuit thus allowing data to be easily shared between devices The DH 485 network offers e interconnection of 32 devices e multi master peer to peer capability e token passing access control Rockwell Automation Publication 2080 UM001A EN E November 2010 69 Appendix E Connecting to Networks via RS 232 RS 485 Interface e the ability to add or remove nodes without disrupting the network e maximum network segment of 1 219 m 4 000 ft The DH 485 protocol supports two classes of devices initiators and responders All initiators on the network get a chance to initiate message transfers To determine which initiator has the right to transmit a token passing algorithm is used Control of message transfers on the DH 485 network is performed by rotating the token along the nodes on the network A node holding the token can send a message onto the network Each node is allowed a fixed number of transmissions based on the Token Hold Factor each time it receives the token After a node sends a message it passes the token to the next device The allowable range of node addresses is 1 31 There must be at least one initiator on the network such as a MicroLogix controller or an SLC 5 02 or later processor DH 485 Configuration Parameters When MicroLogix communications are configured for DH 485 the following parameters can be changed DF1 Full Duplex Configuration Parameters Parameter Options Ba
39. ar code readers weigh scales serial printers and other intelligent devices You can use ASCII by configuring the RS 232 485 port channel 0 and the RS 232 port Channel 2 for the ASCII driver Refer to the Connected Components Workbench online Help for more information Rockwell Automation Publication 2080 UM001A EN E November 2010 71 Appendix E Connecting to Networks via RS 232 RS 485 Interface Notes 78 Rockwell Automation Publication 2080 UM001A EN E November 2010 A Advanced Interface Converter See AIC analog cable grounding 29 analog channel wiring guidelines 28 analog inputs analog channel wiring guidelines 28 before calling for assistance 44 C cables planning routes for DH485 connections 72 calling for assistance 44 CE mark 7 communication protocols ASCII 77 DF1 Full Duplex 65 66 69 Modbus 77 connecting to networks via RS 222 RS 486 interfare Ah contactors bulletin 1 ControlFLASH using 45 53 Index general considerations 8 grounding the controller 26 heat protection 13 input states on power down 13 isolation transformers power considerations 12 master control relay 14 emergency stop switches 15 using ANSI CSA symbols schematic 17 16 master control relay circuit periodic tests 12 minimizing electrical noise 27 minimizing electrical noise on analog channels 28 c ntroller Please ignore the Index for now Index entries grounding 26 1 0 wiring 27 minimizing electrice
40. blication 2080 UM001A EN E November 2010 45 AppendixC Using ControlFLASH to Upgrade Your Operating System 2 Ifyou haven t already installed your Micro800 firmware ControlFLASH kit do that first After installing the ControlFLASH kit start ControlFLASH and click Next ControlFLASH Untitled ControlFLASH 8 00 017 Welcome to ControlFLASH Welcome to ControlFLASH the firmware update tool ControlFLASH needs the following information from you before it can begin updating a device 1 The Catalog Number of the target device 2 The Network Configuration parameters optional 3 The Network Path to the target device 4 The Firmware Revision for this update Control lt Back Next gt Cancel 3 In the dialog box that appears select the catalog number of your Micro810 controller and click Next Catalog Number Enter the catalog number of the target device f2080 LC1 0 120 WB 2080 LC10 12AWA 2080 LC10 12DWD 2080 LC10 120BB Control 2080 LC30 480BB gt lt Back Cancel Help 46 Rockwell Automation Publication 2080 UM001A EN E November 2010 Using ControlFLASH to Upgrade Your Operating System Appendix C 4 Ifyour screen looks different from this you should click Cancel to end ControlFLASH Obtain and run the CtrlFlashCustVersion reg file After which you can run the CtrlFlashEngVersion reg file again to restore ControlFLASH back to the Engineering Version Start
41. controllers e MicroLogix controllers can respond to MSG instructions received e The MicroLogix controllers can initiate MSG instructions to devices on the DH network e PC can send read and write commands to MicroLogix controllers e PC can do remote programming of MicroLogix controllers Rockwell Automation Publication 2080 UM001A EN E November 2010 Can I replace all MLX with DH 485 Network Connecting to Networks via RS 232 RS 485 Interface Appendix E TIP Use a 1763 NC01 Series A or later cable to connect a Micro830 controller to a DH 485 network You can connect a Micro830 controller to your DH 485 network directly without using a RS 232 to RS 485 converter and optical isolator such as the AIC catalog number 1761 NEFAIC as shown in the illustration below because Channel 0 has isolation and RS 485 built in AIC AIC n x PanelView SLC 5 04 E icroLogix 1400 MicroLogix 1200 MicroLogix SLC 5 04 Personal Computer SLC 5 04 PLC 5 44609 Example DH 485 Connections The following network diagrams provide examples of how to connect MicroLogix controllers to the DH 485 network You can connect a Micro830 controller to your DH 485 network directly without using a RS 232 to RS 485 converter and optical isolator such as the Advanced Interface Converter
42. cu 3 Additional Resources ittero 3 Hardware Overview FlafdwatePeatifest hu lio Ale e 5 Micro810 12 Point Controllers 5 EE Spe tact att A te de PS a Oa aa 6 About Your Controller Agency Certifications erse eoin EEE a ESE O ERER 7 Compliance to European Union Directives 7 EMG Directive sine nets narra ata J Low Voltage Directive sean ea den tt ie al 7 Installation Consid mitions iii see tea 8 Environment and Enclostire te ta neri 9 Preventing Electrostatic Discharge sis iesiusiies estate 10 Sifety Considerations Vitae eme dent 10 North American Hazardous Location Approval 10 Disconnecting Main Powers iii i cpu 11 Safety Circuits onirico 11 Power Distribution nunes allea 11 Periodic Tests of Master Control Relay Circuit 12 Power Considerations 6 EU sente Re dts eRe Re Pee Re 12 Isolation Transiberiana 12 Power SupplyIorishi series dns ts ne re 12 Loss of Power Source ans anc edad aisi 13 Input States on Power Down yok sinto derrate 13 Other Types of Line Conditions ee lora 13 Preventing Excessive Hats eo kik eae oes 13 Master Control Release suet a rt dre 14 Using Emergency Stop Switches 15 Schematic Using IEC Symbols issued 16 Schematic Using ANSI CSA Symbols 17 Micro800 Catalog Number Details 18 Installing Your Controller Controller Mounting Dimensions
43. d D WARNING Exposure to some chemicals may degrade the sealing properties of materials used in the Relays It is recommended that the User periodically inspect these devices for any degradation of properties and replace the module if degradation is found WARNING To comply with the CE Low Voltage Directive LVD this equipment must be powered from a source compliant with the following Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV WARNING To comply with UL restrictions this equipment must be powered from a source compliant with the following Class 2 or Limited Voltage Current WARNING Do not wire more than 2 conductors on any single terminal WARNING Be careful when stripping wires Wire fragments that fall into the controller could cause damage Once wiring is complete make sure the controller is free of all metal fragments 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally temporary conductivity caused by condensation shall be expected 2 Overvoltage Category Il is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the products insulation Rockwell Automation Publication 2080 UM001A EN E November 2010 About Your Controller Chapter 2 ATTENTION Do not remove the protective debris strips until after the controller and all oth
44. d line modems are used with dedicated phone lines that are typically leased from the local phone company The dedicated lines may be in a point to point topology supporting Full Duplex communications between two modems or in a multi drop topology supporting Half Duplex communications between three or more modems radio modems Radio modems may be implemented in a point to point topology supporting either Half Duplex or Full Duplex communications or in a multi drop topology supporting Half Duplex communications between three or more modems Micro830 also supports DF1 Radio Modem protocol Rockwell Automation Publication 2080 UM001A EN E November 2010 DH 485 Communication Protocol Connecting to Networks via RS 232 RS 485 Interface Appendix E e line drivers Line drivers also called short haul modems do not actually modulate the serial data but rather condition the electrical signals to operate reliably over long transmission distances up to several miles Line drivers are available in Full Duplex and Half Duplex models Allen Bradley s AIC Advanced Interface Converter is a Half Duplex line driver that converts an RS 232 electrical signal into an RS 485 electrical signal increasing the signal transmission distance from 50 to 4000 feet 8000 feet when bridged For point to point Full Duplex modem connections that do not require any modem handshaking signals to operate use DF1 Full Duplex protocol with no handshaking For point
45. e damage could result TIP If you are using an external DC power supply interrupt the DC output side rather than the AC line side of the supply to avoid the additional delay of power supply turn off The AC line of the DC output power supply should be fused Connect a set of master control relays in series with the DC power supplying the input and output circuits Place the main power disconnect switch where operators and maintenance personnel have quick and easy access to it Ifyou mount a disconnect switch inside the controller enclosure place the switch operating handle on the outside of the enclosure so that you can disconnect power without opening the enclosure Whenever any of the emergency stop switches are opened power to input and output devices should be removed When you use the master control relay to remove power from the external I O circuits power continues to be provided to the controller s power supply so that diagnostic indicators on the processor can still be observed The master control relay is not a substitute for a disconnect to the controller It is intended for any situation where the operator must quickly de energize I O devices only When inspecting or installing terminal connections replacing output fuses or working on equipment within the enclosure use the disconnect to shut off power to the rest of the system Rockwell Automation Publication 2080 UM001A EN E November 2010 About Your Controller
46. ended action Is the RUN LED on is an input LED No accurately showing status Is the Fault LED on Yes Refer to page 41 for probably cause and Refer to page 41 for probable cause and recommended action recommended action Rockwell Automation Publication 2080 UM001A EN E November 2010 43 Appendix B Troubleshooting Calling Rockwell If you need to contact Rockwell Automation or local distributor for assistance it Automation for Assistance is helpful to obtain the following prior to calling e controller type series letter revision letter and firmware FRN number of the controller e controller indicator status 44 Rockwell Automation Publication 2080 UM001A EN E November 2010 Appendix B Using ControlFLASH to Upgrade Your Operating System The operating system OS can be upgraded through the USB port of the controller In this chapter you are shown how to flash update the firmware in a Micro830 controller using a ControlFLASH kit ControlFLASH msi file 1 Verify successful RSLinx communications with the Micro810 controller via USB using RSWho For more information on verifying RSLinx communications refer to Establish Communications Between RSLinx and Micro810 via USB on page 53 ee Linx Gateways Ethernet Dar AB_DF1 1 DFI ln 1 01 Micro810 2080 LC10 12QWB 2080 LC10 H E AB_VBP 1 1789 A17 A Virtual Chassis Hs USB Rockwell Automation Pu
47. er equipment in the panel near the module are mounted and wired Remove strips before opeating the controller Failure to remove strips before operating can cause overheating ATTENTION Electrostatic discharge can damage semiconductor devices inside the module Do not touch the connector pins or other sensitive areas ATTENTION This product is intended to be mounted to awell grounded mounting surface such as a metal panel Additional grounding connections from the power supply s mounting tabs or DIN rail if used are not required unless the mounting surface cannot be grounded Refer to Industrial Automation Wiring and Grounding Guidelines Allen Bradley publication 1770 4 1 for additional information ATTENTION The USB cable is not to exceed 3 0 m 9 84 ft Environment and Enclosure A This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR 11 Without appropriate precautions there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present a
48. from output wiring e Label wiring to all devices in the system Use tape shrink tubing or other dependable means for labeling purposes In addition to labeling use colored insulation to identify wiring based on signal characteristics For example you may use blue for DC wiring and red for AC wiring Wire Requirements Wire Size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated at 90 C 194 F insulation max Micro810 Controllers Rockwell Automation Publication 2080 UM001A EN E November 2010 23 Chapter4 Wiring Your Controller Using Surge Suppressors 24 Because of the potentially high current surges that occur when switching inductive load devices such as motor starters and solenoids the use of some type of surge suppression to protect and extend the operating life of the controllers output contacts is required Switching inductive loads without surge suppression can significantly reduce the life expectancy of relay contacts By adding a suppression device directly across the coil of an inductive device you prolong the life of the output or relay contacts You also reduce the effects of voltage transients and electrical noise from radiating into adjacent systems The following diagram shows an output with a suppression device We recommend that you locate the suppression device as close as possible to the load device DC or L1 Suppression Device
49. ign to expand the Ports COM amp LPT item S Device Manager E Eile Action View Help e mema Ports COM amp LPT F CP210x USB to UART Bridge Controller COM8 F Intel R Active Management Technology SOL COM3 12 Note the COM port assigned to CP210x USB to UART Bridge Controller COM8 as shown above 13 Close Device Manager 14 Open up RSLinx Classic and then click the icon to open the Configure Drivers dialog box 15 From the Available Driver Types dropdown menu select RS 232 DF1 devices and click the Add New button Configure Drivers 2 x Available Driver Types Close Add New Help x EtherNet IP Driver 1784 PKTX D PCMK for DH DH 485 devices DF1 Polling Master Driver 1784 PCC for ControlNet devices 1784 PCIC S for ControlNet devices 1747 PIC AIC Driver DF1 Slave Driver Configure Startup DH485 UIC devices Virtual Backplane SoftLogix58xx USB DeviceNet Drivers 1784 PCD PCIDS 1770 KFD SDNPT drivers PLC 5 DH Emulator driver SLC 500 DH485 Emulator driver SmartGuard USB Driver Remote Devices via Linx Gatewai Start Stop pre Es RE BE EE Delete 16 Accept the default driver name or create your own 15 characters maximum and click OK Rockwell Automation Publication 2080 UM001A EN E November 2010 57 Appendix D Establish Communications Using RSLinx Classic version 2 55 and higher
50. il it latches on the top and bottom 4 Restore power to the controller Remove the LCD Module 1 Remove power from controller 2 Squeeze the top and bottom latches then pull out the top first then the bottom 3 Restore power to the controller Access the Main Menu Press the ESC and OK buttons at the same time to access the Main Menu screen LCD Screen navigation to be inserted Pending new emulator release Rockwell Automation Publication 2080 UM001A EN E November 2010 About Plug In Modules and Accessories Chapter 5 USB Adapter This module provides the Micro810 controller with a USB port Use a standard USB A Male to B Male cable for programming the controller 45221 Rockwell Automation Publication 2080 UM001A EN E November 2010 33 Chapter 5 Notes 34 About Plug In Modules and Accessories Rockwell Automation Publication 2080 UM001A EN E November 2010 Specifications Micro810 Controllers General 2080 LC10 12AWA 2080 LC10 120WB 2080 LC1012DWD 2080 LC10 120BB Attribute Number of 1 0 2080 LC10 12AWA 8 Input 4 digital 4 analog digital configurable 4 Output Appendix A 2080 LC10 120WB 2080 LC1012DWD 2080 LC10 120BB Dimensions 91 x 75 x 59 mm HxWxD 3 58 x 2 95 x 2 32 in Supply voltage range 85V 263V 20 4 26 4V DC 10 8V 13 2V DC 11 4V 26 4V DC Supply frequency range 47 63 Hz N A AC supply Voltage range 100 240V AC 50 60 Hz 24V DC 12V
51. ireway or conduit keep the communication cable at least 0 15 m 6 in from AC power lines of less than 20 A 0 30 m 1 ft from lines greater than 20 A but only up to 100K VA and 0 60 m 2 ft from lines of 100 K VA or more If you run the cable through a contiguous metallic wireway or conduit keep the communication cable at least 0 08 m 3 in from AC power lines of less than 20 A 0 15 m 6 in from lines greater than 20 A but only up to 100 K VA and 0 30 m 1 ft from lines of 100 K VA or more Running the communication cable through conduit provides extra protection from physical damage and electrical interference If you route the cable through conduit follow these additional recommendations Use ferromagnetic conduit near critical sources of electrical interference You can use aluminum conduit in non critical areas Use plastic connectors to couple between aluminum and ferromagnetic conduit Make an electrical connection around the plastic connector use pipe clamps and the heavy gauge wire or wire braid to hold both sections at the same potential Ground the entire length of conduit by attaching it to the building earth ground Do not let the conduit touch the plug on the cable Arrange the cables loosely within the conduit The conduit should contain only serial communication cables Install the conduit so that it meets all applicable codes and environmental specifications Rockwell Automati
52. kwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Who Should Use this Manual Purpose
53. lowing sections Hardware Considerations You need to decide the length of the communication cable where you route it and how to protect it from the environment where it will be installed When the communication cable is installed you need to know how many devices are to be connected during installation and how many devices will be added in the future The following sections help you understand and plan the network Rockwell Automation Publication 2080 UM001A EN E November 2010 71 Appendix E 72 Connecting to Networks via RS 232 RS 485 Interface Number of Devices and Length of Communication Cable The maximum length of the communication cable is 1219 m 4000 ft This is the total cable distance from the first node to the last node in a segment However two segments can be used to extend the DH 485 network to 2438 m 8000 ft For additional information on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 Planning Cable Routes Follow these guidelines to help protect the communication cable from electrical interference Keep the communication cable at least 1 52 m 5 ft from any electric motors transformers rectifiers generators arc welders induction furnaces or sources of microwave radiation If you must run the cable across power feed lines run the cable at right angles to the lines If you do not run the cable through a contiguous metallic w
54. mmunication on a larger multi drop link the devices depend on a DF1 Half Duplex Master to give each of them access in a timely manner As the number of slave devices increase the time between when slave devices are polled also increases This increase in time may also be large if you are using low baud rates As these time periods grow you may need to increase the poll timeout and reply timeout values for slave devices IMPORTANT If a program download is started when using DF1 Half Duplex but then is interrupted due to electromagnetic interference or other events discontinue communications to the controller for the ownership timeoutperiod and then restart the program download The ownership timeout period is 60 seconds After the timeout you can re establish communications with the processor and try the program download again The only other way to remove program ownership is to cycle power on the processor Using Modems with MicroLogix Programmable Controllers The types of modems you can use with MicroLogix controllers include the following e dial up phone modems A MicroLogix controller on the receiving end of the dial up connection can be configured for DF1 Full Duplex protocol with or without handshaking The modem connected to the MicroLogix controller should support auto answer The Micro830 supports ASCII out communications Therefore it can cause a modem to initiate or disconnect a phone call leased line modems Lease
55. nclosure is usually sufficient for heat dissipation In some applications a substantial amount of heat is produced by other equipment inside or outside the enclosure In this case place blower fans inside the enclosure to assist in air circulation and to reduce hot spots near the controller Additional cooling provisions might be necessary when high ambient temperatures are encountered Rockwell Automation Publication 2080 UM001A EN E November 2010 13 Chapter2 About Your Controller Master Control Relay 14 TIP Do not bring in unfiltered outside air Place the controller in an enclosure to protect it from a corrosive atmosphere Harmful contaminants or dirt could cause improper operation or damage to components In extreme cases you may need to use air conditioning to protect against heat build up within the enclosure A hard wired master control relay MCR provides a reliable means for emergency machine shutdown Since the master control relay allows the placement of several emergency stop switches in different locations its installation is important from a safety standpoint Overtravel limit switches or mushroom head push buttons are wired in series so that when any of them opens the master control relay is de energized This removes power to input and output device circuits Refer to the figures on pages 16 and 17 WARNING Never alter these circuits to defeat their function since serious injury and or machin
56. nd appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see Industrial Automation Wiring and Grounding Guidelines Rockwell Automation publication 1770 4 1 for additional installation requirements NEMA Standard 250 and IEC 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Rockwell Automation Publication 2080 UM001A EN E November 2010 9 Chapter2 About Your Controller Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment Touch a grounded object to discharge potential static Wear an approved grounding wriststrap Do not touch connectors or pins on component boards Do not touch circuit components inside the equipment Use a static safe workstation if available Store the equipment in appr
57. nd needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature www klinkmann com Riga tel 371 6738 1617 klinkmann klinkmann lv Helsinki tel 358 9 540 4940 automation klinkmann fi Yekaterinburg tel 7 343 376 5393 yekaterinburg klinkmann spb ru Vilnius tel 370 5 215 1646 post klinkmann lt St Petersburg tel 7 812 327 3752 klinkmann klinkmann spb ru Samara tel 7 846 273 95 85 samara klinkmann spb ru Tallinn tel 372 668 4500 klinkmann est klinkmann ee Rockwell_Micro810_user_manual_0911 Moscow tel 7 495 641 1616 moscow klinkmann spb ru Kiev tel 38 044 495 33 40 klinkmann klinkmann kiev ua Minsk tel 375 17 200 0876 minsk klinkmann com
58. nput resolution 10 bit Smoothing None smoothing Overall accuracy 5 of full scale 2 with calibration 25 55 C 77 131 F Noise rejection 50 60 Hz Common mode 40 dB DC to 60 Hz with Smoothing filter rejection Nominal impedance 14 1 KQ non isolated 36 Rockwell Automation Publication 2080 UM001A EN E November 2010 DC Output 2080 LC10 120BB Specifications Appendix A Attribute Value User supply voltage min 10 V DC User supply voltage max 26 4V DC On state voltage drop 1V max load current 2 5V max surge current Current ratings 0 5A 55 C max 1 0A 30 C max 1 0 mA min Surge current peak 40A Surge current max duration 10 ms Turn on time max 0 1 ms Turn off time max 0 1 ms Relay Outputs 2080 LC10 12AWA 120WB 12DWD Attribute Output rating Value Relay 00 amp 01 8 A 240V AC 5A 24V DC B300 Relay 02 amp 03 4 A 240V AC 2A 24V DC C300 R150 Relay Outputs 2080 LC10 12AWA 2080 LC10 120WB Attribute Value Voltage min 5V AC DC Voltage max 250V AC 30V DC Turn on time 15 ms Turn off time 5 ms Relay Output life Attribute Value Mechanical 10 000 000 cyclces Electrical with UL test load 100 000 cycles Rockwell Automation Publication 2080 UM001A EN E November 2010 37 AppendixA Specifications Relay lif operations x1o of it No 0 5 Contact current A Aca ov fesfat rg feji A
59. of this Manual Additional Resources Rockwell Automation Publication 2080 UM001A EN E November 2010 Preface Read this preface to familiarize yourself with the rest of the manual It provides information concerning e who should use this manual e the purpose of this manual e related documentation Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use Micro800 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for Micro800 controllers plug in modules and accessories It describes the procedures you use to install wire and troubleshoot your controller This manual e explains how to install and wire your controllers e gives you an overview of the Micro800 controller system Refer to the Online Help provided with Connected Components Workbench software for more information on programming your Micro800 controller These documents contain additional information concerning related Rockwell Automation products Resource Description Micro800 Programmable Controller External AC Information on mounting and wiring the optional Power Supply Installation Instructions 2080 external power supply IN001 Micro810 USB Adapter Plug in Module Wirng Information on mounting and wiring the Diagrams
60. og channels employ digital high frequency filters that significantly reduce the effects of electrical noise on input signals However because of the variety of applications and environments where analog controllers are installed and operated it is impossible to ensure that all environmental noise will be removed by the input filters Several specific steps can be taken to help reduce the effects of environmental noise on analog signals e install the Micro800 system in a properly rated enclosure for example NEMA Make sure that the Micro800 system is properly grounded e use Belden cable 8761 for wiring the analog channels making sure that the drain wire and foil shield are properly earth grounded e route the Belden cable separately from any AC wiring Additional noise immunity can be obtained by routing the cables in grounded conduit Rockwell Automation Publication 2080 UM001A EN E November 2010 Wiring Your Controller Chapter 4 Ground Your Analog Cable Use shielded communication cable Belden 8761 The Belden cable has two signal wires black and clear one drain wire and a foil shield The drain wire and foil shield must be grounded at one end of the cable Foil Shield Clear Wire 44531 IMPORTANT Do not ground the drain wire and foil shield at both ends of the cable Rockwell Automation Publication 2080 UM001A EN E November 2010 29 Chapter 4 Notes 30 Wiring Your Controller Rockwell Automation P
61. on Publication 2080 UM001A EN E November 2010 Connecting to Networks via RS 232 RS 485 Interface Appendix E For more information on planning cable routes see Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Software Considerations Software considerations include the configuration of the network and the parameters that can be set to the specific requirements of the network The following are major configuration factors that have a significant effect on network performance e number of nodes on the network e addresses of those nodes e baud rate The following sections explain network considerations and describe ways to select parameters for optimum network performance speed See your programming software s user manual for more information Number of Nodes The number of nodes on the network directly affects the data transfer time between nodes Unnecessary nodes such as a second programming terminal that is not being used slow the data transfer rate The maximum number of nodes on the network is 32 Rockwell Automation Publication 2080 UM001A EN E November 2010 73 Appendix E 74 Connecting to Networks via RS 232 RS 485 Interface Setting Node Addresses The best network performance occurs when node addresses are assigned in sequential order Initiators such as personal computers should be assigned the lowest numbered addresses to minimize the time required to initialize the network
62. opriate static safe packaging when not in use Safety Considerations Safety considerations are an important element of proper system installation Actively thinking about the safety of yourself and others as well as the condition of your equipment is of primary importance We recommend reviewing the following safety considerations North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Informations sur l utilisation de cet quipement en environnements dangereux Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Les produits marqu s CL I DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereu
63. r Recovery Models ss a ne 43 Calling Rockwell Automation for Assistance 44 Using ControlFLASH to Upgrade Your Operating System Establish Communications Establish Communications Between RSLinx and Micro810 via USB 53 Using RSLinx Classic version Upload the EDS file from the controller 59 2 55 and higher Connecting to Networks via RS RS 232 Communication Interface 65 232 RS 485 Interface RS 485 Communication Interfaces survenant r vie 65 DEL Full Duplex Protocol iss siria 65 Example DF1 Full Duplex Connections 66 DF1 Half Duplex Protocol gine dare chee te dior hel ee 66 DEE Hl DiplewOperationiz sintonia asia 66 Example DF1 Half Duplex Connections 67 Considerations When Communicating as a DF1 Slave ona Multedrop Linke s ss tes a e nu ere due 68 Using Modems with MicroLogix Programmable Controllers 68 DH 485 Communication Protocol 69 DH 485 Configuration Parameters 1 iii ia 70 Devices that use the DH 485 Network 70 Important DH 485 Network Planning Considerations 71 Hardware Considerations 71 Number of Devices and Length of Communication Cable 72 Planning CableRoutes iran aiar 72 Rockwell Automation Publication 2080 UM001A EN E November 2010 Table of Contents Software Considerationss 5 05 is ricarica
64. r Slave e ASCII The communications port on the Micro830 controller utilizes a combined non isolated RS 232 485 interface RS 232 and RS 485 are Electronics Industries Association EIA standards that specify the electrical and mechanical characteristics for serial binary communication They provide a variety of system configuration possibilities RS 232 and RS 485 define electrical connection characteristics ot protocols The Micro830 controller supports an additional non isolated RS 232 interface on Channel 2 One of the biggest benefits of an RS 232 interface is that it lets you integrate telephone and radio modems into your control system using the appropriate DF1 protocol only not DH 485 protocol but it is for point to point connections only between two devices The RS 485 interface supports connection of devices in a multidrop hard wired configuration using DH 485 DF1 Half Duplex Modbus or DNP3 protocols Also the RS 485 interface supports connection in a multidrop hard wired configuration using ASCII protocols DF1 Full Duplex protocol provides a point to point connection between two devices DF1 Full Duplex protocol combines data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 and 2 way simultaneous transmission with embedded responses subcategory FI Rockwell Automation Publication 2080 UM001A EN E November 2010 65 Appendix E Connecting to Networks via RS 232 RS 48
65. ring program download or data transfer from the memory module e if the connection is lost in the middle of download or e the RAM integrity test failed OxF002 The controller hardware watchdog was Download the program using the CCW download menu option after connection has activated and the controller program is cleared been reestablished with the controller To be completed after list of error code descriptions and recommended actions are re reviewed for clarity 42 Rockwell Automation Publication 2080 UM001A EN E November 2010 Troubleshooting Appendix B Controller Error Recove ry Use the following error recovery model to help you diagnose software and Model Identify the error code and description Refer to page 41 for probable cause and recommended action Clear Fault Correct the condition causing the fault Return controller to RUN or any of the REM test modes Test and verify system operation hardware problems in the micro controller The model provides common questions you might ask to help troubleshoot your system Refer to the recommended pages within the model for further help Is the error hardware related No Are the wire connections tight Tighten wire connections Yes No Does the controller have power supplied Is the Power Check power LED on Yes Yes Refer to page 41 for No probable cause and recomm
66. rs Status Indicator State During Normal Operation During Firmware Update or Program Data Transfer Off No power applied to device or in Fault No power applied to device or in Fault mode mode Solid green Device operating normally Program transfer successful Flashing green Operating System error Firmare update in progress Catalog Number Power Inputs Outputs Analog In 0 10V shared with DC In 120V AC 240V AC 12 24VDC VAC Relay 24VDC SRC 2080 LC10 120WB 24V DC 8 4 4 2080 LC10 12AWA 120 240VAC 8 4 2080 LC10 120BB 12 24V DC 8 4 4 2080 LC10 12DWD 12V DC 8 4 4 Rockwell Automation Publication 2080 UM001A EN E November 2010 Agency Certifications Compliance to European Union Directives Chapter 2 About Your Controller e UL Listed Industrial Control Equipment certified for US and Canada UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada e CE marked for all applicable directives e C Tick marked for all applicable acts This product has the CE mark and is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 2004 108 EC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file e EN 61131 2
67. s impossible to ensure that all environmental noise will be removed by input filters To help reduce the effects of environmental noise install the Micro800 system in a properly rated for example NEMA enclosure Make sure that the Micro800 system is properly grounded Rockwell Automation Publication 2080 UM001A EN E November 2010 27 Chapter 4 28 Wiring Your Controller A system may malfunction due to a change in the operating environment after a period of time We recommend periodically checking system operation particularly when new machinery or other noise sources are installed near the Micro800 system Analog Channel Wiring Guidelines Consider the following when wiring your analog channels e The analog common COM is connected to earth ground inside the module These terminals are not electrically isolated from the system They are connected to chassis ground e Analog channels are not isolated from each other e Use Belden 8761 or equivalent shielded wire e Under normal conditions the drain wire shield should be connected to the metal mounting panel earth ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible Minimize Electrical Noise on Analog Channels Inputs on anal
68. sed are not required unless the mounting surface cannot be grounded The following illustrations show the wiring diagrams for the Micro800 controllers For controllers with DC inputs inputs 0 3 can be wired as either sinking or sourcing inputs however inputs 4 7 can only be wired as sinking inputs Sinking and sourcing does not apply to AC inputs Rockwell Automation Publication 2080 UM001A EN E November 2010 Wiring Your Controller Chapter 4 Controller 1 0 Wiring Micro810 Controllers 2080 LC10 12AWA Input Terminal Block Output Terminal Block 2080 LC10 120WB Input Terminal Block Output Terminal Block 2080 LC10 12DWD Input Terminal Block Output Terminal Block 2080 LC10 120BB Input Terminal Block Output Terminal Block LI VAC L2 N VAC 1 00 1 02 OMOOOOOOQOOHO L2 N VAC 1 01 1 03 1 05 1 07 ll IT ll F emo CM1 CM2 CM3 HQOOOOH 45059 DC24 Como 1 01 1 03 1 04 1 06 HOOOOOHDOOOO DC24 F emo cm loue Tous HQOOOOH 45059 DC12 como 1 01 1 03 1 04 1 06 000000000000 DC12 1 00 1 02 1 05 1 07 1 CM2 HOOOOOH 45059 DC24 como OQOOQOOOOQHOO DC24 CM0 0 070101010101910 45058 Minimize Electrical Noise 45055 45056 45057 45056 Because of the variety of applications and environments where controllers are installed and operating it i
69. tion A DF1 Half Duplex master device initiates all communication by polling each slave device The slave device may only transmit when it is polled by the master It Rockwell Automation Publication 2080 UM001A EN E November 2010 Rockwell Software RSLinx 2 0 or later SLC 5 03 SLC 5 04 and SLC 5 05 PLC 5 Micro830 or MicroLogix 1000 1200 1500 processors configured for DF1 Half Duplex Master Connecting to Networks via RS 232 RS 485 Interface Appendix E is the master s responsibility to poll each slave on a regular and sequential basis to allow slave devices an opportunity to communicate An additional feature of the DF1 Half Duplex protocol is that it is possible for a slave device to enable a MSG write or read to from another slave When the initiating slave is polled the MSG is sent to the master The master recognizes that the message is not intended for it but for another slave so the master immediately forwards the message to the intended slave The master does this automatically you do not need to program the master to move data between slave nodes This slave to slave transfer can also be used by programming software to allow slave to slave upload and download of programs to processors including the master on the DF1 Half Duplex link Micro830 can act as the master or as a slave on a Half Duplex network When the Micro830 is a slave device a master device is required to run the network Several other
70. to point Full Duplex modem connections that require RTS CTS handshaking use DF 1 Full Duplex protocol with handshaking For radio modem connections use DF1 Radio Modem protocol especially if store and forward capability is required For general multi drop modem connections or for point to point modem connections that require RTS CTS handshaking use DF1 Half Duplex slave protocol In this case one and only one of the other devices must be configured for DF1 Half Duplex master protocol IMPORTANT Never attempt to use DH 485 protocol through modems under any circumstance TIP All MicroLogix controllers support RTS CTS modem handshaking when configured for DF1 Full Duplex protocol with the control line parameter set to Full Duplex Modem Handshaking or DF1 Half Duplex slave protocol with the control line parameter set to Half Duplex Modem Micro830 controllers also support DCD Data Carrier Detect line for DF1 Radio Modem protocol For other protocols you can only access the DCD signal from your ladder logic No other modem handshaking lines such as Data Set Ready and Data Terminal Ready are supported by Micro830 controller The DH 485 protocol defines the communication between multiple devices that coexist ona single pair of wires DH 485 protocol uses RS 485 Half Duplex as its physical interface RS 485 is a definition of electrical characteristics it is not a protocol RS 485 uses devices that are capable of co existing on
71. ublication 2080 UM001A EN E November 2010 Accessories Chapter 5 About Plug In Modules and Accessories This chapter highlights the accessories you can use with the Micro810 controller External AC Power Supply Use this optional power supply 2080 PS120 240VAC in applications with smaller systems when a 24V DC power supply is not readily available Wire the Module PAC 1 PAC 2 PAC 3 zA gt DC 1 DC 2 DC 3 DC 4 4506 AC Input Connectors DC Output Connectors DC 24V 1 6 A PAC 1 AC hot 100 240V AC DC 1 PAC 2 AC neutral 100 240V AC DC 2 PAC 3 Safety DC 3 ground DC 4 Rockwell Automation Publication 2080 UM001A EN E November 2010 31 Chapter 5 32 About Plug In Modules and Accessories 1 5 LCD Display and Keypad Module This module also functions as a backup memory module for the Micro810 controller This module offers an affordable and simple method of viewing status and configuring the Micro810 Controller With this LCD module limited numbers of variables can be monitored and edited and you can also modify core Smart Relay function blocks The LCD Display instructions can be used to display custom messages as well as to read keystrokes This module should only be inserted or removed when power is not applied to the controller Insert the LCD Module 1 Remove power from controller 2 Remove blank cover plate show 3 Push in the LCD module unt
72. ud Rate 9600 19 2K Node Address 1 31 decimal Token Hold Factor 1 4 See Software Considerations on page 73 for tips on setting the parameters listed above Devices that use the DH 485 Network In addition to the MicroLogix controllers the devices shown in the following table also support the DH 485 network Allen Bradley Devices that Support DH 485 Communication Catalog Description Installation Function Publication Number Bulletin 1761 MicroLogix 1000 Series C or These controllers support DH 485 communications 161 6 3 Controllers later Bulletin 1762 MicroLogix 1200 Series A or These controllers support DH 485 communications 762 UM001 later Bulletin 1763 MicroLogix 1100 Series A or These controllers support DH 485 communications 1763 UM001 later Bulletin 1764 MicroLogix 1500 Series A or These controllers support DH 485 communications 1764 UM001 later 70 Rockwell Automation Publication 2080 UM001A EN E November 2010 Connecting to Networks via RS 232 RS 485 Interface Allen Bradley Devices that Support DH 485 Communication Appendix E Catalog Description Installation Function Publication Number Bulletin 1747 SLC 500 Processors SLC Chassis These processors support a variety of 1 0 requirements and functionality 1747 UM011 Processors 1746 BAS BASIC Module SLC Chassis Provides an interface for SLC 500 devices to foreign devices Program in 1746 UM00
73. wer to the machine I O devices when the relay is de energized It is recommended that the controller remain powered even when the master control relay is de energized e Ifyou are using a DC power supply interrupt the load side rather than the AC line power This avoids the additional delay of power supply turn off The DC power supply should be powered directly from the fused secondary of the transformer Power to the DC input and output circuits should be connected through a set of master control relay contacts Rockwell Automation Publication 2080 UM001A EN E November 2010 11 Chapter2 About Your Controller Power Considerations 12 Periodic Tests of Master Control Relay Circuit Any part can fail including the switches in a master control relay circuit The failure of one of these switches would most likely cause an open circuit which would be a safe power off failure However if one of these switches shorts out it no longer provides any safety protection These switches should be tested periodically to assure they will stop machine motion when needed The following explains power considerations for the micro controllers Isolation Transformers You may want to use an isolation transformer in the AC line to the controller This type of transformer provides isolation from your power distribution system to reduce the electrical noise that enters the controller and is often used as a step down transformer to reduce line voltage
74. x Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of any component may impair suitability for Class Division 2 ef this product contains batteries they must only be changed in an area known to be nonhazardous RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit La substitution de tout composant peut rendre cet quipement inadapt
75. x Classic version 2 55 and higher 9 When the installation is complete click Finish in the following dialog box Found New Hardware Wizard Completing the Found New D Hardware Wizard The wizard has finished installing the software for 2 CP2101 USB Composite Device Click Finish to close the wizard lt Back 10 The 2080 USBADAPTER is a USB to serial COM port interface Now that the driver installation is complete we need to determine which COM port the device is using Launch your computers Device Manager System Properties 2 x System Restore Automatic Updates Remote General Computer Name Hardware Advanced M Device Manager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device M Drivers fieri Driver Signing lets you make sure that installed drivers are compatible with Windows Windows Update lets you set up how Windows connects to Windows Update for drivers Driver Signing Windows Update Hardware Profiles cu Hardware profiles provide a way for you to set up and store different hardware configurations Hardware Profiles OK Cancel Apply Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Using RSLinx Classic version 2 55 and higher Appendix D 11 In the Device Manager dialog box click the s
76. xt to continue Rockwell Automation s EDS Wizard Welcome to Rockwell Automation s EDS Wizard The EDS Wizard allows you to register E j t aphic image t tile fr ur Jr upload EDS file s stored in a device To continue click Next Rockwell Automation Publication 2080 UM001A EN E November 2010 59 Appendix D Establish Communications Using RSLinx Classic version 2 55 and higher 4 Click Next to continue Rockwell Automation s EDS Wizard Upload EDS File This will upload EDS file s from a device MBEDDED 5 Click Next again to continue Rockwell Automation s EDS Wizard EDS File Installation Test Results This test evaluates each EDS file for errors in the EDS file This test does not guarantee EDS file validity HEI Installation Test Results 60 Rockwell Automation Publication 2080 UM001A EN E November 2010 Establish Communications Using RSLinx Classic version 2 55 and higher Appendix D 6 Click Next again to continue Rockwell Automation s EDS Wizard Change Graphic Image You can change the graphic image that is associated with a device 7 Click Next again to continue Rockwell Automation s EDS Wizard Final Task Summary This is a review of the task you want to complete EN You would like to register the following device Rockwell Automation Publication 2080 UM001A EN E November 2010 61 Appendix D Establish Communications Using RSLinx

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